WPS NO :WPS REV NO: DATE: Supporting PQR No :PQR

/ FW / Type:AUTOMATIC
Welding Process :PTAW Page: 1 of 2
(PLASMA TRANSFERRED ARC WELDING)
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JOINTS (402) QW-462.5
FS } ________________
Joint Design : HARDFACING _____ ___
Backing : YES HM } M2 _____ M3 M1
Backing Matl : BASE METAL WFL} ________________ ___
BS } ________________ M4
FS : FINAL SURFACE HM : HARDFACE METAL
WFL : WELD FUSION LINE BM : BASE METAL
Minimum deposit (M1) : 1.6MM
Maximum deposit (M2) : Unlimited
Chemical analysis sample (M3) : 0.5MM MAX
Base metal thickness (M4) : 25 MM
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BASE METALS(QW-403)
P.No. : 4 GR No. 1
Specn.type & grade : ASTM A217 GR WC6
Chemical analysis : AS PER SPECIFICATION
Mechanical property : AS PER SPECIFICATION
Thickness Range :
Base Metal : 25 MM & ABOVE Fillet: N.A
Pipe dia.range : Groove: N.A Fillet: N.A
FILLER METALS(QW-404)
Specn. No.(SFA). : 5.21
AWS No. : ER-Co-Cr-A (EQUIVALENT POWDER)
F.No. : 72 A.NO : ----
Size : 100-150 Microns Type : HOMOGENOUS
Thickness Range :
Deposited weld metal : Min :1.6MM Max : UNLIMITED
Electrode Flux : N.A Flux Trade Name : N.A
Consumable insert : N.A
Others : (COBALT-CHROMIUM-TUNGSTEN HARDFACING POWDER)
Powder feed rate : 30 - 35 grams per minute
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POSITIONS(QW-405)
Position : 1G Progression: ROTATION
PREHEAT(QW-406)
Preheat temp. : 150 - 200 deg C
Inerpass temp. ( max) : 400 DEG C
Preheat maintenance : NIL
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POST WELD HEAT TREATMENT(QW-407) REFER N5
Temp. Range : 600 – 640 deg C
Time : 1 hour per inch ( 1 hour min).
Cooling : Furnace Cool
WPS NO : WPS / / REV NO : DATE : PAGE: 2 OF 2
GAS: (QW-408)
GASES MIXTURE FL.RATE. (LPM)
Centre : ARGON 99.99% 3.8 – 4.2
Powder : ARGON 99.99% 1.9 – 2.1
Shield : ARGON 99.99% 11.5 – 12.5
ELECTRICAL CHARACTERISTICS (QW-409) * REFER THE TABLE
Current : DC Polarity : SP ELECTRODE - IVE
Ampere : 150-160 Volts : 28 - 30
Tungsten Electrode Size & Type : 4.0 MM DIA / THORIATED
Mode of Metal transfer : N.A
Electrode wire feed speed : N.A
Heat Input ( max) : Jolules / inch
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TECHNIQUE (QW-410)
String / weave bead : WEAVE
Initial / interpass cleaning : WIRE BRUSHING
Method of backgouging : N.A
Multiple / single pass : MULTIPASS
Multiple / single electrodes : SINGLE POWDER FEEDER
Oscillation : 15 - 17 MM
Contact tube to work : 15 – 20 MM
Gas cup size : 35 MM DIA
Travel Speed : * REFER THE TABLE
Testing Requirement : AS PER N1, N2, N3 & N4
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N1 : CHEMICAL ANALYSIS : C: 0.9-1.4% Cr: 26-32% W: 3-6% Co: 50 min
N2 : HARDNESS : Weld:– HV ( 38 – 44 HRC), Base & HAZ: 248 HV MAX
N3 : D.P.CHECK : AS PER QW-195
N4 : MACRO ETCH TEST : AS PER QW-183
N5 : AFTER OVERLAY PLACE THE COMPONENTS IN VERMICULITE / SAND
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* Filler Metal Current Travel
Weld Type Amp Volt Speed
Layers Process Class Dia Polar Range Range
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ALL PTAW Co-Cr-A POWDER DCSP 150 - 160 28-30 6.5 – 7.5 IPM
PASSES
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We certify that the statements in this record are in accordance with the requirements of SEC
IX of ASME Boiler & Pressure Vessel Code.
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Prepared by : Signature:____________________

Approved by : Signature:____________________