P - 43 F.P.S.O CONVERSION Doc. No.

218338
DOC TITLE : Rev. A
INSPECTION AND TEST PLAN MATRIX Page 7 of
SECTION
20
Action

SUB-
S.

CON
JOB
Process Description Procedure Rev. QUALITY
Acceptance Criteria Verifying Document
No.
PLAN NO JSPL
1 CORPORATE PROCEDURES

1.1 Requisition of Material and Equipme PAD-06-01-P01 3 NA NA JSPL Records as Required.

R
1.2 Purchasing PAD-06-03-P01 4 NA NA JSPL Records as Required.
M
1.3 Purchase Order Preparation by ComPAD-06-03-P01-W01 I NA NA JSPL Records as Required.
M
1.4 Incoming Inspection of Stock Materi PAD-10-01-P01 3 NA NA JSPL Records as Required.
H
Incoming Inspection of Purchased
1.5 PAD-10-01-P02 2 NA NA JSPL Records as Required.
Non-stock Material H
1.6 Non-Conformance Reporting QMP-13-01-P01 6 NA NA JSPL Records as Required.
R
1.7 Corrective Action. QMP-14-01-P01 4 NA NA JSPL Records as Required.
R
1.8 Preventive Action. QMP-14-01-P03 I NA NA JSPL Records as Required.
R
1.9 Control of Inspection and Test Equ QMP-11-01-P01 1 NA NA JSPL Records as Required.
M
2 QUALITY OBJECTIVE - - NA NA - Project Quality Plan
Acknowledgement of contrace Quotation / Tender
3 CONTRACT REVIEW - - NA NA
/ PO Relevant documents. R
4 SUB-CONTRACTOR SOURCING SELECTION
 Sub-Contractor Sourcing Selection NA JSPL Sub-Contractor Rating Approval Vendor List H
5 MATERIAL

5.1 Receiving Inspection PAD-10-01-P02 - NA JSPL - Records as Required.

H

P - 43 F.P.S.O CONVERSION Doc. No. 218338

Doc . Title : Rev. A
INSPECTION AND TEST PLAN MATRIX Page 8 of
SECTION
20
Action

SUB-
S.

CON
JOB
Process Description Procedure Rev. QUALITY
Acceptance Criteria Verifying Document
No.
PLAN NO JSPL
5.2 Material Verification - - APP. JSPL ABS Mill Certificate
H
5.3 Review of Material Certificates - - NA JSPL Material Specification Mill Certificate
R
6 QUALITY

6.1 NDT & PERSONNEL QUALIFICATION

6.1.1 NDT Procedures

Setsco Procedure for Ultrasonic
6.1.1a Testing 218338-Q-PA-001 A NA YES AWS D1.1 I-PR-FGG-GENL-QM-BRY- R
Setsco Procedure
( AWS D1.1 ) for Ultrasonic 002
Testing
6.1.1b 218338-Q-PA-002 A NA YES ASME SEC VIII I-PR-FGG-GENL-QM-BRY- R
( ASME V & VIII
002
SPECIFICATION
Setsco Procedure)for Ultrasonic
6.1.1c 218338-Q-PA-003 A NA YES ABS I-PR-FGG-GENL-QM-BRY- R
Testing ( ABS )
Setsco Procedure for Radiogrphy 002
6.1.1d Testing 218338-Q-PA-004 A NA YES AWS D1.1 I-PR-FGG-GENL-QM-BRY- R
( AWS D1.1
Setsco )
Procedure for Radiogrphy 002
ASME SEC V, AWS D1.1 /
6.1.1e Testing ( ASME 218338-Q-PA-005 A NA YES I-PR-FGG-GENL-QM-BRY- R
ANSI B31.3
SEC. V ) 002
 Setsco Procedure for Radiogrphy
6.1.1f 218338-Q-PA-006 A NA YES ABS RULE FOR NDT I-PR-FGG-GENL-QM-BRY- R
TestingProcedure for Magnetic
Setsco ( ABS )
002
Particle Testing
6.1.1g 218338-Q-PA-007 A NA YES AWS D1.1 I-PR-FGG-GENL-QM-BRY- R
( ASTM &
Setsco Procedure for Magnetic 002
AWS D1.1
Particle )
Testing
6.1.1h 218338-Q-PA-008 A NA YES ASME SEC VIII I-PR-FGG-GENL-QM-BRY- R
Setsco Procedure for Liquid 002
( ASTM SEC.
Penetrant V & VIII )
Testing
6.1.1i 218338-Q-PA-009 A NA YES AWS D1.1 I-PR-FGG-GENL-QM-BRY- R
Setsco Procedure for Liquid 002
(Penetrant
ASTM E 165 & AWS D1.1 )
Testing
6.1.1j 218338-Q-PA-010 A NA YES ASME SEC VIII I-PR-FGG-GENL-QM-BRY- R
002
(Ebenzer
ASTM SEC. V & VIII
Procedure for)
6.1.1k 218338-Q-PA-011 A NA YES AWS D1.1 / ASME VIII/ABS I-PR-FGG-GENL-QM-BRY- R
Radiography Testing
002
P - 43 F.P.S.O CONVERSION Doc. No. 218338
Doc . Title : Rev. A
INSPECTION AND TEST PLAN MATRIX Page 9 of
SECTION
20
Action

SUB-
S.

CON
JOB
Process Description Procedure Rev. QUALITY
Acceptance Criteria Verifying Document
No.
PLAN NO JSPL
Mateval Procedure for Radiogrphy
6.1.1l 218338-Q-PA-012 A NA YES AWS D1.1 /ASME VIII /ABS I-PR-FGG-GENL-QM-BRY- R
Testing
Mateval Procedure for Ultrasonic 002
6.1.1
Testing 218338-Q-PA-013 A NA YES AWS D1.1 I-PR-FGG-GENL-QM-BRY- R
m
Mateval( AWS )
Procedure for Ultrasonic 002
6.1.1n Testing ( 218338-Q-PA-014 A NA YES ASME SEC VIII I-PR-FGG-GENL-QM-BRY- R
ASME
Mateval ) Procedure for Ultrasonic 002
6.1.1o Testing 218338-Q-PA-015 A NA YES ABS I-PR-FGG-GENL-QM-BRY- R
( ABS ) 002
Mateval Procedure for Magnetic
6.1.1p 218338-Q-PA-016 A NA YES AWS D1.1 / ASME VIII I-PR-FGG-GENL-QM-BRY- R
Particle Testing
002
Mateval Procedure for Liquid
6.1.1q 218338-Q-PA-017 A NA YES AWS D1.1 / ASME VIII I-PR-FGG-GENL-QM-BRY- R
Penetrant Testing
002
ASME SEC V, AWS D1.1 /
6.1.1r Procedure for Thichkness Gauging 218338-Q-PA-018 A NA YES I-PR-FGG-GENL-QM-BRY- R
ANSI B31.3
002
 Personnel Qualification
6.1.2 Personnel Qualification I-PR-FGG-GENL-QM-BRY-002
Certifiacates

6.1.2a Welding Inspector NA JSPL CSWIP-W1-6-92 Certificates R

6.1.2b NDT Personnel Quaification NA YES I-PR-FGG-GENL-QM-BRY-

002
a) Procedure Approval NA YES PCN Level - III Certificates R

b) Interpteter / Technician NA YES PCN Level - II Certificates R

SEQUI Qualification Serial
6.1.2c Dimensional Control Inspector NA JSPL SEQUI R
Number
6.1.2d Painting Inspection NA JSPL BGAS Certificates R

6.2 WELDING

P - 43 F.P.S.O CONVERSION Doc. No. 218338

Doc . Title : Rev. A
INSPECTION AND TEST PLAN MATRIX Page 10 of
SECTION
20
Action

SUB-
S.

CON
JOB
Process Description Procedure Rev. QUALITY
Acceptance Criteria Verifying Document
No.
PLAN NO JSPL
ABS Rule , AWS D1.1, ASME
6.2.1 Welding Procedures / Qualificaiton Records NA JSPL WPS / PQS R
B31.3
Welder and Welding Operator ABS Rules, AWS D1.1, ASME
6.2.2 NA JSPL Certificates R
Qualification Test Procedure V & VIII, ASME B 31.3
6.3 QUALITY ASSURANCE / CONTROL PROCEDURE

6.3.1 Dimensional Control Procedure 218338 - Q - PA - 019 A APP JSPL JSPL/KBR QAD - 10 - 02 - P 02 H
 6.3.2 Inspection and Test Plan 218338 - Q - PA - 020 A NA JSPL JSPL / KBR/ABS I-PR-FGG-GENL-QM-BRY-002 H

6.3.3 NDT Plan for Process Piping 218338 - Q - PA - 021 A NA JSPL JSPL / KBR/ABS ET-3010.00-1200-200-PSE-001 H

7 CONSTRUCTION AND ASSEMBLY PROCEDURES

7.1 PROJECT

7.1.1 Material Control 218338 - Z - PA - 001 A NA JSPL CERTIFICATES Records as Required. M

7.12 Document Register 218338 - Z - PA - 002 A NA JSPL - Records as Required. R

7.1.3 Document Control 218338 - Z - PA - 003 A NA JSPL - Records as Required. R

7.1.4 Movement of Vessel 218338 - Z - PA - 004 A NA JSPL JSPL - M

7.1.5 Project Quality Plan 218338 - Z - PA - 005 A NA JSPL JSPL/KBR Records as Required. R

7.1.6 Product Identification and Traceabil218338 - Z - PA - 006 A APP JSPL JSPL Records as Required. M

7.1.7 Preservation 218338 - Z - PA - 007 A APP JSPL JSPL Records as Required. M

P - 43 F.P.S.O CONVERSION Doc. No. 218338

Doc . Title : Rev. A
INSPECTION AND TEST PLAN MATRIX Page 11 of
SECTION
20
Action

SUB-
S.

CON
JOB
Process Description Procedure Rev. QUALITY
Acceptance Criteria Verifying Document
No.
PLAN NO JSPL
7.1.8 Weight Control Procedure 218338 - Z - PA - 002 A APP JSPL JSPL ET-3010.00-1200-941-PPC-002 M

7.2 SAFETY
 HEALTH,SAFETY AND GENERAL
7.2.1 Arrangement of safety & Utility 218838 - S - PA -001 A NA JSPL JSPL ENVIRONMENTAL M
REQUIREMENTS (ANNEX J)
HEALTH,SAFETY AND GENERAL
7.2.2 JSPL Project Safety Plan 218838 - S - PA -002 A NA JSPL JSPL ENVIRONMENTAL M
REQUIREMENTS (ANNEX J)

7.3 STRUCTURE

7.3.1 Steel Fabrication 218338 - N - PA - 001 A APP YES JSPL ET-3010.49-1350-140-PPC-002, H

7.3.2 Block Erection 218338 - N - PA - 002 A APP YES JSPL ET-3010.49-1350-140-PPC-002 H

7.3.3 Control and Use of Welding Consum218338 - N - PA - 003 A NA JSPL Manufacture Recommendation Records as Required. M

7.3.4 Flare Boom Assembly Procedure 218338 - N - PA - 004 A APP YES - ET-3010.49-3050-105-PPC-002 H
ET-3010.44-3050-104-PPC-002 ,
NDT & Stress Relieving Plan for
7.3.5 218338 - N - PA - 005 A APP YES JSPL / KBR/ABS ANSI H
Flare Boom B31.3 , AWS D1.1
Procedure for Weld Build-up for ET-3010.44-3050-104-PPC-002 ,
7.3.6 218338 - N - PA - 006 A APP YES KBR / ABS WPS H
Pitting, Scar and Root Gap
Procedure for Welders
7.3.7 218338 - N - PA - 007 A NA JSPL JSPL/KBR I-PR-FGG-GENL-QM-BRY-002 M
Performance Records for Structure
Procedure for Carbon ARC - Air
7.3.8 Cutting / Gouging in Steel 218338 - N - PA - 008 A APP YES JSPL/KBR ET-3010.44-3050-104-PPC-002 H
Structure
7.3.9 Steel Plate Traceabilty 218338 - N - PA - 009 A APP JSPL JSPL Records as Required. M

P - 43 F.P.S.O CONVERSION Doc. No. 218338

Doc . Title : Rev. A
INSPECTION AND TEST PLAN MATRIX Page 12 of
SECTION
20
Action
SUB-

S.
CON
JOB
Process Description Procedure Rev. QUALITY
Acceptance Criteria Verifying Document
No.
PLAN NO JSPL
7.3.10 Steel Work Inspection Procedure 218338 - N - PA - 010 A APP JSPL KBR / ABS Records as Required. H

7.3.11 Thermal Fairing Procedure 218338 - N - PA - 011 A APP YES JSPL ET-3010.44-3050-104-PPC-002, M

7.3.12 Tightness Test Procedure 218338 - N - PA - 012 A APP JSPL KBR / ABS ABS RULES H

7.3.13 Weld Repair in Steel Structure 218338 - N - PA - 013 A APP YES KBR / ABS Records as Required. H
Stress Relief and Hardness Test INDUSTRIAL HEATING TECH.
7.3.14 218338 - N - PA - 014 A APP YES JSPL/KBR SPEC. M
Procedure ( Structure )
7.4 PIPING

7.4.1 Cold Galvanizing Procedure 218338- P - PA - 001 A APP YES JSPL/KBR - M

7.4.2 Fibre Glass Pipe Assembly Procedur218338- P - PA - 002 A APP YES JSPL/KBR - H

7.4.3 Fibre Glass Pipe Repair Procedure 218338- P - PA - 003 A APP YES JSPL/KBR - H

7.4.4 Hot Dip Galvanizing Procedure 218338- P - PA - 004 A APP YES JSPL/KBR ET-3010.49-1350-140-PPC-001 M
Piping Fabrication and Installation
7.4.5 218338- P - PA - 005 A APP YES JSPL/KBR ET-3010.49-1200-200-PSE-001 H
Procedure ( New Pipe )
7.4.6 Piping Weld Repair Procedure 218338- P - PA - 006 A APP YES JSPL / KBR/ABS Records as Required. H

Rubber lining Application & MANUFACTURER TECH.

7.4.7 218338- P - PA - 007 A APP YES JSPL/KBR
Inspection Procedure SPECH.
Procedure for Welders
7.4.8 Performance Records for Process 218338- P - PA - 008 A NA JSPL JSPL/KBR I-PR-FGG-GENL-QM-BRY-002 M
Piping
Stress Relief and Hardness Test
INDUSTRIAL HEATING TECH.
7.4.9 Procedure ( Process 218338- P - PA - 009 A APP YES JSPL/KBR SPEC. M
Pipe )
P - 43 F.P.S.O CONVERSION Doc. No. 218338
Doc . Title : Rev. A
INSPECTION AND TEST PLAN MATRIX Page 13 of
20
 SECTION
Action

SUB-
S.

CON
JOB
Process Description Procedure Rev. QUALITY
Acceptance Criteria Verifying Document
No.
PLAN NO JSPL
Procedure for Testing of Process CALIBRATION REPORT, TEST
7.4.10 218338 - P - PA - 010 A APP YES ANSI B31.3 PACKAGE , ASMEB31.1 H
and Marine Piping
7.5 ELECTRICAL
IEC - 92 ,
7.5.1 Battery Bank Conection & Test Pro 218338 - E - PA - 001 A APP YES JSPL/KBR ET- H
3010.49-5140-700-PPC-001
IEC - 92 ,
7.5.2 Cable Stripping Procedure 218338 - E - PA - 002 A APP YES JSPL/KBR ET- H
3010.49-5140-700-PPC-001

7.5.3 Cable Termination Procedure 218338 - E - PA - 003 A APP YES JSPL/KBR IEC - 79 - 0, 79 - 10 H

7.5.4 Cable Tagging Procedure 218338 - E - PA - 004 A APP YES JSPL/KBR IEC - 92 H
Cathodic Protection Connection &
7.5.5 218338 - E - PA - 005 A APP YES JSPL/KBR IEC - 92 H
Test Procedre
Electrical Cable Installation
7.5.6 218338 - E - PA - 006 A APP YES JSPL/KBR IEC - 92, IEEE - 141 H
Procedure
7.5.7 Electrical Installation Procedure 218338 - E - PA - 007 A APP YES JSPL/KBR IEC 93 - IEEE - 141 H

7.5.8 Electrical Isolation Procedure 218338 - E - PA - 008 A APP YES JSPL/KBR - H

IEC - 92,
Electrical Motor Connection & Test
7.5.9 218338 - E - PA - 009 A APP YES JSPL/KBR ET-3000.00-5140-741-PPC- H
Procedure
001
7.5.10 Lighting System Test Procedure 218338 - E - PA - 010 A APP YES JSPL/KBR IEC - 92, IEC - 79-0, 79-10 H
IEC - 92,
7.5.11 New Main Switchboard Installation218338 - E - PA - 011 A APP YES JSPL/KBR ET- H
3000.00-5140-741-PPC-001

7.5.12 Procedure for conductivity test of F218338 - E - PA - 012 A APP YES JSPL/KBR - H

7.5.13 Procedure for Receiving, Storage &218338 - E - PA - 013 A APP YES JSPL/KBR VENDOR DOCUMENTS H
Rectifier, Battery Charges., UPS
7.5.14 218338 - E - PA - 014 A APP YES JSPL/KBR IEC - 92, IEC - 79-0 H
Connection & Test Procedures
 P - 43 F.P.S.O CONVERSION Doc. No. 218338
Doc . Title : Rev. A
INSPECTION AND TEST PLAN MATRIX Page 14 of
SECTION
20
Action

SUB-
S.

CON
JOB
Process Description Procedure Rev. QUALITY
Acceptance Criteria Verifying Document
No.
PLAN NO JSPL
7.6 MECHANICAL

7.6.1 Disassembly Plan 218338 - M - PA - 001 A NA JSPL JSPL - H

7.6.2 Erection Plan 218338 - M - PA - 002 A NA JSPL JSPL - H

7.6.3 Load Movement 218338 - M - PA - 003 A NA JSPL - - M

7.6.4 Mechanical Completion 218338 - M - PA - 004 A NA JSPL JSPL - H

7.6.5 Winch Installation Procedure 218338 - M - PA - 005 A APP JSPL MAKER - M

Procedure of chock fasting for
7.6.6 218338 - M - PA - 006 A NA YES
New Equipment
7.7 INSTRUMENTATION

7.7.1 Instrumentation Calibration Record 218338 - I - PA - 001 A NA NA VENDOR DATA CHECK LIST H

7.7.2 Instrumentation ( Calibration ) 218338 - I - PA - 002 A NA NA VENDOR DATA - H

Installation of Telecommunication
7.7.3 218338 - I - PA - 003 A APP YES KBR / VENDOR DATA ET-3010.40-5510-760-PPT-602 H
Equipment
Installation of Resistance
7.7.4 218338 - I - PA - 004 A NA NO -
Measurement Procedure
Procedure for Instrument Cable
7.7.5 218338 - I - PA - 005 A APP NO -
Installation
7.8 PAINTING
Control and Repair of Burnmarks
7.8.1 and Mechanical Damage on 218338 - C - PA - 001 A APP YES JSPL ET-3010.49-1350-140-PPC-001 W
Painted Area
7.8.2 Hydro Blasting and Painting 218338 - C - PA - 002 A APP YES JSPL/KBR ET-3010.49-1350-140-PPC-001 M

P - 43 F.P.S.O CONVERSION Doc. No. 218338

Doc . Title : Rev. A
INSPECTION AND TEST PLAN MATRIX Page 15 of
SECTION
20
Action

SUB-
S.

CON
JOB
Process Description Procedure Rev. QUALITY
Acceptance Criteria Verifying Document
No.
PLAN NO JSPL
7.8.3 Hull Grit blasting and Painting 218338 - C - PA - 003 A APP YES JSPL/KBR ET-3010.49-1350-140-PPC-001 W

7.8.4 Paint storage 218338 - C - PA - 004 A NA YES JSPL/KBR - M

Procedure for Painting of New
7.8.5 218338 - C - PA - 005 A APP YES JSPL/KBR ET-3010.49-1350-140-PPC-001 W
Fabricated Steel Structure.
Procedure for Blasting and
7.8.6 218338 - C - PA - 006 A APP YES JSPL/KBR ET-3010.49-1350-140-PPC-001 W
Painting Inspection
Procedure for Painting of New
7.8.7 218338 - C - PA - 007 A APP YES JSPL/KBR ET-3010.49-1350-140-PPC-001 W
Fabrication Pipe
7.8.8 Tank Coating Procedure 218338 - C - PA - 008 A APP YES JSPL/KBR ET-3010.49-1350-140-PPC-003 W

7.8.9 Thermal Spraying Procedure 218338 - C - PA - 009 A APP YES JSPL/KBR ET-3010.00-1200-940-PPC-001 W

7.9 HVAC

7.9.1 Installation of Ventilation Duct 218338 - H - PA - 001 A NA YES JSPL / VENDOR - H

7.9.2 Installation of Insulation 218338 - F - PA - 002 A NA YES JSPL/KBR - H

8 STRUCTURAL WORK

8.1 ACCOMMODATION ( Design Criteria : Secondary )

AFC Drawings, Inspection
a ) Fit up - APP YES WPS / IACS/Client Tech. Spec H
Reports
b ) Welding - APP YES AWS D1.1 WPS H
AWS D1.1,ABS Rule and
c ) Visual - APP JSPL Inspection Reports H
Client Tech. Spec.
d ) NDT - APP YES AWS D1.1 / ABS Rule NDT Reports R

P - 43 F.P.S.O CONVERSION Doc. No. 218338

Doc . Title : Rev. A
INSPECTION AND TEST PLAN MATRIX Page 16 of
SECTION
20
Action

SUB-
S.

CON
JOB
Process Description Procedure Rev. QUALITY
Acceptance Criteria Verifying Document
No.
PLAN NO JSPL
e ) Tightness Test - APP JSPL ABS Rule Tightness Test Reports H

f ) Records - NA JSPL - All Reports R

8.2 CHAIN PIPE ( Design Criteria : Secondary )

Fabrication & Installation -

a ) Fit up - APP YES WPS / IACS/ Client Tech. Spec Inspection Reports H

b ) Welding - APP YES WPS / PQR H

c ) Visual - APP JSPL AWS D1.1 / ABS Rule Inspection Reports H

 d ) NDT - APP YES AWS D1.1 / ABS Rule NDT Reports R

e ) Records - NA JSPL - All Reports R

8.3 HELIDECK ( Design Criteria : Fabrication : Secondary & Installation : Prima

Fabrication (Design Criteria :Second -

Installation (Design Criteria :Primar -

a ) Fit up - APP YES WPS / IACS/Client Tech, Spec Inspection Reports H

b ) Welding - APP YES AWS D1.1 WPS H

c ) Visual - APP JSPLAWS D1.1 and Client Tech,Spec., Inspection Reports H

P - 43 F.P.S.O CONVERSION Doc. No. 218338

Doc . Title : Rev. A
INSPECTION AND TEST PLAN MATRIX Page 17 of
SECTION
20
Action

SUB-
S.

CON
JOB
Process Description Procedure Rev. QUALITY
Acceptance Criteria Verifying Document
No.
PLAN NO JSPL
d ) Dimensional Control - APP JSPL Client Tech Spec. Dimensional Control Report H

e ) NDT - APP YES AWS D1.1 / ABS Rule NDT Report H

f ) Records - NA JSPL - All Reports R

8.4 CRANE PEDESTAL ( Disign.Criteria : Special / Primary )

WPS / IHI SPAIS 1996/ Client
a ) Fit up - APP YES Inspection Reports H
Tech. Spec
 b ) Welding - APP YES AWS D1.1 WPS H
AWS D1.1 and Client
c ) Visual - APP NA Inspection Reports, H
Tech,Spec.,
d ) Dimensional Control - APP JSPL Client Spec. Dimensional Control Report H

e ) Tightness Test - APP JSPL ABS Rule Tightness Test Report H

f ) NDT - APP YES AWS D1.1 / ABS Rule NDT Reports R

g ) Records - NA JSPL - All Reports R

8.5 RISER I TUBES ( Design Criteria : Primary)

a ) Fit up - APP YES WPS, Client Tech, Spec., Inspection Reports H

b ) Welding - APP YES AWS D1.1 WPS H

AWS D1.1,ABS Rule and
c ) Visual - APP JSPL Inspection Reports H
Client Tech. Spec.

P - 43 F.P.S.O CONVERSION Doc. No. 218338

Doc . Title : Rev. A
INSPECTION AND TEST PLAN MATRIX Page 18 of
SECTION
20
Action

SUB-
S.

CON
JOB
Process Description Procedure Rev. QUALITY
Acceptance Criteria Verifying Document
No.
PLAN NO JSPL
d ) Dimensional Control - APP JSPL Client Spec. Dimensional Control Report H

e ) NDT - APP YES AWS D1.1 / ABS Rule NDT Reports R

f ) Records - NA JSPL - All Reports R

8.6 FLARE BOOM ( Design Criteria : Primary)

AWS D1.1,ABS Rule and

a ) Fit up - APP YES Inspection Reports H
Client Tech. Spec.
b ) Welding - APP YES AWS D1.1 WPS H
AWS D1.1,ABS Rule and
c ) Visual - APP JSPL Inspection Reports H
Client Tech. Spec.
d ) Dimensional Control - APP JSPL Client Spec. Dimensional Control Report H

e ) NDT - APP YES AWS D1.1 / ABS Rule NDT Report R

f ) PWHT - APP YES ASME B 31. 3 / AWS D1.1 PHWT & Hardness Report R

g ) Tightness Test - APP NA ABS RULES Tightness Test Report H

h ) Records - NA NA - All Reports R

8.7 OFF LOADING (Design Criteria : Secondary)

AWS D1.1,ABS Rule and Weld map, Inspection

a ) Fit up - APP YES H
Client Tech. Spec. Reports

b ) Welding - APP YES AWS D1.1 WPS H

P - 43 F.P.S.O CONVERSION Doc. No. 218338

Doc . Title : Rev. A
INSPECTION AND TEST PLAN MATRIX Page 19 of
SECTION
20
S. SUB- Action
CON
JOB
Process Description Procedure Rev. QUALITY
Acceptance Criteria Verifying Document
No.
PLAN NO JSPL
AWS D1.1,ABS Rule and
c ) Visual - APP JSPL Inspection Reports H
Client Tech. Spec.
 d ) NDT - APP YES AWS D1.1 / ABS Rule NDT Reports R

e ) Records - NA JSPL Spec., ABS Rule All Reports R

8.8 TELECOMMUNICATION TOWER ( Design Criteria : Primary )

AWS D1.1,ABS Rule and Weld map, Inspection
a ) Fit up - APP YES H
Client Tech. Spec. Reports
b ) Welding - APP YES AWS D1.1 WPS H
AWS D1.1,ABS Rule and
c ) Visual - APP JSPL Inspection Reports H
Client Tech. Spec.
d ) NDT - APP YES AWS D1.1 / ABS Rule NDT Reports R

e ) Records - NA JSPL - All Reports R

8.9 STRUCTURAL RENEWAL ( D.Criteria : Primary/Secodary )

a ) Thickness Gauging - NA YES ABS Rule & Client Spec., Thickness Gauging Reports R

b ) Close Up Survey - NA YES ABS Rule & Client Spec., Close up Survey Reports R

c ) Renewal Plan - APP NA ABS Rule & Client Spec., Renewal Plan H

d ) Fit up - APP YES ABS Rule & Tech. Spec., Weld map, Inspection Reports H

e ) Welding APP YES AWS D1.1 WPS H

f ) Visual - APP JSPL ABS Rule & Tech. Spec., Inspection Reports H

P - 43 F.P.S.O CONVERSION Doc. No. 218338

Doc . Title : Rev. A
INSPECTION AND TEST PLAN MATRIX Page 20 of
20
 SECTION
Action

SUB-
S.

CON
JOB
Process Description Procedure Rev. QUALITY
Acceptance Criteria Verifying Document
No.
PLAN NO JSPL
g ) NDT - APP YES AWS D1.1 / ABS Rule NDT Reports R

h ) Tightness Test ( As Applicable ) - APP JSPL ABS Rule Tightness Test Reports H

I ) Records - NA JSPL - All Reports H

9 BLASTING & PAINTING Painting

9.1 Surface Preparation AFC Procedure APP YES ET-3010.49-1350-140-PPC-003 Blasting Report H

9.2 Paint Appllication AFC Procedure APP YES ET-3010.49-1350-140-PPC-003 Painting Scheme H

9.3 Dry Film Tickness Check AFC Procedure APP YES ET-3010.49-1350-140-PPC-003 Painting Report H

10 FINAL DOSSIER DOCUMENTATION

All Inspection and Test
10.1 Struture NA JSPL KBR H
Reports
All Inspection and Test
10.2 Piping NA JSPL KBR H
Reports
All Inspection and Test
10.3 Blasting & Painting NA JSPL KBR H
Reports
All Inspection and Test
10.4 Mechanical NA JSPL KBR H
Reports
All Inspection and Test
10.5 E & I NA JSPL KBR H
Reports
Notes :
APP : JOB QUALITY PLAN SHALL BE PROVIDED BY RESPECTIVE SECTIONS
NA : NOT APPLICABLE
YES : SUB-CONTRACTOR WILL BE ASSIGNED FOR THE JOB
JSPL : JSPL DIRECT EMPLOYEES WIIL CARRY OUT / CONTROL THE JOB
218338-Q-PA-020

7 of
20
Action Points

KBR ABS

M -

M -

M -

M -

M -

M M

M M

M M

M M

R M
 M M

M M

218338-Q-PA-020

8 of
20
Action Points

KBR ABS

M M

R R

R/A R/A

R/A R/A

R/A R/A

R/A R/A

R/A R/A
 R/A R/A

R/A R/A

R/A R/A

R/A R/A

R/A R/A

R/A R/A

218338-Q-PA-020

9 of
20
Action Points

KBR ABS
R/A R/A

R/A R/A

R/A R/A

R/A R/A

R/A R/A

R/A R/A

R/A R/A
 R R

R R

R R

R R

R R

218338-Q-PA-020

10 of
20
Action Points

KBR ABS
R R/A

R R/A

M M
 H H

W W

M M

R -

R -

M -

M R

M M

M M

218338-Q-PA-020

11 of
20
Action Points

KBR ABS
W -
 M M

M M

M M

M M

M M

M M

W W

W W

M M

M M

M M

218338-Q-PA-020

12 of
20
Action Points

KBR ABS
 W H

M M

W W

W H

M M

M M

W W

W W

M M

W W

W W

M M

M M

218338-Q-PA-020

13 of
20
Action Points

KBR ABS
W W

W M

M M

M M

M M

W M

M M

W M

W -

M M

M M

W M

W M

M M

W M
218338-Q-PA-020

14 of
20
Action Points

KBR ABS

M M

M M

M M

M M

M M

W W

W W

W W

- -

- -
 W -

M -

218338-Q-PA-020

15 of
20
Action Points

KBR ABS
W -

M -

W -

W -

W -

W -

W -

M M

M M
 M M

W W

M H

R/A R/A

218338-Q-PA-020

16 of
20
Action Points

KBR ABS
W H

R/A R/A

M M

W W

M H
 R/A R/A

R/A R/A

M M

W W

M H

218338-Q-PA-020

17 of
20
Action Points

KBR ABS
R R

R/A R/A

R/A R/A

M M
 W W

W W

R R

W H

R/A R/A

R/A R/A

M M

W W

W W

218338-Q-PA-020

18 of
20
Action Points

KBR ABS
R R

R/A R/A

R/A R/A
 W W

W W

M H

R R

R/A R/A

R/A R/A

W H

R/A R/A

M M

W W

218338-Q-PA-020

19 of
20
Action Points

KBR ABS
W H
 R/A R/A

R/A R/A

M M

R R

W H

R/A R/A

R/A R/A

R R

R R

A A

M M

M M

M H

218338-Q-PA-020

20 of
20
Action Points

KBR ABS
R/A R/A

W H

R/A R/A

W M

W M

W M

R/A R

R/A R

R/A R

R/A R

R/A R
 P - 43 F.P.S.O CONVERSION Doc. No. 218338
Rev. A
INSPECTION AND TEST PLAN MATRIX Page 7 of
20
Section Job Action

SUB-
S.

CON
Process Description Procedure Quality Plan Acceptance Criteria Verifying Document
No. No:
JSPL
1 CORPORATE PROCEDURES

1.1 Requisition of Material and Equipment. PAD-06-01-P01 NA NA JSPL Records as Required.

R
1.2 Purchasing PAD-06-03-P01 NA NA JSPL Records as Required.
M
1.3 Purchase Order Preparation by Comput PAD-06-03-P01-W01 NA NA JSPL Records as Required.
M
1.4 Incoming Inspection of Stock Material PAD-10-01-P01 NA NA JSPL Records as Required.
H
Incoming Inspection of Purchased
1.5 PAD-10-01-P02 NA NA JSPL Records as Required.
Non-stock Material H
Non-conformity report
1.6 Non-Conformance Reporting QMP-13-01-P01 NA NA JSPL
Concession requests R
1.7 Corrective Action. QMP-14-01-P01 NA NA JSPL Records as Required.
R
1.8 Preventive Action. QMP-14-01-P03 NA NA JSPL Records as Required.
R
1.9 Control of Inspection and Test Equipme QMP-11-01-P01 NA NA JSPL Records as Required.
M
2 QUALITY OBJECTIVE - NA NA - Project Quality Plan
Acknowledgement of contract Quotation / Tender
3 CONTRACT REVIEW - NA NA
/ PO Relevant documents. R
4 SUB-CONTRACTOR SOURCING SELECTION
 Sub-Contractor Sourcing Selection NA JSPL Sub-Contractor Rating Approval Vendor List H
5 MATERIAL

5.1 Receiving Inspection PAD-10-01-P02 NA JSPL - Records as Required.

H
5.2 Material Verification - APP. JSPL ABS Mill Certificate
H
5.3 Review of Material Certificates - NA JSPL Material Specification Mill Certificate
R
6 QUALITY

6.1 NDT & PERSONNEL QUALIFICATION

6.1.1 NDT Procedures

Setsco Procedure for Ultrasonic
6.1.1a Testing ( AWS 218338-Q-PA-001 NA YES AWS D1.1 I-PR-FGG-GENL-QM-BRY-002 R
Setsco
D1.1 ) Procedure for Ultrasonic
Testing
6.1.1b 218338-Q-PA-002 NA YES ASME SEC VIII I-PR-FGG-GENL-QM-BRY-002 R
( ASME V & VIII
SPECIFICATION
Setsco Procedure)for Ultrasonic
6.1.1c 218338-Q-PA-003 NA YES ABS I-PR-FGG-GENL-QM-BRY-002 R
Testing ( ABS )
Setsco Procedure for Radiography
6.1.1d Testing ( AWS 218338-Q-PA-004 NA YES AWS D1.1 I-PR-FGG-GENL-QM-BRY-002 R
D1.1 )
Setsco Procedure for Radiography
ASME SEC V, AWS D1.1 /
6.1.1e Testing ( ASME 218338-Q-PA-005 NA YES I-PR-FGG-GENL-QM-BRY-002 R
ANSI B31.3
SEC. V )
Setsco Procedure for Radiography
6.1.1f 218338-Q-PA-006 NA YES ABS RULE FOR NDT I-PR-FGG-GENL-QM-BRY-002 R
Testing
Setsco Procedure for Magnetic ( ABS )
Particle Testing
6.1.1g 218338-Q-PA-007 NA YES AWS D1.1 I-PR-FGG-GENL-QM-BRY-002 R
Setsco Procedure for( ASTM & AWS
Magnetic
D1.1 )
Particle Testing
6.1.1h 218338-Q-PA-008 NA YES ASME SEC VIII I-PR-FGG-GENL-QM-BRY-002 R
Setsco Procedure for Liquid ( ASTM
Penetrant
SEC. V & VIII )
Testing
6.1.1i 218338-Q-PA-009 NA YES AWS D1.1 I-PR-FGG-GENL-QM-BRY-002 R
Setsco Procedure( ASTM E 165Penetrant
for Liquid & AWS
D1.1 )
Testing
6.1.1j 218338-Q-PA-010 NA YES ASME SEC VIII I-PR-FGG-GENL-QM-BRY-002 R
( ASTM SEC. V &
VIII )
 Ebenzer Procedure for Radiography
6.1.1k 218338-Q-PA-011 NA YES AWS D1.1 / ASME VIII/ABS I-PR-FGG-GENL-QM-BRY-002 R
Testing
Mateval Procedure for Radiography
6.1.1l 218338-Q-PA-012 NA YES AWS D1.1 /ASME VIII /ABS I-PR-FGG-GENL-QM-BRY-002 R
Testing
Mateval Procedure for Ultrasonic
6.1.1
Testing 218338-Q-PA-013 NA YES AWS D1.1 I-PR-FGG-GENL-QM-BRY-002 R
m
( AWS )
Mateval Procedure for Ultrasonic
6.1.1n 218338-Q-PA-014 NA YES ASME SEC VIII I-PR-FGG-GENL-QM-BRY-002 R
Testing ( ASME )
Mateval Procedure for Ultrasonic
6.1.1o Testing 218338-Q-PA-015 NA YES ABS I-PR-FGG-GENL-QM-BRY-002 R
( ABS )
6.1.1p Mateval Procedure for Magnetic Particl 218338-Q-PA-016 NA YES AWS D1.1 / ASME VIII I-PR-FGG-GENL-QM-BRY-002 R
`
6.1.1q Mateval Procedure for Liquid Penetrant 218338-Q-PA-017 NA YES AWS D1.1 / ASME VIII R
ASME SEC V, AWS D1.1 / RL-3010.49-1350-970-JSL-
6.1.1r Procedure of Thickness Gauging 218338-Q-PA-018 NA YES R
ANSI B31.3 001

Personnel Qualification
6.1.2 Personnel Qualification I-PR-FGG-GENL-QM-BRY-002
Certificates
6.1.2a Welding Inspector NA JSPL CSWIP-W1-6-92 Certificates R

6.1.2b NDT Personnel Qualification NA YES I-PR-FGG-GENL-QM-BRY-

002
a) Procedure Approval NA YES PCN Level - III Certificates R

b) Interpreter / Technician NA YES PCN Level - II Certificates R

SEQUI Qualification Serial
6.1.2c Dimensional Control Inspector NA JSPL SEQUI R
Number
6.1.2d Painting Inspection NA JSPL BGAS Certificates R

6.2 WELDING
ABS Rule , AWS D1.1, ASME
6.2.1 Welding Procedures / Qualification Records NA JSPL WPS / PQS R
B31.3
 Welder and Welding Operator ABS Rules, AWS D1.1, ASME
6.2.2 NA JSPL Certificates R
Qualification Test Procedure V & VIII, ASME B 31.3
6.3 QUALITY ASSURANCE / CONTROL PROCEDURE

6.3.1 Dimensional Control Procedure 218338 - Q - PA - 019 APP JSPL JSPL/KBR QAD - 10 - 02 - P 02 H

6.3.2 Inspection and Test Plan 218338 - Q - PA - 020 NA JSPL JSPL / KBR/ABS I-PR-FGG-GENL-QM-BRY-002 H

6.3.3 NDT Plan for Process Piping 218338 - Q - PA - 021 NA JSPL JSPL / KBR/ABS ET-3010.00-1200-200-PSE-001 H

7 CONSTRUCTION AND ASSEMBLY PROCEDURES

7.1 PROJECT

7.1.1 Material Control 218338 - Z - PA - 001 NA JSPL CERTIFICATES Records as Required. M

7.1.2 Document Register 218338 - Z - PA - 002 NA JSPL - Records as Required. R

Document Transmittal
Project Document Coding Manual / Certified approved
7.1.3 218338 - Z - PA - 003 NA JSPL - R
Document Control drawings, documents &
procedure
7.1.4 Project Quality Plan 218338 - Z - PA - 004 NA JSPL JSPL/KBR Records as Required. R
Material,Welding & NDE
7.1.5 Product Identification and Traceability 218338 - Z - PA - 005 APP JSPL JSPL maps& material identities M
Nameplates
7.1.6 Preservation 218338 - Z - PA - 006 APP JSPL JSPL Records as Required. M

7.2 SAFETY
Health, Safety and General
7.2.1 JSPL Project HSE Management Plan 218838 - S - PA -001 NA JSPL JSPL Environmental Requirements M
(ANNEX J)
P 43 HSE Plan for all Subcontractor Health, Safety and General
7.2.2 218838 - S - PA -002 NA JSPL JSPL Environmental Requirements M
Personnel
P 43 Subcontractor Hazard (ANNEX J)
Health, Safety and General
7.2.3 Assessment and STOP/HOC Unsafe 218838 - S - PA -003 NA JSPL JSPL Environmental Requirements M
Act (ANNEX J)
 P 43 Subcontractor Accident / Health, Safety and General
7.2.4 218838 - S - PA -004 NA JSPL JSPL Environmental Requirements M
Incident
P Reporting System
43 Subcontractor Performance the (ANNEX J)
progress on HSE Training of Health, Safety and General
7.2.5 Management / Supervision / Work 218838 - S - PA -005 NA JSPL JSPL Environmental Requirements M
force ( Two Weeks Before Start of (ANNEX J)
P 43 Subcontractor
Work ) Project Health Health, Safety and General
7.2.6 Assessment Report. ( Thirty Days 218838 - S - PA -006 NA JSPL JSPL Environmental Requirements M
After Contract Award
P 43 Subcontractor )
Project Safety (ANNEX J)
Health, Safety and General
7.2.7 Assessment Report. ( Thirty Days 218838 - S - PA -007 NA JSPL JSPL Environmental Requirements M
After Contract Award ) (ANNEX J)
7.3 STRUCTURE
ET-3010.49-1350-140-PPC-
7.3.1 Steel Fabrication 218338 - N - PA - 001 APP YES JSPL H
002,
ET-3010.49-1350-140-PPC-
7.3.2 Block Erection 218338 - N - PA - 002 APP YES JSPL H
002
7.3.3 Control and Use of Welding Consumable218338 - N - PA - 003 NA JSPL Manufacture Recommendation Records as Required. M
ET-3010.49-3050-105-PPC-
7.3.4 Flare Boom Assembly Procedure 218338 - N - PA - 004 APP YES - H
ET-3010.44-3050-104-PPC-
002
NDT & Stress Relieving Plan for Flare 002 ,
7.3.5 218338 - N - PA - 005 APP YES JSPL / KBR/ABS H
Boom ANSI B31.3 , AWS
Procedure for Weld Build-up for D1.1
ET-3010.44-3050-104-PPC-
7.3.6 218338 - N - PA - 006 APP YES KBR / ABS H
Pitting, Scar and Root Gap 002 , WPS
Procedure for Welders Performance
7.3.7 218338 - N - PA - 007 NA JSPL JSPL/KBR I-PR-FGG-GENL-QM-BRY-002 M
Records for Structure
Procedure for Carbon ARC - Air ET-3010.44-3050-104-PPC-
7.3.8 218338 - N - PA - 008 APP YES JSPL/KBR H
Cutting / Gouging in Steel Structure 002
7.3.9 Steel Plate Traceability 218338 - N - PA - 009 APP JSPL JSPL Records as Required. M

7.3.10 Steel Work Inspection Procedure 218338 - N - PA - 010 APP JSPL KBR / ABS Records as Required. H
ET-3010.44-3050-104-PPC-
7.3.11 Thermal Fairing Procedure 218338 - N - PA - 011 APP YES JSPL M
002,
7.3.12 Tightness Test Procedure 218338 - N - PA - 012 APP JSPL KBR / ABS ABS RULES H

7.3.13 Weld Repair in Steel Structure 218338 - N - PA - 013 APP YES KBR / ABS Records as Required. H
 Stress Relief and Hardness Test Industrial Heating Tech.
7.3.14 218338 - N - PA - 014 APP YES JSPL/KBR M
Procedure ( Structure ) Spec.,
7.4 PIPING

7.4.1 Cold Galvanizing Procedure 218338- P - PA - 001 APP YES JSPL/KBR - M

7.4.2 Fibre Glass Pipe Assembly Procedure 218338- P - PA - 002 APP YES JSPL/KBR - H

7.4.3 Fibre Glass Pipe Repair Procedure 218338- P - PA - 003 APP YES JSPL/KBR - H
ET-3010.49-1350-140-PPC-
7.4.4 Hot Dip Galvanizing Procedure 218338- P - PA - 004 APP YES JSPL/KBR M
001
Piping Fabrication and Installation ET-3010.49-1200-200-PSE-
7.4.5 218338- P - PA - 005 APP YES JSPL/KBR H
Procedure ( New Pipe ) 001
7.4.6 Piping Weld Repair Procedure 218338- P - PA - 006 APP YES JSPL / KBR/ABS Records as Required. H

Rubber lining Application &

7.4.7 218338- P - PA - 007 APP YES JSPL/KBR Manufacture Tech. Spec.,
Inspection Procedure
Procedure for Welders Performance
7.4.8 218338- P - PA - 008 NA JSPL JSPL/KBR I-PR-FGG-GENL-QM-BRY-002 M
Records for Process Piping
Stress Relief and Hardness Test Industrial Heating Tech.
7.4.9 218338- P - PA - 009 APP YES JSPL/KBR M
Procedure ( Process Pipe ) Spec.,
Procedure for Testing of Process and Calibration Report , Test
7.4.10 218338 - P - PA - 010 APP YES ANSI B31.3 H
Marine Piping Package , ASMEB31.1
7.5 ELECTRICAL
IEC - 92 ,
7.5.1 Battery Bank Connection & Test Proce 218338 - E - PA - 001 APP YES JSPL/KBR H
IEC - 92 ,ET-3010.49-5140-
700-PPC-001
7.5.2 Cable Stripping Procedure 218338 - E - PA - 002 APP YES JSPL/KBR H
ET-3010.49-5140-
700-PPC-001
7.5.3 Cable Termination Procedure 218338 - E - PA - 003 APP YES JSPL/KBR IEC - 79 - 0, 79 - 10 H

7.5.4 Cable Tagging Procedure 218338 - E - PA - 004 APP YES JSPL/KBR IEC - 92 H
Cathodic Protection Connection &
7.5.5 218338 - E - PA - 005 APP YES JSPL/KBR IEC - 92 H
Test Procedure
 Electrical Cable Installation
7.5.6 218338 - E - PA - 006 APP YES JSPL/KBR IEC - 92, IEEE - 141 H
Procedure
7.5.7 Electrical Installation Procedure 218338 - E - PA - 007 APP YES JSPL/KBR IEC 93 - IEEE - 141 H

7.5.8 Electrical Isolation Procedure 218338 - E - PA - 008 APP YES JSPL/KBR - H

IEC - 92,
Electrical Motor Connection & Test
7.5.9 218338 - E - PA - 009 APP YES JSPL/KBR H
Procedure ET-
3000.00-5140-741-PPC-001
7.5.10 Lighting System Test Procedure 218338 - E - PA - 010 APP YES JSPL/KBR IEC - 92, IEC - 79-0, 79-10 H
IEC - 92,
7.5.11 New Main Switchboard Installation Pr 218338 - E - PA - 011 APP YES JSPL/KBR H
ET-3000.00-5140-
741-PPC-001
7.5.12 Procedure for conductivity test of FRP 218338 - E - PA - 012 APP YES JSPL/KBR - H

7.5.13 Procedure for Receiving, Storage & Del218338 - E - PA - 013 APP YES JSPL/KBR Vendor Documents H
Rectifier, Battery Charges., UPS
7.5.14 218338 - E - PA - 014 APP YES JSPL/KBR IEC - 92, IEC - 79-0 H
Connection & Test Procedures
7.6 MECHANICAL

7.6.1 Disassembly Plan 218338 - M - PA - 001 NA JSPL JSPL - H

7.6.2 Erection Plan 218338 - M - PA - 002 NA JSPL JSPL - H

7.6.3 Winch Installation Procedure 218338 - M - PA - 003 APP JSPL Maker - M

Procedure of chock fasting for New
7.6.4 218338 - M - PA - 004 NA YES
Equipment
7.7 INSTRUMENTATION

7.7.1 Instrumentation Calibration Records 218338 - I - PA - 001 NA NA Vendor Data Check List H

7.7.2 Instrumentation ( Calibration ) 218338 - I - PA - 002 NA NA Vendor Data - H

Installation of Telecommunication ET-3010.40-5510-760-PPT-
7.7.3 218338 - I - PA - 003 APP YES KBR / Vendor Data H
Equipment 602
 Installation of Resistance
7.7.4 218338 - I - PA - 004 NA NO -
Measurement Procedure
Procedure for Instrument Cable
7.7.5 218338 - I - PA - 005 APP NO -
Installation
7.8 PAINTING
ET-3010.49-1350-140-PPC-
Control and Repair of Burnmarks and
7.8.1 218338 - C - PA - 001 APP YES JSPL 001 / All W
Mechanical Damage on Painted Area
Inspection Report
ET-3010.49-1350-140-PPC-
7.8.2 Hydro Blasting and Painting 218338 - C - PA - 002 APP YES JSPL/KBR 001 / All M
Inspection Report
ET-3010.49-1350-140-PPC-
7.8.3 Hull Grit blasting and Painting 218338 - C - PA - 003 APP YES JSPL/KBR 001 / All W
Inspection Report
7.8.4 Paint storage 218338 - C - PA - 004 NA YES JSPL/KBR - M
ET-3010.49-1350-140-PPC-
Procedure for Painting of New
7.8.5 218338 - C - PA - 005 APP YES JSPL/KBR 001 / All W
Fabricated Steel Structure.
Inspection Report
ET-3010.49-1350-140-PPC-
Procedure for Blasting and Painting
7.8.6 218338 - C - PA - 006 APP YES JSPL/KBR 001 / All W
Inspection
Inspection Report
ET-3010.49-1350-140-PPC-
Procedure for Painting of New
7.8.7 218338 - C - PA - 007 APP YES JSPL/KBR 001 / All W
Fabrication Pipe
Inspection Report
ET-3010.49-1350-140-PPC-
7.8.8 Tank Coating Procedure 218338 - C - PA - 008 APP YES JSPL/KBR 001 / All W
Inspection Report
ET-3010.00-1200-940-PPC-
7.8.9 Thermal Spraying Procedure 218338 - C - PA - 009 APP YES JSPL/KBR 001 / All W
Inspection Report
7.9 HVAC
ET-3000.00-5250-325-PPC-
7.9.1 Installation of Ventilation Duct 218338 - H - PA - 001 NA YES JSPL / VENDOR 001 / ET - 3000.00- H
3250-325-PPC-002
ET-3000.00-5250-325-PPC-
7.9.2 Installation of Insulation 218338 - F - PA - 002 NA YES JSPL/KBR 001 / ET - 3000.00- H
3250-325-PPC-002
8 STRUCTURAL WORK

8.1 ACCOMMODATION ( Design Criteria : Secondary )

AFC Drawings, Inspection
a ) Fit up - APP YES WPS / IACS/Client Tech. Spec H
Reports
 b ) Welding - APP YES AWS D1.1 WPS H
AWS D1.1,ABS Rule and
c ) Visual - APP JSPL Inspection Reports H
Client Tech. Spec.
d ) NDT - APP YES AWS D1.1 / ABS Rule NDT Reports R

e ) Tightness Test - APP JSPL ABS Rule Tightness Test Reports H

f ) Records - NA JSPL - All Reports R

8.2 CHAIN PIPE ( Design Criteria : Secondary )

Fabrication & Installation -

WPS / IACS/ Client Tech. AFC Drawings, Inspection
a ) Fit up - APP YES H
Spec. Reports
b ) Welding - APP YES WPS / PQR H

c ) Visual - APP JSPL AWS D1.1 / ABS Rule Inspection Reports H

d ) NDT - APP YES AWS D1.1 / ABS Rule NDT Reports R

e ) Records - NA JSPL - All Reports R

8.3 HELIDECK ( Design Criteria : Fabrication : Secondary & Installation : Prim

Fabrication (Design Criteria :Secondary -

Installation(Design Criteria :Primary) -

AFC Drawings, Inspection
a ) Fit up - APP YES WPS / IACS/Client Tech. Spec. H
Reports

b ) Welding - APP YES AWS D1.1 WPS H

c ) Visual - APP JSPLAWS D1.1 and Client Tech. Spec. Inspection Reports H
 d ) Dimensional Control - APP JSPL Client Tech. Spec. Dimensional Control Report H

e ) NDT - APP YES AWS D1.1 / ABS Rule NDT Report H

f ) Records - NA JSPL - All Reports R

8.4 CRANE PEDESTAL ( Design. Criteria : Special / Primary )

WPS / IACS / Client Tech. AFC Drawings, Inspection
a ) Fit up - APP YES H
Spec. Reports
b ) Welding - APP YES AWS D1.1 WPS H
AWS D1.1 and Client
c ) Visual - APP NA Inspection Reports, H
Tech.Spec.
d ) Dimensional Control - APP JSPL Client Spec. Dimensional Control Report H

e ) Tightness Test - APP JSPL ABS Rule Tightness Test Report H

f ) NDT - APP YES AWS D1.1 / ABS Rule NDT Reports R

g ) Records - NA JSPL - All Reports R

8.5 RISER I TUBES & DICAS ( Design Criteria : Primary)

AFC Drawings, Inspection

a ) Fit up - APP YES WPS, Client Tech. Spec. H
Reports
b ) Welding - APP YES AWS D1.1 WPS H
AWS D1.1,ABS Rule and
c ) Visual - APP JSPL Inspection Reports H
Client Tech. Spec.
d ) Dimensional Control - APP JSPL Client Spec. Dimensional Control Report H

e ) NDT - APP YES AWS D1.1 / ABS Rule NDT Reports R

f ) Records - NA JSPL - All Reports R

8.6 FLARE BOOM ( Design Criteria : Primary)

AWS D1.1,ABS Rule and AFC Drawings, Inspection

a ) Fit up - APP YES H
Client Tech. Spec. Reports
b ) Welding - APP YES AWS D1.1 WPS H
AWS D1.1,ABS Rule and
c ) Visual - APP JSPL Inspection Reports H
Client Tech. Spec.
d ) Dimensional Control - APP JSPL Client Spec. Dimensional Control Report H

e ) NDT - APP YES AWS D1.1 / ABS Rule NDT Report R

f ) PWHT - APP YES ASME B 31. 3 / AWS D1.1 PHWT & Hardness Report R

g ) Tightness Test - APP NA ABS RULES Tightness Test Report H

h ) Records - NA NA - All Reports R

8.7 OFF LOADING (Design Criteria : Secondary)

AWS D1.1,ABS Rule and AFC Drawings, Inspection

a ) Fit up - APP YES H
Client Tech. Spec. Reports, Weld Map

b ) Welding - APP YES AWS D1.1 WPS H

AWS D1.1,ABS Rule and
c ) Visual - APP JSPL Inspection Reports H
Client Tech. Spec.
d ) NDT - APP YES AWS D1.1 / ABS Rule NDT Reports R

e ) Records - NA JSPL Spec. ABS Rule All Reports R

8.8 TELECOMMUNICATION TOWER ( Design Criteria : Primary )

AWS D1.1,ABS Rule and AFC Drawings, Inspection
a ) Fit up - APP YES H
Client Tech. Spec. Reports, Weld Map
b ) Welding - APP YES AWS D1.1 WPS H
 AWS D1.1,ABS Rule and
c ) Visual - APP JSPL Inspection Reports H
Client Tech. Spec.
d ) NDT - APP YES AWS D1.1 / ABS Rule NDT Reports R

e ) Records - NA JSPL - All Reports R

8.9 STRUCTURAL RENEWAL ( Design Criteria : Primary/Secondary )

a ) Thickness Gauging - NA YES ABS Rule & Client Spec., Thickness Gauging Reports R

b ) Close Up Survey - NA YES ABS Rule & Client Spec., Close up Survey Reports R

c ) Renewal Plan - APP NA ABS Rule & Client Spec., AFC Renewal Plan H

d ) Fit up - APP YES ABS Rule & Client Spec., Weld map, Inspection Reports H

e ) Welding APP YES AWS D1.1 WPS H

f ) Visual - APP JSPL ABS Rule & Client Spec., Inspection Reports H

g ) NDT - APP YES AWS D1.1 / ABS Rule NDT Reports R

h ) Tightness Test ( As Applicable ) - APP JSPL ABS Rule Tightness Test Reports H

I ) Records - NA JSPL - All Reports H

9 FINAL DOSSIER DOCUMENTATION

All Inspection and Test
9.1 Structure NA JSPL KBR H
Reports
All Inspection and Test
9.2 Piping NA JSPL KBR H
Reports
All Inspection and Test
9.3 Blasting & Painting NA JSPL KBR H
Reports
All Inspection and Test
9.4 Mechanical NA JSPL KBR H
Reports
All Inspection and Test
9.5 E&I NA JSPL KBR H
Reports
Notes :
APP : JOB QUALITY PLAN SHALL BE PROVIDED BY RESPECTIVE SECTIONS
NA : NOT APPLICABLE
YES : SUB-CONTRACTOR WILL BE ASSIGNED FOR THE JOB
JSPL : JSPL DIRECT EMPLOYEES WILL CARRY OUT / CONTROL THE JOB
IEC : INTERNATIONAL ELECTROTECHNIQUE COMMISSION
IEEE : INSTITUTE OF ELECTRICAL & ELECTRONIC ENGINEERS
218338-Q-PA-020

7 of
20
Action Points

KBR ABS

M -

M -

M -

M -

M -

M M

M M

M M

M M

R M
M M

M M

M M

R R

R/A R/A

R/A R/A

R/A R/A

R/A R/A

R/A R/A

R/A R/A

R/A R/A

R/A R/A

R/A R/A

R/A R/A
R/A R/A

R/A R/A

R/A R/A

R/A R/A

R/A R/A

R/A R/A

R/A R/A

R/A R/A

R R

R R

R R

R R

R R

R R/A
R R/A

M M

H H

W W

M M

R -

R -

M R

M M

M M

M M

M M

M M
M M

M M

M M

M M

M M

M M

M M

M M

W W

W W

M M

M M

M M

W H

M M

W W

W H
M M

M M

W W

W W

M M

W W

W W

M M

M M

W W

W M

M M

M M

M M

W M
M M

W M

W -

M M

M M

W M

W M

M M

W M

M M

M M

M M

W W

W W

W W
- -

- -

W -

M -

W -

M -

W -

W -

W -

W -

W -

M M

M M

M M
W W

M H

R/A R/A

W H

R/A R/A

M M

W W

M H

R/A R/A

R/A R/A

M M

W W

M H
R R

R/A R/A

R/A R/A

M M

W W

W W

R R

W H

R/A R/A

R/A R/A

M M

W W

W W

R R

R/A R/A

R/A R/A
W W

W W

M H

R R

R/A R/A

R/A R/A

W H

R/A R/A

M M

W W

W H

R/A R/A

R/A R/A

M M

R R
W H

R/A R/A

R/A R/A

R R

R R

A A

M M

M M

M H

R/A R/A

W H

R/A R/A

R/A R

R/A R

R/A R

R/A R

R/A R
 Doc. No.

Rev.

INSPECTION AND TEST PLAN ( PIPING )

Action Point
Verifying
S/N Process Description Quality Control Activity Reference Document Acceptance Criteria
Document

DEMA PLM ILF

1.0 PROJECT DOCUMENT

Review contract specification,

1.1 Contract Specification finalize deviations,amendments, Contract Document - - R R M
clarifications or queries.
M
1.7 Construction Drawings Check latest revision of AFC drawings Drawing Register - As Approved R R M

1.8 Project WPS/PQR Review project specific WPS/PQR Project WPS/PQR - As Approved R R+A M

2.0 MATERIAL
Receiving check
2.1 Receiving Inspection - to quantify-identify-documentation Material Purchase Order Contract Specification H W M
sheet
- to quantify & identify & perform
2.2 Material Verification (PIPING) - Mill Certificate Mill Certificate H W M
visual inspection
- to review Mill Certificates &
- Contract Specification Mill Certificate H W M
documentation

3.0 FABRICATION AND ERECTION OF METALLIC SPOOLS (ss,cs etc)

3.1 FIT UP INSPECTION
- to check joint preparation, Fit-up Report(Weld-
a ) Edge preparation WPS WPS H M M
alignment etc Log)
Fit-up Report(Weld-
b) Spool number verification - to check spool number AFC ISO DRW AFC ISO DRW H M M
Log)
Fit-up Report(Weld-
c) Joint number verfication - to check joint number AFC ISO DRW AFC ISO DRW H M M
Log)
- to check pipe spool dimension Fit-up Report(Weld-
e) Pre-dimensional check AFC ISO DRW AFC ISO DRW H M M
against ISO drawing Log)
3.2 Visual INSPECTION
- to check weld profile / surface Visual Inspection
a ) Weld Inspection - Contract Specification H M M
appearance Report.
3.3 NDT - to check quality of the weld PIPING NDT PLAN ASME B31.3,ASME SEC V& VIII NDT Report M M/R+A M
Visual
3.4 Pipe spool repair (if required) - to check weld profile - ASME B31.3 Inpection/NDT H M W
Report
4.0 FIELD INSTALLATION (ss,cs etc)
4.1 FIT UP INSPECTION

Page 58 of 91
 Doc. No.

Rev.

INSPECTION AND TEST PLAN ( PIPING )

Action Point
Verifying
S/N Process Description Quality Control Activity Reference Document Acceptance Criteria
Document

DEMA PLM ILF

- to check joint preparation,
a ) Edge preparation WPS WPS Fit-up Report H M M
alignment etc
Fit-up Report(Weld-
b) Spool number verification - to check spool number AFC ISO DRW AFC ISO DRW H M M
Log)
Fit-up Report(Weld-
c) Fit-up and tack welding/cleanliness - to check fit-up ASME B31.3 AFC ISO DRW H M M
Log)
4.2 Visual INSPECTION
- to check weld profile / surface Visual Inspection
a ) Weld Inspection - Contract Specification H M M
appearance Report.
4.3 NDT - to check quality of the weld PIPING NDT PLAN ASME B31.3,ASME SEC V& VIII NDT Report M M/R+A M
Visual
4.4 Pipe joint repair (if required) - to check weld profile - ASME B31.3 Inpection/NDT H W M
Report
4.0 HYDROTEST & FLUSHING
- to ensure the installation of valves
4.1 Installation of in line valves Line check report H M M
meet spec requirement
- to check alignment meet spec
4.2 Hook up to equipment alignment Line check report H M M
tolerances
4.3 Bolt tightening - to prevent leaking happen Line check report H M M

Hydrotest &
4.4 hyrotest and flushing - Cleaning pipe & test piping integrity H M M
Flushing report
- to ensure all equipment is installed Reinstatemenrt
4.6 Reinstallment H M M
back after testing report
Legend:
W: Witness Point (Formal written notification one day ahead from JSPL is required )

A step of activity where one may proceed with the work, if the organization’s representative is not available at the appointed time.

H: Hold Point (Formal written notification one day ahead from JSPL is required)
A hold on activity so that it does not progress to the next activity until formal verification has been completed or documented consent has been given by indicated authority.

R: Review
Review of certificates, records and documentation

M: Monitoring
Random / spot checks of the activities, i.e. in-process inspection. No formal notification required.

A : Approve
A document or an activity for which a document will be produced. The document will be reviewed by the indicated authority and their approval shall be obtained.

Page 59 of 91
 P - 43 F.P.S.O CONVERSION Doc. No 218338 - Q - PA - 008
Doc . Title : Rev . A
INSPECTION AND TEST PLAN Page 7 of 20
APPENDIX - I
Design Action Points
S. No. Process Description Procedure Rev. Acceptance Criteria Verifying Document
Criteria
JSL CLIENT
1 QUALITY OBJECTIVE - - - - Project Quality Plan
Acknowledgement of contrace / Quotation / Tender Relevant
2 CONTRACT REVIEW - - -
PO documents. R R
3 SUB-CONTRACTOR SOURCING SELECTION

Sub-Contractor Sourcing Selection Sub-Contractor Rating Approval Vendor List

4 MATERIAL
Material / Equipment in coming
4.1 Receiving Inspection PAD-10-01-P02 - - -
Check List for Pad-10-01-P01-01 H M
4.2 Material Indetification and Traceability Check QAD-08-01P01 - - - -
H M
4.3 Visual and Dimensional Check - - - - Mill Certificate
H M
4.4 Review of Material Certificates - - - Material Specification Mill Certificate
R R
5 PERSONNEL QUALIFICATION

5.1 Welding Inspector CSWIP-W1-6-92 Certificates

5.2 NDT Personnel Quaification

 a) Procedure Approval PCN Level - III Certificates

b) Interpteter / Technician PCN Level - III Certificates

P - 43 F.P.S.O CONVERSION Doc. No 218338 - Q - PA - 008

Doc . Title : Rev . A
INSPECTION AND TEST PLAN Page 8 of 20
APPENDIX - I
Design Action Points
S. No. Process Description Procedure Rev. Acceptance Criteria Verifying Document
Criteria
JSL CLIENT
5.3 Dimensional Control Inspector SEQUI Certificates

5.4 Painting Inspection BGAS Certificates

6 CONSTRUCTION AND ASSEMBLY PROCEDURES

6.1 PROJECT

6.1.1 Customer Supplied Product Control 218338 - Z - PA - 001 A - - PAD - 07 -01 - P02 M M

6.1.2 Document Register 218338 - Z - PA - 002 A - - - R R

JSL QUALITY MANUAL QMS
6.1.3 Document Control 218338 - Z - PA - 003 A - - R R
- OS
6.1.4 Movement of Vessel 218338 - Z - PA - 004 A - JSL - M M
QMP - 02 - 02 - P01
6.1.5 Project Quality Plan 218338 - Z - PA - 005 A - JSL / CLIENT R R
PETROBRAS TECH. SPEC.
6.1.6 Product Identification and Traceability 218338 - Z - PA - 006 A - JSL PAD - 08 - 01 - P02, ANNEX - 1 M M
 6.1.7 Preservation 218338 - Z - PA - 007 A - JSL QAD - 14 - 01 - P03 M M
ET - 3010.00 - 1200 - 941 - PPC
6.1.8 Weight Control Procedure 218338 - Z - PA - 002 A - JSL M W
- 002

6.2 SAFETY

6.2.1 Arrangement of safety & Utility 218838 - S - PA -001 A - JSL ANNEX - J M M

P - 43 F.P.S.O CONVERSION Doc. No 218338 - Q - PA - 008

Doc . Title : Rev . A
INSPECTION AND TEST PLAN Page 9 of 20
APPENDIX - I
Design Action Points
S. No. Process Description Procedure Rev. Acceptance Criteria Verifying Document
Criteria
JSL CLIENT
6.2.2 JSL Project Safety Plan 218838 - S - PA -002 A - JSL ANNEX - J M M

6.3 STRUCTURE
ET - 3010.49 - 1350 - 104 - PPC-
6.3.1 Steel Fabrication 218338 - N - PA - 001 A - JSL H M
002, IHI . SPAIS STANDARD
ET - 3010.49 - 1350 - 140 - PPC
6.3.2 Block Erection 218338 - N - PA - 002 A - JSL H M
- 002, IHI SPAIIS
6.3.3 Control and Use of Welding Consumables. 218338 - N - PA - 003 A - Manufacture Recommendation QAD - 15 - 02 - P 01 M M
ET - 3010.49 - 3050 - 105 - PPC
6.3.4 Flare Boom Assembly Procedure 218338 - N - PA - 004 A - - H M
- 002, IHI SPAIS
ET - 3010.44 - 3050 - 104 - PPC
6.3.5 NDT & Stress Relieving Plan for Flare Boom 218338 - N - PA - 005 A - JSL / CLIENT/ABS H W
- 002, ANSI B31.3 , AWS D1.1
Procedure for Weld Build-up for Pitting, Scar ET - 3010.44 - 3050 - 104 - PPC
6.3.6 218338 - N - PA - 006 A - CLIENT / ABS H W
and Root Gap - 002, IHI SPAIS, WPS
 Procedure for Welders Performance Records
6.3.7 218338 - N - PA - 007 A - JSL / CLIENT - M M
for Structure
Procedure for Carbon ARC - Air Cutting / ET - 3010.44 - 3050 - 104 - PPC
6.3.8 218338 - N - PA - 008 A - JSL / CLIENT H M
Gouging in Steel Structure - 002, IHI SPAIS
6.3.9 Steel Plate Traceabilty 218338 - N - PA - 009 A - JSL HCD - 08 - 01 - P 01 M M

6.3.10 Steel Work Inspection Procedure 218338 - N - PA - 010 A - CLIENT / CLASS QAD - 10 - 03 - P01 H W
ET - 3010.44 - 3050 - 104 - PPC
6.3.11 Thermal Fairing Procedure 218338 - N - PA - 011 A - JSL M M
- 002, IHI SPAIS
6.3.12 Tightness Test Procedure 218338 - N - PA - 012 A - CLIENT / CLASS ABS RULES H W

P - 43 F.P.S.O CONVERSION Doc. No 218338 - Q - PA - 008

Doc . Title : Rev . A
INSPECTION AND TEST PLAN Page 10 of 20
APPENDIX - I
Design Action Points
S. No. Process Description Procedure Rev. Acceptance Criteria Verifying Document
Criteria
JSL CLIENT
6.3.13 Weld Repair in Steel Structure 218338 - N - PA - 013 A - CLIENT / ABS QAD - 13 - 01 - P 01 H W

6.4 PIPING

6.4.1 Cold Galvanizing Procedure 218338- P - PA - 001 A - JSL / CLIENT - M M

6.4.2 Fibber Glass Pipe Assembly Procedure 218338- P - PA - 002 A - JSL / CLIENT AMERON TECH. SPECH. H W

6.4.3 Fibber Glass Pipe Repair Procedure 218338- P - PA - 003 A - JSL / CLIENT AMERON TECH. SPECH. H W
ET - 3010.49 - 1350 - 140 - PPC
6.4.4 Hot Dip Galvanizing Procedure 218338- P - PA - 004 A - JSL / CLIENT M M
- 001
 Piping Fabrication and Installation Procedure ET - 3010.49 - 1200 - 200 - PSE
6.4.5 218338- P - PA - 005 A - JSL / CLIENT H W
( New Pipe ) - 001
6.4.6 Piping Weld Repair Procedure 218338- P - PA - 006 A - JSL / CLIENT/ABS QAD - 13 - 01 - P 01 H W
Rubber lining Application & Inspection MANUFACTURER TECH.
6.4.7 218338- P - PA - 007 A - JSL / CLIENT
Procedure SPECH.
Procedure for Welders Performance Records
6.4.8 218338- P - PA - 008 A - JSL / CLIENT ANNEX - I M M
for Process Piping
Stress Relief and Hardness Test Procedure INDUSTRIAL HEATING
6.4.9 218338- P - PA - 009 A - JSL / CLIENT M M
( Process Pipe ) TECH. SPEC.
Procedure for Testing of Process and Marine CALIBRATION REPORT, TEST
6.4.10 218338 - P - PA - 010 A - ANSI B31.3 PACKAGE , ASMEB31.1 H W
Piping

6.5 QUALITY

6.5.1 Calibration Plan for Measuring Instruments 218338 - Q - PA - 001 A - JSL / CLIENT CALIBRATION RECORDS H M

P - 43 F.P.S.O CONVERSION Doc. No 218338 - Q - PA - 008

Doc . Title : Rev . A
INSPECTION AND TEST PLAN Page 11 of 20
APPENDIX - I
Design Action Points
S. No. Process Description Procedure Rev. Acceptance Criteria Verifying Document
Criteria
JSL CLIENT
Calibration Procedure for Steel Measuring
6.5.2 218338 - Q - PA - 002 A - JSL / CLIENT CALIBRATION RECORDS H M
Tapes.
6.5.3 Calibration Procedure for Steel Tri Square 218338 - Q - PA - 003 A - JSL / CLIENT CALIBRATION RECORDS H M

6.5.4 Calibration procedure for Sprit Level 218338 - Q - PA - 004 A - JSL / CLIENT CALIBRATION RECORDS H M

6.5.5 Calibration Procedure for Draft Mark 218338 - Q - PA - 005 A - JSL / CLIENT CALIBRATION RECORDS H M
 Calibration Procedure for Steel Graduated
6.5.6 218338 - Q - PA - 006 A - JSL / CLIENT CALIBRATION RECORDS H M
Ruler
6.5.7 Dimensional Control Procedure 218338 - Q - PA - 007 A - JSL / CLIENT QAD - 10 - 02 - P 02 H M

6.5.8 Inspection and Test Plan 218338 - Q - PA - 008 A - JSL / CLIENT/ABS ANNEX - I H H
ET - 3010.00 - 1200 - 200 - PSE
6.5.9 NDT Plan for Process Piping 218338 - Q - PA - 009 A - JSL / CLIENT/ABS H W
- 001.
ASME SEC. V, AWS D1. V,
6.5.10 Procedure for Radiography Testing 218338 - Q - PA - 010 A - CLIENT R R
ABS RULE / ANSI B 31.3
ASME SEC V, AWS D1.1 /
6.5.11 Procedure for Magnetic Particle Testing 218338 - Q - PA - 011 A - CLIENT R R
ANSI B31.3
6.5.12 Procedure for Ultrasonic Testing ( ASME ) 218338 - Q - PA - 012 A - CLIENT ASEME SEC. V / ANSI B 31. 3 R R

6.5.13 Procedure for Ultrasonic Testing ( AWS ) 218338 - Q - PA - 013 A - CLIENT ASME - V, AWS D1.1 R R
ASME - V, ABS RULE FOR
6.5.14 Procedure for Ultrasonic Testing ( ABS ) 218338 - Q - PA - 014 A - CLIENT R R
NDT
ASME - V, ABS RULE FOR
6.5.15 Procedure for Liquid Penetrate Testing 218338 - Q - PA - 015 A - CLIENT R R
NDT

P - 43 F.P.S.O CONVERSION Doc. No 218338 - Q - PA - 008

Doc . Title : Rev . A
INSPECTION AND TEST PLAN Page 12 of 20
APPENDIX - I
Design Action Points
S. No. Process Description Procedure Rev. Acceptance Criteria Verifying Document
Criteria
JSL CLIENT
6.6 ELECTRICAL
IEC - 92 ,
6.6.1 Battery Bank Conection & Test Procedure 218338 - E - PA - 001 A - JSL / CLIENT ET - 3010.4 9 - 5140 - 700 - H W
PPC - 001
 IEC - 92 ,
6.6.2 Cable Stripping Procedure 218338 - E - PA - 002 A - JSL / CLIENT ET - 3010.4 9 - 5140 - 700 - H M
PPC - 001
6.6.3 Cable Termination Procedure 218338 - E - PA - 003 A - JSL / CLIENT IEC - 79 - 0, 79 - 10 H M

6.6.4 Cable Tagging Procedure 218338 - E - PA - 004 A - JSL / CLIENT IEC - 92 H M

Cathodic Protection Connection & Test
6.6.5 218338 - E - PA - 005 A - JSL / CLIENT IEC - 92 H W
Procedre
6.6.6 Electrical Cable Installation Procedure 218338 - E - PA - 006 A - JSL / CLIENT IEC - 92, IEEE - 141 H M

6.6.7 Electrical Installation Procedure 218338 - E - PA - 007 A - JSL / CLIENT IEC 93 - IEEE - 141 H W

6.6.8 Electrical Isolation Procedure 218338 - E - PA - 008 A - JSL / CLIENT - H W

IEC - 92,
6.6.9 Electrical Motor Connection & Test Procedure 218338 - E - PA - 009 A - JSL / CLIENT ET - 3000.00 - 5140 - 741 - H M
PPC - 001
6.6.10 Lighting System Test Procedure 218338 - E - PA - 010 A - JSL / CLIENT IEC - 92, IEC - 79-0, 79-10 H M
IEC - 92,
6.6.11 New Main Switchboard Installation Procedure 218338 - E - PA - 011 A - JSL / CLIENT ET - 3000.00 - 5140 - 741 - H W
PPC - 001
AMERON / INSPECTION AND
6.6.12 Procedure for conductivity test of FPR Piping 218338 - E - PA - 012 A - JSL / CLIENT H W
CHECK SHEETS
6.6.13 Procedure for Receiving, Storage & Delivery 218338 - E - PA - 013 A - JSL / CLIENT VENDOR DOCUMENTS H M

P - 43 F.P.S.O CONVERSION Doc. No 218338 - Q - PA - 008

Doc . Title : Rev . A
INSPECTION AND TEST PLAN Page 13 of 20
APPENDIX - I
Design Action Points
S. No. Process Description Procedure Rev. Acceptance Criteria Verifying Document
Criteria
JSL CLIENT
 Rectifier, Battery Charges., UPS Connection &
6.6.14 218338 - E - PA - 014 A - JSL / CLIENT IEC - 92, IEC - 79-0 H W
Test Procedures

6.7 MECHANICAL

6.7.1 Disassembly Plan 218338 - M - PA - 001 A - JSL - H M

6.7.2 Erection Plan 218338 - M - PA - 002 A - JSL - H M

6.7.3 Load Movement 218338 - M - PA - 003 A - - - M M

6.7.4 Mechanical Completion 218338 - M - PA - 004 A - JSL -

6.7.5 Winch Installation Procedure 218338 - M - PA - 005 A - MAKER - M M

6.7.6 Procedure of chock fasting for New Equipment 218338 - M - PA - 006 A -

6.8 INSTRUMENTATION

6.8.1 Instrumentation Calibration Records 218338 - I - PA - 001 A - VENDOR DATA CHECK LIST H W

6.8.2 Instrumentation ( Calibration ) 218338 - I - PA - 002 A - VENDOR DATA - H W

ET - 3010.40 - 5510 - 760 - PPT
6.8.3 Installation of Telecommunication Equipment 218338 - I - PA - 003 A - CLIENT / VENDOR H W
- 602
Installation of Resistance Measurement
6.8.4 218338 - I - PA - 004 A
Procedure
6.8.5 Procedure for Instrument Cable Installation 218338 - I - PA - 005 A

P - 43 F.P.S.O CONVERSION Doc. No 218338 - Q - PA - 008

Doc . Title : Rev . A
INSPECTION AND TEST PLAN Page 14 of 20
APPENDIX - I
 Design Action Points
S. No. Process Description Procedure Rev. Acceptance Criteria Verifying Document
Criteria
JSL CLIENT
6.9 PAINTING
Control and Repair of Burnmarks and ET - 3010.49 - 1350 - 140 - PPC
6.9.1 218338 - C - PA - 001 A - JSL W W
Mechanical Damage on Painted Area - 001
ET - 3010.49 - 1350 - 140 - PPC
6.9.2 Hydro Blasting and Painting 218338 - C - PA - 002 A - JSL/ CLIENT M M
- 001
ET - 3010.49 - 1350 - 140 - PPC
6.9.3 Hull Grit blasting and Painting 218338 - C - PA - 003 A - JSL/ CLIENT W W
- 001
6.9.4 Paint storage 218338 - C - PA - 004 A - JSL/ CLIENT JSL M M
Procedure for Painting of New Fabricated Steel ET - 3010.49 - 1350 - 140 - PPC
6.9.5 218338 - C - PA - 005 A - JSL/ CLIENT W W
Structure. - 001
ET - 3010.49 - 1350 - 140 - PPC
6.9.6 Procedure for Blasting and Painting Inspection 218338 - C - PA - 006 A - JSL/ CLIENT W W
- 001
Procedure for Painting of New Fabrication ET - 3010.49 - 1350 - 140 - PPC
6.9.7 218338 - C - PA - 007 A - JSL/ CLIENT W W
Pipe - 001
ET - 3010.49 - 1350 - 140 - PPC
6.9.8 Tank Coating Procedure 218338 - C - PA - 008 A - JSL/ CLIENT W W
- 003
ET - 3010.00 - 1200 - 940 - PPC
6.9.9 Thermal Spraying Procedure 218338 - C - PA - 009 A - JSL/ CLIENT W W
- 001

6.1 VAC

6.10.1 Installation of Ventilation Duct 218338 - H - PA - 001 A - JSL / VENDOR VIKING TECH. SPEC. H M

6.10.2 Installation of Insulation 218338 - F - PA - 002 A - JSL / CLIENT VIKING TECH. SPEC. H M

7 STRUCTURAL WORK
P - 43 F.P.S.O CONVERSION Doc. No 218338 - Q - PA - 008
Doc . Title : Rev . A
 INSPECTION AND TEST PLAN Page 15 of 20
APPENDIX - I
Design Action Points
S. No. Process Description Procedure Rev. Acceptance Criteria Verifying Document
Criteria
JSL CLIENT
7.1 ACCOMMODATION - Secondary
WPS / IACS/JSQS/ Client Tech, Approved Drawings, Inspection
a ) Fit up - - H M
Spec Reports
b ) Welding - - AWS D1.1 WPS H W
AWS D1.1 and Client Tech,
c ) Visual - - Inspection Reports H M
Spec., ABS Rule
d ) NDT - - AWS D1.1 / ABS Rule NDT Reports R R

e ) Tightness Test - - ABS Rule Tightness Test Reports H W

f ) Records - - - All Inspection & Test Reports R R

7.2 CHAIN PIPE

Fabrication & Installation - Secondary

WPS / IACS/JSQS/ Client Tech,
a ) Fit up - - Inspection Reports H M
Spec
b ) Welding - - WPS / PQR H W

c ) Visual - - AWS D1.1 / ABS Rule Inspection Reports H M

d ) NDT - - AWS D1.1 / ABS Rule NDT Reports R R

e ) Records - - - - R R
 P - 43 F.P.S.O CONVERSION Doc. No 218338 - Q - PA - 008
Doc . Title : Rev . A
INSPECTION AND TEST PLAN Page 16 of 20
APPENDIX - I
Design Action Points
S. No. Process Description Procedure Rev. Acceptance Criteria Verifying Document
Criteria
JSL CLIENT
7.3 HELIDECK

Fabrication - Secondary

Installation - Primary
WPS / IACS/JSQS/ Client Tech,
a ) Fit up - - Inspection Reports H M
Spec
b ) Welding - - AWS D1.1 WPS H W

c ) Visual - - AWS D1.1 and Client Tech,Spec., Inspection Reports H M

d ) Dimensional Control - - Client Tech Spec. Dimensional Control Report H R

e ) NDT - - AWS D1.1 / ABS Rule NDT Report H R

All Inspection , Test Reports and
f ) Records - - - R R
Traceability Records

7.4 CRANE PEDESTAL

Crane Pedestal ( Fabrication / Installation ) - Special / Primary - - - -

WPS / IHI SPAIS 1996/ Client
a ) Fit up - - Inspection Reports H M
Tech, Spec
 b ) Welding - - AWS D1.1 WPS H W

c ) Visual - - AWS D1.1 and Client Tech,Spec., Inspection Reports, H W

P - 43 F.P.S.O CONVERSION Doc. No 218338 - Q - PA - 008

Doc . Title : Rev . A
INSPECTION AND TEST PLAN Page 17 of 20
APPENDIX - I
Design Action Points
S. No. Process Description Procedure Rev. Acceptance Criteria Verifying Document
Criteria
JSL CLIENT
d ) Tightness Test - - ABS Rule Tightness Test Report

e ) NDT - - AWS D1.1 / ABS Rule NDT Reports R R

All Inspection & Test Reports,
f ) Records - - - R R
Material & Weld Traceability

7.5 RISER I TUBES - Primary

a ) Fit up - - WPS, Client Tech, Spec., Weld map, Inspection Reports H M

b ) Welding - - AWS D1.1 WPS H W

AWS D1.1 and Client Tech,
c ) Visual - - Inspection Reports H W
Spec., ABS Rule
d ) NDT - - AWS D1.1 / ABS Rule NDT Reports R R
All Inspection & Test Reports,
e ) Records - - - R R
Material & Weld Traceability

7.6 FLARE BOOM - Primary

 AWS D1.1 and Client Tech,
a ) Fit up - - Weld map, Inspection Reports H W
Spec., ABS Rule
b ) Welding - - AWS D1.1 WPS H W
AWS D1.1 and Client Tech,Spec.,
c ) Visual - - Inspection Reports H M
ABS Rule
d ) Dimensional Control - - Client Spec. Dimentional Control Report H R

P - 43 F.P.S.O CONVERSION Doc. No 218338 - Q - PA - 008

Doc . Title : Rev . A
INSPECTION AND TEST PLAN Page 18 of 20
APPENDIX - I
Design Action Points
S. No. Process Description Procedure Rev. Acceptance Criteria Verifying Document
Criteria
JSL CLIENT
e ) NDT - - AWS D1.1 / ABS Rule NDT Report R R

f ) PWHT - - ASME B 31. 3 / AWS D1.1 PHWT & Hardness Report R R

g ) Tightness Test - - ABS RULES

Material, Weld Traceability, All
h ) Records - - - R R
inspection & Test Reports

7.7 OFF LOADING - Secondary

AWS D1.1 and Client Tech,Spec.,
a ) Fit up - - Weld map, Inspection Reports H M
ABS Rule
b ) Welding - - AWS D1.1 WPS H W
AWS D1.1 and Client Tech,
c ) Visual - - Inspection Reports H W
Spec., ABS Rule
 d ) NDT - - AWS D1.1 / ABS Rule NDT Reports R R

e ) Records - - Spec., ABS Rule Inspection Reports - -

d ) NDT - - AWS D1.1 / ABS Rule NDT Reports R R

e ) Records - - - All Inspection & Test Reports R R

TELECOMMUNICATION
7.8 - Secondary
TOWER
P - 43 F.P.S.O CONVERSION Doc. No 218338 - Q - PA - 008
Doc . Title : Rev . A
INSPECTION AND TEST PLAN Page 19 of 20
APPENDIX - I
Design Action Points
S. No. Process Description Procedure Rev. Acceptance Criteria Verifying Document
Criteria
JSL CLIENT
AWS D1.1 and Client Tech,
a ) Fit up - - Weld map, Inspection Reports H M
Spec., ABS Rule
b ) Welding - - AWS D1.1 WPS H R
AWS D1.1 and Client Tech,
c ) Visual - - Inspection Reports H W
Spec., ABS Rule
d ) NDT - - AWS D1.1 / ABS Rule NDT Reports R R

e ) Records - - - All Inspection & Test Reports R R

7.9 STRUCTURAL RENEWAL - As Applicable

a ) Thickness Gauging - - ABS Rule & Client Spec., Thickness Gauging Reports R R
 b ) Close Up Survey - - ABS Rule & Client Spec., Close up Survey Reports R R

c ) Renewal Plan - - ABS Rule & Client Spec., Renewal Plan H A

d ) Fit up - - ABS Rule & Tech. Spec., Weld map, Inspection Reports H M

e ) Welding AWS D1.1 WPS H M

f ) Visual - - ABS Rule & Tech. Spec., Inspection Reports H M

g ) NDT - - AWS D1.1 / ABS Rule NDT Reports R R

h ) Tightness Test ( As Applicable ) - - ABS Rule Tightness Test Reports H M

P - 43 F.P.S.O CONVERSION Doc. No 218338 - Q - PA - 008

Doc . Title : Rev . A
INSPECTION AND TEST PLAN Page 20 of 20
APPENDIX - I
Design Action Points
S. No. Process Description Procedure Rev. Acceptance Criteria Verifying Document
Criteria
JSL CLIENT
All Inspection & Test Reports
I ) Records - - - Material & Weld Traceablility H M
( As Applicable )

8 BLASTING & PAINTING Painting

8.1 Surface Preparation Approved Procedure - ET-3010.49-1350-140-PPC-003 Blastig Report H W

8.2 Paint Appllication Approved Procedure - ET-3010.49-1350-140-PPC-003 Painting Scheme H W

 8.3 Dry Film Tickness Check Approved Procedure - ET-3010.49-1350-140-PPC-003 Painting Report H W

9 DOCUMENTATION
Inspection Dossier Enusre all Test/Inspection
All Inspection Test Reports H R
are done.

LEGENDS : -

INTERVENTION POINTS INTERNATIONALY ACCEPTED STRUCTURAL FABRICATION AND INSTALATION STANDARDS

M Monitor
R Review IACS INTERNATIONAL ASSOCIATION OF CLASSIFICATION SOCITIES 1996
W Witness J.S.Q.S. JAPAN SHIPBUILDING QUALITY STANDARD 1995
H Hold ABS RULE
Points

ABS

R
Points

ABS

M
 M

Points

ABS
M

W
 M

Points

ABS
H

M
 W

Points

ABS
M

M
 M

Points

ABS

M
 M

Points

ABS
M

W
Points

ABS

M
Points

ABS

-
Points

ABS

M
 W

Points

ABS

-
 W

Points

ABS
R

H
 R

Points

ABS
M

R
 R

Points

ABS

M
M