MANUFACTURING QUALITY PLAN QP. No.

: PNB/BHEL /32
Vendor’s Name & Address: BHEL P.O.No.7100001193 Rev.: 0 Date : 30.05.2019
M/S. PIONEER NUTS & BOLTS P.O.Date:18.05.2019
PVT. LTD Customer : BHEL, Tamil Nadu
IS:3757 class 8S, IS:6623 CLASS 10S,
Project :
IS:6649 TYPE-1, TDC:5:211 REV 02 Page 1 of 2
Product : HSFG BOLT, NUTS & WASHERS
IS:1367 PART-2 GR. 8.8
IS:1367 PART-6 GR.10S
AGENCY
QUANTU
SL TYPE OF REFERENCE ACCEPTANCE FORMAT OF * REMAR
COMPONENTS CHARACTERISTICS CLASS M OF
NO CHECK DOCUMENT NORMS RECORD D P W V KS
CHECK

1.0 RAW MATERIALS & BOUGHT OUT ITEMS

As per
C, S,P, One Pc As per Std./ 2 - 1
Std./IS:1367 MTC, Ins
1.1 Raw material Chemical properties Major B,Cr,Mn as Per Heat/ IS:1367 PART- √
PART- Reports
applicable Lot 3/6/IS:6649
3/6/IS:6649
2.0 INPROCESS INSPECTION
As per As per Std./ As per Std./
Cutting & A/F, A/C, 2 - 1
2.1 Thickness “ IS:2500- IS:3757,IS:6623, IS:3757,IS:6623, Insp. Report
Forging Height IS:6649 IS:6649
1
As per
As per Std./ 2 - 1
Heat Treatment Hardening & Std./IS:1367 HT Charts/
2.2 “ Hardness -Do- IS:1367 PART- √
If applicable Tempering PART- Reports
3/6/IS:6649
3/6/IS:6649

As per Std./ As per Std./ 2 1

Threading & Thread Insp.
2.3 Thread check “ -Do- IS:3757,IS:6623, IS:3757,IS:6623, √
machining Check IS:6649 IS:6649 Reports

Wedge load
test/ ,
Mechanical Proof load TDC:5:2 As per Std./ As per
2.4 Testing Mechanical Properties test, 11 REV IS:1367 PART- Std./IS:1367 √
“
Hardness 02 3/6. PART-3/6
test, MPI, Test Report -
Decarb 2 1

PREPARED BY APPROVED BY APPROVED BY

LEGEND:
P:Perform, W: Witness, V: Verification. Under the Columns P W & V, vendor to indicate,
1 :BHEL /BHEL nominatedInspection Agency, 2 :Vendor, 3 : Sub-Vendor , 4 : BHEL's
Customer / Consultant as appropriate against each component /characteristic. BHEL QA SIGNATURE & STAMP CUSTOMER’S SIGNATURE & STAMP
*For items marked (Tick) under column ‘D’, Test Certificatesshall be submitted to BHEL for
records.

VENDOR’S SIGNATURE & STAMP

 MANUFACTURING QUALITY PLAN QP. No.: PNB/BHEL /32
Vendor’s Name & Address: BHEL P.O.No.7100001193 Rev.: 0 Date : 30.05.2019
M/S. PIONEER NUTS & BOLTS P.O.Date:18.05.2019
PVT. LTD Customer : BHEL, Tamil Nadu
IS:3757 class 8S, IS:6623 CLASS 10S,
Project :
IS:6649 TYPE-1, TDC:5:211 REV 02 Page 2 of 2
Product : HSFG BOLT, NUTS & WASHERS
IS:1367 PART-2 GR. 8.8
IS:1367 PART-6 GR.10S
AGENCY
QUANTU
SL TYPE OF REFERENCE ACCEPTANCE FORMAT OF * REMAR
COMPONENTS CHARACTERISTICS CLASS M OF
NO CHECK DOCUMENT NORMS RECORD D P W V KS
CHECK

3.0 FINAL INSPECTION & TESTING

As per Std./ As per Std./
Visual & Visual & Dimensional
IS:1364 PART- IS:1364 PART-
3.1 Dimensional Check , Marking, Thread Major Dimensions TDC:5:2 Inspection √ 2 1 -
1/3/IS-1363 1/3/IS-1363
Inspection Fitment 11 REV Report
PART-1/2/3 PART-1/2/3
02
4.0 SURFACE PREPARATION & PAINTING
-Coating Conf with
thick (Avg. Project Inspection
54 Micron IS:1367 Matl. Spec/ PO/ Spec/Material Report √ 2 1 -
Hot dip galvanized Min.) part-13 Proj Spec. Spec.,
4.1 Finish “
(IS:1367 part-13) -mass of
zinc coating
- adhesion
test
5.0 PRESERVATION & PACKING
5.1 Packing Packing “
100% - - IRN/IC 2 - 1
Notes: 1) Drawing / Data Sheet / Specification shall prevail over Quality Plan in case of any contradiction.
2) Latest revision of Drawing / Specification shall be applicable.
3) Go-Nogo Gauge shall qualify before Hot Dip Galvanizing & after Hot Dip Galvanizing Thread fitment should be applicable.

PREPARED BY APPROVED BY APPROVED BY

LEGEND:
P:Perform, W: Witness, V: Verification. Under the Columns P W & V, vendor to indicate,
1 :BHEL /BHEL nominatedInspection Agency, 2 :Vendor, 3 : Sub-Vendor , 4 : BHEL's
Customer / Consultant as appropriate against each component /characteristic. BHEL QA SIGNATURE & STAMP CUSTOMER’S SIGNATURE & STAMP
*For items marked (Tick) under column ‘D’, Test Certificatesshall be submitted to BHEL for
records.

VENDOR’S SIGNATURE & STAMP