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Course Details
Course No. Course Name L-T-P-Credits
Prepared By: Er. Chacko Preno Koshy
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Course Objectives
• To provide broad based understanding of the subject ‘Tribology’ and its
technological significance
SYLLABUS
• Introduction to Tribology - Tribology in Design,
Tribology in Industry, Tribological Parameters
Like Friction, Wear and Lubrication, different
types of lubrication techniques and applications,
measurement of friction and wear
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Expected Outcome
The students will be able to:
Text Books
1. Ernest Rabinowicz, Friction and Wear of Materials,
John Wiley & Sons, 1995
2. I. M. Hutchings, Tribology: Friction and Wear of
Engineering Materials, Butterworth-Heinemann, 1992
3. Prasanta Sahoo, Engineering Tribology, PHI Learning
Private Ltd, New Delhi, 2011
Reference Books
1. B. Bhushan, Introduction to Tribology, John Wiley & Sons Inc,
New York, 2002
2. B. Bhushan, B. K. Gupta, Handbook of Tribology: Materials,
Coatings and Surface Treatments, McGraw-Hill,1997
3. Halling J., Principles of Tribology, McMillan Press Ltd.,1978
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Course Plan
• Module I
– Introduction to tribology
– Topography of engineering surface
– Types of bearings
• Module II
– Types, laws and theories of friction
– Measurement of friction
– Stick-slip
• Module III
– Types and theories of wear
– Measurement of wear, wear regime maps
– Lubricated and unlubricated wear of metals
• Module IV
– Lubrication and lubricants – Properties
– Regimes of lubrication
– Lubrication in metal working
• Module V
– Adhesion
– Bearing materials
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– Surface engineering, modification and coating
ME369 TRIBOLOGY
Module 1
• Introduction to Tribology - Tribology in Design,
Tribology in Industry, Economic Aspects of Tribology
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TRIBOLOGY
"Tribology" is a combination of two Greek words - "tribos" and "logy".
Egyptians using lubricant to aid movement of colossus, El-Bersheh, Circa 1880 B.C.
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ADVENT OF TRIBOLOGY
The Jost Report 1966 coined the word Tribology for the new interdisciplinary
science and technology of interacting surfaces in relative motion and brought
out the potentials of saving through correct usage of Tribology principles and
practices as shown in the pie chart.
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LUBRICATION
CONCEPT OF LUBRICATION
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Economic importance of tribology in USA
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Application of Tribology
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Surface Interactions
Surface interactions take place
at regions where atom-to-atom
contact occurs
These regions are called
junctions
Real Area of Contact, Ar
Sum of the areas of all the
junctions
Nature of interaction
between two surfaces is
determined by Ar Ar ⁓ (Load, L) / (Penetration Hardness, p)
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Surface Topography
All solid surfaces are found to be uneven (except
carefully cleaved mica)
Surface roughness is the departure of the surface
shape from some ideal or prescribed form
Different methods to study the topography:
Stylus measurements
Electrical or thermal measurements
Electron or light microscopy
Other optical methods
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Stylus Profilometer
• A fine stylus is dragged
smoothly and steadily
across the surface under
examination
• Vertical displacement of
the stylus is picked up by
a transducer and plotted
against its travel along
the surface
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AFM Contd…
• AFM measures ultra small forces (less than 1 nN)
present between the AFM tip surface mounted on a
flexible cantilever beam, and a sample surface
AFM Contd…
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AFM Images
Three-dimensional atomic force
microscope (AFM) image of a
polish mark on a piece of steel.
The scan range in X and Y is 3
μm and the entire Z range is 40
nm
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• Form error : Measure of the deviation of the shape of the surface from its
intended ideal shape (plane, cylindrical etc.)
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Bearing Ratio : Ratio of the contact length to the total length of the profile
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Non-Conforming Contact
Bodies which have dissimilar profiles
When brought into contact without deformation, “point contact” or
“line contact” occurs
Eg: Contact between races and balls in a ball or roller bearing,
Contact between a cam and follower, etc.
On application of normal load, contact area is small
Stresses are highly concentrated in the vicinity of contact
Effect is unaffected by the shape of the bodies away from
contact area
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Geometry of two bodies with one convex and one flat surface in
contact
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Geometry of two bodies with one convex and one concave surface in
contact
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General Notations
a = radius of the contact area (m)
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Writing,
And the mutual approach of distant points in the two solids is given by,
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Example
Find the contact parameters for two steel balls. The normal force
is W = 5 [N], the radii of the balls are RA = 10 × 10-3 [m] and RB
= 15 × 10-3 [m]. The Young's modulus for both balls is E = 2.1 ×
1011 [Pa] and the Poisson's ratio of steel is ν = 0.3.
Solution
• Determine R, E*, a, po, δ, τmax., z, Average contact pressure (pavg.)
• R = 6 × 10-3 m
• E* = 1.15 × 1011 Pa
• a = 5.799 × 10-5 m
• po = 709.9 MPa
• δ = 5.6 × 10-7 m
• τmax = 236.6 MPa
• z = 3.7 × 10-5 m
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Example
2 steel rollers are in contact as shown. Given; W = 5 [N], RA = 10
× 10-3 [m], RB = 15 × 10-3 [m], E = 2.1 × 1011 [Pa], ν = 0.3, l = 10
× 10-3 [m]. Compute maximum contact pressure and width of
contact. How deep below the surface does the maximum shear
stress occur and what is its value.
Solution
• Determine R, E*, P, a, po, τmax., z
• R = 5.99 × 10-3 m
• E* = 1.15 × 1011 Pa
• P = W/l = 500 N/m
• a = 5.75 × 10-6 m
• po = 55.4 MPa
• τmax = 16.8 MPa
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BEARINGS
A bearing is a mechanical element that permits relative motion between two
components or parts, such as the shaft and housing, with minimum friction.
In rolling contact bearings as the name implies the friction is of rolling type.
It is much smaller than the sliding type.
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Types of Bearings
Broadly, bearings can be classified into
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