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12 12

11 33 6 Real Time Error Codes


15 Code Description of Problems
A 11 1301 Engine oil pressure is too low.
5
43 1 2 3 4 1302 Engine coolant temperature is too high.
41 9
1303 Hydraulic oil temperature is too high.
39 31
25 28 1304 Air filter is clogged.
4 16 32 35 1 2 3 4
14
34 28 8 13 21 2 42
24 26 14 1305 Battery voltage is not normal.
38 27 33 36 44 10 30
19
22 15 40 27 19 18 41 2201 Governor actuator feedback sensor circuit is open or shorted to battery voltage.
34 42 20
25
29 36 35 37 46 3
29 32 23 40 20 10
38 45 18 Component Location Chart 2202 Governor actuator feedback sensor circuit is shorted to body ground.
17 1 2
3 7 37 2301 Governor actuator feedback signal is not stable.
26 47 39 9 23 6 4 5 48 22 21 Machine Schematic Machine Schematic
7 17 13
Component Component 2302 Governor actuator feedback signal deviates.
24 30 31 16
1 8
Location Location Location Location
3 Alarm - Travel B-7 18D Relay - Chassis Lamp H-7 AREA H 2303 Governor actuator does not move.
4 Alternator E-11 1D Relay - Horn F-7 2304 Calibration data error.
3201 Monitor RAM is not normal.
HARNESS CONNECTOR LOCATION CHART 5 Antenna C-6 6D Relay - Main F-8
4101 Electric power supply to the controller is too much (43 volts).
Machine Harness And/Or Schematic Machine Harness And/Or Schematic 6 Battery H-11, G-11 7D Relay - Neutral Start F-7
4102 Over-current in proportional reducing valve.
Connectors Location Components Location Connectors Location Components Location 13D Block - Terminal G-9 18 Relay - Refueling Power A-3
CONN10 A-170-9396 CONN8 A-170- 9396 4103 Proportional reducing valve circuit is open.
D-2 C-5 5D Breaker - Alt I-8 15D Relay - Starter F-8 4104 Monitor power supply (digital output) over current.
1 Controller 7 A E-167-3526
CONN20 A-170-9396 CONN9 A-170-9396 11D Breaker - Main I-8 4D Relay - Hydraulic Lock Solenoid H-7 4105 Over-current in digital output (trenching solenoid).
2 F-2 6 A C-5
Controller E-167-3526 7 Controller F-2 19 Relay - Refueling Start A-3 4106 Over-current in digital output (fine control solenoid).
40 Contacts
CONN116 C-128-8900 8888888
CONN17 A-170-9396 8 Converter I-3 20 Relay - Refueling Stop A-3 13 4107 Over-current in digital output (travel speed change solenoid).
C-12 F-5 3 20
1H Engine Controller 5 G H-170-9397 14
4108 Over-current in digital output (travel alarm).
9 Converter - 12V 5A H-6 8D Relay - Timer E-7 10
CONN117 AF-145-0176 CONN18 A-170-9396 15
A-12 F-5 11 4109 Spare solenoid 1 (digital output) over current.
2 H 2 G 3B Dial - Engine Speed E-3 10D Resistor - Backup H-7
Engine Controller H-170-9397 17 12 410A Over-current in digital output (swing brake solenoid).
8 Contacts 14H Engine Controller A-12 9D Resistor - Main Relay F-8
CONN14 E-167-3526 CONN34 A-170-9396 16
13 Contacts E-1 H-5 410b Spare solenoid 2 (digital output) over current.
5 A Wiper Controller 14 G J-167-3536 33 12 19 4C Fuse - Block I-4,5, 6 21 Seat With Seat Heater F-4
C 4201 Engine speed is not normal.
CONN3 A-170-9396 CONN38 A-170-9396 1 8 12
C-2 H-3,4 44 9 13 10 Hom B-2 5A Sensor - A/C Photo F-1 1 4202 Engine coolant temperature sensor is shorted to body ground.
7 G A-170-9396 11 G S-111-4841,Y-116-0103 3 36 6 8 6 4 11 Lamp - Boom B-1 1H Sensor - Aim Pressure B-11
18 G 4203 Hydraulic oil temperature sensor is shorted to body ground.
CONN20 A-170-9396 CONN42 AF-145-0176 7 5 21
F-4 A-10 14 35
1 G H-170-9397 18 H AG-170-6985 D 33 12 Lamp - Cab G-1 2H Sensor - Boost Pressure B-11 9 4204 PWM sensor of pump delivery pressure is shorted to body ground.
2
16 31 11 40 17 7 B 12 4205 Spare PWM sensor 1 is shorted to body ground.
CONN21 A-170-9396 CONN113 B-170-9353 13 Lamp - Chassis A-2 3H Sensor - Coolant Temp B-11 7 8
4 15 1
4 G F-4 9 C-12 26 34 25 5
H-170-9397 C-128-8900 9A Lamp - Dome B-6 23 Sensor - Fuel Level A-5 5 4 4 2 4206 Spare PWM sensor 2 is shorted to body ground.
11 1 2 3 21 18 19
CONN33 A-170-9396 CONN15 E-167-3526 32 30 27 6 4207 PWM sensor of pump delivery pressure is open in circuit.
10 G H-5 7 Contacts F-1 36 2A lighter - Cigar E-1 4H Sensor - Fuel Temp A-11
J-167-3536 1 A Monitor H 10
420A Fuel sensor is shorted to body ground
28 28 20 43 3A Meter - Service F-1 3E Sender - Hydraulic Oil Temp A-5
CONN37 A-170-9396 CONN5 A-170- 9396 39 33
32 29 420B Fuel sensor is open or shorted to battery voltage.
H-4 C-2 39 10 1A Monitor F-1 5H Sensor -Intake Manf Air Temp B-11
13 G J-167-3536 9 G A-170-9396 37 34 23 420C Electric power supply is to low (below 23 volts).
38 40
CONN53 A-170-9396 CONN7 A-170-9396 3 11 16D Motor - Lower Washer I-12 6H Sensor - Oil Pressure B-11
14 35 47 23 10 420D Electric power supply is to high (above 32 volts).
F-10 C-6 E
15 D B-170-9395 8 A F-167-3532 25 24 27 15 13 1G Motor - Lower Wiper I-1 24 Sensor - Pump Discharge Press B-8
26 46 2 42 420E Engine speed dial is not in one of the 10 specified positions.
CONN54 A-170-9396 CONN19 A-170-9396 22 30 20 19
16 D F-10 3 G F-5 9 41 42 14 Motor - Starter D-11 25 Sensor - Speed D-12 4301 Data mismatch 1 between alternator and speed sensor (alternator is abnormal).
B-170-9395 H-170-9397
12 Contacts 29 16 24 31 48 38 18 17D Motor - Washer H-12 7H Sensor - Speed/Timing B-11 4302 Data mismatch 2 between alternator and speed sensor (speed sensor is abnormal).
CONN55 A-170- 9396 CONN22 A-170-9396 F
G-10 F-4 41 37 17 45 4303 Engine stalls.
12 D B-170-9395 6 G H-170-9397 6A Motor - Wiper E-1 1 Sensor - Temp G-5
CONN58 D-170-6857, AN-170- 6871 CONN31 H-170-9397 22 21 A201 Monitor communication is not normal.
15 Power Window Control C-6 26 Solenoid - Air Cond Comp Clutch E-12
11 D B-170-9395
G-9
10 B Engine Speed Dial
E-3 AREA G A202 Monitor takes too much time to respond to controller's signal.
6 Contacts 16 Pump - Auto Lubrication F-12 22 Solenoid - Ctwt Removal Control B-10
CONN60 A-170-9396 CONN36 A-170-9396 A203 Communication is abnormal in controller.
8 D H-9 15 G H-4 17 Pump - Refueling A-2 16H Solenoid - Fan Speed Control A-10
D-170-6857,AN-170-6871 J-167-3536 A20d ADEM communication disconnect.
CONN61 A-170-9396 CONN43 A-170-9396 2C Radio I-3 28 Solenoid - Fine Swing C-7

Machine Harness Connector And Component Locations


9 D H-9 4 G-6
D-170-6857, AN-170-6871 A/C Unit 14D Relay - A/C E-7 30 Solenoid - Hammer Control C-7
CONN97 B-170-9395 CONN46 L-116-0258 2D Relay -Boom Lamp G-7 3G Solenoid - Hydraulic Lock I-1
5E A-6 7 H-6
AE-140-0918 12V 5A Converter
3D Relay - Cab Lamp G-7 8H Solenoid - Injector 1 A-11
CONN112 B-170-9395 CONN78 A-170-9396
C-12 H-5
31 C-128-8900 17 G J-167-3536
5 2
CONN118 DD-4P-9537 CONN114 A-170-9396 1
3 H A-11 10 D F-10
AF-145-0176 B-170-9395 10 11 8 15 9
8 3
CONN10 F-167-3532 CONN13 E-167-3526
6 B-6 4 A E-1
Power Window Control Wiper Motor 6
11 12 17 14 15
CONN32 H-170-9397 CONN24 H-170-9397 7
5 13 16 Engine Control Real Time Error Codes
8 B F-3 1 B D-5 8 9
Switch Panel Start Aid Switch 10 11 12 13 Code Description of Problems
9 Contacts 7
CONN39 S-111-4841 CONN25 H-170-9397 9 4
2 C I-3 D-4 8 b101 Cylinder 1 open circuit.
Radio Tuner 2 B Hammer Control Switch
5 Contacts b102 Cylinder 1 short.
CONN85 D-170-6857 CONN26 H-170-9397,TT-116-0237
1 D I-7 3 B D-4
AN-170-6871 Fine Swing Control Switch b103 Cylinder 2 open circuit.
CONN4 A-170-9396 CONN27 H-170-9397 10
3 b104 Cylinder 2 short.
8 G C-2 D-4 1
A-170-9396 4 B Seat Heater Switch
8 Contacts CONN6 A-170-9396 CONN28 H-170-9397
6 4
2
14 b105 Cylinder 3 open circuit.
9 A C-6 D-3 18
b106 Cylinder 3 short.
F-167-3532 5 B Window Switch 16 19
b107 Cylinder 4 open circuit. © 2000 Caterpillar Printed in U.S.A.
13 AREA H b108 Cylinder 4 short. All Rights Reserved
1
b109 Cylinder 5 open circuit.
b10A Cylinder 5 short.
5
4 1 b10b Cylinder 6 open circuit.
2
3 b10C Cylinder 6 short.
3
10 9 b10d Throttle switch inputs are incorrect.
2 8
6 b10E Oil pressure open/short to + battery.
7 12 Wire Description
4
b10F Oil pressure short to ground.
6 7 Wire Wire b110 Oil pressure calibration required.
5 Wire Color Description Wire Color Description
Number Number
b111 Coolant temperature open/short to + battery. Harness And Wire Electrical Schematic Symbols
Power Distribution Circuits Accessory Circuits (cont'd)
Schematic Location b112 Coolant temperature short to ground.
101 RD Bat (+) (Not Application Specific) A589 OR Power Window Up
Machine Schematic Machine Schematic b113 Battery voltage above normal.
Component Component 103 RD Aux Ckt A590 BU Power Window Down A AA 1 1
AREA A Location Location Location Location b114 Battery voltage below normal.
9H Solenoid - Injector 2 A-11 29 Switch - Ctwt Removal B-10 105 RD Key Start Sw A591 PU Rear Window Limit SW 1 2 2
b115 Loss of engine rpm signal.
10H Solenoid - injector 3 A-11 39 Switch - Implement Swing Press C-8 109 RD Alt Output (+) Term. C532 GN Autolube Press
HARNESS CONNECTOR LOCATION CHART b116 Analog sensor supply short to + battery. Typical representation of a Typical representation of a
11H Solenoid - injector 4 A-11 10B Switch - Lower Washer D-3 110 RD Aux Ckt C537 GN A/C Photo Sensor + Sig Deutsch connector. The Sure-Seal connector. The
Connector Connector b117 Analog sensor supply short to ground.
12H Solenoid - Injector 5 A-11 11B Switch - Lower Wiper D-3 111 RD Aux Ckt C538 OR A/C Photo Sensor - Sig Plug Receptacle plug contains all sockets plugand receptacle contain
No. And Harness And/Or Schematic No. And Harness And/Or Schematic 4
112 PU Main Power Rly Output A524 BR Temp Potentiometer Pos 2 b118 Digital sensor supply short to + battery. and the receptacle contains both pins and sockets.
Machine Components Location Machine Components Location 13H Solenoid - Injector 6 A-11 1C Switch - Neutral Start I-1
b119 Digital sensor supply short to ground. 2 all pins.
Connectors Location Connectors Location 1F Solenoid - Level Finish A-9 4B Switch - One Touch Low Idle F-2 113 OR Opr Mon Panel B (+) Switched A525 GN Temp Potentiometer Pos 3
CONN29 H-170-9397 CONN23 H -170-9397 114 GN Warning Horn (Forward) A526 PK Electronic Water Valve Actuator b11A Shutdown inputs are incorrect.
D-3 F-4 31 Solenoid - Start Aid F-12 1B Switch - Panel F-2
6 B Lower Washer Switch 18 Seat With Seat Heater b11b Turbo out pressure open/short to + battery.
5 Contacts 32 Solenoid - Swing Brake C-7 9B Switch - Power Window D-3 115 PK Aux Ckt A527 BU Electronic Water Valve Actuator
CONN30 H-170-9397 CONN35 A-170-9396 Pin or Socket
D-3 H-5 116 BR Aux Ckt A541 PU Flasher To Indicator Lights b11C Turbo out pressure short to ground.
7 B Lower Wiper Switch 12 G J-167-3536 2F Solenoid - Travel Speed A-8 8A Switch - Power Window Limit B-6, G-1 Number
CONN50 CONN44 118 GY Aux Ckt A592 BU Blend Door Motor (A) b11d Turbo out pressure calibration required.
A-170-9396 E-167-3526 3F Solenoid - Trenching A-8 41 Switch - Refueling A-5
I-1 G-6 b11E Atmospheric pressure open/short to + battery. Wire, Cable, or Harness
16 G Lower Wiper Motor 5 A/C Unit 33 Speaker C-5 42 Switch - Refueling Start A-4 120 YL Aux Ckt A593 OR Blend Door Motor (B) Component
Assembly Identification Part Number
CONN63 D-170- 6857,AN-170-6871
E-7
CONN45 A-170-9396
H-6 35 Switch - Air Cleaner E-12 2 Switch - Refueling Stop A-4
124 GN A/C A594 WH Blend Door Position Feedback (+) b11F Atmospheric pressure short to ground.
2 D Timer Relay 19 L-116-0258 Single Wire
5 6 7 8 9 10 2 3 4G Switch - Aux Hydraulic Press H-1 8B Switch - Seat Heater D-4
129 BU Aux Ckt A595 GN Blend Door Position Feedback (Signal) b120 Atmospheric pressure calibration. Connector
CONN73 AE-140-0918 CONN47 A-170-9396 11
1
2 E
A-5 19 G H-1
12B Switch - Backup E-5 13B Switch - Speed Change D-5
135 BU Aux Ckt A596 YL Blend Door Position Feedback (-) b121 Check programmable parameters.
Hydraulic Oil Filter Switch Hammer Press Switch C A A AA 9X-1123
CONN95 AE-140-0918,V-121-1044 CONN48 A-170-9396 138 GN Auto Lube Pump To Payload Mon C529 GY Lift Press Sensor (WAS B413) b122 Timing calibration required.
4 Contacts 34 Switch - Boom Raise Press C-8 5B Switch - Start Aid D-5 325-PK-14 1 325-PK-14
3 E A-6 18 G Auxiliary Hydraulic Press H-1 11 12
Suction Line Limit Switch Switch 13 140 BU Aux Ckt C530 BU Lift Position Sensor (WAS B412) b123 Hydraulic oil temperature open/short to + battery.
36 Switch - Coolant Level F-12 15H Switch - Start Aid Coolant Temp E-12
CONN132 B-170-9395 CONN49 X-150-6961 12 147 PU Aux Ckt Lighting Circuits
C-10 A-3 27 Switch - Hydraulic Tank Press A-5 2B Switch - Starter F-3 b124 Hydraulic oil temperature signal short to ground. Pin Socket Wire
46 SS-132-1845,NN-128-8912 38 P-167-3591 Color
13 149 PU Aux Ckt 607 PK Flood Lamps - Front b200 ADEM unknown error.
CONN136 B-170-9395 CONN51 A-170-9396 9 12D Switch - Disconnect I-9 4E Switch - Suction Line Shutoff Limit A-6
B-3 20 G I-1 150 RD Bat (+) 615 YL Cab Flood Lamp/Rops
48 X-150-6961 Hydraulic Lock Solenoid 37 Switch - Engine Oil Level D-12 38 Switch - Travel Press C-8
4 5
CONN137 AE-140-0918 CONN56 A-170-9396 1 2 3 6 10 151 GN Aux Ckt 616 BU Boom Flood Lamp
A-5 G-10 7 8 7B Switch - Fine Swing Control D-4 10A Switch - Under Window Limit F-1 2 200-BK-14
4 E Hydraulic Oil Filter Switch 13 D Z-145-0551 152 BU Aux Ckt Control Circuits
6B Switch - Hammer Control D-4 4A Switch - Window Limit D-1
CONN11 F-167-3532 CONN57 A-170- 9396 154 RD Aux Ckt 763 BU Torque Converter Sw
C-5 G-10 2G Switch - Hammer Press H-1 40 Unit - Air Conditioner H-5 Circuit Number
11 Speaker 14 D N-132-1857 Wire
159 RD Aux Ckt 786 RD Engine Speed Cont Identification
CONN12 F-167-3532 CONN62 D-170-6857,AN-170-6871 3C Switch - Horn I-1 4F Valve - Proportional Reducing A-8 Gauge
C-5 E-7 160 PU Aux Ckt 788 YL Engine Speed (+)
12 Speaker 3 D Timer Relay 1E Switch - Hydraulic Oil Level A-5 7A Wiper Control E-1
CONN40 W-13B-5127 CONN64 D-170- 6857,AN-170-6871 168 RD Aux Ckt A701 GY Injector #1
H-3 F-8 2E Switch - Hydraulic Oil Filter A-5
13 Y-116-0103 6 D Start Relay
Area A = Inside of Cab
175 PK Aux Ckt A702 PU Injector #2 Electrical Schematic Symbols And Definitions
CONN52 J-167-3536 CONN65 A-170- 9396 176 YL Aux Ckt A703 BR Injector #3
I-1 2 Contacts F-5 Area B = Inside of R.H. console
1 C Neutral Start Switch 21 G H-170-9397
177 RD Main Brkr A704 GN Injector #4 FUSE - A component in an electrical circuit that will open the circuit if too much current flows
CONN71 B-170-9395 CONN66 AG-170-6985 Area C = Inside of L.H. console
F-12 19 H A-10 AREA B 180 GN Aux Ckt A705 BU Injector #5 through it.
14 Coolant Level Switch Fanspeed Control Solenoid Area D = Around relay panel
CONN90 B-170-9395 CONN67 D-170- 6857,AN-170- 6871 185 YL Aux Ckt A706 GY Injector #6
B-8 F-8 Area E = Around hydraulic oil tank
16 Pump Discharge Press Sensor 5 D Diode 189 RD Aux Ckt A746 PK Turbo Outlet Pressure Component identifiers (CID¹) for
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
CONN106 A-170-9396 CONN68 B-170- 9395
Area F = Around pilot manifold contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
D-2 A-4 191 WH Aux Ckt A747 GY Atmospheric Pressure Engine Control (MID² No. 036) And
17 10 HH -132-1827 Area G = Under platform
3 196 BU Aux Ckt A751 YL After Cooler Temp Engine/Pump Control (MID² No. 105)
CONN119 AF-145-0176 CONN69 B-170- 9395 Area H = Engine top
3 Contacts
4 H B-11 B-8 Ground Circuits A755 PK Throttle Sw #1 CID Component
Sensor Speed/Timing 23 Travel Alarm SENDER - A component that is used with a temperature or pressure gauge. The sender
0001 Cylinder 1
CONN120 AF-145-0176 CONN70 B-170-9395 200 BK Main Chassis A756 BU Throttle Sw #2 measures the temperature or pressure. Its resistance changes to give an indication to the
B-11 F-12 0002 Cylinder 2
5 H Sensor Boost Pressure 3 Auto Lubrication Pump 201 BK Operator Monitor Return A757 GY Throttle Sw #3 T gauge of the temperature or pressure.
0003 Cylinder 3
CONN121 AF-145-0176 CONN72 B-170-9395 235 BK Electronic Pump Ctrl Gnd A758 BR Throttle Sw #4 0004 Cylinder 4
6 H B-11 F-12
Sensor Atm Pressure 25 Start Aid Solenoid
Basic Machine Circuits A762 PU Elec Pump Cont Eng Speed Ground 0005 Cylinder 5
CONN122 AF-145-0176 CONN74 Z-145-0551 0006 Cylinder 6 RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
B-11 C-7 304 WH Starter Relay No. 1 Output A768 BU Pump Control Valve #1 (+)
7 H Sensor Oil Pressure 27 Hammer Control Solenoid Related Electrical Service Manuals 0091 Throttle Signal Abnormal It has a coil that makes an electromagnet when current flows through it. The electromagnet
CONN123 AF-145- 0176 CONN75 N-132-1857 306 GN Starter Relay Coil To Neut Start SW Or A769 GY Pump Control Valve #2 (-) 0096 Fuel Level Sensor can open or close the switch part of the relay.
8 H B-11 C-7 Title Form Number
Sensor Coolant Temp 28 Fine Swing Solenoid 307 OR Key Start SW To Neutral Start SW Or A770 PK Elec Pump Cont Bypass Sw 0100 Oil Pressure Signal
4 Alternator: 100-5047 SENR2082
CONN124 AF-145-0176
B-11
CONN76 B-170-9395
C-7
2 308 YL Main Power Relay Coil A771 PU Float Sw 0110 Coolant Temperature Signal CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
9 H Sensor Intake Manf Air Temp 29 Swing Brake Solenoid 3E-7577 RENR1252 0167 Alternator Charging Sensor
310 PU Start Aid SW To Start Aid Sol D789 WH Injector Common 1 & 2 much current flows through it. This does not destroy the circuit breaker and it can be reset to
CONN125 AF-145-0176 CONN79 B-170-9395 Engine/Pump Control RENR3760 0168 Electrical System Voltage
10 H B-11 32 C-8 311 WH Start Aid Sol To Temp SW D790 OR Injector Common 3 & 4 become part of the circuit again.
Sensor Fuel Temp Boom Raise Press Switch Electric Starting Motor: 6V-0890 SENR3860 0172 Inlet Air Temperature Signal
CONN140 A-170-9396 CONN80 B-170-9395 2 315 GN Start Aid Breaker To Start Aid Relay D791 YL Injector Common 5 & 6 0174 Fuel Temperature Signal
G-10 C-8 Engine Control RENR1235 SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
7 D B-170-9395 33 Implement Press Switch 3 1
320 RD Horn Relay Coil To Sw E793 BU ATA Data Link (-) 0190 Engine RPM Signal
CONN16 E-167-3526 CONN81 B-170-9395 Starting and Charging RENR3761 0253 Personality Mode that makes an electromagnet when current flows through it. The electromagnet can open or
2 Contacts F-1 C-8 321 BR Backup Alarm Lamp Travel Alarm E794 YL ATA Data Link (+) close a valve or move a piece of metal that can do work.
3 A A/C Photo Sensor 34 Travel Press Switch 0261 Timing Calibration
322 GY Warning Horn (Forward) E799 BR PWM #1 And #2 Return 0262 Analog Sensor Supply
323 WH Fuel Pump Power F700 BU PWM #1 Out (3.5A) 0267 Shutdown Input Signal MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
1 325 PK Fuel Pump Relay F701 BR PWM #2 Out (3.5A) 0268 Programmable Parameters activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
329 YL Fuel Pump To Sw F702 GN Throttle (App Specific)
0273 Boost Pressure Signal that make electromagnet when current flows through them. It also has an internal switch that places
0274 Atmospheric Pressure Signal the latch coil circuit open at the time the coil latches.
365 YL Fuel Pump Relay To Sw F704 OR Rh Turbine Inlet Exh Temp
0374 Swing Brake Solenoid
386 PK Air Shutoff Solenoid Enable F713 OR Left Turbo Inlet Press 0376 Travel Alarm
Monitoring Circuits F714 PK Right Turbo Inlet Press 0286 Oil Lamp
403 GN Alternator (R) Term. F717 YL Sw 4 0581 Proportional Reducing Valve
AREA C 0582 Air Filter/Engine Oil Pressure
412 BU Operator Monitor Cool Flow F718 BU Sw 5
0583 Boom Raise Solenoid
430 BU Operator Monitor Air Filter 801 PK Auto Lube Sol Or Motor 0586 Invalid Engine Speed
439 YL Lamp Indicator 802 YL Auto Lube Press. SW 0587 Calibration Data Error/Governor Actuator Signal
0588 Monitor Communications
491 PK Hydraulic Oil Temp Sensor 892 BR CAT Data Link (-)
0597 PWM Sensor
495 GN Fuel Level 893 GN CAT Data Link (+) 0598 Travel Speed Solenoid
496 WH Operator Monitor Panel Hyd Oil Level 954 GN Hammer Sw A 0600 Hydraulic Oil Temperature Signal
499 GY Operator Monitor Implement Oil Filter 993 BR Analog Sensor Common 0688 VHP Solenoid
0763 Controller Communications
A499 BU Operator Monitor Hydraulic Oil Press 994 GY Oil Pressure (Filtered)
RENR3759 ¹ The CID is a diagnostic code that indicates which component is
C468 BU Engine Oil Level 995 BU Coolant Temperature
June 2000 faulty.
E455 BR Hydraulic Oil Filter 996 GN Engine Speed/Timing Sensor Power ² The MID is a diagnostic code that indicates which electronic control

HARNESS CONNECTOR LOCATION CHART


F400 GY Low Oil Pressure 997 OR Analog Sensor Power (+5V) Electrical Schematic Symbols And Definitions
G438 PK Autolube Low Level SW (VIMS) 998 BR Digital Sensor Return
Connector Connector
Accessory Circuits 999 WH Primary Camshaft Speed/Timing
No. And Harness And/Or Schematic No. And Harness And/Or Schematic
Machine Components Location Machine Components Location 501 GN Wiper - Front (Low) K904 GN Pump Discharge - Signal
Connectors Location Connectors Location 506 PU Washer - Front K905 RD Pump Discharge - +B
CONN82 AE-140-0918 CONN115 NN-128-8912 4 7 18 3
A-5 Ctwt Removal Control B-10 508 PU Radio Speaker - Left K906 GN Swing Brake Sol - Signal
15 Hydraulic Tank Press Switch 26 Solenoid 9
509 WH Radio Speaker - Left (Common) K907 BU Swing Brake Sol - +B
CONN83 A-170-9396 CONN126 DD-4P-9537 8 T
C-5 A-11 511 BR Radio Speaker - Right K909 BU Backup SW - +B
12 A 11 H
E-167--3526 Injector 1 1 2
Pressure Temperature Level Flow
CONN84 C-128-8900 CONN127 DD-4P-9537 512 GN Radio Speaker - Right (Common) K911 PK E/P Controller - RS485 (+)
35
D-12 A-11 1 15 14 Symbol Symbol Symbol Symbol
Speed Sensor 12 H Injector 2 6 521 YL A/C SW To Refrigerant SW K912 GN E/P Controller - RS485 (-)
4 2
CONN86 C-128-8900 CONN128 DD-4P-9537 3
E-12 A-11 530 OR Washer Right K915 GN Fine Swing Sw - E/P Controller
36 NC Clutch Solenoid 13 H Injector 3 5 6
2 Contacts 11 535 BU SW To Wiper SW K997 BU (+) V Sensor
CONN87 A/C Unit CONN129 DD-4P-9537 10
G-5 A-11
8 Temp Sensor 14 H Injector 4 5 575 YL Wiper - Aux L908 OR Controller RS-232C TX
CONN88 C-128-8900 CONN130 DD-4P-9537 576 PK Wiper - Aux L909 BU Controller RS-232C RX
E-12 A-11 13 11
17 H Start Aid Coolant Temp Switch 15 H Injector 5 8 578 BU Washer - Aux L968 OR Electronic Pump Control Ps Valve (-)
CONN89 C-128-8900 CONN131 DD-4P-9537
12
9 Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
D-12 A-11 586 BR Aux Hydraulic - Close L969 WH Electronic Pump Control Ps Valve (+)
39 Engine Oil Level Switch 16 H Injector 6
CONN91 B-170-9395 CONN139 B-170-9395 590 GY Wiper Sw To Intermittent Module L970 GY Elec Pump Cont To Sw Common Ret
1 F Level Finish Solenoid
A-9
37 X-150-6961
B-3
17 13
Failure Mode Identifiers (FMI)¹
A537 PK Seat Heater L971 GN Elec Pump Cont To Travel Press Sw Normally open switch that is closed due to an applied condition, and will open again with a
CONN92 B-170-9395 CONN41 A-170-9396
FMI No. Failure Description
14
2 F Travel Speed Solenoid
A-8
17 D B-170-9395
E-10 10 15 A579 OR Wiper Motor + L972 BU Low Idle SW 0 Data valid but above normal operational range. specific decrease in that condition.
12 A580 BR Wiper Motor - L973 GN Fine Swing Cont Relay To Sol Valve 1 Data valid but below normal operational range.
CONN93 B-170-9395 CONN133 B-170-9395
A-8 C-11 2 Data erratic, intermittent, or incorrect.
3 F Trenching Solenoid 47 C-128 -8900 16 A581 GN Wiper Motor Raise L974 GN Elec Pump Ctrl Boom Raise Press SW
2 Contacts 1 Contacts 16 7 3 Voltage above normal or shorted high.
CONN94 B-170-9395 CONN134 B-170-9395 A582 PU Wiper Motor Stop L976 GN Excavator Fuel Pump Switch

345B Series II Excavator


A-8 C-11 4 Voltage below normal or shorted low.
4 F Proportional Reducing Valve 24 C-128-8900 17
A583 YL Power Window Interlock To Wiper Cont L977 YL Trenching Sol 5 Current below normal or open circuit.
Normally closed switch that will open with an increase of a specific condition.
CONN96 AE-140-0918 CONN135 B-170-9395
A-5 C-11 A584 BU Front Window Limit SW To Wiper Cont L978 GY Level Finish Sol 6 Current above normal or grounded circuit.
1 E Hydraulic Oil Level Switch 30 C-128-8900

Electrical System
7 Mechanical system not responding properly.
CONN98 B-170-9395 CONN59 L-116-0258 A586 OR Wiper SW To Wiper Cont L981 YL Hydraulic Lock Solenoid Relay
40
B-4
13 A G-6 AREA D 8 Abnormal frequency, pulse width, or period.
Fuel Level Sensor 12V Socket
A587 YL Power Window Cont To Safety Sol Relay L982 PK Counterweight Removal Cont Solenoid 9 Abnormal update. Normally closed switch that is open due to an applied condition, and will close again
CONN99 U-116-0098 CONN77 D-170- 6857,AN-170-6871
41 P-167-3591
A-4
4 D lmsp Lamp
I-1 A588 GN Safety Sol Relay To Sol T920 YL ADEM II Digital Sensr 5A 10 Abnormal rate of change. with a specific decrease in that condition.
CONN100
42
T-116-0096
A-4
CONN107
2 A
E-167-3526
E-1 AKJ1-UP ALT1-UP 11
12
Failure mode not identifiable.
Bad device or component.
P-167-3591 Cigar Lighter
CONN101 X-150-6961
A-3
CONN108 H-l70-9397
F-3
ALD1-UP AMD1-UP 13
14
Out of calibration.
Parameter failures. The circle indicates that the component has screw terminals and a wire can be disconnected
45 P-167-3591 9 B
AKX1-UP AMN1-UP
Bullet Low Idle Switch
CONN102 P-167-3591 Terminal CONN109 J-167-3536
15 Parameter failures. from it.
A-3 I-1 16 Parameter not available.
21
CONN103
Diode
P-167-3591
3 C
CONN110
Horn Switch
F-167-3532
ALL1-UP AMJ1-UP 17 Module not responding.
22 Refueling Pump
A-2
10 A M-116-0243
G-1
AMA1-UP AYR1-UP 18
19
Sensor supply fault.
Condition not met.
CONN104 B-170-9395
B-3
CONN111 F-167-3532
G-1
No circle indicates that the wire cannot be disconnected from the component.
20 11 A 20 Parameter failures.
G-125-4868 M-116-0243
CONN105 B-170-9395 CONN138 B-170-9395 ¹The FMI is a diagnostic code that indicates what type of failure has occurred.
43 B-3 44 E-12
K-125-4848 Air Cleaner Switch
1

This indicates that the component has a wire connected to it that is connected to ground.

Resistor, Sender and Solenoid Specifications Off Machine Switch Specification


2 2 Part No. Component Description Resistance (Ohms)¹ Part No. Function Actuate Deactuate Contact Position
3 3E-6332 Solenoid: Valve - Start Aid 6.0 3E-6425 Coolant Temperature (Start Aid) 38 ± 3° C 27° C Min. Normally Closed This indicates that the component does not have a wire connected to ground. It is grounded
2 4 3 4I-5394 Sender: Hydraulic Oil Temp 6130 to 7500 (100 ± 5° F) (80.6° F) by being fastened to the machine.
6V-2455 Resistor: Engine Speed Pickup 110 to 200 106-0179 Implement Pressure 1520 ± 98 kPa 1127 kPa MIN Normally Open
5
102-8017 Resistor: Backup 52.0 ± 2.6 Travel Pressure (224.4 ± 14.21 psi) (163.5 psi MIN)

4
111-9916 Solenoid: Engine Pump Control 11.7 ± 1.2 106-0180 Boom RaisePressure 2646.00 ± 196.00 kPa 2156.00 ± 196.00 kPa Normally Open
121-1490 Solenoid: Level Finish 32.0 ± 3.2 (383.77 ± 28.43 psi) (312.70 ± 28.43 psi)
Trenching 106-0181 Aux Hydraulic Pressure 490 ± 49 kPa MAX 290 kPa MIN Normally Open
121-1491 Solenoid: Hydraulic Lock 32.0 ± 3.2 ATCH HammerPressure (71 ± 7 psi MAX) (42 psi MIN)
Swing Brake 107-0615 Hydraulic Tank Pressure 48 ± 14 kPa 24 kPa MIN Normally Closed
Travel Speed (7.0 ± 2.0 psi) (3.5 psi MIN)
¹ At room temperature.
12 11 10 9 8 7 6 5 4 3 2 1
OPERATOR STATION
L16
L15 L15 L15 L15
J CONN52
ET CONN AND ECAP CONN L17 L17 154-RD-18 A
L17 151-GN-18 B
150-RD-18 C

D
E
F
G
H
J
C
A
B
RELAY PANEL
CONN85 320-RD-18 NEUTRAL START
S 200-BK-18 LIMIT SW

E793-BU-18
DISCONNECT SW. REFUELING PUMP AUX CKT AUX CKT 111-4799

E794-YL-18
893-GN-18
168-RD-10 180-GN 176-YL

892-BR-18

200-BK-18
30A 10A

308-YL-18
10A
7N-0718 ALT BREAKER BREAKER 1 TIMER RELAY 110-RD-14 15A BOOM LAMP 149-PU 10A CAB LAMP 115-PK 10A 512-GN-18 SPEAKER (-) 615-YL 615-YL 615-YL
7N-0719(NOTE B) 9S-4693 9S-4693 AC (NOTE G) FOR DOME LAMP PWR WINDOW BACKUP SPEAKER (+) ATCH J HORN SW
L15 AT (NOTE H) 103-RD 10A 191-WH-14 15A 185-YL-18 5A 511-BR-18 615-YL 615-YL 128-2134
INSP LAMP HORN LOWER WASHER/WIPER CIGAR LIGHTER AM/FM RADIO
VV AD BUS-BAR AD 114-RD 152-BU 10A 129-BU 10A 168-RD-10 168-RD-10 CONN
GND STRAP GG KEY SW 105-RD 10A WASHER/WIPER 118-GY 10A INSP LAMP 196-BU 10A 509-WH-18 SPEAKER (-) 153-2444 159-RD-14 159-RD-14 109

A588-GN-18
80A L24

L973-GN-18
A499-BU-18

K909-BU-18
80A

A770-PK-18

A769-GY-18
(NOTE B) A/C RELAY START AID FLOW CONT

A587-YL-18
SPEAKER (+)

C912-GN-18
JJ

K906-GN-18
K904-GN-18
151-GN-18

G438-PK-18
189-RD-14
320-RD-18
786-RD-18
154-RD-18
791-RD-18
110-RD-14
111-RD-14
150-RD-18

C468-BU-18
159-RD-14 315-GN-18 147-PU-18 508-PU-18 160-PU 160-PU

L974-GN-18
A771-PU-18

L971-GN-18

A762-PU-18

E985-BR-18
506-PU-18

147-PU-18

586-BR-18
147-PU-18

K997-BU-18

A768-BU-18

168-RD-10
491-PK-18
F718-BU-18
5A

116-BR-14

200-BK-18
496-WH-18
F400-GY-18
15A

200-BK-18
5A

L978-GY-18
132-1805 YY

F717-YL-18
L977-YL-18

893-GN-18

403-GN-18
495-GN-18
159-RD-14

998-BR-18
892-BR-18
310-PU-18

321-BR-18

112-PU-4
763-BU-18

430-BU-18

412-BU-18

499-GY-18
I 307-OR
I

521-YL-18

788-YL-18
114-RD
FAN

177-RD-4
ATCH

149-PU
E/P CONT FINE SWING
578-BU

196-BU
GND

115-PK

801-PK

200-BK
160-PU
308-YL

615-YL

802-YL
175-RD-14 K905-RD 10A 147-PU-18 200-BK-18 112-PU-4 112-PU-4

103-RD

C532-GN
15A

138-GN
138-GN
AM RADIO

138-GN
SWITCH PANEL 113-OR-18 HYD LOCK SW CHASSIS LAMP BUCK UP

C532-GN
C532-GN
140-BU
140-BU
140-BU
150-RD-18 160-PU 103-RD-18 116-BR-14 116-BR-14

196-BU
5A 5A 10A

109-RD-4

101-RD-4
CC RADIO HYD LOCK SOL LUBRICATOR ACC (+) 136-4006
NOTE A NOTE A 113-OR-18 150-RD-18 12V 5A SOCKET
140-BU 10A 113-OR-18 196-BU 196-BU
GROUND STRAP A/C /HEATER ILLUMI (+)
124-GN 10A 120-YL 615-YL-18 189-RD-14 147-PU-18
7G-1060 320-RD-18 189-RD-14
ATCH RADIO FOR JAPAN 154-RD-18 320-RD-18 CONN
151-GN-18 154-RD-18 51 HYD
150-RD-18 151-GN-18 LOCK SOL

1
2
ATCH RADIO FOR OUTSIDE JAPAN 114-RD 150-RD-18 A 121-1491
115-PK 114-RD A588-GN-18

OUT (+12V)
149-PU 115-PK 954-GN-18

IN (+BAT)
CHASSIS PLATFORM

109-RD-4
101-RD-4
177-RD-4
177-RD-4
L17 L17 140-BU 149-PU L14 576-PK 3
ATCH CONVERTER 110-RD-14 140-BU 535-BU 1

GND
LOWER WASHER FUSE FUSE BASE 134-1346

IGN
177-RD-4 110-RD-14 575-YL 4 +
7T-8890 5A 139-5345 111-4812

191-WH-14
315-GN-18
320-RD-18
200-BK 111-RD-14 177-RD-4 200-BK-18

113-OR-18
113-OR-18
151-GN-18

175-RD-14

177-RD-14
177-RD-14
177-RD-14
177-RD-14
177-RD-10
150-RD-18
150-RD-18

189-RD-14
111-RD-14
154-RD-18

150-RD-18
168-RD-10
110-RD-14
159-RD-14
200-BK-18
2

116-BR-14

112-PU-14
112-PU-14

147-PU-18
147-PU-18

112-PU-14
112-PU-14
112-PU-14
K905-RD

185-YL-18
307-OR
124-GN
10A 9W-1442

105-RD

118-GY
103-RD
114-RD
A

149-PU

129-BU

196-BU
115-PK

160-PU
140-BU
152-BU

120-YL
200-BK-18 200-BK ANTENNA 521-YL-18 111-RD-14 CONN S +1
15A 9W-1441 TO RADIO MOTOR

113-OR-18
113-OR-18
578-BU MOTOR 200-BK-18 200-BK-18 C532-GN 135-BU-18 147-PU-18 521-YL-18 50 ATCH LOWER

200-BK-18
135-BU-18
A A 200-BK-18 200-BK-18 147-PU-18 147-PU-18 -
WIPER MOTOR
200-BK 140-BU Y 147-PU-18 113-3452
WASHER A 147-PU-18
7T-8890 L22 147-PU-18 200-BK-14
506-PU-18 MOTOR 200-BK-18 CHASSIS 9 159-RD-14 138-GN 147-PU-18 200-BK-14
A A 116-BR-14 200-BK 177-RD-4 801-PK W 147-PU-18 L19 A587-YL-18
12
1 200-BK 200-BK-18 109-RD-4 185-YL-18 506-PU-18

CONN40

C
A588-GN-18 200-BK-18 101-RD-4 196-BU 113-OR-18 403-GN-18

A
B
2 L24 L21
3 A770-PK-18 200-BK-18 177-RD-4 893-GN-18 Y 124-GN 103-RD
ATCH 12V5A

113-OR-18
189-RD-14 200-BK-18 138-GN 892-BR-18 105-RD

200-BK-18
4

135-BU-18
CONN CONVERTER

191-WH-14
315-GN-18
320-RD-18
786-RD-18 200-BK-18 801-PK E793-BU-18 307-OR 954-GN-18

512-GN-18
151-GN-18

113-OR-18
5

113-OR-18

509-WH-18
189-RD-14
177-RD-14

159-RD-14

200-BK-18
177-RD-10
168-RD-10

154-RD-18

177-RD-14
177-RD-14
111-RD-14
177-RD-14

110-RD-14

150-RD-18
175-RD-14
147-PU-18
112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14

116-BR-14

147-PU-18
K905-RD

185-YL-18

508-PU-18
511-BR-18
113-OR-18

615-YL-18
103-RD-18
307-OR

200-BK-18
BACKUP 119-1733

124-GN

118-GY

105-RD
61

103-RD

114-RD
196-BU

129-BU

152-BU

149-PU

160-PU
140-BU

115-PK
6 320-RD-18 200-BK-18 140-BU E794-YL-18 315-GN-18 412-BU-18

120-YL
7 111-RD-14 200-BK C532-GN A770-PK-18 RESISTOR K905-RD A771-PU-18
102-8017

24V MEMORY
12V MEMORY
200-BK 8 A587-YL-18 200-BK 200-BK 152-BU L978-GY-18
138-GN 10 615-YL 200-BK 200-BK-18 K909-BU-18 508-PU-18 L974-GN-18
A CONN48

12V OUT
801-PK 11 791-RD-18 138-GN 159-RD-14 K909-BU-18 J J J J J Y 509-WH-18 L977-YL-18
A RELAY PANEL J S

24V IN
140-BU D (NOTE G) 801-PK 116-BR-14 511-BR-18 788-YL-18 L970-GY-18 1

GND
GND
HYD LOCK SOL RELAY
H C532-GN AN (NOTE H) 140-BU 160-PU CONN 512-GN-18
L20
A762-PU-18 200-BK-18 2 H

10
11
12
L15

1
2
3
4
5
6
1
2
3
4
5
6
7
8
9
10
11
12
1
2
3
4
5
6
7
8
116-BR-14 151-GN-18 C532-GN 196-BU 149-5050 35 103-RD 763-BU-18

1
2
3
4
5
6
4

1
2
4
7
6
8
5
3
1
2
4
7
6
8
5
3
1
2
3
4
5
6
7
8
9
159-RD-14 3 196-BU 159-RD-14 893-GN-18 200-BK-18 CONN A 191-WH-14 C468-BU-18 ATCH
160-PU 160-PU 116-BR-14 892-BR-18 151-GN-18 A A A A A A 118-GY 321-BR-18

5
6
3
2
1
4
12 46 L3 AUX HYD
177-RD-4 5 149-PU 320-RD-18 E793-BU-18 L 129-BU F400-GY-18 PRESS SW

BK-00
112-PU-4 2 154-RD-18 A770-PK-18 E794-YL-18 150-RD-18 CONN78 CONN33 CONN34 CONN36 CONN37 CONN38 103-RD 491-PK-18 106-0181

135-BU
200-BK
200-BK
120-YL
120-YL
AA BB 308-YL CONN 1 115-PK 189-RD-14 A770-PK-18 200-BK-18 495-GN-18
RD-00 RD-00 110-RD-14 60 11 114-RD 160-PU K909-BU-18 200-BK-18 430-BU-18
CC A770-PK-18 10 150-RD-18 307-OR 200-BK-18 A588-GN-18 200-BK 496-WH-18 A CONN47
189-RD-14 8 110-RD-14 149-PU 151-GN-18 A587-YL-18 200-BK K904-GN-18 954-GN-18 1
WIRES THAT HAVE BATTERY VOLTAGE BATTERY POS NEG POS NEG 114-RD 9 K909-BU-18 115-PK 150-RD-18 200-BK 499-GY-18 200-BK-18 2

200-BK-18
200-BK-18
WHEN THE KEY SWITCH IS OFF. 3T-5760 320-RD-18 L38 L38 307-OR 154-RD-18 A588-GN-18 L36 120-YL 200-BK L971-GN-18

200-BK-18
200-BK-18
6 CONN
149-PU 7 308-YL 615-YL A587-YL-18 59 L 200-BK 200-BK C912-GN-18 ATCH
WIRES THAT HAVE BATTERY VOLTAGE 786-RD-18 A D (NOTE G) 791-RD-18 791-RD-18 CHASSIS CONN 200-BK 893-GN-18 HAMMER
WHEN THE KEY SWITCH IS ON. 154-RD-18 AN (NOTE H) 786-RD-18 115-PK LAMP RELAY ATCH 45 200-BK-18 892-BR-18 PRESS SW

2
1
149-5050 A L34 106-0181
615-YL 111-RD-14 615-YL 12V SOCKET 200-BK-18 K997-BU-18

BK-00
STARTING CIRCUIT. 791-RD-18 1 138-GN 308-YL 114-RD 791-RD-18 121-0987 200-BK-14 A499-BU-18 A
A/C UNIT

200-BK
CONN

120-YL
EE (NOTE B) FF (NOTE B) 115-PK 2 801-PK 110-RD-14 786-RD-18 160-PU-18 200-BK-14 235-BK-14
GAUGE CIRCUIT. RD-00 RD-00 307-OR 41 3 140-BU 151-GN-18 149-PU 130-0250 235-BK-14 PLATFORM

175-RD-14
175-RD-14

177-RD-14
177-RD-14
177-RD-14
177-RD-14
177-RD-10

112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
521-YL-18

177-RD-4

112-PU-4
GG (NOTE B) ATCH A

509-WH-18
124-GN
200-BK
200-BK

191-WH-14
315-GN-18

512-GN-18
615-YL

320-RD-18
111-RD-14 C532-GN 150-RD-18 616-BU 160-PU 200-BK

151-GN-18
113-OR-18

508-PU-18
511-BR-18
4

168-RD-10
154-RD-18
111-RD-14

189-RD-14

159-RD-14

110-RD-14

150-RD-18
200-BK-18

200-BK-18
116-BR-14

147-PU-18

K905-RD
185-YL-18
307-OR
A HEATER UNIT

124-GN
124-GN
124-GN

118-GY
105-RD

103-RD

114-RD
103-RD
200-BK
149-PU
160-PU
196-BU

129-BU

152-BU
140-BU

115-PK

615-YL
OPERATOR MONITOR. 150-RD-18 D (NOTE G) A588-GN-18 320-RD-18 802-YL

607-PK-18
ATCH CONN 139-7258 L54
POS NEG POS NEG A588-GN-18 AN (NOTE H) A587-YL-18 607-PK 44 C532-GN

1
4
5
2
6
3
PANEL LAMP CIRCUIT. BATTERY A587-YL-18 196-BU 322-GY 607-PK L36 E A PLATFORM G438-PK-18 F M M
3T-5760 A JJ 177-RD-4 CONN CONN L53
K909-BU-18 K909-BU-18 200-BK-18 138-GN 615-YL 615-YL

C538-OR-18
C537-GN-18
87

175-RD-14
43

521-YL-18
(NOTE B) 196-BU AK (NOTE G) 177-RD-4 154-RD-18 200-BK 200-BK 200-BK

124-GN
WIPER/WASHER CIRCUIT.

200-BK
200-BK
615-YL
151-GN-18 A AP (NOTE H) 112-PU-4 307-OR E985-BR-18 CONN111
HEATER AND AIR CONDITIONER CIRCUIT. CONN140 112-PU-4 114-RD 386-PK 801-PK ATCH
151-GN-18 A 177-RD-4 200-BK-18 L22 586-BR-18 CAB LAMP
151-GN-18 L43 B XX 304-WH-8 177-RD-4 308-YL-18 786-RD-18 140-0853
GROUND CIRCUIT. B L22
147-PU-18 C 306-GN K909-BU-18 TEMP SENSOR 791-RD-18
A B B YY 101-RD-4 304-WH-8 K909-BU-18 128-2163 308-YL
ENGINE CONTROL CIRCUIT. L35 L34 L34
CONN56 109-RD-8 200-BK-18 307-OR
B VV 109-RD-4 L47 L36 F M M
TURN SIGNAL CIRCUIT. 200-BK-18 2 109-RD-4 189-RD-14 CAB 578-BU 615-YL 615-YL
586-BR-18 L46 AB 109-RD-8 101-RD-4 111-RD-14 115-PK LAMP RELAY L973-GN-18 200-BK 200-BK
1
START AID CIRCUIT. A Z 892-BR-18 110-RD-14 149-5050 ATCH K906-GN-18 CONN110
G 147-PU-18 1 607-PK 308-YL ANTENNA CABLE A768-BU-18 G
L45 111-4846 L18
ENGINE/PUMP CONTROL. L973-GN-18 2 322-GY 308-YL 615-YL A769-GY-18
A N D (NOTE G) 616-BU 308-YL-18 200-BK-18 A770-PK-18
CONN57 B AN (NOTE H) 386-PK 308-YL F717-YL-18 ATCH POWER
ALL DASHED LINES ARE ATTACHMENTS. L49 L49 306-GN 308-YL 112-PU-4 F718-BU-18 WINDOW LIMIT SW
A B 1
K997-BU-18 1 2 607-PK 893-GN-18 177-RD-4 998-BR-18 117-6306 (NOTE C)
763-BU-18 322-GY E794-YL-18 200-BK L52 L20 L20 L20 K909-BU-18
2 3 L21 F F
L977-YL-18 3 4 616-BU E793-BU-18 306-GN 310-PU-18 200-BK-18
L978-GY-18 10 386-PK NOTE A 200-BK-18 BOOM LAMP RELAY L21 L21 A588-GN-18
4
L974-GN-18 5 6 ATCH 304-WH-8 149-5050 A588-GN-18 A584-BU-18
A771-PU-18 CONN 308-YL MAIN RELAY 109-RD-8 786-RD-18 L19 L19 L19 575-YL
6 58 12 L3 L3 L14
K906-GN-18 7 CONN 9 892-BR-18 NOTE A RESISTOR 308-YL 149-PU-18 535-BU
430-BU-18 55 11 893-GN-18 163-6616 MAIN RELAY 200-BK-18 149-PU-18 L54 L54 576-PK A584-BU-18
8 L53 L53
K904-GN-18 9 7 E794-YL-18 (NOTE H) RESISTOR 149-PU 954-GN-18 200-BK-18
138-GN E793-BU-18 200-BK-18 102-8017 L18 L18 200-BK L7
10 8
802-YL 11 5 200-BK-18 (NOTE G) 112-PU-18 200-BK
103-RD 12 112-PU-18 616-BU 615-YL
C532-GN 1
C912-GN-18 2
F717-YL-18 3
F718-BU-18 4 CONN67 DIODE HORN RELAY ATCH UNDER
NOTE A 998-BR-18 5 121-4871 149-5050 WINDOW LIMIT SW
893-GN-18 6 CONN 320-RD-18 615-YL 615-YL 129-6466
CONN65 CONN108 ONE TOUCH
B 892-BR-18 7 54 114-RD-18 615-YL 615-YL E E
5 138-GN G438-PK-18 114-RD-18 535-BU H LOW IDLE SW 152-BU A/C PHOTO

200-BK-18
8

308-YL-18
+B
MANUAL IND 4 802-YL 140-BU 9 114-RD 191-WH-14 200-BK-18 128-2134 SENSOR
G438-PK-18 A499-BU-18 A586-OR-18 L54 L972-BU-18 535-BU 128-2162
MANUAL SW 3 10 L25
LEVEL IND 1 E985-BR-18 L971-GN-18 11 501-GN-18 ATCH

Y/W
AUTO LUBE ATCH SEAT WITH H

Y/G
GROUND 2 200-BK-18 12 322-GY 590-GY-18
PUMP 6 A B MAIN RELAY MAIN RELAY 308-YL-18 A589-OR-14 SEAT HEATER 590-GY-18 W.INT (3)
158-0049 159-9108 165-4026 150-2201 E CONN16

535-BU
521-YL-18 308-YL A590-BU-14 501-GN-18

200-BK-18
CONN143 1 W. LOW
158-0050 (NOTE H) (NOTE G) G

200-BK
200-BK
B E985-BR-18 2 308-YL 530-OR-18 530-OR-18 WASH C538-OR-18
PRESS SW IN 1 140-BU F400-GY-18 3 308-YL NEUTRAL CONN A586-OR-18 W.INT (6) SWITCH PANEL C537-GN-18
L4 144 L4
F PRESS SW OUT 2 C532-GN C468-BU-18 4 112-PU-18 START RELAY
149-5050 CONN18 CONN19 L53 L21 CONN20 L18 CONN21 CONN22 439-YL-18 HYD TK IND 153-2501
CONN2
E/P CONT
157-3191 E MONITOR F
B A762-PU-18 5 AC (NOTE G) 112-PU-4 786-RD-18 L. BOOM 151-9385
PRESS SW IN 1 140-BU 788-YL-18 6 AK (NOTE G) 200-BK-18 200-BK-18 791-RD-18 L. CHASSIS A
C532-GN 403-GN-18 CONN AT (NOTE H) AP (NOTE H) A A A A A A A L11 113-OR-18 1 K911-PK-18
PRESS SW OUT 2 7 53 154-RD-18 +B OPTION SENSOR (PWM) RS485+
CONN70 412-BU-18 8 CONN 200-BK-18 GND 17 OPTION SW K997-BU-18 MAIN
L52

10
11
12
1
2
3
4
5
6
7
8
12
9
10
11
2
3
4
5
6
7
8
1
1
2
3
4
5
6
495-GN-18 9 177-RD-4 307-OR 17 16 103-RD

6
8
1
7
4
5
3
2
+B

1
2
3
4
5
6
CONN32

1
3
4
5
6
7
8
9

2
1
2
496-WH-18 10 200-BK H H H H H 19 K912-GN-18 RS485-
491-PK-18 11 H H H 11 615-YL LIGHT

L969-WH-18

K906-GN-18
K915-GN-18

A589-OR-14

A586-OR-18

G438-PK-18

L973-GN-18

E985-BR-18
A768-BU-18

K909-BU-18
L968-OR-18
K907-BU-18

A758-BR-18

A770-PK-18
A756-BU-18

A590-BU-14

F718-BU-18
A769-GY-18
A755-PK-18
B KEY SW

A757-GY-18
L972-BU-18

191-WH-14

F717-YL-18
CONN

530-OR-18

315-GN-18
501-GN-18

786-RD-18
791-RD-18
A769-GY-18 386-PK 308-YL 39 201-BK-18 GND

586-BR-18

998-BR-18

310-PU-18
12

113-OR-18
C532-GN

147-PU-18
590-GY-18
439-YL-18

615-YL-18

185-YL-18
307-OR

307-OR
COOLANT A B 9G-7641

138-GN

535-BU
535-BU

578-BU
124-GN
CONN64 23 R

576-PK

200-BK
801-PK
105-RD
802-YL
308-YL

308-YL

575-YL
412-BU-18 308-YL 32 DIGITAL OUT (-)

1
2
LEVEL SW H CONN15
200-BK-18 310-PU-18 1 1 306-GN 33 DIGITAL OUT (-)
109-9436 499-GY-18 2 2 200-BK-18 307-OR C OFF 5

200-BK-18
A768-BU-18 START RELAY A/C 307-OR S ON 28 403-GN-18 200-BK-18
CONN71 3 CONN JOY STICK +B OUT + -

A537-PK
125-1302 RELAY B ST
SERVICE E E

200-BK
321-BR-18 4 114 XX 149-5050 105-RD 14 OPTION SENSOR (PWM)
200-BK 6 304-WH-8 K997-BU-18 38 MONITOR +B OUT METER
138-GN 5 200-BK-18 H A771-PU-18 7 IMPLEMENT SW 6T-7337
ATCH B 802-YL AB 109-RD-8 308-YL-18 A755-PK-18 L978-GY-18 12
2 S1 TRENCHING SOL
CONN107 E
START AID 1 310-PU-18 G438-PK-18 168-RD-10 A756-BU-18 3 S2 L974-GN-18 8 BOOM RAISE PRESS SW CIGAR
SOL 311-WH-18 E985-BR-18 A B 159-RD-14 A757-GY-18 L977-YL-18 21 L6 LIGHTER
2 4 S3 LEVEL FINISH SOL 129-BU

A586-OR-18
A758-BR-18
A756-BU-18
L969-WH-18

K915-GN-18
A589-OR-14

A755-PK-18
A757-GY-18
K906-GN-18

G438-PK-18

L972-BU-18
3E-6332 9W-0335

L973-GN-18

E985-BR-18
A590-BU-14
L968-OR-18

K907-BU-18
K909-BU-18

A768-BU-18
A770-PK-18
F718-BU-18

A769-GY-18

315-GN-18

113-OR-18

501-GN-18

530-OR-18
791-RD-18
786-RD-18
140-BU A758-BR-18 S4 23

191-WH-14
CONN145

310-PU-18
200-BK

F717-YL-18
5

590-GY-18
C532-GN