Selection

Page
Page
Page666 Page 6 Page
Page
Page777Page 7 Page
Page
Page
Page
888 8
Class
Class
Classof
of
ofService
Class
Service
Service
of Service PARTS
PARTS
PARTS
PARTS
LIST
LIST
LIST LIST PARTS
PARTS
PARTS
PARTS
LIST
LIST
LIST
LIST
(cont’d)
(cont’d)
(cont’d)
(cont’d) Worm
Worm
Worm
WormGear
Gear
GearReducers
Reducers
Reducers
Load
Load
Loadconditions
conditions
conditions
Loadmust
must
must
conditions
be
be
bewithin
within
within
mustcataloged
cataloged
cataloged
be withinratings
ratings
ratings
cataloged
published
published
published
ratingsinin
published
inthe
the
thecurrent
current
current
in the
Grove
Grove
Grove
current
Gear
Gear
Gear
Grove
/ /Electra-Gear
/ Electra-Gear
Electra-Gear
Gear / Electra-Gear 7 77 7 QUILL
QUILL
QUILL MOTOR
MOTOR
MOTOR
QUILL FLANGE
MOTOR
FLANGE
FLANGEFLANGE
UNIT
UNIT
UNIT UNIT 51
51
51 OUTPUTCOVER
51
OUTPUTCOVER
OUTPUTCOVER
OUTPUTCOVER 111
111
111
111 HEXHEADCAPSCREW
HHEXHEADCAPSCREW
EXHEADCAPSCREW
HEXHEADCAPSCREW Installation,
Installation,
Installation,
Installation,Lubrication
Lubrication
Lubrication
Lubrication
Catalog
Catalog
Catalog(available
(available
(available
Catalog
upon
upon
upon
(available
request).
request).
request).
upon request).
and
and
and
andMaintenance
Maintenance
Maintenance
MaintenanceInstructions
Instructions
Instructions
Instructions
5 55 5 (BMQ-STYLE)
(BMQ-STYLE)
(BMQ-STYLE)
(BMQ-STYLE) 52
52
52 OUTPUTOILSEAL
52
OUTPUTOILSEAL
OUTPUTOILSEAL
OUTPUTOILSEAL (flange (flange
(flange (flange
toto
to
housing)
housing)
housing)
to housing)
PublishedratingsassumelubricationwithISO460viscositygradepolyglycol(PAG)oil.ContactFactory
PublishedratingsassumelubricationwithISO460viscositygradepolyglycol(PAG)oil.ContactFactory 6 66 6 40
40
40 QUILLMOTORFLANGE
QUILLMOTORFLANGE
QUILLMOTORFLANGE
40 QUILLMOTORFLANGE 112
112
112
112 COUPLINGKEY-REDUCERSHAFT
CCOUPLINGKEY-REDUCERSHAFT
OUPLINGKEY-REDUCERSHAFT
COUPLINGKEY-REDUCERSHAFT
for
for
forratings
ratings
ratingswhen
when
when
for ratings
anan
analternate
alternate
alternate
when lubricant
an
lubricant
lubricant
alternate
isisisused.
lubricant
used.
used. is used.
MODEL
MODEL
MODEL
MODEL
B813-8100
B813-8100
B813-8100
B813-8100 1111
11 11
41
41
41 INPUTOILSEAL
INPUTOILSEAL
INPUTOILSEAL
41 INPUTOILSEAL
53
53
53 O53
O
UTPUTBEARING(53A.CONE,
OUTPUTBEARING(53A.CONE,
53B.CUP)
53B.CUP)
53B.CUP)
53B.CUP) 113
113
113
113 SETSCREW-REDUCERSHAFT
SSETSCREW-REDUCERSHAFT
ETSCREW-REDUCERSHAFT
SETSCREW-REDUCERSHAFT
(Basic
(Basic
(BasicUnit
Unit
Unit
(Basic
Components)
Components)
Components)
Unit Components) 1010
10 10 2828
28 28 42
42
42 HEXHEADCAPSCREW(flangeto
HH42
EXHEADCAPSCREW(flangeto
HEXHEADCAPSCREW(flangeto 54
54
54 GEARSPACER
54
GEARSPACER
GEARSPACER
GEARSPACER 114
114
114
114COUPLINGGEAR-
CCOUPLINGGEAR-
OUPLINGGEAR-
COUPLINGGEAR-
Warranty
Warranty
WarrantyFrom
From
From
Warranty
Grove
Grove
GroveFrom
Gear
Gear
GearGrove
/ //Electra-Gear-See8050catalogforwarrantytermsandconditions.
Electra-Gear-See8050catalogforwarrantytermsandconditions.
Gear / Electra-Gear-See8050catalogforwarrantytermsandconditions. SINGLE
SINGLE
SINGLEREDUCTION
REDUCTION
SINGLE
REDUCTION
REDUCTION 1212
12 12 housing)
housing)
housing) housing) ♣ ♣
♣ 55
55
55♣ OUTPUTSHAFT
55
OUTPUTSHAFT
OUTPUTSHAFT
OUTPUTSHAFT REDUCERSHAFT
REDUCERSHAFT
REDUCERSHAFT
REDUCERSHAFT Selection
Selection
Selection
Selection
Information
Information
Information
Information
43
43
43 RETAININGRING-SHAFT
RETAININGRING-SHAFT
RETAININGRING-SHAFT
43 RETAININGRING-SHAFT 56
56
56 SETSCREW
56
SETSCREW
SETSCREWSETSCREW 115
115
115
115COUPLINGSLEEVE
COUPLINGSLEEVE
COUPLINGSLEEVE
COUPLINGSLEEVE
2727
27 27 *44
*44
*44 RETAININGRING-HOUSING
RETAININGRING-HOUSING
*44
RETAININGRING-HOUSING 116
116
116
116SETSCREW-MOTORSHAFT
SETSCREW-MOTORSHAFT
SETSCREW-MOTORSHAFT
SETSCREW-MOTORSHAFT
136
136
136 136 3 33 3
1717
17 17 57
57
57 G57
GEARKEY(onlyusedonsize826
EARKEY(onlyusedonsize826
GEARKEY(onlyusedonsize826 Read
Read
Read
Read
ALL
ALL
ALL
ALL
instructions
instructions
instructions
instructions prior
prior
prior
prior
toto
to
to
operating
operating
operating
operatingreducer.
reducer.
reducer.
reducer.Injury
Injury
Injurytoto
topersonnel
personnel
personnelor
or
orreducer
reducer
reducer
reducerfailure
failure
failure
failuremay
may
may
maybe
be
be
becaused
caused
caused
45
45
45 QUILLINPUTSHAFT
QUILLINPUTSHAFT
QUILLINPUTSHAFT
45 QUILLINPUTSHAFT and
and
andlarger
larger
larger
andunits)
larger
units)
units)units) 117
117
117
117
COUPLINGGEAR-MOTORSHAFT
CCOUPLINGGEAR-MOTORSHAFT
OUPLINGGEAR-MOTORSHAFT
129
129
129 129 by
by
byby
improper
improper
improper
improperinstallation,
installation,
installation,
installation,
maintenance
maintenance
maintenance
maintenance oror
or
or
operation.
operation.
operation.
operation.
46
46
46 KEY-INPUT
KEY-INPUT
KEY-INPUT
46 KEY-INPUT ♣ ♣
♣ 58
58
58♣ OUTPUTGEAR
58
OUTPUTGEAR
OUTPUTGEAR
OUTPUTGEAR 118
118
118
118
COUPLINGKEY-MOTORSHAFT
CCOUPLINGKEY-MOTORSHAFT
OUPLINGKEY-MOTORSHAFT
2626
26 26 47
47
47 HEXHEADCAPSCREW(motorto
HH47
EXHEADCAPSCREW(motorto
HEXHEADCAPSCREW(motorto 5959
59 OUTPUTKEY
59
OUTPUTKEY
OUTPUTKEY
OUTPUTKEY 119
119
119
119
HEXHEADCAPSCREW
HHEXHEADCAPSCREW
EXHEADCAPSCREW
HEXHEADCAPSCREW
2121
21 21 4 44 4
2 22 2 134
134
134 134 flange)
flange)
flange) flange) (motor (motor (motor (motor toto
to
flange)
flange)
flange)
to flange) Written
Written
Written
Written authorization
authorization
authorization
authorization
from
from
from
from
GROVE
GROVE
GROVE
GROVE GEAR
GEAR
GEAR
GEAR
/ //ELECTRA-GEAR
/ELECTRA-GEAR
ELECTRA-GEAR
ELECTRA-GEARisisisrequired
required
requiredto
to
to
tooperate
operate
operate
operateor
or
or
oruse
use
use
usereducers
reducers
reducers
reducersinin
in
132
132
132 132 2323
23 23
133
133
133 133 LONG
LONG
LONG MOTOR
LONG
MOTOR
MOTOR MOTOR
FLANGE
FLANGE
FLANGE
FLANGE
AND
AND
ANDAND 120
120
120
120
PLASTICPLUG
PLASTICPLUG
PLASTICPLUG
PLASTICPLUG man
man
man
manlift
lift
lift
lift
oror
orpeople
orpeople
people
people
moving
moving
moving
moving devices.
devices.
devices.
devices.
2 22 2 6 66 6
2626
26 26 HOLLOW
HOLLOW
HOLLOWHOLLOW
OUTPUT
OUTPUT
OUTPUTOUTPUT
SHAFT
SHAFT
SHAFT
UNIT
SHAFT
UNIT
UNIT UNIT COUPLING
COUPLING
COUPLING
COUPLING
KIT
KIT
KIT
(BM-STYLE)
(BM-STYLE)
(BM-STYLE)
KIT (BM-STYLE)
(H-STYLE)
(H-STYLE)
(H-STYLE)
(H-STYLE)
2626
26 26 2525
25 25 110
110
110 “C”FACEMOTORFLANGE
110
“C”FACEMOTORFLANGE
“C”FACEMOTORFLANGE Check
Check
Check
Check
toto
tomake
tomake
make
make
certain
certain
certain
certain
application
application
application
application
does
does
does
does
not
not
not
notexceed
exceed
exceed
exceedthe
the
theallowable
allowable
allowable
allowableload
load
loadcapacities
capacities
capacities
capacitiespublished
published
published
publishedin
inin
inthe
the
the
the
132
132
132 132 8 88 8
130
130
130 130
2323
23 23 7 77 7 77 7
current
current
current
current
catalog.
catalog.
catalog.
catalog.
1321327
132 132 5 55 5
18B
18B
18B
1 11
18B
2 22 1 2 6 66
4343
43
6
43
MODEL
MODEL
MODEL
MODEL
BM813-8100
BM813-8100
BM813-8100
BM813-8100 119
119
119 119 Buyer
Buyer
Buyer
Buyer
shall
shall
shall
shall
bebe
bebe
solely
solely
solely
solely
responsible
responsible
responsible
responsible for
for
for
for
determining
determining
determining
determiningthe
the
theadequacy
adequacy
adequacy
adequacyofof
ofthe
the
theproduct
product
product
productfor
for
for
forany
any
any
anyand
and
and
andall
all
all
alluses
uses
uses
usestoto
to
2222
22 22 18A
18A
18A 18A 1010
10 10
(Refer
(Refer
(Refer
(Refer
toto
toSingle
Single
Single
to Single
Reduction
Reduction
Reduction
Reduction 110
110
110 110
which
which
which
which
Buyer
Buyer
Buyer
Buyershall
shall
shall
shall
apply
apply
apply
apply the
the
the
the
product.
product.
product.
product.TheThe
The
The
application
application
application
applicationby
by
byBuyer
Buyer
Buyer
Buyershall
shall
shallnot
not
notbe
be
be
besubject
subject
subject
subjecttoto
to
toany
any
any
anyimplied
implied
implied
implied
1313
13 13 18A
18A
131
18A
131
131
18A
131 2222
22 22 Basic
Basic
BasicUnit
Basic
Unit
UnitComponents)
Unit
Components)
Components)
Components) warranty
warranty
warranty
warranty
ofof
offitness
offitness
fitness
fitness
for
for
for
for
aaaparticular
aparticular
particular
particular
purpose.
purpose.
purpose.
purpose.
4545
45 45 111
111
111 111
18B
18B
18B 18B 112
112
112 112
2020
20 20
1717
17 17 1616
16 16 114
114
114 114
113
113
113 113
115
115
115 115
Safety
Safety
Safety
Safety
Alert
Alert
Alert
Alert
1515
15 15 5 55 5 4646
46 46
2424
24 24 117
117
117117
4444
44 44 116
116
116116
1414
14 14
118
118
118118 WARNING••••Forsafety,BuyerorUsershouldprovideprotectiveguardsoverallshaft
WARNING
WARNING
WARNING Forsafety,BuyerorUsershouldprovideprotectiveguardsoverallshaft
Forsafety,BuyerorUsershouldprovideprotectiveguardsoverallshaft
1919
19 19 extensionsandanymovingapparatusmountedthereon.TheUserisresponsible
extensionsandanymovingapparatusmountedthereon.TheUserisresponsible
for
for
for
for
checking
checking
checking
checkingallall
all
all
applicable
applicable
applicable
applicablesafety
safety
safetycodes
codes
codesinin
inhis
his
hisarea
area
areaand
and
and
andproviding
providing
providing
providingsuitable
suitable
suitable
suitableguards.
guards.
guards.
guards.
120
120
120 120
4141
41 41 Failuretodosomayresultinbodilyinjuryand/ordamagetoequipment.
Failuretodosomayresultinbodilyinjuryand/ordamagetoequipment.
4747
47 47
4040
40 40 ••
••Hotoilandreducerscancausesevereburns.Useextremecarewhenremoving
Hotoilandreducerscancausesevereburns.Useextremecarewhenremoving
4242
42 42 lubrication
lubrication
lubrication
lubrication
plugs
plugs
plugs
plugs
and
and
and
and
vents.
vents.
vents.
vents.
••
••Makecertainthatthepowersupplyisdisconnectedbeforeattemptingtoservice
Makecertainthatthepowersupplyisdisconnectedbeforeattemptingtoservice
5252
52 52
oror
or
or
remove
remove
remove
remove
any
any
any
any
components.
components.
components.
components.Lock Lock
Lockout
out
outthe
the
thepower
power
powersupply
supply
supply
supplyand
and
and
andtag
tag
tag
tagititititto
to
to
toprevent
prevent
prevent
prevent
BASIC
BASIC
BASIC
(B-STYLE)
SINGLE
(B-STYLE)
SINGLE
SINGLE
(B-STYLE) (B-STYLE)
BASIC
REDUCTION
REDUCTION
REDUCTION
SINGLE UNIT
REDUCTION
UNIT
UNIT UNIT (supplied
(supplied
(supplied
position
position
position
only(supplied
involves
involves
only
only
involves
position
when
when
when only
mounting
mounting
mounting
a avertical
involves
avertical
when mounting
vertical
shaft)
ashaft)
shaft)
vertical shaft) MODEL
MODEL
MODEL
MODEL
BMQ813-8100
BMQ813-8100
BMQ813-8100
BMQ813-8100 unexpected
unexpected
unexpected
unexpectedapplication
application
application
applicationofof
of
ofpower.
power.
power.
ITEM
ITEM
ITEM # ##DESCRIPTION
DESCRIPTION
DESCRIPTION
ITEM # DESCRIPTION *129
*129
*129 OUTPUTCOVER-CLOSED
OUTPUTCOVER-CLOSED
*129
OUTPUTCOVER-CLOSED
OUTPUTCOVER-CLOSED (Refer
(Refer
(Refer
(Refer
toto
toSingle
Single
Single
to Single
Reduction
Reduction
Reduction
Reduction
Basic
Basic
BasicUnit
Basic
Unit
UnitUnit 5656
56 56
16
16
16 OO
UTPUTCOVERSHIM(asrequired)
OUTPUTCOVERSHIM(asrequired)
16 OUTPUTCOVERSHIM(asrequired) 5959
59 59 ••
••Reducersarenottobeconsideredfailsafeorself-lockingdevices.Ifthese
Reducersarenottobeconsideredfailsafeorself-lockingdevices.Ifthese
111 HOUSING
HOUSING
HOUSING
1 HOUSING *130
*130
*130 OUTPUTCOVER-OPEN
OUTPUTCOVER-OPEN
*130
OUTPUTCOVER-OPEN
OUTPUTCOVER-OPEN Components)
Components)
Components)
Components)
17
17
17 OUTPUTOILSEAL
OUTPUTOILSEAL
OUTPUTOILSEAL
17 OUTPUTOILSEAL 53B
53B
53B 53B features
features
features
features
are
are
are
are
required,
required,
required,
required,
aaaaproperly
properly
properly
properlysized,
sized,
sized,independent
independent
independent
independentholding
holding
holding
holdingdevice
device
device
deviceshould
should
should
shouldbe
be
be
222 PIPEPLUG
PIPEPLUG
PIPEPLUG
2 PIPEPLUG *131
*131
*131 OO UTPUTBEARINGGREASE
*131
OUTPUTBEARINGGREASE
UTPUTBEARINGGREASE
OUTPUTBEARINGGREASE
333 VENTPLUG
VENTPLUG
VENTPLUG
3 VENTPLUG
18
18
18 OO
18B.CUP)
18 OUTPUTBEARING(18A.CONE,
18B.CUP)
18B.CUP) 18B.CUP) RETAINER
RETAINER
RETAINER RETAINER 53A
53A
53A 53A utilized.
utilized.Reducers
utilized.
utilized.Reducers
Reducers
Reducers should
should
should
shouldnotnot
notbe
be
beused
used
usedasas
asaaabrake.
brake.
brake.
5454
54 54
132
132
132 GREASEFITTING
GREASEFITTING
GREASEFITTING
132 GREASEFITTING
444 SPLASHGUARD
SPLASHGUARD
SPLASHGUARD
4 SPLASHGUARD 19
19
19 HEXHEADCAPSCREW
HEXHEADCAPSCREW
HEXHEADCAPSCREW
19 HEXHEADCAPSCREW
5555
55 55 ••
••Anybrakesthatareusedinconjunctionwithareducermustbesizedorpositioned
Anybrakesthatareusedinconjunctionwithareducermustbesizedorpositioned

133
133
133 S
EALEDBALLBEARING
S
S EALEDBALLBEARING
EALEDBALLBEARING
133 S
EALEDBALLBEARING
555 INPUTCAP
INPUTCAP
INPUTCAP
5 INPUTCAP ♣ ♣
♣ 20
20
20 OUTPUTSHAFT-SINGLE
OUTPUTSHAFT-SINGLE
OUTPUTSHAFT-SINGLE
♣ 20 OUTPUTSHAFT-SINGLE (onlyusedonsize818thru826
(onlyusedonsize818thru826
(onlyusedonsize818thru826 5757
57 57 inin
insuch
insuch
such
such
aaaway
away
way
way
so
so
so
so
asas
as
as
toto
to
to
not
not
not
notsubject
subject
subjectthe
the
thereducer
reducer
reducertoto
toloads
loads
loads
loadsbeyond
beyond
beyond
beyondthe
the
the
thecatalog
catalog
catalog
catalograting.
rating.
rating.
666 O-RINGO-RING
O-RING
6 O-RING ♣ ♣
♣ 21
21
21 OUTPUTSHAFT-DOUBLE
OUTPUTSHAFT-DOUBLE
OUTPUTSHAFT-DOUBLE
♣ 21 OUTPUTSHAFT-DOUBLE units)
units)
units) units)
5858
58 HOLLOW
HOLLOW
HOLLOW
58 HOLLOW
SHAFT
SHAFT
SHAFT
SHAFT
MODELS
MODELS
MODELS
MODELS ••
••Liftingsupportsincludingeyeboltsaretobeusedforverticallyliftingthegearbox
Liftingsupportsincludingeyeboltsaretobeusedforverticallyliftingthegearbox
777 HEXHEADCAPSCREW
HEXHEADCAPSCREW
HEXHEADCAPSCREW
7 HEXHEADCAPSCREW 22
22
22 GEARSPACER
GEARSPACER
GEARSPACER
22 GEARSPACER ♦134 ♦134 INPUTCOVER
♦134 INPUTCOVER
INPUTCOVER
♦134 INPUTCOVER ForthefullWormGear
ForthefullWormGear
ForthefullWormGear
ForthefullWormGear only,
only,
only,
only,
with
with
with
with
nono
no
no
other
other
other
other
associated
associated
associated
associatedattachments
attachments
attachments
attachmentsoror
ormotors.
motors.
motors.
motors.
888 INPUTOILSEAL
INPUTOILSEAL
INPUTOILSEAL
8 INPUTOILSEAL 23
23
23 GG
23 GEARKEY(onlyusedonsize826
♦136 ♦136 INPUTBEARINGGREASERETAIN-
♦136 I♦136
INPUTBEARINGGREASERETAIN-
NPUTBEARINGGREASERETAIN-
INPUTBEARINGGREASERETAIN- 5454
54 54
and
and
and larger
larger
larger
units)
units)
and
units)
larger units) ERER ER ER Reducer
Reducer
Reducer
Reducer
Installation,
Installation,
Installation,
Installation,
999 INPUTBEARING(cupandconefor
IINPUTBEARING(cupandconefor
NPUTBEARING(cupandconefor
9 INPUTBEARING(cupandconefor 53A
53A
53A 53A H,
H,
H,HM,
H,
HM,
HM,
HM,
HMQ
HMQ
HMQ
HMQ ••
••UseofanoilwithanEPadditiveonunitswithbackstopsmaypreventproper
UseofanoilwithanEPadditiveonunitswithbackstopsmaypreventproper
842andlargerunits)
842andlargerunits)
842andlargerunits)
842andlargerunits) ♣ ♣
♣ 24
24
24 OUTPUTGEAR
OUTPUTGEAR
OUTPUTGEAR
♣ 24 OUTPUTGEAR Lubrication
Lubrication
Lubrication
Lubrication
and
and
and and 1616
53B
53B
16 16
53B 53B
(Refer
(Refer
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toto
toSingle
Single
to
Single
Single
Reduction
Reduction
Reduction
Reduction operation
operation
operation
operation
ofof
of
of
the
the
the
the
backstop.
backstop.
backstop.
backstop.Injury
Injury
Injurytoto
topersonnel,
personnel,
personnel,
personnel,damage
damage
damage
damageto
to
to
tothe
the
the
thereducer
reducer
reducer
reduceror
or
or
orother
other
other
other
10
10
*25
*25
*25 INPUTCOVER
INPUTCOVER
INPUTCOVER
*25 INPUTCOVER *O
**O
NLYUSEDONSIZE842ANDLARGER
ONLYUSEDONSIZE842ANDLARGER
*ONLYUSEDONSIZE842ANDLARGER
842andlargerunits)
842andlargerunits)
842andlargerunits)
842andlargerunits) 26
26
26 KEY-OUTPUTEXTENSION
KEY-OUTPUTEXTENSION
KEY-OUTPUTEXTENSION
UNITS
UNITS
UNITS UNITS Maintenanceinstructions,
Maintenanceinstructions,
Maintenanceinstructions, 1515
15 15 Basic
Basic
Basic
Basic
Unit
Unit
Unit
Unit
Components)
Components)
Components)
Components) equipment
equipment
equipment
equipmentmay
may
may
mayresult.
result.
result.
result.
*11
*11
*11 RETAININGSCREW
RRETAININGSCREW
ETAININGSCREW
*11 RETAININGSCREW ♦ OO
♦
♦ NLYUSEDONSIZE830ANDLARGER
♦ONLYUSEDONSIZE830ANDLARGER
12
12
12 INPUTWORMSHAFT
INPUTWORMSHAFT
INPUTWORMSHAFT
12 INPUTWORMSHAFT
27
27
27 KEY-INPUTEXTENSION
KEY-INPUTEXTENSION
KEY-INPUTEXTENSION
27 KEY-INPUTEXTENSION UNITSUNITS
UNITS UNITS visit:
visit:
visit:www.grovegear.com
visit:
www.grovegear.com
www.grovegear.com
www.grovegear.com 5151
51 51 ••
••Overhungloadssubjectshaftbearingsandshaftstostresswhichmaycause
Overhungloadssubjectshaftbearingsandshaftstostresswhichmaycause
28
28
28 NAMEPLATE
NAMEPLATE
NAMEPLATE
28 NAMEPLATE ♣ SUPPLIEDONLYASOUTPUTASSEMBLY
♣
♣ SSUPPLIEDONLYASOUTPUTASSEMBLY
UPPLIEDONLYASOUTPUTASSEMBLY
♣SUPPLIEDONLYASOUTPUTASSEMBLY 5252
52 52 premature
premature
premature
prematurebearing
bearing
bearing
bearing
failure
failure
failure
failureand/or
and/or
and/orshaft
shaft
shaftbreakage
breakage
breakagefrom
from
from
frombending
bending
bending
bendingfatigue,
fatigue,
fatigue,
fatigue,ififififnot
not
not
not
13
13
13 OUTPUTCOVER-OPEN
OUTPUTCOVER-OPEN
OUTPUTCOVER-OPEN
13 OUTPUTCOVER-OPEN ON813THROUGH824UNITS
ON813THROUGH824UNITS
ON813THROUGH824UNITS 1919
19 19 AAARegal
Regal
Regal
A Regal
Brand
Brand
Brand
Brand sized
sized
sized
sized
properly.
properly.
properly.
properly.
14
14
14 OUTPUTCOVER-CLOSED
OUTPUTCOVER-CLOSED
OUTPUTCOVER-CLOSED
15
15
15 O-RING
O-RING
O-RING
15 O-RING Grove
Grove
GroveGrove
Gear
Gear
GearGear
VERTICAL
VERTICAL
VERTICAL SHAFT
SHAFT
VERTICAL
SHAFT REQUIRED
REQUIRED
REQUIRED
SHAFT PARTS
REQUIRED
PARTS
PARTS PARTS
Union
Union
UnionUnion
Grove,
Grove,
Grove,
Grove,
Wisconsin
Wisconsin
Wisconsin
Wisconsin
53182
53182
53182
53182
Complete
Complete
Complete
Complete
information
information
information
information
isis
isavailable
available
available
is available
online
online
onlineatat
at
online
www.grovegear.com
www.grovegear.com
www.grovegear.com
at www.grovegear.com PH:
PH:
PH:262-878-1221
262-878-1221
262-878-1221
PH: 262-878-1221
Continued
Continued
Continued
Continued
on
on
onnext
next
next
onpage
page
page
next page FAX:
FAX:
FAX:262-878-1968
FAX:
262-878-1968
262-878-1968
262-878-1968
www.grovegear.com
www.grovegear.com
www.grovegear.com
www.grovegear.com www.grovegear.com
www.grovegear.com
www.grovegear.com
www.grovegear.com ©©
©2013
2013
2013©Regal-Beloit
Regal-Beloit
Regal-Beloit
2013 Regal-Beloit
Corporation
Corporation
Corporation
Corporation www.grovegear.com
www.grovegear.com
www.grovegear.com
www.grovegear.com
Rev2,
Rev2,
Rev2,01-13
Rev2,
01-13
01-1301-13
7471G/01-13/BH/PDF
7471G/01-13/BH/PDF
7471G/01-13/BH/PDF
7471G/01-13/BH/PDF
ONLY
ONLY
ONLY
ONLY
Page
Page2 2 Page Page
3 3 Page 4 Page 4 Page 5 Page 5
Installation
Installation Standard
Standard
Gear Reducer
Gear Reducer
Mounting
Mounting
Positions
Positions
CAUTION
CAUTION •• Testrununittoverifyoperation.Iftheunittestedisaprototype,thatunitmustbe
Testrununittoverifyoperation.Iftheunittestedisaprototype,thatunitmustbe & Vent&Plug,
VentLevel
Plug,and
Level
Drain
andLocations
Drain Locations
s s
ofofcurrent
currentproduction.
production. 1.1.Mounttheunittoarigidflatsurfaceusinggrade5orhigherfasteners.Themountingfastenersshould
Mounttheunittoarigidflatsurfaceusinggrade5orhigherfasteners.Themountingfastenersshould Change
Change
Intervals:
Intervals:
Standardcompoundedlubricants(non-synthetic)shouldbechangedeverysixmonths
•• IfIfthe
thespeed
speedreducer
reducer cannot
cannot be located
located in
ina
aclear
clearand
anddry
dryarea
areawith
withaccess
accessto
to bethelargeststandardsizethatwillfitinthebasemountinghole.Shimasrequiredunderflangeor
bethelargeststandardsizethatwillfitinthebasemountinghole.Shimasrequiredunderflangeor or2500operatinghours,whichevercomesfirst.Factoryinstalledsyntheticlubricantsshouldbechanged
or2500operatinghours,whichevercomesfirst.Factoryinstalledsyntheticlubricantsshouldbechanged
adequate
adequatecooling
cooling air
air supply,
supply, then precautions
precautions must
mustbe betaken
takentotoavoid
avoidthe
theingestion
ingestion base
base
feet
feet
which
which
dodonotnot
lie lie
flatflat
against
against
thethe
mounting
mounting
surface.
surface. only when
only when
performing
performing
maintenance
maintenance
that requires
that requires
gearboxgearbox
disassembly.
disassembly. VENT VENT VENT VENT VENT VENT
VENT VENT
ofofcontaminants
contaminants such
such as
as water and the
the reduction
reduction in in cooling
coolingability
abilitydue
duetotoexterior
exterior LEVEL LEVEL
LEVEL* LEVEL*
LEVEL LEVEL
contaminants.
contaminants. 2.2.For
For
shipment,
shipment, pipe
pipeplugs
plugs
areare
installed
installed
in the
in the
unitunit
andand
a vent
a vent
plugplug
is packed
is packedseparately.
separately. CAUTION Oil should
CAUTION Oil should
be changed
be changed
more often
moreifoften
reducer
if reducer
is used is
in used
a severe
in a environment
severe environment
(i.e. dusty,
(i.e. dusty,
After
Aftermounting
mountingthethe unitunit
in in
position,
position, remove
remove the the
appropriate
appropriate
pipepipe
plugplug
and and
installinstall
the vent
the vent humid).
humid). LEVEL LEVEL
•• Mounting
Mounting bolts
bolts should
should be routinely
routinely checked
checked to
toensure
ensurethat
thatthe
theunit
unitisisfirmly
firmly plug
plug
inin
the
the
location
location
shown
shownonon
page
page5. On
5. On
double
double
reduction
reduction
units
units
bothboth
the the
primary
primary
and and
the the DRAIN DRAIN
anchored
anchoredfor
for proper
proper operation.
operation. CAUTION In the
CAUTION InFood
the Food
and Drug
and Drug
Industry
Industry
(including
(including
animal animal
food), consult
food), consult
the lubrication
the lubrication DRAIN DRAIN
secondary
secondary must
mustbebe
vented.
vented.
Failure
Failure
to to
vent
vent
thethe
unitunit
cancan
cause
cause
premature
premature
seal seal
wearwear
or or supplierforrecommendationoflubricantswhichareacceptabletotheFoodandDrug
supplierforrecommendationoflubricantswhichareacceptabletotheFoodandDrug
Worm Over Worm Over
Vertical OutputVertical Output DRAIN DRAIN
DRAIN DRAIN
loss
lossof ofseal
sealandandoil.oil.
These
These conditions
conditions are are
not not
covered
covered
by warranty.
by warranty.Check Check
for correct
for correct
oil oil (All primary units
(All primary
have units have
Administration
Administration
and/orand/or
other authoritative
other authoritative
bodiesbodies
having having
jurisdiction.
jurisdiction.
FactoryFactory
suppliedsupplied
Important
Important Information
Information level.
level.
Contact
Contact the
the
Factory
Factoryforfor
level
level
andandvent
vent
recommendations
recommendations on non-standard
on non-standard mounting
mounting PAGoilisacceptableforincidentalfoodcontact(NSFH1)foruseinandaroundfood
PAGoilisacceptableforincidentalfoodcontact(NSFH1)foruseinandaroundfood VENT VENT
their own oil their
level.)own oil level.)
VENT VENT
positions.
positions. processing
processing
areas. areas.
Double Reduction
Double
Worm-Worm
Reduction Worm-Worm
InInthe
theevent
eventofofthe
theresale
resaleof
ofany
anyof
ofthe
thegoods,
goods, in whatever form,
form, Resellers/Buyers
Resellers/Buyerswill
willinclude
includethe
thefollowing
following LEVEL LEVEL
LEVEL LEVEL
language
languageininaaconspicuous
conspicuousplace
placeand
and in
in aa conspicuous
conspicuous manner
manner in
in aa written
writtenagreement
agreementcovering
coveringsuch
suchsale:
sale: 3.3.Connect
Connectmotor
motorto to
speed
speed
reducer.
reducer. CAUTION Do not
CAUTION Domixnotdifferent
mix different
oils in oils
the in
reducer.
the reducer.
Grove Gear
Grove/ Gear
Electra-Gear
/ Electra-Gear
reducersreducers
are are
* Size 842 -* 860
Size(far
842side
- 860
plug).
(far side plug).
shipped
shipped
standard with PAG
standard PAG lubricant
withlubricant – this lubricant
– this lubricant
is not compatible
is not compatible
with conventional
with conventional Note: High oil
Note:
levelHigh
applies
oil level
to allapplies
size 842to &alllarger
size 842 & larger
The
The manufacturer
manufacturer makesmakes no no warranties
warranties or representations,
representations, express
express oror implied,
implied, byby Depending
Depending upon
upongear
gear
geometry
geometryandand
operating
operating
conditions
conditions
worm worm
geargear
reducers
reducers
may may
or may
or may
not back-
not back- mineralorPAOsyntheticoils.
mineralorPAOsyntheticoils. DRAIN DRAIN
DRAIN DRAIN
secondary &secondary
tertiary units
& tertiary
regardless
unitsofregardless
primary of primary
operation
operation ofof lawlaw or
or otherwise,
otherwise, asas to the merchantability
merchantability or or fitness
fitness forfor aa particular
particular drive.
drive.
Use
Use
of of
a brake
a brake
or or
external
external
holding
holding
device
device
is required
is required
if any
if any
evidence
evidence
of backdriving
of backdriving
is notisdesired.
not desired.
Worm Under Worm Under Vertical Input
unit type. unit type.
Vertical Input
purpose
purpose ofof thethe goods
goods sold
sold hereunder.
hereunder. Buyer acknowledges
acknowledges that that itit alone
alone hashas deter-
deter- Special
Special
Lubrication
Lubrication
Requirements
Requirements
- Size- 818
Sizeand
818Larger
and Larger
mined
mined thatthat the
the goods
goods purchased
purchased hereunder willwill suitably
suitably meet
meet the the requirements
requirements ofof s DoesnotapplytoStainlessSteel,WASHGUARD
s DoesnotapplytoStainlessSteel,WASHGUARD or units with or Enviroseal
units with option.
Enviroseal option.
® ®
Specialconsiderationshouldbegiventohighinertia
loads
loads
connected
connected
to the
to output
the output
shaft.shaft.
Consult
Consult
the the
their
their intended
intended use.
use. InIn no
no event
event will
will the manufacturer
manufacturer be be liable
liable forfor consequential,
consequential, factory
factory
forfor
further
further
details.
details. UnitsshippedfromFactoryareassembledtoproperlylubricateallinternalcomponentsbasedonaspe-
UnitsshippedfromFactoryareassembledtoproperlylubricateallinternalcomponentsbasedonaspe-
incidental
incidental oror other
other damages.
damages. EvenEven if the repair
repair or
or replacement
replacement remedy remedy shall
shall be
be cificassumedmountingorientation.Ifasize818orlargerunitwillbemountedinanorientationdifferent
cificassumedmountingorientation.Ifasize818orlargerunitwillbemountedinanorientationdifferent
deemed
deemed toto havehave failed
failed of
of its
its essential
essential purpose under
under Section
Section 2-7192-719 ofof the
the Uniform
Uniform WARNINGDONOTCHANGEMOUNTINGPOSITIONSWITHOUTCONTACTINGFACTORY.
WARNING DONOTCHANGEMOUNTINGPOSITIONSWITHOUTCONTACTINGFACTORY. fromitsoriginalintension,asshowninproductcatalog,orrunwithsustainedinputspeedslessthan1200
fromitsoriginalintension,asshowninproductcatalog,orrunwithsustainedinputspeedslessthan1200 Maintenance Maintenance - Standard - Standard
Units Units
Commercial
Commercial Code, Code, the
the manufacturer
manufacturer shall have no no liability
liability to
to Buyer
Buyer forfor consequential
consequential Altering
Altering
thethe
mounting
mounting position
position
maymay
require
require
special
special
lubrication
lubrication
provisions
provisions
whichwhich RPM,itshouldbespecifiedwiththeorder.Theunitcanthenbemodifiedtoassureproperlubrication.
RPM,itshouldbespecifiedwiththeorder.Theunitcanthenbemodifiedtoassureproperlubrication.
damages.
damages. must
must
bebefactory
factory
installed.
installed. Your Grove
Your
Gear
Grove
/ Electra-Gear
Gear / Electra-Gear
reducer hasreducer
beenhastested
beenand
tested
adjusted
andat
adjusted
Factory.atDismantling
Factory. Dismantling
or or
Theprecision-madegearsandbearingsinGroveGear/Electra-GearSpeedReducersrequirehigh-gradereplacement
Theprecision-madegearsandbearingsinGroveGear/Electra-GearSpeedReducersrequirehigh-grade replacement
of components
of components
must be donemustby beGrove
done Gear
by Grove
/ Electra-Gear
Gear / Electra-Gear
to maintainto themaintain
warranty.the warranty.
Resellers/Buyers
Resellers/Buyersagree
agree to to also
also include
include this
this entire document
document including
including the
the warnings
warningsabove
aboveinina acon-
con- CAUTIONDo
CAUTION Dnot
o not
operate
operate
thethe
reducer
reducer
without
without
making
making
suresure
it contains
it contains
the correct
the correct
amount
amount lubricants
lubricants
of theofproper
the proper
viscosity
viscosity
to maintain
to maintain
trouble-free
trouble-free
performance.
performance.
All standard
All standard
reducersreducers
ordered ordered
spicuous
spicuousplace
placeand
andininaaconspicuous
conspicuous manner
manner in writing to instruct
instruct users
userson
onthe
thesafe
safeusage
usageofofthe
theproduct.
product. ofoil.Donotoverfillorunderfillwithoil,orinjurytopersonnel,reducerorother
ofoil.Donotoverfillorunderfillwithoil,orinjurytopersonnel,reducerorother from from
the factory
the factory
are filled
arewith
filledISO
with
viscosity
ISO viscosity
grade 460
grade
polyglycol
460 polyglycol
(PAG) lubricant.
(PAG) lubricant.
If oil needs be to be
If oiltoneeds 1. Frequentlychecktheoillevelofthereducer.Ifoillevelislow,(refertoreducerventandlevel
1. Frequentlychecktheoillevelofthereducer.Ifoillevelislow,(refertoreducerventandlevel
equipment
equipment may
may
result.
result. added added
or changed,
or changed,
ONLYONLY
compatible
compatible
polyglycol
polyglycol
lubricants
lubricants
shouldshould
be used.be Contact
used. Contact
the factory
thefor
factory for position chart)
positionaddchart)
properaddlubrication
proper lubrication
through the through
filler plug
theuntil
filleritplug
comes
until
outit the
comes
oil level
out the
plug.
oil level plug.
This
Thisinstructions
instructionsmanual
manualshould
shouldbe
beread
readtogether
togetherwith all other printed
printedinformation
informationsuch
suchasascatalogs,
catalogs,supplied
suppliedbyby more more
information.
information. 2. Inspect
2. vent
Inspect
plugvent
oftenplug
to insure
often ittoisinsure
clean and
it is operating.
clean and operating.
CAUTIONA unit
CAUTION A unit
cannot
cannot
be be
used
used
as an
as integral
an integral
partpart
of aofmachine
a machine
superstructure
superstructure
whichwhich
would
would
3. Alwayscheckforproperoillevelafterfilling.Donotoverfillorunderfillwithoil,orinjuryto
Grove
GroveGearGear/ /Electra-Gear.
Electra-Gear. impose
impose additional
additional
loads
loads
on onthe the
unitunit
other
other
thanthan
those
those
imposed
imposed
by the
by torque
the torque
being
beingtransmitted
transmitted
either
either
through
througha shaft-mounted
a shaft-mounted arrangement,
arrangement,
and and
any any
shaftshaft
Oil Capacities
Oil Capacities (ounces) (ounces)- Standard
- Standard Units Units personnel,personnel,
reducer, orreducer,
other equipment
or other equipment
may result.may result.
mounted
mounted power
power
transmitting
transmitting
device. (e.g.,
device. (e.g.,
sprockets,
sprockets,
pulleys,
pulleys,
couplings)
couplings) UNIT SIZE UNIT SIZE 4. Donotmixdifferentoilsinthereducer.
4. Donotmixdifferentoilsinthereducer.
MountingMounting OIL CAPACITIES - (OUNCES) STANDARD UNITS
General
General Operation
Operation CAUTIONFor
CAUTION For
safe
safe
operation
operation
andand
to to
maintain
maintain
thethe
unitunit
warranty,
warranty,
when
when
changing
changing
a factory
a factory PositionPosition 813 815 813818 815821
818824821826 824830 826832830842 832852
UNIT 842860
SIZE 852870* 860 870* 880* 8100*880* 8100* Seals: The Seals:
Grove The
Gear
Grove/ Electra-Gear
Gear / Electra-Gear
line of speed line reducers
of speedutilizes
reducers
premium
utilizesquality
premiumsealsquality
which seals
are the
which are the
installed
installed
fastener
fastener
for for
anyany
reason,
reason,
it becomes
it becomes the the
responsibility
responsibility
of the
of person
the person Mounting Position state-of-the-artinsealingtechnology.Sealsare,however,awearitemandeventuallyneedtobereplaced.
state-of-the-artinsealingtechnology.Sealsare,however,awearitemandeventuallyneedtobereplaced.
813 815 818 821 824 826 830 832 842 852 860 870* 880* 8100*
1.1. Run
Runthe
themotor
motorwhich
whichdrives
drivesthe
the reducer
reducer and check the direction
direction of
ofreducer
reduceroutput
outputrotation.
rotation.Consult
Consult making
makingthethe
change
change
to properly
to properly
account
account
for fastener
for fastener
grade,
grade,
thread
thread
engagement,
engagement,
load,load, WormOver
Worm WormOver
Over 4 4 124 1212
12 20
12 24
12 20
20 4024
24564040
72
5611272188
56 112
72312188
112560
312188 560
768
312 1152
768
560 11521152
768 Replacement
Replacement
can be easily
can accomplished
be easily accomplished
by following bythe
following
steps below:
the steps below:
motor
motornameplate
nameplatefor
forinstructions
instructions to
to reverse
reverse the direction
direction of
of rotation.
rotation. tightening
tighteningtorque
torque
andandthethe
means
meansof torque
of torque
retention.
retention. Worm Under 8 16 20 28 40 60 84 108 152 304 328 524 820 1280
WormUnder
WormUnder 8 4 168 1620
16 28
20 40
28 60
40 8460108
84152
108
304
152
328
304 524
328 524
820 1280
820 1280640
Vertical Output 16 28 32 48 68 88 128 248 320 332 460 1. Remove
1. theRemove
worn seal
the worn
without
sealdamaging
without damaging
the shaft surface
the shaft
or the
surface
seal bore.
or theThis
sealcan
bore.
be This
donecanby be done by
2.2. Attaching
Attachingthetheload:
load: OnOn direct
direct coupled
coupled installations, check
check shaft
shaft and
and coupling
couplingalignment
alignmentbetween
between Vertical Input
VerticalOutput
VerticalOutput 4 164 16 4 16 16
16 28 24
16 32
28 48 32 48
32684888 72
68128 92
88248
128
320 128
248332 248
320 325
332
460 584
460
640 800640 1200 drillinga.062diameterholeinthesealcasing(beingcarefulnottodrillintothebearingbehind
drillinga.062diameterholeinthesealcasing(beingcarefulnottodrillintothebearingbehind
Extended Bearing N/A N/A N/A N/A N/A N/A N/A 128 192 272 432 640 1008 1632
speed
speedreducer
reducerand and loading
loading mechanism.
mechanism. On chain/sprocket
chain/sprocket and
and belt/pulley
belt/pulleyinstallation,
installation,locate
locatethethe Lubrication
Lubrication
- Standard
- Standardandand VerticalInput
Worm VerticalInput
Over on Secondary 4N/A 164N/A
1616 24
16 32
24 48
32 72
48 9272
12892
248
128
325
248 584
325 584
800 1200
800 12001716
theseal).Installa#10sheetmetalscrewintotheholeandpryouttheseal.
sprocket
sprocketororpulley
pulleyas
asclose
closeto
tothe
the oil
oil seal
seal as possible to minimize
minimize overhung
overhungload.
load. Check
Checktotoverify
verifythat
that N/A N/A N/A N/A N/A 192 308 320 485 805 1144 2. Clean2. theClean
seal bore
the seal
of sealant.
bore of sealant.
the
theoverhung
overhungloadloaddoes
doesnotnot exceed
exceed specifications
specifications published
published in
in the
the catalog.
catalog. WASHGUARD
WASHGUARD / Platinum
® ®
/ Platinum
Units
Units Unit of Double Reduction
ExtendedBearing
ExtendedBearing
White Washguard - All N/AN/AN/A
N/AN/AN/AN/AN/A
N/AN/A
N/AN/A
N/AN/A
8 128 17122717 64027 640
1008 1008
1632 1632 3. Before
3. installing
Before theinstalling
new seal,
the new
use electrical
seal, usetape
electrical
to cover
tapeany
to keyways
cover any onkeyways
the shafton
tothe
prevent
shaft to prevent
6 14 18 26 32 50 78 98 N/A N/A N/A N/A N/A N/A
Mounting Positions seal lip damage.
seal lip damage.
3.3.Highmomentumloads:Ifcoastingtoastopisundesirable,abrakingmechanismshouldbeprovided
Highmomentumloads:Ifcoastingtoastopisundesirable,abrakingmechanismshouldbeprovided Worm Worm
Over Over 4. Greasetheseallipswithbearinggreaseandapplyasealanttothesealbore.
4. Greasetheseallipswithbearinggreaseandapplyasealanttothesealbore.
AllstandardreducersorderedfromFactoryarefilledwithMobilGlygoyle460polyglycol(PAG)
AllstandardreducersorderedfromFactoryarefilledwithMobilGlygoyle460polyglycol(PAG) lubricant
lubricant Unified Stainless Steel - All
7 15 15 19 28 44 N/A 76 N/A N/A N/A N/A N/A N/A
totothe
thespeed
speedreducer
reduceroutput
output shaft
shaft or
or the
the driven mechanism.
mechanism. onSecondary
onSecondary
Mounting Positions N/AN/AN/A
N/AN/AN/AN/AN/A
N/AN/A
N/AN/A
N/AN/A
192 308192
320
308
485
320805
485 805
114 1716
114 1716 5. Slidethesealintotheshaftbeingcarefulnottofoldtheinnerlipoveronanyshaftsteps.
5. Slidethesealintotheshaftbeingcarefulnottofoldtheinnerlipoveronanyshaftsteps.
orequivalentsuitableforcontinuousoptionwithina-10°Fto120°Fambienttemperaturerange.Double
UnitofDouble
UnitofDouble Always check for proper oil level after filling. Oil should rise to the bottom edge of level hole on Standard Units. DO NOT
6. Pressthesealintoitsborewithasleevethatpressesonthesealcasing,beingcarefultokeep
andtriplereductionunitshaveseparateoilsumpsandmustbefilled/checkedindependently.Priorto
andtriplereductionunitshaveseparateoilsumpsandmustbefilled/checkedindependently.Priorto CAUTION
OVER FILL
Reduction
Reduction the seal square
the sealin square
its bore.in its bore.
CAUTION The
CAUTION Thesystem
system ofof connected
connected rotating
rotating parts must
must be
be free
free from
from critical
criticalspeed,
speed, startup,verifythattheoilisatthelevelshownonpage6.Lubricanttypeisstampedonallnameplates.
startup,verifythattheoilisatthelevelshownonpage6.Lubricanttypeisstampedonallnameplates. * Shipped Dry
torsional
torsionalororother
other type
type vibration,
vibration, no matter
matter how
how induced.
induced. TheTheresponsibility
responsibility StainlessSteel+
StainlessSteel+
As of 12/26/2013
for
forthis
thissystem
system analysis
analysis lies
lies with the purchaser
purchaser of
of the
the speed
speedreducer.
reducer. WASHGUARD
WASHGUARD ®
-All®-All
6 146 18
14 26
18 32
26 50
32785098
78N/A
98N/A
N/A
N/A
N/AN/A
N/A N/A
N/A N/A
N/A N/A
MountingPositions
MountingPositions
CAUTION AlwaysAlways
CAUTION check check
for proper
for proper
oil leveloilafter
levelfilling.
after filling.
Capacities
Capacities
vary somewhat
vary somewhat
with model
withand
model and
mountingposition.Oilshouldrisetobottomedgeoflevelhole.Donotoverfill.
www.grovegear.com
www.grovegear.com
Page
Page2 2 Page Page
Installation
Standard
Gear Reducer
Gear Reducer
Mounting
Mounting
Positions
Positions
CAUTION
VentLevel
Plug,and
Level
Drain
andLocations
Drain Locations
s s
ofofcurrent
currentproduction.
Change
Intervals:
Intervals:
•• IfIfthe
thespeed
speedreducer
reducer cannot
cannot be located
located in
ina
aclear
clearand
anddry
dryarea
areawith
withaccess
accessto
adequate
adequatecooling
cooling air
air supply,
precautions must
mustbe betaken
takentotoavoid
avoidthe
theingestion
ingestion base
base
feet
feet
which
which
dodonotnot
lie lie
flatflat
against
against
thethe
mounting
mounting
surface.
surface. only when
only when
performing
performing
maintenance
maintenance
that requires
that requires
gearboxgearbox
disassembly.
VENT VENT
ofofcontaminants
contaminants such
such as
as water and the
the reduction
coolingability
abilitydue
duetotoexterior
LEVEL* LEVEL*
LEVEL LEVEL
contaminants.
For
shipment,
shipment, pipe
pipeplugs
plugs
areare
installed
installed
in the
in the
unitunit
andand
a vent
a vent
plugplug
is packed
CAUTION Oil should
be changed
be changed
more often
moreifoften
reducer
if reducer
is used is
in used
a severe
in a environment
severe environment
(i.e. dusty,
(i.e. dusty,
After
Aftermounting
in in
position,
position, remove
remove the the
appropriate
appropriate
pipepipe
plugplug
and and
installinstall
the vent
the vent humid).
humid). LEVEL LEVEL
•• Mounting
Mounting bolts
bolts should
should be routinely
routinely checked
checked to
toensure
ensurethat
thatthe
theunit
unitisisfirmly
firmly plug
plug
inin
the
the
location
location
shown
shownonon
page
page5. On
5. On
double
double
reduction
reduction
units
units
bothboth
the the
primary
primary
and and
the the DRAIN DRAIN
anchored
anchoredfor
for proper
proper operation.
CAUTION InFood
the Food
and Drug
and Drug
Industry
Industry
(including
(including
animal animal
food), consult
food), consult
the lubrication
secondary
secondary must
mustbebe
vented.
vented.
Failure
Failure
to to
vent
vent
thethe
unitunit
cancan
cause
cause
premature
premature
seal seal
wearwear
Worm Over Worm Over
DRAIN DRAIN
loss
lossof ofseal
sealandandoil.oil.
These
These conditions
conditions are are
not not
covered
covered
by warranty.
for correct
for correct
(All primary
have units have
Administration
Administration
and/orand/or
other authoritative
other authoritative
bodiesbodies
having having
jurisdiction.
jurisdiction.
FactoryFactory
suppliedsupplied
Important
Information level.
level.
Contact
Contact the
the
Factory
Factoryforfor
level
level
andandvent
vent
recommendations
their own oil their
VENT VENT
positions.
processing
areas. areas.
Double Reduction
Double
Worm-Worm
Reduction Worm-Worm
InInthe
theevent
eventofofthe
theresale
resaleof
ofany
anyof
ofthe
thegoods,
willinclude
includethe
thefollowing
LEVEL LEVEL
language
conspicuousplace
placeand
and in
in aa conspicuous
conspicuous manner
manner in
in aa written
writtenagreement
agreementcovering
coveringsuch
suchsale:
sale: 3.3.Connect
Connectmotor
motorto to
speed
speed
reducer.
mix different
oils in oils
the in
reducer.
the reducer.
Grove Gear
Grove/ Gear
Electra-Gear
/ Electra-Gear
reducersreducers
are are
* Size 842 -* 860
Size(far
842side
- 860
plug).
(far side plug).
shipped
shipped
standard with PAG
– this lubricant
is not compatible
is not compatible
with conventional
Note:
levelHigh
applies
oil level
to allapplies
size 842 & larger
The
The manufacturer
Depending upon
upongear
gear
geometry
geometryandand
operating
operating
conditions
conditions
worm worm
geargear
reducers
reducers
may may
or may
or may
not back-
DRAIN DRAIN
tertiary units
& tertiary
regardless
unitsofregardless
primary of primary
operation
or otherwise,
particular drive.
drive.
Use
Use
of of
a brake
a brake
or or
external
external
holding
holding
device
device
is required
is required
if any
if any
evidence
evidence
of backdriving
of backdriving
is notisdesired.
not desired.
Vertical Input
purpose
goods sold
sold hereunder.
alone hashas deter-
deter- Special
Special
Lubrication
Lubrication
Requirements
Requirements
- Size- 818
Sizeand
818Larger
and Larger
mined
mined thatthat the
the goods
goods purchased
suitably meet
units with option.
Enviroseal option.
® ®
loads
loads
connected
connected
to the
to output
the output
shaft.shaft.
Consult
Consult
the the
their
their intended
intended use.
use. InIn no
no event
event will
factory
forfor
further
further
details.
incidental
other damages.
repair or
or replacement
shall be
deemed
failed of
of its
its essential
under Section
the Uniform
Units Units
Commercial
the manufacturer
liability to
to Buyer
Altering
thethe
mounting
mounting position
position
maymay
require
require
special
special
lubrication
lubrication
provisions
provisions
damages.
damages. must
must
bebefactory
factory
installed.
Your
Gear
Grove
/ Electra-Gear
Gear / Electra-Gear
reducer hasreducer
beenhastested
beenand
tested
adjusted
andat
adjusted
or or
of components
of components
done Gear
by Grove
/ Electra-Gear
Gear / Electra-Gear
Resellers/Buyers
agree to to also
also include
include this
document including
including the
the warnings
warningsabove
aboveinina acon-
con- CAUTIONDo
CAUTION Dnot
o not
operate
operate
thethe
reducer
reducer
without
without
making
making
suresure
it contains
it contains
the correct
the correct
amount
amount lubricants
lubricants
of theofproper
the proper
viscosity
viscosity
to maintain
to maintain
trouble-free
trouble-free
performance.
performance.
All standard
All standard
reducersreducers
ordered ordered
spicuous
spicuousplace
placeand
conspicuous manner
instruct users
userson
onthe
thesafe
safeusage
usageofofthe
theproduct.
the factory
the factory
are filled
arewith
filledISO
with
viscosity
ISO viscosity
grade 460
grade
polyglycol
460 polyglycol
(PAG) lubricant.
(PAG) lubricant.
equipment
equipment may
may
result.
result. added added
or changed,
or changed,
ONLYONLY
compatible
compatible
polyglycol
polyglycol
lubricants
lubricants
shouldshould
be used.be Contact
used. Contact
the factory
thefor
positionaddchart)
proper lubrication
through the through
filler plug
theuntil
filleritplug
comes
until
outit the
comes
oil level
out the
plug.
oil level plug.
This
Thisinstructions
instructionsmanual
manualshould
shouldbe
beread
readtogether
printedinformation
informationsuch
suchasascatalogs,
catalogs,supplied
information.
2. vent
Inspect
plugvent
oftenplug
to insure
often ittoisinsure
clean and
it is operating.
CAUTIONA unit
CAUTION A unit
cannot
cannot
be be
used
used
as an
as integral
an integral
partpart
of aofmachine
a machine
superstructure
superstructure
whichwhich
would
would
Grove
impose additional
additional
loads
loads
on onthe the
unitunit
other
other
thanthan
those
those
imposed
imposed
by the
by torque
the torque
being
beingtransmitted
transmitted
either
either
through
arrangement,
and and
any any
shaftshaft
Oil Capacities
reducer, orreducer,
other equipment
or other equipment
mounted
mounted power
power
transmitting
transmitting
device. (e.g.,
device. (e.g.,
sprockets,
sprockets,
pulleys,
pulleys,
couplings)
General
General Operation
CAUTION For
safe
safe
operation
operation
andand
to to
maintain
maintain
thethe
unitunit
warranty,
warranty,
when
when
changing
changing
a factory
818824821826 824830 826832830842 832852
UNIT 842860
Grove The
Gear
Grove/ Electra-Gear
Gear / Electra-Gear
of speedutilizes
reducers
premium
utilizesquality
premiumsealsquality
which seals
are the
which are the
installed
installed
fastener
fastener
for for
anyany
reason,
reason,
it becomes
it becomes the the
responsibility
responsibility
of the
of person
813 815 818 821 824 826 830 832 842 852 860 870* 880* 8100*
1.1. Run
Runthe
themotor
motorwhich
whichdrives
drivesthe
the reducer
direction of
ofreducer
reduceroutput
outputrotation.
rotation.Consult
Consult making
makingthethe
change
change
to properly
to properly
account
account
for fastener
for fastener
grade,
grade,
thread
thread
engagement,
engagement,
load,load, WormOver
Worm WormOver
Over 4 4 124 1212
12 20
12 24
12 20
20 4024
24564040
72
5611272188
56 112
72312188
112560
312188 560
768
312 1152
768
560 11521152
768 Replacement
Replacement
can be easily
can accomplished
by following bythe
following
steps below:
the steps below:
motor
motornameplate
nameplatefor
forinstructions
instructions to
to reverse
direction of
of rotation.
tighteningtorque
torque
andandthethe
means
meansof torque
of torque
retention.
WormUnder
16 28
20 40
28 60
40 8460108
84152
108
304
152
328
304 524
328 524
820 1280
820 1280640
1. theRemove
worn seal
the worn
without
sealdamaging
without damaging
the shaft surface
the shaft
or the
surface
seal bore.
or theThis
sealcan
bore.
be This
2.2. Attaching
load: OnOn direct
direct coupled
check shaft
shaft and
and coupling
couplingalignment
alignmentbetween
VerticalOutput
16 28 24
16 32
28 48 32 48
32684888 72
68128 92
88248
128
320 128
248332 248
320 325
332
460 584
460
speed
speedreducer
loading mechanism.
chain/sprocket and
and belt/pulley
installation,locate
Lubrication
- Standard
Worm VerticalInput
1616 24
16 32
24 48
32 72
48 9272
12892
248
128
325
248 584
325 584
800 1200
800 12001716
sprocket
sprocketororpulley
pulleyas
asclose
closeto
tothe
the oil
oil seal
minimize overhung
overhungload.
load. Check
Checktotoverify
verifythat
seal bore
the seal
of sealant.
bore of sealant.
the
theoverhung
doesnotnot exceed
published in
in the
the catalog.
catalog. WASHGUARD
® ®
/ Platinum
Units
ExtendedBearing
ExtendedBearing
N/AN/AN/AN/AN/A
N/AN/A
N/AN/A
N/AN/A
8 128 17122717 64027 640
1008 1008
1632 1632 3. Before
3. installing
new seal,
the new
use electrical
seal, usetape
electrical
to cover
tapeany
to keyways
cover any onkeyways
the shafton
tothe
prevent
shaft to prevent
6 14 18 26 32 50 78 98 N/A N/A N/A N/A N/A N/A
seal lip damage.
7 15 15 19 28 44 N/A 76 N/A N/A N/A N/A N/A N/A
totothe
thespeed
speedreducer
reduceroutput
output shaft
shaft or
or the
onSecondary
N/AN/AN/AN/AN/A
N/AN/A
N/AN/A
N/AN/A
192 308192
320
308
485
320805
485 805
114 1716
UnitofDouble
OVER FILL
Reduction
the sealin square
CAUTION The
CAUTION Thesystem
connected rotating
rotating parts must
must be
be free
free from
from critical
criticalspeed,
torsional
torsionalororother
other type
type vibration,
matter how
how induced.
StainlessSteel+
As of 12/26/2013
for
forthis
thissystem
system analysis
analysis lies
purchaser of
of the
the speed
speedreducer.
reducer. WASHGUARD
WASHGUARD ®
-All®-All
6 146 18
14 26
18 32
26 50
32785098
78N/A
98N/A
N/A
N/A
N/AN/A
N/A N/A
N/A N/A
N/A N/A
MountingPositions
MountingPositions
CAUTION check check
for proper
for proper
oil leveloilafter
levelfilling.
after filling.
Capacities
Capacities
vary somewhat
vary somewhat
with model
withand
model and
www.grovegear.com
www.grovegear.com
Page
Page2 2 Page Page
Installation
Standard
Gear Reducer
Gear Reducer
Mounting
Mounting
Positions
Positions
CAUTION
VentLevel
Plug,and
Level
Drain
andLocations
Drain Locations
s s
ofofcurrent
currentproduction.
Change
Intervals:
Intervals:
•• IfIfthe
thespeed
speedreducer
reducer cannot
cannot be located
located in
ina
aclear
clearand
anddry
dryarea
areawith
withaccess
accessto
adequate
adequatecooling
cooling air
air supply,
precautions must
mustbe betaken
takentotoavoid
avoidthe
theingestion
ingestion base
base
feet
feet
which
which
dodonotnot
lie lie
flatflat
against
against
thethe
mounting
mounting
surface.
surface. only when
only when
performing
performing
maintenance
maintenance
that requires
that requires
gearboxgearbox
disassembly.
VENT VENT
ofofcontaminants
contaminants such
such as
as water and the
the reduction
coolingability
abilitydue
duetotoexterior
LEVEL* LEVEL*
LEVEL LEVEL
contaminants.
For
shipment,
shipment, pipe
pipeplugs
plugs
areare
installed
installed
in the
in the
unitunit
andand
a vent
a vent
plugplug
is packed
CAUTION Oil should
be changed
be changed
more often
moreifoften
reducer
if reducer
is used is
in used
a severe
in a environment
severe environment
(i.e. dusty,
(i.e. dusty,
After
Aftermounting
in in
position,
position, remove
remove the the
appropriate
appropriate
pipepipe
plugplug
and and
installinstall
the vent
the vent humid).
humid). LEVEL LEVEL
•• Mounting
Mounting bolts
bolts should
should be routinely
routinely checked
checked to
toensure
ensurethat
thatthe
theunit
unitisisfirmly
firmly plug
plug
inin
the
the
location
location
shown
shownonon
page
page5. On
5. On
double
double
reduction
reduction
units
units
bothboth
the the
primary
primary
and and
the the DRAIN DRAIN
anchored
anchoredfor
for proper
proper operation.
CAUTION InFood
the Food
and Drug
and Drug
Industry
Industry
(including
(including
animal animal
food), consult
food), consult
the lubrication
secondary
secondary must
mustbebe
vented.
vented.
Failure
Failure
to to
vent
vent
thethe
unitunit
cancan
cause
cause
premature
premature
seal seal
wearwear
Worm Over Worm Over
DRAIN DRAIN
loss
lossof ofseal
sealandandoil.oil.
These
These conditions
conditions are are
not not
covered
covered
by warranty.
for correct
for correct
(All primary
have units have
Administration
Administration
and/orand/or
other authoritative
other authoritative
bodiesbodies
having having
jurisdiction.
jurisdiction.
FactoryFactory
suppliedsupplied
Important
Information level.
level.
Contact
Contact the
the
Factory
Factoryforfor
level
level
andandvent
vent
recommendations
their own oil their
VENT VENT
positions.
processing
areas. areas.
Double Reduction
Double
Worm-Worm
Reduction Worm-Worm
InInthe
theevent
eventofofthe
theresale
resaleof
ofany
anyof
ofthe
thegoods,
willinclude
includethe
thefollowing
LEVEL LEVEL
language
conspicuousplace
placeand
and in
in aa conspicuous
conspicuous manner
manner in
in aa written
writtenagreement
agreementcovering
coveringsuch
suchsale:
sale: 3.3.Connect
Connectmotor
motorto to
speed
speed
reducer.
mix different
oils in oils
the in
reducer.
the reducer.
Grove Gear
Grove/ Gear
Electra-Gear
/ Electra-Gear
reducersreducers
are are
* Size 842 -* 860
Size(far
842side
- 860
plug).
(far side plug).
shipped
shipped
standard with PAG
– this lubricant
is not compatible
is not compatible
with conventional
Note:
levelHigh
applies
oil level
to allapplies
size 842 & larger
The
The manufacturer
Depending upon
upongear
gear
geometry
geometryandand
operating
operating
conditions
conditions
worm worm
geargear
reducers
reducers
may may
or may
or may
not back-
DRAIN DRAIN
tertiary units
& tertiary
regardless
unitsofregardless
primary of primary
operation
or otherwise,
particular drive.
drive.
Use
Use
of of
a brake
a brake
or or
external
external
holding
holding
device
device
is required
is required
if any
if any
evidence
evidence
of backdriving
of backdriving
is notisdesired.
not desired.
Vertical Input
purpose
goods sold
sold hereunder.
alone hashas deter-
deter- Special
Special
Lubrication
Lubrication
Requirements
Requirements
- Size- 818
Sizeand
818Larger
and Larger
mined
mined thatthat the
the goods
goods purchased
suitably meet
units with option.
Enviroseal option.
® ®
loads
loads
connected
connected
to the
to output
the output
shaft.shaft.
Consult
Consult
the the
their
their intended
intended use.
use. InIn no
no event
event will
factory
forfor
further
further
details.
incidental
other damages.
repair or
or replacement
shall be
deemed
failed of
of its
its essential
under Section
the Uniform
Units Units
Commercial
the manufacturer
liability to
to Buyer
Altering
thethe
mounting
mounting position
position
maymay
require
require
special
special
lubrication
lubrication
provisions
provisions
damages.
damages. must
must
bebefactory
factory
installed.
Your
Gear
Grove
/ Electra-Gear
Gear / Electra-Gear
reducer hasreducer
beenhastested
beenand
tested
adjusted
andat
adjusted
or or
of components
of components
done Gear
by Grove
/ Electra-Gear
Gear / Electra-Gear
Resellers/Buyers
agree to to also
also include
include this
document including
including the
the warnings
warningsabove
aboveinina acon-
con- CAUTIONDo
CAUTION Dnot
o not
operate
operate
thethe
reducer
reducer
without
without
making
making
suresure
it contains
it contains
the correct
the correct
amount
amount lubricants
lubricants
of theofproper
the proper
viscosity
viscosity
to maintain
to maintain
trouble-free
trouble-free
performance.
performance.
All standard
All standard
reducersreducers
ordered ordered
spicuous
spicuousplace
placeand
conspicuous manner
instruct users
userson
onthe
thesafe
safeusage
usageofofthe
theproduct.
the factory
the factory
are filled
arewith
filledISO
with
viscosity
ISO viscosity
grade 460
grade
polyglycol
460 polyglycol
(PAG) lubricant.
(PAG) lubricant.
equipment
equipment may
may
result.
result. added added
or changed,
or changed,
ONLYONLY
compatible
compatible
polyglycol
polyglycol
lubricants
lubricants
shouldshould
be used.be Contact
used. Contact
the factory
thefor
positionaddchart)
proper lubrication
through the through
filler plug
theuntil
filleritplug
comes
until
outit the
comes
oil level
out the
plug.
oil level plug.
This
Thisinstructions
instructionsmanual
manualshould
shouldbe
beread
readtogether
printedinformation
informationsuch
suchasascatalogs,
catalogs,supplied
information.
2. vent
Inspect
plugvent
oftenplug
to insure
often ittoisinsure
clean and
it is operating.
CAUTIONA unit
CAUTION A unit
cannot
cannot
be be
used
used
as an
as integral
an integral
partpart
of aofmachine
a machine
superstructure
superstructure
whichwhich
would
would
Grove
impose additional
additional
loads
loads
on onthe the
unitunit
other
other
thanthan
those
those
imposed
imposed
by the
by torque
the torque
being
beingtransmitted
transmitted
either
either
through
arrangement,
and and
any any
shaftshaft
Oil Capacities
reducer, orreducer,
other equipment
or other equipment
mounted
mounted power
power
transmitting
transmitting
device. (e.g.,
device. (e.g.,
sprockets,
sprockets,
pulleys,
pulleys,
couplings)
General
General Operation
CAUTION For
safe
safe
operation
operation
andand
to to
maintain
maintain
thethe
unitunit
warranty,
warranty,
when
when
changing
changing
a factory
818824821826 824830 826832830842 832852
UNIT 842860
Grove The
Gear
Grove/ Electra-Gear
Gear / Electra-Gear
of speedutilizes
reducers
premium
utilizesquality
premiumsealsquality
which seals
are the
which are the
installed
installed
fastener
fastener
for for
anyany
reason,
reason,
it becomes
it becomes the the
responsibility
responsibility
of the
of person
813 815 818 821 824 826 830 832 842 852 860 870* 880* 8100*
1.1. Run
Runthe
themotor
motorwhich
whichdrives
drivesthe
the reducer
direction of
ofreducer
reduceroutput
outputrotation.
rotation.Consult
Consult making
makingthethe
change
change
to properly
to properly
account
account
for fastener
for fastener
grade,
grade,
thread
thread
engagement,
engagement,
load,load, WormOver
Worm WormOver
Over 4 4 124 1212
12 20
12 24
12 20
20 4024
24564040
72
5611272188
56 112
72312188
112560
312188 560
768
312 1152
768
560 11521152
768 Replacement
Replacement
can be easily
can accomplished
by following bythe
following
steps below:
the steps below:
motor
motornameplate
nameplatefor
forinstructions
instructions to
to reverse
direction of
of rotation.
tighteningtorque
torque
andandthethe
means
meansof torque
of torque
retention.
WormUnder
16 28
20 40
28 60
40 8460108
84152
108
304
152
328
304 524
328 524
820 1280
820 1280640
1. theRemove
worn seal
the worn
without
sealdamaging
without damaging
the shaft surface
the shaft
or the
surface
seal bore.
or theThis
sealcan
bore.
be This
2.2. Attaching
load: OnOn direct
direct coupled
check shaft
shaft and
and coupling
couplingalignment
alignmentbetween
VerticalOutput
16 28 24
16 32
28 48 32 48
32684888 72
68128 92
88248
128
320 128
248332 248
320 325
332
460 584
460
speed
speedreducer
loading mechanism.
chain/sprocket and
and belt/pulley
installation,locate
Lubrication
- Standard
Worm VerticalInput
1616 24
16 32
24 48
32 72
48 9272
12892
248
128
325
248 584
325 584
800 1200
800 12001716
sprocket
sprocketororpulley
pulleyas
asclose
closeto
tothe
the oil
oil seal
minimize overhung
overhungload.
load. Check
Checktotoverify
verifythat
seal bore
the seal
of sealant.
bore of sealant.
the
theoverhung
doesnotnot exceed
published in
in the
the catalog.
catalog. WASHGUARD
® ®
/ Platinum
Units
ExtendedBearing
ExtendedBearing
N/AN/AN/AN/AN/A
N/AN/A
N/AN/A
N/AN/A
8 128 17122717 64027 640
1008 1008
1632 1632 3. Before
3. installing
new seal,
the new
use electrical
seal, usetape
electrical
to cover
tapeany
to keyways
cover any onkeyways
the shafton
tothe
prevent
shaft to prevent
6 14 18 26 32 50 78 98 N/A N/A N/A N/A N/A N/A
seal lip damage.
7 15 15 19 28 44 N/A 76 N/A N/A N/A N/A N/A N/A
totothe
thespeed
speedreducer
reduceroutput
output shaft
shaft or
or the
onSecondary
N/AN/AN/AN/AN/A
N/AN/A
N/AN/A
N/AN/A
192 308192
320
308
485
320805
485 805
114 1716
UnitofDouble
OVER FILL
Reduction
the sealin square
CAUTION The
CAUTION Thesystem
connected rotating
rotating parts must
must be
be free
free from
from critical
criticalspeed,
torsional
torsionalororother
other type
type vibration,
matter how
how induced.
StainlessSteel+
As of 12/26/2013
for
forthis
thissystem
system analysis
analysis lies
purchaser of
of the
the speed
speedreducer.
reducer. WASHGUARD
WASHGUARD ®
-All®-All
6 146 18
14 26
18 32
26 50
32785098
78N/A
98N/A
N/A
N/A
N/AN/A
N/A N/A
N/A N/A
N/A N/A
MountingPositions
MountingPositions
CAUTION check check
for proper
for proper
oil leveloilafter
levelfilling.
after filling.
Capacities
Capacities
vary somewhat
vary somewhat
with model
withand
model and
www.grovegear.com
www.grovegear.com
Page
Page2 2 Page Page
Installation
Standard
Gear Reducer
Gear Reducer
Mounting
Mounting
Positions
Positions
CAUTION
VentLevel
Plug,and
Level
Drain
andLocations
Drain Locations
s s
ofofcurrent
currentproduction.
Change
Intervals:
Intervals:
•• IfIfthe
thespeed
speedreducer
reducer cannot
cannot be located
located in
ina
aclear
clearand
anddry
dryarea
areawith
withaccess
accessto
adequate
adequatecooling
cooling air
air supply,
precautions must
mustbe betaken
takentotoavoid
avoidthe
theingestion
ingestion base
base
feet
feet
which
which
dodonotnot
lie lie
flatflat
against
against
thethe
mounting
mounting
surface.
surface. only when
only when
performing
performing
maintenance
maintenance
that requires
that requires
gearboxgearbox
disassembly.
VENT VENT
ofofcontaminants
contaminants such
such as
as water and the
the reduction
coolingability
abilitydue
duetotoexterior
LEVEL* LEVEL*
LEVEL LEVEL
contaminants.
For
shipment,
shipment, pipe
pipeplugs
plugs
areare
installed
installed
in the
in the
unitunit
andand
a vent
a vent
plugplug
is packed
CAUTION Oil should
be changed
be changed
more often
moreifoften
reducer
if reducer
is used is
in used
a severe
in a environment
severe environment
(i.e. dusty,
(i.e. dusty,
After
Aftermounting
in in
position,
position, remove
remove the the
appropriate
appropriate
pipepipe
plugplug
and and
installinstall
the vent
the vent humid).
humid). LEVEL LEVEL
•• Mounting
Mounting bolts
bolts should
should be routinely
routinely checked
checked to
toensure
ensurethat
thatthe
theunit
unitisisfirmly
firmly plug
plug
inin
the
the
location
location
shown
shownonon
page
page5. On
5. On
double
double
reduction
reduction
units
units
bothboth
the the
primary
primary
and and
the the DRAIN DRAIN
anchored
anchoredfor
for proper
proper operation.
CAUTION InFood
the Food
and Drug
and Drug
Industry
Industry
(including
(including
animal animal
food), consult
food), consult
the lubrication
secondary
secondary must
mustbebe
vented.
vented.
Failure
Failure
to to
vent
vent
thethe
unitunit
cancan
cause
cause
premature
premature
seal seal
wearwear
Worm Over Worm Over
DRAIN DRAIN
loss
lossof ofseal
sealandandoil.oil.
These
These conditions
conditions are are
not not
covered
covered
by warranty.
for correct
for correct
(All primary
have units have
Administration
Administration
and/orand/or
other authoritative
other authoritative
bodiesbodies
having having
jurisdiction.
jurisdiction.
FactoryFactory
suppliedsupplied
Important
Information level.
level.
Contact
Contact the
the
Factory
Factoryforfor
level
level
andandvent
vent
recommendations
their own oil their
VENT VENT
positions.
processing
areas. areas.
Double Reduction
Double
Worm-Worm
Reduction Worm-Worm
InInthe
theevent
eventofofthe
theresale
resaleof
ofany
anyof
ofthe
thegoods,
willinclude
includethe
thefollowing
LEVEL LEVEL
language
conspicuousplace
placeand
and in
in aa conspicuous
conspicuous manner
manner in
in aa written
writtenagreement
agreementcovering
coveringsuch
suchsale:
sale: 3.3.Connect
Connectmotor
motorto to
speed
speed
reducer.
mix different
oils in oils
the in
reducer.
the reducer.
Grove Gear
Grove/ Gear
Electra-Gear
/ Electra-Gear
reducersreducers
are are
* Size 842 -* 860
Size(far
842side
- 860
plug).
(far side plug).
shipped
shipped
standard with PAG
– this lubricant
is not compatible
is not compatible
with conventional
Note:
levelHigh
applies
oil level
to allapplies
size 842 & larger
The
The manufacturer
Depending upon
upongear
gear
geometry
geometryandand
operating
operating
conditions
conditions
worm worm
geargear
reducers
reducers
may may
or may
or may
not back-
DRAIN DRAIN
tertiary units
& tertiary
regardless
unitsofregardless
primary of primary
operation
or otherwise,
particular drive.
drive.
Use
Use
of of
a brake
a brake
or or
external
external
holding
holding
device
device
is required
is required
if any
if any
evidence
evidence
of backdriving
of backdriving
is notisdesired.
not desired.
Vertical Input
purpose
goods sold
sold hereunder.
alone hashas deter-
deter- Special
Special
Lubrication
Lubrication
Requirements
Requirements
- Size- 818
Sizeand
818Larger
and Larger
mined
mined thatthat the
the goods
goods purchased
suitably meet
units with option.
Enviroseal option.
® ®
loads
loads
connected
connected
to the
to output
the output
shaft.shaft.
Consult
Consult
the the
their
their intended
intended use.
use. InIn no
no event
event will
factory
forfor
further
further
details.
incidental
other damages.
repair or
or replacement
shall be
deemed
failed of
of its
its essential
under Section
the Uniform
Units Units
Commercial
the manufacturer
liability to
to Buyer
Altering
thethe
mounting
mounting position
position
maymay
require
require
special
special
lubrication
lubrication
provisions
provisions
damages.
damages. must
must
bebefactory
factory
installed.
Your
Gear
Grove
/ Electra-Gear
Gear / Electra-Gear
reducer hasreducer
beenhastested
beenand
tested
adjusted
andat
adjusted
or or
of components
of components
done Gear
by Grove
/ Electra-Gear
Gear / Electra-Gear
Resellers/Buyers
agree to to also
also include
include this
document including
including the
the warnings
warningsabove
aboveinina acon-
con- CAUTIONDo
CAUTION Dnot
o not
operate
operate
thethe
reducer
reducer
without
without
making
making
suresure
it contains
it contains
the correct
the correct
amount
amount lubricants
lubricants
of theofproper
the proper
viscosity
viscosity
to maintain
to maintain
trouble-free
trouble-free
performance.
performance.
All standard
All standard
reducersreducers
ordered ordered
spicuous
spicuousplace
placeand
conspicuous manner
instruct users
userson
onthe
thesafe
safeusage
usageofofthe
theproduct.
the factory
the factory
are filled
arewith
filledISO
with
viscosity
ISO viscosity
grade 460
grade
polyglycol
460 polyglycol
(PAG) lubricant.
(PAG) lubricant.
equipment
equipment may
may
result.
result. added added
or changed,
or changed,
ONLYONLY
compatible
compatible
polyglycol
polyglycol
lubricants
lubricants
shouldshould
be used.be Contact
used. Contact
the factory
thefor
positionaddchart)
proper lubrication
through the through
filler plug
theuntil
filleritplug
comes
until
outit the
comes
oil level
out the
plug.
oil level plug.
This
Thisinstructions
instructionsmanual
manualshould
shouldbe
beread
readtogether
printedinformation
informationsuch
suchasascatalogs,
catalogs,supplied
information.
2. vent
Inspect
plugvent
oftenplug
to insure
often ittoisinsure
clean and
it is operating.
CAUTIONA unit
CAUTION A unit
cannot
cannot
be be
used
used
as an
as integral
an integral
partpart
of aofmachine
a machine
superstructure
superstructure
whichwhich
would
would
Grove
impose additional
additional
loads
loads
on onthe the
unitunit
other
other
thanthan
those
those
imposed
imposed
by the
by torque
the torque
being
beingtransmitted
transmitted
either
either
through
arrangement,
and and
any any
shaftshaft
Oil Capacities
reducer, orreducer,
other equipment
or other equipment
mounted
mounted power
power
transmitting
transmitting
device. (e.g.,
device. (e.g.,
sprockets,
sprockets,
pulleys,
pulleys,
couplings)
General
General Operation
CAUTION For
safe
safe
operation
operation
andand
to to
maintain
maintain
thethe
unitunit
warranty,
warranty,
when
when
changing
changing
a factory
818824821826 824830 826832830842 832852
UNIT 842860
Grove The
Gear
Grove/ Electra-Gear
Gear / Electra-Gear
of speedutilizes
reducers
premium
utilizesquality
premiumsealsquality
which seals
are the
which are the
installed
installed
fastener
fastener
for for
anyany
reason,
reason,
it becomes
it becomes the the
responsibility
responsibility
of the
of person
813 815 818 821 824 826 830 832 842 852 860 870* 880* 8100*
1.1. Run
Runthe
themotor
motorwhich
whichdrives
drivesthe
the reducer
direction of
ofreducer
reduceroutput
outputrotation.
rotation.Consult
Consult making
makingthethe
change
change
to properly
to properly
account
account
for fastener
for fastener
grade,
grade,
thread
thread
engagement,
engagement,
load,load, WormOver
Worm WormOver
Over 4 4 124 1212
12 20
12 24
12 20
20 4024
24564040
72
5611272188
56 112
72312188
112560
312188 560
768
312 1152
768
560 11521152
768 Replacement
Replacement
can be easily
can accomplished
by following bythe
following
steps below:
the steps below:
motor
motornameplate
nameplatefor
forinstructions
instructions to
to reverse
direction of
of rotation.
tighteningtorque
torque
andandthethe
means
meansof torque
of torque
retention.
WormUnder
16 28
20 40
28 60
40 8460108
84152
108
304
152
328
304 524
328 524
820 1280
820 1280640
1. theRemove
worn seal
the worn
without
sealdamaging
without damaging
the shaft surface
the shaft
or the
surface
seal bore.
or theThis
sealcan
bore.
be This
2.2. Attaching
load: OnOn direct
direct coupled
check shaft
shaft and
and coupling
couplingalignment
alignmentbetween
VerticalOutput
16 28 24
16 32
28 48 32 48
32684888 72
68128 92
88248
128
320 128
248332 248
320 325
332
460 584
460
speed
speedreducer
loading mechanism.
chain/sprocket and
and belt/pulley
installation,locate
Lubrication
- Standard
Worm VerticalInput
1616 24
16 32
24 48
32 72
48 9272
12892
248
128
325
248 584
325 584
800 1200
800 12001716
sprocket
sprocketororpulley
pulleyas
asclose
closeto
tothe
the oil
oil seal
minimize overhung
overhungload.
load. Check
Checktotoverify
verifythat
seal bore
the seal
of sealant.
bore of sealant.
the
theoverhung
doesnotnot exceed
published in
in the
the catalog.
catalog. WASHGUARD
® ®
/ Platinum
Units
ExtendedBearing
ExtendedBearing
N/AN/AN/AN/AN/A
N/AN/A
N/AN/A
N/AN/A
8 128 17122717 64027 640
1008 1008
1632 1632 3. Before
3. installing
new seal,
the new
use electrical
seal, usetape
electrical
to cover
tapeany
to keyways
cover any onkeyways
the shafton
tothe
prevent
shaft to prevent
6 14 18 26 32 50 78 98 N/A N/A N/A N/A N/A N/A
seal lip damage.
7 15 15 19 28 44 N/A 76 N/A N/A N/A N/A N/A N/A
totothe
thespeed
speedreducer
reduceroutput
output shaft
shaft or
or the
onSecondary
N/AN/AN/AN/AN/A
N/AN/A
N/AN/A
N/AN/A
192 308192
320
308
485
320805
485 805
114 1716
UnitofDouble
OVER FILL
Reduction
the sealin square
CAUTION The
CAUTION Thesystem
connected rotating
rotating parts must
must be
be free
free from
from critical
criticalspeed,
torsional
torsionalororother
other type
type vibration,
matter how
how induced.
StainlessSteel+
As of 12/26/2013
for
forthis
thissystem
system analysis
analysis lies
purchaser of
of the
the speed
speedreducer.
reducer. WASHGUARD
WASHGUARD ®
-All®-All
6 146 18
14 26
18 32
26 50
32785098
78N/A
98N/A
N/A
N/A
N/AN/A
N/A N/A
N/A N/A
N/A N/A
MountingPositions
MountingPositions
CAUTION check check
for proper
for proper
oil leveloilafter
levelfilling.
after filling.
Capacities
Capacities
vary somewhat
vary somewhat
with model
withand
model and
www.grovegear.com
www.grovegear.com
Page
Page
Page666 Page 6 Page
Page
Page777Page 7 Page
Page
Page
Page
888 8
Class
Class
Classof
of
ofService
Class
Service
Service
of Service PARTS
PARTS
PARTS
PARTS
LIST
LIST
LIST LIST PARTS
PARTS
PARTS
PARTS
LIST
LIST
LIST
LIST
(cont’d)
(cont’d)
(cont’d)
(cont’d) Worm
Worm
Worm
WormGear
Gear
GearReducers
Reducers
Reducers
Load
Load
Loadconditions
conditions
conditions
Loadmust
must
must
conditions
be
be
bewithin
within
within
mustcataloged
cataloged
cataloged
be withinratings
ratings
ratings
cataloged
published
published
published
ratingsinin
published
inthe
the
thecurrent
current
current
in the
Grove
Grove
Grove
current
Gear
Gear
Gear
Grove
/ /Electra-Gear
/ Electra-Gear
Electra-Gear
QUILL
QUILL MOTOR
MOTOR
MOTOR
QUILL FLANGE
MOTOR
FLANGE
FLANGEFLANGE
UNIT
UNIT
UNIT UNIT 51
51
51 OUTPUTCOVER
51
OUTPUTCOVER
OUTPUTCOVER
OUTPUTCOVER 111
111
111
111 HEXHEADCAPSCREW
HHEXHEADCAPSCREW
EXHEADCAPSCREW
Installation,
Installation,
Lubrication
Lubrication
Lubrication
Catalog
Catalog
Catalog(available
(available
(available
Catalog
upon
upon
upon
(available
request).
request).
request).
upon request).
and
and
and
andMaintenance
Maintenance
Maintenance
Instructions
Instructions
Instructions
5 55 5 (BMQ-STYLE)
(BMQ-STYLE)
(BMQ-STYLE)
(BMQ-STYLE) 52
52
52 OUTPUTOILSEAL
52
OUTPUTOILSEAL
OUTPUTOILSEAL
(flange (flange
toto
to
housing)
housing)
housing)
to housing)
40
40 QUILLMOTORFLANGE
QUILLMOTORFLANGE
QUILLMOTORFLANGE
112
112
for
for
forratings
ratings
ratingswhen
when
when
for ratings
anan
analternate
alternate
alternate
when lubricant
an
lubricant
lubricant
alternate
isisisused.
lubricant
used.
used. is used.
MODEL
MODEL
MODEL
MODEL
B813-8100
B813-8100
B813-8100
B813-8100 1111
11 11
41
41
41 INPUTOILSEAL
INPUTOILSEAL
INPUTOILSEAL
41 INPUTOILSEAL
53
53
53 O53
O
53B.CUP)
53B.CUP)
53B.CUP)
53B.CUP) 113
113
113
(Basic
(Basic
(BasicUnit
Unit
Unit
(Basic
Components)
Components)
Components)
10 10 2828
28 28 42
42
HH42
54
54 GEARSPACER
54
GEARSPACER
GEARSPACER
GEARSPACER 114
114
114
114COUPLINGGEAR-
CCOUPLINGGEAR-
OUPLINGGEAR-
COUPLINGGEAR-
Warranty
Warranty
WarrantyFrom
From
From
Warranty
Grove
Grove
GroveFrom
Gear
Gear
GearGrove
SINGLE
SINGLEREDUCTION
REDUCTION
SINGLE
REDUCTION
REDUCTION 1212
12 12 housing)
housing)
♣ 55
55
55♣ OUTPUTSHAFT
55
OUTPUTSHAFT
OUTPUTSHAFT
REDUCERSHAFT
REDUCERSHAFT
Selection
Selection
Selection
Information
Information
Information
Information
43
43
RETAININGRING-SHAFT
RETAININGRING-SHAFT
56
56 SETSCREW
56
SETSCREW
115
115
115COUPLINGSLEEVE
COUPLINGSLEEVE
COUPLINGSLEEVE
COUPLINGSLEEVE
2727
27 27 *44
*44
*44
116
116
SETSCREW-MOTORSHAFT
SETSCREW-MOTORSHAFT
SETSCREW-MOTORSHAFT
136
136
136 136 3 33 3
1717
17 17 57
57
57 G57
Read
Read
Read
ALL
ALL
ALL
ALL
instructions
instructions
instructions
instructions prior
prior
prior
prior
toto
to
to
operating
operating
operating
operatingreducer.
reducer.
reducer.
reducer.Injury
Injury
Injurytoto
topersonnel
personnel
personnelor
or
orreducer
reducer
reducer
reducerfailure
failure
failure
failuremay
may
may
maybe
be
be
becaused
caused
caused
45
45
45 QUILLINPUTSHAFT
QUILLINPUTSHAFT
QUILLINPUTSHAFT
and
andlarger
larger
larger
andunits)
larger
units)
units)units) 117
117
117
117
129
129
129 129 by
by
byby
improper
improper
improper
installation,
installation,
installation,
maintenance
maintenance
maintenance
maintenance oror
or
or
operation.
operation.
operation.
operation.
46
46
46 KEY-INPUT
KEY-INPUT
KEY-INPUT
♣ 58
58
58♣ OUTPUTGEAR
58
OUTPUTGEAR
OUTPUTGEAR
OUTPUTGEAR 118
118
118
118
2626
26 26 47
47
HH47
59 OUTPUTKEY
59
OUTPUTKEY
OUTPUTKEY
OUTPUTKEY 119
119
119
119
HEXHEADCAPSCREW
HHEXHEADCAPSCREW
EXHEADCAPSCREW
HEXHEADCAPSCREW
2121
21 21 4 44 4
2 22 2 134
134
134 134 flange)
flange)
to
flange)
flange)
flange)
to flange) Written
Written
Written
authorization
authorization
authorization
from
from
from
from
GROVE
GROVE
GROVE
GROVE GEAR
GEAR
GEAR
GEAR
/ //ELECTRA-GEAR
/ELECTRA-GEAR
ELECTRA-GEAR
required
requiredto
to
to
tooperate
operate
operate
operateor
or
or
oruse
use
use
usereducers
reducers
reducers
reducersinin
in
132
132
132 132 2323
23 23
133
133
133 133 LONG
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51 51 ••
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information
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www.grovegear.com
www.grovegear.com
www.grovegear.com
PH:
PH:262-878-1221
262-878-1221
262-878-1221
PH: 262-878-1221
Continued
Continued
Continued
Continued
on
on
onnext
next
next
onpage
page
page
next page FAX:
FAX:
FAX:262-878-1968
FAX:
262-878-1968
262-878-1968
262-878-1968
www.grovegear.com
www.grovegear.com
www.grovegear.com
www.grovegear.com
www.grovegear.com
©2013
2013
2013©Regal-Beloit
Regal-Beloit
Regal-Beloit
2013 Regal-Beloit
Corporation
Corporation
Corporation
www.grovegear.com
www.grovegear.com
www.grovegear.com
Rev2,
Rev2,
Rev2,01-13
Rev2,
01-13
01-1301-13
7471G/01-13/BH/PDF
7471G/01-13/BH/PDF
7471G/01-13/BH/PDF
7471G/01-13/BH/PDF
ONLY
ONLY
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ONLY
Page
Page
Page666 Page 6 Page
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Page777Page 7 Page
Page
Page
Page
888 8
Class
Class
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Service
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PARTS
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132
132 132 8 88 8
130
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2323
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current
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1321327
132 132 5 55 5
18B
18B
18B
1 11
18B
2 22 1 2 6 66
4343
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MODEL
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PH:262-878-1221
262-878-1221
262-878-1221
PH: 262-878-1221
Continued
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next
next
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page
page
next page FAX:
FAX:
FAX:262-878-1968
FAX:
262-878-1968
262-878-1968
262-878-1968
www.grovegear.com
www.grovegear.com
www.grovegear.com
www.grovegear.com
www.grovegear.com
©2013
2013
2013©Regal-Beloit
Regal-Beloit
Regal-Beloit
2013 Regal-Beloit
Corporation
Corporation
Corporation
www.grovegear.com
www.grovegear.com
www.grovegear.com
Rev2,
Rev2,
Rev2,01-13
Rev2,
01-13
01-1301-13
7471G/01-13/BH/PDF
7471G/01-13/BH/PDF
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888 8
Class
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52 52
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MODEL
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BMQ813-8100
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ITEM
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56 56
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59 59 ••
111 HOUSING
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Components)
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17
17
17 OUTPUTOILSEAL
OUTPUTOILSEAL
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53B
53B 53B features
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222 PIPEPLUG
PIPEPLUG
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*131
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UTPUTBEARINGGREASE
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333 VENTPLUG
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18
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53A
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5454
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132
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132 GREASEFITTING
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444 SPLASHGUARD
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4 SPLASHGUARD 19
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19 HEXHEADCAPSCREW
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5555
55 55 ••

133
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555 INPUTCAP
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ormotors.
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888 INPUTOILSEAL
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♦136 I♦136
54 54
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10
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26
KEY-OUTPUTEXTENSION
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UNITS
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15 15 Basic
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Unit
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*11
*11
*11 RETAININGSCREW
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ETAININGSCREW
♦
12
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12 INPUTWORMSHAFT
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27
27
KEY-INPUTEXTENSION
KEY-INPUTEXTENSION
UNITS UNITS visit:
visit:
visit:
www.grovegear.com
www.grovegear.com
51 51 ••
28
28
28 NAMEPLATE
NAMEPLATE
NAMEPLATE
♣
52 52 premature
premature
premature
prematurebearing
bearing
bearing
bearing
failure
failure
failure
failureand/or
and/or
and/orshaft
shaft
shaftbreakage
breakage
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from
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bending
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not
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13
13
13 OUTPUTCOVER-OPEN
OUTPUTCOVER-OPEN
OUTPUTCOVER-OPEN
19 19 AAARegal
Regal
Regal
A Regal
Brand
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sized
sized
sized
properly.
properly.
properly.
properly.
14
14
OUTPUTCOVER-CLOSED
OUTPUTCOVER-CLOSED
15
15
15 O-RING
O-RING
O-RING
15 O-RING Grove
Grove
GroveGrove
Gear
Gear
GearGear
VERTICAL
VERTICAL
VERTICAL SHAFT
SHAFT
VERTICAL
SHAFT REQUIRED
REQUIRED
REQUIRED
SHAFT PARTS
REQUIRED
PARTS
PARTS PARTS
Union
Union
UnionUnion
Grove,
Grove,
Grove,
Grove,
Wisconsin
Wisconsin
Wisconsin
Wisconsin
53182
53182
53182
53182
Complete
Complete
Complete
Complete
information
information
information
information
isis
isavailable
available
available
is available
online
online
onlineatat
at
online
www.grovegear.com
www.grovegear.com
www.grovegear.com
PH:
PH:262-878-1221
262-878-1221
262-878-1221
PH: 262-878-1221
Continued
Continued
Continued
Continued
on
on
onnext
next
next
onpage
page
page
next page FAX:
FAX:
FAX:262-878-1968
FAX:
262-878-1968
262-878-1968
262-878-1968
www.grovegear.com
www.grovegear.com
www.grovegear.com
www.grovegear.com
www.grovegear.com
©2013
2013
2013©Regal-Beloit
Regal-Beloit
Regal-Beloit
2013 Regal-Beloit
Corporation
Corporation
Corporation
www.grovegear.com
www.grovegear.com
www.grovegear.com
Rev2,
Rev2,
Rev2,01-13
Rev2,
01-13
01-1301-13
7471G/01-13/BH/PDF
7471G/01-13/BH/PDF
7471G/01-13/BH/PDF
7471G/01-13/BH/PDF
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