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NAVANEETHAN SHANMUGA SUNDARAM

PROCUREMENT SUPPLY CHAIN VENDOR QC INSPECTOR.(SQM)/ SUBSEA PIPELINE QCS

E-Mail Id: navaqc@gmail.com ; Mobile.No : +91-95781 44916


CAREER SYNOPSIS

Have about 20 years worked as Inspection Engineer for Plant Turn Around Maintenance, performing On-stream & Off-
stream inspection during maintenance turn-around. Performed inspection & Quality assurance of steel fabrication of
Refinery Equipments includes welding /coating-painting & NDT evaluation & inspection.Inspection & monitoring the
Corrosion, wall thinning, condition monitoring of process equipments, Heat Exchangers, Pressure/process vessels,
Storage tanks as per API /BS/PED guidelines by providing technical supports for Quality optimization, assurance of
Integrity for Refinery Equipment’s, Well Head Platform Jacket ,Topside Structurals as per API 510,API 653,API 570,API
581 & API580.

Handled Integrity assessment methods ,Developing and facilitating Hazard Identification for pipelines and/or process
equipment ,Systems Risk Assessment , Integrity Management , Periodic reviews of inspection and monitoring plans and
fitness assessment for supporting pipelines and/or process equipment Integrity Management Strategy Cost control and
project management of projects. Defect assessments and appropriate repairs for supporting pipelines and/or process
equipment Integrity Management Strategy recommendations. Developing standards and procedures for supporting the
Integrity Management Systems Inspection planning and application of inspection and monitoring techniques for
pipelines and/or process equipment

Handled Construction Quality Engineer –EPC Projects as Procurement Quality Inspector for (Onshore/ Offshore) Well
Head Platform construction projects. Worked as Project Quality Engineer for Vendor/Supplier Quality surveillance for
High pressure Ball/Gate/Globe/Swing Check / Plug valves Familiar inspection of BOP,Pressure/Process Equipment/
Piping/Power Boiler Fabrication/Subsea structurals,Shackles/mooring chains ( Tubular & Box)/Pipelines/Sub-sea Ball
valves/3rd Party inspection services /Welding/ NDE / Coating/ FAT/SAT Load Test on Pedestal
Cranes/Winches/King/LMU/Plant Equipments/Hydro & Pneumatic Testing of API-6D Subsea Ball valves at Vendor
works before dispatch.Having Strong analytical judgment in acceptance/rejection of vendor components/Goods.

Worked as QC Supervisor for S-Lay Pipeline Lay barges, Topside modification for Offshore Structures, Sub Sea Pipe Lay
activities on Gulf of Middle east waters. Handled Procurement vendor expediting inspection /Vendor QC Surveillance
/Receiving Inspection/ Internal auditing activities in various new construction projects. Worked for Project Procurement
expediting Inspection for API-610 DB5 Class Water Injection pump,Plug valves,Intelligent pipeline pigs, Pipe lines, Drill
pipe, Risers, Sacrificial Anodes, casing head/tubing spool inspection,Forged /Cast/Products such as fittings
Elbows,Flanges,Fittings,Wye Pieces etc.Worked as Vendor Quality Engineer around India,VietnamGulf, Europe, Norway
& UK.

ACADEMIC QUALIFICATIONS

 B.E( Mechanical Engg) - REC-TRICHY ,INDIA 2001


 D.M.E (Mechanical Engg) – C.I.T-Coimbatore 1995
PROFESSIONAL CERTIFICATIONS

 ASNT-NDT –Level-III in RT,UT,VT (ASNT ID #173433)


 ASNT-NDT –Level-II in MT,PT & ECT
 CSWIP 3.2.2 Cert No: 37177 /2
 BGAS GR-II Cert.No: 38699 (BG-565927).
 PCN Level-2 in TOFD/PAUT ( awaiting for result)
 PRIMEVERA P6 (Turn-Around Planning)
 PROJECT MANAGEMENT COURSE –36 PDU’s Completed

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CORROSION SCIENCE CERTIFICATION (Issued By Central Electro-Chemical Research
Institute)

 Corrosion Control in Heat Exchangers & Boilers


 Cathodic Protection & Anodic Devices.
 Corrosion Control in Underground Oil Pipelines.
 Paints for Corrosion Protection.

ROLES HANDLED

 Plant Maintenance Inspection Engineer./Inspection Supervisor/Inspection Coordinator


 Asset Integrity Database developer for Offshore Topside structural’s-RBI
 ( Risk Based Inspection API 580 BV-DOHA for QP)
 Construction QC-Engineer
 Project Quality Engineer –Vendor/Supplier Quality Surveillance Engineer
 QC-Engineer /Supervisor Pipeline Lay Barges.( Subsea construction- Qatar & Vietnam)
 Third Party QC-Inspector.
 NDT Level-III Project Certification Specialist Engineer.
 Subsea S-lay Pipelay Barge QC-Supervisor

EMPLOYMENT HISTORY - ( INDIA ,UAE,QATAR,KUWAIT,KSA,VIETNAM,EUROPE,UK & NORWAY )


AUG -2012 to NOV -2013
VALENTINE MARITIME GULF ( VM-GULF ) , ABU DHABI, (Subsea Export Oil Pipe line lay construction)
 Designation : QA/QC -SUPERVISOR
 Client : M/s Occidental Petroleum of Qatar Ltd (OXY)
 Project : Al Rayyan Oil Field Sub Sea Pipeline System & Installation of PLEM & Calm Buoy

Halul Island Oil export & water disposal pipeline project, Doha-QATAR
2 Nos. of Rigid Pipelines, Total length of Pipeline is 5 Km, Pipe Dia 10” & 24” Water Disposal Pipeline.
RESPONSIBILITIES –WELDING INSPECTION (Offshore & Onshore)
 Review / Approval of Method Statements, Work Instructions, Inspection and Test Plan, WPS, PQR, Welder
Qualification Documents.Review of raw material test certificate of welding consumables like filler wire, electrode,
flux, shielding/purging gases etc. as per standards or client specification.
 Witnessing welder qualification & welding procedure qualification test Familiar with destructive testing like
Tensile, Nick-Break, Fracture, Bend, Notch Toughness, Hardness carried out at mechanical laboratory for
qualification of WPS/WQT
 Verification of weld joint preparation, fit up, alignment & dimensional inspection as per drawings. Monitoring the
welding parameters i.e. current, voltage, travel speed etc. during the welding as per approved WPS
 Monitoring of Pre heat, Inter pass temperature and inter pass cleaning as per WPS.Visual inspection of each
pass/layer of welded joint profile for surface finish and defects.Witnessing & examination of NDT testing’s like
UT,PT,MT of final weldment.Review of radiographic films
 Review of NDT procedure, PWHT procedure, hydro test procedure etc.Monitoring PWHT, Hardness checking,
PMI checking of pipe spools.Review the test package & preparation of hydro test package prior to testing and
prepare the Punch List. Involved in Punch List activities after the equipment or piping Installation. Verification of
weld repair work. Witness of Hydro test, Pneumatic & leak test’s.
 Appraise the daily status of Project Quality related activities to Quality Manager - Welder Performance - Material
Receipt Inward Register updating the status of accepted/rejected material - Document Register (status of

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approvals, submission and balance to be submitted - Availability of Test Certificates - Calibration status of IM&T -
NCR status (Internal / External) and solution for its prevention - Area of Concerns etc. Authority:
 Issue Non-conformity if non-compliance is observed.Review of reports & Issue of Inspection report /Release
Note.

RESPONSIBILITIES :-( PAINTING/COATING/INSULATION)

ONSHORE COATING

 Reviewing and making comments on contractor’s Painting/coating procedure based on project specification
requirements and forwarding to PMT for approval.Conducting necessary prequalification tests for paints, paint
systems, Blasters, painters and making availability of necessary qualification certificates.
 Conducting Blaster and Painter Qualification Tests and certified themMonitoring Environmental condition before
& during blasting, painting application.Checking surface cleanliness & profile of blast cleaned surface by visual
reference photographs & Surface Comparator &Testex tape & micrometer
 Witnessing surface contamination test such as Salt Contamination by Bresle Patch , Sleeve Test, Chlor Test
method etc on blast cleaned surface.Monitoring coating material storage conditions, thinning, mixing, induction
time and pot life of paint to be applied. coating application parameters during application. wet film thickness &
verifying DFT of paint by means of non-destructive & destructive instrument type-1 pull-off gauge, type-2
Electromagnetic, Eddy-current Gauge & Took gauge.Holiday test for integrity of coating/painting (Low voltage &
high Voltage Detector).
 Witnessing Destructive tests i.e. Barcol hardness, Pull of Adhesion (Tape pull-off & Dolly pull-off) Cathodic
Disbondment test, etc.Familiar with the Inspection Tools/Equipment such as Holiday Detector, Elcometer DFT
Gauge, Elcometer R.H. / Dew Point Temp. Gauge, Wet Combs (set), Inspection Mirror, Surface Profile Tester,
Whirling Hygrometer, Dew Point & R.H. Calculation Slide Rule, Elcometer Surface Adhesion Equipment,
Ultrasonic D-Meter, Steel Temperature Gauge.Preparation of Weekly/Monthly Coating/Painting Repair Status
 Monitoring Repair of coating/painting as per approved method and final inspection. Issuance of NCR’s for non-
conformance found during inspection & rectifying necessary follow ups with contractors and subcontractors to
take corrective action against Quality NCR’s.

OFFSHORE COATING
 Coating systems like alkyd enamel coating, aluminium pigment alkyd coating, epoxy coatings, organic & inorganic
zinc primer, polyurethane, epoxy mastic o coating, glass flake Vinyl Easter / Polyester coating, coal tar epoxy,
epoxy coating zinc rich primer, phenol epoxy coatings for internal pipelines, Also, familiar with Fusion Bonded
Epoxy (FBE),3 LPE, 3LPP, coal tar enamel coating, concrete weight coating, heat shrink sleeve wrapping & cold
applied wrapping, poly urethane foam for offshore pipeline , riser & Tie in field joint coating.
 Rigid pipe laying, PLEM Installation ,Tie-In & Riser with bends, Gauging, Pigging & Hydro test of rigid pipeline
& Flexible hose lines, CALM Buoy Installation & associated works.

MARCH- APRIL ‘ 2013

APPLUS-VELOSI, VIETNAM
Designation : Client Representative of PREMIER OIL COMPANY - VIETNAM (VIETSOV PETRO)

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Contractor : M/s EMAS -Singapore
Project : DUA-SUBSEA Oil Field Pipeline System To FSO LEWEK CHAMPION ( Gas Lift & Water Lift)
2 Nos. of Rigid Pipelines, Total length of Pipeline is 14 Km, Pipe Dia 10” Water & Gas Lift Pipeline.
 Riser/Riser Clamp Welding/Coating & Installation
 Subsea Pipeline to Pipeline Welding/Coating /Painting/Insulation (Canusa HSS-system)/X-ray film view
 Pressure testing the Rigid Pipeline and Flexible lines

OCTOBER 2010 to JULY 2012


McDermott Middle East Inc., (MMEI) Dubai-U.A.E
Designation : Project Quality Management PMT-Engineer for Vendor/Supplier Quality Surveillance.
Client : M/s ADMA-OPCO, KHAFJI-RATAWI, & ONGC Cluster well.

Projects Worked :
 RasGas –BARZAN Offshore Expansion Project – Phase 1 WH4/WH9 Platforms.
 ADMA-OPCO Zakum Water injection Platform (Pressure /capacity Up gradation)
 PAPA TERRA- Floa Tec TLWP/P-61.
 Al-Khafji-Ratawi JV,Water injection Project
 ONGC-Cluster 7 Well project-India
 NOV-105 Metal Ship Hull Project 100MT & 400 MT Pedestal Cranes.-Norway
 FRAMES BV-Netherlands.

PURCHASING & ORDER MANAGEMENT & CONTRACTS/SUB CONTRACTS ENGINEERING


 Review the Supplier’s Purchase Orders P.O &,Client’s Purchase specification,Vendor/Supplier’s SDRL,
Inspection Test Plans (ITPs), specification and drawings for each Purchase.Orders. Ensure on time placement
PO’s and within the defined budget Support and provide inputs or comments to PPLM/ Project Manager on
documents and strategies like procurement plan, vendor list etc. and also ensure that the same are followed b
team members. Managing the sourcing initiatives for non KCM Packages Ensure appropriate risk, claim and
contract management in procurement. Maintaining the Vendor/Supplier’s Networks and relationship
key / important suppliers at appropriate levels.
 Capable of Managing all the Procurement access to all information necessary to fulfill tasks and responsibilities.
Managing & Allocating the Procurement team right in line with the signature directives of the Business Unit,
i.e. release of vacation application, release of overtime, travel authorization, checking and
approving the expense claims etc.
PROCUREMENT EXPEDITING
 Ensure expediting plan is prepared & regularly updated and if applicable using IT Database
Tools & equipment/ packages are delivered on time within the assigned expediting budget. Maintain the
checklist to track the purchase order items throughout the manufacturing process.

 Reporting of Supplier Quality Status to PQM/PPLM/PM & Lead Expeditors. Carry out Pre-inspection
meeting with the client at Supplier / Vendor sites or through tele-conference to ensure the requirements are
understood by the vendor, discuss to inspection coordination.Verifying the Vendor document Status
(SDRL)The review and verifying the preparedness of the vendor prior to start of manufacturing.

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 Identifying the potential delays and w.r.to schedule carryout remedial action likes commit more manpower,
sub contract part of purchase order, reschedule work activities, offer alternative materials etc. Obtain prior appro
from the project engineer for any technical change involving significant work. Assign,Coordinate & authorize
third party inspection (TPI) agencies to witness along with Client/Buyer representatives to carryout filed
inspection, FAT/SAT( Site/Factory Acceptance Test) activities.
SUPPLIER QUALITY & FIELD INSPECTION
Ensure professional and cost efficient management of all project or other Supplier Quality activities.
Ensure supplier quality intervention plans are prepared and regularly updated and maintained in PC
Ensure quality conformance of supplied equipment according to Company standards and/ or customer contract.
Assist and support inspectors and monitoring the inspection activities are in compliance.
Compile all the Inspection reports and inspection release notes, review and distribute inspection reports,
communicate with client as necessary.Summarize the weekly expediting status and provide details to the client.
Participate in weekly tele-conference. Be familiar with the project and the pit-falls. Ensure that the item is shipp
and received complete.
Assign Independent Contract Inspectors, provide them with the related and complete documentation for the
assignment and coordinate inspections, maintaining communication channel with the inspectors throughout the
projects. Review all manufacturing test data, which includes as a minimum, material test reports, NDE reports,
dimensional records, Coating reports, Hydrostatic records, etc.
LOGISTICS & SUPPLY CHAIN MANAGEMENT
 Plan shipping for critical/big packages prior to readiness of consignment issuances of shipping release note to
vendor after obtaining shipping clearance from QA/QC. Expedite final data dossier from vendor.Acquire
shipment documents for dispatch of the consignment. and perform Bill of Ladding,Packing
List, ( FCA Vendor Works)associated paperwork.
 Coordinate with freight forwarders and shipping department for quick transportation of equipments to site.
Issue marine declaration statement and maintain relationship between shipping, accounts payable and
procurements department.Coordinate the Logistics and keep the Consignment Track Record and follow up to
Destination .
PROJECT QUALITY MANAGEMENT- Well Head Platform Construction.

 Preparing the project specific Quality Control Plans Negotiating and finalizing of quality requirements with suppliers
and updating of supplier quality tool, Performance of Supplier Quality & EHS Assessments in co-ordination with
sourcing & engineering Reporting to the Project Quality Manager (PQM) and responsible for supporting the effective
delivery of day-to-day Project Quality Management System (PQMS) activities . Supporting the PQM with the
development and effective implementation of the PQMS by the Project Team and supplier.

 Carry out Pre-inspection Meeting with the client at vendor sites or through tele-conference to ensure the requirements
are understood by the vendor, discuss inspection coordination, verify status of vendor documents and verify
preparedness of the vendor prior to start of manufacturing. Attend Kick-off meetings to discuss technical
issues.Providing quality inputs to vendors, Assessment prequalification,& Surveying the Vendor works.

 Review of MTC, Pressure test reports, valve components certificates, liase with TPI-inspectors,coordination with
Vendor to complete the project in time as per project quality requirements.

 Ensuring the availability of required inspection resources with support from the Management ,Vendor
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Prequalification.Carryout / arranges inspections. Monitoring supplier quality by reviewing of supplier monthly
progress reports and inspection reports.

 Defining Scope of work nd implements appropriate actions in close collaboration with project team (PQM, PPLM /
Project Manager, Engineering Identifies and records non-conformances in Database define the necessary
activities and follows up close out of these activities. Obtain the compilation of EOMR from Vendors.

 Verifying that final conformity inspections are performed where applicable, completeness of delivery and correctness
of labelling, marking, packing, performs / arranges pre-shipment inspection where applicable.

 Ensuring timely release of shipment; normally shipment is released only if all quality requirements are met
(exceptions, i.e. conditional release, is only done on instruction of Project Director).

 Reviewing the supplier EOMR documentation and resolving discrepancies if any with supplier as
required. Obtaining EOMR documentation from Vendor and submitting to PQM.

 Verifying the the NCR´s & claims if any. Completing the supplier quality part of Supplier Performance Rating (SPR)
and consolidates purchaser and specified ratings in the completed SPR.

 Performing all vendor activities in compliance to basic EHS requirements and also to ensure that all such basic EHS
requirements are followed by suppliers
the manufacturing & shipping when defined quality and EHS requirements are not met Holding the
activities further.

 Reviewing the Shipping Documents like Commercial Invoice,Packing List,Origin Certificate,


Chamber of commerce certificate ,Marine Transit insurance,Onboard Bill of Lading,Showing the description and
Quantities of items addressed to the consignee and notifying the applicant,Airway bill, Shipping Relase Note (IRC)
attested by Client TPI.

PRODUCTS BUYER/INSPECTED:
 RISER Clamps PLEM ( PIPE LINE END MANIFOLD),
 Structurals,Pig Launchers-Receivers, Concrete Weight Coated
 Line Pipes (CWC) & Mooring Pile Pipes.HDPE Lined Pipe
 Lines.Flanges,Fittings,Elbows,Subsea BALL Valves.
 FLEXIBLE RIGID SUBSEA PIPELINES
 PLEM(Pipeline End Manifold) & CALM-Buoy ( Catenary Anchor Leg Mooring )Installation
 Riser/Riser Clamp Welding/Coating & Installation
 Gauging, Pigging & Hydro test Equipments.
 API 5L Grade X 60 3LPE/3LPP/CWC Non-Sour service.Pipelines
 Subsea Pipeline to Pipeline Welding/Coating/Painting/Insulation/NDT Inspection
 Pressure testing the Rigid Pipeline and Flexible lines

OEM VENDOR EXPEDITING-INSPECTION VISITED INDIA

 Flowserve Control Valves,Whitefiled,Bangalore,India


 PK Steel castings,Nallalam, Calicut,Kerela
 CHW-Hammer Forgings, Ghaziabd
 INDCON Projects & Equipments,Faridabad,Newdelhi

OEM Vendor works visited in UAE (Subsea Ball Valves & CP-Anode Bar)
 Emirates Techno castings, Humriyah FZE(CP-sacrificial Anodes)
 JC Fluid controls,Humriyah FZE
 FITECH Valve testing centre.

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OEM Vendor works visited in Europe
(Italy,Germany,Poland,Estonia,Netherland,Norway & UK ( Manchester ,Glasgow,Barnsley & Piccadelly)

Subsea Ball Valves,Forged Fittings,API-5L Pipes & CP System components,RISER Clamps,Valve Clamps
PLEM/PLET,FAT/SAT of ControlValves ,Pig Launchers-Receivers, Mooring Pile
Pipes,Flanges,Fittings,Elbows,Subsea Swivel Flanges,API-610 Water Injection Pump
casings made of Zeron-100 Casting & Pedestal Crane Fabrication)

 O.M.S- SALERI S.p.A , Brescia, Italy


 Bonney Forge (B.F.E)-Bergamo,Italy
 Galli-Casina Plug Valves,Milano,Italy
 Breda Testing Lab, Milano, Italy
 Donaly-Alexo coatings,- Offshore Pigs & CP-Systems Italy.
 Techno forge,Italy
 Ufficine Santa fede, Primaluna,Italy
 Lucchini integerated Foundry,Lovere,Italy
 Biffi Italia, Piacenza Italy ( Valve actuators)
 Leser Safety valves, Hamburg,Germany.( PSV & PRV’s FAT)
 Eisen Bau Kraemmer Line Pipes,Krystal,Germany
 Arcelor-Mittal, Duisburg,Germany
 Schluz Exports,Duisburg Germany
 NOV-Varco, Stavanger,Norway ( Cranes/Winches/Ropes/Shackles/Chains & HP-units)
 Eltos-Kristiansand,Norway (Crane Operator cabin )
 Gafako Heavy Fab, Gydansk,Poland ( Main Winch Fabrication)
 Hydro-Naval,Ustka,Poland.( Auxillary winch)
 E-profil Crane Telescopic Boom ,Tallin,Estonia.

SEPTEBER ’2007 TO NOV’2009 LARSEN & TOUBRO (L&T) – QATAR

Designation : QA/QC -Engineer ( Fabrication & Welding)


Client : Qatar Petroleum ( QP)- QATAR
Project : EPIC Project. Stationary Piping for Gas Transmission Pipelines-DOPET Yard.

Gas Transmission Pipeline Fabrication at DOPET YARD.


 Pipeline to Pipeline Welding/Coating /Painting/Insulation
 Pressure testing the Rigid Pipeline and Flexible lines
 NDT ( RT/UT/MT/PT & VT) & X-ray film view
 Block & Bleed valve Hydro /Pneumatic test.

JAN’07 to AUG’07 M/S BUREAU-VERITAS BVQI-QATAR.

ASSET INTEGERITY MANAGEMENT SOFTWARE IMPLEMENTATION for QP Refinery & NGL


(API RBI-580) –Platform Jacket and Topside Structurals

 Technical Data Base Entry operator of Extraction for Asset Integrity Management Data System.Risk Based
Inspection(RBI),. Topside QP (OFFSHORE),QP-Refinery as per API- RBI-580Analyzing all Inspection reports, Process
Characteristics and pushing and roll back into the software(BERVENGER).

 Fixing and analyzing inspection intervals etc.,Selecting the Integrity processes. i.e. (Write Risk Based Inspection
methodologies, Temporary Repair methodologies, Maintnenance Strategies, Mechanical Integrity Management
Strategy (MIMS)Structural Integrity Management Strategy (SIMS) Pipeline Integrity Management Strategy (PIMS) and
circuitise the plant process as per QP requirement

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 Conducting Fitness for service reviews (API-579)Establishing and review Integrity Management Plans,Checklists.and
documentsIdentify, investigate and assess deterioration/corrosion and ensure timely maintenance of the affected
facilities.Implement Inspection and Corrosion Control Policy and Risk Based Inspection (RBI) methods to manage
integrity, and optimize inspections frequency, maintenance cost and plant availability. and conduct RBI
reviewsParticipate in preparation of Capital and Operating budgets for Inspection.
 Monitor and oversee the execution of inspection programs and activities.Liaise closely with Operations, Technical
Services, Corrosion engineering, Inspection Engineering, Verification Engineering, Process/Chemical and Mechanical
Engineering and other Maintenance Units to coordinate major shutdowns and turn-around activities.
 Supervise, Inspection and witnessing and participate in certification process of hydro tests and load test of lifting
devices and pressure vessles, Jacket legs,CP-systems etc.,Ensuring systematic and consistent implementation of work
methods and procedures used in Maintenance and Inspection and recommend improvements.
 Ensure systematic update of maintenance management systems.Participate in technical studies, Process and
Instrument diagram reviews, Safety Integrity Level (SIL) assessments and HAZOP’s.Fracture mechanics and Failure
investigations,Root cause analysis, Case study etc.,

JUNE’2006 TO JUNE 2009 ALPINE INSPECTION SERVICES,CHENNAI-INDIA

Designation : Plant Maintenance Inspection Engineer


Client : QP,RAS-GAS, QAFAC,KNPC,EQUATE,IBN ZAGAR,IBN RUSHD,SADAF,RIL,TATA Chemicals,
TASNEE, ,Al-Bayroni,NTPC-Talcher & BPCL-Refinery.
Project : Turn-Around Maintenance ( Refinery ,Petrochemicals,Fertilizer & Power plant)

SHUT DOWNS WORKED ( INDIA,KSA,QATAR,KUWAIT)

 IBN-SINA PETROCHEMICALS CO, JUBAIL,KSA ( From 1Apr’09 to 22 April 2009)

 TASNEE PETROCHEMICALS CO, JUBAIL,KSA ( From 19 Dec’08 to 25 March 2009)

 TATA CHEMICALS BABRALA U.P INDIA (SNAMPROGETTI WORK PRACTICE)-Oct-Dec’2008.

 NTPC –TTPS, TALCHER , Orissa ( Boiler # 1 and 2)- Aug 2008 and Sep 2008

 AL-BAYRONI FERTILIZER CO, JUBAIL,KSA (STEMICARBON WORK PRACTICE)- MRTA’2008 ( May-July’2008)

 TASNEE Petrochemicals Co,Jubai,KSA May-July’2008- Emergency Unit Shutdown 1 week ( May-July’2008)

 SADAF Petro Chemical ,Jubail, MRTA’2008 ( Feb-April’2008)

 CHENNAI PETROLEUM CORORATION LIMITED(CPCL) - REF-III OHCU &HGU – Nov-Dec , MRTA’07

 MRPL- Heat Exchanger Tube Inspection, MFL & IRIS, RFET ,ET GRTA’07

 RELIANCE Industries Ltd (RIL-KURKUMBH,PUNE),Glycol Separation Unit,- MRTA’07

 RASGAS Liquefied Natural Gas Co., Train I&III –MRTA’2007 (BVQI)

 Qatar Fuels and Additives Co, (QAFAC) Umsaieed, Qatar, MRTA’2007 (BVQI)

 Mina Abdullah Refinery ( MAB)- KNPC,KUWAIT-GRTA’2006

 Equate Petro-Chemical Co,( EQUATE-DOWCO), KUWAIT –MRTA’2006

 RELIANCE Petroleum Ltd, RIL- Jamnagar,INDIA,-GRTA-2002

 B.P.C.L-Refinery, Mahul Mumbai, INDIA March -April Shut Down’2002

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 I.O.C.L(Indian Oil Corporation), LPG Botteling Plant, Kalicut, India Dec 1996.

AUG 2003 TO MAY 2005 CLEAVELAND BRIDGE – DUBAI-UAE

Designation : QC –Engineer Airport Infrastructure ( Structural Fabrication & Welding)


Client : ADNOC/ ADPi/ Dubai Civil Aviation
Project : Dubai Airport Expansion Phase-1 & Phase 2

Airport Infrastructure development


 Strutural Box/Tubular Welding/Coating /Painting/Insulation
 NDT ( RT/UT/MT/PT & VT) & X-ray film view
 Airport Hangar Installation.
 Bolting Inspection (HSFGR-Boltst)
 QC-Documentation
 Painting Inspection

NOV 1995 TO JULY 2002 B.H.E.L High Pressure Boiler Mfg Plant –INDIA

Designation : QC –NDT INSPECTOR ( Fabrication & Welding)


Client : NTPC /Reliance Industries Ltd (RIL)/BPCL/IOCL
 Fabrication Inspection /Welding/Coating /Painting/Insulation
 NDT ( RT/UT/MT/PT & VT) & X-ray film view
 UT-Shear wave Inspection Boiler plate Thick weldments
 NDT- Practical & Theoretical Trainer Instructor for NDT / WELDING/COATING /PLANT INSPECTION

RESPONSIBILITIES ( Plant Maintenance Turn-Around Inspection)

 Inspection & Investigation of wall thinning, detoriation,cracks ,stress corrosion cracks inside the vessel,Heat
exchangers,Tank shell plates.Investigation of Cracks in Liner welding of Catofin Reactor for CACTUS
portion.Equipment Inspection of Air, Hydro-Carbon Inlets, Air-HC Mixture Inlets.Inspection of Sparger Assemblies,
Air -Outlet , Hydrocarbon Outlets, Evacuation Nozzles.

 Calculating Rate of Corrosion, Inspection Intervals, Next Inspection Due date ,Fixing Corrosion Coupons inside
Vessels Etc.,Preparation of Check List for External & Internal Inspections, Quality Assurance Plan(QAP), Inspection
and Test Plans(ITP) Etc.,

 Investigation Of Various Forms Of Corrosion Such As Erosion –Corrosion.Galvanic Corrosion ,


Graphite Corrosion, Impigement Attack, Dezincification.Cellular Attacks On Flanges, Valve Internal Parts,
Stress Corrosion Attacks.

 PMI- Measurements- Insitu Metellograhy,Corrosionsurvey-Ferrite Content Measurements-Inspection of Heat


Exchanger Internal Parts, Supports,Steam Condensate Corrosion Etc-, Modification of Corroded Parts – Frp
Coatings.Holiday Testing Of Coatings,Reviewing of MFL TestReports For Tank Floor Scanning, NDT
Reports,Photography Enhancement of corrosion forms.

 Inspection of HC, AIR INLET & OUTLET Headers, Evacuation Header lines. Refurbishment & Inspection of
Expansion Bellows, Leak Test of Expansion Bellows. Catofin Reactor Air Regeneration System, Hydraulic Flexible
Hoses, Pressure Testing Of Hoses (AFI-Hoses).

 Inspection of Maintenance Welding Activities on Evacuation Ejector-Silencer Assembly.Monitoring Hydraulic


Actuated KUBOTA Valves and reviewing the Calibration certificates. Supervising & Executing of Maintenance
Activites of Static Equipments ,Columns,PressureVessels,Reformer,Heat Exchangers,Incinerators and Hydrotesting of
Steam Drums,Exchangers,Finfan cooler Tubes..Worked with SPIC-SMO at Maintenance Division.

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 Inspection & Testing of Sea Water Pipiline system,Trapoggie Filter System, Coating suyvey in underground Burried
Pipilines., Inspection & testing of Valves,Inspection & Testingof Utility Steam Boilers Boiler No 1,2, (FW ),Boiler No:3
(Stork Energy).Inspection, UTG measurement of Econo,izer, Desuperheater, safety Valve welding PWHT.-
Coordinating NDT Technicians for allocating various location of plant area.

 Hydrostatic testing of Boiler and Vertical Storage tanks. Pressure vessel ,Heat exchangers,Coolers,heaters etc.,
Witnessing of NDT activities UT Shear wave Examination of Reformer Tube Weldings.Reporting to Inspection cell
and Maintenance Team for Corrective Actions.Monitoring & reviewing the MPI/PT Certificates.

 Liner Inspection and Maintenance welding of Urea &Ammonia Reactor (Austenite Welding )Stainless Steel patch
welding and Refurbishment on Urea Reactor internal wall liner welding as per Snamprogetti Procedures

 Entire Modification Economizer 1st and 3rd Bank Economizer Coils,- QA/QC ,Inspection of welded joints-Radiography
Film Interpretation.- Hydro Testing of Economizer Welded Joints.-Inspection of High Temperature Heat Resistant
Paints applied inside surface of the Economizer Duct. Holiday Testing of DC 10-15 kv . Inspection of Inhibitor Dosing
Tapping Provision (EcoBIK)

 Nitrogen Leak Test (BLT) of Compressor After Coolers, Hydortesting of Lube Oil Coolers/TS Inspection. Witnessing
and Monitoring UT Shear wave weld Inspection of welded joints ,Corrosion pit detection on Swage Block valves in
Feed water cooler.Valve testing (Hydro testing of GTV) in Cooling water towers, POP-UP Testing Calibrating the
PSV,PRV Valves.

 Supervising & Executing of Maintenance Activites of Static Equipments Pressure Vessels, Reformer, Heat Exchangers,
and Hydrotesting of Steam Drums,Exchangers, Finfan cooler Tubes .Liner Inspection and Maintenance welding of
Liner Plate Welding of Urea &Ammonia Reactor.( DSS & ASS)
 Stainless Steel welding as per Snamprogetti ProceduresRetubing of Heat Exchangers ,Condensers,Coolers,T/Ts
Weldings, NDT,HDLT etcRetubing of Carbonate Condensers.

TANKAGES:

 External and Internal Inspection of Shells, Roofs (Floating & Fixed), Base plate, all nozzles, Heating coils, Surface
preparation, Painting, Leak test of Base plate.

REACTORS & REGENERATORS

 External Visual Inspection of Reactor & Regenerators includes Primary cyclones, Secondary cyclones, and Lift
line, RCSP, SCSP, Stripper, Flue Gas Duct, Orifice chamber and Withdrawal well for its hot spot areas, all
nozzles, and welding portions.

 Internal Visual Inspections to find out its Refractory damage, internal damage of Steam Rings, Air Rings,
Thermo couples and Remote Visual Inspection with the help of Fiberscope camera to detect remote area
damages and Technical advises/suggestions for the damaged Refractory and its internals during shut down
works and Thermographs for hot spot areas.

COLUMNS & VESSELS

 External Visual Inspection includes Foundation bolts, Skirts, Platform & Structural, Nozzle and Reinforcement
Pads, Telltale hole checking (Pneumatic), External Corrosion and Weld Joints of nozzles, Manholes, Skirt joints.

 Internal Inspection includes Demister Pads, Feed pipes, Supports, Chimney tray, Different Packing, Nozzle
Points, Shell includes Top zone, Feed zone (Middle zone) & Bottom zone due to Corrosion, Erosion, Hydrogen
Blistering, Cracking and Mechanical damage

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HEAT EXCHANGERS

 External Visual Inspection includes Foundation bolts, Shell, Shell Cover, Channel head Cover, Floating head
cover, Split ring, Tube bundle, Baffle plates, impingement plates, Tie rods and all Welding joints including
nozzle points.
 Internal Visual Inspection of Shell, External Visual inspection of Air Cooler includes Outer Assembly body,
Header, Fins, Tube sheets, Tube ends thinning and Plugs, Witnessing Vacuum test (air test), Baroscopic
Inspection and Witnessing Hydro test.

Storage Tanks, Piping, and Pipelines

 Stage wise Inspection of Fabrication, Erection, Hydro testing, Painting, Insulation of floating and fixed roof
tanks.Inspection of Fabrication, Erection, Hydro testing, Radiography of CS & MS pipesHoliday testing of
various wrapping /CoatingAdherence to Construction Specification and Standards.

 Inspection of cleaning process such as Sand Blasting, Grit Blasting, water Blasting, Hydro jet cleaning, Shot
blasting of Tanks, Pipe lines up to the grade Sa2and half, manual and Mechanical Cleaning & Painting

 Vacuum box testing, Chalk test, at the joints of Plates & Shell to Bottom Plates respectively of Floating Roof
Tanks as well as Fixed Roof Tanks.Water Fill up test of Storage tanks and Pad test of nozzles

 Hydro test of Roof drain line (Swivel joints)Removal of Sludge from storage tanks and dismantling of old
storage tanksWitnessing of Ultrasonic thickness gauging, UT, MT, DP, Metallographic tests (Electrolyte
etching to detect metal degradation), Radiography Film interpretation.

 Hardness testing for welds and stress Relieving Witness for weldsPMI test to detect material properties
CO Boiler Economizer coils Inspection from bottom drum to top drum and repairs.CO Boiler Incinerator
Internal Visual Inspection, Recommendations to repair internal Refractory and Inlet Expansion joints packing
repair with ceramic film .

 Reformer External Visual Inspection and Internal Visual Inspection and its weld repair.Witnessing
Passivation, and nitrogen purging.Visual Inspection of Equipments and pipelinesPreparation of contingency
plans, participation in technical discussion and process of action plans as per requirement

RESPONSIBILITIES ( Turn-Around Equipment Modification Welding/Coating works)


Ras Gas Train-1 & Train-3 (Raslaffan –Qatar)
 Integerity Inspection of Sea Water Pipelines, Coating Survey of Pipelines Photographic Enhancement of Coating
Damages.
 Inspection of Ø 2”(approx 50mm) hole was plugged onsite welding Activities.( SIGMA COATINGS) Sacrificial
Aluminum-Zinc Trapezoidal Anode Installation of Under ground Sea water Pipelines at Rasgas plant – QA/QC
Activities, Inspection of Stir and Friction Welding of CP-ANODES at 4’o’ Clock and 8’O’ Clock Positions.
 Installation of Zn Sacrificial Anode of 30Nos at Manholes of Seawater Laying of 80m GRP
SeawaterPipelinesandInspectionofUndergroundGRP–PipelineLaying, QA/QC of compaction,Lamination,Barcol
Hardness values.
 Inspection of Heat Exchangers, Air coolers,Process vessels,Scrubb Column Bottom.Integrity Inspection
Activities,HydroTesting of Water Tube Utility Boiler- STORK ENERGY BOILERS. Random NDT and Inspection of
Coil Buckling,Stuctural Stability of Economiser coils.

QAFAC-QATAR
 Modification of Heavy Ends Column Internals,Distributor, Mellapak installation Worked with Sulzer Chem Tech
UK.Modification of Furnace Coils for Increasing the Furnace Efficiency –Foster Wheeler JobFurnace Coil,PWHT of
welded joints, Inspection,

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 Technical Data Entry operator of Extraction for Asset Integrity Management System –RiskBasedInspection(RBI),.
QP (OFFSHORE),QP-Refinery & NGLCollecting All Inspection reports, Process Characteristics and pushing and
roll back into the software.
 Reviewed Engineering Package, contract Document, materials and specific requirements pertaining to concern
unit (EN-10204 3.1,3.2)Reviewed mechanical catalogues of equipment and third party inspection certificates
( EN10204-3.1,3.2) welding and NDT records and prepared check-list for deviations Hydrotest Pack and
witnessed hydro-test of piping loopsPositive material identification for alloy steel and stainless steel
materials(PMI-Spark Erosion).Inspection of Refractory lining,Pyrologs in the Reformers and Heaters.

KNPC-MINA-ABDULLA REFINERY & EQUATE-KUWAIT (MRTA-2006 S/D Work)


TANK INSPECTION/ FLOOR MODIFICATION (API-650,652,653)
Modification and Conversion of Kerosene and Naptha Storage Bottom Plates Lap Welding of tanks, Bottom plate leak
detection and repair of Bitumen Product , Internal epoxy painting of storage Tanks. Inspection of (fixed roof) to Naphtha
tanks (floating roof).
 Inspection of FRP-Coating and Holiday testing of Sulfuric Acid FRP tank, Pontoon Inspection, weather shield,
Breather valves, vents, flame arresters. etc.,
 External Shell Inspection and Halon system inspection of Benzene tanks.,Floor coating by Poly urethane
systems.Holiday Testing Done by DC 64.5 V Elcometer Holiday Tester.

OEM Vendor works visited in UK (Manchester & Glasgow)

 WEIR (SPX Clyde union) PUMPS Foundry Ltd,Newton Heath,Manchester


 Linacc NDT X-ray services, Barnsley,Manchester
 Clyde-Union, Pumps,Glasgow
 William-Cook Castings, Sheffield.

NDT EQUIPMENTS HANDLED

 Krautkramer USM 35 & Panametrics Epoch


 Tube Scanning Equipment : MFL & IRIS: RD Tech-Multiscan 5800,Software : Multiview Olympus NDT
 TOFD/PAUT –Olympus OMNISCAN-MX-2 /Tomoview /Eclipse Scan Plan Beam Tool.

PERSONNEL SEA-SURVIVAL TRAINING

 SEA SURVIVAL (ETSDC, Abudhabi)


 BASIC FIRE FIGHTING (ETSDC,Abudhabi)
 H2S –BA Trained & Certified (ETSDC-Abudhabi)
 CDC-Sea Men Book. (MT15338)

PASSPORT DETAILS

Passport No : Z-1774604
Place of Issue : The R.P.O-Coimbatore,India
Date of issue : 20/11/2008 & Date of expiry : 19/11/2018

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PERSONAL BIO-DATA

Name : S.NAVANEETHAN

Date of Birth&Sex : 12 – 12 – 1974 & Male

Father’s Name : Mr.R.Shanmuga Sundaram

Nationality : Indian

Languages Known : English, Tamil, Hindi Malayalam


Dutch,Italia, Polish & Norwegian ( Least fluent )

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