KALIRAJAN SUNDARARAJ

60/39 Thirunavukukarasu St,

Perambur, Chennai, TN – 600011
Ph.: #9677263273
ID : alexstar94@gmail.com
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OBJECTIVE

Intend to build a career with leading company of dedicated people, which will help me to explore
myself fully and realize my potential. Willing to work as a key player in challenging & creative
environment.
PROFILE
 Experienced in Field Operation, identifying process abnormalities, trouble shooting,
safe start up and shutdown of Process unit and identifying process hazards in the continuous
running plant.
 Having knowledge of IGC environment policies.
 In-depth understanding of other utility plants like tank farm, steam/power generation, CW, N 2&
ETP and control of battery limit isolation at emergency cases.

WORK EXPERIENCE

Organization#1 Sriram Foams Pvt Ltd , Chennai - 68

Duration Sep 2013 - March2017
Job Profile Field operator.
• Process controlling.
• Maintaining parameters
Responsibilities • troubleshooting of issues in manufacturing sector
• Effective management of production target.
Achievements • Produced India’s largest FOAM PIG of 58 inch
• Created India’s largest BI-DI-PIG of 56 inch.
MANUFACTURE  FOAMING AND NON-FOAMING PRODUCTS OF POLY
PRODUCT UREATHANE.

Organization#2 Madras Fertilizers Ltd, Manali, Chennai-68

Duration April 2017 – April 2018.
Job Profile Appendices Trainee.
MANUFACTURE UREA, NPK 17-17-17 COMPLEX FERTILIZERS.
PRODUCT.
 IGC Training Completed
 Permit to work system
 First aid training.
 H2S awareness & escape training.
 SCBA and confined space entry training.
 Process safety Awareness.
 Authorized gas tester.
 Experience in firefighting and Plant safety Management, and have experience in issuing hot
work permits, cold work permits, Vessel entry permits, Work at height permit.

EXPERINCE PROFILE
PROCESS UNIT HANDLED:
 DM Plant Regeneration 1 MG/DAY with DCS operation (HONEYWELL).
 PRODUCTION OF NPK 17-17-17 COMPLEX FERTILIZERS(PLC CONTROL
YOKOGAWA) 1080 TONS /DAY
 STEAM GENERATORS: TWO OIL FIRED BOILERS EACH OF WITH 58 TPH AT
42.5 KSC PRESSURE AND 400.c (PLC CONTROL YOKOGAWA).
 COOLING WATER SYSTEM(INDUCED DRAFT): Supplied treated COOLING
WATER at the rate of 7500 GPM by means of two 2250 HP steam turbine driven pumps
and one 2180 HP motor driven pump to AMMONIA and UREA plants.
 FIRE WATER SYSTEM: System contains of one diesel driven 250 HP Main fire pump
and two 200 HP motor driven fire pumps.
 INSTRUMENT AIR PLANT: 4 No’s 250 HP screw compressor each of 1450 NM3/Hr at
8.5 bar pressure.
2 No’s 350 HP Reciprocating compressor each of 1350 NM3/Hr at 8.5 bar pressure.
1 No 350 HP Turbo driven Reciprocating compressor capacity of 1250 NM3/Hr at 8.5bar.
 INERT GAS PLANT (PRESSURE SWING ADSORBER): Producing inert gas
generating system of 450 NM3/Hr with two stage reciprocating compressor for HP delivery
25 ksc.
 DCS OPERATION DM PLANT :
Plant start-up/ shutdown – Accepting and resetting trips and alarms, Backwashing filters,
monitoring FRC, PH, and Conductivity.
 Roles & Responsibilities:

 Operate the unit during normal operation as well as during planned shutdown and during
emergency modes
 Monitoring process parameters and taking necessary control actions
 Provide safe and efficient first line response to plant malfunctions.
 Carry out adjustments to the plant as required
 Assist with routine shutdown and shutdown maintenance activities
 Prepare detailed daily Operations Logs
 Maintain contact with other maintenance crew members and production groups, liaise closely
with maintenance
 Teams & interface with contractors and third parties
 Well versed in PTW system
 Support commissioning and optimization of new and modified plant
 Attend safety briefings and pre job safety talks
 Effective communication with supervisors & other shift team members during shift hours
 Monitor maintenance activities and construction work sites for strict adherence to work permit
systems & HSEF.
 Policy Reporting Near-Miss in the unit time and again
 Carrying out first line maintenance activities in the plant.
 Knowledge about handling of Fire fighting equipments and proper usage of it during
requirement in the plant.
 Strictly adhering to the company HSEF policies and SOP.
 Collecting samples in the plant and handing over to lab for analysis.
 Carrying out process isolation for the maintenance activities.
 Reporting Unsafe &non standard conditions and taking corrective actions
 Participating in Mock Drills
 Participating in daily area housekeeping activities.

Equipment Handled
Static Equipments: Heaters (Steam/oil heaters, Air chillers/Dryers) & Heat exchangers (Shell &
Tube, Double pipe), Re-boiler, Vessels & Storage tanks (Cone roof, Floating roof, Dome roof,
Bullets), Condensers and Reactors.
Rotating Equipments: Huge turbo driven Induced draft and Forced draft Fans used in boilers,
Blowers, Process Compressors (positive & dynamic),Pumps (positive & dynamic type), Gas
turbine (back pressure type), Aux lube oil pumps, chemical dosing plunger type pumps,
Process utility system and different types of equipments and Valves (Pneumatic, Hydraulic,
Motor operated & Manual)
 Diploma in Chemical Engineering (D.C.E) 2009 - 2012
• Institute of Chemical Technology, Taramani, Chennai -113

AGGREGATE PERCENTAGE: 65

Personal Details

Father’s Name : Mr M.Sundera Raj

Date of Birth : 09.04.1994.
Sex & Family Status : Male & Single.
Nationality : Indian.
Languages Known : Tamil, English, and Hindi.
Computer skill : MS office.
Permanent Address : 42/43A,Golden Avenue perumalpattu,
Tiruvallur
Tamilnadu, India – 602024.
Passport details : L2281871

DECLARATION

I hereby declare that all the details furnished above are true to the best of my knowledge and
belief.

Place: CHENNAI

Date: S.KALIRAJAN