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Date Cause Alter Qty

Zigzag 8
Zigzag 12
Zigzag 13
Zigzag 15
Zigzag 49
Zigzag 21
Zigzag 16
Zigzag 19
Zigzag 23
Zigzag 25
8-Aug Zigzag 24
Zigzag 43
Zigzag 40
Zigzag 63
Zigzag 28

07% Placket top 577 Dirt top 85 7974 97.27% Sleeve Opening 190 Waist belt 26 8178 99.51% Sleeve and body hem5060 Piping top 35 8125 98.00% Total 8212 .63% Piping top 35 Pocket top 118 7889 96.89% Waist belt 26 Kansai 9 8212 100.91% Kansai 9 Side seam 280 7581 92.59% Sleeve tack 25 Sleeve tack 25 8203 99.10% Pocket top 118 Sleeve join 66 8040 97.91% Side seam 280 Collar top 50 8090 98.32% Neck top 1265 Sleeve Opening 190 7771 94.02% Dirt top 85 Placket top 577 6902 84.Process Alter Quantity Process Alter Quantity Cumulative Total Cumulative % Arm hole top 27 Sleeve and body hem5060 5060 61.05% Zigzag 399 Zigzag 399 7301 88.62% Collar top 50 Neck top 1265 6325 77.94% Sleeve join 66 Arm hole top 27 8152 99.

Monthly Alter Quantity Distribution (5th Floor) Side seam 3% Pocket top 1% Sleeve and body hem 62% Placket top 7% Piping top 0% Neck top 15% Kansai 0% Zigzag 5% Dirt top 1%Collar top 1%Arm hole top 0% Waist belt 0% Sleeve tack 0% Sleeve Opening 2% Sleeve join 1% Arm hole top Collar top Dirt top Zigzag Kansai Neck top Piping top Placket top Pocket top Side seam Sleeve and body hem Sleeve join Sleeve Opening Sleeve tack Waist belt .

Zigzag 5% Dirt top 1%Collar top 1%Arm hole top 0% Waist belt 0% Sleeve tack 0% Sleeve Opening 2% Sleeve join 1% Arm hole top Collar top Dirt top Zigzag Kansai Neck top Piping top Placket top Pocket top Side seam Sleeve and body hem Sleeve join Sleeve Opening Sleeve tack Waist belt Pareto Analysis Alter Quantity Cumulative % 9000 120% 8000 100% 7000 6000 80% 5000 60% Alter Quantity 4000 Cumulative % 3000 40% 2000 20% 1000 0 0% Sleeve tack Waist belt Neck top Collar top Piping top Arm hole top Kansai Placket top Zigzag Sleeve Opening Pocket top Dirt top Sleeve join Sleeve and body hem Side seam Process Name .

Sle Si P Sleeve and b Arm Sleeve Pl Sl P Process Name Cause and Effect Diagram Raw Thread Wrong Needle Edge Cuttin Needle Bend Cutting g Body Hem Alter Stretchin Thread Needle and Tension g Proble Looper Adjustmen m Timing t Clea Thread Wrong Needle n Cuttin Needle Bend Finis g h Neck Top Alter Stretchin Thread Needle and Tension g Proble Looper Adjustmen m Timing t .

Body Hem: * When ASO cutting the extra raw edge this can happen * During thread cutting ASO cut one stitch * If wrong needle used (8 no in case of 10 no or 10 no in case of 8 no) * If the needle bend during sewing * Stretching for achieving the actual measurement * If thread used for stitching has not enough strength * If needle and looper timing is not set properly * If tension is much more (because suppose neck need to stretch more than 3-4cm from actual measurement) Neck Top: * In case of clean finish garments some time stitch is cut during cleaning .