Weigh Belt Feeders Controlled by SCM With KSU Console

MAINTENANCE MANUAL
Weigh belt feeders controlled

by SCM with KSU console
KSU/WBF.942.001-E.e
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Service
If you need assistance, please call your local service center:
Or
Hasler International SA Tel. +33 (0)4 74 16 11 50
F- 38780 Pont-Evêque Fax +33 (0)4 74 16 11 55
Hasler Suisse Sàrl Tél. +41 (0)32 720 23 00

CH-2000 Neuchâtel Fax +41 (0)32 720 23 90
Hasler Deutschland GmbH Tél. +49 (0)54 81 80 50

D-49525 Lengerich Fax +49 (0)54 81 80 51 10
Before you call …

Ü Do you have alarm displays?
Are you able to eliminate the cause of the alarm displays?
Ü Have you modified part of the system, feeder, product or operating mode?
Ü Have you tried to remedy the fault in accordance with the operating and service
instructions?
Ü Please note
the job number ..............................................
the type of feeder ..............................................
the motor control type ..............................................
“No part of this publication may be reproduced or transmitted in any form or by any means electronic or
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the accuracy and validity of this document. However, errors and omissions may have occurred. If an error or
omission is found, please contact Hasler Suisse at (+41 (0) 32 720 23 00.
Information in this manual is correct as of the date of publication. Hasler Suisse assumes no responsibility for
damages resulting from misuse of the equipment or negligence on the part of operating personnel.”
Copyright
Hasler Suisse Sàrl
Rue du Puits-Godet 10a
CH-2000 Neuchâtel
Prepared and edited by

Technical Documentation
Hasler Suisse Sàrl
Order no.: KSU/WBF.942.001-E.e

Date: 11.12.08
Hasler Suisse Sàrl, a Hasler International Sa Company.
KSU/WBF.942.001-E.e
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Table of Contents
Programming the Weigh Belt Controller Using the KSU .................................................3

Overview ......................................................................................................................3
Introduction .............................................................................................................3
Software note ...........................................................................................................3
The Basics .....................................................................................................................4
Changing a variable................................................................................................4
Setting the setpoint .................................................................................................4
Run feeder ................................................................................................................5
Stop feeder ...............................................................................................................5
Selecting gravimetric or volumetric control........................................................5
Definitions................................................................................................................7
Other initial data entries ........................................................................................8
Feeder Calibration...................................................................................................................9
Overview ......................................................................................................................9
Feeder Calibration.....................................................................................................11
Introduction ...........................................................................................................11
Feeder Calibration, continued.................................................................................12
Feeder tare chart....................................................................................................13
Introduction ...........................................................................................................14
Feeder Calibration, continued.................................................................................15
The span chart .......................................................................................................16
Programming Operational Variables .................................................................................17

Power-up sequence...............................................................................................17
Main Menu.................................................................................................................18
Introduction ...........................................................................................................18
Accessing the Other Menus.....................................................................................20
Alarms ........................................................................................................................23
WBF actuators............................................................................................................32
WBF actuators............................................................................................................33
New Material Menu Programming........................................................................34
New Material Menu Programming........................................................................34
Onln Cal Menu Programming ................................................................................36
Onln Cal menu entries .........................................................................................36
Alarm Menu Programming .....................................................................................37
Alarm Sub-menu entries ......................................................................................37
Alarm Setup menu entries...................................................................................39
Alarm set-up menu entries, continued ..............................................................40
Tuning Menu Programming ...................................................................................41
PID tuning sub-menu entries ..............................................................................42
Prefeeder Menu Programming ...............................................................................43
Prefdr PID sub-menu entries...............................................................................44
KSU/WBF.942.001-E.e Page 1 / 93
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Level PI sub-menu entries ...................................................................................45

Hopper Menu Programming ..................................................................................48
Scale Menu Programming .......................................................................................53
Scale Sub-Menus ...................................................................................................53
Hopper sub menu entries ....................................................................................56
Input/Output Menu Programming .......................................................................60
Bit Output sub-menu............................................................................................61
Bit output PSR (Process Status Register) map configuration .........................62
Bit output ASR (Alarm Status Register) alarm bit map configuration .........62
Bit Input sub-menu ...............................................................................................63
Mechanical Menu Programming ............................................................................68
Mechanical menu sub-menus..............................................................................68
Motor Setup sub-menu ........................................................................................70
Misc sub-menu ......................................................................................................71
Scraper sub-menu entries ....................................................................................71
Options sub-menu ................................................................................................72
System Menu Programming....................................................................................73
Introduction ...........................................................................................................73
System sub menu entries .....................................................................................73
Security sub-menu Security Level settings .......................................................74
Security sub-menu Act Control Pt. settings ......................................................75
Security sub-menu Ctl Pt. Setup settings ..........................................................75
Communication sub-menu entries .....................................................................77
Net Management sub-menu entries...................................................................78
System Setup Sub-Menu SYSTEM......................................................................80
System Setup Sub-Menu SYSTEM, continued..................................................81
System Setup menu Binding sub-menu ............................................................82
Maintenance Menu Programming .........................................................................83
Introduction ...........................................................................................................83
Maintenance menu entries...................................................................................83
Calib Status sub-menu entries.............................................................................83
Maintenance...........................................................................................................................84
Introduction ...........................................................................................................84
KSU WBF application Program Sheet....................................................................85
KSU/WBF.942.001-E.e Page 2 / 93
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Programming the Weigh Belt Controller Using the

KSU
Overview
Introduction
This section will take you through the features and usage of the KSU as the
user interface to the SCM SmartConnex Weigh Belt feeder controller
application.
Software note
This manual is for SCM software version 3.0 and later. This manual is not
to be used for earlier versions of SCM software.
KSU/WBF.942.001-E.e Page 3 / 93
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The Basics
Changing a variable
To change a variable, the variable must be selected from the menu or a
sub-menu within that main menu. The pointer will indicate the selected
variable. To select, use the down arrow to direct the pointer. Press the
enter key.
Entry Type Action

Enter the value and press the
Numeric
“Enter” key. ENTER
NEXT
Using the down arrow key ,
Alpha reveal the desired entry. Press the
“Enter” key to load.
Setting the setpoint

This procedure shows you how to enter the setpoint.
Step Action
1
NEW SP
Press the New SP key.
2 Enter the desired setpoint with the keypad.
Press the “Enter” key to load.
3
Note: The setpoint cannot be greater than the Full Scale
Setpoint and it should not be larger than the capacity of the
machine.
Continued on next page
KSU/WBF.942.001-E.e Page 4 / 93
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The basics, Continued
Run feeder
Step Action
Run
Press the "RUN" key.

1
Note: If Alarm Shutdown or Run Disable messages are

displayed, the unit will not run. A setpoint is also required.
Stop feeder
Step Action
Stop
1
Press the STOP button.
Selecting gravimetric or volumetric control
Step Action
For Gravimetric control (normally used to run your process),
press the GRAV/VOL key. This will switch the KSU to
1
Gravimetric control. View the top line of the KSU display to
verify that condition.
To select Volumetric control that fixes the drive command at a set
value, press the GRAV/VOL key again. (Normally used for set-
2
up or testing only) View the top line of the KSU display to verify
that condition.
KSU/WBF.942.001-E.e Page 5 / 93
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Order of data entry for WBF machine
In the event of RAM loss due to faulty battery, replacement of the SCM
Controller PC Board or software, it may be necessary to reprogram the
feeder. The following is the recommended sequence for the programming
of any weight based machine.
Unlike older Hasler systems, the SCM reads the scale range automatically.
Gravimetric Feeeder
Programming Sequence
System Menu
General Sub-Menu
Choice of units:
kg/hr, kg/min. t/hr etc.
New Material Menu

Set: Max Setpt.
Mechanical Menu
Check settings
New Material Menu

Perform Static Tare: Zero
New Material Menu
Perform Belt Tare
Scale Menu
Perform material calibration
Check settings in other

menus
Record parameters
Run feeder.
KSU/WBF.942.001-E.e Page 6 / 93
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Status display
The status line at the top of the screen has 4 display windows.
Tare
Gravimetric/ Local/Ratio/Dir Disa/Alshut
WBF/LWF, etc.
Volumetric Line 1-8 Cal/Wait
Onln Cal
Definitions
Display Function
Sets the Weigh Belt Feeder to run in automatic control
Gravimetric
using the weigh loss data to set the feeder speed.
Volumetric Sets the feeder to operate at a fixed speed.
Setpoint is entered on Overview screen in the selected
Local
units of kg/hr etc.
Ratio Setpoint is entered on the Overview screen in %
Setpoint comes from an external source. No change by
Direct
the operator is allowed.
Line 1-8 Sets a feeder to run with others selected in a recipe.
Indicates that a dynamic tare of the scale is occurring.
Tare
(not Static Tare)
If Enable - means feeder can run of all other condition
DISA
allow. If Disable - feeder cannot run until I/O interlock
Enable/Disable)
is cleared.
If showing ALSHUT, an I/O interlock is preventing the
feeder from running. The feeder has generated a
Alshut
shutdown alarm from programming and the alarm has
not yet been cleared.
Trying to Run feeder with the interlock function in the
Wait
Bit Input not active. The setpoint may also be zero
"Onln Cal" is displayed when automatic feeder
Onln Cal
calibration measurements are in progress.
KSU/WBF.942.001-E.e Page 7 / 93
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Initial data entry procedure for WBF machine

Use this procedure to input the initial values from the KSU.
Step Action
Go to System Menu and then the General Sub-Menu and enter
desired Display Units, i.e. kg/hr, t/hr.
1 When you select the units of choice, if you are going to use the
recipe or Line function of the KSC, you must make the units of
operation for the KSC Line and each machine the same or an error
message will occur.
2 Go to the New Material Menu and enter Max Setpt
3 Other program variables may be entered in any order.
Other initial data entries

You need to check to ensure that the following data values are loaded in
addition to those previously mentioned.
Variable Menu What to Enter

Set to a value less than or
Setpoint (Main) or New SP key
equal to Max. Setpt.
Mechanical Menu, Set to the number of gear
Gear Teeth Setpoint Motor Setup Sub- teeth of the motor feedback
Menu gear. Default is 50 tooth.
Mechanical Menu- Compute the total gear
Reduction Machine Setup Sub- reduction and enter it.
Menu
Mechanical Menu, Set to the type of feeder you
Feeder Type Machine Setup Sub- have.
Menu
Set to a value approximately
equal to the actual belt
loading value.
Belt Load Setpoint New Material Menu If not read the Linear belt
load in the technical data
document delivered with the
installation.
You will now go to the calibration of your machine. Hasler feeders will
require much more programming to use all the features.
KSU/WBF.942.001-E.e Page 8 / 93
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Feeder Calibration
Overview
Introduction
In order to validate that the feeder is meeting flow rate accuracy

requirements, it is necessary to take material catch samples and compare
them to the desired setpoint. If the accuracy is not within specifications
you may have to perform a "span calibration". The objective of this
procedure is to finely tune the weight reading to increase the accuracy of
the feeder.
Weight span calibration overview
Calibration frequency
There is no set time frequency for performing this calibration. If you need
to determine that the feeder meets your process accuracy requirements you
will need to take actual catch samples and compare them to the desired
setpoint. These catch samples may be multiple timed samples compared
to the setpoint or a single large sample of material compared to the
displayed totalizer value on the KSU. We will show the concept of Run
Charts as a method to help determine calibration frequency.
Calibration of weight span

If inaccuracies of the feeder system are determined by taking actual catch
samples, a correction value is entered known as "weight span" found on
the Scale menu and General scale sub-menu. The span value should range
from .90 to 1.1. Calculated span values outside this range may indicate
additional system problems (in this case contact a maintenance technician).
The following procedures define the methods for performing these
calibrations.
KSU/WBF.942.001-E.e Page 9 / 93
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Overview, Continued
REF: If the determined span is not within the range of 0.90 to 1.1 or the
span results are not repeatable, you may wish to refer to one of the
following documents, depending on the type of scale you have, in order to
troubleshoot the weighing system.
When Weight Span is less than .90 or greater than 1.10
Possible Problem Area Reference Documentation

Mechanical parameter Technical data
Weighing System SFT Weighing
Feeder Mechanics
Gravit feeder manual
Feeder material test Material test GRAVIT
Please note that only SFTs with revision "N" and above are supported by the
SCM.
KSU/WBF.942.001-E.e Page 10 / 93
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Feeder Calibration
Introduction
This section shows you how to perform all of the calibration procedures
that permit the feeder to reach its design performance.
Tare calibration procedure
To tare the machine, please follow the next procedure.
Step Action
You should properly empty and clean the feeder. To empty the
feeder:
a) Shut-off material flow onto the belt.
b) Select a setpoint.
c) Select Emptying function in the New Material Menu, and
press the enter key.
1
Note: The feeder will stop automatically when the Blt

Empty Li is reached.
Note: To stop the Emptying function, press the <STOP> key

d) Clean the feeder.
In the New Material Menu, select Static Tare and Press ENTER
2 twice. A static tare value will be accepted and it will be used to
validate the dynamic belt tare that is used for running the
machine. Press <ESC> to exit.
While in the New Material Menu, select Belt Tare and press the
Enter key twice. This starts the dynamic belt tare. The feeder will
stop automatically when the dynamic belt tare is finished.
3 Note: To stop the tare prior to completion, press the

<STOP> key
If belt slip is enabled, the reference data for belt slip is

calculated during the dynamic tare process.
KSU/WBF.942.001-E.e Page 11 / 93
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Feeder Calibration, continued
Tare calibration procedure, continued
Step Action
The feeder will begin to run and when the tare cycle is finished,
4
the feeder will stop.
Record the value of <tare value> for future reference as shown in
5
the Tare variable in the Scale Menu, Main Deck Sub-Menu.
Record the data point on the Zero/Tare Run Chart. This will be
6
the Static Tare value so some inaccuracies will likely be observed.
KSU/WBF.942.001-E.e Page 12 / 93
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Feeder Calibration, continued, Continued
Feeder tare chart

This tare chart is used to record the static and/or dynamic tare values, i.e.
the "Tare" parameter in the "Main Deck" sub-menu of the "Scale" menu.
The calibration date is at the bottom. The start value is an average that is
placed at the initial tare value to make it easy to plot subsequent values. It
is recommended that the static tare values are written vertically in line
with the point to which they relate. Add the points to this chart
horizontally after every tare procedure (Static or Belt). The variance will
define the normal process deviations that one expects. If a future tare
value falls outside this normal range, it may indicate a problem with
the weighing system.
Zero Change Histogram
Start
value
Date:
Initial:
Feeder ID: ________________
KSU/WBF.942.001-E.e Page 13 / 93
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Feeder Calibration, continuedContinued
Introduction
You can use this simple approach to quickly check the flowrate of your
feeder and verify its accuracy.
Weight Span Calibration by the Totalizer method

Use this procedure to verify the accuracy of the totalizer from the feeder.
Any adjustments will be made to the Scale Weight Span on the Scale
Menu, Main Deck Sub-Menu.
Step Action
The necessary material quantity for the material tests is determined as
follows:
Accuracy to be achieved = e.g. 0.5 %
Resolution (measurement increment step) of the scale used for the
check weighing (customer) = e.g. 20 Kg
1 The weighing accuracy of the check weigh scale must be 2 x higher
than the accuracy to be achieved.
Measurement increment step * 100 * 2 / accuracy to be achieved =
necessary material quantity (batch size). In our example: 20 * 100 * 2
/ 0.5 = 8000 Kg minimum
Obviously, the more the material quantity exceeds the calculated value,
the better the weighing accuracy. On the other hand, the min. material test
2
time must not be less than 3 minutes, nor the time required for the band to
perform a complete revolution.
If the material transport route after the weigh belt feeder includes
3 equipment such as screw conveyors, belt conveyors, chutes etc., the dead
zones of this equipment must be filled by operating the installation.
Prepare a container (truck), large enough to hold the material quantity
4
calculated under point 1
Weigh or detare the empty container. If it's a truck, weigh the empty
truck, without the driver and take into account the distance between the
check weigh scale (customer) and the material test site. A heavy duty
5
truck consumes approx. 30 to 50 litres of fuel per hour. At a fuel density of
0.88kg/l, one hour of running already accounts for an error of 0.55% on a
8000kg batch.
6 Reset the KSU totalizer to zero.
7 Make sure that the container is in place and that it's totally empty.
8 Put the feeder in Gravimeteric mode by pressing the GRAV key.
9 Select a setpoint between 20 and 100% of the nominal flowrate.
KSU/WBF.942.001-E.e Page 14 / 93
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Feeder Calibration, continued
Weight Span Calibration by the Totalizer method, continued
Step Action
Start the machine until the desired batch size has been reached,
10
then stop.
Weigh the container. If it's a truck, weigh it without the driver and
take into account the fuel consumption (see point 5).
11
Define the net material weight, subtracting the previously
weighed empty weight from the now measured gross weight.
12 Read the totalizer = Totalizer KSU.
Calculate the new span setting from the following equation:
New Span, (Scale Menu, Main Deck sub-menu) = =
13 Current Span*( Container Weight/Totalizer Weight(KSU))

E.g.: Current span = 1.004, Container weight =9,900 kg, the
totalizer reads 10,000 kg.
New span = 1.004 * ( 9900/10000) = 0.994
To confirm the calculated result, perform at least one more
14
material test with the same setpoint and recalculate the error.
If the 2nd error calculation differs considerably from the 1st result,
15
make a 3rd material test.
Add up the samples and divide by the number of samples taken to
16
get the average sample value.
Enter new span into <Span> in Scale Menu, General Scale sub-
17
menu.
You have calibrated the feeder. You can now run the feeder in
18
production.
19 Record the new span value on the Span Run Chart.
KSU/WBF.942.001-E.e Page 15 / 93
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Feeder Calibration, continuedContinued
The span chart

This chart is used to record the span values, i.e. the values of the "Span"
parameter of the "Main Deck" sub-menu of the "Scale" menu. The
calibration date is at the bottom. The start value is the reference value, i.e.
1.000. It is recommended that the span values are written vertically in line
with the point to which they relate. Add the points horizontally to this
chart after every span calibration procedure. The variance of span values
will define the normal process deviations that one expects. If a future value
falls outside this normal range, it may indicate a problem with the
weighing system. The span target should be between 0.90 and 1.10.
Span Change Histogram

1.20
1.15
1.10
1.05
1.000
Start
value
0.95
0.90
.085
0.80
Date:
Initial:
Feeder ID: ________________
KSU/WBF.942.001-E.e Page 16 / 93
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Programming Operational Variables
Overview
Introduction
This section describes the primary or operator display screens for the KSU.
Note: The data you program into these pages is retained in the event of
power failure by a battery on the Controller PC Board. Without power, the
data should be retained for approx. 7 years. Battery failure would be
indicated by some changed variables after power down-power up cycle.
See document SCM Commissioning manual for information on battery
replacement.
Power-up sequence
When power is applied to the controller, the following screen appears for a
few seconds after a series of bars is displayed and then the Feeder
Overview Screens appear.
KSU Lon Display Example of display

SW 9700-20930 v1.4
KSU/WBF.942.001-E.e Page 17 / 93
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Main Menu
Introduction
This section shows the variables that appear on the Overview menu list.
Feeder overview screens flow chart
The flow chart below shows the order of the Feeder Overview Screens.
NEXT
Press the Home Key to get to the Main menu. Use the key to
scroll through the other data values in this menu. The examples shown are
in Kg but other engineering units may be selected. The data values show in
the following order:
KSU/WBF.942.001-E.e Page 18 / 93
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Main Menu, Continued
Main menu entries

The table below defines the Overview menu entries.
Entry Definition
This is the operating setpoint for the feeder in the
SP
NEW SP
selected units. It can be changed using the key
on condition that the KSU console is configured for this
function.
This is the calculated MassFlow by the controller in the
MF
selected units.
This is the command signal to the Motor Drive Unit that
determines how fast the motor will turn. It is the output
in percentage from the controller to the Motor Drive
DC
Unit where 0-100% = 0 rpm to maximum rated motor
speed as entered by the Max Mot. Spd value in the
Mechanical Menu, Motor Setup Sub-Menu.
This value is the weight of material per length of weigh
BELT LD
belt.
BLT SP This is the speed of the belt in m/s.
MOT SP This is the motor speed in rpm.
This is the totalized amount of material delivered by the
TOTAL feeder since the totalizer was last zeroed, in the selected
units.
KSU/WBF.942.001-E.e Page 19 / 93
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Accessing the Other Menus
Introduction
This section details how to access the menus. Menus marked with an **
are only shown when that option in the Mechanical menu has been
selected.
MENU NEXT
These menus are accessed using the and keys.
• NEW MATERIAL
• ONLN CAL**
• ALARM
• TUNING
• PREFEEEDER**
• HOPPER**
• SCALE
• INPUT/OUTPUT
• MECHANICAL
• SYSTEM
• MAINTENANCE
Program parameters within the Menus are accessed using the ENTER
key. The following menus also include sub-menus.
C
The key as a previous function in the menu navigation.
Some sub-menus or variables in some menus may be hidden or

locked if the Security level is not set to “Maint”. Also some
selections in the Mechanical menus will affect what other menus
are presented.
New Material menu

- No sub-menu.
Onln Cal menu

- No sub-menu.
Alarm Menu
- Limits Sub-Menu
- Peripheral Limits Sub-Menu
- Setup Sub-Menu
KSU/WBF.942.001-E.e Page 20 / 93
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Tuning Menu
- PID Tuning Sub-Menu
Prefeeder menu
- Prefdr PID Sub-Menu
- Level PI Sub-Menu
- Prefdr Config Sub-Menu
Hopper Menu
- Config Sub-Menu
- PID Sub-Menu
- Density Sub-Menu
Scale Menu
- Main Deck Sub-Menu
- Secondary Deck Sub-Menu**
- Hopper Sub Menu**
- SFT Scale Sub-Menu
- Diagnostics Sub Menu**
- Analog Ld. Cell Sub-Menu**
Input/Output Menu
- Bit Output Sub-Menu
- Bit Input Sub-Menu
- Analog Out Sub-Menu
- Analog In Sub-Menu
- Manual Mode Sub-Menu
Mechanical Menu
- Machine Setup Sub-Menu
- Motor Setup Sub-Menu
- Misc. Sub-Menu**
- Scraper Sub Menu**
- Options Sub-Menu**
System Menu
- Security Sub Menu
- Communication Sub-Menu
- General Sub Menu
- System Setup Sub-Menu
- SW Versions Sub-Menu
KSU/WBF.942.001-E.e Page 21 / 93
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Accessing the Other Menus, Continued
Accessing and changing a variable in a menu
Step Action
1 NEXT
Select the desired parameter within the Menu using the
key.
Press the ENTER key to access or change the parameter. A

Screen similar to the one below will appear:
MAX SETPT 120,000

t/h
New= █
2 If the entry requires a language entry, the screen will be similar to

this:
Control mode LOCAL
New=
NEXT
Use the key to see other choices for New =
3
Confirm the new value or choice using the ENTER key.
KSU/WBF.942.001-E.e Page 22 / 93
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Alarms
Introduction
This section details how to access the alarms. Alarm definitions, probable
cause and possible corrective action is also provided.
Accessing the alarm screen

Use this procedure to handle alarms.
Step Action
When the alarm led

) blinks, or the first line of the Feeder
1
Overview screen blinks, press the ALARM key.

The following screen will then appear. A code number will be
displayed in addition to the message. This code number is used to
set operational conditions for each kind of alarm.
Pressing the key a second time disables the "AlarmRelay"

data (can be used for a PSR 19 audible alarm) and the
alarm LED remains fixed.
3 Pressing a third time clears the alarm This key functions

regardless of where you are in the Feeder Overview
screens or Menus.
KSU/WBF.942.001-E.e Page 23 / 93
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Alarms, Continued
Alarm message table with cause and remedy

Use this table to resolve alarm problems. Also this table will be needed
when setting up the Alarm Set-Up menu where you can select how a
specified alarm behaves. The number is used as the alarm code.
No. Alarm Cause Remedy

SCM batteries have Replace batteries on
8 Battery LOW
failed CPU board of SCM
Check massflow
Massflow is greater conditions
10 Massflow HIGH than setpoint by the Check the MF Err+ limit
Alarm limit in the Limits Sub-Menu
of the Alarm Menu.
Check massflow
Massflow is lower conditions
11 Massflow LOW than setpoint by the Check the MF Err- limit
Alarm limit in the Limits Sub-Menu
of the Alarm Menu.
Check the material load
on the feeder
Drive command has
Check the DC Alarm+
12 Drv Cmd HIGH exceeded Drive
limit in the Limits Sub-
Command High limit
Menu of the Alarm
Menu.
Check the material load
on the feeder
Drive command has
Check the DC Alarm-
13 Drv Cmd LOW gone below the Drive
limit in the Limits Sub-
Command low limit
Menu of the Alarm
Menu.
Check LON connections
LON communication and operation using the
20 LON Comm FAIL
failure LON IO Setup Utility
program.
Check for data exchange
21 Host Link Fail Host link inactive.
to the host
24 Interlock Fail Downstream interlock Check interlock
Downstream interlock
25 Interlock Time Check interlock
timed out
KSU/WBF.942.001-E.e Page 24 / 93
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Alarms, Continued
Alarm message table with cause and remedy, continued

Setpoint is less than
26 Setpoint LOW the Low Setpoint Raise the setpoint
Alarm entry
Setpoint is greater
27 Setpoint HIGH Lower the setpoint
than the Max SP
Number of SFTs found
during a poll don’t Check SFTs and the
39 Incorrect # SFT
agree with the number wiring, Repoll
of SFTs required
Aux temperature limit Check SCM internal
42 Temp Too High
exceeded temperature.
Cheek feeder
Aux board getting no
47 Bad pickup tachometer and actual
speed feedback
motor rpm.
Aux board reporting Check the Auxiliary
48 Aux OutPut Off
alarm Board
Check LON device
Check whether a LON
LON digital input
50 Net DI Timeout link is configured for
timeout
the assigned digital
input
Check LON device
Check whether a LON
LON digital output
51 Net DO Timeout link is configured for
timeout
the assigned digital
output
Check LON device
Check whether a LON
LON analog input
52 Net AI Timeout link is configured for
timeout
the assigned analog
input
Check LON device
Check whether a LON
LON analog output
53 Net AO Timeout link is configured for
timeout
the assigned analog
output
LON Node loading Check analog I-O for
54 Network Overld
too high too low deadband
Check host
Could not open
55 Port Open FAIL communication port
requested port
configuration.
KSU/WBF.942.001-E.e Page 25 / 93
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Alarms, Continued

SFT Status shows Check wiring.
56 Bad SFT Status
alarm. Change SFT
Machine not ready to Check setpoint, check
58 Feeder not Rdy
run, but asked to. alarms present.
Feeder unavailable,
59 Start Ignored Feeder unavailable check alarms and
messages.
60 A/D Fail A/D converter error Check load cell wiring.
Emergency input Check position of
61 Emergency
enabled emergency mode switch
Reduce material weight
Material weight is too on the weigh belt.
64 Mat. wt. HIGH
high Weight exceeds load cell
capacity.
Increase material
Material weight is too weight on the weigh
65 Mat. wt. LOW
low belt.
Weight is less than 0
SFT weighing system Check the SFTs and
66 Scale failure
has failed related equipment
Scale Weight is above scale Reduce weight on the
67
OVERRANGE capacity scale
Scale Increase weight on the
68 Weight is less than 0
UNDERRANG scale
Belt drift is beyond Check belt position on
80 Belt Drift
limits machine
Check for slip.
Check the Blt Slp Lim
Belt slip is detected by
81 Belt Slip setting in the Limits
Belt Index detector
Sub-Menu of the Alarm
Menu.
KSU/WBF.942.001-E.e Page 26 / 93
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Alarms, Continued

Check belt slip sensor,
Belt slip sensor not the wiring and the
84 Belt Index Fail
responding metal plate inserted in
the belt.
Check motor speed
Motor speed sensor
86 Speed pickup Fail sensor
not responding
Check wiring.
Speed correction factor
outside tolerance 90 –
110 tolerance limits.
Speed correction factor
89 Speed corr Check the "Speed Corr"
is out of range
setting in the
Mechanical Menu
Motor Setup Sub-Menu.
Clean the belt and
perform another tare.
Check the "Belt Len"
Belt tare factor is out
90 Belt Tare Error setting in the
of range
Mechanical Menu
Machine Setup Sub-
Menu.
Check hopper weighing
and feeder and repeat
On line calibration TAM.
91 OLC out of tol. correction is out of Check the "OLC limit"
expected range setting in the Alarm
Menu Periph Limits
Sub-Menu.
SettlingChamber Settling chamber level Check level in settling
92
High too High chamber
SettlingChamber Settling chamber level Check level in settling
93
Low too Low chamber
Level of material below
the "Hopper Min" limit
97 Hop. too Low Hopper level too low set in the Alarm Menu
Periph Limits Sub-
Menu.
KSU/WBF.942.001-E.e Page 27 / 93
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Alarms, Continued

Level of material below
the "Hopper Max" limit
98 Hop. too High Hopper level too high set in the Alarm Menu
Periph Limits Sub-
Menu.
Add material to hopper
Hopper low level Check the hopper low
99 Hop. empty
sensor is active level sensor, map
number 22
Remove material from
the hopper.
Hopper high level
100 Hop. spill Check the hopper high
sensor is active
level sensor, map
number 23
Increase material
weight on the weigh
belt.
101 Belt Load LOW Belt loading is too low Check the "Lo Belt Ld"
setting in the Limits
Menu.
Reduce material weight
on the weigh belt.
Belt loading is too Check the "Hi Belt Ld"
102 Belt Load HIGH
high setting in the Limits
Menu.
Clean the belt and
Excess tare on
103 Belt Buildup repeat no-load
secondary deck
calibration sequence.
FBR (FeedBack Run)
return signal not
present when motor is
Check belt motor tach.
200 Belt Mot. Fback requested to run or
(actuator 1)
return signal present
when motor requested
to be stopped
Feeder belt motor Check motor for high
201 Belt Mot. Therm thermal switch is temperature, reset the
active thermal switch.
KSU/WBF.942.001-E.e Page 28 / 93
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Alarms, Continued

Check motor and drive,
202 Belt Mot. Over Motor overspeed.
check load on belt.
FBR (FeedBack Run)
return signal not
present when motor is Check pre-feeder motor
Pref Mot. FBack
204 requested to run or tach.
(Prefeeder Motor)
return signal present (actuator 4)
to be stopped
Prefeeder motor Check motor for high
Pref Mot. Therm
205 thermal switch is temperature, reset the
(Prefeeder Motor)
active thermal switch.
FBR (FeedBack Run)
return signal not
Pref pg. FBack
present when motor is Check proportioning
(Prefeeder
208 requested to run or gate drive.
Proportioning
return signal present (actuator 0)
Gate)
to be stopped
Pref pg. Therm
The motor thermal Check proportioning
(Prefeeder
209 protection switch has gate drive, reset thermal
Proportioning
opened switch.
Gate)
Both limit switches
Pref sg. LSW
active at the same time
212 (Prefeeder Slide Check limit switches
on the prefeeder slide
Gate)
gate.
Limit switch awaited
Pref sg. LSWO but not active when Check limit switch open
213 (Prefeeder Slide gate requested to open and gate position.
Gate) or active when gate (actuator 11)
requested to close
Limit switch close
Check limit switch
Pref sg. LSWC awaited but not active
closed and gate
214 (Prefeeder Slide when gate requested
position.
Gate) to close or active when
(actuator 11)
gate requested to open
KSU/WBF.942.001-E.e Page 29 / 93
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Alarms, Continued

Feedback not present
when vibrator is
Check prefeeder
Pref vib. FBack (Prefeed requested to run or
216 vibrator.
vibrator) feedback present when
(actuator 3)
vibrator requested to be
stopped
Thermal switch active.
Check prefeeder
Pref vib. Therm. The vibrator thermal
217 vibrator and reset
(Prefeed vibrator) protection switch has
thermal switch.
opened
when motor is Check chain
Scraper FBack (Scraper requested to run or scraper motor and
220
Motor) feedback present when drive system.
motor requested to be (actuator 6)
stopped
Thermal switch active. Check chain
Scraper Therm (Scraper The motor thermal scraper motor and
221
Motor) protection switch has drive system, reset
opened thermal switch.
when motor is Check hopper
Hop fed. FB (Upstream requested to run or feeder motor and
224
Hopper Feeder Motor) feedback present when drive system.
motor requested to be (actuator 14)
stopped
Thermal switch active. Check hopper
Hop fed therm
The motor thermal feeder motor and
225 (Upstream Hopper
protection switch has drive system, reset
Feeder Motor)
opened thermal switch.
when motor is Check hopper feed
Hop Pg. FBack
requested to run or gate motor
228 (Upstream Hopper
feedback present when (actuator 2) and
Proportioning Gate)
motor requested to be drive system.
stopped
KSU/WBF.942.001-E.e Page 30 / 93
____________________________________________________
Alarms, Continued

Check hopper
Thermal switch active.
Hop pg. Thermo feeder motor
The motor thermal
229 (Upstream Hopper (actuator 2) and
protection switch has
Proportioning Gate) drive system, reset
opened
thermal switch.
Check hopper
Hop Pg. LSW The gate has reached one
feeder motor (act.
230 (Upstream Hopper of the security limit
2) and drive
Proportioning Gate) switches
system.
Hop sg1 LSW Check limit
Both limit switches active
232 (Upstream Hopper switches of gate V1
at the same time.
Inlet Gate) (actuator 13)
Limit switch open not
Hop sg1 LSWO active when gate V1 Check limit
233 (Upstream Hopper requested to open or switches of gate V1
Inlet Gate) active when gate (actuator 13)
requested to close
Limit switch close not
Hop sg1. LSWC active when gate V1 Check limit
234 (Upstream Hopper requested to close or switches of gate V1
Inlet Gate) active when gate V1 (actuator 13)
requested to open
Hop sg2 LSW Check limit
Both limit switches active
236 (Upstream Hopper switches of gate V2
at the same time.
Outlet Gate) (actuator 9)
Limit switch open not
Hop sg2 LSWO active when gate V2 Check limit
237 (Upstream Hopper requested to open or switches of gate V2
Outlet Gate) active when gate (actuator 9)
requested to close
Limit switch close not
Hop sg2 LSWC active when gate V2 Check limit
238 (Upstream Hopper requested to close or switches of gate V2
Outlet Gate) active when gate V2 (actuator 9)
requested to open
KSU/WBF.942.001-E.e Page 31 / 93
____________________________________________________
WBF actuators
Introduction
This diagram shows all of the options associated with the Weigh Belt Feeder. The
table below gives the actuator number references together with details of the
configuration of associated commands, inputs and outputs.
CD
LSO LSC
2 LSO
13
CD
CD
FR
TH CD
FR
TH
DC
14
POS
LSC
9
LSO LSC
HL
LL
CD
LSO LSC
0 11
LSO
CD
4
FR MP HL
CD
FR
TH 3 TH
DC
POS
CD
LSC FR
TH CL
1
CD
FR
TH
DC
CD
FR
TH 6
KSU/WBF.942.001-E.e Page 32 / 93
____________________________________________________
WBF actuators
Information
This table gives the actuator number references together with details of the
configuration of associated commands, inputs and outputs as shown on the
diagram on the previous page.
Actuator / sensor No. CD FBR TH DC LSO LSC POS

Feeder proportioning gate 0 Prefd gate cmd 15 16 17 18 Prfdr pg
pos
Feeder belt 1 VSD On 14 34 If SCM out
ana =>
nothing
Hopper feed proportioning gate 2 Hopper feed cmd 24 25 26 27 Hop pg
pos
Feeder hopper vibrator 3 Prefd mot. cmd 15 16
Feeder prefeeder 4 Prefd mot. cmd 15 16 Prefeeder
Scraper 6 Scraper cmd 21 36
Hopper inlet gate V2 9 Hf gate2 cmd 30 31
Hopper outlet gate 11 Pf gate cmd 19 20
Silo outlet gate V1 13 Hf gate1 cmd 28 29
Hopper feed 14 Hopper feed cmd 24 25 HopFedCmd
Settling chamber high level float (HL) 13

Settling chamber float analog level measurement. Niveau
flot
Hopper Hi-Low level 22 23
WBF outlet inlet material presence detector (MP) 38
Key: CD = Command
FBR = FeedBack Run
TH = Actuator motor thermal switch
DC = Actuator analog signal command
LSO = Limit Switch Open
LSC = Limit Switch Closed
POS = Analog input position
KSU/WBF.942.001-E.e Page 33 / 93
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New Material Menu Programming
Introduction
The New Material Menu is helpful when the type of materials being fed is
changed frequently. The menu includes such parameters as Belt Load setpoint,
etc.
New Material menu entries

The table below defines the New Material Menu entries.
Entry Definition
SETPOINT Absolute feeder setpoint if "Ratio" control mode is
selected.
MAX SETPT This is the maximum allowable mass flow setpoint to be
entered.
MAX LINE SP Maximum line setpoint displayed if this mode of
operation is selected. Value represents the total of the
flows of all the feeders connected to the line. Used in
fully analog line control.
BELT LD SETPOINT Nominal load on the feeder weigh deck per unit length
(kg/m).
BELT LD This is the actual belt loading or weight of material on
the belt per unit length of belt.
EMPTYING Press ENT to empty the weigh belt The feeder will be
automatically stopped when the " Blt Empty Lim"
specified in the Mechanical Menu Machine Setup Sub-
Menu is reached. This function assumes that the flow of
material can be halted by the controller or manually.
STATIC TARE Press ENT to perform a static tare of the empty belt.
This function can only be executed before a

dynamic tare of the empty belt, and is accepted
without limits over the whole of the load cell
measuring range.
To get an accurate static tare, the weigh belt

must be clear of product and clean.
KSU/WBF.942.001-E.e Page 34 / 93
____________________________________________________
New Material menu entries, continued
Entry Definition
BELT TARE Dynamic Empty Belt Tare Function:
This key begins the process of determining the empty
weigh belt weight profile.
Note: If the Belt Slip feature is functional (Slip

Index), the Dynamic Tare function also generates
the reference value used to compute belt slip
during normal operation.
CONTROL MODE This entry selects the control mode for the controller.
NEXT
The selections are available by pressing the
key. The following options are available:
Local Feeder's setpoint is programmed via the
keypad. Setpoint is entered by pressing the
NEW SP
key. The following units are used:
t/h, kg/h or %. Setpoint modification
depends on the configuration of the SETP
SRC and PROP SRC parameters in the
CNTRL PT SETUP Sub-Menu.
Ratio. The proportional setpoint value of the
feeder in % is entered using the New SP key.
The actual setpoint is displayed at the
Feeder Overview Screen in the selected
units.
Resulting operating setpoint = absolute
setpoint * proportional setpoint.
Line1-Line8: the feeder setpoint is given by the Host.
The KSC Smart Commander can handle up
to 8 lines.
Setpoint modification depends on the

configuration of the SETP SRC and PROP
SRC parameters in the CNTRL PT SETUP
Sub-Menu of the SYSTEM => SECURITY
Menu.
KSU/WBF.942.001-E.e Page 35 / 93
____________________________________________________
Onln Cal Menu Programming
Introduction
This section sets the Hasler feeder for OnLine calibration. This menu is
only accessible if the Onln Cal options have been selected in the
Mechanical Menu Options Sub-Menu.
Onln Cal menu entries
Entry Definition
START OLC Select this variable and press twice on the ENT key to
run on line calibration.
STOP OLC Select this variable and press twice on the ENT key to
stop on line calibration.
OLC QTY This is the quantity of material needed (fed) to do the
On Line Calibration. This value is expressed in % of
Hopper_Nominal_Weight.
OLC TOT This is the quantity of material totalized during the
automatic calibration sequence.
MIN LEVEL This is the amount of material which must remain in the
hopper at any time to ensure acceptable performance of
the downstream prefeeding device.
STAB TIME This entry is the time needed to the weight in the
hopper to stabilize after the inlet closes.
CORR TIME This is the period –in seconds-which the calibration
process runs when the Start OLC is set.
OLC CORR Error calculated during the last calibration cycle. This
value is the 1 – ratio delta hopper weight
(OLC_Start_Weight – actual Hopper_Weight) divided
by OLC_Tot. This indicates the deviation of the actual
weight indication used for the belt feeder process.
OLC CUM This is the cumulated correction of all subsequent
On_Line_Calibration.
KSU/WBF.942.001-E.e Page 36 / 93
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Alarm Menu Programming
Introduction
The Alarm menu serves to set the limiting parameters such as Massflow Error,
slippage, drive control limiting values etc.
Alarm Sub-menu entries

Three submenus are initially presented.
Entry Definition
LIMITS Permits the setting of alarm limit values.
PERIPH LIMITS Sets limits for peripheral devices.
SETUP Defines how alarms are to be used and presented. Use
the chart under alarm section to obtain the necessary
alarm code numbers.
Alarm limit menu entries

The table below defines the Alarm Limit Menu entries.
Entry Definition
MF ERR+ This parameter sets the maximum allowable deviation
of massflow from setpoint before an alarm occurs. The
default value is 10%.
MF ERR-- This parameter sets the minimum allowable deviation
of massflow from setpoint before an alarm occurs. The
default value is -10%.
LO BELT LD Minimum deviation of the actual load on the belt
relative to the nominal load of material on the belt.
HI BELT LD MAXIMUM deviation of the actual load on the belt
relative to the nominal load of material on the belt.
DC ALRM+ If the Drive Command signal exceeds this value, an
alarm occurs. The default value is 100%.
KSU/WBF.942.001-E.e Page 37 / 93
____________________________________________________
Alarm Menu Programming, Continued
Alarm limit menu entries, continued
Entry Definition
DC ALRM- Alarm 13 is generated when the drive command signal
falls below this value. The default is 0.0 %.
BLT SLP LIM Limiting belt slip value generating a Belt Slip alarm.
Entered in %.
SLIP VAL. This is the current belt slip value. If greater than the Belt
Slip Limit, a Belt Slip alarm occurs if the feature is
enabled.
MIN SETPT Parameter indicating the minimum value for massflow
setpoint entry.
Peripheral Limits meunu entries

The table below defines the Alarm Peripheral Limits Menu entries.
Entry Definition
HOPPER MIN Is the level (in % of Hopper Nominal Weight) which
triggers the Hop. too Low alarm 97.
HOPPER MAX Is the level (in % of Hopper Nominal Weight) which
triggers the Hop. too High alarm 98.
OLC LIMIT This is the limit allowed for the cumulated value of the
OLC. If at the end of a calibration the new
OLC_Cumulated should exceed the limit, an "OLC out
of tol" alarm 91 is generated and the calibration is
aborted. This situation would indicated that a serious
problem affects the weighing system (weighing system
defect, maladjusted, clogged with too much material,
etc…) which prevent the feeder to work properly.
KSU/WBF.942.001-E.e Page 38 / 93
____________________________________________________
Alarm Setup menu entries

Use this menu to set-up the alarm functions for this controller.
Entry Definition
ALARM DELAY This is the time a process alarm can be present before the
alarm relay is activated. The default value is 30 seconds.
STARTUP This is the amount of time the process alarms are ignored
DELAY after a start command. The default value is 60 seconds.
ACT. TIMEOUT The time during which the alarms are delayed while the
feeder is running. The default value is 5 seconds.
STOPPED BY This is a Read Only display. This display is used to
indicate why the feeder has stopped. The possibilities
are:
Board Reset: Controller pc is reset.
Run Disable: Run Enable Input stopped feeder.
Stop Bit: Feeder stopped by external stop input bit
Alarm Shutdn: Alarm Shutdown Input stopped feeder.
Loc Display: The KSU stopped the feeder.
Ext Display: : Stopped KSC Smart Commander.
Zero SP: No setpoint, enter a setpoint.
Drive Cmd Low: Drive command signal is zero
Motor Failure: the drive motor or drive has failed.
SHUTDOWN Disables shutdown on alarm for all alarms configured,
but interlock and emergency alarms remain active. The
function is restored after SCM controller power down.
ALRM NO With an alarm number entered in this position, its
functionality can be changed with the following
parameters.
KSU/WBF.942.001-E.e Page 39 / 93
____________________________________________________
Alarm set-up menu entries, continued
Entry Definition
ALRM MODE Ignore: When posted, the specified alarm is ignored.
Timed: Displayed alarm message that may disappear of
its own accord if the condition having generated the
alarm is resolved during the time delay. If the alarm is
still present at the end of the time period, the horn (fatal
alarm output) is sounded.
Immed: The alarm condition to be posted is immediate.
Timed Stop: Displayed alarm message that may
disappear of its won accord if the condition having
generated the alarm is resolved during the time delay. If
the alarm is still present at the end of the time period,
the horn is sounded and the feeder is stopped.
Immed-Stop: The alarm condition to be posted is
immediate. The feeder will stop and a re-start must be
issued for the machine to run.
Timed Susp: This function is used only when the feeder
type "LWB" (Loss in Weight Batcher) is selected, When
selected, the feed cycle is suspended at the end of the
time delay.
Immed-Susp: This function is used only when the
feeder type "LWB" (Loss in Weight Batcher) is selected.
When chosen, the feed cycle is suspended immediately
if the alarm is posted.
KSU/WBF.942.001-E.e Page 40 / 93
____________________________________________________
Tuning Menu Programming
Introduction
The Tuning Menu contains such parameters as Sample Time, Measured
Std Deviation, Motor Gain, etc.
Tuning menu entries

The table below defines the Tuning Menu entries.
Entry Definition
MF DISP FILT Shows the number of seconds of smoothing needed to
reach 60% of the change of instantaneous flowrate, used
for updating the massflow dislay and the massflow
analog output. The default value is 15 s.
Instantaneous flow
60 %
Smoothe flow
Smoothing time in S
DC CEILING Sets the maximum motor drive command. The range: 0

to 125%. The default is 100%.
SAMPLE TIME Time between two weight signal acquisitions in ms.
The acquired value is the average of all measurements
made by the load cell.
SFT CUTOFF Value in Hertz of the low pass filter. All frequencies
below the value entered are automatically filtered. A
value of 0.4-0.6 is considered normal.
WGT AVE Number of tachometer pulses used to generate an
average belt loading value. (WGT AVE * ESPP)
PERM TOT Permanent totalizer.
PID TUNING Sets parameters for specific tuning needs of the feeder
controller.
KSU/WBF.942.001-E.e Page 41 / 93
____________________________________________________
Tuning Menu Programming, Continued
PID tuning sub-menu entries
Entry Definition
DEVIATION Shows the error between the feeder setpoint and the
output in percentage terms.
OUTPUT Shows the value of the sum of the correction values
applied to the feeder motor command signal.
PROPOR- Shows the proportional gain contribution to the feeder
TIONAL controller output.
INTEGRAL Shows the integral contribution to the feeder controller
output.
DERIVATIVE Shows the derivative contribution to the feeder
controller output.
PROP BAND Sets the proportional band for tuning the feeder
controller Enter 0 to cancel.
INT TIME Sets the integral time of the feeder controller. Enter 0 to
cancel.
DER TIME Sets the derivative time for the feeder controller. Enter 0
to cancel.
KSU/WBF.942.001-E.e Page 42 / 93
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Prefeeder Menu Programming

Introduction
The Prefeeder Menu is used to set the prefeeder parameters for Hasler
feeders.
Prefeeder menu entries

The table below defines the Prefeeder Menu entries.
Entry Definition
PREFEDR DC Actual value of Prefeeder drive command.
PREFDR SPAN This is the value, in % of the prefeeder drive command
range, which is needed to get from the prefeeder device
a throughput equal to the feeder nominal feedrate. In
other words, the feeder's nominal feedrate will be equal
to the maximum value of the analog output (10 V or 20
mA) multiplied by the prefeeder DC span.
GATE POS Feeder feed gate position in %
FLOAT LEVEL Settling Chamber float level.
FLOAT SP Settling Chamber float level setpoint.
MAX ADJUST The level setpoint can be proportionally adjusted
according to the measured weight of material on the
weigh deck, this correction being performed by a PI
regulator, based on the difference between the
measured weight and the nominal weight. The effect of
the correction cannot exceed "MAX ADJUST MAX".
TIME ON Vibratory actuator or cellular wheel running time in On-
Off regulation mode.
TIME OFF Vibratory actuator or cellular wheel shut-down time in
On-Off regulation mode.
PREFDR PID Prefeeder PID configuration sub-menu
LEVEL PI PI regulator configuration sub-menu.
PREFDR Prefeeder parameter configuration sub-menu.
CONFIG
KSU/WBF.942.001-E.e Page 43 / 93
____________________________________________________
Prefeeder Menu Programming, Continued
Prefdr PID sub-menu entries
The table below defines the Prefdr PID Sub-Menu entries.
Entry Definition
DEVIATION Shows the error between the Prefeeder float setpoint
and the measured level displayed in %.
applied to the prefeeder command signal.
PROPOR- Shows the proportional gain contribution to the
TIONAL prefeeder controller output.
INTEGRAL Shows the integral contribution to the prefeeder
controller output.
DERIVATIVE Shows the derivative contribution to the prefeeder
controller output.
PROP BAND Sets the proportional band for tuning the prefeeder
INT TIME Sets the integral time of the prefeeder controller. Enter 0
to cancel.
DER TIME Sets the derivative time of the prefeeder controller.
Enter 0 to cancel.
KSU/WBF.942.001-E.e Page 44 / 93
____________________________________________________
Level PI sub-menu entries
The table below defines the Prefeeder Level PI Sub-Menu entries.
Entry Definition
DEVIATION Shows the difference between the nominal load and the
measured load on the weigh deck, displayed in %.
OUTPUT Shows the value of the sum of the P and I correction
values applied to the prefeeder command signal.
PROPOR- Shows the proportional gain contribution to the
TIONAL prefeeder PI regulator output.
INT Shows the integral contribution to the prefeeder PI
regulator output.
BP Sets the proportional band for tuning the prefeeder PI
regulator. Enter 0 to cancel.
INT TIME Sets the integral time of the prefeeder PI regulator. Enter
0 to cancel.
KSU/WBF.942.001-E.e Page 45 / 93
____________________________________________________
Prefdr Config sub-menu entries

The table below defines the Prefdr Config Sub-Menu entries.
Entry Definition
PREF Select {none, belt load, Ch. Level, On Off} this defines
ALGRTHM which type of regulation is to be performed.
USE SPEED When "Use Speed" is enabled, prefeeder regulation is
computed in two stages. First, a correction is calculated
based on the difference between the belt's actual and
nominal load. A second correction based on the
variation in speed is then computed and added to the
first correction factor.
MOTOR TYPE Select the drive type { Standard = actuator 4 }, {
Prop gate = actuator 0 }, { Vibratory = actuator
. 3 }
LIN SEG Segment number to display and / or modify 0 to 9.
LIN DC IN PID output segment setpoint. Warning: if a value of
zero is entered, the next segments will not be taken into
account. If segmentation is used, the last segment must
have a value of 100% to enable the valve to fully open.
LIN DC OUT Desired proportionig gate command output value.
Warning: if a value of zero is entered, the next segments
will not be taken into account. If segmentation is used,
the last Lin DC In segment must have a value of 100%
and Lin DC Out = 100% to enable the valve to fully
open.
CLOSE POS Position of proportionig gate when feeder stopped. To
fully close the gate, enter a value equal to or greater
than 0.2 % but always greater than the value read in
"Gate Pos" when it is closed. If equal to zero, the
proportioning gate will remain in its last position.
KSU/WBF.942.001-E.e Page 46 / 93
____________________________________________________
Prefdr Config sub-menu entries

The table below defines the Prefdr Config Sub-Menu entries.
SLIDE GATE Select {disable, enable} this defines if a slide gate is

present or not. Generally used in conjunction with a
proportioning gate as feeding device. The slide gate is
placed before the prop. Gate to avoid material pressure
when closed. {actuator .11 }.
FLOAT Select {none, dig. High, analog} defines which type of
level sensor is used in the settling chamber.
VIBTHR Level at which the vibrator mounted on the feed hopper
is actuated.
KSU/WBF.942.001-E.e Page 47 / 93
____________________________________________________
Hopper Menu Programming
Introduction
The Hopper menu sets some hopper parameters for Hasler feeder.
Hopper Menu entries

The table below defines the Hopper Menu entries.
Entry Definition
HOPPER WT The net weight of material in the hopper.
HOPPER MOT DC Control voltage of the hopper feeding drive.
HOP PG P0S This value is the percentage of hopper feed
proportioning gate position in percent open.
HOP DC SPAN This is the value, in % of the hopper feed drive
command range, which is needed to get from the
hopper feed a throughput equal to the feeder nominal
feedrate. In other words, the feeder's nominal feedrate
will be equal to the maximum value of the analog
output (10 V or 20 mA) multiplied by the hopper motor
DC span.
HOPPER LOW Is the level (in % of Hopper Nom Weight) which
triggers the filling of the hopper.
HOPPER HI Is the level (in % of Hopper Nom Weight) which stops
the filling of the hopper.
LEVEL SP This value defines the level of material to be maintained
constant by the hopper feed regulation.
NOM WEIGHT This value defines the maximum hopper contents.
CONFIG Hopper feed regulation mode, gate (etc.) configuration
sub-menu
PID Hopper feed PID configuration sub-menu
DENSITY Material density configuration sub-menu.
KSU/WBF.942.001-E.e Page 48 / 93
____________________________________________________
Hopper Menu Programming, Continued
Config sub-menu entries

The table below defines the Config Sub-Menu entries.
Entry Definition
PREF Select {none, level, limits} This is a configuration value
ALGRTHM which define the regulation type of hopper process.
- None: there is no hopper filling regulation. Hopper is
only weighed.
- Level: the hopper feeding is regulated to maintain the
hopper level defined by
Hopper_Level_Setpoint.
- Limits: the hopper feeding is controlled by two level
threshold, Hopper_High_Level and
Hopper_Low_Level
MOT TYPE Select { Standard = actuator 14 } or { Prop. gate =
actuator 2 } to define the type of hopper feeding
device so the SCM can handle it appropriately.
LIN SEG Segment number to display and / or modify 0 to 9.
LIN DC IN PID output segment setpoint. Warning: if a value of
zero is entered, the next segments will not be taken into
account. If segmentation is used, the last segment must
have a value of 100% to enable the valve to fully open.
LIN DC OUT Desired value for the proportionig gate command
output. Warning: if a value of zero is entered, the next
segments will not be taken into account. If segmentation
is used, the last Lin DC In segment must have a value of
100% and Lin DC Out = 100% to enable the valve to
fully open.
CLOSE POS Position of proportionig gate upon feeder shut--down.
To fully close the gate, enter a value equal to or greater
than 0.2 % but always greater than the value read in
"Hop Pg Pos" when it is closed. If equal to zero, the
proportioning gate will remain in its last position.
SLIDE GATE1 Select {disable, enable} this defines if a slide gate
{actuator 13. } is present or not. The slide gate
is placed before the prop. Gate to avoid material
pressure on the gate.
KSU/WBF.942.001-E.e Page 49 / 93
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Config sub-menu entries, continued
The table below defines the Config Sub-Menu entries.
SLIDE GATE 2 Select { disable, enable } This defines if a second slide

gate {actuator 9. } is present or not. This second
slide gate is placed directly at the hopper inlet. Because
the feeding device (generally a prop. Gate) is not always
placed immediately at the hopper inlet, and that there is
usually a relative long transfer time to the hopper, this
gate ensure that the hopper inlet is really closed when
performing an On Line Calibration.
SG2 STOP DEL Delay between installation shut-down and closure of SG2.
KSU/WBF.942.001-E.e Page 50 / 93
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PID sub-menu entries

The table below defines the PID Sub-Menu entries.
Entry Definition
DEVIATION Shows the error between the Hopper material level
setpoint and the measured level, displayed in %.
applied to the hopper feed command signal.
PROPOR- Shows the proportional gain contribution to the hopper
TIONAL feed controller output.
INTEGRAL Shows the integral contribution to the hopper feed
controller output.
DERIVATIVE Shows the derivative contribution to the hopper feed
controller output.
PROP BAND Sets the proportional band for tuning the hopper feed
INT TIME Sets the integral time of the hopper feed controller.
Enter 0 to cancel.
DER TIME Sets the derivative time of the hopper feed controller.
Enter 0 to cancel.
KSU/WBF.942.001-E.e Page 51 / 93
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Density Sub-menu entries

The table below defines the Density Sub-Menu entries.
Entry Definition
AP DIST Shows the distance between the On-Off material
presence sensor MP (Input map 38) and the last weigh
deck delivery roller, in other words, the position of the
weigh deck delivery roller in meters.
Material presence sensor
Material &
Minimum (m)
NOM COEFF Correction coefficient for adjusting the weigh deck

weight measurement and that of the hopper. If this
entry is set to zero, the density measurement
compensation is disabled.
REG NOMWT Nominal weight of material in the hopper computed
according to the density measured on the weigh deck.
If Nom Coeff = 0, the value of this parameters is equal
to the hopper nominal weight, otherwise it is equal to
the net weight from the weigh deck multiplied by Nom
Coeff.
KSU/WBF.942.001-E.e Page 52 / 93
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Scale Menu Programming
Introduction
The Scale Menu is used to program the Scale parameters such as Scale
Range, Tare, Span for Calibration and SFTs.
Scale Sub-Menus
This menu comprises several sub-menus.
Entry Definition
MAIN DECK Takes the user to the weight belt feeder weigh deck
scale menu for calibration and reading weight
information
SECONDARY Menu used to set all parameters for a second (optional)
DECK weigh deck installed ahead of the inlet section.
HOPPER Sets all weighing-related parameters of the hopper used
with a Hasler feeder.
SFT SCALE This sub-menu is used for configuring all the load cells
connected to the SCM controller.
DIAGNOSTICS This sub-menu is used to diagnose problems of
communication with the load cells.
ANALOG LD This sub-menu serves to programme the analog cells
CELL connected to the controller via suitable converter(s).
KSU/WBF.942.001-E.e Page 53 / 93
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Scale Menu Programming, Continued
Main Deck sub-menu entries

The table below defines the Main Deck Menu entries.
Entry Definition
NET WT This is the net weight of material in the hopper if the
feeder system has been properly tared.
Gross - Tare = Net Weight (in kg).
This is a read only variable.
TARE This is approximately the gross weight on the weigh
deck with the belt in place but without material. This
value can be entered in engineering units from the
keypad as well as being entered automatically by doing
the Static Tare function from the NEW MATERIAL
Menu.
This value should be close to the actual dynamic

tare values used for normal operation but it may
not agree exactly.
Do not enter a known value into this variable

unless a dynamic tare cannot be performed.
GROSS WEIGHT This is the gross amount of weight on the scale in kg.
This is a read only variable.
SPAN This is the weight measurement correction coefficient.
Also used to enter the reference of a lever arm used in
the weighing system. The lever arm is then computed
from the ratio of load cell lever arm / weighing idler
lever arm. You should expect that the number displayed
in units 1.0000.
SCALE RANGE This is the gross range of the scale in kg.
KSU/WBF.942.001-E.e Page 54 / 93
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Secondary Deck sub menu entries

These entries are only used when a secondary weigh deck is installed ahead of
the inlet section.
Entry Definition
NET WT Net weight on SFT under secondary weigh deck.
GROSS WEIGHT Gross weight on SFT under secondary weigh deck.
TARE Actual tare weight returned from the Static Tare
function. Record this value for reference. This value
should be close to the actual dynamic tare values used
during operation.
SCALE RANGE This is the maximum range of the scale in kg (SFT).
DECK GAP Distance between first and secondary weigh elements.
STATIC TARE Press ENT to perform a static tare of the empty belt for
the weigh deck installed upstream of the feed hopper.
This function can only be executed before a

dynamic tare of the empty belt, and is accepted
without limits over the whole of the load cell
measuring range.
To get an accurate static tare, the weigh belt

must be clear of product and clean.
KSU/WBF.942.001-E.e Page 55 / 93
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Hopper sub menu entries
These entries are used for hopper weighing systems.
Entry Definition
HOP NET WT Actual hopper net or material weight.
HOP GR WT Gross weight as indicated in the feeder hopper.
TARE WT Tare weight taken when the tare is completed
FILT TIME This value is the amount of filter applied to the hopper
weight acquisition display. This value represents the
number of seconds used in each update. The default
value is 5 seconds.
HOPPER TARE Permits tare function to be performed on an empty
feeder hopper Only to be used when hopper empty.
HOP SCLE RNG This gives the nominal capacity of hopper load cells.
KSU/WBF.942.001-E.e Page 56 / 93
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General SFT Scale sub- menu entries
Entry Definition
SFTs
Please note that only SFTs with software

version "N" and above are supported by the
SCM.
This variable displays the addresses of all active SFTs on

this feeder.
Example = -1- - - - - - - - - -
If any of the following are displayed, an error is
indicated.
" ? " = Invalid response from SFT
" - " = No SFT at that address
" T " = SFT no longer responds to controller
" f " = SFT communicates but has failed internally
SFT REQUIRED This variable selects the number of SFTs required for
this feeder. For a single WBF without options one (1) or
two (2) SFT is normal. If some number other than the
required SFT’s is present, the controller will switch to
Vol and an alarm will occur.
SFT SELECTED This variable selects the address of the SFT, whose
parameters will be displayed.
SFT ADDRESSED This variable reads <Yes> is the SFT sensor is
recognised with its address and used or <No> if not.
SFT WEIGHT This variable displays the gross weight of the SFT
selected.
SFT RANGE This gives the nominal capacity of the load cell.
KSU/WBF.942.001-E.e Page 57 / 93
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SFT scale menu entries continued
Entry Definition
SFT TYPE This variable displays the range of the selected SFT. The
Scale range is given by the last numbers indicated in
kilos.
SFT STATUS This display indicates the operating status of the SFT.
Normally shows the number 1 or 3.
where 181 = SFT operating in synchronous mode
where 183 = SFT is synchronous mode address leader
and is operating in synchronous mode.
Status numbers other that that shown may indicate a
faulty SFT. Contact Hasler Suisse’s service department.
SFT S/W Software for SFTs
REPOLL SFT By pressing the ENTER key twice, the SCM controller
detects all the SFTs connected to, the weight
transmission channels. When this is done, the SFTs will
be addressed to the SFT connector number on the SCM
to which they are attached. This function is only used
when putting a new load cell into service.
KSU/WBF.942.001-E.e Page 58 / 93
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, continued
Diagnostics sub-menu entries
This sub-menu serves only to diagnose communications with the SFTs.
Entry Definition
MESSAGES Messages sent via SFTs.
FAILED Message not understood by the SCM.
TIMEOUT Message reception time delay exceeded.
NAK Command sent to SFT not acknowledged.
RETRY Resent command to SFT.
ERR_ADRR SFT address number having generated the error.
ERR_CMD Command sent has generated an error.
RESET Reset counters to zero.
Analog Ld Cell sub-menu entries,
This sub-menu is used only to calibrate the analog cell weighing references.
Entry Definition
SFT SELECTED Selects the analog cell for which the parameters are to be
read.
CAL. WGT Standard weight used for calibrating the analog cell
weighing system.
CAL.LEV.RAT Lever arm ratio i.e., reference weight lever arm / load
cell lever arm.
NULL PT Storage of null point
CALIBRATION Storage of reference point with standard weight. In
principle, analog cell calibration is performed as
follows:
1. Run NULL PT with no material and no standard
weight.
2. Place the standard weight in the feeder and run
CALIBRATION.
KSU/WBF.942.001-E.e Page 59 / 93
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Input/Output Menu Programming
Introduction
The Input/Output Menu is used to set the assignment for the four sub-
menus:
REF: For a description of how to wire SCM I/O you will need to refer to
the SCM Commissioning manual. See document SCM-APSR.943.001-e.a
for information on the ASR (alarm status register), PSR (process status
register) word and numerical codes for Input/Output functions, which
gives the numbers of programmable functions not included in the
proposed lists.
Input/Output sub-menu entries

The table below defines the Input/Output Menu entries.
Entry Definition
BIT OUTPUT Configures digital outputs.
BIT INPUTS Configures digital inputs
ANALOG OUT Configures analog outputs.
ANALOG IN Configures analog inputs.
MANUAL Manually tests each of the actuators configured on the
MODE weigh belt feeder, in such a way that all the digital and
analog inputs and outputs used by the actuator are
tested in a single operation.
KSU/WBF.942.001-E.e Page 60 / 93
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Input/Output Menu Programming, Continued
Bit Output sub-menu
Entry Definition
BOUT NUM This entry sets the node for the specific output bits 1-16.
[1-16] Entry 1 is for SCM Relay #1, entry 2 is for Relay #2, and
entry #3 is for relay #3 (this configuration may differ
according to LON links). Numbers from 4-16 are for
external LON outputs
B. FUNC. The entry sets the function assigned to the selected
output bit to do one of the following:
None, Feeder Run, Any Alarm, Hard Alarm, Drive Ena,
Mass Mode, PSR Map, ASR Map, Tare Ongoing, pf mot
cmd, pf gate cmd, scrap. cmd, h.f. cmd, hf gate1 cm, hf
gate 2 cmd,
BOUT STATE Current state of output
0 = low, 4 = high.
MAP NUM. Enter the PSR or ASR bit map number to be assigned to
the output.
POLARITY Select Normal or Reverse. Select Reverse to reverse the
polarity of an output.
EXT TOT INC Sets the weight increment of each external totalizer
pulse
KSU/WBF.942.001-E.e Page 61 / 93
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Bit output PSR (Process Status Register) map configuration
This is a list that shows what numbers to enter in the Map Number (Num)
to use a specific PSR –Process function data bit as an output function.
See document SCM-APSR.943.001-e.a for information on the PSR

word and numerical codes.
Bit output ASR (Alarm Status Register) alarm bit map configuration
This is a list that shows what numbers to enter in the Map Num to use a
specific ASR – Alarm data bit as an output function.
See document SCM-APSR.943.001-e.a for information on the PSR

word and numerical codes.
KSU/WBF.942.001-E.e Page 62 / 93
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Bit Input sub-menu
Entry Definition
BIN NUM [1-24] This entry sets the node for the specific input bits 1 to
24. Entry 1 is for SCM physical input "signal 3", entry 2
for the "signal 4" input and entry 3 for "signal 5" input,
(this configuration may differ according to LON links).
Numbers from 4-24 are for external LON inputs.
B. FUNC. The entry sets the function of the selected input bit to do
one of the following:
None, Start, Stop, Interlock, Run Enable, Alarm Ack,
Alarm Clr, Start/Stop, Vol Mode, Emergency, Ext.
Alarm, Aux/Main., Tot inhibit, Start OLC, Stop OLC,
Belt Drift, Belt mot. FB, Belt mot. Th, Input map.
BIN MAP. For entering the numbers of functions not included in
the above list.
POLARITY Select Normal or Reverse. Select Reverse to reverse the
polarity of an input.
BIN STATE Current state of output
0 = low, 4 = high, 3 = unassigned input
KSU/WBF.942.001-E.e Page 63 / 93
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I/O Analog Out sub-menu
Entry Definition
AOUT NUM [1-8] Sets the I-O number from 1-8.
A. FUNC. This entry sets the variable assigned to the analog output.
None
Massflow Actual average flow rate
Setpoint Actual setpoint applied to the feeder
Net weight Actual weight on the weigh deck
Drive Cmd. Feeder motor setpoint
Motor speed Actual feeder motor rpm
Prefdr Prefeeder motor setpoint
Belt loading Actual load per meter of feeder trans length
Belt speed Actual feeder belt speed
Hopper wt Actual weighed hopper weight
HopFed Cmd Hopper feed motor setpoint
Float level Float level of the settling chamber
AOUT VAL% Shows the percentage of output based upon scaling. 100% =
20mA or 10 Vdc.
AOUT MAX Sets the maximum value for the analog output (in percent).
AOUT MIN Sets the minimum value for the analog output (in percent).
AOUT DBAND Sets the amount of deadband for the selected input in
percent of full scale. To avoid overloading LON
communications, the auto-initialized value of 1 % is
suitable for most applications.
AOUT UNITS This entry sets the type of analog output of the SCM aux.
board".
This function is not assigned to the selected

output number, it is only assigned to the analog output
controlling the variable drive connected to the SCM
terminal block.
Volts: 10 VDC = 100% or mA : 20 mA = 100%
KSU/WBF.942.001-E.e Page 64 / 93
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Example of analog output configuration
Configuration of SCM analog output number 3 connected to output X (LON Setup software
connection) of the Wago module with feeder flowrate within a range from 4 to 20 mA:
Step Action
1 Check that the Wago module used for the output is a 0 (4)- 20 mA
module.
2 Select output number 3 using the Aout Num(1-8) function.
3 Set A. Func to Massflow
4 Set Aout Max to obtain the desired max analog output value of
20mA, i.e. 100%.
5 Set Aout Min to obtain the desired minimum analog output value
of 4mA, i.e. 20 %.
6 Adjust the precision of analog output correction by means of the
Aout Dband function
To avoid overloading LON communications, the auto-
initialized value of 1 % is suitable for most applications.
KSU/WBF.942.001-E.e Page 65 / 93
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I/O Analog Out sub-menu
Entry Definition
AIN NUM (1-8) Sets the I-O number from 1-8.
A. FUNC. This entry sets the variable assigned to the analog input.
None
Setpoint Absolute feeder setpoint
Prop setpoint Proportional feeder setpoint
Float level Settling Chamber float level.
Hop level Analog value representing the weight of the
hopper (where there is no hopper load cell
Prfdr pg pos. Copies the prefeeder proportioning gate
position
Hop pg pos. Copies the hopper inlet proportioning
gate position
AIN VAL% Shows the percentage of input based upon scaling.
From 0 % for 0 V or 0 = mA to 100 % for 10 V or 20mA.
AIN ZERO PT Shifts the zero point of the analog input upward Enter
value as a percentage of maximum range. If a 0 – 20 mA
Wago module is used in a 4 – 20 mA configuration,
enter 20% in this variable.
MIN VALUE Minimum reference value in percent of the assigned
variable. Set to 100% for measuring float level on
Powdrit feeder.
MAX VALUE Maximum reference value in percent of the assigned
variable. Set to 0 % for measuring float level on Powdrit
feeder.
RATIO DB(%) Requires the input to change by more than this entry
value to permit the value to change its variable value.
The entry is in %.
To avoid overloading LON communications, the auto-
initialized value of 2 % is suitable for most
applications.
KSU/WBF.942.001-E.e Page 66 / 93
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Manual Mode sub-menu
Entry Definition
ACTUATOR This variable defines the type of motor actuator to
activate:
Belt
Prefeeding
Prefeeder gate
Scrapper
Hopper mot.
Hop gate 1
Hop gate 2
SETPOINT Defines feeder and supply actuator speed or opening
setpoints. Enter a value between 0 and 100 % for 0 to
maximum speed or opening.
START Starts the actuator after confirming with "ENT".
KSU/WBF.942.001-E.e Page 67 / 93
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Mechanical Menu Programming
Introduction
The Mechanical Menu sets up the mechanical parameters for the feeder.
E.g.: Feeder Type, Gear Teeth, Reduction, etc.
Mechanical menu sub-menus

This is a listing of submenus used with the weigh belt feeder.
Sub-menu Definition
MACHINE SETUP Selects parameters to program the physical
characteristics of the feeder.
ACTUATOR Selects parameters to program the physical
characteristics of the motor and motor drive.
MISC Miscellaneous parameters for configuration.
SCRAPER Sets the feeder material scraper options.
OPTIONS Enables and disables certain functions.
KSU/WBF.942.001-E.e Page 68 / 93
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Mechanical Menu Programming, Continued
Machine Setup sub-menu entries
The table below defines the Machine Setup Menu entries.
Entry Definition
FDR TYPE. Selects either, GRAVIT, POWDRIT feeder.
BELT LEN Defines the belt length for the feeder.
PULLEY DIA Drive pulley diameter.
REDUCTION This is the total gear reduction between the motor and the
drum. This value is found from the Engineering Spec
Sheets or by multiplying the gear reductions shown on the
nameplates of the different reduction levels
WHEEL DIA Diameter of the speed measuring wheel appears if wheel
position is selected in the Mechanical Menu, Motor Setup
Sub-Menu, Pickup Locat. entry
TRANS LEN Transport length used to determine transport delay times.
DECK LEN Deck length used to determine weight to belt loading
computation.
BLT EMPTY LI Lower belt load limit in % of full belt load (BLT LD SETP)
to stop the machine.
NOM BLT SPD The computed value of nominal belt speed that would be
expected when the Max Spt and Belt Load Setpoint are
entered.
SERVMAN IDX This numerical entry selects one of many service variables
whose value will be displayed in the Servman Val variable.
See document SCM-APSR.943.001-e.a.
SERVMAN VAL This is the value for the selected Serviceman Index.
See document SCM-APSR.943.001-e.a.
KSU/WBF.942.001-E.e Page 69 / 93
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Motor Setup sub-menu
Entry Definition
MAX MOT SPD Sets the maximum motor rpm for 100% drive command.
See motor nameplate for proper entry.
MIN MOT SPD Sets the minimum motor rpm to be run.
MAX MOT PWR Enter the rated motor power here. Units are watts.
PCKP LOCAT Specified for the speed pick-up location.
Motor, Drum (Idler Roller), Wheel.
Use <Motor> for standard Gravit feeder machines

PICKUP TEETH This parameter allows you to enter the number of teeth
on the speed pick-up. Refer to feeder Spec sheet for
number of teeth. Most current Hasler feeders use a 50
tooth gear. Older Hasler units used a 60 tooth gear.
Check before entering any value.
SPEED CORR During the tare cycle, the actual belt speed is compared
with the requested belt speed. Any difference is
displayed as an error here. Perfect correlation is 100%.
ACT MOT PWR Shows the motor power consumption, essentially used
with Ktron auxiliary boards.
ACTUAL TEMP Shows the temperature of the inside of the SCM casing
in deg. C.
KSU/WBF.942.001-E.e Page 70 / 93
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Misc sub-menu
Entry Definition
START DIST The distance covered while the feeder stays in
Volumetric control after being started in Gravimetric
control. Unit = metre length of belt.
INTLK TIME The time interval if exceeded in which a Start command
will be cleared if the Interlock is not released to permit a
start.
TARE LEN The length of the belt in % of one belt length over which
a tare is to occur. 100% is one belt length. Avoid values
that are not whole multiples of 100%.
EMPTY LEN The length of the belt in % of one belt length over which
the batcher will run to empty the belt.
DRFT LEN The distance the belt must travel after the Belt Drift
detector is contacted for an alarm to occur
Scraper sub-menu entries
Entry Definition
SCRAP ON Defines the amount of time the scraper is running.
(actuator 6)
SCRAP OFF Defines the amount of time the scraper is off. (act. 6)
KSU/WBF.942.001-E.e Page 71 / 93
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Options sub-menu
Entry Definition
PREFEEDER Enables / disables prefeeder system programming
Actuators 14 , 2 , 9 , 13 .
SECOND DECK Enables / disables second weigh bridge programming.
BELT INDEX Enables / disables belt index detector function.
SLIP INDEX Enables / disables belt slip index detector function,
using a second detector.
Note: This feature can be used if the velocity

sensor is installed on the idler roller. This variable
must be set to <Enabled> prior to doing a
Dynamic Tare so that the slip reference data can
be generated.
ONLN CAL Enables / disables the auto tare function.
F. SPD START. Enables / disables feeder start-up at nominal speed.
Nominal speed is maintained until material is present
on the weigh bridge.
HOPPER Enables / disables upstream weighing hopper
programming.
EMPTY/STOP Enable/Disables Empty/Stop programming data
SCRAPER Enables / disables scraper programming. Actuator 6
INTKL READY Enables/Disables the Interlock function that prevents a

start from occurring if an interlock is present. If
disabled, the feeder can receive the run request but will
only start when the interlock signal is present.
KSU/WBF.942.001-E.e Page 72 / 93
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System Menu Programming
Introduction
This section shows the submenus and menus for system set-up.
System sub menu entries

This entry is used to select the proper menu for system set-up.
Entry Definition
FDR BEING VIEWED Feeder number to which the KSU display is
logically attached.
This feature permits the single KSU to talk to
other SCM devices rather than the one it is
connected to without rewiring.
Enter the number of the peripheral with which
you wish to communicate and press Enter, the
KSU will say “Reconnecting KSU – please wait”
while undergoing re-assignment.
SECURITY Sets KSU menu access permissions and selects
the control mode for this SCM. There are three
possible levels of security:
Oper: = Operator
Mgr: = Manager
Maint. = Maintenance
COMMUNICATIONS Provides the communications set-up for a Host
PC and related elements. A NET
MANAGEMENT sub-sub menu is also shown.
GENERAL Determines the basic set-up of the SCM and KSU.
SYSTEM SETUP This menu is used to configure the SCM on the
LON network.
SW VERSIONS Displays controller software versions E.g.:
CTRL SW 2900.0030
VERSION 4.02 (software version number)
AUX BD S/W 20920-J
KSU/WBF.942.001-E.e Page 73 / 93
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System Menu Programming, Continued
Security sub-menu Security Level settings
This sub-menu sets KSU programming access levels.
Level Programming Access

Oper The operator may perform the following tasks:
Menu Task
MAIN MENU Setpoint, Clear Totalizer
NEW MATERIAL Emptying
ONLN CAL START OLC, STOP OLC
This level also limits certain menus and data within menus from
being either seen or changed without unlocking the console.
Mgr This is considered to be the manager level. This level can change
the following parameters plus those of the Oper. Level.
Menu Task
NEW MATERIAL Belt Load Setpoint, Max Spt
ONLN CAL OLC Qty
ALARMS All parameters
TUNING MF DISP FILT., DC CEILING, INT TIME
Maint This level gives unlimited access to all variables.
Note: The security switch or key lock (if installed)

allows security levels to be changed but full access to all levels
can only be enabled with the "Maint" command.
Note: If the KSU security switch is closed, all accessible

functions and parameters in the different levels can be executed.
KSU/WBF.942.001-E.e Page 74 / 93
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Security sub-menu Act Control Pt. settings
This entry is used to select the source of the commands and setpoints operating
the SCM controller.
Choice Definition
Main In the majority of cases this operating mode is used when
commands are issued to the controller from the Host PC or KSC.
This mode is configured using Ctrl Pt Setup
Auxiliary This mode is used as a semi-manual mode when the commands
originate from different locations, e.g.: Local KSU and digital
input.
Maint This mode is generally used by the maintenance technicians, it is
generally configured for all commands to come from the Local
KSU.
Security sub-menu Ctl Pt. Setup settings
This entry is used to configure the different operating modes described above,
for the absolute setpoint, the proportional setpoint and commands.
S o u r c e o f a b s o l u t e
s e t p o i n t
SET SRC
KSU Local
l
loca
KSU
KSU Remote
KSU rem
KSC KSC or Host

/Hos
t
I/O
Al
l Inputs / Outputs
All options
KSU/WBF.942.001-E.e Page 75 / 93
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This parameter is used to configure the different operating modes described
above.
S o u r c e o f p r o p o r t i o n a l
s e t p o i n t
PROP SRC
Local KSU
l
loca
KSU
Remote KSU
KSU rem
KSC
/Hos KSC or Host
t
I/O
Al
l Inputs / Ouputs
All options

This parameter is used to configure the different operating modes described
above.
KSU/WBF.942.001-E.e Page 76 / 93
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Communication sub-menu entries

This entry is used to select the proper menu for communications system set-up.
Entry Definition
HOST PROT Sets the protocol for communication with a Host PC:
None, Modbus, A-B, Siemens, Config, Maint.
Use <Maint> security level for configuration.

X4 PORT Sets the structure for the K-Link communication port
to the Smart Commander or PLC. Select either:
RS232, or RS485. The X4 port is a 10 position terminal
strip on the SCM that is used for low speed data
communication.
The Host Prot and X4 Port values will also

depend upon the type of communication personality
module used for external data transfer. If ProfibusDP
personality module is used, the port will
automatically assign the host protocol and X4
configuration suitable for ProfibusDP. If an Ethernet
card is used, the Ethernet protocol will be assigned,
etc.
CONF PROT Sets up the way in which the DB-9 Config port is
used. This serial port is the male DB-9 connector on
the SCM.
Select None, Maintenance, Config or Printer.
MAINT ADDR KSC or Modbus Host address.
CONF PORT Selects the port for RS232 communication: DB-9
connector or IR Port (IrDA)
REFRESH RATE Time between two messages send on host, only with
daughterboard.
NET MANAGEMENT Used to examine LON elements.
KSU/WBF.942.001-E.e Page 77 / 93
____________________________________________________
Net Management sub-menu entries

This entry is used to select the proper menu for Lon Management set-up.
Entry Definition
NET ALARMS Disables or enables LON Alarms
UTIL INTEGER Used for LON debug
UTIL FLOAT Used for LON debug
NODE LOAD % of LON loading for that particular node.
DIAG NODE Defines the LON node currently under test to which
the entries of this menu will be sent.
XMIT ERR Number of transmission errors.
TRANS TO Number of timed-out communications or
transmissions.
RCV TR FULL Message reception buffer saturated.
LOST MSGS Number of lost messages.
KSU/WBF.942.001-E.e Page 78 / 93
____________________________________________________
General sub-menu entries

Use this menu to select basic SCM functions.
Entry Definition
RUN TIME The time in hours the feeder has run since last stopped.
UNITS This parameter is used to select the units to be used by
the controller. The options are as follows:
Kg/hr, kg/min, lb/hr, lb/min, metric t/hr, Eng.
T/hr, g/hr, g/min.
MACH TYPE Select the type of machine that this SCM will connect to:
SCM_Generic, SCM_LWF, SCM_WBF, SCM_PID,
SCM_LWB, SCM_WBB, SCM_SFM, SCM_SFB.
Changing this entry will clear the memory.

FDR ADDR Shows the address of this SCM. It can be changed by
entering another value. The new value cannot be the
same as any other in the network.
Changing the SCM LON address number will

clear the LON links to the SCM.
LANGUAGE Defines the language, i.e.:
English, Français, Deutsch, Italiano, Portugese, Espanol.
CLEAR Clears feeder entries from the memory zone.
MEMORY Corresponds to the "Parameter Memory" zone of the
Loader application.
KSU/WBF.942.001-E.e Page 79 / 93
____________________________________________________
System Setup Sub-Menu SYSTEM
This menu is used to configure the LON network, address an SCM and
connect variables to functions and is generally used for troubleshooting.
SmartConnex LON IO setup utility software is recommended for setting-
up a LON network
Entry Definition
FIND NODES This is a function that will scan the LON network for
un-configured (zero addressed) nodes. When a new
node is found, its type is displayed in the NODE TYPE
parameter. If a new node is found, a command is
automatically sent to force the node to identify itself.
This command may be repeated as much as needed to
force the command to be executed.
Note: A node that is added to the LON network

will be forced to an address of “0”.
NODE TYPE This is a string that displays the type of the node that
was found. If no node was found, “None” will be
displayed.
DEST ADDR This is an integer that is the destination address of the
last node found. When FIND NODES locates a zero
addressed node, entering a nonzero number here will
assign that address to the new node.
WINK ADDR. If you enter the address of a node on the network, a
wink command will be sent to that node. This function
is used to check the index of the node to be found by
flashing the red LED on the LON node for a few
seconds. This does not work for zero addressed nodes.
If you want to wink the next zero addressed (un-
configured) node, use the FIND NODES command
UNBIND ADDR Disconnects all variables from a given device address.
KSU/WBF.942.001-E.e Page 80 / 93
____________________________________________________
System Setup Sub-Menu SYSTEM, continued
Entry Definition
REMV ADDR If you wish to remove an addressed node from the
system, simply enter it’s address here and the node will
be disconnected and removed (LON device address
reset to zero). If you do a FIND NODES command after
removing a node, you will find the newly removed
node at address “0”.
The device can now be removed physically from the
LON network. To complete the process, set the REMV
ADDR to “0” and press ENT.
Note: Before you can remove a node, it must be
unbound.
REPL ADDR Assigns a dead node address to a newly installed LON
device.
LAST RESULT This string contains the result of the last function
invoked. It will be set to “OK” if everything executed
normally, otherwise an error message will be displayed.
BINDING This sub-menu is used to attach variables to functions in
the SCM.
KSU/WBF.942.001-E.e Page 81 / 93
____________________________________________________
System Setup menu Binding sub-menu
Use this menu to connect variables to functions.
Entry Definition
BIND ADDR. 1 These four parameters describe the two ends of a
variable binding. In the BIND ADDR fields, the
addresses of the source and destination nodes are set. In
the BIND VAR, the index of the source and destination
variables is set.
BIND VAR 1 See above.
BIND ADDR 2 See above.

BIND VAR 2 See above.
BIND NOW This function binds the variables described in the BIND
VAR and BIND ADDR parameters.
UNBIND NOW This function unbinds the variables described in the
BIND VAR and BIND ADDR parameters. Since
unbinding actually only requires that one end be
described, it is sufficient to enter only one end of a
binding in the BIND ADDR 1 and BIND VAR 1
parameters before invoking this function.
KSU/WBF.942.001-E.e Page 82 / 93
____________________________________________________
Maintenance Menu Programming
Introduction
This section provides some diagnostics for weigh belt feeder applications.
For maintenance technicians only.
All the status functions are given below for the purpose of noting readings.
Maintenance menu entries
Entry Definition
CALIB STATUS Gives the status of the various feeder tares and calibrations
STATE Gives the step number of the cycle in progress for the
MACHINES different tare and regulation functions
BELT MVT Provides information on speeds and effective index
positions.
BELT PARMS Provides information on weight spaces, belt, belt index, slip
index.
BELT TARE Provides information on segmented tare.
DEBUG 3 Gives the gross feedrate used by the PID regulator.
INPUT/OUTPUT Gives the physical position of inputs and outputs on the
SCM.
SIMULATION Allows weighed hopper weight simulation to be performed.
Hopper simulation does not stop the normal

operation of the feeder's other actuators.
Calib Status sub-menu entries
Entry Definition
WB A display reading “----“means non calibrated. “O.K.”
indicates that weigh deck calibration has been correctly
performed.
BELT A display reading “----“means non calibrated. “O.K.”
indicates that tare of empty belt has been correctly
performed.
HOPPER A display reading “----“means non calibrated. “O.K.”
indicates that hopper calibration has been correctly
performed.
KSU/WBF.942.001-E.e Page 83 / 93
____________________________________________________
Maintenance
Overview
Introduction
The section covers all SCM menus, sub-menus and entries associated with
the KSU. Those entries not described in this document are only intended to
be used by Hasler technicians.
A series of forms are also included for noting the SCM controller
parameters.
KSU/WBF.942.001-E.e Page 84 / 93
____________________________________________________
KSU WBF application Program Sheet

Introduction
This table is provided to enable you to record your controller programming
parameters. It is suggested that copies be made for your records.
WBF program sheet
MENU Parameter description Parameter description Parameter description Value

NEW MATERIAL
SETPOINT
MAX SETPT
MAX LINE SP
BLT LD SETPT
BELT LD Read only
EMPTYING Function
STATIC TARE Tare
BELT TARE Calibration
CONTROL MODE Source of Prop. Setpoint
ONLN CAL
START OLC Calibration
STOP OLC Stop Auto calibration
OLC QTY
OLC TOT Read only
MIN LEV.
STAB TIME
CORR TIME
OLC CORR
OLC CUM
ALARM
LIMITS
MF ERR +
MF ERR -
LO BELT LD
HI BELT LD
DC ALRM +
DC ALRM -
BLT SLP LIM
SLIP VAL. Read only
MIN SETPT Read oly
PERIPH LIMITS
HOPPER MIN
HOPPER MAX
OLC LIMIT
SETUP
ALARM DELAY
STARTUP DELAY
ACT. TIMEOUT
STOPPED BY
SHUTDOWN
ALARM NUM
ALARM MODE
KSU/WBF.942.001-E.e Page 85 / 93
____________________________________________________

WBF program sheet
TUNING
MF DISP FILT
DC CEILING
SAMPLE TIME(mS)
SFT CUTOFF
WGT.AVG
PERM TOT Read only
PID TUNING
DEVIATION Read only
OUTPUT Read only
PROPORTIONAL Read only
INTEGRAL Read only
DERIVATIVE Read only
PROP BAND
INT TIME
DER TIME
PREFEEDER
PREFDR DC Read only
PREFDR SPAN
GATE POS Read only
FLOAT LEVEL Read only
FLOAT SP
MAX ADJUST
TIME ON
TIME OFF
PREFDR PID
DEVIATION Read only
OUTPUT Read only
INTEGRAL Read only
PROP BAND
INT TIME
DER TIME
LEVEL PI
DEVIATION Read only
OUTPUT Read only
INTEGRAL Read only
PROP BAND
INT TIME
KSU/WBF.942.001-E.e Page 86 / 93
____________________________________________________

WBF program sheet
PREFDR CONFIG
PREF ALGRTHM
USE SPEED
MOTOR TYPE
LIN SEG
LIN DC IN
LIN DC OUT
CLOSE POS
SLIDE GATE
FLOAT
VIBTHR.
HOPPER
HOPPER WT
HOP MOT DC
HOP PG POS
HOP DC SPAN
HOPPER LOW
HOPPER HI
LEVEL SP
NOM WEIGHT
CONFIG
HOP ALGRTHM
MOT TYPE
LIN SEG
LIN DC IN
LIN DC OUT
CLOSE POS
SLIDE GATE1
SLIDE GATE2
SG2 STOP DEL
PID
DEVIATION Read only
OUTPUT Read only
INTEGRAL Read only
PROP BAND
INT TIME
DER TIME
DENSITY
FLAP DST
NOM COEFF
REG NOMWT Read only
KSU/WBF.942.001-E.e Page 87 / 93
____________________________________________________

WBF program sheet
SCALE
MAIN DECK
NET WT. Read only
TARE Tare
GROSS WT Read only
SPAN
SCALE RANGE Read only
SECONDARY DECK
NET WT. Read only
GROSS WT Read only
TARE Tare
SCALE RANGE
DECK GAP Read only
STATIC TARE Tare
HOPPER
HOP NET WT Read only
HOP GR. WT Read only
TARE WT
FILT. TIME
HOPPER TARE Tare
HOP SCLE RNG Read only
SFT SCALE
SFTs Read only
SFT REQUIRED
SFT SELECTED
SFT ADDRESSED
SFT WEIGHT Read only
SFT RANGE
SFT TYPE Read only
SFT STATUS Read only
SFT S/W Read only
REPOLL SFT
DIAGNOSTICS
MESSAGES Read only
FAILED Read only
TIME OUT Read only
NAK Read only
RETRY Read only
ERR_ADDR Read only
ERR_CMD Read only
RESET
ANALOG LD. CELL
SFT SELECTED
CAL. WGT
CAL.LEV.RAT.
NULL PT. Tare
CALIBRATION Calibration
KSU/WBF.942.001-E.e Page 88 / 93
____________________________________________________

WBF program sheet
INPUT/OUTPUT
BIT OUTPUT
BOUT NUM [1-16]
B.FUNC.
BOUT STATE Read only
MAP NUM.
POLARITY
EXT TOT INC
BIT INPUT
BIN NUM [1-24]
BIN FUNC.
BIN MAP.
POLARITY
BIN STATE Read only
ANALOG OUT
AOUT NUM [1-8]
A.FUNC.
AOUT VAL% Read only
AOUT MAX
AOUT MIN
AOUT DBAND
AOUT UNITS
ANALOG IN
AIN NUM [1-8]
A.FUNC.
AIN VAL% Read only
AIN ZERO PT
MIN VALUE
MAX VALUE
RATIO DB(%)
MANUAL MODE
ACTUATOR
SETPOINT
START
KSU/WBF.942.001-E.e Page 89 / 93
____________________________________________________

WBF program sheet
MECHANICAL
MACHINE SETUP
FDR. TYPE
BELT LEN
PULLY DIA
REDUCTION
WHEEL DIA
TRANS LEN
DECK LEN
BLT EMPTY LIM
NOM BLT SPD
SERVMAN IDX
SERVMAN VAL
MOTOR SETUP
MAX MOT SPD
MIN MOT SPD
MAX MOT PWR
PICKUP LOCAT.
PICKUP TEETH
SPEED CORR
ACT.MOT PWR Read only
TEMPERATURE Read only
MISC.
START DIST
INTLK TIME
TARE LEN
EMPTY. LEN
DRFT LEN
SCRAPER
SCRAP. ON
SCRAP. OFF
OPTIONS
PREFEEDER
SECOND DECK
BELT INDEX
SLIP INDEX
ONLN CAL
F.SPD START
HOPPER
EMPTY/STOP
SCRAPER
INTLK->READY
KSU/WBF.942.001-E.e Page 90 / 93
____________________________________________________

WBF program sheet
SYSTEM
FDR BEING VIEWED
SECURITY
SECUR LEV
ACT CTRL PT.
CTRL POINT SETUP
CONTROL PT
SETP SRC
PROP SRC
CMD SRC
COMMUNICATION
HOST PROT
X4 PORT
CONF PROT
CONF PORT
NET MANAGEMENT
NET ALARMS Read only
UTIL INTEGER Read only
UTIL FLOAT Read only
NODE LOAD Read only
DIAG NODE Read only
XMIT ERR Read only
TRANS TO Read only
RCV TR FULL Read only
LOST MSGS Read only
GENERAL
RUN TIME
UNITS
MACH TYPE
FDR ADDR
LANGUAGE
CLEAR MEMORY
SYSTEM SETUP
FIND NODES
NODE TYPE
DEST ADDR
WINK ADDR
UNBIND ADDR
REMV ADDR
REPL ADDR
LAST RESULT
BINDING
BIND ADDR 1
BIND VAR 1
BIND ADDR 2
BIND VAR 2
BIND NOW
UNBIND NOW
KSU/WBF.942.001-E.e Page 91 / 93
____________________________________________________

WBF program sheet
SW VERSIONS
CTRL SW Read only
VERSION Read only
AUX BD S/W Read only
MAINTENANCE
CALIB STATUS
WB Read only
BELT Read only
HOPPER Read only
STATEMACHINES
DENS STATE Read only
BELT STATE Read only
OLC STATE Read only
HOP STATE Read only
PREF STATE Read only
TAR STATE Read only
BELT MVT.
BELTSPEED Read only
MOT SPD Read only
BELTPOS Read only
BIPOS Read only
SIPOS Read only
SIDIV
SIRATIO Read only
BELT PARMS
BI DEB.
SI DEB.
ESP0 Read only
ESPP Read only
DIVI Read only
BELT TARE
XBMX Read only
XB Read only
CUR. TARE Read only
W-DECK Read only
W-DIS. Read only
WA-DECK Read only
WA-DIS. Read only
NB.REV. Read only
KSU/WBF.942.001-E.e Page 92 / 93
____________________________________________________

WBF program sheet
DEBUG 3
MF RAW Read only
INPUT/OUTPUT
DIGITAL IN
DIG IN 1 Read only
DIG IN 2 Read only
DIG IN 3 Read only
DIG IN 4 Read only
DIG IN 5 Read only
DIG IN 6 Read only
DIG IN 7 Read only
DIG IN 8 Read only
DIGITAL OUT
DIG OUT 1 Read only
DIG OUT 2 Read only
DIG OUT 3 Read only
DIG OUT 4 Read only
DIG OUT 5 Read only
DIG OUT 6 Read only
DIG OUT 7 Read only
SIMULATION
HOPSIMMODE
KSU/WBF.942.001-E.e Page 93 / 93

Weigh Belt Feeders Controlled by SCM With KSU Console

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Weigh Belt Feeders Controlled by SCM With KSU Console

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MAINTENANCE MANUAL

Weigh belt feeders controlled

Hasler Suisse Sàrl Tél. +41 (0)32 720 23 00

Hasler Deutschland GmbH Tél. +49 (0)54 81 80 50

Before you call …

Prepared and edited by

Order no.: KSU/WBF.942.001-E.e

Hasler Suisse Sàrl, a Hasler International Sa Company.

Programming the Weigh Belt Controller Using the KSU .................................................3

Programming Operational Variables .................................................................................17

Level PI sub-menu entries ...................................................................................45

Programming the Weigh Belt Controller Using the

Entry Type Action

Setting the setpoint

Continued on next page

The basics, Continued

Press the "RUN" key.

Note: If Alarm Shutdown or Run Disable messages are

Selecting gravimetric or volumetric control

Continued on next page

The basics, Continued

Order of data entry for WBF machine

New Material Menu

New Material Menu

New Material Menu

Perform Belt Tare

Check settings in other

Continued on next page

The basics, Continued

Continued on next page

The basics, Continued

Initial data entry procedure for WBF machine

Other initial data entries

Variable Menu What to Enter

In order to validate that the feeder is meeting flow rate accuracy

Weight span calibration overview

Calibration of weight span

Continued on next page

When Weight Span is less than .90 or greater than 1.10

Possible Problem Area Reference Documentation

Tare calibration procedure

To tare the machine, please follow the next procedure.

Note: The feeder will stop automatically when the Blt

Note: To stop the Emptying function, press the <STOP> key

3 Note: To stop the tare prior to completion, press the

If belt slip is enabled, the reference data for belt slip is

Feeder Calibration, continued

Tare calibration procedure, continued

Feeder Calibration, continued, Continued

Feeder tare chart

Zero Change Histogram

Feeder ID: ________________

Continued on next page

Feeder Calibration, continuedContinued

Weight Span Calibration by the Totalizer method

Feeder Calibration, continued

Weight Span Calibration by the Totalizer method, continued

13 Current Span*( Container Weight/Totalizer Weight(KSU))

Feeder Calibration, continuedContinued

The span chart

Span Change Histogram

Feeder ID: ________________

Programming Operational Variables

KSU Lon Display Example of display