PAINTING PROCEDURE

PROCEDURA DI VERNICIATURA

PAINTING PROCEDURE
Document No. : PP-C1574_Rev.2

Contractor/Purchaser
Cliente
PT PELABUHAN INDONESIA III (PERSERO)
Company
Cliente Finale
PT PELABUHAN INDONESIA III (PERSERO)
Project
Progetto
PELINDO III

Purchase Order No. / LOI

Nr. Ordine / Lettera Intento
HK.0502/221/P.III-2015

Type Intended ITALGRU'

TAG
Tipo Destinazione Job No.
PT PELABUHAN (INDONESIA)
IMHC 2120E C1574 C1574
TJ PERAK PORT

th
14 Mar 2016 2 As Built E.B. M.T. E.B.
th
29 Jan 2016 1 Issued for Approval E.B. M.T. E.B.
th
20 Jan 2016 0 Issued for Approval E.B. M.T. E.B.

Date Revision Description of revision Prepared Checked Approved

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 PAINTING PROCEDURE
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Document No. : PP-C1574_Rev.2

REVISION CHANGE SUMMARY

Location of Change /
Revision Description of Change starting from Rev 1
Section / Page Affected

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 PAINTING PROCEDURE
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Document No. : PP-C1574_Rev.2

PAGE OF CONTENTS
Description Page No
1 REFERENCE DOCUMENTS / DOCUMENTI DI RIFERIMENTO 4

2 SCOPE OF THE DOCUMENT / SCOPO DEL DOCUMENTO 4

3 APPLICABILITY / APPLICABILITA' 4

4 PREPARATION PARTS / PREPARAZIONE DELLE PARTI 4

4.1 Metallic surfaces preparation/Preparazione delle superfici metalliche 5

4.2 Steel imperfections/Imperfezioni del metallo 4

4.2.1 Welds/Saldature 5

4.2.2 Edges/Spigoli 5
4.2.3 Surfaces/Superfici 5
5 ENVIRONMENTS CONDITION DURING THE PAINTING WORKS/CONDIZIONI AMBIENTALI

DURANTE IL LAVORO DI VERNICIATURA 6

6 PAINT APPLICATION / APPLICAZIONE DELLA VERNICE 6
6.1 Spray application / Applicazione spray 7
6.2 Brush application / Applicazione a pennello 7
6.3 Dry film thickness (DFT)/Test controllo spessore a secco (DFT) 7
6.4 Pull-Off test / Controllo aderenza 7
6.5 Visual check / Controllo visivo 7
6.6 Repair of defects / Riparazione difetti 7
Annex A PAINTING OF STRUCTURAL PARTS FABRICATED IN SHOP 8

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 PAINTING PROCEDURE
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Document No. : PP-C1574_Rev.2
1. REFERENCE DOCUMENTS / DOCUMENTI DI RIFERIMENTO
a) PURCHASE ORDER: HK.0502/221/P.III-2015

2. SCOPE OF THE DOCUMENT / SCOPO DEL DOCUMENTO

Scope of this doc is to determine the “Operative Procedure” for the surface treatment by painting of metallic parts/
structures and the necessary controls to verify the right applications of this surface treatment.
The indications and instructions written by the manufacturer on the product technical data sheets have to be followed.
Scopo del documento è stabilire la "Procedura Operativa" per la verniciatura delle superfici metalliche/strutture e dei
controlli necessari per verificare la corretta applicazione del rivestimento superficiale applicato.
Devono essere applicate le indicazioni e le istruzioni incluse nelle schede prodoti dei produttori delle vernici.

3. APPLICABILITY / APPLICABILITA'
This procedure applies to metallic structures, components and devices fabricated by Italgru Srl in order to satisfy
requirements relevant to Category C5 – M EN ISO 12944.
Components from market will be painted according to manufacturer standard (i.e. gears) but in any case must
satisfy the protection requirements in comparison with the contractual atmospheric corrosivity Class and the
expected durability (5 years) required for the Project.
La presente procedura è da intendersi applicabile alle strutture metalliche, componenti ed attrezzature fabbricate dalla
Italgru Srl atta a soddisfare i requisiti relativi alla Categoria C5 - M EN ISO 12944.
I componenti da commercio saranno verniciati in accordo agli standard fornitori (es. riduttori) ma in ogni caso
deve soddisfare i requisiti di protezione richiesti per la classe di corrosione atmosferica e la durevolezza
(5 anni) contrattuali richieste per il progetto.

4. PREPARATION PARTS / PREPARAZIONE DELLE PARTI

4.1 Metallic surfaces preparation/Preparazione delle superfici metalliche
Metallic surface preparation of structural parts in carbon steel fabricated in shop shall be as follows:
- removal of oil, grease, salt and any exogenous compounds (if any) with suitable detergent or as per SSPC-SP1;
- when the surface is dry, abrasive blasting as per EN ISO 8501-1:2012 to obtain Sa 2,5 and roughness Rz ranging
from 40 to 75 μm as per ISO 8503).
La preparazione delle superfici metalliche delle parti strutturali in acciaio al carbonio fabbricate in azienda sarà la
seguente:
- rimozione di oli, grassi, sali o inquinanti superficiali (se presenti) con detergente adeguato o in accordo a SSPC-SP1;
- a superficie asciutta, sabbiatura con graniglia metallica in accordo alla EN ISO 8501-1:2012 per ottenere grado
Sa 2,5 e profilo della superficie sabbiata conforme allo standard ISO 8503 e di grado Rz 40 - 75 μm).

4.2 Steel imperfections/ Imperfezioni del metallo

All surface imperfections of substrate detected before or during surface preparation shall be removed with suitable
power tools according to the requirement of this grade :
* P2 of the standard ISO/DIS 8501-3 : for all surface that will be used in marine and industrial environments.
Possible imperfections and defects detected after surface preparation shall be removed and surface re-cleaned as
originally required.

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Document No. : PP-C1574_Rev.2
Tutte le imperfezioni rilevate prima e durante la preparazione delle superfici saranno rimosse con utensili in accordo
con quanto prescritto dal grado :
* P2 in accordo con lo standard ISO/DIS 8501-3 : per tutte le superfici operanti in ambienti marini ed industriali.
Possibili imperfezioni e difetti rilevati dopo la preparazione della superfice potranno essere rimossi con ri-preparazione
della superficie come richiesto in origine.

4.2.1 Welds/Saldature
Spot and discontinue welds will not be permitted.
Welding spatter: Surface shall be free of all loose welding spatter.
Weld ripple/profile: Surface shall be dressed to remove irregular – and sharp – edges profiles.
Welding slag: Surface shall be free from welding slag.
Undercut: Surface shall be free from sharp undercuts.
Weld porosity and end craters: shall be dressed out.
Non è permessa la presenza di saldature a tratti.
Spruzzi di saldatura: la superficie deve essere libera da spruzzi di saldatura.
Saldature irregolari: le superfici devono essere riprese laddove irregolari, grossolane o incollate.
Scoria di saldatura: la superficie deve essere esente da scoria di saldatura.
Spigoli vivi saldatura: la superficie deve essere esente da saldature non raccordate o a spigolo.
Porosità e crateri di fine passata: devono essere rimosse.

4.2.2 Edges/Spigoli
Rolled edges: see the above paragraphs.
Edges made by punching, shearing or sawing: Edges shall be reasonably smooth.
Thermally cut edges: No part of the edge shall have an irregular profile.
In any cases all edges shall be prepared smooth (rounded to minimum radius 2 mm).
Spigoli laminati: vedi paragrafi precedenti.
Spigoli derivanti da foratura, tranciatura o taglio meccanico: gli spigoli devono essere ragionevolmente raccordati.
Spigoli derivanti da taglio termico: non devono presentare profilo irregolare.
In ogni caso gli spigoli devono essere raccordati (con minimo raggio 2 mm).

4.2.3 Surfaces/Superfici
Pits and craters: Pits and craters shall be sufficiently open to allow penetration of paint.
Shelling: Surface shall be free from visible shelling.
Roll-over/roll lamination/cuts laminations: Surface shall be free from visible roll-over/lamination.
Rolled-in extraneous matter: Surface shall be free from visible rolled-in extraneous matter.
Grooves and gouges formed by mechanical action: The radius of grooves and gouges shall be not less than 2 mm.
Indentation and roll marks: Indentation and roll marks shall be smooth.
Vuoti e crateri: devono essere sufficientementge aperti da consentire la penetrazione della vernice.
Screpolature: la superficie deve essere libera da screpolature visibili.
Incollature, tagli e difetti da laminazione: la superficie deve essere libera dai difetti indicati.
Incollature da laminazione di materiali estranei: la superficie deve essere libera dai difetti indicati.
Solcature e tagli meccanici: i difetti devono essere raccordati con raggio minimo 2 mm.
Incisioni e sfogliature: i difetti devono essere rimossi e la superficie levigata.

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Document No. : PP-C1574_Rev.2
5. ENVIRONMENTS CONDITION DURING THE PAINTING WORKS/CONDIZIONI AMBIENTALI DURANTE IL LAVORO
DI VERNICIATURA
Surface preparation shall not be carried out when the steel temperature is less than 3°C above dew point and when the
relative humidity of the air is greater than 85%.
No coating shall be applied when the steel temperature is less than 3°C above dew point, when the relative humidity
of the air is greater than 85%, when the air temperature is less than 10°C, excluding the products, which are
suitable for application at low temperature.
Normally, paint shall not be applied to surfaces exceeding 50°C at the time of application and however according to
product data sheet.
The environmental condition shall be checked according to standard ISO 8502-4.
La preparazione della superficie non dovrà essere eseguita quando la temperatura dell’acciaio è meno di 3°C sopra
la temperatura di condensazione (DEW POINT) e quando l’umidità relativa dell’aria è più alta dell’85%.
L'applicazione della vernice non dovrà essere eseguita quando la temperatura dell’acciaio è meno di 3°C sopra
la temperatura di condensazione (DEW POINT), quando l’umidità relativa dell’aria è più alta dell’85%, quando la
temperatura dell’aria è inferiore a 10°C (esclusi i prodotti che sono adatti per l’applicazione a bassa temperatura).
Normalmente la pittura non dovrebbe essere applicata su superfici che superino i 50°C al momento dell’applicazione
e comunque in accordo con i dati del prodotto.
La condizione ambientale dovrà essere controllata in accordo con quanto prescritto dallo standard ISO 8502-4.

6. PAINT APPLICATION / APPLICAZIONE DELLA VERNICE

Before the application of each coat, all surfaces shall be dry and free of rust, grease, oil, dust and dirtiness, soluble salts
and any other foreign material. All coating application shall be done according to paint manufacturer's recommendations
reported in the data sheet of each porduct, giving special attention to follow aspects :
- only solvents as specified by paint manufacturer's shall be used whit the relative instruction for the dilution ;
- all coating materials shall be thoroughly mixed and stirred with a power mixer for a time sufficient to thoroughly
remix the pigments and vehicles and, for two components products, the base with curing agent ;
- for each coat shall be respected the minimum and maximun overcoating time ;
- during drying, as well as during application, instruction regarding ventilation of closed spaces shall be strictly followed ;
- application equipments.
Prima dell’applicazione di ciascun rivestimento tutte le superfici dovranno essere asciutte ed esenti da ruggine, polvere,
olio, grasso, e sporcizia, sali solubili e qualsiasi altro materiale estraneo.
Tutte le applicazioni di rivestimento dovranno essere eseguite in accordo alle raccomandazioni del produttore della
vernice riportate nel foglio dei dati di ciascun prodotto, prestando particolare attenzione ai seguenti aspetti:
- solo i solventi come specificato dal produttore della pittura dovranno essere utilizzati con le relative istruzioni di
diluizione ;
- tutti i prodotti impiegati per il rivestimento dovranno essere mischiati e mescolati a fondo al fine di omogeneizzare la
base con l’indurente ;
- per ciascun rivestimento dovrà essere rispettato il minimo e il massimo tempo di sovraverniciatura ;
- durante l’essicazione, così come durante l’applicazione, dovranno essere seguite attentamente le istruzioni
riguardanti la ventilazione degli spazi chiusi ;
- equipaggiamento per l'applicazione della vernice.

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Document No. : PP-C1574_Rev.2
6.1 Spray application / Applicazione spray
Equipments and related components recommend by paint manufacturer shall be used.
Before spraying each coat of the system, all areas as corner, edges, weldes, bolts, nuts, difficult-to-reach-areas,
etc. shall be pre-coated by brush (stripe-coated) to ensure that these areas have at least the minimum specified
film thickness.
Dovranno essere utilizzate attrezzature e relativi componenti raccomandati dal produttore della pittura.
Prima di spruzzare ogni rivestimento tutte le aree come angoli, bordi, saldature, bulloni, dadi, aree difficili da
raggiungere, etc. dovranno essere pre-rivestite con pennelli (STRIPE-COATED) per assicurare che anche queste
aree presentino almeno lo spessore minimo richiesto.

6.2 Brush application / Applicazione a pennello

Brush application may be used under the following circumstances:
- when the areas cannot be properly coated by spray ;
- for touch-up or small repairs to damaged areas.
L’applicazione a pennello potrebbe essere usata nelle seguenti circostanze:
- quando le aree non possono essere propriamente rivestite con la pistola a spruzzo ;
- per ritocchi o piccole riparazioni ad aree danneggiate.

6.3 Dry film thickness (DFT)/Test controllo spessore a secco (DFT)

The thickness of each coat reported in the enclosed paint system sheets, shall be considered as nominal dry film thickness
(NDFT). Calibration of DFT gauges and measurement method shall be carried out according to standard SSPC-PA-2.
Lo spessore a secco di ciascun rivestimento riportata nel paint system dovrà essere considerato spessore a secco
nominale dello strato asciutto (NDFT). La calibrazione degli strumenti di controllo per la misurazione DFT e il metodo di
misura dovranno essere portati avanti in accordo con quanto prescritto dallo standard SSPC-PA 2.

6.4 Pull-Off test / Controllo aderenza

Pull-off test shall be carried out according to standard ASTM D 4541.
Il controllo dell’aderenza della pittura dovrà essere portato avanti in accordo con quanto prescritto dallo standard
ASTM D 4541.

6.5 Visual check / Controllo visivo

The final coat look have to be without straining, drops, over-spray, bubble and imperfections.
L’aspetto visivo finale del rivestimento dovrà essere privo di colature, gocciolature, over-spray, bolle ed inestetismi vari.

6.6 Repair of defects / Riparazione difetti

Products used for repair of defects and damages, shall be supplied by the same Supplier of the original paint system.
Any repair shall be perfomerd according to the instructions given in the paint manufacturer technical data sheet.
I prodotti utilizzati per riparare imperfezioni e danni dovranno essere forniti dallo stesso fornitore del paint system
originale.
Qualsiasi riparazione verrà eseguita in accordo con le istruzioni presenti sulla scheda tecnica del prodotto utilizzato.

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Document No. : ANNEX A

PAINTING CYCLE FOR EXTERNAL CARBON STEEL PARTS BLASTED (SEE PAR. 4.1)
CICLO DI VERNICIATURA PER PER PARTI ESTERNE IN ACCIAIO AL CARBONIO SABBIATE (VEDI PAR.4.1)

Coat Product Type Nominal Dry Film

Thickness ( m)
1 Apply one coat of epoxy zinc primer / Fondo zincante epossidico 70 m
INTERZINC 42 *
Note: primer shall be applied within 8 hours after sandblasting; shall be done air *
drying for minimum 12 or maximum 48 hours at a temperature not less of 16°C *
Nota: il primer deve essere applicato entro 8 ore dalla sabbiatura; l'asciugatura *
in aria deve essere effettuata da minimo 12 a massimo 48 ore a temperatura *
non inferiore a 16°C. *
2 Apply one coat of epoxy undercoat / Intermedio epossidico 100 m
INTERGARD 475HS *
Note: epoxy polyamide shall be mixed at the moment of application (airless *
method). Drying time minimum 12 or maximum 48 hours at a temperature not *
less of 16°C (each coat). *
Nota: l'intermedio deve essere miscelato al momento dell'applicazione *
(applicazione a spruzzo). Il tempo di asciugatura deve essere effettuata da *
minimo 12 a massimo 48 ore a temperatura non inferiore a 16°C (ogni mano). *
3a Apply one coat of polyurethane topcoat / Finitura poliuretanica 50 ÷60 m
INTERTHANE 990 *
3b Apply one coat of polyurethane topcoat / Finitura poliuretanica 50 ÷60 m
INTERTHANE 990 *
Note: application by airless method. *
Drying time minimum 12 or maximum 48 hours at a temperature not less of 16°C *
(each coat). *
Nota: applicazione a spruzzo. *
Il tempo di asciugatura deve essere effettuata da minimo 12 a massimo 48 ore *
a temperatura non inferiore a 16°C (ogni mano). *
Total Minimum Dry Film Thickness (DFT) 270÷290 µm

NOTE
1) Areas where is applied stripe-coat don't enter in Total Maximum Dry Film Thickness (DFT) /
1) Le zone rivestite a pennello (stripe-coat) non entreranno nello spessore totale massimo a secco (DFT)
CRANE PARTS/ELEMENTI GRU
EXTERNAL OF CARRIER / TOWER / FRAME / OUTRIGGER / PADS / A-FRAME / HOIST / BOOM /
COUNTERWEIGHTS / LUFFING CYLINDER / MACHINERY ROOM FRAME / CONTROL ROOM FRAME /
ELECTRIC ROOM FRAME
ESTERNO DI CARRO / COLONNA / PIATTAFORMA / SFILANTE / PIEDINI / CAVALLETTO / ARGANI /
BRACCIO / CONTRAPPESI / CILINDRO BRANDEGGIO/ OSSATURA SALA MACCHINE/
OSSATURA SALA CONTROLLO/OSSATURA SALA ELETTRICA

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Document No. : ANNEX A

PAINTING CYCLE FOR INTERNAL CARBON STEEL PARTS BLASTED (SEE PAR. 4.1)
CICLO DI VERNICIATURA PER PER PARTI INTERNE IN ACCIAIO AL CARBONIO SABBIATE (VEDI PAR.4.1)

Coat Product Type Nominal Dry Film

Thickness ( m)
1 Apply one coat of epoxy zinc primer / Fondo zincante epossidico 50 m
INTERZINC 42 *
Note: primer shall be applied within 8 hours after sandblasting; shall be done air *
drying for minimum 12 or maximum 48 hours at a temperature not less of 16°C *
Nota: il primer deve essere applicato entro 8 ore dalla sabbiatura; l'asciugatura *
in aria deve essere effettuata da minimo 12 a massimo 48 ore a temperatura *
non inferiore a 16°C. *
2 Apply one coat of epoxy undercoat / Intermedio epossidico 100 m
INTERGARD 475HS *
Note: epoxy polyamide shall be mixed at the moment of application (airless *
method). Drying time minimum 12 or maximum 48 hours at a temperature not *
less of 16°C (each coat). *
Nota: l'intermedio deve essere miscelato al momento dell'applicazione *
(applicazione a spruzzo). Il tempo di asciugatura deve essere effettuata da *
minimo 12 a massimo 48 ore a temperatura non inferiore a 16°C (ogni mano). *
3 Apply one coat of polyurethane topcoat / Finitura poliuretanica 50 ÷60 m
INTERTHANE 990 *
Note: application by airless method. *
Drying time minimum 12 or maximum 48 hours at a temperature not less of 16°C *
(each coat). *
Nota: applicazione a spruzzo. *
Il tempo di asciugatura deve essere effettuata da minimo 12 a massimo 48 ore *
a temperatura non inferiore a 16°C (ogni mano). *
Total Minimum Dry Film Thickness (DFT) 200÷210 µm

NOTE
1) Areas where is applied stripe-coat don't enter in Total Maximum Dry Film Thickness (DFT) /
1) Le zone rivestite a pennello (stripe-coat) non entreranno nello spessore totale massimo a secco (DFT)
CRANE PARTS/ELEMENTI GRU
INTERNAL OF MACHINERY ROOM / CONTROL ROOM / ELECTRIC ROOM / TOWER

INTERNO DI SALA MACCHINE / SALA CONTROLLO / SALA ELETTRICA / COLONNA

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 PAINTING PROCEDURE
PROCEDURA DI VERNICIATURA
Document No. : ANNEX A

PAINTING CYCLE FOR MECHANICAL PARTS DEGREASED NOT BLASTED (SEE PAR. 4.1)
CICLO DI VERNICIATURA PER PER PARTI MECCANICHE SGRASSATE NON SABBIATE (VEDI PAR.4.1)

Coat Product Type Nominal Dry Film

Thickness ( m)
1 Apply one coat of epoxy zinc primer / Fondo zincante epossidico 100÷105 m
INTERSEAL 670 HS *
Note: primer shall be applied within 8 hours after degreasing; shall be done air *
drying for minimum 12 or maximum 48 hours at a temperature not less of 16°C *
Nota: il primer deve essere applicato entro 8 ore dallo sgrassaggio; l'asciugatura *
in aria deve essere effettuata da minimo 12 a massimo 48 ore a temperatura *
non inferiore a 16°C. *
2 Apply one coat of polyurethane topcoat / Finitura poliuretanica 50 ÷55 m
INTERTHANE 990 *
Note: application by airless method. *
Drying time minimum 12 or maximum 48 hours at a temperature not less of 16°C *
(each coat). *
Nota: applicazione a spruzzo. *
Il tempo di asciugatura deve essere effettuata da minimo 12 a massimo 48 ore *
a temperatura non inferiore a 16°C (ogni mano). *
Total Minimum Dry Film Thickness (DFT) 150÷160 mm

NOTE
1) Areas where is applied stripe-coat don't enter in Total Maximum Dry Film Thickness (DFT) /
1) Le zone rivestite a pennello (stripe-coat) non entreranno nello spessore totale massimo a secco (DFT)
CRANE PARTS/ELEMENTI GRU
OUTRIGGER & STEERING CYLINDERS / SLEW BEARING / HOOK BLOCK / WHEEL RIM & DRUM /
EXTERNAL OIL PIPE / PUMP / GEAR
CILINDRI STABILIZZATORI E STERZO / RALLA / BOZZELLO / CERCHIONI E TAMBURI RUOTA /
TUBAZIONI OLIO ESTERNE / POMPE / RIDUTTORI

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Document No. : ANNEX A

TOTAL DAMAGED COATING WITH EXPOSED METAL SUPPORT

DANNEGGIAMENTO DEL RIVESTIMENTO CON ESPOSIZIONE DELLA SUPERFICIE METALLICA
SURFACE PREPARATION – PREPARAZIONE SUPERFICIALE
SSPC-SP1 and SSPC SP10 of the damaged area and its surrounding (for a min distance of 30 mm into the
adjacent undamaged coating). If blasting is not possible, strong sand-papering of the damaged area and its
surrounding to St 3 shall be performed. The reminder of the existing coated surface shall be properly protected
with shields or screens to prevent any possible damage to the sound coating.
Pulizia SSPC SP 1 dell’area danneggiata e di quella circostante (circa 30 mm), sabbiatura SSPC SP10.
Se non fosse possibile sabbiare si procede con carteggiatura dell’area danneggiata e circostante fino a un
grado di pulizia St 3. Le parti rivestite e intatte verranno debitamente protette per non recare ulteriori danni.
COATING APPLICATION – CICLO DI RIVESTIMENTO
As per original cycle - Come da ciclo originale
The Dft of each single layer and the final Dft shall be as per original application.
Lo spessore secco di ogni singolo strato e lo spessore finale totale corrispondono a quelli dell’applicazione
originale.
DAMAGED COATING WITHOUT EXPOSED METAL SUPPORT
DANNEGGIAMENTO SUPERFICIALE DEL RIVESTIMENTO
SURFACE PREPARATION – PREPARAZIONE SUPERFICIALE
SSPC-SP1 and sand-papering of the damaged area and its surrounding (for a min distance of
30 mm into the adjacent undamaged coating). The reminder of the existing coated surface shall be properly
protected with shields or screens to prevent any possible damage to the sound coating.
Pulizia SSPC SP 1 e carteggia tura dell’area danneggiata e di quella circostante (circa 30 mm).
Le parti rivestite e intatte verranno debitamente protette per non recare ulteriori danni.
COATING APPLICATION – CICLO DI RIVESTIMENTO
As per original cycle - Come da ciclo originale
The Dft of each single layer and the final Dft shall be as per original application.
Lo spessore secco di ogni singolo strato e lo spessore finale totale corrispondono a quelli dell’applicazione
originale.
OVER-THICK COATING THICKNESS - SPESSORE A SECCO TROPPO ALTO
Where over-thickness has resulted in unacceptable features (as per PTDS), e.g. mud cracking, wrinkling, sags,etc., the coating shall be

removed by blast cleaning or scraping, if necessary to bare metal until a proper visual appearance and Dft is achieved.

Se uno spessore secco troppo alto (si veda Scheda Tecnica Prodotto) da luogo a un aspetto visivo non conforme, ad esempio colature,

increspature ecc, il rivestimento sarà rimosso tramite sabbiatura o carteggiatura,se necessario fino a raggiungere la superficie metallica.

La riparazione dovrà garantire un aspetto visivo ed uno spessore a secco conforme.

THIN DRY FILM THICKNESS - BASSO SPESSORE A SECCO

An additional layer of Primer or Intermediate or Top-coat shall be applied whenever their Dft is found too thin.

Final Dft shall be as per original application.

Uno strato aggiuntivo di Fondo o Intermedio o Finitura verrà applicato quando la misurazione dello spessore secco risulta essere troppo bassa.

Lo spessore finale totale corrisponde a quello dell’applicazione originale.

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Document No. : ANNEX A

COLOUR SCHEME/SCHEMA COLORI

SEE ANNEX

STAIRS AND LADDERS/SCALE E BALLATOI :

GALVANIZED ACCORDING TO EN ISO 1461 STANDARD
ZINCATE SECONDO NORMA EN ISO 1461

Page 12 of 29
 Boom Tip & Relevant Sheaves:
Pantone 388C

Pantone 388C

Hook Slewing Unit

Pantone 306C
Transformer Container

Pantone 388C
Pantone 286C

PO
RT
OF
PE TG
RA
K

Pantone 388C

Generator Container

Air Conditioner
Axles & Rims:
Pantone 286C Colors:

Pantone: 286C
CMYK: 100-80-0-3
RGB: 3-78-162
NOTES:
Ÿ Handrails, Catwalks, Ladders, Gratings:
Galvanized ( Not painted );
Pantone: 306C
Ÿ Generator Container:
CMYK: 75-0-5-0
Supplier Standard Color ( RAL 9010,
RGB: 0-188-231
Mandatory);
Ÿ *Air Conditioner
Supplier Standard Color.
Pantone: 388C
CMYK: 18-0-1000-0
RGB: 219-225-32 Scale General tolerance
UNI EN 22768-1

Drafter Checked Date

Carlo Rota 11/01/2016

All rights strictly reserved.

01 General Update 10/03/2016 Carlo Rota Job N~

Rev. Change date Drafter

Model
MOBILE HARBOUR CRANE C1574
TJ PERAK PORT
Page 13 of 29
Strada Statale Briantea 4
24030 AMBIVERE (ITALY)
Tel. +39 035 4932411
Fax. +39 035 4932409

Model
PAINTING COLOR SCHEME IMHC - 2120 E
Interzinc® 42
Epoxy-Zinc
PRODUCT A two component, metallic zinc primer.
DESCRIPTION

INTENDED USES As a zinc primer for application as part of a coating system for structures in aggressive
environments in a wide range of industries, including offshore facilities, petrochemical plants, pulp
and paper mills, bridges and power plants. Interzinc 42 has been designed for use in maintenance
situations and as a primer at new construction.

PRACTICAL Colour Red, Grey, Green

INFORMATION FOR
INTERZINC 42 Gloss Level Matt
Volume Solids 55%

Typical Thickness 50-75 microns (2-3 mils) dry equivalent to

91-136 microns (3.6-5.4 mils) wet

Theoretical Coverage 7.30 m²/litre at 75 microns d.f.t and stated volume solids
294 sq.ft/US gallon at 3 mils d.f.t and stated volume solids

Practical Coverage Allow appropriate loss factors

Method of Application Airless Spray, Air Spray, Brush, Roller

Drying Time
Overcoating Interval with
recommended topcoats
Temperature Touch Dry Hard Dry Minimum Maximum

10°C (50°F) 90 minutes 5 hours 4 hours Extended¹

15°C (59°F) 60 minutes 4 hours 3 hours Extended¹
25°C (77°F) 45 minutes 150 minutes 2 hours Extended¹
40°C (104°F) 30 minutes 90 minutes 90 minutes Extended¹
¹ See International Protective Coatings Definitions and Abbreviations

See Product Characteristics section for further details

REGULATORY DATA Flash Point (Typical) Part A 31°C (88°F); Part B 32°C (90°F); Mixed 32°C (90°F)
Product Weight 1.94 kg/l (16.2 lb/gal)
VOC 3.43 lb/gal (412 g/lt) EPA Method 24
226 g/kg EU Solvent Emissions Directive
(Council Directive 1999/13/EC)
See Product Characteristics section for further details

Protective Coatings
Page 1 of 4
Issue Date:05/02/2015
Ref:2558
Page 14 of 29
Interzinc® 42
Epoxy-Zinc
SURFACE All surfaces to be coated should be clean, dry and free from contamination. Prior to paint
PREPARATION application all surfaces should be assessed and treated in accordance with ISO 8504:2000.

Oil or grease should be removed in accordance with SSPC-SP1 solvent cleaning.

Abrasive Blast Cleaning

Abrasive blast clean to Sa2½ (ISO 8501-1:2007) or SSPC-SP6. If oxidation has occurred between
blasting and application of Interzinc 42, the surface should be reblasted to the specified visual
standard.

Surface defects revealed by the blast cleaning process should be ground, filled, or treated in the
appropriate manner.

A surface profile of 40-75 microns (1.5-3.0 mils) is recommended.

Shop Primed Steelwork

Interzinc 42 is suitable for application to steelwork freshly coated with zinc silicate shop primers.

If the zinc shop primer shows extensive or widely scattered breakdown, or excessive zinc corrosion
products, overall sweep blasting will be necessary. Other types of shop primer are not suitable for
overcoating and will require complete removal by abrasive blast cleaning.

Weld seams and damaged areas should be blast cleaned to Sa2½ (ISO 8501-1:2007) or SSPC-
SP6.

APPLICATION Mixing Material is supplied in two containers as a unit. Always mix a complete unit
in the proportions supplied. Once the unit has been mixed it must be used
within the working pot life specified.
(1) Agitate Base (Part A) with a power agitator.
(2) Combine entire contents of Curing Agent (Part B) with Base
(Part A) and mix thoroughly with power agitator.
Mix Ratio 4 part(s) : 1 part(s) by volume
Working Pot Life 10°C (50°F) 15°C (59°F) 25°C (77°F) 40°C (104°F)
24 hours 16 hours 10 hours 5 hours

Airless Spray Recommended Tip Range 0.43-0.53 mm (17-21 thou)

Total output fluid pressure at spray tip not less
than 162 kg/cm² (2304 p.s.i.)
Air Spray Recommended Gun DeVilbiss MBC or JGA
(Pressure Pot) Air Cap 704 or 765
Fluid Tip E
Brush Suitable - small areas Typically 50 microns (2.0 mils) can be achieved
only
Roller Not recommended
Thinner International GTA220 Do not thin more than allowed by local
environmental legislation
Cleaner International GTA822

Work Stoppages Do not allow material to remain in hoses, gun or spray equipment.
Thoroughly flush all equipment with International GTA822. Once units of
paint have been mixed they should not be resealed and it is advised that
after prolonged stoppages work recommences with freshly mixed units.

Clean Up Clean all equipment immediately after use with International GTA822. It is
good working practice to periodically flush out spray equipment during the
course of the working day. Frequency of cleaning will depend upon amount
sprayed, temperature and elapsed time, including any delays.

All surplus materials and empty containers should be disposed of in

accordance with appropriate regional regulations/legislation.

Page 2 of 4
Page 15 of 29
Interzinc® 42
Epoxy-Zinc
PRODUCT In order to ensure good anti-corrosive performance, it is important to achieve a minimum dry film
CHARACTERISTICS thickness of Interzinc 42 of 50 microns (2 mils). The film thickness of Interzinc 42 applied must be
compatible with the blast profile achieved during surface preparation. Low film thickness should not
be applied over coarse blast profiles.

Care should be excercised to avoid the application of dry film thicknesses in excess of 150 microns
(6 mils).

Care should be exercised during application to avoid over-application which may result in cohesive
film failure with subsequent high builds, and to avoid dry spray which can lead to pinholing of
subsequent coats.

Over-application of Interzinc 42 will extend both the minimum overcoating periods and handling
times, and may be detrimental to long term overcoating properties.

When Interzinc 42 is allowed to weather before topcoating ensure all zinc salts are removed prior to
paint application and only topcoat with recommended materials.

Surface temperature must always be a minimum of 3°C (5°F) above dew point.

This product will not cure adequately below 5°C (41°F). For maximum performance ambient curing
temperatures should be above 10°C (50°F).

Interzinc 42 is not normally recommended for underwater use. Please consult International
Protective Coatings for details in this situation.

A low temperature curing agent is available for use in Australasia. Consult International Protective
Coatings for further details.

Note: VOC values are typical and are provided for guidance purpose only. These may be subject
to variation depending on factors such as differences in colour and normal manufacturing
tolerances.

Low molecular weight reactive additives, which will form part of the film during normal ambient cure
conditions, will also affect VOC values determined using EPA Method 24.

SYSTEMS Interzinc 42 is designed for application to correctly prepared steel. However, it is also possible to
COMPATIBILITY apply over approved prefabrication primers. Further details of these can be obtained from
International Protective Coatings.

Recommended topcoats are:

Intercryl 530 Intergard 740

Intercure 200 Interseal 670HS
Intercure 420 Interthane 990
Interfine 629HS Interzone 505
Intergard 251 Interzone 954
Intergard 269 Interzone 1000
Intergard 475HS

For other suitable topcoats, consult International Protective Coatings.

Page 3 of 4
Page 16 of 29
 Interzinc® 42
Epoxy-Zinc
D ADDITIONAL Further information regarding industry standards, terms and abbreviations used in this data sheet
et INFORMATION can be found in the following documents available at www.international-pc.com:
ail
T • Definitions & Abbreviations
o
p • Surface Preparation

• Paint Application

• Theoretical & Practical Coverage

Individual copies of these information sections are available upon request.

SAFETY This product is intended for use only by professional applicators in industrial situations in
PRECAUTIONS accordance with the advice given on this sheet, the Material Safety Data Sheet and the
container(s), and should not be used without reference to the Material Safety Data Sheet (MSDS)
which International Protective Coatings has provided to its customers.

All work involving the application and use of this product should be performed in compliance with all
relevant national, Health, Safety & Environmental standards and regulations.

In the event welding or flame cutting is performed on metal coated with this product, dust and
fumes will be emitted which will require the use of appropriate personal protective equipment and
adequate local exhaust ventilation.

If in doubt regarding the suitability of use of this product, consult International Protective Coatings
for further advice.

Rect Top
PACK SIZE Unit Size Part A Part B
Vol Pack Vol Pack
10 litre 8 litre 10 litre 2 litre 2.5 litre
5 US gal 4 US gal 5 US gal 1 US gal 1 US gal

For availability of other pack sizes, contact International Protective Coatings.

SHIPPING WEIGHT Unit Size Part A Part B
(TYPICAL)
10 litre 19.6 kg 2.1 kg
5 US gal 78.7 lb 8.4 lb

STORAGE Shelf Life 12 months minimum at 25°C (77°F). Subject to re-inspection

thereafter. Store in dry, shaded conditions away from sources of
heat and ignition.
Rect
Bottom
Important Note
The information in this data sheet is not intended to be exhaustive; any person using the product for any purpose other than that specifically recommended in this data sheet without first
obtaining written confirmation from us as to the suitability of the product for the intended purpose does so at their own risk. All advice given or statements made about the product
(whether in this data sheet or otherwise) is correct to the best of our knowledge but we have no control over the quality or the condition of the substrate or the many factors affecting the
use and application of the product. Therefore, unless we specifically agree in writing to do so, we do not accept any liability at all for the performance of the product or for (subject to the
maximum extent permitted by law) any loss or damage arising out of the use of the product. We hereby disclaim any warranties or representations, express or implied, by operation of
law or otherwise, including, without limitation, any implied warranty of merchantability or fitness for a particular purpose. All products supplied and technical advice given are subject to
our Conditions of Sale. You should request a copy of this document and review it carefully. The information contained in this data sheet is liable to modification from time to time in the
light of experience and our policy of continuous development. It is the user's responsibility to check with their local representative that this data sheet is current prior to using the product.

This Technical Data Sheet is available on our website at www.international-marine.com or www.international-pc.com, and should be the same as this document. Should there be any
discrepancies between this document and the version of the Technical Data Sheet that appears on the website, then the version on the website will take precedence.

Issue date: 05/02/2015

Copyright © AkzoNobel, 05/02/2015.

All trademarks mentioned in this publication are owned by, or licensed to, the AkzoNobel group of companies.
www.international-pc.com

Page 4 of 4
Page 17 of 29
Intergard® 475HS
Epoxy
PRODUCT A low VOC, high solids, high build, two component epoxy coating. Available with conventional
DESCRIPTION pigmentation, or alternatively can be pigmented with micaceous iron oxide to provide enhanced
overcoating properties.

INTENDED USES For use as a high build epoxy coating to improve barrier protection for a range of anti-corrosive
coating systems in a wide range of environments including offshore structures, petrochemical
plants, pulp and paper mills and bridges.
Suitable for use in both maintenance and new construction situations as part of an anti-corrosive
coating system.
The micaceous iron oxide variant improves long term overcoating properties, better facilitating
application in the fabrication shop, prior to shipping, with final overcoating on site.

PRACTICAL Colour Light Grey MIO and a selected range of colours

INFORMATION FOR
INTERGARD 475HS Gloss Level Matt
Volume Solids 80%
Typical Thickness 100-200 microns (4-8 mils) dry equivalent to
125-250 microns (5-10 mils) wet

Theoretical Coverage 6.40 m²/litre at 125 microns d.f.t and stated volume solids
257 sq.ft/US gallon at 5 mils d.f.t and stated volume solids

Practical Coverage Allow appropriate loss factors

Method of Application Airless Spray, Air Spray, Brush, Roller

Drying Time
Overcoating Interval with
recommended topcoats
Temperature Touch Dry Hard Dry Minimum Maximum

-5°C (23°F) 150 minutes 48 hours 48 hours Extended¹

5°C (41°F) 90 minutes 16 hours 16 hours Extended¹
10°C (50°F) 80 minutes 14 hours 13 hours Extended¹
15°C (59°F) 75 minutes 10 hours 10 hours Extended¹
25°C (77°F) 60 minutes 5 hours 5 hours Extended¹
¹ See International Protective Coatings Definitions and Abbreviations
Maximum overcoating intervals are shorter when using polysiloxane topcoats. Consult International
Protective Coatings for further details.
For curing at elevated temperatures an alternative curing agent is available. See Product
Characteristics for details.
REGULATORY DATA Flash Point (Typical) Part A 34°C (93°F); Part B 31°C (88°F); Mixed 33°C (91°F)

Product Weight 2.1 kg/l (17.5 lb/gal)

VOC 1.72 lb/gal (207 g/lt) EPA Method 24
92 g/kg EU Solvent Emissions Directive
(Council Directive 1999/13/EC)
See Product Characteristics section for further details

Protective Coatings Worldwide Product

Page 1 of 4
Issue Date:05/02/2015
Ref:2153
Page 18 of 29
Intergard® 475HS
Epoxy
SURFACE All surfaces to be coated should be clean, dry and free from contamination. Prior to paint
PREPARATION application all surfaces should be assessed and treated in accordance with ISO 8504:2000.

Primed Surfaces

Intergard 475HS should always be applied over a recommended anti-corrosive coating scheme.
The primer surface should be dry and free from all contamination and Intergard 475HS must be
applied within the overcoating intervals specified (consult the relevant product data sheet).

Areas of breakdown, damage etc., should be prepared to the specified standard (e.g. Sa2½ (ISO
8501-1:2007) or SSPC-SP6, Abrasive Blasting, or SSPC-SP11, Power Tool Cleaning) and patch
primed prior to the application of Intergard 475HS.

Metallic Zinc Primed Surfaces

Ensure that the surface of the primer is clean, dry and free from contamination and zinc salts before
application of Intergard 475HS. Ensure zinc primers are fully cured before overcoating.

APPLICATION Mixing Material is supplied in two containers as a unit. Always mix a complete unit
in the proportions supplied. Once the unit has been mixed it must be used
within the working pot life specified.
(1) Agitate Base (Part A) with a power agitator.
(2) Combine entire contents of Curing Agent (Part B) with Base
(Part A) and mix thoroughly with power agitator.

Mix Ratio 3 part(s) : 1 part(s) by volume

Working Pot Life -5°C (23°F) 5°C (41°F) 15°C (59°F) 25°C (77°F)
3 hours 3 hours 2.5 hours 2 hours

Airless Spray Recommended Tip Range 0.53-0.63 mm (21-25 thou)

Total output fluid pressure at spray tip not less
than 190 kg/cm² (2702 p.s.i.)
Air Spray Recommended Gun DeVilbiss MBC or JGA
(Pressure Pot) Air Cap 704 or 765
Fluid Tip E
Brush Suitable Typically 75 microns (3.0 mils) can be achieved

Roller Suitable Typically 75 microns (3.0 mils) can be achieved

Thinner International GTA007 Do not thin more than allowed by local

environmental legislation

Cleaner International GTA822 (or International GTA415)

Work Stoppages Do not allow material to remain in hoses, gun or spray equipment.
Thoroughly flush all equipment with International GTA822. Once units of
paint have been mixed they should not be resealed and it is advised that
after prolonged stoppages work recommences with freshly mixed units.

Clean Up Clean all equipment immediately after use with International GTA822. It is
good working practice to periodically flush out spray equipment during the
course of the working day. Frequency of cleaning will depend upon amount
sprayed, temperature and elapsed time, including any delays.

All surplus materials and empty containers should be disposed of in

accordance with appropriate regional regulations/legislation.

Page 2 of 4
Page 19 of 29
Intergard® 475HS
Epoxy
PRODUCT Intergard 475HS is primarily designed for use as a high build barrier coat to impart barrier
CHARACTERISTICS protection to a coating system. It is recommended that it should be overcoated with a durable finish
from the Interfine or Interthane range when appearance is important.

Maximum film build in one coat is best attained by airless spray. When applying by methods other
than airless spray, the required film build is unlikely to be achieved. Application by air spray may
require a multiple cross spray pattern to attain maximum film build. Low or high temperatures may
require specific application techniques to achieve maximum film build.

When applying Intergard 475HS by brush or roller, it may be necessary to apply multiple coats to
achieve the total specified system dry film thickness.

Surface temperature must always be a minimum of 3°C above dew point. When applying Intergard
475HS in confined spaces ensure adequate ventilation. Exposure to unacceptably low
temperatures and/or high humidities during or immediately after application may result in
incomplete cure and surface contamination that could jeopardise subsequent intercoat adhesion.

Elevated Temperature Curing

An alternative curing agent is available for applications at temperatures greater than 25°C (77°F).

Overcoating Interval with

recommended topcoats
Temperature Touch Dry Hard Dry Minimum Maximum

25°C (77°F) 90 minutes 6 hours 6 hours Extended *

40°C (104°F) 60 minutes 2 hours 2 hours Extended *

* See International Protective Coatings Definitions and Abbreviations

Interchanging standard and elevated temperature curing agents during application to a specific
structure will give rise to an observable colour change due to the difference in the
yellowing/discolouration process common to all epoxies on exposure to UV light. In common with all
epoxies Intergard 475HS will chalk and discolour on exterior exposure. However, these phenomena
are not detrimental to anti-corrosive performance.

Intergard 475HS is not designed for continuous water immersion.

The micaceous iron oxide variant of this product is frequently used as a 'travel coat' prior to final
overcoating on site. To ensure best extended overcoating properties ensure over-application does
not occur and that the surface is fully cleaned of any contamination which may be present in the
surface texture due to the coarse nature of the micaceous iron oxide pigmentation.

When applying Intergard 475HS at temperatures less than 15°C (59°F) or wet film thicknesses of
150 microns (6 mils) or less, addition of around 5% International GTA007 thinners will improve film
appearance, sprayability and aid film thickness control.

Note: VOC values are typical and are provided for guidance purpose only. These may be subject
to variation depending on factors such as differences in colour and normal manufacturing
tolerances.

Low molecular weight reactive additives, which will form part of the film during normal ambient cure
conditions, will also affect VOC values determined using EPA Method 24.

SYSTEMS Intergard 475HS is designed for use over correctly primed steel. Suitable primers are:
COMPATIBILITY
Intercure 200 Interzinc 22 (mist coat or tie coat may be required)*
Intergard 251 Interzinc 315
Intergard 269 Interzinc 52

Suitable topcoats are:

Intergard 740 Interfine 629HS

Interthane 990 Intergard 475HS

For alternative primers and finishes, consult International Protective Coatings.

See relevant product data sheet for details.

Page 3 of 4
Page 20 of 29
 Intergard® 475HS
Epoxy
D ADDITIONAL Further information regarding industry standards, terms and abbreviations used in this data sheet
et INFORMATION can be found in the following documents available at www.international-pc.com:
ail
T • Definitions & Abbreviations
o
p • Surface Preparation

• Paint Application

• Theoretical & Practical Coverage

Individual copies of these information sections are available upon request.

SAFETY This product is intended for use only by professional applicators in industrial situations in
PRECAUTIONS accordance with the advice given on this sheet, the Material Safety Data Sheet and the
container(s), and should not be used without reference to the Material Safety Data Sheet (MSDS)
which International Protective Coatings has provided to its customers.

All work involving the application and use of this product should be performed in compliance with all
relevant national, Health, Safety & Environmental standards and regulations.

In the event welding or flame cutting is performed on metal coated with this product, dust and
fumes will be emitted which will require the use of appropriate personal protective equipment and
adequate local exhaust ventilation.

If in doubt regarding the suitability of use of this product, consult International Protective Coatings
for further advice.

Rect Top
PACK SIZE Unit Size Part A Part B
Vol Pack Vol Pack
20 litre 15 litre 20 litre 5 litre 5 litre
5 US gal 3 US gal 5 US gal 1 US gal 1 US gal

For availability of other pack sizes, contact International Protective Coatings.

SHIPPING WEIGHT Unit Size Part A Part B
(TYPICAL)
20 litre 29.3 kg 9.3 kg
5 US gal 57.1 lb 8.4 lb

STORAGE Shelf Life 12 months minimum at 25°C (77°F).

Subject to re-inspection thereafter. Store in dry, shaded conditions away
from sources of heat and ignition.

Rect
Bottom
Important Note
The information in this data sheet is not intended to be exhaustive; any person using the product for any purpose other than that specifically recommended in this data sheet without first
obtaining written confirmation from us as to the suitability of the product for the intended purpose does so at their own risk. All advice given or statements made about the product
(whether in this data sheet or otherwise) is correct to the best of our knowledge but we have no control over the quality or the condition of the substrate or the many factors affecting the
use and application of the product. Therefore, unless we specifically agree in writing to do so, we do not accept any liability at all for the performance of the product or for (subject to the
maximum extent permitted by law) any loss or damage arising out of the use of the product. We hereby disclaim any warranties or representations, express or implied, by operation of
law or otherwise, including, without limitation, any implied warranty of merchantability or fitness for a particular purpose. All products supplied and technical advice given are subject to
our Conditions of Sale. You should request a copy of this document and review it carefully. The information contained in this data sheet is liable to modification from time to time in the
light of experience and our policy of continuous development. It is the user's responsibility to check with their local representative that this data sheet is current prior to using the product.

This Technical Data Sheet is available on our website at www.international-marine.com or www.international-pc.com, and should be the same as this document. Should there be any
discrepancies between this document and the version of the Technical Data Sheet that appears on the website, then the version on the website will take precedence.

Copyright © AkzoNobel, 05/02/2015.

All trademarks mentioned in this publication are owned by, or licensed to, the AkzoNobel group of companies.
www.international-pc.com

Page 4 of 4
Page 21 of 29
Interthane® 990
Polyurethane
PRODUCT A two component acrylic polyurethane finish giving excellent durability and long term recoatability.
DESCRIPTION

INTENDED USES Suitable for use in both new construction and as a maintenance finish which can be used in a wide
variety of environments including offshore structures, chemical and petrochemical plants, bridges, pulp
and paper mills, and in the power industry.

PRACTICAL Color Wide range via the Chromascan® system

INFORMATION FOR
INTERTHANE 990 Gloss Level High Gloss

Volume Solids 57% ± 3% (depends on color)

Typical Thickness 2-3 mils (50-75 microns) dry equivalent to 3.5-5.3 mils (88-132 microns)
wet
Theoretical Coverage 457 sq.ft/US gallon at 2 mils d.f.t and stated volume solids
11.40 m²/liter at 50 microns d.f.t and stated volume solids

Practical Coverage Allow appropriate loss factors

Method of Application Airless Spray, Air Spray, Brush, Roller

Drying Time
Overcoating Interval with
recommended topcoats
Temperature Touch Dry Hard Dry Minimum Maximum

23°F (-5°C) 8 hours 60 hours 60 hours Extended¹

41°F (5°C) 5 hours 24 hours 24 hours Extended¹
59°F (15°C) 150 minutes 10 hours 10 hours Extended¹
77°F (25°C) 90 minutes 6 hours 6 hours Extended¹
104°F (40°C) 60 minutes 3 hours 3 hours Extended¹

¹ See International Protective Coatings Definitions & Abbreviations

REGULATORY DATA Flash Point (Typical) Part A 93°F (34°C); Part B 120°F (49°C); Mixed 95°F (35°C)

Product Weight 10.1 Ib/gal (1.21 kg/l)

VOC 3.50 lb/gal (420 g/lt) EPA Method 24
341 g/kg EU Solvent Emissions Directive
(Council Directive 1999/13/EC)
See Product Characteristics section for further details

Protective Coatings Worldwide Product

Page 1 of 4
Issue Date:4/27/2015
Ref:2484
Page 22 of 29
Interthane® 990
Polyurethane
SURFACE All surfaces to be coated should be clean, dry and free from contamination. Prior to paint application, all
PREPARATION surfaces should be assessed and treated in accordance with ISO 8504:2000.
Primed Surfaces
Interthane 990 should always be applied over a recommended anti-corrosive coating scheme. The
primer surface should be dry and free from all contamination, and Interthane 990 must be applied within
the overcoating intervals specified (consult the relevant product data sheet).
Areas of breakdown, damage etc., should be prepared to the specified standard (e.g. SSPC-SP6 or
Sa2½ (ISO 8501-1:2007), Abrasive Blasting, or SSPC-SP11, Power Tool Cleaning) and patch primed
prior to the application of Interthane 990.

APPLICATION Mixing Material is supplied in two containers as a unit. Always mix a complete unit in
the proportions supplied. Once the unit has been mixed, it must be used within
the working pot life specified.
(1) Agitate Base (Part A) with a power agitator.
(2) Combine entire contents of Curing Agent (Part B) with Base
(Part A) and mix thoroughly with power agitator.
Mix Ratio 6 part(s): 1part(s) by volume
Working Pot Life 23°F (-5°C) 41°F (5°C) 59°F (15°C) 77°F (25°C) 104°F (40°C)
26 hours 12 hours 4 hours 2 hours 45 minutes

Airless Spray Recommended Tip Range 13-18 thou (0.33-0.45 mm)

Total output fluid pressure at spray tip not less than
2204 psi (155 kg/cm²)
Air Spray Recommended Gun DeVilbiss MBC or JGA
(Pressure Pot) Air Cap 704 or 765
Fluid Tip E
Air Spray Recommended Use suitable proprietary equipment.
(Conventional)
Brush Suitable Typically 1.6-2.0 mils (40-50 microns) can be
achieved
Roller Suitable Typically 1.6-2.0 mils (40-50 microns) can be
achieved

Thinner International GTA713 Do not thin more than allowed by local environmental
(or International GTA733 legislation
or GTA056)
Cleaner International GTA713 (or International GTA733 or GTA056)
Work Stoppages Do not allow material to remain in hoses, gun or spray equipment. Thoroughly
flush all equipment with International GTA713. Once units of paint have been
mixed they should not be resealed and it is advised that after prolonged
stoppages work recommences with freshly mixed units.
Clean Up Clean all equipment immediately after use with International GTA713. It is good
working practice to periodically flush out spray equipment during the course of
the working day. Frequency of cleaning will depend upon amount sprayed,
temperature and elapsed time, including any delays.
All surplus materials and empty containers should be disposed of in
accordance with appropriate regional regulations/legislation.

Page 2 of 4
Page 23 of 29
Interthane® 990
Polyurethane
PRODUCT Interthane 990 is available in a range of metallic finishes - please consult the separate Interthane 990
CHARACTERISTICS Metallic Working Procedures document for further information.
Level of sheen and surface finish is dependent on application method. Avoid using a mixture of
application methods whenever possible.
Best results in terms of gloss and appearance will always be obtained by conventional air spray
application.
For brush and roller application, and in some colors, two coats of Interthane 990 may be required to
give uniform coverage, especially when applying Interthane 990 over dark undercoats, and when using
certain lead free bright colors such as yellows and oranges. Best practice is to use a color compatible
intermediate or anti-corrosive coating under the Interthane 990.
When overcoating after weathering, or aging, ensure the coating is fully cleaned to remove all surface
contamination such as oil, grease, salt crystals and traffic fumes, before application of a further coat of
Interthane 990.
Absolute measured adhesion of topcoats to aged Interthane 990 is less than that to fresh material,
however, it is adequate for the specified end use.
This product must only be thinned using the recommended International thinners. The use of alternative
thinners, particularly those containing alcohols, can severely affect the curing mechanism of the coating.
Surface temperature must always be a minimum of 5°F (3°C) above dew point.
When applying Interthane 990 in confined spaces, ensure adequate ventilation.
Interthane 990 is capable of curing at temperatures below 32°F (0°C). However, this product should not
be applied at temperatures below 32°F (0°C ) where there is a possibility of ice formation on the
substrate. Condensation occurring during or immediately after application may result in a matte finish
and an inferior film. Premature exposure to ponding water will cause color change, especially in dark
colors and at low temperatures.
This product is not recommended for use in immersion conditions. When severe chemical or solvent
splashing is likely to occur, contact International Protective Coatings for information regarding suitability.
A modified version of Interthane 990 is available for use within the Korean marketplace in order to
provide improved workability.

Note: VOC values are typical and are provided for guidance purpose only. These may be subject to
variation depending on factors such as differences in color and normal manufacturing tolerances.
Low molecular weight reactive additives, which will form part of the film during normal ambient cure
conditions, will also effect VOC values determined using EPA Method 24.

SYSTEMS The following primers/intermediates are recommended for Interthane 990:

COMPATIBILITY Intercure 200 Interseal 670HS
Intercure 200HS Interzinc 315
Intercure 420 Interzinc 52
Intergard 251 Interzinc 52HS
Intergard 269 Interzone 505
Intergard 345 Interzone 954
Intergard 475HS Interzone 1000
Interthane 990 is designed to be topcoated with itself.
For other suitable primers/intermediates, consult International Protective Coatings.

Page 3 of 4
Page 24 of 29
 Interthane® 990
Polyurethane
D ADDITIONAL Further information regarding industry standards, terms and abbreviations used in this data sheet can be found in the
following documents available at www.international-pc.com:
et INFORMATION
ai • Definitions & Abbreviations
l
T • Surface Preparation
o • Paint Application
p
• Theoretical & Practical Coverage

• Interthane 990 Metallic Finish Working Procedures

Individual copies of these information sections are available upon request.

SAFETY This product is intended for use only by professional applicators in industrial situations in accordance with the advice
PRECAUTIONS given on this sheet, the Material Safety Data Sheet and the container(s), and should not be used without reference to
the Material Safety Data Sheet (MSDS) which International Protective Coatings has provided to its customers.

All work involving the application and use of this product should be performed in compliance with all relevant
national, Health, Safety & Environmental standards and regulations.

In the event welding or flame cutting is performed on metal coated with this product, dust and fumes will be emitted
which will require the use of appropriate personal protective equipment and adequate local exhaust ventilation.

If in doubt regarding the suitability of use of this product, consult International Protective Coatings for further advice.

Warning: Contains isocyanate. Wear air-fed hood for spray application.

Rect Top
PACK SIZE Unit Size Part A Part B
Vol Pack Vol Pack
20 liter 17.14 liter 20 liter 2.86 liter 3.7 liter
5 US gal 4.29 US gal 5 US gal 0.71 US gal 1 US gal

For availability of other pack sizes contact International Protective Coatings

SHIPPING WEIGHT Unit Size Part A Part B

(TYPICAL) 20 liter 23.1 kg 3.5 kg
5 US gal 47.6 lb 7.1 lb

STORAGE Shelf Life 24 months (Part A) & 12 months (Part B) minimum at 77°F (25°C)
Subject to re-inspection thereafter. Store in dry, shaded conditions away from sources
of heat and ignition.

Rect
Bottom
Disclaimer
The information in this data sheet is not intended to be exhaustive; any person using the product for any purpose other than that specifically recommended in this data sheet without first
obtaining written confirmation from us as to the suitability of the product for the intended purpose does so at their own risk. All advice given or statements made about the product (whether in
this data sheet or otherwise) is correct to the best of our knowledge but we have no control over the quality or the condition of the substrate or the many factors affecting the use and application
of the product. Therefore, unless we specifically agree in writing to do so, we do not accept any liability at all for the performance of the product or for (subject to the maximum extent permitted
by law) any loss or damage arising out of the use of the product. We hereby disclaim any warranties or representations, express or implied, by operation of law or otherwise, including, without
limitation, any implied warranty of merchantability or fitness for a particular purpose. All products supplied and technical advice given are subject to our Conditions of Sale. You should request
a copy of this document and review it carefully. The information contained in this data sheet is liable to modification from time to time in the light of experience and our policy of continuous
development. It is the user's responsibility to check with their local representative that this data sheet is current prior to using the product.

This Technical Data Sheet is available on our website at www.international-marine.com or www.international-pc.com, and should be the same as this document. Should there be any
discrepancies between this document and the version of the Technical Data Sheet that appears on the website, then the version on the website will take precedence.

Copyright © AkzoNobel, 4/27/2015.

All trademarks mentioned in this publication are owned by, or licensed to, the AkzoNobel group of companies.

www.international-pc.com

Page 4 of 4
Page 25 of 29
Interseal® 670HS
Surface Tolerant Epoxy
PRODUCT A low VOC, two component high build, high solids surface tolerant epoxy coating.
DESCRIPTION

INTENDED USES For application to abrasive blast cleaned steel.

Provides excellent anti-corrosive protection to industrial and coastal structures, pulp and paper
plants, and bridges in atmospheric exposure.

PRACTICAL Colour Wide range for use with curing agent EGA659.
INFORMATION FOR
INTERSEAL 670HS Gloss Level Semi-gloss
Volume Solids 82% ± 3%

Typical Thickness 100-250 microns (4-10 mils) dry equivalent to

122-305 microns (4.9-12.2 mils) wet

Theoretical Coverage 5.47 m²/litre at 150 microns d.f.t and stated volume solids
219 sq.ft/US gallon at 6 mils d.f.t and stated volume solids

Practical Coverage Allow appropriate loss factors

Method of Application Airless Spray, Air Spray

Drying Time
Overcoating Interval with
recommended topcoats
Temperature Touch Dry Hard Dry Minimum Maximum

-5°C (23°F) 24 hours 72 hours 72 hours 5 days

5°C (41°F) 20 hours 28 hours 28 hours 5 days
10°C (50°F) 12 hours 20 hours 20 hours 4 days
25°C (77°F) 4 hours 10 hours 10 hours 3 days
40°C (104°F) 2 hours 4 hours 4 hours 2 days

REGULATORY DATA Flash Point (Typical) Part A 36°C (97°F); Part B 27°C (81°F)

Product Weight 1.6 kg/l (13.4 lb/gal)

VOC 2.00 lb/gal (240 g/lt) EPA Method 24

See Product Characteristics section for further details

Protective Coatings
Page 1 of 4
Issue Date:08/06/2015
Ref:10343
Page 26 of 29
Interseal® 670HS
Surface Tolerant Epoxy
SURFACE All surfaces to be coated should be clean, dry and free from contamination. Prior to paint
PREPARATION application all surfaces should be assessed and treated in accordance with ISO 8504:2000.

Oil or grease should be removed in accordance with SSPC-SP1 solvent cleaning.

Abrasive Blast Cleaning

Abrasive blast clean to Sa2½ (ISO 8501-1:2007) or SSPC-SP6. If oxidation has occurred between
blasting and application of Interseal 670HS, the surface should be reblasted to the specified visual
standard.

Surface defects revealed by the blast cleaning process should be ground, filled, or treated in the
appropriate manner. A surface profile of 50-75 microns (2-3 mils) is recommended.

APPLICATION Mixing Material is supplied in two containers as a unit. Always mix a complete unit
in the proportions supplied. Once the unit has been mixed it must be used
within the working pot life specified.
(1) Agitate Base (Part A) with a power agitator.
(2) Combine entire contents of Curing Agent (Part B) with Base
(Part A) and mix thoroughly with power agitator.
Mix Ratio 5.6 part(s) : 1 part(s) by volume
Working Pot Life 5°C (41°F) 10°C (50°F) 25°C (77°F) 40°C (104°F)
5 hours 3 hours 2 hours 60 minutes

Airless Spray Recommended Tip Range 0.45-0.58 mm (18-23 thou)

Total output fluid pressure at spray tip not less
than 176 kg/cm² (2503 p.s.i.)

Air Spray Suitable Use suitable proprietary equipment

(Conventional)
Brush Suitable - Small areas Typically 100 microns (4.0 mils) can be achieved
Roller Suitable - Small areas Typically 75-100 microns (3.0-4.0 mils) can be
achieved
Thinner International GTA220 (or GTA415)
Cleaner International GTA822
Work Stoppages Do not allow material to remain in hoses, gun or spray equipment.
Thoroughly flush all equipment with International GTA822. Once units of
paint have been mixed they should not be resealed and it is advised that
after prolonged stoppages work recommences with freshly mixed units.

Clean Up Clean all equipment immediately after use with International GTA822. It is
good working practice to periodically flush out spray equipment during the
course of the working day. Frequency of cleaning will depend upon amount
sprayed, temperature and elapsed time, including any delays.

All surplus materials and empty containers should be disposed of in

accordance with appropriate regional regulations/legislation.

Page 2 of 4
Page 27 of 29
Interseal® 670HS
Surface Tolerant Epoxy
PRODUCT Apply in good climatic conditions. The temperature of the surface to be coated must be at least 3°C
CHARACTERISTICS (5°F) above the dew point.

Level of sheen and surface finish are dependent on application method. Avoid using a mixture of
application methods whenever possible.

In common with all epoxies Interseal 670HS will chalk and discolour on exterior exposure. However,
these phenomena are not detrimental to anti-corrosive performance.

Premature exposure to ponding water will cause a colour change, especially in dark colours.

Note: VOC values are typical and are provided for guidance purpose only. These may be subject to
variation depending on factors such as differences in colour and normal manufacturing tolerances.

Low molecular weight reactive additives, which will form part of the film during normal ambient cure
conditions, will also affect VOC values determined using EPA Method 24.

SYSTEMS Suitable primers are:

COMPATIBILITY
Interzinc 52

The following topcoats are approved for use with Interseal 670HS

Intergard 740 Interthane 134

Interthane 870 Interthane 990

Page 3 of 4
Page 28 of 29
 Interseal® 670HS
Surface Tolerant Epoxy
D ADDITIONAL Further information regarding industry standards, terms and abbreviations used in this data sheet
et INFORMATION can be found in the following documents available at www.international-pc.com:
ail
T • Definitions & Abbreviations
o
p • Surface Preparation

• Paint Application

• Theoretical & Practical Coverage

Individual copies of these information sections are available upon request.

SAFETY This product is intended for use only by professional applicators in industrial situations in
PRECAUTIONS accordance with the advice given on this sheet, the Material Safety Data Sheet and the
container(s), and should not be used without reference to the Material Safety Data Sheet (MSDS)
which International Protective Coatings has provided to its customers.

All work involving the application and use of this product should be performed in compliance with all
relevant national, Health, Safety & Environmental standards and regulations.

In the event welding or flame cutting is performed on metal coated with this product, dust and
fumes will be emitted which will require the use of appropriate personal protective equipment and
adequate local exhaust ventilation.

If in doubt regarding the suitability of use of this product, consult International Protective Coatings
for further advice.
Rect Top
PACK SIZE Unit Size Part A Part B
Vol Pack Vol Pack
15 litre 12.75 litre 18 litre 2.25 litre 3 litre

For availability of other pack sizes, contact International Protective Coatings.

SHIPPING WEIGHT Unit Size Part A Part B
(TYPICAL)
15 litre 22.36 kg 2.46 kg

STORAGE Shelf Life 12 months at 25°C (77°F). Subject to re-inspection thereafter.

Store in dry, shaded conditions away from sources of heat and
ignition.
Rect
Bottom
Important Note
The information in this data sheet is not intended to be exhaustive; any person using the product for any purpose other than that specifically recommended in this data sheet without first
obtaining written confirmation from us as to the suitability of the product for the intended purpose does so at their own risk. All advice given or statements made about the product
(whether in this data sheet or otherwise) is correct to the best of our knowledge but we have no control over the quality or the condition of the substrate or the many factors affecting the
use and application of the product. Therefore, unless we specifically agree in writing to do so, we do not accept any liability at all for the performance of the product or for (subject to the
maximum extent permitted by law) any loss or damage arising out of the use of the product. We hereby disclaim any warranties or representations, express or implied, by operation of
law or otherwise, including, without limitation, any implied warranty of merchantability or fitness for a particular purpose. All products supplied and technical advice given are subject to
our Conditions of Sale. You should request a copy of this document and review it carefully. The information contained in this data sheet is liable to modification from time to time in the
light of experience and our policy of continuous development. It is the user's responsibility to check with their local representative that this data sheet is current prior to using the product.

This Technical Data Sheet is available on our website at www.international-marine.com or www.international-pc.com, and should be the same as this document. Should there be any
discrepancies between this document and the version of the Technical Data Sheet that appears on the website, then the version on the website will take precedence.

Copyright © AkzoNobel, 08/06/2015.

All trademarks mentioned in this publication are owned by, or licensed to, the AkzoNobel group of companies.
www.international-pc.com

Page 4 of 4
Page 29 of 29