BHAGYANAGAR GAS LIMITED

(A JOINT VENTURE OF HPCL & GAIL)

PROJECT FOR CNG & CITY GAS DISTRIBUTION FOR KAKINADA
BID DOCUMENT FOR PROCUREMENT OF METERING SKIDS UNDER LIMITED INTERNATIONAL COMPETITIVE BIDDING Bid Document No.: 05/51/23LZ/BGL/030 VOLUME – II OF II

PREPARED AND ISSUED BY

MECON LIMITED
(A Govt. of India Undertaking)

Delhi, India

INDEX OF BID DOCUMENT
VOLUME – II OF II
Section-8 Section-9 Section-10 Section-11 : Special Conditions of Contract (SCC) : Material Requisition : Technical Specification & Data Sheet : Schedule of Rates( SOR)

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SECTION - 8 SPECIAL CONDITIONS OF CONTRACT (SCC)

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SECTION - 8 SPECIAL CONDITIONS OF CONTRACT (SCC)

CONTENT

1.0 2.0 3.0 4.0 5.0

SCOPE OF SUPPLY DELIVERY SCHEDULE PAYMENT TERMS PORT OF DESTINATION GENERAL INFORMATION – CONSIGNEE ADDRESS, PAYING AUTHORITY ETC.

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SPECIAL CONDITIONS OF CONTRACT (SCC) The following articles shall supplement the Instructions to Bidders and General Conditions of Contract (GCC Goods). In case any conflict between General Conditions of Contract and Special Conditions of Contract, the latter shall prevail to the extent applicable. 1. Scope of Supply The scope of supply shall be as given in Material Requisition and Technical Specifications. 2. Delivery Schedule Within 5 months from the date of issue of Fax of Intent ( FOI) on FOT site basis. 3. Payment Terms The Payment shall be made in the following manner subject to completion of all contractual requirements as per tender document. For Indian Bidders only a) 90% of order value will be paid by Owner against receipt of material at site and the following documents:i) ii) iii) iv) v) vi) Invoice in triplicate Inspection Release note by Owner or his appointed or approved agency. GR/ LR Packing List Insurance cover note covering transit insurance A certificate from manufacturer that the all items/ equipment under supply including its component or raw material used with manufacturing are new and conform to the tender requirement. In case manufacturer is not the contractor this certificate will duly be endorsed by the contractor owning overall responsibility. Final technical file as per Technical Specifications/ Material Requisition including all test certificates Performance Bank Guarantee(s) of 10% of Contract Value. If already submitted, a copy of the same. Documents as specified in the Technical Specifications/ Material Requisition, Volume-II of II of the Bid Document.

vii) viii) ix) b)

10% of order value on completion of all works and final acceptance by the owner.

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For Foreign Bidders only Through 75 days usance Letter of Credit against despatch documents, inspection release notes, manufacturers certificates etc. as detailed below, All foreign bank charges towards advising negotiation/ cable charges and confirmation of letter of credit will be borne by the supplier. All Indian bank charges shall however be borne by BGL. LC confirmation charges, if required shall be borne by supplier. A) 90% of order value will be paid by Owner against receipt and acceptance of material at site and the following documents:i) ii) iii) iv) v) vi) Invoice in triplicate Inspection Release note by Owner or his appointed or approved agency. Clean Bill of Lading Packing List duly endorsed by consultant indicating receipt of acceptance of material at warehouse/site Country of origin certificate A certificate from manufacturer that the all items/ equipment under supply including its component or raw material used with manufacturing are new and conform to the tender requirement. In case manufacturer is not the contractor this certificate will duly be endorsed by the contractor owning overall responsibility. Proof of custom clearance including payment of custom duty for import permitted in contract. Bill of Entry Final technical file as per Technical Specifications/ Material Requisition including all test certificates Performance Bank Guarantee(s) of 10% of Contract Value. If already submitted, a copy of the same. Documents as specified in the Technical Specifications/ Material Requisition, Volume-II of II of the Bid Document.

vii) viii) ix) x) xi) B)

10% of order value on completion of all works and final acceptance by the owner.

TERMS OF PAYMENT – SUPERVISION OF ERECTION AND COMMISSIONING 100 % (Hundred percent) against monthly bills payable against submission of invoices and time sheets certified by Engineer-in-charges.

4.

Port of Destination Port of destination shall be Mumbai port of India.

5.

General Information relating to Consignee address, Banker’s Name, Paying Authority, Insurance Agent etc. :

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-

Location & Address of project Consignee & Stores Preferred mode of despatch

: :

To be intimated at the time of placement of PO. Imports Domestic : : Sea By Road

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SECTION – 9 MATERIAL REQUISITION

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MATERIAL REQUISITION

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BHAGYANAGAR GAS LIMTIED
(A Joint Venture of GAIL (I) Ltd & HPCL)

CNG & CITY GAS DISTRIBUTION IN KAKINADA
BID DOCUMENT FOR PROCUREMENT OF

METERING SKIDS

UNDER OPEN INTERNATIONAL COMPETITIVE BIDDING

VOLUME – II OF II
BID DOC. NO. : 05/51/23LZ/BGL/030

PREPARED AND ISSUED BY

MECON LIMITED
(A Govt. of India Undertaking)

Delhi, India
March, 2010

: MEC/23LZ/05/25/M/0002/001..: TS No.: TS No.. No.030) H) I) ANNEXURE Annexure-I Annexure-II Annexure-III DATASHEETS GAS COMPOSITION PARAMETERS DRAWINGS a) P & ID for PRS at CGS – I with Check Metering (Drg.: MEC/23LZ/05/25/M/0002/001. NO.MEC/ 23LZ/05 / E5 / PCV_SDV .MEC/ 23LZ/05 / E5 / CP .030) TECHNICAL SPECIFICATION OF CONTROL PANEL (REF.INDEX CNG & CITY GAS DISTRIBUTION IN KAKINADA BID DOC. . Rev 1) Annexure – IV Annexure –V Annexure -VI INSTALLATION DRAWINGS APPROVED VENDOR LIST QAPs FAT PROCEDURE/ FAT MANUAL STANDARD SPECIFICATIONS Annexure -VII Annexure -VIII - . .: TS No. No.MEC/ 23LZ/05/E5/USM-030) TECHNICAL SPECIFICATION OF PRESSURE CONTROL VALVES AND SLAM SHUT VALVES (REF. Rev 1) b) P & ID for PRS at CGS – II with Check Metering (Drg.: Spec.MEC/23LZ/05/ 21/JS-030) TECHNICAL SPECIFICATION OF ULTRASONIC FLOW METER (REF. No.: 05/51/23LZ/BGL/030 A) B) C) D) E) F) G) MATERIAL REQUISITION VENDOR DATA REQUIREMENT TECHNICAL QUESTIONNAIRE VENDOR DRAWING/ DATA APPROVAL PROCEDURE CHECK LIST (TECHNICAL) JOB SPECIFICATION (REF No.

Forwarding. CLIENT Item No. However payment will be made as per the actual days spent at site. Transportation. . The price shall be inclusive of Airfare Boarding. Remarks 1. Nameplate marking. Testing and Commissioning. Inspection. Rev 1 ) PRS at CGS II with Check Metering (Ref P & ID No. 1.MATERIAL REQUISITION PROJECT ITEM MR NO.: MEC/23LZ/05/25/M/0002/001. Incidental.1 1. Testing and Commissioning of skid at Kakinada sites. LEL system.2 shall be responsible for assistance in Installation.2 2. Engineering.1 & 1. Lodging. The Metering skid supplier for respective Items 1. Testing.0. Rev 1 ) Assistance in Installation. 2. Maximum 20 Man days for site will be considered for evaluation and order placement purpose.0 1. Consumables. Metering through Ultrasonic Flow Meter. Insurance. LEL System. Integrated Testing & Commissioning as per Job specifications and Special Instructions enclosed PRS at CGS I with Check Metering (Ref P & ID No. Traveling etc. Pressure reduction. Interfacing. shipment. Local Transport. consisting of Filtration. Manufacturing.2. : : : : CNG & CITY GAS DISTRIBUTION IN KAKINADA METERING SKID MEC/S/05/E5/23LZ/030 M/s Bhagyanagar Gas Limited Description Supply. No. Painting. Packaging. calibration and Supply of USM based Metering skid with Panel Mounted Flow Computer including Metering Panel. Special Tools Tackles including Assistance in Configuration. Compulsory Spares & Commissioning Spares.0 DIEM rate (Man Days) 01 Notes: 1 2 Evaluation shall be done separately for Item No. Design. For this purpose the Bidders shall indicate Lump sum separate price for skid at Item No.1 & 1.: MEC/23LZ/05/25/M/0002/001. & all other expenses. No. 01 01 Unit Qty. Panel mounted Flow Computer including Metering Panel.

14 b) *1 *2 3 *4 5 6 Description Piping/Instruments Dimensional outline with mounting details for each item with Model No. Legends: A/C = As completed W/S = With Shipment W = Weeks Page 1 of 1 . Connection by Purchaser (Piping. Categories proceeded with “*” will be approved for fabrication by MECON LIMITED.: 05/51/23LZ/BGL/030 Sl.VENDOR DATA REQUIREMENT CNG & CITY GAS DISTRIBUTION IN KAKINADA BID DOC. a) 01 02 03 04 05 06 07 08 09 10 11 *12. 2. Electrical) Wiring Diagrams Parts List Recommended Spares with Prices Installation. 4. Functional/Loop schematics Metering Skid Layout of equipment (channel mounted) GA drawing with dimensional details Structural details Piping diagrams Foundation details Single line diagram Prints with Quotes Certified information required after Purchase Order Printed Date Date Soft Copy Matter needed Promised 1 8 8 1 1 1 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 2W 2W 2W 2W W/S A/C 2W 2W 2W 2W 2W 2W 2W 2W 2 2 2 2 2 W W W W W 5 5 5 5 5 5 5 5 1 1 1 1 1 5 5 5 5 1 1 1 1 1 1 1 5 Notes: 1. No. 3. The remaining drawings are needed for information only. operations and maintenance instructions Test certificates Certificate from statutory bodies Assembly Details Technical literature & model decoding for each item Testing and inspection procedures Data Sheets Software Manual/ Hardware Manual etc. Fold all drawing to 210mm x 297mm. NO. Vendor to provide all printed matter and the soft copy to MECON LIMITED. 13.

drawings etc. special calibration kits and equipment (complete with technical details) required. No. control valves. same shall be treated as null & void and tender conditions shall govern) Have you quoted for the spare parts including consumable items required for the startup and normal operation/ maintenance of the instruments? Have you quoted for the mounting accessories. If `Yes’. i) ii) iii) iv) Description Have you any deviation to the following : General specifications (Clause wise) Special requirements (Clause wise) Mechanical/ Instrument specifications indicated in the data sheets/ specifications. for all the lines quoted. `NO’ OR `NOT APPLICABLE’ Sl. for the erection.TECHNICAL QUESTIONNAIRE CNG & CITY GAS DISTRIBUTION IN KAKINADA BID DOC. NO. have you included the list of deviations ? (If no deviations are furnished. 1. have you indicated the extra price applicable.: 05/51/23LZ/BGL/030 This questionnaire shall be duly filled in and submitted alongwith unpriced sets of offers to avoid further queries and to ensure proper evaluation of your offer in time. Further. The scope of supply as indicated in the material requisition. if any. bidder shall give a undertaking separately that in case of any technical deviation observed in the bid document. pressure relief valves etc. your offer is liable to be rejected. positive displacement meters. necessary for the evaluation of your offer? (Note : In case of line-mounted instruments. viz. 4A) 4B) 4C) Page 1 of 2 . It will be assumed that all the specifications and requirements of the subject requisition are complied with and no deviation whatsoever will be accepted after the placement of order. If this is not complied with. relevant dimensional details required for the installation must be furnished along with the offer) Have you confirmed that the documents required as per the vendor data requirements will be supplied after placement of order? If so. 3. if any? Bidder’s Response 2. ANSWER `YES’. commissioning and maintenance of the instruments? Have you enclosed the relevant technical catalogue/ literature in ENGLISH language including model-decoding details.

Bureau Veritas. CSA etc. 10. 5. Note: If the answer is in negative. noise calculations and certified capacity curves for the instruments wherever applicable? Have you furnished separately the shop inspection charges. Page 2 of 2 . then furnish response thereof. 8. Description Have you furnished sizing. if any. BASEEFA. FM. 11. if any.Sl. testing and commissioning. will be furnished wherever specified? Have you indicated separately the Supervision charges for installation. in case the same are included in your scope of work? Have you furnished the estimated power/utility consumption and special cable requirements. 9. 7. Have you furnished the certificates from statutory bodies viz. for the explosion proof construction/ intrinsically safe design of the instruments wherever specified? Have you confirmed that IBR certification in form III (C) or equivalent certification from statutory bodies viz. TUV etc. for inspection at your works by MECON/ Third party? (The details of the tests to be carried out on the instruments during shop inspection are to be furnished). for the instruments quoted? Have you furnished the customer reference list in India/ abroad ? Bidder’s Response 6. No. Lloyds.

A blank space measuring 75mm W x 40mm H shall be provided on all vendor drawings for marking review codes etc. specification and statutory rules/ regulations.VENDOR DRAWING/ DATA APPROVAL PROCEDURE CNG & CITY GAS DISTRIBUTION IN KAKINADA BID DOC. 3. Review of the vendor drawings by MECON would be only to check compatibility with basic design and concepts and would in no way absolve the manufacturer/ fabricator of his responsibility to meet applicable codes. Page 1 of 1 . Vendor must mark FOR INFORMATION ONLY on the submitted drawings/ documents. Revised drawing required. Review Code Not Approved: Document does not conform to basic requirements as marked. NO. Resubmit it for review. by MECON LIMITED. For drawings/ documents indicated as FOR INFORMATION in the Vendor Data Requirement. The review of vendor drawings shall be done as applicable under the following review codes: a) b) c) 2. Vendor must take care of the following while submitting drawings and documents for review as indicated in Vendor Data Requirements enclosed.: 05/51/23LZ/BGL/030 1. Review Code Approved : Approved Review Code Approved As Noted: Proceed with manufacture/ fabrication as per commented drawings.

submitted separately. SDVs. submitted Flow computer sizing details submitted. Ultrasonic Flow Meter. Yes / No Yes / No Yes / No Yes / No Yes / No Yes / No Yes / No Yes / No Yes / No Yes / No Yes / No Yes / No Yes / No Yes / No Yes / No Yes / No Yes / No Yes / No Sheet 1 of 1 .. Documents submitted as per "Vendor Data requirement" sheets Filled-in Technical Questionnaire submitted Separate list for 2-years recommended spares with printed price-list enclosed Letter of confirmation that make of the various items shall be as per "Approved Vendor List" enclosed with this tender document. Contents / Index sheets with page numbering details for attached documents / drawings / certificate enclosed Sizing/ Design calculation for each supplied item like Cartridge Filter.: 05/51/23LZ/BGL/030 Bidder shall positively include all the information / documents asked in this check list for proper evaluation. Model No.Ultrsonic Flow Meter. PSV etc. PCVs. Letter of confirmation for "No Deviation" enclosed separately for Metering skid / loose Metering Filled in data sheets of each supplied item submitted. PCV & SDV. Make. Description Bidder's response a) b) c) d) e) f) g) h) i) j) k) l) m) n) o) p) q) r) P&ID of each Quoted Skid enclosed Tentative Bill of Material for each Quoted items (Metering skid / loose Metering) as per the MR. Sl. Items and vendor list for approval of MECON / BGL for the items and vendors not covered in "Approved Vendor List" of this tender document Estimated shipping weight & volume of each item furnished with the office Quoted for each supplied items as per Schedule of rates. Valves. No. Flow Computer. NO. PSV etc. and decoding details of each supplied items. Signed & Stamped copy of Tender Document including MR for Quoted section. Letter of confirmation that offered materials are as per data sheets enclosed separately GA drawing (with dimensional details)/ Catalogue of each supplied item like Cartridge Filter.CHECK LIST (Technical) CNG & CITY GAS DISTRIBUTION IN KAKINADA BID DOC.

NO.JOB SPECIFICATION FOR METERING SKIDS SPEC.:MEC/23LZ/05/21/JS-030 .

0 12.. Rev 1) .6 Power Supply & Power Supply Distribution PROCESS DESCRIPTION 4.0 7.3 Further Scope of Work & Supply DESIGN PHILOSOPHY 3.: JS No.0 5.2 Scope of supply 2.1.0 4.MEC/ 23LZ/05 / E5 / CP .1 Scope of work 2.030) ANNEXURES Annexure-I Annexure-II Annexure-III - 3.1.1 General 2.0 9.3 Instrument Design Criteria 3. No.030) c) TECHNICAL SPECIFICATION OF CONTROL PANEL FOR ALL SECTION (REF.0 Datasheets Gas Composition Parameters Drawings a) P & ID for PRS at CGS – I with Check Metering (Drg.MEC/ 23LZ /05 / E5 / USM-030) b) TECHNICAL SPECIFICATION FOR PRESSURE CONTROL VALVES AND SLAM SHUT VALVES FOR SECTION B & C (REF.0 13.3 Procurement/ Supply.1 General 3.1 Metering Skid Category 4.1. Field Calibration/ Testing and Commissioning 2.0 6. No.: TS No. Factory testing and Acceptance 2.0 14.1.2 Codes & Standards 3.: MEC/23LZ/05/25/M/0002/001.SCOPE OF WORK FOR METERING SKIDS MECON LIMITED DELHI CONTENTS 1.4 Junction Boxes & Cabling Philosophy 3.: MEC/23LZ/05/25/M/0002/001.5 Instrument Painting Requirements 3.MEC/ 23LZ/05 / E5 / PCV_SDV .0 11.2 Design and Engineering 2.2 Process Data JOB DESCRIPTION TESTING AND INSPECTION DOCUMENTATION MISCELLANEOUS SHIPPING AND PACKAGING PERFORMANCE GAURANTEE INSTALLATION AND COMMISSIONING BIDS MANDATORY SPARES LIST OF ATTACHMENTS a) TECHNICAL SPECIFICATION FOR ULTRASONIC FLOW METER FOR All SECTION (REF.4 Installation.: TS No.0 2.0 10.0 8.. Rev 1) b) P & ID for PRS at CGS – II with Check Metering (Drg.0 GENERAL SCOPE OF WORK & RESPONSIBILITY 2.

SCOPE OF WORK FOR METERING SKIDS MECON LIMITED DELHI Annexure – IV Annexure – V Annexure -VI Annexure -VII Annexure –VIII - Installation Drawings Approved Vendor List QAPs FAT Procedure/ FAT Manual Standard Specifications .

SCOPE OF WORK FOR METERING SKIDS

MECON LIMITED DELHI

1.0

GENERAL This specification together with all annexure enclosed covers the requirement for the design, engineering,, manufacturing, testing, inspection and supply of PRS at CGS I, Kakinada and PRS at CGS II, Kakinada along with all accessories. In this contract Ultrasonic gas flow Meter based metering skid is envisaged for SOR item 1.1 & 1.2. The scope of work/ supply includes Supply, Design, Engineering, Manufacturing, Inspection, Testing, and Supervision for Installation & commissioning of metering skid consisting of Filtration, Pressure Reduction system, flow measurement (through ultrasonic meter) along with LEL Detectors, necessary Control panel, valves, piping, instruments & fittings as per P&ID. The Required capacity, Pressure Rating, Quantity and Location of the Metering Skids are as under:

Sl.No. 1. 2.

Flow Capacity of Metering Skids 0.05 – 1.0 MMSCMD 0.05 – 1.0 MMSCMD

Location PRS, CGS I, Kakinada PRS, CGS II, Kakinada

Pressure Rating 300 # 300 #

Qty. (Nos.) 01 01

For Metering Skid: a) The skid shall be as per P& Id attached elsewhere in the tender. The Supplied skid shall comprise of the Cartridge Filter , PCV & SDV , UFM , Flow Computer , LEL Detectors as per enclosed P & IDs but not limited to (Ref. P & ID No.:- MEC/23LZ/05/25/M/0002/001, Rev 1 for PRS at CGS I & PRS at CGS II). b) The list of Mandatory spares to be supplied with each skid. a) Repair kit for PCV (Diaphragm, O-rings, cone etc) - 02 sets. b) Repair kit for Pilot (Diaphragm, O-rings etc) - 02 sets. c) Repair kit for SDV (All Diaphragms, O-rings etc.) - 01 No. d) Cartridges Element - 04 sets. e) All types of Gasket & Studs for one complete skid – 01 set. f) Transducer pairs (for Ultrasonic Flow Meter) – 2 Pairs. g) O – Ring for Filter End Closure – 02 sets. h) Lubricant cartridge for plug valves – 01 set. i) All the IO barriers/relays/terminals shall be installed 20% in excess than required for future use. 1.1 The description and requirements contained in this specification are concise by necessity and cannot include all the details. However, it is the responsibility of the bidder to execute the job on a turnkey basis in accordance with the specifications and internationally recognized good engineering practices.

SCOPE OF WORK FOR METERING SKIDS

MECON LIMITED DELHI

1.2

Any activity specifically not listed in this document, does not absolve the bidder of their responsibility to include such activities in their scope of work and supply, which otherwise is necessary, to complete instrumentation work for the project. All such activities shall be carried out by the bidder without any cost/ time implication. In the event of any conflict between these specifications, related standards and codes, any other attachment to this package, the bidder shall follow the following documents in the order of their priority: a) Job Specifications for Gas metering package b) Data Sheets and Typical P&ID c) Standard specifications and Technical Specification attached in the tender document. In case of any conflict in various documents, same shall be referred to BGL/Mecon for clarification. Bidder shall not proceed without getting written approval in such a case.

1.3

2.0 2.1 2.1.1

SCOPE OF WORK & RESPONSIBILITY OF BIDDER Scope of Work General : Bidder shall be responsible for execution of the package on turnkey basis with scope of work as listed below but not limited to the following :a) Design and Engineering b) Procurement/ Supply, Inspection, Factory testing and Acceptance c) Supervision for Installation, field calibration/ testing and commissioning.

2.1.2

Design and Engineering: (a) Owner shall provide the bidder with this bid package consisting of typical Piping & Instrumentation Diagrams and process data sheets. The bidder shall be responsible to carryout the design and detailed engineering based on the data provided in the bid package and in line with other technical requirements specified elsewhere in this document. Scope shall also include sizing and sizing verification for all items including where data is dependent upon detailed engineering, detailing of basic engineering designs, preparation of data sheets, coordination drawings for instruments and system oriented items, engineering drawings etc. (b) Residual Engineering The bidder shall also be responsible for carrying out any residual basic engineering necessary for proceeding with detailed engineering like equipment/ instrument sizing, utility consumption, specifying derived data in process data sheets, type and material selection of instruments/ equipments wherever required. (c) Control Room Engineering Scope of skid supplier (bidder) for control room engineering is as explained below: The complete skid data (including gas composition, flow computer data and differential pressure, Pressure, Temperature and valve status) is required to be sent to remote station through BGL’s RTU / SCADA. Gas metering panel shall be complete with Flow computers, Receiver instruments like signal

SCOPE OF WORK FOR METERING SKIDS

MECON LIMITED DELHI

selector, Power supplies, Isolating IS barriers & accessories, lamps, LEL gas monitor/ controller, converters etc duly mounted completely wired, A separate terminal strip (designate as Telemetry Interface to RTU) shall be provided for terminating the signals to/from SCADA in this metering panel. Suitable hardware/ software is to be supplied for SCADA/RTU connectivity (if required). (d) Engineering Drawings & Documents i) Vendor Data Requirements indicate the list of drawings and documents required to be supplied by the bidder, as a minimum. Bidder to note that list specifies only the major deliverables. Documents and drawings not listed but necessary for proper engineering, construction, operation and maintenance shall also be prepared by the bidder.

ii) Bidder shall be responsible for preparation of all engineering drawings and documents including those necessary for construction like instrument index, tray layouts, location plans, cable schedules, installation standards, bill of material etc. iii) Bidder shall also be responsible for providing all drawings and documents for package/ sub package units iv) It is expected that bidder utilizes uniform data sheet formats enclosed along with this document, for preparing specifications for various instruments, including those, which are being prepared by package/ sub package vendors. Items for which no format has been attached with the document, bidder may use standard ISA formats. Use of manufacturer standard formats shall be avoided. v) The bidder shall supply all the documents in both hard copy and soft copy. This includes all the documentation including those for package units. (e) The design and engineering work shall also include review of post-order vendor drawings and documents for all instruments and system oriented items. Following methodology must be followed for drawings and documents being forwarded to Mecon. i) The Bidder shall thoroughly review and approve vendor drawings for all instruments including subpackage items, before forwarding to Mecon. Only the approved drawings duly stamped and signed by a competent representative/ engineer of Bidder shall be forwarded.

ii) The Bidder shall be responsible for all System Engineering documents for the Gas metering systems. This shall include all related documents such Functional design specifications, sizing calculations, pressure drop calculation etc. and Engineering documents such as functional loop schematics, instrument details and cable schedule, Power supply distribution schemes etc. These documents shall be reviewed and approved by Bidder based on philosophy specified/ agreed for the engineering before forwarding to Mecon. iii) All multidisciplinary fabrication and construction drawings shall be reviewed and signed by bidder’s respective departmental representatives before forwarding to Mecon for review/ approval/record. (f) Bidder shall be fully responsible for co-coordinating with all agencies concerned to ensure proper, uniform and smooth engineering. This shall include coordination with: i) All individual item suppliers for uniformity in engineering and documentation supplied by them including P&ID’s, instrument specifications, installation standards etc. and obtaining all requisite drawing and documents for review, record and final documentation.

SCOPE OF WORK FOR METERING SKIDS

MECON LIMITED DELHI

ii) All instrument item suppliers including suppliers/ manufacturers of various system oriented items. iii) Bidder’s own inter-departmental coordination with departments like mechanical, piping, electrical, QC, pressure vessel, heater group etc. This shall include furnishing all necessary engineering data in the form of drawings & documents and review of drawings & data supplied by other departments. (g) Bidder shall be responsible for preparation of all As-Built drawing / documents including i) All P&IDs and GADs

ii) All Datasheets, specifications of instruments iii) All Purchase documents. iv) All System documents including hardware and software documentation. 2.1.3 Procurement/ Supply, Factory testing and Acceptance a) Engineering for procurement shall include preparation of various material requisitions which shall include process data sheets, typical data sheets for instruments, instrument standard specifications, special requirements etc., evaluation of offers received from various manufacturers/vendors, preparation of Technical Bid Analysis, preparation of purchase requisition and review/ approval of vendor drawings, incorporation of Mecon comments.

b) All Instrument items and Gas metering systems shall be procured from vendor list attached elsewhere in this package. Bidder must desist from procuring any items from vendors not approved by Mecon. Along with the bid, the bidder has to provide the list of items/ equipments with size, Make and Model Number selected form the approved vendor list only. Non-compliance to this may result into rejection of bid. c) Bidder shall prepare purchase requisitions for all instruments/ systems which shall consist of a consolidated purchase document including all purchase specifications including data sheets, special instructions/ requirements (if any), standard specifications/ purchase specifications, testing requirements, quality requirements etc. All purchase requisitions shall be furnished to Mecon for information/ review/ approval as applicable.

d) Testing & calibration of all instruments, Factory Acceptance Test (FAT) and Site acceptance Test (SAT) shall be carried out by the bidder. Range/ calibration span, set points, reports etc shall be modified as per BGL’s requirement by the bidder during FAT and SAT. BGL / Mecon shall witness testing of any or all items at various stages during manufacture and/or at final stage before shipment at their discretion. Testing shall be carried out as per approved procedures. No instrument shall leave manufacturer’s works without factory acceptance test. All necessary changes shall be incorporated/ implemented as suggested by BGL / Mecon during FAT/ SAT etc. As build drawing/ documentation to be submitted by the bidder shall contain all such changes. 2.1.4 Installation, Field Calibration/ Testing and Commissioning a) Bidder shall carryout installation of all instruments in the Metering Skid as described in this document. Installation shall include but not limited to installation of all supplied items, installation skid assemblies explained in this package, installation of junction boxes, interconnection between instruments and junction boxes, fabrication, laying and painting of cable trays, laying of all single pair and multi pair cables in the skid, JB earthing/ grounding, Field Instruments/ signal earthing/ Grounding, tagging, ferruling, cable glanding and pair/ core identification of all field cables.

SCOPE OF WORK FOR METERING SKIDS

MECON LIMITED DELHI

b) Distribution of power to various instruments in the skid from single point in the skid. Separate JB is required for different type of signals and also for power to field instruments (Power supply to USMs and other Field Instruments shall be in separate JBs). c) Installation shall be carried out as per Mecon standards or as recommended in the tender. For special instruments, the installation may be carried out as per vendor/ manufacturer’s recommendations however all such installation standards shall be subject to Mecon review.

d) Bidder’s scope of supply/ work shall include earthing cable/ strips (as applicable) etc. (along with cable tray with supports for installation) in the skid/ JB/ control room, as per the requirements of various instruments. e) Due to limitations in transportation of the skid, the skid has to be transported to site in different modules. Individual modules shall be so designed that there are no / minimum cabling interconnections between various modules and such interconnections if any shall be in the bidder’s scope. Bidder shall quote for man day rates as per SOR for installation supervision and commissioning of the complete Metering skids. The quoted man-day rates for installation supervision and commissioning shall be valid for 24 months from date of issuance of FOI. Bidder shall depute qualified and competent person for installation supervision / commissioning.

f)

g) Testing & Calibration Bidder scope of work includes testing of all supplied items and systems including impulse lines, pneumatic signal tubes and instrument cables and special instruments/ items if any. Bidder shall also carryout testing and calibration of all instruments as per the requirements specified elsewhere in tender document. Testing and calibration of Gas metering system shall be as described elsewhere in the document. h) Commissioning It is the responsibility of Bidder to co-ordinate and make available the services of vendors/ sub-vendors for gas metering system package, control system, etc. and other special instruments/ equipments like LEL Gas Monitor / Controller, Gas flow meters, Flow computers, Pressure regulators during installation, testing, FAT, Site acceptance, startup/ commissioning of the station. The bidder shall provide assistance during commissioning without any condition/ pre-requisite. It is the responsibility of the vendor to get the certification from site Engineer. Installation of all the loose supplied items, its interconnection etc (except control panel erection, skid erection, construction of earth pit, cabling / cable tray laying from Metering skid to control panel) shall be in the scope of supplier. In case of any dispute / conflict arising due to difference in opinion/ interpretation, the interpretation of BGL /Mecon shall be considered final.

2.2 2.2.1

SCOPE OF SUPPLY Supply of all items as indicated on the typical Piping & Instrumentation diagrams (P&ID) and other technical documents attached with this document. The scope of supply shall include but not limited to the following as a minimum: a) Skid mounted Custody transfer Gas metering system package inclusive of Gas filtration, Pressure let down skid & Gas metering complete in all respect as per P & IDs, Process data sheets & as described in

SCOPE OF WORK FOR METERING SKIDS

MECON LIMITED DELHI

Job specification for Gas metering system package. b) All field instruments such as Pressure Transmitters, Differential pressure transmitters, pressure gauges, temperature gauge, Temperature Transmitters & RTDs, Pressure Control valves, Slam shut valves Pressure relief valves, Gas detection system consisting of LEL gas detectors in field and Gas monitors/ controllers (mounted in control panel in Control room). b) Control panel with receiver instruments & accessories such as, indicating LED lamps, required intrinsic safety barriers, isolators, printers & Metering panel with Flow computers, Laptop, Printers and its accessories, Communicator for Field Instruments, signal converters, hardware required to establish various serial link / connectivity with different instruments/ items (like Printers, Laptop, SCADA/ RTU, FC etc) mentioned elsewhere. All the control room hardware (LEL controller, GSM Modem, communication cable required for control panel items with other panels / controllers connectivity, printer & laptop connectivity) to be installed in the supplied control panel only. All hardware and software required for using diagnostic features of supplied instruments like Flow meters, Flow computers etc shall be provided by the bidder. c) GSM Modem shall be provided with each flow computer for remote data configuration, remote data uploading (previous 35 days data) and remote data monitoring.

d) All installation and erection materials such as impulse piping, pipe fittings and valves, tubing, tube fittings, cable tray and supports, foundation bolts of the skid, gaskets, companion flanges for inlet and outlet of the skid, all type of consumables and accessories for mounting of instruments, instrument supports, tray supports, canopies/ sunshields for all field mounted instruments. e) All types of cables such as signal, alarm, control, power cables. For supply of cables, Distance between metering skid (field) and Control room/ Metering panel shall be approx. 200 Meters. Preparation of cable trench and laying of cables and cable trays between skid and control room is not in the Scope of bidder. However supply of all the materials including cable glands at both ends is in bidder’s scope. Bidder shall also supply suitable power cable (for supply of UPS/ Non UPS power to control panel, power distribution etc.) and also communication cables required for SCADA/ RTU, Laptop (with suitable adapters / converters if required) and Printer connectivity. The distance between Power distribution/ UPS and Control panel shall be approx. 50 meters. The distance between Control panel and SCADA/ RTU panel shall be approx. 30 meters. Suitable cables of suitable length to be supplied as follow: i. All type of cable from field to control room. ii. Communication and signal cable from control panel to SCADA/ RTU panel, Printer & Laptop etc. iii. Power supply to control panel, field instruments considering the above indicated distances. g) All field Instruments for Metering & USM shall be Cold Insulated. h) Perforated tray, angle tray, accessories required for cable laying and routing up to the control room through cable trench. (Only supply of these material is in bidders scope, however cable laying, tray work and cable/ tray erection/ installation is not in bidder’s scope) i) Junction boxes and cable glands (as per the requirement of area classification) for different types of signals such as intrinsically safe, alarm, power etc. should be supplied and mounted/ installed in metering skid. Preferably, all JBs shall be mounted in skid at height of 1.3 meter from ground/ finished floor level/ skid base frame and accessible / approachable from outside. JBs shall not to be installed inside Skid.

f)

SCOPE OF WORK FOR METERING SKIDS

MECON LIMITED DELHI

j)

Painting of pipes, equipments, instruments, control panel, enclosures, platforms, jump-overs/ crossovers, as required; in line with the painting specifications attached elsewhere in this document.

k) Galvanized iron/ copper earthing strip and earthing cables for earthing of all instrumentation items including junction boxes etc. to instrument earthing system. (Supply of earthing strip / cable is in bidders scope. Earthing pit at a distance of 50 meters shall be considered). Making of earth pit and laying of earthing cable/ strips is not in bidder’s scope. l) Suitable environmental enclosure for custody transfer field instruments for environmental effect protection with a provision of locking. Any other erection material necessary for installation and commissioning of special instruments, if any.

m) Platforms & cross-over(s) / Jump-over(s) to be provided for the operation and maintenance of the equipments/ instruments/ JBs installed in the skid. Proper spacing to be maintained between the equipments for operation & maintenance. The vent & drains shall be properly supported in the skid. All the vents shall be at a height of minimum 3 meters above the working platforms. All flanges shall be connected through flexible jumpers of Minimum 3 mm thickness and 20 mm wide copper strips n) Any special tools/ tackles required shall be in scope of vendor. Retractable probe shall be provided with each metering skid. o) All the software used in the system and as specified elsewhere, shall be licensed in the name of BGL. p) One number of Laptop & printer per skid as per MR and One number of hand held communicator/ Configurator for configuration of all types of transmitters shall be necessarily supplied along-with each skid q) Compulsory spares and commissioning spares (for each skids separately) as listed elsewhere in this document. r) s) t) Drawings and documents as listed elsewhere in this document. All pipes, tubing, fittings, valves, gaskets, bolts, nuts, spades, etc., within the skid battery limit. A structural skid complete with necessary drip pan, walkways, staircase, platforms, gratings, handrails for access for operation and maintenance.

u) Earth bonding system and earthing boss. v) Lifting lugs and spreader beam / frame, foundation Anchor bolts for the skid. w) Stainless steel nameplate for each skid, each tagged equipment and component. x) All Tie-ins (flanged connections) with nuts and bolts. y) Inlet and Outlet matching flanges and Studs & nuts shall also be supplied along-with the skid. z) 2.3 Operation and maintenance manual, for instruments/ equipments, as built drawing/ documentation.

Further Scope of Work and supply:

SCOPE OF WORK FOR METERING SKIDS

MECON LIMITED DELHI

a)

Supply of Metering Panel is envisaged for each supplied Metering skid. The Panel shall be free standing type, Panel dimension shall be as 800(W) mm x 2200(H) mm x 800(D) mm (Including channel base) (finalized during detailed engineering)

b) Vendor scope includes Supply, Design, Engineering, Manufacturing, Inspection, Testing, Transportation, Supervision for Installation & commissioning of complete work of Metering System consisting of UFM , Flow Computer, Field Instruments & Metering Panel & custody transfer metering skids consisting of two Independent streams of Filtration, PRS, single stream flow measurement (through multipath ultrasonic gas flow meter), Stream Flow computers, IR type LEL Detection system, safety valves, Pressure Instruments, Temperature Instruments Control Panel, complete integrated field instruments, piping, fittings and valves in a skid and a control room equipment with the following items described below, as a minimum and as shown on the P&ID. c) Metering skids shall consist of complete metering package (consisting of Filtration, PRS and USM based Metering system ) with single stream flow measurement designed for 100% of maximum flow capacity. Each of the Gas filtration, PRS and Metering Section shall be of required design flow capacity meeting the specified operating design conditions as per process data of respective skids. The Vendor’s scope of work shall include supply of the complete Gas Filtration, PRS & Metering Skid in accordance with this specification and any other codes, standards and regulations stated herein. In each metering skid, one complete stream will be kept on a hot stand-by mode i.e. filtration & Pressure reduction section.

d) The scope of supply as a minimum and as shown on the P& I D shall include, but not limited to the following. e) One gas filtration system with two dry gas vertical type filters (1 operating + 1 standby stream), each of 100 % of maximum flow capacity. The dry gas filtration system shall be used to remove dust particles up to 3 micron and to remove condensate if any. Fire case Pressure safety Valves (PSV) shall also be provided on each filter. Filter cover shall have arrangement of Davit arm for ease of maintenance. One Gas metering system multi-path (minimum 4 path) ultrasonic gas flow meters with flow profiler and meter runs. Flow computer shall be provided with meter along with all interface accessories. Single metering stream shall be designed for 100 % of capacity.

f)

g) The Pressure Reduction system with 2 streams of Slam shut and Pressure Regulators (1 operating + 1 standby stream) shall be designed. Pressure regulators shall be fail close type as indicated in data sheets. Vendor shall confirm that the noise level for the PCV and Slam Shut Valves is within 85 dBA. In case, noise level is ≥ 85 dBA, vendor shall provide noise treatment to limit the noise level and include silencers or expanders as required in the scope of supply. Set Point of the PCV Pilots and Slam Shut Valves shall be adjustable. Vendor shall furnish the adjustable range of the offered pilots and slam shut valves. h) The Filtration & pressure reduction system shall be designed to minimize the generation of ultrasonic noise in the frequency range of Ultrasonic meter. Bidders shall provide frequency analysis for all the Noise generating devices and the Manufacturer of USM shall confirm that the noise generated by these equipments shall not affect the performance of USM. i) Also, the pressure reduction system & metering system should be separated with blocking tees / other piping lay-outs, so that the Ultrasonic noise generated through various components of skid does not affect Ultra Sonic Meter performance. (The requirement and design of blocking Tees / Double Tees or any other piping layout is to be decided by vendor and shall be approved by the original meter manufacturer.)

SCOPE OF WORK FOR METERING SKIDS

MECON LIMITED DELHI

j)

The Ultrasonic Gas Flow Meter shall be certified for custody transfer application by a certifying agency equivalent to Nmi/ PTB/ NPL. The maximum permitted velocity through Ultrasonic Gas Flow meter shall be 20 meter per sec.

k) The US meter shall be wet calibrated at pressure of around as per operating conditions along with its upstream and down stream meter runs and profiler. The upstream & down stream meter runs shall be honed and the maximum meter tube roughness should not exceed 250 RA. l) Skid mounted field instruments like pressure gauges, Temperature gauges, Pressure & diff. Pressure transmitters, Temperature transmitters, temperature elements & thermo wells, limit switches for slam shut valves shall be supplied along-with the skid.

m) The metering stream (flow meter, up-stream & down stream meter tube, flow profiler, impulse tubing of Pressure transmitter, thermo- well) shall be completely insulated to ensure an even heat transfer throughout the meter run when subjected to ambient environment. n) The custody transfer equipments at field like transmitters (pressure & temperature) shall be installed in an environmental enclosure to minimize the effects of ambient temperature variations and shall be lockable for prevention of unauthorized data entry. o) LEL gas detectors (IR Type point detectors) on the skid and LEL Gas monitor in the control panel shall be provided. No of detectors shall be as per data sheet and applicable standards / codes. p) Flow computer & its accessories for Metering Skid to be supplied by Bidder: The flow computers shall be control room mounted. 230 VAC, 50 Hz power supply shall be available for Control panel to be installed in control room. Flow computers and all other accessories for Metering system shall be installed in control panel. The system shall be designed in such a way that it should operate at 230VAC50 Hz. Signal converter, signal selector, Isolating IS barriers & accessories, a separate terminal strip for all SCADA signals to/ from BGL’s RTU duly mounted completely wired also to be provided. The entire system shall be mounted on control panels. PID controller shall be inbuilt within the flow computer. q) Supply of Control panel to house all the required control room components including LEL detection system, Flow computers, SSV/ Ball valve status indication, other hard-wares like signal converter, barriers, relays, cables, connecters, power supply, modem etc. to ensure completeness of metering system along with color Laser jet Printer is in scope of bidder. Cable gland for connecting Field signal/ control cables, power cable in control panel is also in the scope of bidder. r) Internal or external USB converter shall also be provided with each flow computer for connecting it to USB port (to be provided in front of the Flow computer) of Laptop for configuration. One Laptop with connecting cable from Flow computer to USB Port of laptop shall also be supplied for each skid. Additionally, suitable converter / hardware and cable are also required for Laptops to read/ view USM data directly in supplied Laptop. Supply of all pipes, fittings, valves, gaskets, bolts, nuts, spades, etc, within the skid battery limit are in bidder’s scope. Supply of all tubing and fittings, pipes, pipe fittings etc within the skid are in bidder’s scope. All cables (including earthing cable), cable glands (on both panel & field side), cable trays, earthing strips for grounding/ earthing of skid/ panel and wiring within the skid; and from skid to metering control panel (Only approved, standard armored cable to be considered for this project),. All Interconnecting cables between skids Instrument/ Junction boxes to metering control panel and inside control panel (to be located in Local equipment room in safe area). Bidder to supply required mounting accessories for

s)

t)

SCOPE OF WORK FOR METERING SKIDS

MECON LIMITED DELHI

Cabling, tray work etc. Supply of Cables (signal/ communication cable etc) from Metering panel to RTU/ SCADA panel, Printer, Laptop, USM is also in the scope of bidder. Distance of 30 meters between Metering panel and RTU/ SCADA panel, Printer, Laptop shall be considered for supply of such cable. Suitable Power cables (UPS/ Non UPS) for metering panel and field Instruments shall also be supplied by the bidder (length will be conveyed later) u) Junction boxes (as per the requirement of area classification) for power, signal, alarm, instrument and control cables with suitable cable glands are in bidder’s scope. v) A structural skid complete with necessary drip pan, walkways, staircase, platforms, crossover, gratings, handrails for access for operation and maintenance are in bidder’s scope. Details of skid assembly, supporting positions, Anchor bolt layout and equipment weights to be provided prior to equipment supply. w) Lifting lugs and spreader beam / frame, foundation Anchor bolts, copper jumpers for flanges for the skid, Stainless steel nameplate for each tagged equipment and component; All Tie-ins with flanged connections shall be in bidder’s scope. Earth bonding system and earthing boss for metering skid are in bidder’s scope. x) Inlet and Outlet matching flanges and Studs & nuts (for skid interconnection and Inlet & Outlet piping connection), suitable Gaskets shall also be supplied along-with the skid. y) Softwares: a) Vendor to provide licensed Software in the name of BGL for authenticating the algorithm written in the Flow Computer as per AGA-9.

b) Vendor to provide the necessary hardware/ software (licensed in favor of BGL) for configuration of Flow computer. Vendor to provide all the details and required soft-wares for SCADA communication. c) Licensed software shall be provided in name of BGL for Speed of Sound calculation (as per AGA 10) as mentioned in Clause No 8 of AGA9.

dd) The Vendor’s scope of work shall also include: a) Inspection and testing of all components, sub-assemblies, and complete assemblies of items manufactured at Vendor’s works, and other sub-vendor’s works in accordance with approved QA/QC procedure; b) Shop assembly and hydro-test. c) Factory Acceptance Test (FAT) for the complete package at Vendor’s works as per approved FAT procedure. d) Supervision of Installation, start-up and commissioning of the complete package at site. Site acceptance test (SAT) for the complete skid as per approved SAT procedure e) Preparation for shipment, packing and delivery of all packages, equipment and material to site. f) Installation assistance, Start-up and commissioning assistance at site. g) Preparation and submission of all documents as per requisition with the bid and after award of contract. h) Preparation and submission Final Documentation / Completion files as per this specification. Two copies (hard copy and soft copy) shall be submitted along with the complete system at stores / site

25 qmax.3. as within the Vendor’s scope. The calibration shall be done at the following nominal flow rates: 0. inspection. these become part of the Vendor’s package and it is the Vendor’s responsibility to ensure that the complete package complies with the specifications.3.7 2. internal coating if any. co-ordination of the work. Vendor shall take single point responsibility for the engineering.3. 0. Wet Calibration of US Meters shall be done (at average metering pressure) by the bidder considering the above mentioned overall uncertainty.3. Scope to include all instruments shown in the P&ID/ schematic.9 2. liaison with VENDOR of specified items..3. Where parts of the package are subcontracted and purchased by the VENDOR.10 b) Calculation of metering system uncertainty based on the approved design and it shall be within +/-0. 2. This shall include timely completion. safety and the established International standards for the complete skids. preservation. The Vendor shall be responsible for obtaining necessary approvals. (Vendor shall submit the Calculation for overall system uncertainty including all components of the metering system). The calibration reports for USM should also contain . procurement of materials.1 qmax.3. 0. As a part of skid design & engineering.3 2.025 qmax.1 Any work not specifically mentioned but otherwise required. procurement. data sheets.SCOPE OF WORK FOR METERING SKIDS MECON LIMITED DELHI for each skid.3.5 qmax. testing. preparation of fabrication drawings.8 2.3 %. detailing of internals. and qmax. 0. Metering control panels based on the data sheets and the specifications furnished and taking into consideration successful operation.05 qmax. transportation and undertaking Guarantee for the equipment. The equipment shall be suitable for the site conditions specified. 0.3. The scope of work also includes the mechanical and structural detailed design of the skid. 2.5 2. authorization and certification from local Government / Local Statutory bodies.4 2.3.6 2. as per statutory rules/ codes and standards/ specifications and/or for the completion and operation of equipment to the entire satisfaction of BGL/Mecon have to be done by the VENDOR without any commercial implications.3. equipment and valves of the skids. codes and standards and statutory regulations. The scope of supply of metering skid also includes mandatory spares mentioned elsewhere. The calibration shall be done at minimum 7 points initially. related standards codes etc. supply & performance of the Gas Pressure Reducing and custody Metering System skids along with all instruments. liaison with CONTRACTOR. 0. fabrication.2 2. painting.75 qmax. The VENDOR shall assume single point responsibility for all aspects of the work. design. inspection and testing of the piping and structural items at fabrication shop. In the event of any conflict between this specifications. the following shall be undertaken/ decided/ furnished by vendor: a) Approval from NMI/ PTB/ NPL or original Ultrasonic gas flow meter manufacturer for the complete skid (including up-stream/down stream piping) design including GAD & P&ID for custody transfer application. vendor shall refer the matter to the PURCHASER for clarifications and only after obtaining the clarification shall proceed with the manufacture of the items in question. Authorized Inspector and Third Party Inspection Agency as applicable. All components/ consumables used shall be new and of current manufacture. quality and guarantee for the equipment. certification.

internals etc. All the major items like valves (Plug & Ball).1 DESIGN PHILOSOPHY GENERAL This Document together with the attachments covers the minimum requirements for the design and engineering of metering skid complete with all accessories. sizing. the minimum qualitative requirements of most of the instruments. vendor shall submit the complete design and engineering of the metering skid including piping duly approved by NMI/ PTB/ NPL or Ultrasonic meter manufacturer for custody transfer application. field transmitters.4 3. Proper sizing and selection of the pipe. of materials. Slam shut valves. 2. ultrasonic flow meters.3. self actuated pressure control valves for monitor and active regulator. Vendor shall be fully responsible for proper integration of their supplied systems with BGL’s SCADA (RTU) systems and shall provide all the technical details to BGL for configuration at SCADA end.3. and accessories indicate materials for body. c) Based on the approved design Sizing of flow meters.1. This document provides in detail. components and equipment necessary for complete package. h) All the instruments/ equipments to be procured as per the approved vendor list of BGL/Mecon. where no such requirements are indicated in this document. Self actuated Pressure control valves (monitor & Regulator). selection. shall be supplied from the vendor list attached elsewhere and the offered model of equipments shall have proven track record of successful operation for at least 6 months till bid submission date. this does not absolve the Vendor of the responsibility for proper selection with respect to the fluid and its operating and design conditions. Pressure control valves. e) f) Instrument ranges to meet the Process operating and design conditions Noise calculations for Regulator / control valves.1. For metering system. Pressure relief valves. Bidder shall be responsible for Design. slam shut valves and pressure relief valves and accessories are vendor’s responsibility. Ultrasonic flow meters.1 3. Ultrasonic flow meters. manufacture and/ or procurement.12 2. Temperature instruments. 3. g) Blocking Tee/ Double Tee/ other Noise attenuation devices downstream of Pressure reduction skid for proper protection / functioning of Ultrasonic meters as required. LEL detection system etc.11 Typical instrument data sheets for Self actuated pressure control valves (PCVs). For instruments. d) Set points for Pressure Regulators. Pressure transmitters. the bidder shall submit the same for BGL’s approval. However. engineering. pressure gauges. Pressure & diff. Flow computers.2 . Slam shut valves. Monitor and slam shut valves.0 3. Pressure relief valves. The total uncertainty calculation of the metering system to be submitted as per the design data prior to the fabrication of skid. Configuration in the supplied control panel shall be bidder’s responsibility. Bidder to provide approval of P&ID and GAD of skid from OEM of USM. pressure relief valves. Vendor to provide detailed Noise calculation and standard used and any assumption considered. Safety Shut Off (Slam Shut) valves. isolation valves. 2.SCOPE OF WORK FOR METERING SKIDS MECON LIMITED DELHI verification for minimum two flow readings after adjustment of factors as per AGA 9.

Sizing and selection Part-II . Seat tightness of pressure relief valves. with the latest edition prior to the date of bid enquiry of following codes.3 – Orifice Metering of Natural Gas.7 . Vibration.1 Pipe Threads. Specification for valves for cryogenic service. Part 1 . Electrical Distance Sensors. B 16. Flame Arrestors for general use Temperature vs Resistance curves for RTDs.20 Ring Joint Gaskets and Grooves for Steel Pipe Flanges. Part-I . Compression coupling for tubes. Report No. Gas Measurement Committee Report No. DC interface for Distance Sensor and Signal ANSI / ASME ANSI/FCI API RP 520 RP 521 P 526 RP 527 MPMS RP 551 RP 552 S 1101 S 2000 S 2534 S 670 ASTM BS BS-1042 BS-4368 BS-4800 BS-5308 BS-6364 BS-7244 DIN-43760 DIN-19234 .47 Steel Pipe Flanges and Flanged Fittings.SCOPE OF WORK FOR METERING SKIDS MECON LIMITED DELHI 3.Process Control and Instrumentation Transmission Systems Measurement of Petroleum liquid hydrocarbon by Positive Displacement meter. as a minimum. American National Standards Institute/Fluid Controls Institute 70.2 3.2 Control valve seat leakage classification.9 . selection and installation of pressure relieving system in refineries. American Petroleum Institute Sizing. American Society for Tests and Materials. Axial-Position and Bearing-Temperature Monitoring Systems. Manual of Petroleum Measurement Standards. Measurement of liquid hydrocarbons by turbine meter systems. Process Measurement Instrumentation.20. British Standards Measurement of fluid flow in closed conduits. standard practices and publications: AGA American Gas Association. B 16. Report No.Installation Guide for pressure relieving and depressurizing systems flanged steel safety relief valves.1 CODES AND STANDARDS Design and terminology shall comply. Venting Atmospheric and low pressure storage tank. Part-2 Specification for PVC insulated cables.Measurement of Gas by Turbine Meters.2. Colours for ready mixed paint.Measurement of Gas by Ultrasonic Meters American National Standards Institute/ American Society of Mechanical Engineers. B 1.

01 Flow equations for sizing control valves. red oxide. S-7. NFPA-496 Purged and pressurized enclosures for electrical equipment European Standard EN334 European standard for pressure regulators up to 100 bar EN12186 Gas Pressure Regulating Stations for Transmission and distribution EN14382 Safety systems for Gas distribution IS ISA NEC NFPA EN 3. if necessary. nozzles and venturi tubes inserted in circular cross-section conduits. tolerances and Identification system. IS-3624 Specification for pressure and vacuum gauges IS-5831 PVC insulation and sheath of electric cables IS-7358 Specifications for Thermocouples Instrument Society of America. IEC 60534-2 Industrial Process Control Valves-Flow capacity IEC 60584-2 Thermocouples . INSTRUMENT DESIGN CRITERIA .3 Quality standard for instrument air. IBR IEC IEC 60079 IEC 60085 IEC 60332 IEC 60331 IEC 60529 Indian Boiler Regulations.Tolerances IEC 60584-3 Thermocouples extension and compensating cables.SCOPE OF WORK FOR METERING SKIDS MECON LIMITED DELHI Converter. National Electric Code. In any case bidder must furnish a list of codes and standards other than those specified in this document.2.2 Binary logic diagrams for process operations.2 In general. can also be referred by bidder during the execution of the job. International Electro-technical Commission. tubulars and other wrought steel fittings. IS-1554PVC insulated (heavy duty) electric cables-working Part I voltage up to and including 1100 V. IEC 60751 Industrial platinum resistance thermometer sensors Indian Standard IS-5 Colours for ready mixed paints. which shall be followed by them during engineering. Electrical Apparatus for Explosive Gas atmosphere Thermal Evaluation and Classification of Electrical Insulation Test on bunched wires or cables. rods and sections IS-1239 Mild steel tubes. IS-2074 Ready mixed paints. S-75. 3. IS-13947 Degree of Protection provided by enclosures for low voltage switch gear and control gear. S-5. IS-319 Specification for free cutting Brass bars. however with prior information to Owner/ Owner’s Representative. without diluting the basic requirements.zinc chrome. IS-2148 Flame proof enclosures for electrical apparatus. ISO 5167 Measurement of fluid flow by means of orifice plates. IS-1271 Specification of Thermal Evaluation and Classification of Electrical Insulation.3. National Fire Protection Association. Any other standard. air drying. Bidder shall carryout engineering as per IEC/ BIS standards. Part 3 Cat 1 Fire resistance characteristics of electrical cables Classification of degree of protection provided by enclosures.

LCIE etc.For all intrinsically safe equipment manufactured locally (indigenously). b) . Velocity in the piping upstream / downstream of Pressure reduction station shall be within 20 Meter per second. the testing shall be carried out by any of the approved test house like CMRI/ERTL etc. and shall be certified by CCOE. Maximum seat velocity of Slam shut valves is limited to 40 meter / second. PTB. Petrochemical and Gas Processing Plant under similar process conditions for at least 4000 hrs from the bid due date. All non flameproof panels and cabinets installed in classified area shall be purged as per requirements specified in NFPA-496. CMRI etc.01 may be considered. calibration gas cylinders and control systems. FM. shall not be selected and supplied. In case intrinsically safe equipment is not available.3. Certified Intrinsically Safe (IS) equipment as per IEC-60079-11 shall be used. 3. All the configurators. Following criteria must be applied before selecting a particular instrument item: “The instruments as being offered/ supplied should have been operating satisfactorily in hydrocarbon industry like Refinery.For all intrinsically safe/ explosion proof/ flameproof equipments/ instruments/ systems or equipments with any other type of protection allowable as per this package which are manufactured abroad and certified by any statutory authority like BASEEFA.2 3.SCOPE OF WORK FOR METERING SKIDS MECON LIMITED DELHI 3. equipments. Prototype design or equipment of experimental nature or design undergoing testing etc. The complete station shall be designed in such a way that the mean gas velocity remains within 20 Meter per second except in Pressure regulating valve / slam shut valve. flameproof enclosures as per IEC-60079. In general following certification shall be given: . FM. equipments/instruments/systems located in the hazardous area shall be certified by the local statutory authorities for their use in the area of their installation. The complete skid shall be designed for 100 % of the maximum flow capacity.3 3. as applicable for all instruments. PTB. The equipment shall in addition bear the valid approval from Chief Controller of Explosives. Junction boxes and accessories required for flameproof instruments shall also be certified flameproof. in hazardous area.3. Nagpur.5 b) c) d) e) f) 3. in general. gas cylinders shall be certified by CCOE. should also have the approval of Chief Controller of Explosives (CCOE).1 The Equipments and instrumentation selected for the metering skids shall be rugged in design and must be well proven in the hydrocarbon industry.3. the testing shall be carried out by any of the approved test house like CMRI/ERTL etc. All field mounted transmitters/ equipments shall be IP 66 or better. UL. as a minimum. Nagpur. . In addition. . Other type of protection as specified in IEC-60079 shall not be used. The equipment shall in addition bear the valid approval from Chief Controller of Explosives. Nagpur and a valid BIS license.3.” All the mainline ball valves of complete skid package shall be full bore type.For all flame proof equipments manufactured locally (indigenously).6 Statutory Approvals a) Bidder shall be responsible for obtaining all statutory approvals. Instrument Requirements for classified area: a) All electronic/electrical instruments and equipments shall be suitable for area classification as per IEC codes and shall be tested by any recognized authority like BASEEFA.3.

3. The field switches shall be normally closed type and open to alarm. Monitor valve. All such instruments shall be certified flameproof for the area classification and requirements indicated in clause 3. 3.3.All the supplied gas cylinders shall have CCOE approval. 3.8 All instruments in the skid shall be certified for IEC Zone 1 Gas Group IIA/IIB.3.3. 3. 3. USM is bidder’s responsibility.13 All the instruments shall be provided with canopies of adequate size to protect instruments from direct rain & sunlight.SCOPE OF WORK FOR METERING SKIDS MECON LIMITED DELHI . can be supplied in flameproof design.CCOE certificate for the foreign items shall be submitted during detailed engineering.3. This requirement shall also be applicable for any other switch contact like push button. selector switches in the intrinsically safe service. Switch contacts shall be SPDT.3. IIA/IIB for all the classified areas for flame proof instruments.15 Tube Fittings used for the installation of instruments shall be tested as per BS 4368 or equivalent standards.12 All surface type temperature elements and line mounted temperature elements shall be RTD type as per IEC 60751.10 The sizing for PIPES. All such canopies shall be prefabricated type. . 3. For all field switches (except Limit Switches). Flame-proof (explosion proof) junction boxes as applicable shall be certified for IEC-Zone-1. . 1 Amp. which are not available as per their standard design from any reputed manufacturer as intrinsic safe. Mounting of surface RTD is as per enclosed drawing elsewhere in this package.7 3. .3.Design Approval of the complete skid including GAD & P&ID from NMI / PTB/ NPL/ equivalent body or original meter manufacturer for custody transfer application.14 All the field switches shall be suitable for Flameproof and weather proof enclosure contacts. Instruments.4 JUNCTION BOXES AND CABLING PHILOSOPHY . intrinsically safe philosophy shall be followed for all transmitters. T3.4 above.11 Any change in instrument size or revision in line sizes because of sizing shall be carried out by bidder without any financial implications to BGL.6 In general. The process switch shall be silver plated with contacts rated for rating of 30 V DC. Safety valves.9 3. slam shut valve.Custody transfer approval from NMI/ PTB/ NPL or equivalent body from the country of origin. ii) Analog Outputs (4-20 mA): Series 5000 of MTL/P&F KFD series/ Eqv.3. 3. 3. 3.3. Typically barrier selection must be made based on the following: i) Analog Inputs (4-20 mA): Series 5000 of MTL/ P&F KFD series/ Eqv. Bidder to note that external barriers shall be selected based on entity concept. differential of switch shall be less than 60% of difference between set value & operating value. iii) Proximity Inputs: Series 5000 of MTL/ P&F KFD series/ Eqv. however Appropriate approval certificates from the country of origin shall be provided with the bid 3. Pilot operated self actuating pressure control valve.3.3.

5” NPT (F) respectively.) e) Interlock and shutdown signals (Solenoid valves) f) Power supply to various instruments (USM) Separate JBs and cable are required for power supply to USM.1 In general separate junction boxes shall be used for the following: a) 4-20 mA DC signals (IS) b) LEL detector signals c) USM Signals d) Contact signals (Field switches.4. f) The final coating on external surfaces shall be applied just before handing over the plant or commissioning of the plant.SCOPE OF WORK FOR METERING SKIDS MECON LIMITED DELHI 3. d) All surfaces of GI items wherever repair has been carried out shall also undergo painting.2. Cable glands shall be provided at instrument end and junction box end. 3. Each junction box shall be provided with 2 multi-cable entries from the bottom of the junction box with one plugged with weather proof plugs. instrument supports and tray supports. base frames which have undergone repair at site shall also be painted. The other cable entry shall be plugged.2. colour and quality of all types of primers and paints shall be subject to approval of the owner/owner’s representative. However cable laying shall be is not in scope of vendor.5 The junction boxes in the field as well as in local panel shall be provided with sufficient number of terminals to terminate all the pairs of multi-cable (including spare pairs) and shields of individual pairs as applicable.4. e) All cabinets/panels.1 Single / multiple pair cables from instrument to junction box shall be through perforated trays. 3. cable glands and accessories shall be weather proof in general. cable glands and accessories shall be certified weatherproof and explosion proof.2 The multi-cable entry for 6-pair JB and 12 pair JB shall be 1" NPT (F) and 1.1 Cable Routing 3. 3.5 3. g) Name of the manufacturer.5.2. Supply of Cables from Skid to the control panel and Cable glands (required for control panel end and skid end) for these cables shall be in bidder’s scope.2 Junction Box 3. The JBs shall have side entry for Branch cable/ single pair cable and Bottom entry for multi-pair cable entry.2 . 3.4 Only one multi-cable entry shall be used in the junction box.1. 3.3 Junction boxes. the respective junction boxes.2.4. cable trays. 3. instrument stanchion.4. The painting/ coating shall be performed in totality for all instrument items such as: a) All line mounting and equipment mounted instruments.2.5. b) All instrument impulse piping (except SS 316 Tubing) c) All instrument structural items like M. Slipper type PVC sleeves shall be used over cable glands for all cable entries in junction boxes to avoid water entry in junction boxes.4. 3. Limit switches. push buttons etc.4. No top entry shall be considered.4.1 INSTRUMENT PAINTING REQUIREMENTS All instrument impulse lines (except SS 316 Tubing) and instrument structural items shall be painted by the bidder.S.4. In case of explosion-proof components used (only for packages). impulse line supports etc.

0 4. shall be provided by the vendor through dual redundant power packs. The PSVs for each Filter shall be designed for fire case and shall have set point as specified in the data sheet. 24 V DC power required for the barriers. The set pressure of Pilots for PCV & SDV shall cover the complete range of inlet & out let condition.3 Painting of other equipments shall be as per Painting specifications attached elsewhere. In case a single Pilot/ spring are not capable of meeting the above pressure set point requirement. 3. The Slam shut valves and Pressure Regulators shall be selected such that these instruments can be set in the Pressure range as specified in the data sheet. isolators and field contact interrogation and relays etc. Vendor to suitably install Rectifiers in the control panel for powering panel and field instruments both. 10 % of the maximum flow capacity shall be considered as the minimum flow.3 4. PROCESS DESCRIPTION The bidders shall design the skid considering the worst case process condition scenario. SDV.1.1 POWER SUPPLY & POWER SUPPLY DISTRIBUTION 230 V / 110 V AC shall be available for control Panel. Bidder to note that 230 / 110 volts power supply shall be floating neutral type. 4. Power packs shall be sized with the safety factor of 1. For PCV. if one pilot is not able to cater the complete range then additional pilot / loose springs to be supplied for each skid.0 kg/cm2g. The Upstream of PRS of Metering skid and its components shall be designed for Pressure up to 49 Kg/ cm2g.2 3. additional spring/ pilot shall be provided along with the Pressure Regulators.6. Further distribution for all the vendor supplied instruments/ equipments in control room and at field are in Bidder’s scope.6. The Heating value of Natural gas (GCV) shall be 9200 to 9880 Kcal/SCM. Separate spring(s) shall be provided. 3.6.SCOPE OF WORK FOR METERING SKIDS MECON LIMITED DELHI 3. One feeder shall be provided by Bidder in the Control panel for connecting incoming power cable.II). Detailed Process conditions: The quoted skid shall be designed for flow capacity of 100% of maximum flow mentioned above and shall be suitable for Gas compositions (Refer Annexure .6 3. . The PSV to be designed in such a way that the set pressure can be adjusted within the operating pressure range/ set points.5 of the actual load requirement. Design Temperature: 0 to 65 deg C. in case vendor requires grounded neutral. Vendor to provide isolation transformer. The maximum permissible pressure drop across the complete metering skid is 4.5.2. Design flow: 100% of maximum flow capacity. if one spring is not sufficient to meet the requirement.

0 6. inspection. then installation supervision. Instrument selection and specifications shall be carried out as per specification. fabrication & assembly. The referred Standard specification . engineering. integration. However for mechanical strength of the equipments. as appended by special requirements specified here in.SCOPE OF WORK FOR METERING SKIDS MECON LIMITED DELHI 4. A system of positive material identification (PMI) shall be implemented for the items mentioned in PMI specification attached elsewhere.1. 5. the Bidder shall follow the same. Bidder shall also be responsible for selecting and reviewing the type of instrument where specifically indicated in P& ID. calibration. packaging. standard specifications attached with the Package. Process data sheets.0 5.1 6.2 .1 6. manufacture. JOB SPECIFICATION GENERAL This document defines the instrument Job requirements over and above various Standards attached along with this document.Technical Specification together with the P&IDs. However during the engineering procurement stage if it is found that a different type of instrument is most suited for a particular application then the same shall be referred to Mecon for review. The selection of type of instruments is Bidder’s responsibility. 6.4. testing overall skid performance guarantee of Gas custody transfer. statuary and other special approval. The bidders shall provide written confirmation from the Original Ultra Sonic Meter Manufacturer that the meters offered by the bidder shall perform within the specified accuracy limit with the above mentioned Gas composition. 4. data sheets. shipping and documentation including deliverables.1.1 TESTING AND INSPECTION GENERAL All pressure boundary materials shall have certified material test reports (CMTRs) or certificate of compliance per the design code.2 for other parts. and if suitable. Worst case process pressure and temperature with design flow is to be considered for noise calculation of valves. All the Equipments shall be able to withstand maximum/ minimum design Pressure and temperature.5. Certifications shall be to EN 10204 Type 3. typical instrument data sheets and Standard Specifications in general. The Material (and its composition) used in Metering skids shall be suitable for Natural gas of above mentioned composition. All the calculations for the sizing of the valves. The bidder shall provide certification from Original Equipment manufacturer of Ultra Sonic gas flow meter/ calibrating agency that the performance/ accuracy and repeatability of the Meters shall be within the prescribed limit as mentioned in tender during operation with above mentioned Natural gas composition. If required.2 for pressure parts and Type 2. supply. For the instruments where type is already identified in the P & IDs / data sheets. All the master instruments (traceable to NPL) used for calibration of offered instruments shall have atleast 3 times more accuracy than the offered instruments. design temperature / pressure shall be considered. factory testing. the changed instrument shall be supplied by the bidder. defines the requirement for the design. commissioning of the same at the same terms & condition of the contract/ tender. meters etc shall be based on the design flow capacity with worst case Process Temperature and Pressure.3. 4.

Radiography/ X-ray. Vendor to propose minimum 03 TPI agencies. Other inspection and testing requirements shall be as per respective Standard specifications of various instrument items. A typical Mecon QAP and FAT Manual/ procedure is attached elsewhere. Hydrostatic test certificate. Supplier shall be responsible for testing and complete integration of the system.10 6. FAT etc) shall be provided by the supplier well in advance for our review and confirmation. d. Dyepenetration test certificate shall be provided for joints wherever radiography/ X-ray is not possible. Acceptance of equipment or the exemption of inspection or tests thereof. certificates for the conformity to the standards to be submitted. Ultrasonic meters and meter runs etc. (Functional testing of Slam shut valves. certificates for custody transfer.1.1. For this inspection. These test certificates shall be submitted for review before starting inspection by Purchaser. Vendor shall include inspection by Mecon/ third party personnel at vendor’s shop. slam shut valves.SCOPE OF WORK FOR METERING SKIDS MECON LIMITED DELHI 6.2 e.4 6.8 6. Pneumatic Leak test of complete skid at 7 Kg/cm2 (g). No material shall be transported to site until all required tests have been carried out and equipment is certified as ready for shipment. Third Party Inspectors shall be deployed by the bidder.1. SKID: The following tests shall be conducted for the skid a. Vendor to carry out 3.6 6. 6. Charpy impact testing for line mounted instrument items such as Self actuated pressure control /monitor valves. pressure regulation.1. pressure relief valves. All materials and equipment shall be factory tested before shipment in the presence of Purchaser’s representative.2 certification for the complete supplied items. No TPI shall be deployed for our approval and FAT shall not commence without this. PCVs shall be demonstrated by simulation in vendor’s shop) Skid piping material testing and NDT of welds as per piping material specifications.1. Vendor shall furnish the following • • • • Material test certificate. 6.3 Vendor shall submit the QAP & FAT Manual / procedure to Mecon for review and approval.7 Supplier shall perform the usual standard tests to maintain quality control procedures.5 6. certificates of radiography for all line mounted items/ instruments on the skid. All other certificates mentioned in individual general specification. Calibration certificates. b. from which one shall be selected/ approved by BGL. equipment and utilities as required shall be in vendor’s scope. limiting and safety characteristics.1. Certificates from statutory body for hazardous area approval for all electrical items mounted on the skid. Hydro testing for the integrated skid / individual pipe spools. Skid functional testing considering metering. consumable.9 6.1. Radiography/ X-ray shall be carried out for all welded joints and vendor shall furnish test certificate for the same. The TPI involved to witness shall have relevant experience. . c. Qualification of the TPI appointed by the Vendor/ supplier and deputed for witnessing at various stages of Fabrication (like Hydro-test. shall in no way absolve vendor of the responsibility for delivering equipments meeting the requirements of the specifications. Detailed procedures of test and inspection shall be submitted by the supplier for review before order and mutually agreed upon. labour.1.

Profiler and meter runs shall be carried out strictly as per following specification. isolators.34 and acceptance criteria shall be as per ANSI B16. Modem. d) All the panels along with all instruments mounted on it including flow computers. Two shots shall be taken for each area to be radiographed. magnetic particle test. Radiography procedure and area of casting to be radiographed shall be as per ANSI B16.2 Flow Meter. Unless specified otherwise. LED (clustered) Lamp and accessories etc. as a minimum. Following tests.3. In the event the purchaser is unable to witness a test. end flanges and welding ends as well as bolting material for pressure containing parts. Flow computer and accessories shall be offered for pre-dispatch inspection to BGL and / or BGL's representatives. b) Radiography/ X-ray shall be carried out for all welded joints and vendor shall furnish test certificate for the same. Meter run.5 times the design pressure. Printers. d) Charpy impact test on each heat of base material shall be conducted as per A370 for all pressure containing parts such as body. 6.3 Skid Equipments The following tests shall be conducted: 6. e) f) Review of all certificates and test reports. hydro-test. Wet calibration of Ultra Sonic gas Flow Meter shall be performed near to the operating pressure along with the meter runs and flow profiler. c) Each ultrasonic meter along with meter runs shall be subjected to hydrostatic test with a pressure of 1. Calibration including establishing linearity and repeatability over the entire range. pressure relief valves. 6. barriers.3. slam shut valves. Dye-penetration test certificate shall be provided for joints wherever radiography/ X-ray are not possible. hardness test. a) 100% radiography shall be carried out on all casting.1 Requirements of non destructive testing like radiography. b) The calibrating agency/ Laboratory / OEM of US meter shall certify that the USM being calibrated shall work with specified accuracy/ repeatability with the actual gas composition mentioned elsewhere in the tender documents.SCOPE OF WORK FOR METERING SKIDS MECON LIMITED DELHI f. LEL monitors. The Charpy impact test specimen shall be taken in the direction of principal grain flow and notched perpendicular to the original surface of plate or forging. power supplies. c) Functional and simulation tests including checking of hardware and software for Flow computers including ultrasonic flow meters with all its sub-systems in fully integrated configuration. the test shall anyway be completed by the vendor and documents for the same shall be submitted for scrutiny before shipment. Ultrasonic meters. Testing and inspection requirements for skid piping materials shall be as per specifications attached else where in the bid package. Checking of meter tube roughness. Following tests shall be carried out by vendor at their works and test certificates shall be furnished: . The minimum average absorbed energy per set of three specimens shall be 27J with an individual minimum per specimen of 22 J. the Charpy impact test shall be conducted at 0°C. Charpy test for Self actuated control valves. checks shall be conducted: a) Physical/ dimensional checks and workmanship.34 Annexure B. g) All tests as per Standard specifications attached with this bid document.

actuator cycling & fail condition tests for control valves Set pressure. repeatability testing. reseat pressure & seat leakage for pressure relief valves. In no case. international codes and 6. 6. b.3.3.4 In addition vendor shall also refer the inspection & testing requirements of the standard specifications attached to this requisition and follow the same. Calibration test reports for flow meters duly signed and certified from the recognized International laboratories / statutory weights and measures authority. Dimensional test report Certificates for custody transfer application and other certificates mentioned elsewhere. the bidder shall carry out the inspection at vendor/ sub-vendor’s shop and Bidder shall forward these inspection reports for verification by BGL before dispatch.9 . Testing to demonstrate set point accuracy and actuation time for Slam shut valves Calibration certificate for Pressure relief valve set pressure Seat tightness test for PCVs. Seat leakage tests & hydraulic Pressure test. statutory certificates (from CCOE) for intrinsic safety and explosion proof. Material test certificate for all line mounted instruments. Vendor shall include in his scope the shop inspection charges including factory acceptance test (FAT) inspection by BGL’s representative at vendor’s works. CCOE certificate shall be supplied by the bidder for all instruments installed in hazardous area.3. USM with meter run and profiler Radiographic test for thermo-wells etc. Pressure Regulators. Functional and performance testing including calibration. Calibration report of PT. items shall be released without proper inspection/ verification.SCOPE OF WORK FOR METERING SKIDS MECON LIMITED DELHI Calibration/ test certificates for all instruments. etc. Bidder must detail out performance specifications of each item which shall be verified by bidder or bidder appointed agency/ Owner/ PMC during factory testing. Pressure Relief Valves includes: a.5 6. Slam shut valves and pressure relief valves (shall be conducted at manufacturer’s shop and certificates shall be submitted) 6. Custody transfer application certificate for meters & FC Approval of skid design (For Ultrasonic Meter based-skid) from approving agencies mentioned elsewhere. certificates of conformity etc. Statutory body certificates for instruments. quality and workmanship.8 Wherever inspection at manufacturer’s shop is waived because of any reason.3. Inspection of Slam Shut Valves. Radiographic / Charpy test certificates for Ultrasonic meters and meter runs.6 6. Type test report for enclosure of all electronics/ electrical equipments. Bidder shall submit all test records / test results for records to purchaser as bound volume along with the test procedure for each test carried out. Inspection and testing requirements as per the respective standard specification shall be referred. The inspection and testing shall be carried out as per related specifications.3.. Hydro testing and pneumatic testing as applicable. 6. Valve specifications/piping specifications have been attached elsewhere in this package. accuracy. Visual verification for quantity.3. c. Acceptable criteria for Radiography and other NDT requirements for all the instruments / instrument castings shall be inline with those specified in ‘valve/ piping specifications’ for the similar service. NDT reports like radiography/ X-ray/ die-penetration/ MP.7 The following certificates are required to be submitted during inspection for review before dispatch of materials : Verification of certificates as applicable for the material certificates. TT.

data and catalogues required from the Vendor are indicated by the PURCHASER in vendor data requirement sheet.3. cylinders installed/ for use in hazardous area. CCOE certificate shall be supplied by the contractor for all instruments. Final drawings from the Vendor shall include dimensional details. stainless steel nameplate affixed to the skid.S nameplate attached firmly to it at a visible . manufacturer shall forward the test certificates as desired for review.3. HHC. the structural skid shall be supplied with a permanent. Contractor shall submit all test records / test results for records to purchaser as bound volume along with the test procedure for each test carried out. 6.SCOPE OF WORK FOR METERING SKIDS MECON LIMITED DELHI practices/standards. weight.1 7. Inspection and testing requirements as per the respective standard specification shall be referred.10 Items for which ‘Witness Inspection’ is specifically exempted. For items where no testing is witnessed by the purchaser test certificate shall be forwarded for review before dispatch of such equipment Contractor must detail out performance specifications of each item which shall be verified by contractor or contractor appointed agency/ Owner/ PMC during factory testing.15 6.3. mounting details and any other special requirements etc for the skids. Acceptable criteria for Radiography and other NDT requirements for all the instruments/ instrument castings shall be inline with those specified in ‘valve/ piping specifications’ for the similar service. as a minimum: Project title and number • • • • • Owner and Owner name Equipment name and tag number Manufacturer’s name and serial number Skid overall dimension data.3. The material shall be dispatched only after obtaining written dispatch clearance. licensed Softwares etc shall be provided in name of BGL (India) Ltd.3 8. All dimensions in general shall be in millimeters. The required number of reproducible and prints should be dispatched to the address mentioned.3.3. Testing and inspection for all items shall be carried out as per approved factory testing procedures. Skid weight data. approved documents and/or any other document attached along-with specifically suggesting extent of testing to be carried out at manufacturer’s works. weather resistant. MISCELLANEOUS NAMEPLATE IDENTIFICATION In addition to the instruments and equipment nameplate. All the certificates. adhering to the time limits indicated.0 7.14 6.2 7.0 8. DOCUMENTATION Detailed drawings. Valve specifications/piping specifications have been attached elsewhere in this package. manuals necessary to test.3.13 6.16 7. 6. operate and maintain the system.12 6.11 6. Vendor shall furnish all the required software. with the following details.1 Each skid and all the instruments in the skid shall have a S.

The equipment. internals. All wires terminated inside skid and control panel should have identification mark. accessories and all the materials supplied by the VENDOR shall be free from defects. A System of tagging. the proprietary equipment and components included in skid package and supplied loose in accordance with this specification. weight and no. fittings.0 10. 10.1 11. Identification Tag no. Ferrule etc. (for the termination of supplied cables. shall be provided by bidder). at JB/ panel end and Instrument end. ferrules etc.0 11. The VENDOR shall furnish a guarantee for the entire skid package comprising of all of its component/ equipments including instruments.0 SHIPPING & PACKAGING Vendor shall indicate the shipping and packaging methodology for Metering system / each pieces of skid along with its size. Vendor shall try to fix as many types of equipment/ instruments as possible in skid and control panel before shipment. including the sub contractor supplied components. piping. of pieces. field-testing and commissioning of the equipments.SCOPE OF WORK FOR METERING SKIDS MECON LIMITED DELHI place furnishing the following information: Tag number of the skid. for a period of 12 months from the date of commissioning or 24 months from the date of receipt at BGL store/ site. INSTALLATION AND COMMISSIONING OF METERING SKID The VENDOR shall provide qualified and experienced personnel for installation. then it shall be properly packed inside metallic or wooden cartoon with identification tags painted on it. spares etc for any two skid shall not be mixed in one cartoon/ package. whichever is earlier. If any of the items are shipped loose.. The VENDOR shall take single point responsibility for the complete skid.1 PERFORMANCE GUARANTEE The VENDOR shall guarantee that all work/ job will be performed in accordance with good and sound engineering and construction practices and within the requirements of this specification. -------------------(name of site/ station)” Inlet size (in inch) and Outlet Size (in inch) with class rating Min/ Normal/ Max. Tag number of Instruments. 10. valves. Loose materials.3 11. segregation to be followed for easy identification of parts and due care to be taken to avoid intermixing of some parts of different skids.2 INSTALLATION REQUIREMENTS: . JB as per purchaser's data sheets Body sizes with class rating in inches and the Valve Cg value or meter G rating Set pressure range and flow capacity of pressure safety valves Flow range in SM3/hr for Flow meters Rating for all the individual instruments Manufacturer's name and model number All cable should have tag no. Project Name with location: “ Bhagyanagar Gas Limited. Flow capacity in SM3/Hr.2 10. shall be suitable for the use for which they are intended and shall perform in accordance with the requirements of this specification. 9. etc.

pneumatic signal tubes. (Functionality. tray work. junction boxes. control. loop testing. Gate valves in combination with Plug/ ball / globe valve shall be used for isolation and vent & drain valves. 12mm OD with SS316 material of construction as a minimum.0 BIDS:Bidders Proposal shall include the following (as minimum): 12.3 11. impulse pipe and pipe fittings. Bidder shall consider the. Slam shut valve. Mounting of field instruments (if remote mounted)/ JBs on the stanchion or instrument support shall be at the height of 1. calibrations.3M from the grade level / finished floor level. Impulse piping is to be suitably painted (except SS 316 tubing) Schedule 80 seamless pipes with at least 3000 lb rating fittings should be used as a minimum for impulse piping. cable glands. “BGL installation standards “as attached or equivalent for installation of each instrument. any instrument require a special installation or any instrument not provided with installation standard the bidder shall prepare the standard and get it approved from BGL along with other documents. identification. ferruling. Gas pressure reducing and Metering skids packages. thermocouple extension and power). Tubing when used between manifold and the instrument shall be. Impulse tube/ pipe of size ½” shall be used as impulse lines. including cable laying. however combination of plug valve and ball/ globe valves shall be used for equalizing service. Model number and detailed specification along with technical details and catalogue for each applicable item of metering skid like filter. Instrument in gas service are to be installed only above or at least parallel to the tapping with a slope in the impulse towards the tapping to achieve self draining condition.2 12. simulation for these equipments shall be demonstrated during FAT). Pressure Relief valves to be installed in line only after proper flushing of the lines. cable laying from skid JB to control panel in control room is not in bidder’s scope. The Impulse pipe/ pipe fittings for instrument installation shall be as per the piping material specifications of respective process lines. Bidder shall be responsible for commissioning of each & every equipments installed in the skid and control panel. In case. Power supply for different instruments/ equipments having different power/ voltage rating shall be installed in different JBs. However.1 Bidder's proposal shall include the detailed specifications for all items of filtration. 11. self actuated pressure .SCOPE OF WORK FOR METERING SKIDS MECON LIMITED DELHI All instruments shall be accessible from grade or a platform for operation and maintenance. bidder shall prepare Bill of materials (BOM) which indicates the requirements of different materials for installation of each instrument. However completeness of BOM is bidder’s responsibility.3. Minimum ½” sized valves shall be used for Instrument isolation. Based on the installation standards for each type of instrument. dressing. 11. No unions shall be used in impulse lines instead break flanges shall be used. instrument air line fittings and valves and cable trays required for installation of complete instrumentation shall be as per standard specifications enclosed in this tender.3. The material selected shall be suitable for the process fluid conditions. instrument valves and manifolds. cables (signal. Tube fitting shall be double ferrule type.1 LOOP CHECKING AND COMMISSIONING Bidder is fully responsible for all work related to loop checking (inside the skid). The installation and erection materials like. The proposal shall include: a) Make.

details of the valve pilots etc.SCOPE OF WORK FOR METERING SKIDS MECON LIMITED DELHI control valve. Check valves etc. meter tube details. control panels. pressure gauges. b) Slam shut valve. pressure/ differential pressure transmitter. self actuated pressure control valves. Pressure across individual components of metering skid) to be provided. Flow meters and Pressure relief valves. equipments. Printers etc. Instruments) shall be selected and offered in such a way that the overall pressure drop across the entire skid shall be minimum. c) d) Vendor to provide Detailed Noise level calculations (and standards used and assumptions considered. j) k) Foundation details (suggestive) of Metering skid 12. flow meter. Overall dimensions of each skid with proposed modules of each skid considered along with estimated dimensions. The entire system (including all the components. f) P&ID for metering skid shall be as per Bid document attached. plug valves. limit switches. regulation accuracy. multi-path ultrasonic flow meters. Weight of each skid. slam shut valves. temperature transmitters. barriers and isolators. self actuated pressure control valve details including type. g) Completely filled Datasheet of all the supplied components/ items of skid with selected single and Model of equipment/ Instrument. flow computers. pressure/ differential pressure transmitter. receiver switches. of offered equipments/ instruments and other information for slam shut valve. selection guide for decoding Model no. filtration system. LEL gas detection system. Calculation for Gas velocities and Pressure drop across slam shut valves and meter runs at maximum flow and minimum pressure to be submitted. laptop. flow computer. construction material.2 sheets. Globe valves. (Multiple make/ model shall not be mentioned/ offered). covered in the bid. Ball valves. e) All design and performance characteristics. CV data/ capacity curves. pressure relief valve. 12. hydrocarbon (LEL) detector and pressure/ temperature gauges.3 12. if any) for self actuated pressure control valves. h) i) Overall dimensions of each supplied items. pressure relief valve. plug valves. Sizing calculations and pressure drop calculations for inlet and outlet pipeline. Ball valves. set point spring ranges. Detailed sizing calculation for individual components and pressure drop for entire skid (including diff. Temperature transmitters. . portable Configurator.4 All units of measurements in vendor’s specification sheets shall be same as those in purchaser’s data All material specifications for the various parts in the vendor’s specification sheets shall be to the same standard as those in purchaser’s data sheets Vendor shall enclose catalogues giving detailed technical specifications. temperature gauges. self actuated pressure control valves. Modem.

The Ultra Sonic Meter (multi path-Minimum 04 path). Vendor shall change the make and/or models of items and specifications to meet the requirement of contract without any price and delivery implications. i) For Pressure reduction system & Metering : a) b) c) d) e) Repair kit for PCV (Diaphragm. cone etc) – 02 sets. for preparing specifications for various instruments. operating and maintenance manuals etc. The Bidder shall submit all filled and signed formats including Data sheet. Use of manufacturer standard formats shall be avoided.9 12. bidder may use standard ISA formats. if necessary.5 12. Items for which no format has been attached with the document. Lubricant cartridge for plug valves – 01 Set. commissioning spares and materials required for Erection and commissioning of Metering skid / shall be provided with Metering skid. If the Metering skid consists of Filtration and Pressure reduction/ let down. the Skid consists of either Filtration or PRS (but not both). separately.01 set. drawings. Vendor’s shall submit details of the only offered make and model of equipment/ instrument along-with the bid. O-rings. shall be in ENGLISH language ONLY. make & model. The relevant catalogue. The Bidder shall furnish details mentioned in Technical questionnaire attached with tender doc. SPARES PHILOSOPHY: Mandatory spares.7 12. flow computers shall be approved for custody transfer application. skid details etc. fittings and piping items.6 Vendor’s proposal including catalogues. then only the relevant spares is to be provided. including those. O-rings etc. List of items etc The Bidder shall provide Type approval for quoted make and model of Slam shut valve and Regulator (PCV). ii) For filtration system: a) Filter Element installed in each Filter 04 sets (each set shall consist of the No. list of specific deviations.0 13. It is compulsory that bidder utilizes uniform data sheet formats enclosed along-with this document. which are being prepared by package/ sub package vendors.1 Mandatory Spares: Shall be provided separately with each skid / each SOR item as per the following list. spares for Filtration and Pressure reduction to be provided. Transducer pairs (for Ultrasonic Flow Meter) – 2 Pairs. Vendor shall submit the sizing.) –.12 12. VENDOR shall include in the bid. 12. subsequent to award of contract. if any.SCOPE OF WORK FOR METERING SKIDS MECON LIMITED DELHI 12.8 12. technical literature shall also be furnished. In case. Bidder shall provide all the relevant skidwise spares for all the SOR items/ all the Skids. Additional information shall be provided in the given data sheets. rating details & specifications of all the instruments. of Filter .. Multiple makes and / or equivalent for any item shall not be mentioned in the bid. BGL shall review the above and vendor to note that “No post order deviation shall be granted”.11 12.10 12. otherwise. In case the tender consists of more than one SOR item (for supply portion). Type approval certificate for offered make & model of Flow computer and the quoted make & model and size of Ultra Sonic gas flow Meter to be submitted along with the bid. to this specification and all attachment thereof. O-rings etc) – 02 sets Repair kit for SDV (Diaphragm. Repair kit for pilot (Diaphragm. the quotation will be deemed to be in compliance with the specification requirements and subsequent claims for extra arising out of non-compliance with the specification will not be considered.13 13.

MEC/ 23L7/05 / E5 / PCV_SDV . 14.: JS No.) O-Ring for Filters (all type of O-Rings) – 02 sets (each set shall consist of all the o-rings / gaskets installed in both streams of Filters. No..: MEC/23L7/05/25/M/0002/004. Rev 0) Annexure – IV Annexure –V Annexure -VI Annexure -VII Annexure -VIII INSTALLATION DRAWINGS APPROVED VENDOR LIST QAPs FAT PROCEDURE/ FAT MANUAL STANDARD SPECIFICATIONS . (Whichever is higher) in excess than the required qty for future expansion. All types of Gasket & Studs for one complete skid – 01 Set.MEC/ 23L7/05 / E5 / CP . (which ever is higher) for all the I/O barriers/ signal multipliers/ isolators/ relays/ LED Lamps (Cluster LEDs)/ terminals Installed spares: For control panel and JB shall be installed 20% and minimum 1 No.: TS No.I (Drg.0 LIST OF ATTACHMENTS A) TECHNICAL SPECIFICATION FOR ULTRASONIC FLOW METER (REF. Rev 4) b) P & ID for PRS at CGS .MEC/ 23L7 /05 / E5 / USM-030) B) TECHNICAL SPECIFICATION FOR PRESSURE CONTROL VALVES AND SLAM SHUT VALVES (REF.II (Drg.: TS No..SCOPE OF WORK FOR METERING SKIDS MECON LIMITED DELHI b) c) elements installed in both streams of Filtration skid.030) ANNEXURES Annexure-I Annexure-II Annexure-III DATASHEETS GAS COMPOSITION PARAMETERS DRAWINGS a) P & ID for PRS at CGS .030) C) TECHNICAL SPECIFICATION OF CONTROL PANEL (REF..: MEC/23L7/05/25/M/0002/001. No. iii) a) b) For Control panel/ JBs: 20% of installed qty or Minimum 1 no.

: MEC / 23LZ /05 / E5 / USM-030 MECON LIMITED DELHI .10.110 092 0 Revision 21.INSTRUMENTATION SECTION TECHNICAL SPECIFICATION FOR ULTRASONIC FLOW METER TS No.2009 Date Description Prepared by Checked by Approved by .

0 3.09 Date Prepared by Checked by Approved by .0 5.0 7.MECON LIMITED DELHI INSTRUMENTATION SECTION TECHNICAL SPECIFICATION FOR ULTRASONIC FLOW METER SPEC. No.3 4.0 3. 0 Page 2 of 10 CONTENTS 1.11.0 6. : MEC / 23LZ /05 / E5 / USM-030 Rev.2 3.1 3.0 2.0 INTRODUCTION APPLICABLE STANDARDS AND CODES TECHNICAL SPECIFICATION FOR ULTRASONIC FLOWMETER METER ELECTRONICS ON LINE FIELD VERIFICATION VERIFICATION FOR CUSTODY TRANSFER AND CALIBRATION CALIBRATION REPORT NAME PLATE & TAGGING PACKAGING DATA AND DRAWING DETAIL 0 Revision 07.

name of plant. if any. of instruments to meet the purchaser’s specifications. testing and other general requirements of the USM should be strictly in accordance with the data sheets. name of client.20.1 Pipe Threads B16. Vendor must ensure that all the instruments being supplied must be operating continuously for a period of at least 1 year (8000 hrs) in a similar application. 2. and shall obtain clarification in writing before starting the manufacturing of the instrument. and should comply fully with relevant National & International standards. manufacturing. The following codes and standards (versions/ revisions valid on the date of order) are referenced to & made part of specification. construction. enclosed data sheets. 1.2. In case of model no required has to be changed at a later date to meet the Purchaser’s Specifications. No. Vendor to furnish Proven Track Record in the offer for offered model indicting model nos.3.1. 0 Page 3 of 10 1. regulations of Insurance Association of India and Factories Act while carrying out work as per this specification. the same shall be done by the vendor without any price and delivery implications The Instrument selected for the unit shall be rugged in design and must be well proven in the Custody Transfer Applications for Natural Gas.5 Steel pipe flanges and Flanged fittings 1. name & address of the contact person.MECON LIMITED DELHI INSTRUMENTATION SECTION TECHNICAL SPECIFICATION FOR ULTRASONIC FLOW METER SPEC.09 Date Prepared by Checked by Approved by . month and year of supply and commissioning of the plant. applicable codes. Vendor shall be responsible for selection of the correct model nos. Vendor shall refer the matter in writing to the purchaser. : MEC / 23LZ /05 / E5 / USM-030 Rev. The Vendor without any additional cost and delivery implications should carry out any modification suggested by the statutory bodies either during drawing approval or during inspection. ANSI/ASME American National Standard Institutes/American society of Mechanical Engineers B 1. APPLICABLE STANDARDS AND CODES The design. The following Codes and Standards shall be applied as a part of the requirements of this specification. Indian Electricity Act. Indian Electricity Rules. supply. related codes and standards etc. 1.11. enclosed attachments. For each code/standard the latest edition shall be applied. of items supplied.0 0 Revision 07. type of application.0 INTRODUCTION: The purpose of this specification is to define the Custody Transfer Application requirement of Ultrasonic Flow Meter (with Flow Computer) for CNG & CITY GAS DISTRIBUTION IN KAKINADA In case of any conflict between the specifications.

3.20 Ring Joint Gaskets and Grooves for steel Pipe Flanges ASME Sec VIII Boiler & Pressure Vessel code rules for construction of Pressure Vessels American Petroleum Institute Manual Petroleum Measurement Standards Chapter 1 Vocabulary Chapter 4 Proving Systems Chapter 5 Metering American Gas Association Report No. The principle of operation used shall be simple in design and shall avoid analytical complexity associated with development of information.0 TECHNICAL SPECIFICATION FOR ULTRASONIC FLOWMETER 1. : MEC / 23LZ /05 / E5 / USM-030 Rev. Ultrasonic flow meter shall be multi path type of minimum 4 path & above for natural gas custody transfer flow metering application and the design. which is extraneous to the application. No. construction and operation shall conform to AGA Report 9 (latest version) for multi-path.MECON LIMITED DELHI INSTRUMENTATION SECTION TECHNICAL SPECIFICATION FOR ULTRASONIC FLOW METER SPEC. The meter shall be approved by NMI/ PTB/ NPL or equivalent body for custody transfer application.09 Date Prepared by Checked by Approved by .9 Measurement of Gas by Multipath Ultrasonic Meters Documents on Material Testing Electrical Apparatus for Explosive Gas atmosphere Degree of Protection Provided by Enclosures Degree of Protection Provided by Enclosures for Low Voltage Switch Gear and Control Gear Electromagnetic Compatibility for Measurement and Control Equipment Industrial Process API MPMS AGA DIN 50049 IEC 79 IEC 529 IS 2147 IEC 801 IS 2148 Flameproof Enclosures for Electrical Apparatus Any other Codes & Standards mentioned elsewhere or which has required to be complied with as per the prevailing Government of India regulations shall also be followed. 5 Fuel Gas Energy Metering Calculations Report No. The over0 Revision 07. 8 Compressibility of Natural Gas and other related Hydrocarbon Gases Report No.11. All Electrical devices shall meet the requirement for the area classification specified in the documents. 0 Page 4 of 10 B 16. 2.

Sizing shall be done considering maximum flow capacity at minimum inlet operating pressure & gas composition and other process conditions. : MEC / 23LZ /05 / E5 / USM-030 Rev. maximum on-line performance and minimum maintenance having on-line diagnostic features. the maximum error and the maximum peak-to-peak error as detailed in AGA-9 shall not be exceeded. The transducers shall be energized by the integral electronics to transmit and receive ultrasonic waves. 5. 6. 10.5. of paths (minimum 4 paths or more than 4 paths) to meet accuracy requirement and indicate the same in calculations / back-up literature. No prototype instrument shall be supplied. It shall be possible to replace or relocate transducers without a change in meter performance. raised face and shall meet ANSI B 16.2% for qmin<qi<qt and resolution better than 0.11. The ultrasonic metering system shall be provided with full diagnostics and customer user interface. The flow meter shall be direct path type with minimum 4 path ultrasonic transducers. 7. WCB or better). 3. The Accuracy specified in the tender documents for USM shall be Overall accuracy (inclusive of all lab uncertainty) and it is in percentage of reading. The meter body shall be made of carbon steel as per data sheets (ASTM A 216 GR. Vendor shall size all the ultrasonic flow meters for the given process conditions as per AGA 9. The turndown ratio of each flow meter shall be minimum 1:40. The vendor shall comprehensively advise the impact of transducer failure on the performance and accuracy of the USM. 11. It shall be immune to other impurities in the fluid stream. 12. the resulting shift in the meter's performance should not be more than the allowable repeatability of the meter. 8.1% for qt<qi<qmax & ±0. The meter design shall have the facility to remove / replace the transducers in situ under line operating condition. After an exchange of transducers and a possible change of the associated software constants. Repeatability shall be better than 0. The design used shall provide maximum reliability. Technique of measurement used shall be interference free.3%. No. Vendor shall confirm that the measurement will not degrade by more than ± 0. Failure of any path shall generate an alarm identifying the 0 Revision 07. Failure or removal of one pair of transducers shall not cause the meter to lose all measurement function.05% in case of loss of one path.MECON LIMITED DELHI INSTRUMENTATION SECTION TECHNICAL SPECIFICATION FOR ULTRASONIC FLOW METER SPEC. In addition. The OEM of Ultrasonic Gas flow meter shall certify that the overall accuracy will be met with the proposed installation-piping configuration (as per proposed P&ID and GAD) of the complete skid.001 m/s. 9. 4. Wet calibration of Ultrasonic meters at operating pressure with natural gas shall be conducted with Upstream & down stream meter runs along with flow profiler. The meter shall be provided with pressure tap to measure the static pressure in the meter. Accordingly vendor shall select the no. Internal surface roughness of 250 Ra or less (smoother) is required for the meter tube (including upstream & down stream straight runs).09 Date Prepared by Checked by Approved by . Instrument shall be field proven. 13. 0 Page 5 of 10 all uncertainty (including lab uncertainties) of the supplied system shall be equal to or better than +/-0. Meter tube shall be honed for achieving the same and a certificate from TPI shall be submitted to BGL before flow calibration. All flanges shall be weld neck.

Pressure drop calculation across the meter shall be furnished. Gas Gr. Internal surface roughness shall be as specified elsewhere.5D). II A & IIB. 16.11. UL. Temp. c) The electronics unit shall preferably be mounted integral on the meter. The Meter body length and bore has to be specified by the US Meter Manufacturer. All ultrasonic flow meters shall be supplied with upstream meter run with flow conditioner/ profiler (min. 0 Page 6 of 10 affected path. However the transducer/sensor housing can be flameproof (EEx d) certified suitable for the specified area classification instead of intrinsically safe. BASEEFA. IIA & IIB.1 METER ELECTRONICS: a) Meter electronics shall include all associated transmitters. 15. b) The transmitter unit shall be microprocessor-based electronics suitable for installation in the field under the ambient condition specified. CENELEC. Ultrasonic flow meter spool inside diameter to meet the specified I. 3. Area classification shall be IEC Zone-1. External meter body shall be blast cleaned to near white metal as per international standard and primed with inorganic zinc primer (two coats each of 40 micron minimum dry film thickness) and the final coat of epoxy paint of 40-micron dry film thickness. Gas Gr. e) Meter parameters and factors set into the meter electronics shall be retained in non. 19. 14. All electrical instruments in the field shall be suitable for the specified area classification and certified by a statutory body such as FM. d) The transmitter shall have extensive diagnostic capability. No. Overall pressure drops across the meter assembly including meter runs shall be kept minimum. CENELEC. and Temperature Class T3. Self-diagnostic feature should include monitoring the health of the transducers and signal quality. The transducers shall be intrinsically safe certified suitable for the specified area classification and weather proof to IP65/NEMA-4 and vendor shall supply necessary isolating barriers between the transducers and preamplifier/transmitter.D as per AGA. : MEC / 23LZ /05 / E5 / USM-030 Rev. Class T3 by a statutory body such as FM. Meter electronics shall be Weather proof to IP 65/ NEMA 4 and flameproof certified suitable to install in area classification IEC Zone-1. Also transducers ports shall be designed in a way to reduce the possibility of liquid or solid accumulation.09 Date Prepared by Checked by Approved by . The USM bore and the adjacent upstream pipe along with flanges should have the same inside diameter to within 1% of each other. 10 D between flow profiler and US meter) and downstream meter runs (min. PTB etc. and PTB etc. Vendor has to provide document to justify the same duly certified by third party internationally recognized certifying agencies. 17. 0 Revision 07. BASEEFA. UL.MECON LIMITED DELHI INSTRUMENTATION SECTION TECHNICAL SPECIFICATION FOR ULTRASONIC FLOW METER SPEC. Ultrasonic meters shall be rated for the maximum design pressure as indicated in the data sheets. pre-amplifiers with necessary surge protection devices etc. 18.volatile memory and shall be secured with password such that un-authorized changes are prohibited.10D before flow profiler.

h) The cable entry sizes between meter electronics and transducers shall be decided by vendor and the WP & flameproof cable glands to be supplied accordingly. The Vendor shall furnish the regulations of the certifying authority considered by him for custody transfer applications. No.3 VERIFICATION FOR CUSTODY TRANSFER AND CALIBRATION Each USM meter shall have calibration certificate. Cable entry sizes shall be as per NPT standards. n) The USM shall be connected to the flow computer serially for digital communication and also for frequency pulse signal shall be connected to flow computer for custody transfer flow indication. control room mounted flow computer for meter diagnostics. If other instruments are also needed to be certified as per the regulations the same shall be complied. o) Facility of any error correction in USM as permitted for custody transfer application shall be provided. j) Meter electronics shall be capable of multiple output signals as follows: k) Pulse outputs to flow computers configurable for flow rate signals. m) Vendor shall supply the RS 485/422 cables interconnecting serial link cables which shall be armoured along with suitable connectors and converters against each item/ instrument/ tag for communication between flow meter in field and flow computers mounted on metering control panel located at respective control room. 0 Revision 07. l) RS-485/422 communication port with MODBUS protocol for communicating with the control systems i. duly signed by approved laboratories of weights and measures authority of country of origin. 3. test and health data.09 Date Prepared by Checked by Approved by . g) Meter output signals from the meter electronics shall be without flying leads. : MEC / 23LZ /05 / E5 / USM-030 Rev. The license shall be in the name of “BGL (India) Limited”. licensed software shall be provided in name of BGL for Speed of Sound calculation (as per AGA 10) as mentioned in Clause No 8 of AGA9.2 ON LINE FIELD VERIFICATION: Speed of Sound comparison should be done in the stream flow computer for the speed of sound measured value from the USM and the speed of sound calculation based on the GC component data as per AGA 10. JB shall be weather proof (WP) to IP 65/NEMA 4 and flameproof certified suitable for the specified area classification. All the signals from the meter electronics shall be terminated in a junction box (JB) supplied by the meter vendor and shall be mounted on skid. If the difference between the SOS between the actual and the calculated one is more than the permissible limit then the flow computer shall generate a alarm Separately. i) The maximum velocity through the ultrasonic meter shall be less than 20 m/sec.MECON LIMITED DELHI INSTRUMENTATION SECTION TECHNICAL SPECIFICATION FOR ULTRASONIC FLOW METER SPEC.11. 3.e. 0 Page 7 of 10 f) Configuration software and firmware shall be provided for each skid.

Pigsar. Each meter shall be “zero calibrated” (“dry calibrated”) with nitrogen. 75% and 100% of Qmax. as per AGA9. The speed of sound of the individual acoustic path in the dry calibration set up shall not exceed ±0. In the dry calibration set up. b. PTB. Flow Verification for at least two points shall be done after adjustment/ incorporation of factors obtained through calibration and the same to be recorded in the calibration report.(CEESI) USA etc. No.11. For each meter. The Ultrasonic meters shall be ‘flow calibrated’ with natural gas and shall have calibration certificate duly signed by laboratories approved by weights and measures authority of its country of origin or recognized international Institutes like NMI. Trans Canada Calibrations(TCC) Canada. d. Flow test data at 6 points covering the minimum to the maximum flow rate shall be obtained for ascertaining the meter linearity and repeatability with in the specified limits. testing. The pressure for wet calibration of USM shall be close to the average of minimum and maximum metering Pressure.MECON LIMITED DELHI INSTRUMENTATION SECTION TECHNICAL SPECIFICATION FOR ULTRASONIC FLOW METER SPEC.0 CALIBRATION REPORT: The results of flow calibration shall be documented in a written report to be supplied to BGL/Mecon.3% for multi path type under flow conditions in the turndown ratio of 1:10.) and error curve shall be obtained.2% of the mean velocity of all the paths c. Further the OEM of Ultrasonic Gas Flow meter shall certify that with the P&ID and GAD of skid being proposed / supplied by the bidder the performance. 25%. Vendor shall carryout performance test and certify the meter in combination with its companion electronics. 0 Page 8 of 10 a. : MEC / 23LZ /05 / E5 / USM-030 Rev. validation and including third party "wet' calibrations ( for the ultrasonic meters with its associated upstream / downstream meter runs & flow profiler) should be done in flow labs as detailed above 4. e. accuracy. Test results shall be furnished. 10%. Accuracy with wet flow calibration shall be demonstrated within ±0. of the offered Ultrasonic gas flow meter shall be within the mentioned specifications. the gas velocity observed on all the acoustic paths shall be zero. A recognized test facility with traceable reference measurements shall be used. Flow calibration with high pressure Natural gas shall be performed for at least seven points (at 2. 5%. the report shall include at a minimum the following: a) b) c) d) e) f) Name of Meter Manufacturer Model and Serial No.5%. Certification for US meters: The vendor shall provide certification from Calibrating agency/ Laboratory / OEM of Ultrasonic Gas Flow meter confirming that the meter being calibrated shall work with specified accuracy/ repeatability with the actual gas composition mentioned in the tender documents.09 Date Prepared by Checked by Approved by . Gas metering system integration. The meter proving system to be used by vendor shall be traceable to international standards and uncertainty of meter proving system shall be furnished. 50%. of Meter Name and Address of the Calibration facility. repeatability etc. SPU Firmware revision number Date(s) of calibration Name and Designation/ Title of the person(s) conducting calibration 0 Revision 07. Colorado Engineering Experiment Station Inc. Measurement Canada.

m) An Identification of Adjustment method applied and adjustment factors used n) No. Certificates from statutory authorities confirming suitability of design / construction of all electrical and electronic items for use in hazardous area classification. If markings are stamped on the meter body. No. 5. Govt. errors and gas composition l) A statement of uncertainty for the facility with reference to the method used and date of last verification of traceability to the recognized national/ International standard. model number. Serial nos. Along with the bid the following information is to be provided by the Vendor: 0 Revision 07. shop order number and/or user tag number. Velocities.11. It shall be vendor's responsibility to make good any deterioration that occurs during shipment. of all piping and flow profiler Diagnostic report of the software configuration parameters at the time of calibration All calibration data including Flow rates. meter runs. 6. serial number and month and year manufactured Maximum and minimum storage temperatures Maximum operating pressure and temperature range Maximum and minimum actual (at flowing conditions) flow rate per hour Purchase order number. low-stress stamps that produce a rounded bottom impression should be used. In case of foreign supply.0 DATA AND DRAWING DETAIL Vendor shall furnish all the documents as per “Vendor Data Requirements” enclosed with Requisition.0 NAME PLATE & TAGGING 5. All the other documents as per Technical specification and the documents required for better understanding and execution of the job to be supplied by the Vendor. 0 Page 9 of 10 g) h) i) j) k) Description of calibration procedure Upstream and Down-stream piping configuration including flow profiler. Pressure.0 7. of pages in the calibration document o) Typed name below signature(s) of all the people who sign the calibration document.2 The manufacturer. Sling points shall be clearly indicated on crates. the Vendor should get all certificates endorsed by office of Chief Controller of Explosives (CCOE).MECON LIMITED DELHI INSTRUMENTATION SECTION TECHNICAL SPECIFICATION FOR ULTRASONIC FLOW METER SPEC.09 Date Prepared by Checked by Approved by . Each transducer port should be permanently marked with a unique designation for easy reference. of India within one month of delivery of USM at site.1 A nameplate containing the following information shall be affixed to the meter body: • • • • • 5. PACKAGING: The USM shall be packaged to withstand rough handling during ocean shipment and in-land journey. : MEC / 23LZ /05 / E5 / USM-030 Rev. Temperature.

List of commissioning spares for USM (if required) 3. Vendor shall provide following documents along with supply. 0 Revision 07.MECON LIMITED DELHI INSTRUMENTATION SECTION TECHNICAL SPECIFICATION FOR ULTRASONIC FLOW METER SPEC. 1. List of special tools & tackles required for installation & maintenance. : MEC / 23LZ /05 / E5 / USM-030 Rev. (Refer Fat procedure attached in the tender document ) 5. 4. Software (logic diagram) on CD-ROM with suitable communication Protocol for communication of USM with flow computers. Factory test procedure.11.09 Date Prepared by Checked by Approved by . 2. No. Duly filled data sheets of major instruments etc. Maintenance schedule along with list of Spares for O&M. 0 Page 10 of 10 In addition to VDR following documents also required: 1. General arrangement drawing giving overall dimensions and erection / shipping weight.

09 Date Description Prepared by Checked by Approved by . No.110 092 0 Revision 20. : MEC / 23LZ /05 / E5 / PCV_SDV-030 MECON LIMITED DELHI .INSTRUMENTATION SECTION TECHNICAL SPECIFICATION FOR SELF ACTUATED PRESSURE CONTROL VALVES AND SLAM SHUT VALVES SPEC.10.

4. 0 Page 2 of 3 TECHNICAL SPECIFICATION FOR PRESSURE CONTROL VALVES AND SLAM SHUT VALVES 1. Vendor shall furnish the adjustable range of the Gas pressure regulators (Active & Monitor) and slam shut valves. 2. : MEC / 23LZ /05 / E5 / PCV_SDV-030 Rev.1% of set point. 3. . 8. Vendor shall provide noise treatment to limit the noise level and include silencers or expanders as required in their scope of supply.MECON LIMITED DELHI INSRUMENTATION SECTION Specification for self actuated Pressure Control Valves and Slam Shut Valves SPEC. Actual closing time of the valve shall be furnished by vendor along with the bid. Pressure regulators/ monitors shall be self actuated pilot operated with regulation accuracy of better than +/. Set point of the Gas pressure regulators/ Monitor (PCVs) and Slam Shut Valves (SDVs) shall be adjustable. The Gas pressure regulator (Active & Monitor) and slam shut valves shall be provided in redundant pressure regulation stream as primary pressure regulating stream and secondary pressure regulating stream as per P & IDs. Vendor shall select the appropriate set points such that the switch-over is smooth without affecting the safety of the system and gas supply to consumers is also not interrupted. Vendor to provide Noise calculation giving full details and standards used and any assumptions considered in calculation (This calculation shall be submitted along with the bid). Leakage class for pressure control valve & slum-shut valve shall be class-VI as per ANSI B16. Each pressure regulator / monitor shall be designed for maximum gas flow rate at the minimum inlet arrival pressure. The construction of the Regulators / monitors shall be such that there will be no continuous gas bleeding. It is intended to provide slam shut valves on upstream of self actuated pressure control valves at gas receiving points for tight shut off at increasing pressure beyond a preset limit. Closing time of slam shut valve shall be less than 2 seconds for all sizes of the valves. The automatic switchover shall be achieved with appropriate staggered setting of Pressure regulator/monitor and slam shut valves. No. 5. to take care of self actuated pressure control valves failure. 6. Gas pressure regulators shall be with very high range-ability since high fluctuations in flow demand are expected and also the inlet pressure may vary considerably. 7. 9.10 Vendor to note that the noise level for each Regulator / monitor valve shall be less than 85 dBA at one meter away from the valves. The slam shut valve of primary regulating stream shall close at its set pressure in case of failure of primary operating regulator & monitor and the secondary regulating stream shall come in operation. Slam shut valve shall be self-contained type requiring external control line such that the line pressure acts directly on the diaphragm.

T3. 11. 16. 14. 18. Limit switches shall be with DPDT. 15.MECON LIMITED DELHI INSRUMENTATION SECTION Specification for self actuated Pressure Control Valves and Slam Shut Valves SPEC. IIB. 13. The self actuating Pressure regulating valve shall be designed as per EN334 and Pressure Equipment Directive PED 97/23/EC covering the production quality assurance. . Slam shut valve shall have a set point accuracy of ±1% over the whole operating range. : MEC / 23LZ /05 / E5 / PCV_SDV-030 Rev. Resetting of slam shut valves shall be manual only. Vendor shall furnish the flow rate versus trim lift curve to justify the valve range-ability and valve regulation characteristics. 19. snap acting micro switch with contact rating 1 A @ 24 V DC. The PCV & SDV shall be designed in such a way the noise generated by these equipments shall not interfere with the performance of the Ultrasonic meter. Actual velocity shall be indicated by vendor. 17. Limit switch enclosure shall be weather proof to IP 55 and flame proof (Ex’d’) suitable and certified for area classification IEC Zone 1. Any By-pass valve provided for the slam shut valve shall be spring closing type. Velocity at pressure regulating valve may increase beyond 20 meter per second however in the downstream pipe it shall be within 20 meter per second. Gr. No. 12. Cable entry shall be ½” NPT with out flying leads. The Slam shut valve shall be designed as per EN14382 and Pressure Equipment Directive PED 97/23/EC covering the production quality assurance. Slam shut valves shall be provided with position indicator and shall have separate limit switches for open and close positions. IIA. 0 Page 3 of 3 10. Slam shut valves shall be provided with a mechanical indicator to indicate valve open or close position.

: MEC/23LZ/05/E5/CP .10.030 MECON LIMITED DELHI .110 092 0 20. No.INSTRUMENTATION SECTION TECHNICAL SPECIFICATION FOR CONTROL PANEL & ACCESSORIES SPEC.09 Revision Date Description Prepared by Checked by Approved by .

Specification for Signal Distribution Cards 6. I/p Converter) 7. Scope of Work 3. 0 Page 2 of 12 CONTENTS 1.MECON LIMITED DELHI INSRUMENTATION SECTION SPECIFICATION FOR CONTROL PANEL & ACCESSORIES SPEC. Specification for Isolating Barriers (2 Wire Transmitter. Specification for Accessories 5. No. : MEC / 23LZ /05 / E5 / CP – 030 Rev. General Specification for Control Panel 2. Instrumentation Control Panel Construction 4. Specification for Isolating Barrier (Temperature Transmitter) 8. Specification for Isolating Barriers (Limit Switches) Page 2 of 12 .

e) Mounting heights : i) Miniature and subminiature instruments (3 rows ) ii) Electric push buttons Bottom row Middle row Top row -- 1100mm 1350mm 1600mm 700mm Page 3 of 12 . d) Quantities of control panel accessories (Push Buttons. 50 Hz. Further distribution and necessary surge protection device shall be part of panel vendor. Lamps. Client 3. Relays. Lamps. b) Client will provide 230 VAC. Kakinada PRS at CGS II.MECON LIMITED DELHI INSRUMENTATION SECTION SPECIFICATION FOR CONTROL PANEL & ACCESSORIES SPEC. and SDC Cards etc. Floor 6. Plant and Location : PRS at CGS I. Refer enclosed Functional Schematics for details. Concrete (By client) Yes (By client) 1 No. Control Panels Quantity Scope of Work : : : : : : : a) Supply of 1 No. Kakinada BHAGYANAGAR GAS LIMITED MECON LIMITED. Consultant 4. with each metering skid 2. 0 Page 3 of 12 SPECIFICATIONS FOR CONTROL PANEL & ACCESSORIES GENERAL Site of Installation 1. of Metering Panel (free standing. Signal Multipliers (SDC) etc as per this Technical specification. Location of control panel 5. : MEC / 23LZ /05 / E5 / CP – 030 Rev. No. Air Conditioning 7. Selector Switch. Zener Barriers. Relays. c) Separate Terminal Blocks shall be provided for RTU signals with 20% spare terminals. Control Room and accessories.) shall be as per the Technical Requirements during drawing approval/detail engineering. Barriers / Isolators. at control room for Control panel and utilities respectively. cubicle type) for each quoted skid along with all accessories like Power Supply Distribution Box (PDB). MCBs.

8. Lighting Ventilation : : 4. However the depth and height shall be 800 & 2200 respectively. of 600mm and shall suit width of the panel. Two coats of paint in panel colour shall be given for Non-glossy high stain finish. Doors : 5. Required for 230VAC (UPS). Panel face final colour shall be of the following: a) Siemens Grey (RAL 7032) b) Panel internal shall have a finish color of pale cream – IS 352 c) Channel Base shall have a finish color of black 100X50X6 MM. grinding. 3. : MEC / 23LZ /05 / E5 / CP – 030 Rev. Type : Self-supported. MS material Front of Panel Instrument name plates shall be black laminated plastic with white core. 2. Required for inside panel with door switch. The finish shall include sand blasting. enclosed cubicle and Nongraphic. Receptacles Painting : : 9. surface finishing by suitable filter and two coats of high grade lacquer with wet sanding between coats. All unused entries shall be plugged. Channel Base Name Plates : : Page 4 of 12 . Bottom. Each max. No.MECON LIMITED DELHI INSRUMENTATION SECTION SPECIFICATION FOR CONTROL PANEL & ACCESSORIES SPEC. Door width : 6. Cable Entry : 7. chemical cleaning. 0 Page 4 of 12 INST CONTROL PANEL CONSTRUCTION 1. Fan Failure alarm required Glass doors in the front of the Panel with locking arrangement.. Panel width is indicative only. The sizes shall be sufficient to accommodate the required hardware specified in MR. Nameplate shall be provided on the rear of the panel also. Required with louvers backed by wire fly screen & fan. 10. Cable Glands shall be double compression type for external armoured cables. Free Standing.

) 3 mm thick CRCA steel/5. Page 5 of 12 . No. 0 Page 5 of 12 11 Dimensions & Material of Construction a) Panel dimension : 800(W) mm x 2200(H) mm x 800(D) mm (Including channel base) (Finalized during detail engineering. Welded to frame Glass doors in the front of the Panel 3 mm thick CRCA steel By vendor Required Required (15mm thick rubber pad). Welded to frame 2 mm thick CRCA steel. : MEC / 23LZ /05 / E5 / CP – 030 Rev.MECON LIMITED DELHI INSRUMENTATION SECTION SPECIFICATION FOR CONTROL PANEL & ACCESSORIES SPEC. b) Control Panel : c) d) e) f) g) h) Note : Side & Top plates Door panel Cable gland plate Anchor Bolt Size Lifting Eye Bolt Anti Vibration Pad : : : : : : *Panel shall be electrically isolated from base frame.0 mm thick HRCA steel.

Clip-on type d) Terminal type : Terminal size for signal : Terminal size for power dist.5 mm² size conductor Suitable for min. Earth – Green Positive – Red. : Terminal block : e) Wiring color code Power Supply DC Wiring Alarm System Control & shutdown Analog signals (IS) Identification of Cable Termination : : : : : : : Hot – Red. 4.0 mm² size conductor and higher as per actual cable sizes. Neutral . No. 0 Page 6 of 12 12 a) b) WIRING Type Wiring details 110/230 UPS Wiring External to Cabinet Inside the cabinet : General purpose. Intrinsically safe : : 230 VAC Wiring (Non UPS) : Low Voltage internal : Min. 19 Strands. 19 Strands. 2. 230VAC NUPS – Red Color 24VDC – Green Color f) Power Indication Lamps Note: Dedicated terminal for SCADA (for future) has to be Provided Page 6 of 12 . Negative – Black White Yellow Light blue Criss – Crossing PVC tube ferruling. 16 AWG copper conductor PVC insulated to cabinet c) Signal Wiring External to Cabinet Inside the cabinet : : 1.Black. 16 AWG copper conductor PVC insulated 3x2. : MEC / 23LZ /05 / E5 / CP – 030 Rev. 230VAC UPS – Red color.5mm² copper conductor PVC insulated armoured Min. 1. 3x2.0 mm² copper conductor PVC insulated twin twisted and shielded.5 mm²/copper conductor PVC insulated armoured Min. Screw clamp type with Pressure Plate Suitable for min.0 mm² twin twisted individual shielded overall shielded with overall drain PVC insulated armored Multi stranded min.MECON LIMITED DELHI INSRUMENTATION SECTION SPECIFICATION FOR CONTROL PANEL & ACCESSORIES SPEC.

5. No. : By vendor : 600V Grade DPST MCB for power Distribution and SP MCB for barriers : MCBs for incoming feeder. 5. : 24 V : By Vendor : Dual Redundant as per requirement Page 7 of 12 . 50 Hz. 4. 0 Page 7 of 12 A) POWER SUPPLY DISTRIBUTION BOXES FOR PANELS 1. 7. : MEC / 23LZ /05 / E5 / CP – 030 Rev. 2.1. : 3mm hot rolled steel.2 6. Special requirements B) BULK POWER SUPPLY UNIT 1. 5. 2. Function : Distribute power to Individual instruments : Mounted at the panel inside : Front single door : As per panel painting specifications. 4. 8. 3.MECON LIMITED DELHI INSRUMENTATION SECTION SPECIFICATION FOR CONTROL PANEL & ACCESSORIES SPEC. Mounting Door Painting Dimensions and material construction Box dimension Box plate thickness Cable entry Accessories : By vendor. Input Output Rating Quantity : 230 V AC. 3.

: MEC / 23LZ /05 / E5 / CP – 030 Rev. Quantity Relays Type Contact Type Contact No. Rating Make / Model No. No. + 3 NC : 24V DC. 0 Page 8 of 12 SPECIFICATIONS FOR ACCESSORIES 1.0 A : OEN/ OMRON. 230 V AC with Thermostat. 5. Quantity Space Heater Rating Make : HAVELL’S/ INDO ASIAN/ MDS. : ELNOVA/ APLAB Page 8 of 12 . : 60W. : LED Clustered Type : 24 VDC : SIEMENS / L & T : As required + 20% spare 3 : Plug in relays : Potential free contact : 3 NO. : As required + 20% spare 2. Lamps Type Voltage Make / Model No. : KEC 5 Power Supply Unit: Make / Model No. MCB Make Qty.MECON LIMITED DELHI INSRUMENTATION SECTION SPECIFICATION FOR CONTROL PANEL & ACCESSORIES SPEC. : As required + 20% spare 4.

9. 3. 2. 4.BY VENDOR Page 9 of 12 . 10.1% 24 V D. TYPE INPUT OUTPUT ISOLATION DESCRIPTION DETAILS DUAL OUTPUT CURRENT ISOLATOR 4-20 mA D. 12.NO. 6. BETWEEN INPUT & OUTPUT WITH POWER SUPPLY. 11. BETWEEN OUTPUT & OUTPUT ± 0. NOTES:- ACCURACY POWER SUPPLY TRANSMITTER POWER SUPPLY OUTPUT LOAD DRIVING CAPACITY MOUNTING MAKE MODEL NO QUANTITY * . 0 Page 9 of 12 SPECIFICATION FOR SIGNAL DISTRIBUTION CARDS SL.MECON LIMITED DELHI INSRUMENTATION SECTION SPECIFICATION FOR CONTROL PANEL & ACCESSORIES SPEC. 4-20 mA ISOLATED OUTPUTS AS MINIMUM BETWEEN INPUT & OUTPUT.C TWO NOS. 7. : MEC / 23LZ /05 / E5 / CP – 030 Rev. 1.C 24 V D.C 600 Ohms MINIMUM FOR EACH OUTPUT DIN RAIL (BACK OF THE PANEL) MTL * As per P&ID 5. 8. No.

NO. 1. 0 Page 10 of 12 SPECIFICATION FOR ISOLATING BARRIERS SL. TYPE APPLICATION INSTRUMENT TYPE & QUANTITY DESCRIPTION DETAILS SHUNT DIODE SAFETY BARRIER (i) (ii) 4-20 mA Analog I/P from 2 wire transmitter– As required + 20% Spare 4-20 mA Analog O/P to I/P Converter – As required +20% Spare 3. IIA & IIB. 14. HAZARDOUS AREA CLASSIFICATION APPROVAL AUTHORITY SUPPLY VOLTAGE FUSE RATING END TO END RESISTANCE POLARITY MOUNTING OPERATING TEMP OPEN CIRCUIT VOLTAGE SHORT CIRCUIT CURRENT MAKE MODEL NO Quantity ZONE-I. 7. 15. GR. 11. 8. 16. 10. : MEC / 23LZ /05 / E5 / CP – 030 Rev. 2. 5. T3 FM/BASEEFA/CSA/SA/CMRS 24 V DC * * * DIN RAIL (BACK OF THE PANEL) 0 TO 60° C * * MTL/P&F * As per P&ID NOTES:.* --By Vendor Page 10 of 12 . I.MECON LIMITED DELHI INSRUMENTATION SECTION SPECIFICATION FOR CONTROL PANEL & ACCESSORIES SPEC. 12. 6. 9. No. 4.

0 Page 11 of 12 SPECIFICATION FOR ISOLATING BARRIERS SL. 14. 15. TYPE APPLICATION INSTRUMENT TYPE & QUANTITY HAZARDOUS AREA CLASSIFICATION APPROVAL AUTHORITY SUPPLY VOLTAGE FUSE RATING END TO END RESISTANCE POLARITY MOUNTING OPERATING TEMP OPEN CIRCUIT VOLTAGE SHORT CIRCUIT CURRENT MAKE MODEL NO Quantity DESCRIPTION DETAILS SHUNT DIODE SAFETY BARRIER 4-20 mA Analog I/P from Temperature Transmitter ZONE-I. 12.NO. : MEC / 23LZ /05 / E5 / CP – 030 Rev. 7. 4. 1.MECON LIMITED DELHI INSRUMENTATION SECTION SPECIFICATION FOR CONTROL PANEL & ACCESSORIES SPEC. 13. 8. 9. 11. 10. IIA & IIB. GR. 2. 5. 6. No. T3 FM/BASEEFA/CSA/SA/CMRS 24VdC * * * DIN RAIL (BACK OF THE PANEL) 0 TO 65° C * * MTL/P&F * As per P&ID Notes: ‘*’ – By Vendor Page 11 of 12 . I. 3.

GR. 5. 15. ZONE-I. 9. 16. 14. T3 FM/BASEEFA/CSA/SA/CMRS 24 V DC * * * DIN RAIL (BACK OF THE PANEL) 0 TO 60° C * * MTL/P&F * As per P&ID Notes : ‘*’ – By Vendor Page 12 of 12 . 1. TYPE APPLICATION INSTRUMENT TYPE & QUANTITY HAZARDOUS AREA CLASSIFICATION APPROVAL AUTHORITY SUPPLY VOLTAGE FUSE RATING END TO END RESISTANCE POLARITY MOUNTING OPERATING TEMP OPEN CIRCUIT VOLTAGE SHORT CIRCUIT CURRENT MAKE MODEL NO Quantity DESCRIPTION DETAILS SHUNT DIODE SAFETY BARRIER Limit switches (SPDT snap action Micro type) . 7.As required + 20% Spare 3. IIA & IIB. I.MECON LIMITED DELHI INSRUMENTATION SECTION SPECIFICATION FOR CONTROL PANEL & ACCESSORIES SPEC. No. 6. 12. 10.NO. 0 Page 12 of 12 SPECIFICATION FOR ISOLATING BARRIERS SL. : MEC / 23LZ /05 / E5 / CP – 030 Rev. 8. 11. 4. 2.

ANNEXURE .I DATA SHEETS .

300#) Plug Valves (NB < 2”. 9. 0402) Globe valve (2”. 0104. 0 0 0 0 0 0 7. 2. 6.DATA SHEET INDEX CNG & CITY GAS DISTRIBUTION IN KAKINADA BID DOC. MEC/23LZ/05/21/M/001/DS/BV001 MEC/23LZ/05/21/M/001/DS/BV002 MEC/23LZ/05/21/M/001/DS/BV003 MEC/23LZ/05/21/M/001/DS/PV/001 MEC/23LZ/05/21/M/001/DS/PV/002 MEC/23LZ/05/21/M/001/DS-056/01 Description Ball Valve (NB < 2”. No.: 05/51/23LZ/BGL/030 PRS AT CGS – I &II. 11. 0102. MEC/23LZ/05/21/M/001/DS-056/02 MEC/23LZ/05/21/M/001/DS/GV-001 MEC/23LZ/05/21/M/001/DS/GV-002 MEC/23LZ/05/21/M/001/DS/017/01 MEC/23LZ/05/21/M/001/DS/017/02 MEC/05/E5/23LZ/DS – PG MEC/05/E5/23LZ/DS – PT MEC/05/E5/23LZ/DS – TG MEC/05/E5/23LZ/DS – RTD MEC/05/E5/23LZ/DS – TT 0 0 0 0 MEC/05/E5/23LZ/DS – IND Indicator . Data Sheet No. 8”. NO. 13. 14. 0102) Cartridge Filter (0401. 4. KAKINADA Sr. 3. 15. 0402) Pressure Gauges Pressure Transmitter Temperature Gauges Resistance Temperature Detector Temperature Transmitter 0 0 0 0 0 0 Sheet 1 of 2 REV. 12. 300#) Ball Valve (NB > 2”. 0401. 10. 0404) Pressure Safety Valves (0101. 8. 1. 800#) Plug Valves (NB > 2”. 300#) Pressure Safety Valves (0103. 0403. 16. 10”) Globe valve (2””) Cartridge Filter (0101. 5. 17. 800#) Ball Valve (NB > 2”.

Pressure Transmitter Limit Switch Pressure Control Valve Slam Shut Valve REV. MEC/05/E5/23LZ/DS – DPT MEC/05/E5/23LZ/DS – LS MEC/05/E5/23LZ/DS – PCV MEC/05/E5/23LZ/DS – SDV MEC/05/E5/23LZ/DS – UFM MEC/05/E5/23LZ/FC-SIV MEC/05/E5/23LZ/DS – FC MEC/05/E5/23LZ/DS-REC MEC/05/E5/23LZ/DS – LEL Description Diff. Data Sheet No. 25. 21. KAKINADA Sr. 26. 23. 19. 24. No.PRS AT CGS – I &II. 0 0 0 0 0 0 0 0 0 Ultrasonic Flow Meter Special Instruction to Vendor for FC Panel Mounted Flow Computer Recorder LEL Detection System Sheet 2 of 2 . 22. 20. 18.

0 : Minimum Duration. No.2 5. 10. 80) at both ends : a) RF FF RTJ b) Serrated Smooth (125 to 200 microinches AARH) : Floating Ball : : NA NA Material Offered Corrosion Allowance Location Stem Extension Requirement Gear Operator Requirement Gas Powered Actuator Requirement Fire Resistant Design Requirement Valve Testing Requirement Hydrostatic Test Air Test Anti-Static Testing Requirement Body Seat : : : : : : 1. Detailed dimensional drawings showing cross-section with part numbers and materials shall be submitted for Purchaser's approval prior to manufacture of the valves.2 14 15. Reduced Full Socket Welded (as per ASME B16. °C :0oC to 65°C Service : Natural Gas Connecting Pipeline Design Pressure. Actuator Specification No.A.0 4.e. Three coats of paint shall be applied with minimum thickness of 300 micron.5)" : -ANSI Rating : 800# Design Standard: BS:EN ISO 17292 (Latest) Design Temperature. kg/cm 2(g) 210 155 7. B (Sch.8 7 8. NO. Valves shall have ball position indicator. Swedish Standard SIS-055 909.0 3.2 4.A. All tests shall be as per BS:6755 (Part-I)(Latest). 4. 7. Gland packing assembly shall permit repair of gland packing under full line pressure. 5.0 2.: N.notch test for body. ball.5") . m : N.7 6. stem & studs/ nuts will be conducted as per the above material code i. NO.0 11. Stops shall be provided to ensure positive alignment of ball with ports and ensure proper installation of handle. gland.0 of T. SECTION: O&G NAME DSGN DRWN DATE CHKD DATE CLIENT :M/s BHAGYANAGAR GAS LIMITED PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA CITY SPECIFICATION AND DATA SHEET FOR BALL VALVES (NB < 2'') MECON LIMITED SCALE : DS NO.2 6.A. 2.S. Material test certificates and hydrostatic test reports shall be furnished prior to despatch. 5. BS:6755 (Part-I) (Latest) and other relevant standards and clause no.3 5.1 4. Each valve shall be provided with a wrench. Inspection and Testing shall be as per this specification.1. 9.). 7 : : : : N. mm Valve Construction Design Bore End Connections Flanges (wherever applicable) Valve Type Valve Material Specification Part Specified Material Body Ball Body Seat Gland Stem Body Seal Stem Seal Body Studs/Nuts ASTM A 105 13% Cr Steel RPTFE/ DELRIN 13% Cr Steel 13% Cr Steel (No Casting) Grafoil Grafoil ASTM A 193 Gr B7/ A194 Gr.6 6.0 6. Ed.5 6.1 15.) Lock Open/ Lock Close Requirement : As indicated in Material Requisition / P&ID Notes: Charpy V.0 5.0 13. Valves shall be inspected and approved by Purchaser before despatch. 16 1. (Permissible thickness in each coat shall be within 80 to 120 micron.1 13. Type-Test as per Standard API 607/ BS:6755 (Part-II)(Latest) Test Pressure (min.4 6.0 9. REV.1 5.11) 100mm Extension Pups in ASTM A106 Gr.0 10.0 4. at 0°C on three samples having average value of 27J and minimum value shall be 22J. : MEC/23L7/05/21/M/001/DS/BV001 APPROVED REV 0 .: MEC/TS/05/62/002.: N.40(1. Actuator Data Sheet No. minutes 2 2 15 As per Standard BS:EN ISO 17292 (Latest) Valve Painting Specification : Surface preparation by Short Blasting as per grade SA 2 1/2.0 12. 3.1 6. kg/cm 2(g) Connecting Pipe Specification Material Diameter (OD). 8. mm (inch) Thickness. DATE ZONE DESCRIPTIONS BY APPRD REFERENCES DRG. Rev-0.3 6.A.0 13.2 Valve Manufacturer Valve Size (NB). 1. mm (inch) : :15(0. 6.4 6.0 15.3 5.5 mm Above Ground Yes Yes Yes No No No Buried Length of Stem Extension.

NO. Ball & stem shall be ENP coated for minimum thickness of 80 microns. 6.250(10") : ANSI Rating : 300# Service Design Standard : API 6D : Natural Gas o MEC/TS/05/62/002.1 16. WPB/ASTM A 350 LF2/ A 352 Gr. mm (inch) MECON's Technical Specification No.0 11. This Valve Data Sheet shall be read in conjunction with MECON's Technical Specification No. Short pattern valves as per API 6D are not permitted.0 As per Standard API 6D (2002 Ed. only long pattern valves are to be supplied. (Permissible thickness in each coat shall be within 80 to 120 micron.0 14. Actuator Data Sheet No.3 7. Stops shall be provided for positive alignment of ball with ports and ensure proper installation of handle.0 16.2 7.1 5. m : N.2 15. MECON's T. at 0°C on three samples having average value of 27J and minimum value shall be 22J.: N.0 12.0 4. No No Actuator Specification No. LCB ASTM A 216 Gr. 17. kg/cm2(g) 14.0 2. mm Thickness.0 REV.notch test for body.2 5. NO.0 13. stem & studs/ nuts will be conducted as per the above material code i. 6. Test Pressure (min.. API 6D and other relevant standards. 4. mm Valve Construction Design Bore End Connections Flanges (wherever applicable) Valve Type Valve Material Specification Part Body Ball Body Seat Seat Seal Stem Stem Seals Stud Bolts/ Nuts Design Temperature.A. 6.5 mm Buried No (Only for Sizes > 6" NB) : Above Ground : Yes : Yes : Yes : API 6FA Length of Stem Extension. minutes As per API 6D As per API 6D As per API 6D Valve Painting Specification : Surface preparation by Short Blasting as per grade SA 2 1/2. body seat rings. B7/ A194 Gr. SECTION PROCESS & PIPING NAME DSGN DRWN DATE CHKD DATE CLIENT :M/s BHAGYANAGAR GAS LIMITED PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA CITY SCALE : MECON LIMITED REV 0 APPROVED DATA SHEET FOR BALL VALVES (NB > 2") DATA SHEET NO.0 3.2 Hydrostatic Test Air Test Anti-Static Testing Requirement : Body Seat 78 58 7.) Lock Open/ Lock Close Requirement : As indicated in Material Requisition / P&ID Notes: 1.1.1 14. : : 50(2").0 5. WCB/A 234 Gr.) Minimum Duration. 1. 5.0 16.5 ) & those across USM) Full NA NA : a) RF FF RTJ b) Serrated Smooth(125 to 200 microinches AARH) : Floating type upto 6" & Trunnion Mounted for 8" & above Specified Material Material Offered ASTM A 216 Gr.A.7 8. Inspection and Testing shall be as per attached QAP.4 7.3 6.e. Rev-0 2. Charpy V.2. Ed. Swedish Standard SIS-055 909. WPB/ASTM A 350 LF2/ A 352 Gr. WCB/A 234 Gr. ball. Connecting Pipeline Design Pressure.1. 3.0 Valve Manufacturer Valve Size (NB). 1 Rev-0 : 49 N.3.0 9.S. °C : 0 C to 65°C : : Reduced (Full Bore for 2" size Flanged (as per ASME B 16. kg/cm2(g) Connecting Pipe Specification : Material Diameter (OD).6 7.4 7.:MEC/23L7/05/21/M/001/DS/BV002 .0 10.1 7.).:N.0 6. 2H Corrosion Allowance Location Stem Extension Requirement Gear Operator Requirement Gas Powered Actuator Requirement Fire Resistant Design Requirement Valve Testing Requirement : 1.A. MEC/TS/05/62/002. LCB/ SS 316 with ENP coating/ SS 316 with ENP coating PTFE NA AISI 4140 + ENP coating/SS 316 with ENP coating VITON/PTFE ASTM A 193 Gr.5 7. Ed.0 5. Three coats of paint shall be applied with minimum thickness of 300 micron.A. 6. this Data Sheet.0 7. DATE ZONE DESCRIPTIONS BY APPRD REFERENCES DRG.

) Minimum Duration. NO.4 7.2 15. This Valve Data Sheet shall be read in conjunction with MECON's Technical Specification No.2 5. Inspection and Testing shall be as per attached QAP.0 As per Standard API 6D (2002 Ed.A.3. 2H Corrosion Allowance Location Stem Extension Requirement Gear Operator Requirement Gas Powered Actuator Requirement Fire Resistant Design Requirement Valve Testing Requirement : 1. Stops shall be provided for positive alignment of ball with ports and ensure proper installation of handle.) Lock Open/ Lock Close Requirement : As indicated in Material Requisition / P&ID Notes: 1.0 6.0 12. 17.0 5. Short pattern valves as per API 6D are not permitted.5 7.0 REV. Rev-0 2.0 Valve Manufacturer Valve Size (NB). 6.). B7/ A194 Gr. Ball & stem shall be ENP coated for minimum thickness of 80 microns. minutes As per API 6D As per API 6D As per API 6D Valve Painting Specification : Surface preparation by Short Blasting as per grade SA 2 1/2.1 5.A.4 7.0 3. WPB/ASTM A 350 LF2/ A 352 Gr. at 0°C on three samples having average value of 27J and minimum value shall be 22J. Actuator Data Sheet No.0 2. Charpy V. Connecting Pipeline Design Pressure.3 6. 1.0 14.2. ball.2 7.A. 6.:MEC/23L7/05/21/M/001/DS/BV003 .1 16. mm Valve Construction Design Bore End Connections Flanges (wherever applicable) Valve Type Valve Material Specification Part Body Ball Body Seat Rings Seat Seal Stem Stem Seals Stud Bolts/ Nuts Design Temperature. 6. mm Thickness. WPB/ASTM A 350 LF2/ A 352 Gr.0 10.S. WCB/A 234 Gr.7 8.1. API 6D and other relevant standards..0 4. m : N.1. 6.0 13. 4.:N.notch test for body.1 7.e.0 5. (Permissible thickness in each coat shall be within 80 to 120 micron. kg/cm2(g) Connecting Pipe Specification : Material Diameter (OD). Swedish Standard SIS-055 909.6 7. No No Actuator Specification No. LCB ASTM A 216 Gr. kg/cm2(g) 14. °C : 0 C to 65°C : : Reduced Butt Welded (as per ASME B 16. Test Pressure (min.3 7. Ed. mm (inch) MECON's Technical Specification No. 5.: N.0 11. MEC/TS/05/62/002.0 7. WCB/A 234 Gr. 1 Rev-0 : 49 N. stem & studs/ nuts will be conducted as per the above material code i. LCB/ SS 316 with ENP coating/ SS 316 with ENP coating AISI 4140 + ENP coating/SS 316 with ENP coating VITON AISI 4140 + ENP coating/SS 316 with ENP coating VITON/PTFE ASTM A 193 Gr.25 ) Full NA NA : a) RF FF RTJ b) Serrated Smooth(125 to 200 microinches AARH) : Floating type upto 6" & Trunnion Mounted for 8" & above Specified Material Material Offered ASTM A 216 Gr.0 9.2 Hydrostatic Test Air Test Anti-Static Testing Requirement : Body Seat 78 58 7.5 mm Buried No (Only for Sizes > 6" NB) : Above Ground : Yes : Yes : Yes : API 6FA Length of Stem Extension.A. NO. 3. DATE ZONE DESCRIPTIONS BY APPRD REFERENCES DRG. Three coats of paint shall be applied with minimum thickness of 300 micron. only long pattern valves are to be supplied. this Data Sheet. : : 50(2").0 16.150(10") : ANSI Rating : 300# Service o Design Standard : API 6D : Natural Gas MEC/TS/05/62/002.1 14. Ed. body seat rings. MECON's T.0 16. SECTION:O&G NAME DSGN DRWN DATE CHKD DATE CLIENT :M/s BHAGYANAGAR GAS LIMITED PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA CITY SCALE : MECON LIMITED REV 0 APPROVED DATA SHEET FOR BALL VALVES (NB > 2") DATA SHEET NO.

0 11.2 15.0 12.A. 6. 9.0 2. Swedish Standard SIS-055 909. 8.7 7. kg/cm2(g) Connecting Pipe Specification Material Diameter (OD). NO. Detailed dimensional drawings showing cross-section with part numbers and materials shall be submitted for Purchaser's approval prior to manufacture of the valves. Corrosion Allowance Location Stem Extension Requirement Gear Operator Requirement Gas Powered Actuator Requirement Fire Resistant Design Requirement Valve Testing Requirement Hydrostatic Test Air Test Body Seat : : : : : : 1.A. Valves shall have an inherent feature using the line pressure to ensure that the line pressure cannot cause taper locking of the plug/ plug movement into the taper.0 4. 4. 11. DATE ZONE DESCRIPTIONS REVISIONS BY APPRD REFERENCES DRG. Each valve shall be provided with a wrench. mm Valve Construction Design Pattern End Connections : : : : : : : Short Flanged both ends Butt Weld both ends Socket Weld Regular Venturi Socket Weld (as per ASME B16.1 14.6 7. Valves shall be inspected and approved by Purchaser before despatch.0 Notes: 1.:N.4 7. 80) at both ends 6. Valves shall have valve position indicator.1 5.) Lock Open/ Lock Close Requirement : N.2 5. i. (Permissible thickness in each coat shall be within 80 to 120 micron. Actuator Specification No.0 10.5") ---: -N. mm (inch) Thickness. 2. REV. Gland packing assembly shall permit repair of gland packing under full line pressure.2. mm :N. 7.1 7. Valve Manufacturer Valve Size (NB). : Connecting Pipeline Design Pressure.11) 100mm Extension Pups in ASTM A106 Gr. All tests shall be as per BS:6755 (Part-I) (Latest). kg/cm (g) 210 155 7 2 Minimum Duration. Painting of valves shall be as per Manufacturer's standard.1.).8 8.5") . BS:6755 (Part-I) (Latest) and other relevant standards.1 15. Flanges (wherever applicable) : a) RF b) Serrated 7.0 6.0 14.e. JOHRI DATA SHEET FOR PLUG VALVES (NB < 2") DATA SHEET NO.A Type-Test as per Standard API 6FA/ BS:6755 (Part-II) (Latest) Test Pressure (min.0 7. B (Sch.0 3. 3.0 5. 10.1.3.0 5.5 mm Above Ground Yes Yes Yes No No No Service : Natural Gas Buried Length of Stem Extension. Inspection and Testing shall be as per this specification. NO.0 9. °C : 0oC to65°C ANSI Rating :800# Design Standard : BS: 5353 (Latest) MECON's Technical Specification No. SECTION: O&G NAME DSGN DRWN DATE CHKD DATE CLIENT :M/s BHAGYANAGAR GAS LIMITED PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA CITY SCALE : MECON LIMITED REV 0 APPROVED A.0 13.0 14. Three coats of paint shall be applied with minimum thickness of 300 micron.:MEC/23L7/05/21/M/001/DS/PV/001 .2 Valve Material Specification Part Body Plug (lubricated) Bung (Screwed) Stem (No casting) Gland Gland packing Gasket Body Studs/ Nuts FF RTJ Smooth(125 to 200 microinches AARH) NA NA Material Materials offered ASTM A105 ASTM A105 + 75 microns ENP ASTM A105 AISI 4140 with ENP coating/ SS 316 with ENP coating ASTM A 105 PTFE/ Graphite N.. Material test certificates and hydrostatic test reports shall be furnished prior to despatch.0 15. mm (inch) : : 15(0.2 7.K.A Design Temperature.3 6.3 7. minutes As per API 6D As per API 6D As per API 6D Valve Painting Specification Surface preparation by Short Blasting as per grade SA 2 1/2.A. 5.5 7.40(1. 16. Stops shall be provided to ensure positive alignment of plug with ports and ensure proper installation of handle.A N. 6. valves shall be of "pressure-balanced design".

2 Hydrostatic Test Air Test Body Seat 78 57 7 Minimum Duration. 2H Corrosion Allowance Location Stem Extension Requirement Gear Operator Requirement : : : : 1.1.2 15.2 5.) Lock Open/ Lock Close Requirement : N.0 Notes: 1. kg/cm (g) Connecting Pipe Specification Material Diameter (OD).0 11. mm : N. LF2. ASTM A 352 Gr. Three coats of paint shall be applied with minimum thickness of 300 micron.0 3. LCB (AISI 4140 + 25 microns ENP)/ SS 316 with ENP coating PTFE/ Graphite ASTM A193 Gr.0 14. °C : 0oC to 65°C 2 Connecting Pipeline Design Pressure.0 9.0 Valve Material Specification Part Body Plug Cover Stem Stem Seal Stud Bolts/ Nuts Material Materials offered ASTM A216 Gr.notch test for body.0 5.2. this Data Sheet. Inspection and Testing shall be as per attached QAP.0 13.0 6. Valve Manufacturer Valve Size (NB). Gas Powered Actuator Requirement : Fire Resistant Design Requirement Valve Testing Requirement : Actuator Specification No.3 6.3.25) 6. plug. JOHRI DATA SHEET FOR PLUG VALVES (NB > 2") DATA SHEET NO.0 5. mm Valve Construction Design Pattern End Connections : : : : : : : Short Flanged both ends Butt Weld both ends Flanged one end. MEC/TS/05/62/003. Charpy V.A.1 5.4 7.S.2 7.0 7. 6. ASTM A 352 Gr. mm (inch) : : 50 (2") ANSI Rating : 300# Design Standard : API 6D MECON's Technical Specification No. LF2.0 15. butt weld other end FF Regular Venturi Butt Welded (as per ASME B 16.1 7.A Type-Test as per Standard API 6FA/ BS:6755 (Part-II) (Latest) Test Pressure (min.0 10. 16.5 7. Rev-2 : 49 NA Design Temperature. Flanges (wherever applicable) : a) RF b) Serrated RTJ Smooth (125 to 200 microinches AARH) NA NA 7. mm (inch) Thickness. NO.A.5 mm Above Ground Yes Yes Yes No No No Service : Natural Gas Buried Length of Stem Extension. 4.0 12. MECON's T.6 8.1. : MEC/TS/05/62/003.:N.1 14. 3.e. Rev-2 2. stem & studs/ nuts will be conducted as per the above material code i. REV. WCB/ A234 Gr. DATE ZONE DESCRIPTIONS REVISIONS BY APPRD REFERENCES DRG. WCB/ A234 Gr. WPB/ ASTM A 350 Gr. kg/cm2(g) 14.). WPB/ ASTM A 350 Gr.1 15. SECTION:O&G NAME DSGN DRWN DATE CHKD DATE CLIENT :M/s BHAGYANAGAR GAS LIMITED PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA CITY SCALE : MECON LIMITED REV 0 APPROVED A.3 7.K.0 2.0 4. NO. WPB/ ASTM A 350 Gr. at 0°C on three samples having average value of 27J and minimum value shall be 22J. ASTM A 352 Gr. LCB (ASTM A216 Gr. B7/ A194 Gr. LCB) + 75 microns ENP/ SS 316 ASTM A216 Gr. WCB/ A234 Gr.:MEC/23L7/05/21/M/001/DS/PV/002 . This Valve Data Sheet shall be read in conjunction with MECON's Technical Specification No. Swedish Standard SIS-055 909. API 6D and other relevant standards. LF2. Stops shall be provided for positive alignment of plug with ports and ensure proper installation of handle. (Permissible thickness in each coat shall be within 80 to 120 micron.. minutes (2") As per API 6D As per API 6D As per API 6D Valve Painting Specification Surface preparation by Short Blasting as per grade SA 2 1/2.

604 34 Oper. 0104. Area-inch Orifice Design 46 47 No. (cP) 0. 0104 PSV . RF.011-0. Constant 38 Set Pressure.35 0. (100%) Reqd.27%)/ 3. 0403 & 0404 SCALE : DATA SHEET NO.WCB SS 316 SS 316 20 Nozzle and Disc 21 Spring SS 316 SS 316 Material 22 Gaskets SS304 SPIRAL WOUND WITH SS304 SPIRAL WOUND WITH 23 CA FILLER CA FILLER 24 Options 25 26 27 Code API 520 & 526 API 520 & 526 Basis 28 Basis of Selection Full Flow Full Flow 29 30 Fluid and State Natural Gas Vapour Natural Gas Vapour CO2 (0.kg/hr. 14 Outlet Conn.508 0.508 0. 0. NO. RF. for capacity 2 Total Area-inch Orifice 48 49 Actual Flow Capacity.33-1.1.PRESSURE SAFETY VALVES UNITS : Flow > Liquid .0 MMSCMD 0.5 TIMES OF DESIGN PRESSURE 7 NOS. Level/ Length-> mm 01 Tag No.96 1./ Size 8" NB 8" NB 03 Vessel Protected 04 Quantity 02 Nos./ Bellows/ Pllot Operated Conventional Conventional 11 Inlet Conn.24 35 Oper. Temp. SECTION : OIL & GAS NAME DSGN DRWN DATE CHKD DATE CLIENT : M/s BHAGYANAGAR GAS LIMITED PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA CITY PRESSURE SAFETY VALVES TAG NO.0403.95-0.°C 40 65 40 65 Service 36 Valve Discharges to Atm. : Size & Rating RF.0mm CO2 (0.WCB ASTM A216 Gr. Temperature-°C. Pressure.604 17. Temp.G. 2 VALVES SHALL BE 100% RADIOGRAPHED 3 VENDOR TO CONSIDER COEFFICIENT OF DISCHARGE DERATED BY A FACTOR OF 0. Steam .33-1. : PSV 0103. Nozzle Full Nozzle Full Lift Full Nozzle Full Lift 09 Bonnet Type Closed Closed 10 Conv. of Valves Reqd. 3 3 REV. kg/cm2(g) 30 30 39 Cold Bench Test Pressure 40 % Over Pressure % Blow Down 10 10 41 Cp/Cv Compressibility Factor 1. 0404 General 02 Line No. DATE ZONE DESCRIPTIONS REVISIONS BY APPRD REFERENCES DRG. Atm. 17. (100%) 53 IBR Certification Not Required Not Required Notes: VENDOR TO SPECIFY/ CONFIRM 1 VENDOR SHALL FURNISH SIZING CALCULATIONS TO SUPPORT VALVE SELECTION. : Facing & Finish(Note-5) Valve 13 Outlet Conn. FURNISH CERTIFIED CAPACITIES AS PER API-520. 12 Inlet Conn. 6 VENDOR TO CONSIDER HYDRO-TEST PRESSURE 1.95-0.012 0. NO. : Size & Rating RF. : Wall Temp.27%)/ 3.24 19 .05 . Conditions 37 Back Press.°C Surf. 5 PSV's SHALL BE SUPPLIED WITH INLET & OUTLET COMPANION FLANGES. Wgt. Bolt : Required Required 16 Screwed Bolted Bolted Bolted 17 Lifting Gear .0 MMSCMD 32 Required Flow Capacity 33 Mol.kg/cm2(g) 19 .0mm 31 Corrosive Constituent/ Corr. OF PSVs & DESIGN CLASS TO BE DECIDED DURING DETAILED ENGINEERING. SCFM 50 Relief Load 51 Model No.1.96 42 Viscosity at Rel. 52 Radiography Reqd.0103.05 . Allow. .(Note-7) 05 Safety/ Relief Safety Relief Safety Relief 06 Vendor 07 Type Standard Standard 08 Full Nozzle Full Lift Mod.(Note-7) 02 Nos.011-0. This is not to be copied or used for other projects unless expressly permitted by MECON. Temp. at Rel.012 2 Vess. Temp.m* /hr . Area-m 43 44 2 Calculated Area-inch 45 2 Sel. : Facing & Finish(Note-5) 15 Cap Over Adj.°C Rel.9 AS PER ASME-VIII 4 FOR SAFETY VALVE SIZING. Pressure -> bar(g). Or Variable Atm. Const. PSV . Gas-Sm /day.35 0. : MEC/23L7/05/21/M/001/DS-056/01 MECON LIMITED REV 0 APPROVED This document and the design it covers are the property of MECON and issued for the specific project mentioned therein. S.Type 18 Test Gag Required Required 19 Body and Bonnet ASTM A216 Gr. Constant Atm.

: Facing & Finish(Note-5) Valve 13 Outlet Conn. Pressure -> bar(g).94 42 Viscosity at Rel. Level/ Length-> mm 01 Tag No. Area-m 43 44 2 Calculated Area-inch 45 2 Sel. Nozzle Full Nozzle Full Lift Full Nozzle Full Lift 09 Bonnet Type Closed Closed 10 Conv. 0402 04 Quantity 1 X 02 Nos. FURNISH CERTIFIED CAPACITIES AS PER API-520.27%)/ 3.G.9 AS PER ASME-VIII 4 FOR SAFETY VALVE SIZING. PSV . 17. Conditions 37 Back Press.PRESSURE SAFETY VALVES UNITS : Flow > Liquid . Constant 38 Set Pressure. Temp. Steam .WCB ASTM A216 Gr.604 17.42 0.91-0. Constant Atm.508 0. RF.42 0.0401. 6 VENDOR TO CONSIDER HYDRO-TEST PRESSURE 1. 0102 PSV . (100%) Reqd. Const. Temperature-°C. 05 Safety/ Relief Safety Relief Safety Relief 06 Vendor 07 Type Standard Standard 08 Full Nozzle Full Lift Mod.0101.38-1. : Size & Rating RF. 12 Inlet Conn. (100%) 53 IBR Certification Not Required Not Required Notes: VENDOR TO SPECIFY/ CONFIRM 1 VENDOR SHALL FURNISH SIZING CALCULATIONS TO SUPPORT VALVE SELECTION. kg/cm2(g) 49 49 39 Cold Bench Test Pressure 40 % Over Pressure % Blow Down 20 20 41 Cp/Cv Compressibility Factor 1. 0102.WCB SS 316 SS 316 20 Nozzle and Disc 21 Spring SS 316 SS 316 Material 22 Gasket SS304 SPIRAL WOUND WITH SS304 SPIRAL WOUND WITH 23 CA FILLER CA FILLER 24 Resilient Seat Seal Options 25 26 27 Code API 520 & 526 API 520 & 526 Basis 28 Basis of Selection Vessel under External Fire Vessel under External Fire 29 30 Fluid and State Natural Gas Vapour Natural Gas Vapour CO2 (0. S. NO. Temp.0401.604 34 Oper.°C Surf. 0401 & 0402 SCALE : DATA SHEET NO. DATE ZONE DESCRIPTIONS REVISIONS BY APPRD REFERENCES DRG. 52 Radiography Reqd. 32 Required Flow Capacity 33 Mol. Or Variable Atm. Atm. NO. 1 X 02 Nos. Pressure. 14 Outlet Conn.0mm 31 Corrosive Constituent/ Corr.508 0.93 1. Allow. RF. SECTION : OIL & GAS NAME DSGN DRWN DATE CHKD DATE CLIENT : M/s BHAGYANAGAR GAS LIMITED PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA CITY PRESSURE SAFETY VALVES TAG NO.kg/hr.91-0. Area-inch Orifice Design 46 47 No. Gas-Sm /day. This is not to be copied or used for other projects unless expressly permitted by MECON. Wgt. Temp. 5 PSV's SHALL BE SUPPLIED WITH INLET & OUTLET COMPANION FLANGES.m* /hr .38-1. SCFM 50 Relief Load 51 Model No.°C 40 65 40 65 Service 36 Valve Discharges to Atm. 0102 CF . : PSV 0101.5 TIMES OF DESIGN PRESSURE 3 3 REV. : MEC/23LZ/05/21/M/001/DS-056/02 MECON LIMITED REV 0 APPROVED This document and the design it covers are the property of MECON and issued for the specific project mentioned therein.Type 18 Test Gag Required Required 19 Body and Bonnet ASTM A216 Gr. for capacity 2 Total Area-inch Orifice 48 49 Actual Flow Capacity.013 0./ Size 03 Vessel Protected CF . of Valves Reqd.kg/cm2(g) 40 40 35 Oper.0101./ Bellows/ Pllot Operated Conventional Conventional 11 Inlet Conn. : Facing & Finish(Note-5) 15 Cap Over Adj. 0402 General 02 Line No.013 2 Vess.012-0.012-0. : Size & Rating RF. : Wall Temp. .0mm CO2 (0.27%)/ 3. 2 VALVES SHALL BE 100% RADIOGRAPHED 3 VENDOR TO CONSIDER COEFFICIENT OF DISCHARGE DERATED BY A FACTOR OF 0.°C Rel. Bolt : Required Required 16 Screwed Bolted Bolted Bolted 17 Lifting Gear . at Rel. (cP) 0. Temp.

e. 2. DATE ZONE DESCRIPTIONS REVISIONS BY APPRD REFERENCES DRG. NO. NO. 4. bidder shall clearly indicate "agreed".) As per SOR Notes: 1. Flanges (where applicable) : a) RF b) Serrated 9. 7. Swedish Standard SIS-055 909. : : : 78 kg/cm 2(g) 57 kg/cm 2(g) 7. WCB c) Stem (Rising) : 13% CR.xls . WCB b) Bonnet (Bolted) : ASTM A216 Gr. 8". 2H j) Bonnet Gasket : Spiral Wound SS 304 + CA Filler Hydrostatic Test Pressure a) Body b) Seat Test Pressure with Air Schedule of Quantity Valve Size. Testing shall be asper BS:6755 (Part-I) 3. NB 2".0 kg/cm 2(g) 12. 2 Three coats of paint shall be applied with minimum thickness of 300 micron. SECTION: O&G NAME DSGN DRWN DATE CHKD DATE CLIENT : M/s BHAGYANAGAR GAS LIMITED PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA CITY SCALE : MECON LIMITED REV 0 APPROVED DATA SHEET FOR GLOBE VALVES DATA SHEET NO MEC/23L7/05/21/DS/GV-001 d:\fateh\narimanam-kuthalam\tender rfq\ball valves\Data sheet -GV_001_23L7. 4.) REV. Valve shall be designed for intristically fire safe.5 Butt Weld both ends Flanged one end butt weld other end FF RTJ Smooth (125 to 200 AARH) Design Temperature Operating Temperature : 0oC to 65°C : 40°C Services : Natural Gas 8. 10" 11. gland. Steel (No casting) b) Disc(Loose Plug/Ball Type) : 13% CR.notch test for body. 10. B7 i) Bonnet Nuts : ASTM A194 Gr. stem & studs/ nuts will be conducted as per the above material code i. Steel f) Stem Packing (Renewable : Graphited Braided Asbestos with sacrifical with valve open on stream) inhibitor & Inconel wire reinforcement g) Hand Wheel (Rising) : Malleable Iron/ Cast Steel/ Fab. 3. 2. ball. 13. at 0°C on three samples having average value of 27J and minimum value shall be 22J. Wherever bidder agrees with MECON's data sheet. Bidder shall clearly write all/ any deviation against each part/ material of valve in the space provided for .DATA SHEET FOR GLOBE VALVES 1. Steel e) Body Seat Ring : 13% CR. Charpy V. (Permissible thickness in each coat shall be within 80 to 120 micron. Valve Manufacturer Size Purchaser's Specification Design Pressure Operating Pressure Corrosion Allowance End Connections : : : : : : : 2"(50)-10"(250) Rating : ANSI 300# Design Standard : BS:1873 Refer Technical notes for Globe Valves 49 kg/cm 2(g) 40 kg/cm 2(g) 1. 5. Steel h) Bonnet Bolts : ASTM A193 Gr. : Quantity (Nos.5mm Flanged both ends as per ASME 16. Pipe Specification : NA Material Offered : : : : : : : : : : Valve Material Specification (or Equivalent/ Superior) : a) Body : ASTM A216 Gr. Painting Specifications: 1 Surface preparation by Short Blasting as per grade SA 2 1/2. 6.

Flanges (where applicable) : a) RF b) Serrated 9. 4. Steel e) Body Seat Ring : 13% CR. Valve Manufacturer Size Purchaser's Specification Design Pressure Operating Pressure Corrosion Allowance End Connections : : : : : : : 2"(50)-10"(250) Rating : ANSI 300# Design Standard : BS:1873 Refer Technical notes for Globe Valves 49 kg/cm 2(g) 40 kg/cm 2(g) 1. Swedish Standard SIS-055 909. 2H j) Bonnet Gasket : Spiral Wound SS 304 + CA Filler Hydrostatic Test Pressure a) Body b) Seat Test Pressure with Air Schedule of Quantity Valve Size.25 Flanged one end butt weld other end FF RTJ Smooth (125 to 200 AARH) Design Temperature Operating Temperature : 0oC to 65°C : 40°C Services : Natural Gas 8. WCB c) Stem (Rising) : 13% CR. Steel h) Bonnet Bolts : ASTM A193 Gr.0 kg/cm 2(g) 12. Testing shall be asper BS:6755 (Part-I) 3.e. DATE ZONE DESCRIPTIONS REVISIONS BY APPRD REFERENCES DRG. Steel f) Stem Packing (Renewable : Graphited Braided Asbestos with sacrifical with valve open on stream) inhibitor & Inconel wire reinforcement g) Hand Wheel (Rising) : Malleable Iron/ Cast Steel/ Fab.) REV. Painting Specifications: 1 Surface preparation by Short Blasting as per grade SA 2 1/2.5mm Flanged both ends Butt Weld both ends as per ASM 16. at 0°C on three samples having average value of 27J and minimum value shall be 22J. 3. B7 i) Bonnet Nuts : ASTM A194 Gr. 13. 5.DATA SHEET FOR GLOBE VALVES 1. SECTION: O&G NAME DSGN DRWN DATE CHKD DATE CLIENT : M/s BHAGYANAGAR GAS LIMITED PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA CITY SCALE : MECON LIMITED REV 0 APPROVED DATA SHEET FOR GLOBE VALVES DATA SHEET NO. NO.xls .notch test for bodyl. 2. (Permissible thickness in each coat shall be within 80 to 120 micron. disc gland. Steel (No casting) b) Disc(Loose Plug/Ball Type) : 13% CR. : Quantity (Nos. bidder shall clearly indicate "agreed". 2. Bidder shall clearly write all/ any deviation against each part/ material of valve in the space provided for . NB 2" 11. WCB b) Bonnet (Bolted) : ASTM A216 Gr. 7. 10. Valve shall be designed for intristically fire safe. 6. MEC/23L7/05/21/DS/GV-002 d:\fateh\narimanam-kuthalam\tender rfq\ball valves\Data sheet -GV_002_23L7. stem & studs/ nuts will be conducted as per the above material code i. : : : 78 kg/cm 2(g) 57 kg/cm 2(g) 7. 2 Three coats of paint shall be applied with minimum thickness of 300 micron.) As per SOR Notes: 1. Charpy V. NO. Wherever bidder agrees with MECON's data sheet. 4. Pipe Specification : NA Material Offered : : : : : : : : : : Valve Material Specification (or Equivalent/ Superior) : a) Body : ASTM A216 Gr.

S. 60 DAYS OF OPERATION.f)G.) FOR MECON'S APPROVAL. : CF-0101.2/0. FIXING DETAIL : NUTS & BOLTS FLANGE RATING : 300# FLANGE TYPE : WNRF VENT SIZE :AS PER P&ID QEC REQUIRED : YES DRAIN SIZE :AS PER P&ID HEAD CONNECTION : WITH QEC √ NO OVERALL DIMENSION OVERALL LENGTH. 22 J AT 0°C. NO.. C/ IS:2062 FIBER GLASS MEDIA TO SUIT GAS QUALITY AS ENCLOSED WITH TENDER DOCUMENT DRAIN VALVE: AS PER P&ID 17. 2 SUCCESSFUL BIDDER SHALL SUBMIT MECHANICAL DESIGN CALCULATIONS AS WELL AS PROCESS CALCULATION OF CARTRIDGE ELEMENT PROJECT : CNG &CITY GAS DISTRIBUTION IN KAKINADA CITY JOB NO. T.1 mg/SM3 OF GAS CORROSIVE/ TOXIC COMPONENT : CO2 . KG/CM2 : (NOTE-2.38-1.0101. : CF.0. REV.3 4.8 6. DATE ZONE DESCRIPTIONS REVISIONS BY APPRD REFERENCES DRG.8 4.5 5. X LENGTH.013 COMPRESSIBILTY FACTOR: 0.5 4.2 5.c) PECO.B GASKET : SS-304.42 INLET SIZE :8" OPER.. MM :3.b)GRINELL. 7 THICKNESS CALCULATIONS FOR SHELL & BOTTOM TO BE SUBMITTED BY SUCCESSFUL BIDDER FOR APPROVAL. CATALOGUE ETC. 4 FILTER ELEMENT MUST WITHSTAND DIFFERENTIAL PRESSURE OF 1.91-0.S. : FILTER PR.1 6. . 7) NOZZLES : SA106 Gr.0 8.CA FILLED `O' RING : BUNA-N FILTER ELEMENT : VENT VALVE: AS PER P&ID SHELL FLANGE : SA-105 HEAD FLANGE : SA-105 PERFORATED SHEET : SS 304 NOZZLE FLANGES : SA-105 (SEE NOTE-3) FASTENER : SA-193 Gr.0 KG/CM2G WITHOUT CRACKING & FAILURE .D.4 5.4 4.27% CLIENT : M/s BHAGYANAGAR GAS LIMITED ITEM NO.0 2. NO.012 .DATA SHEET FOR CARTRIDGE FILTER 1. This is not to be copied or used for other projects unless expressly permitted by MECON. INSPECTION & TESTING : AS PER T.2 4.0 NOTE: 1 VENDOR TO SPECIFY. DROP KG/CM2.6 4.3 8. 100% FASTNER & ONE SET OF FILTER ELEMENTS AS SPARE FOR EACH FILTER . 5 200% GASKET .e) YALE (R&M ENERGY SYSTEM). (INCLUDING RELEVANT GRAPH.0 6. 3 VENDOR TO SELECT/ CONFIRM THE MATERIAL CONSIDERING "0°C To 65°C "TEMPERATURE. CLEAN/ DIRTY : 0.: MEC/23LZ/05/21/M/001/DS-017/01 REV 0 This document and the design it covers are the property of MECON and issued for the specific project mentioned therein.508 TYPE : VERTICAL FLOW RATE (MMSCMD) : 0. A CHARPY V-NOTCH TEST SHALL BE CONDUCTED ON 3 SAMPLE HAVING ENERGY VALUE OF 27 J AVERAGE AND MIN.9 6. °C : 40 FILTRATION EFF.h) MULTITEX SECTION : O&G NAME DATE CHKD DATE CLIENT : M/s BHAGYANAGAR GAS LIMITED PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADACITY MECON LIMITED DSGN DRWN CARTRIDGE FILTER APPROVED TAG NO. 7) HEAD : * BOTTOM : SA 515/ SA-516 Gr. KGS : FLANGE FINISH : UC SIZE : NR SMOOTH DPT SIZE : AS PER P&ID DPG SIZE: AS PER P&ID CONNECTION FOR PSV : AS PER P&ID DESIGN TEMP. MICRON < 2 MICRON PR. 6 FREQUENCY OF CLEANING SHALL BE AFTER MIN. SA-194 Gr.0 3. : 23LZ VENDOR : OPERATING CONDITIONS : ITEM : CARTRIDGE FILTER. CENTI-POISE : 0. 8 THE SURFACE AREA OF THE CARTRIDGE FILTER SHALL BE MIN.7 6.9 5.S.0.3 5.0 5.D. °C : 0 . SPIRAL WOUND .05 .0 7. 70 (SEE NOTE-3. 0102 SCALE : DATA SHEET NO.4 6.ENGINEERING.3 6. TEMP. 8) (NOTE-2) MAKES :a) PEERLESS. KG/CM2(G) : 49 NO.1 5. 8 TIMES THE CROSS SECTIONAL AREA OF THE INLET NOZZLE.d) SIIRTEC. PR. 70 (SEE NOTE-3. FLUID HANDLED : NATURAL GAS MOLECULAR WEIGHT : Cp/Cv: 1.7 4.2 6. DESIGN AND CONSTRUCTION DESIGN CODE : ASME SEC-VIII DIV-1 (LATEST EDITION) DESIGN PR.65 O.0 MATERIAL OF CONSTRUCTION SHELL : SA-515/ SA-516 Gr.1 4.6 5.6 6.5 CORROSION ALLOWANCE. 2H SUPPORT : A283 Gr.1 7.0 4.10 7. KGS : ACCESSORIES DAVIT DETAIL : YES PAINTING : SUITABLE TO CORROSIVE MARINE ENVIRONMENT REF. % : 98 DUST CONC : 0 . HOWEVER BIDDEER SHALL SUBMIT SAMPLE CALCULATIONS (FOR CARTRIDGE ELEMENT SZING & PRESSURE DROP ACROSS THE FILTER) ALONG WITH OFFER. SHELL DIA : OPERATING WT.1.2 7. KG/CM2(G) :40 PARTICLE/ MESH SIZE. CM : EMPTY WEIGHT.0 FLUID VISC.5 6.g)TDW.1 9.0.93 OUTLET SIZE : 8" OPER. DROP.7 6.0 10.. 0102 QUANTITY : 02 NOS. OF CARTRIDGE : (NOTE-2) MAKE OF ELEMENT : AS PER VENDOR LIST IN MECON T. CM : OVERALL HEIGHT.0 4. B7.

22 J AT 0°C.3 4. SHELL DIA : OPERATING WT. NO.5 6. 7) NOZZLES : SA106 Gr.0401/ 0402 QUANTITY : 02 NOS. KGS : DRAIN SIZE : AS PER P&ID WITH QEC √ NO FLANGE FINISH : UC SIZE : NR SMOOTH DPT SIZE : AS PER PRS P&ID CONNECTION FOR PSV : DESIGN TEMP.0 NOTE: 1 VENDOR TO SPECIFY.10 7.42 INLET SIZE : 8" OPER. C/ IS:2062 CORROSION ALLOWANCE. T. REV. This is not to be copied or used for other projects unless expressly permitted by MECON. : CF-0401/0402 SCALE : DATA SHEET NO. CM : OVERALL HEIGHT.2 4. HOWEVER BIDDEER SHALL SUBMIT SAMPLE CALCULATIONS(FOR CARTRIDGE ELEMENT SZING & PRESSURE DROP ACROSS THE FILTER) ALONG WITH OFFER.6 4.65 O. °C : 0.D.0 8. KG/CM : (NOTE-2.2 6. 7) HEAD : :* BOTTOM : SA 515/ SA-516 Gr.0 6.0 4.) FOR MECON'S APPROVAL. 2 SUCCESSFUL BIDDER SHALL SUBMIT MECHANICAL DESIGN CALCULATIONS AS WELL AS PROCESS CALCULATION OF CARTRIDGE ELEMENT PROJECT : VENDOR : OPERATING CONDITIONS : ITEM : CARTRIDGE FILTER. CATALOGUE ETC.1 6.7 6.91-0. INSPECTION & TESTING : AS PER T. 2H SUPPORT : A283 Gr.7 4. 60 DAYS OF OPERATION. A CHARPY V-NOTCH TEST SHALL BE CONDUCTED ON 3 SAMPLE HAVING ENERGY VALUE OF 27 J AVERAGE AND MIN. MM :3.2 5.1 7. (INCLUDING RELEVANT GRAPH.9 6. B7. : CF.0 JOB NO. 70 (SEE NOTE-3.2 7. DATE ZONE DESCRIPTIONS REVISIONS BY APPRD REFERENCES DRG.B GASKET : SS-304.S.0 5. SA-194 Gr.g)TDW. DROP KG/CM . KG/CM2(G) : 40 PARTICLE/ MESH SIZE.1 4.94 OUTLET SIZE : 8" OPER.3 6.0. FLUID HANDLED : NATURAL GAS MOLECULAR WEIGHT : Cp/Cv: 1. DROP.012 . 100% FASTNER & ONE SET OF FILTER ELEMENTS AS SPARE FOR EACH FILTER .7 6.6 6. TYPE : VERTICAL FLOW RATE (MMSCMD) : 0. CM : EMPTY WEIGHT.8 4.D. KGS : ACCESSORIES DAVIT DETAIL : YES PAINTING : SUITABLE TO CORROSIVE MARINE ENVIRONMENT REF. CLEAN/ DIRTY : 0.013 COMPRESSIBILTY FACTOR: 0. CENTI-POISE : 0. OF CARTRIDGE : (NOTE-2) MAKE OF ELEMENT : AS PER VENDOR LIST IN MECON T.. 3 VENDOR TO SELECT/CONFIRM THE MATERIAL CONSIDERING "0°C To 65°C "TEMPERATURE.1 5.0.: MEC/23LZ/05/21/M/001/DS-017/02 REV 0 This document and the design it covers are the property of MECON and issued for the specific project mentioned therein.3 5.b)GRINELL. 70 (SEE NOTE-3. MICRON < 2 MICRON 2 PR.8 6.3 8.S. SPIRAL WOUND . X LENGTH.5 5. : 23LZ 17.c) PECO.0 KG/CM2G WITHOUT CRACKING & FAILURE . KG/CM2(G) :49 NO.ENGINEERING.0 4.0 10.0. PR.1.1 mg/SM3 OF GAS CORROSIVE/ TOXIC COMPONENT : CO2 .4 5. FIXING DETAIL : NUTS & BOLTS FLANGE RATING : 300# FLANGE TYPE : WNRF VENT SIZE : AS PER P&ID HEAD CONNECTION : QEC REQUIRED : YES OVERALL DIMENSION OVERALL LENGTH.0 MATERIAL OF CONSTRUCTION SHELL : SA-515/ SA-516 Gr. 8 TIMES THE CROSS SECTIONAL AREA OF THE INLET NOZZLE.1 9.8) (NOTE-2) DPG SIZE: AS PER P&ID MAKES :a) PEERLESS.4 4.38-1. NO. 5 200% GASKET .0 3. TEMP. 4 FILTER ELEMENT MUST WITHSTAND DIFFERENTIAL PRESSURE OF 1.5 CNG &CITY GAS DISTRIBUTION IN KAKINADA CITY CLIENT : M/s BHAGYANAGAR GAS LIMITED ITEM NO.5 4.DATA SHEET FOR CARTRIDGE FILTER 1.2/ 0.508 FLUID VISC.d) SIIRTEC.0 2..CA FILLED `O' RING : BUNA-N FILTER ELEMENT : VENT VALVE: AS PER P&ID FIBER GLASS MEDIA TO SUIT GAS QUALITY AS ENCLOSED WITH TENDER DOCUMENT DRAIN VALVE: AS PER P&ID DESIGN AND CONSTRUCTION DESIGN CODE : ASME SEC-VIII DIV-1 (LATEST EDITION) DESIGN PR. 6 FREQUENCY OF CLEANING SHALL BE AFTER MIN.9 5.h) MULTITEX SECTION : O&G NAME DATE CHKD DATE CLIENT : M/s BHAGYANAGAR GAS LIMITED PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA CITY MECON LIMITED DSGN DRWN CARTRIDGE FILTER APPROVED TAG NO.6 5.4 6.f)G.S. 7 THICKNESS CALCULATIONS FOR SHELL & BOTTOM TO BE SUBMITTED BY SUCCESSFUL BIDDER FOR APPROVAL. : 2 FILTER PR.27% SHELL FLANGE : SA-105 HEAD FLANGE : SA-105 PERFORATED SHEET : SS 304 NOZZLE FLANGES : SA-105 (SEE NOTE-3) FASTENER : SA-193 Gr. °C : 40 FILTRATION EFF. .05 . 8 THE SURFACE AREA OF THE CARTRIDGE FILTER SHALL BE MIN.e) YALE (R&M ENERGY SYSTEM)..0 7. % : 98 DUST CONC : 0 .

3) Make of the PG shall be from approved vendor list of Mecon /Client. No.Kg/cm2 (G) Temperature. PG-*** PG-*** Pressure Operating Design 40 19 . 0 17.PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA MR.10 Rev. are as per P&ID 2) ‘*’ Information to be supplied by the Vendor / Contractor.: MEC/05/E5/23LZ/DS – PG MECON LIMITED DELHI PRESSURE GAUGES Units:.01.65 0 .Flow : Liquid-T/hr Gas-MMSCMD Steam.24 49 49 Design Temp.kg/hr Pressure.°C Level/Length-mm 1 Type Direct Wetted parts --material 2 Mounting Local Element --3 Dial size 150 mm Lower body --Colour White (Non rusting plastic Non wetted parts --with black engraving) 4 Case material Cast aluminium Process connection --5 Bezel ring Screwed Size --6 Window material Shatter proof glass Rating --7 Enclosure IP 55 / NEMA 4 Facing &Finish --8 Pressure element Bourdon tube Capillary material --9 Element material SS 316 Capillary length --10 Socket material SS 316 Flushing & Filling --Over range 130% of range 11 Accuracy ± 1% FSD 16 protection 12 Zero adjustment Micrometer pointer Blow out Required 17 (Internal) protection 18 Options 13 Connections ½” NPT (M) a) Snubber 14 15 Conn.: MEC/S/05/E5/23LZ/030 Data Sheet No.65 Location * * Options e e NOTES: 1) ‘***’ – the quantities & Tag Nos. Date By Chkd Appd . 0 . Location Movement Diaphragm seal Type Range * * Bottom SS 304 ----19 b) c) d) e) Make & Model Fluid Natural Gas Natural Gas Syphon Gauge saver Liquid filled casing 2 Way Manifold * Tag No.

3) 4) 5) 6) Over range protection shall be 130% of maximum static pressure. with plug MISCALLANEOUS Over Range 130% of Range Protection Options Output Meter W. b. Two wire 24 V DC Trans. 0 . Intr Safe(note 2) Mounting Mounting accessories for 2” Accessories Pipe Mounting – MOC (SS316) 3 -Way Manifold Required Zero elevn. b. Diaphragm Seal:Type Wetted Parts Matl.01. Environmental cover to be provided for each transmitter Make of the PT shall be from approved vendor list of Mecon /Client. Intrinsically safe & Flameproof Air supply Power supply Cable entry Accuracy Repeatability Output NEMA 4 & NEMA 7 Zone-I. Power supply CONTROLLER 15 16 Output A/M switch No.IIA & IIB.P.10 Rev. Date By Chkd Appd . c & d PT-*** PT-*** NOTES: Natural Gas Natural Gas 1) ‘***’ – the quantities & Tag Nos. Std. Manual Regulator Mode RECORDER 20 21 22 23 Chart Chart Drive Moving Parts Matl.PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA MR. Area Class. 0 17.Flow : Liquid-T/hr Gas-MMSCMD Steam. 49 49 Design Temp. No.025% of Span for Metering PT + 0. Capillary length.kg/hr Pressure. Chart speed Operating Pressure 40 19 . Local Digital Output meter should indicate the line pressure in Kg/cm2g.05% TRANSMITTER 4 – 20 mA DC. --mm Flush / Filling --Conn.65 30 31 a) b) c) d) 32 Armour Flexible --Matl. T3 Required 29 24 25 26 27 28 Service Element Body Material Element Material Process Connections Process Conn.: MEC/05/E5/23LZ/DS – PT MECON LIMITED DELHI PRESSURE TRANSMITTERS Units:.24 Design Press. Other Material Process Conn. Gr. of positions 17 18 19 Set Point Adj. are as per P&ID 2) ‘*’ Information to be supplied by the Vendor / Contractor. Std. Yoke Weather proof to IS2147 Explosion proof to IS2148 Enclosure class 6 7 8 9 10 11 12 13 14 Elec.65 0 . c & d a.Kg/cm2(G) Temperature-°C Level/Length-mm GENERAL 1 2 3 4 5 Function Type Case Mounting Enclosure Transmit & Indicate Electronic Smart µP Based Mfg. & Required suppression Make & Model Range * Tag No.A 24 VDC ½” NPT(F) + 0. Not Required --------- N.: MEC/S/05/E5/23LZ/030 Data Sheet No.075% of Span + 0. Fluid Span * * Set * * Options a.:Size and Rating Facing and Finish Capillary Material:Armour Flexible ----MEASURING UNIT Pressure Diaphragm Carbon Steel SS 316L ½” NPT(F) Mfg. Locn.

°C Level/Length-mm GENERAL FILLED SYSTEM 1 Type FILLED SYSTEM 15 SAMA Class VB 2 Well REQUIRED Compensation CASE ADJUSTABLE 3 Mounting LOCAL 16 Bulb type UNION 4 Dial size 150 mm Bulb material 316SS WHITE (Non rusting plastic with 5 Colour 17 Bulb union threaded to ½” NPT(M) black figs.01.) DIE CAST ALUMINIUM 6 Case material 18 Extension type RIGID (EPOXY PAINTED) 7 Window material SHATTER PROOF GLASS 19 Bulb dia 8 mm (Min) 8 Conn.10 Rev. 4. For installation of Temperature Gauge & Thermowell.kg/hr Pressure. are as per P&ID ‘*’ Information to be supplied by the Vendor / Contractor. Location BOTTOM 20 Capillary material 9 Accuracy Armour Flexible ±1% FSD WEATHER PROOF 10 Enclosure Armour material to IS 2147 Enclosure class IP 67 / NEMA 4 Capillary length MICROMETER POINTER 11 Zero adj. Vender shall furnish Make & Model No.PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA MR. Range Temperature ( C) Operating TG – *** * 40 Design 0 . 5.65 Material Construction Process connection Gauge connection Thermowell as per drg Options Make & Model Flange Material ASTM A 105 Rating/Face/ Finish 300 # RF 125 AARH * Location a) THERMOWELL SS 316 DRILLED BAR STOCK 1 ½” FLANGED ½” NPT (F) Drg enclosed LIQUID FILLED * Remarks Note: 1. with product catalogues along with the offer. No. ‘***’ – the quantities & Tag Nos. 3.Flow : Liquid-T/hr Gas-MMSCMD Steam. vendor shall follow the MECON’s installation standards enclosed with tender. Date By Chkd Appd .Kg/cm2 (G) Temperature. 2.: MEC/S/05/E5/23LZ/030 Data Sheet No. Screw 21 Over range protection 130% OF RANGE (Internal) BIMETAL 12 Stem: Type Material Size 13 14 Well Dimensions U T * * Stem diameter 22 23 24 25 26 27 28 Tag No. Make of the TG shall be from approved vendor list of Mecon /Client.: MEC/05/E5/23LZ/DS –TG MECON LIMITED DELHI TEMPERATURE GAUGE Units:. 0 17.

3) Make of the RTD shall be from approved vendor list of Mecon /Client. are as per P&ID 2) ‘*’ Information to be supplied by the Vendor / Contractor.PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA MR.: MEC/05/E5/23LZ/DS – RTD MECON LIMITED DELHI RESISTANCE TEMPERATURE DETECTOR Units:. of elements Simplex 16 Material SS 316 4 Calibration As per DIN 43760 17 Construction Drilled bar stock 5 Element material Platinum (Pt 100) 18 Process connection 1 ½” Flanged 6 Resistance at 0°C 100 ohms ½” NPT (F) 19 Inst.kg/hr Pressure. enclosed 14 No.10 Rev. Of wires 4 Wire 23 Output HEAD 24 Power Supply 11 Head Cover type Screwed cap & SS chain 25 Mounting 12 Material Cast Aluminium 26 Enclosure class * Make & Model 27 No.: MEC/S/05/E5/23LZ/030 Data Sheet No. Temperature Tag No. 15 Enclosure type Dual Chamber Weather proof to IP55 2 Type RTD Class A THERMOWELL ELEMENT 3 No. Enclosed 20 drg 8 Sheath O. Date By Chkd Appd . 0 17. Range Normal 40 Design 0 . connection 7 Leads Standard Thermowell as per Drg.65 Well Dimensions U T * * Flange Material ASTM A 105 Rating/Face / Finish 300# RF 125 AARH Fluid Option TE -*** NOTES: * Natural Gas 1) ‘***’ – the quantities & Tag Nos.Flow : Liquid-T/hr Gas-MMSCMD Steam.Kg/cm2 (G) Temperature. of entries Single drg. 8 mm TRANSMITTER Material SS 316 21 Quantity 9 Nipple & Union SS 316 22 Input Material 10 No.D.01.°C Level/Length-mm GENERAL 13 Cable entry ½” NPT (F) 1 Assembly as per Drg. No.

b.PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA MR.10 DATE BY CHKD APPD . ARE AS PER P&ID 2 3 4 5.Flow :Liquid-m3/hr.Temperature. (SMART) 12 13 CONDUIT CONN. Pressure-Kg/cm 2 (G). No. PROOF 15 RFI / EMI PROTECTION REQD. CLASS-1.°C.: MEC/05/E5/23LZ/DS – TT MECON LIMITED DELHI TEMPERATURE TRANSMITTERS Units:. C. c NOTES: 1 ***' . DIVL. ENVIRONMENTAL COVER TO BE PROVIDED FOR EACH TRANSMITTER (DRAWING ENCLOSED ELSEWHERE IN BID DOCUMENT DUAL CHAMBER ENCLOSURE SHALL BE PROVIDED 0 REV 17.65 INTRINISICALLY SAFE 16 LOAD DRIVING CAPABILITY 600 OHMS 24 V DC * 6 7 8 9 10 NEC. 1/2" NP TF LINEARISATION UPSCALE DOWNSCALE 4 MOUNTING DIRECT ON RTD/TC OTHER W. AREA CLASSIFICATION GROUP C&D INPUT OUTPUT COLD JUNCTION COMPENSATION BURN OUT PROTECTION TAG NO.01. THE DIGITAL OUTPUT METER SHOULD INDICATE THE TEMPERATURE IN DEG.0. Steam. PROOF YOKE 14 ACCURACY + / .1% FSD EX.THE QUANTITIES & TAG NOS.-1. 5 ENCLOSURE CLASS : IP . TT-*** RANGE SPAN * SET * FROM RTD 4-20 mA 17 MAKE 18 19 a) b) c) MODEL NO.kg/hr.Gas-MMSCMD. ‘*’ INFORMATION TO BE SUPPLIED BY VENDOR/ CONTRACTOR. OPTIONS Output Meter Mounting Accessories SS Tag Plate SERVICE Natural Gas * WP/INTR SAFE(Note 2) For 2" Pipe OPTION a.Level/Length-mm TRANSMIT 1 2 3 FUNCTION INDICATE BLIND 11 POWER SUPPLY 24 V DC TYPE CASE ELECTRONIC MFR STD.: MEC/S/05/E5/23LZ/030 Data Sheet No.

0 13.10 Date By Chkd Appd .0 6.Required.0 No. compensation) 24 V DC +/.5% + / .01. 1500 steps min. Continuos Bargraph (vertical type) & Digital Required for Process variable & Set Value 500 msec. 17.5 % As per the P& ID * 9. No. of Analog inputs –2(Minimum) No.0 15. Addition / Subtraction Multiplication Division Square Root Bias Summation (Integration) Sq. of Analog outputs – 2(Minimum) No.* Erasing by -* If volatile:Battery backup for min. & Tag No.0 7. No.0 9.0 22.PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA MR.0 19.0. Zener Barrier/Isolator 24V DC (From Bulk Power Supply/SDC) 4-20mA DC (2 wire) 4-20mA DC 8.: MEC/S/05/E5/23LZ/030 Data Sheet No.0 Indicator functions Arithmatic functions 17. of Alarms settings – * Serial Communication port – Required Bar graph display with 4 digit 7 segment LCD/LED digital display of PV.0 DESCRIPTION Type Mounting Enclosure To be used in intrinsically safe system Power for transmitters Inputs Outputs Capacity TECHNICAL REQUIREMENTS TO BE CONFIRMED BY VENDOR Microprocessor based Dual Channel Indication Flush Panel General Purpose With Extl.0 3.0 21.0 Linearisation 18.0 Power supply Accuracy Repeatability Qty.0 14. of Discrete inputs –2(Minimum) No. Make & Model 0 Rev. Root Extraction Flow computation (Press and Temp.NO 1.0 5.0 2.1 10.0 12.: MEC/05/E5/23LZ/DS – IND MECON LIMITED DELHI INDICATORS SL .0 11. of Discrete outputs –2(Minimum) Other inputs –Frequency(Minimum) Other outputs – Retransmission Max.0 Facia Details Indications Scan time A/D converter Resolution D/A converter Resolution Load driving capability Configuration On line diagnostic messages Memory type 16. 600 ohms From Indicator Required If Non-Volatile:Erasive . 72 hrs.0 4. Battery type chargeable Configuration protection time (In case of power failure) Battery drain indication . Battery type chargeable Continuous.0 20. Max 1500 steps min.0.

F.BY VENDOR 0 Rev. No. PI-* TI-* DPI-* SCALE GRADN. 2. 3.10 Date By Chkd Appd .: MEC/05/E5/23LZ/DS – IND MECON LIMITED DELHI ITEM NO.PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA MR.01.: MEC/S/05/E5/23LZ/030 Data Sheet No. * * * M. 17. * * * SERVICE REMARKS * . TAG NO. 1.

Two wire Trans. of positions Set Point Adj.A Power supply 24 VDC Cable entry ½” NPT(F) Accuracy + 0. mm H2O * 30 31 MEASURING UNIT 24 25 26 27 28 29 Service Element Body Material Element Material Process Connections Process Conn. No. mm --Flush / Filling Conn. Manual Regulator Mode RECORDER 20 21 22 23 Chart Chart Drive Moving Parts Matl.°C Level/Length-mm 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 GENERAL Transmit & Indicate with Function Local Gauge for Display Type Electronic Smart µP Based Case Mfg.: MEC/05/E5/23LZ/DS – DPT MECON LIMITED DELHI DIFFERENTIAL PRESSURE TRANSMITTERS WITH LOCAL DISPLAY Units:. Locn. Area Class. --Capillary length. T3 Intrinsically safe & Required Flameproof Air supply N. Chart speed Diff Range Kg/Cm2g Span DPT-*** * Set * Zero Elev. b.: MEC/S/05/E5/23LZ/030 Data Sheet No. 17. Not Required ----------- Capillary Material:Armour Flexible --Armour Flexible Matl. Zone-I. Power supply 24 V DC CONTROLLER Output A/M switch No. c.IIA & IIB.the quantities & Tag Nos. 0 TO 65 Control Action Tag No. Std. are as per P&ID 2) ‘*’ – Information to be furnished by bidder. mm H2O * Design Press. with --plug MISCALLANEOUS Over Range Protection 130% of Range Options Intrinsically safe digital Output a) meter 5-way manifold-SS316 Body & b) Trim Mounting accessories for 2” Pipe c) Mounting – Material (SS 316) d) Local Gauge display in Kg/cm2 g Load Driving Capability Not less than 600 ohms * 32 33 Make & Model Design Temp.075% of SPAN Self Diagnostics Required Facility TRANSMITTER Output 4 – 20 mA DC. Pressure Diaphragm Carbon Steel SS 316L ½” NPT(F) Mfg. Zero Supp.01. Diaphragm Seal:Type Wetted Parts Matl.kg/hr Pressure-Bar (g )Temperature. Other Material Process Conn. Mounting Yoke Weather proof to IS2147 Enclosure Explosion proof to IS2148 Enclosure class NEMA 4 & NEMA 7 Elec.:Size and Rating Facing and Finish Diff.10 Date By Chkd Appd . d NOTES: 1) ‘***’ . 49 Fluid Natural Gas Options a.Flow : Liquid-m3/hr Gas-MMSCMD Steam. 3) Make of the DPT with Local Display shall be from Approved Vendor List of MECON /Client 4) For installation refer MECON’s installation standards. 0 Rev. Gr.PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA MR. Std.

9 NOTES : 1 Vendor to furnish model No. per Ball Valves) BY VENDOR One no. No. Refer Note 12 of P&ID NO. Limit switches duly terminated with ½" NPT as conduit connection.PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA MR. PER SDV ) & Ball Valves (2 Nos.: MEC/S/05/E5/23LZ/030 Data Sheet No.: MEC/05/E5/23LZ/DS . per SDV to be provided. MATERIAL REQUISITION 0 17. 2 3 4 Hazardous Certificates with model No.: MEC/S/05/E5/23LZ/030 Rev.01. IIA. shall be furnished along with offer Flying leads are not acceptable. T3 TECHNICAL REQUIREMENT Weather Proof (IP55) and Flame proof (Exd) 1/2' NPTF (NOTE -3) 1A @ 24 V DC SPDT One each for open & close status of SDV (2 Nos.No. 1 2 3 4 5 6 7 8 DESCRIPTION TYPE Area class Limit Switch & Enclosure Conduit Rating Form Quantity Model No. IIB.LS MECON LIMITED DELHI LIMIT SWITCHES UNIT : Flow-> Liquid-M /hr 3 Gas-MMSCMD Steam-kg/hr Pressure-> kg/cm2g Tempreture->0C Level/Length-> mm S. Junction Box (Ex-Proof) Snap Action Micro IEC Zone-1. All connection shall be provided with ex-proof cable gland. and decoding detailsof limit Switch accompanied with relevant catalogues (in English) literatures. MEC/23LZ/05/25/M/0002/001 for quantity of ball valves.10 MR NO. Appd. . Date By Chkd.

42 0.508 0.1. Notes: 1 2 3 4 5 6 7 8 9 10 44 45 Tag No. REDUCTION DOWN STREAM STD PILOT * * * 300# RF 125 AARH ASTM A216 GR. Normal / Max Outlet Pr.05 .013 40 0.0 40 49 19-24 49 0-65 17. QUANTITY ARE AS PER P&ID PCV SHALL BE PILOT OPERATED TYPE IN ACTIVE MONITORING CONFIGURATION. Int. ACCURACY OF REGULATION SHALL BE BETTER THAN ± 1% OF THE SET PRESSURE. Max. Connection Size & Type if External Material of Diaphgram Other Wetted Parts Soft Seating Material ANSI Leakage Class Failure Position Solenoid Valve I/P Converter Filter With Gauge Limit Switch/ Proximity Switch Fluid State Flow Liquid_Min Normal / Max Normal / Max Flow Vapour Flow Water_Min Normal / Max Inlet Pr.m* 3/hr .TO BE FURNISHED BY THE VENDOR.kg/hr. S. VENDOR SHALL FURNISH SPRING RANGES ALONG WITH OFFER THE SELECTED SIZE & MODEL SHALL BE SUCH THAT THE PRESSURE CONTROL VALVE MUST OPERATE AND CONTROL AT BOTH MIN. WCB SS 316 EXTERNAL * * * CLASS VI FC/FO FC/FO * * * * * * * * PR. Inlet Line No. No. 0 17.: MEC/S/05/E5/23LZ/030 Rev.38-1.38-1. Predicted Sound Level DBA Inlet Velcity M/S Valve Positioner 100% Radiography Actuator Limit Switch * * *< 85dBA * * * * *< 85dBA * * * * YES * * * YES * * . REDUCTION DOWN STREAM STD PILOT * * * 300# RF 125 AARH ASTM A216 GR. c:\fateh\pragati\ds\DS-PCV-SDV ./ outlet Max Oper. Date By Chkd. VENDOR SHALL FURNISH THE SIZING CALCULATIONS ALONG WITH THE QUOTE. AND MAX.508 0. Line Size Schedule Service Regulation Type of Regulator : STD Pilot Op. Size & Rating Facing & Finish Body Material Trim Material Bonnet Type Impulse Connecn.: MEC/S/05/E5/23LZ/030 Data Sheet No.01.604 1.91-0.05 . Ext. Appd. Min. THE SELECTED MODEL SHALL BE OF PILOT OPERATED AS PER EN 334 & PED.PCV MECON LIMITED DELHI PRESSURE CONTROL VALVES UNITS : Flow > Liquid . Cv. VENDOR SHALL FURNISH A SCHEMATIC INCLUDING ALL THE IMPULSE LINE CONNECTIONS. SPRING SHALL BE SUITABLE TO ADJUST SET PR.PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA MR.1. Body Size Port Size End Conn : Flgd.42 Visc. (cP) * 19-24 ( NOTE -2) * 19-24 ( NOTE -2) Cv. Outlet Line No. Shut Off Temp. Gas-MMSCMD.G. FLOW RATE AS INDICATED WITH THE GIVEN PRESSURE CONDITIONS.012-0.012-0. ° C Inlet. Steam . Level/ Length-> mm 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 Valve Data 39 40 41 42 43 Model Nos. Wt. FROM 10 TO 35 kg/cm2g.10 MATERIAL REQUISITION MR NO.94 0. Compresiblity Factor General * * * * * PR. Temperature-°C. Normal / Max Design. EC TYPE CERTIFICATE. Selected Cv. LOCATION AND SIZES TO THE MAIN VALVE AND TO THE PILOT INLET/OUTLET VALVE.0 40 49 40 0. WCB SS 316 EXTERNAL Valve CLASS VI Options NG VAPOUR NG VAPOUR 0.604 1. Delta Pr. CP/ CV Flash % Maximum Flow Capacity PCV Set Point Cv.94 0.91-0. Pressure ->kg /cm2g.: MEC/05/E5/23LZ/DS .013 Service Conditions 49 19-24 0-65 17. Nor. Mol.

: MEC/S/05/E5/23LZ/030 Data Sheet No.: MEC/S/05/E5/23LZ/030 . Required CLOSE . No.G Molecular Weight Cp/CV Compressibility Factor Shut Off Pressure RADIOGRAPHY ( 100%) NOTES: TECHNICAL REQUIREMENTS *** * NATURAL GAS * * FLANGED * 300# RF 125 AARH ASTM A 216 Gr. Pressure -> kg/cm2g. FOR TECHNICAL SPECIFICATIONS AND QUANTITY FOR LIMIT SWITCHES REFER D. Temperature-°C. ONE EACH FOR OPEN / CLOSE POSITION Yes . 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 DESCRIPTION Tag No. No.1.S NO.05 . NOISE CALCULATIONS. *** ' THE QUANTITIES & TAG NOS.604 17.PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA MR. Flow (Normal) Design Pressure Operating S. ARE AS PER P&ID * ' VENDOR TO FURNISH.01. 0 Rev. MATERIAL REQUISITION MR NO.m*3/hr .38-1. VENDOR SHALL FURNISH SIZING CALCULATIONS.10 Date By Chkd. AND SIZES TO THE MAIN VALVE AND TO THE SLAM SHUT VALVES. Line Size & Sch.91-0. WCB SS 316 * 30-50 ± 1% OF SET PRESSURE OVER WHOLE RANGE * PILOT YES REQUIRED. Appd. TIGHT SHUT OFF YES . Services Type of Valve Body Size End connection Body Material Trim Material Impulse Connection Spring Range Accuracy Pressure Drop Type of Actuator: STD Limit Switches Manual Reset Failure Position Position Indicator Closing Time Fluid & State Temperature o C Working Inlet Pressure A) NOR B) MAX.65 40 0. 17. MEC/23L7/05/E5/DS-LS SDV SHALL BE AS PER EN 14382/EQVT STD.kg/hr. REQUIRED LESS THAN 2 SEC NATURAL GAS & VAPOUR 40 /0. DISTANCES LOCATIONS .SDV MECON LIMITED DELHI SLAM SHUT VALVES UNITS : Flow > Liquid . Gas-MMSCMD.42 0.94 SET POINT : YES PILOT Design FOR SDV *** .By skid vendor 1) 2) 3) 4) 5) 6) VENDOR SHALL FURNISH A SCHEMATIC INDICATING ALL THE IMPULSE LINE CONNECTIONS.508 1.: MEC/05/E5/23LZ/DS .0 49 0. Level/ Length-> mm Sl. VELOCITY CALCULATION ALONGWITH OFFER. Steam .MIN.

Service Type End Connection: Size & Rating : Facing & Finish Pulses / m3 Flow Range Enclosure Cable Entry Material .1 0.508 0.MMSCMD Steam.: MEC/05/E5/23LZ/DS-UFM MECON LIMITED DELHI ULTRASONIC FLOW METERS Units:.95-0. Outlet Line No.°C 1 2 Tag no.m3 / Hr Gas.. Oper.Flow : Liquid.PROJECT: CNG & CITY GAS DISTRIBUTION IN KAKINADA MR.012 1. (min 4 path) Transit Time 8” . QTY.24 49 17. ZONE 1 GR IIA. Note . (MMSCMD) Temp–Working Design º C Press Nor Design Mol.35 0.Body . Line Size & Sch. Inlet Line No. 17.33-1.kg/cm2 g Temp. 125AARH * * WP to IP55/NEMA 4 ¾” NPTF ASTM A 216 WCB / A333 ASTM A 216 WCB.Specific Gravity Viscosity (Cp) Cp / Cv System Press.. Press. – Meter . IIB T4 * * * 0 Rev.2 % for qmin ≤ qi ≤ qt 2 WIRE * From Transmitter WP to IP55/NEMA 4 Intrinsically Safe Preamplifier Cable Entry ¾” NPTF Transmitter Power Supply Output Enclosure Intrisically Safe/Ex-proof Mounting Cable Entry 24 VDC FREQUENCY & RS-485 WP to IP55/NEMA 4 FLAME PROOF METER MOUNTED ¾” NPTF Options Service Condition Meter Runs Flow Conditioner Retractable Probes Pressure Tap On Meter Body Pressure Transmitter (Including Barrier) RTD (Including Barrier) Fluid & State Flow Min Max.½” NPTF REQD REQD NATURAL GAS/RLNG & VAPOUR 0.011-0.mm General Meter/ Transducer 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 *** *** * * * NATURAL GAS Multipath.Drop. Wt.3% overall accuracy including lab in accuracy ± 0.0 40 0-65 19 .3 Required REQD. Flanged No Required ±0.01. Note .: MEC/S/05/E5/23LZ/030 Data Sheet No.Pre-amplifier Refer Technical Spec point 17 of Clause 3. No.05 1. Kg/ cm2g Compressibility Factor Area Classification Make & Model No. 300 # Flanged (NOTE –1) RF. Appd. Page 1 of 2 .604 0.1 % for qt ≤ qi ≤ qmax * ± 0.3 Refer Technical Spec point 17 of Clause 3.Transmitter .End Connection Bi-directional Radiography/Charpy Test Accuracy in % of reading Linearity Type – 2 Wire / 3 Wire Pre – amplifier Location Power Supply Enclosure Intrisically Safe/Ex-proof Repeatability Level/Length.Kg/Hr.10 Date By Chkd.96 IEC.

10 Date By Chkd. 2. 0 Rev.: MEC / 23LZ /05 / E5 / USM-030 for USM attached with the data sheet for further details. Miinimum 10D Upstream before Flow profiler.: MEC/S/05/E5/23LZ/030 Data Sheet No. USM shall have separate serial port (RS 485/RS422) for Flow Computer connectivity and Laptop connectivity and suitable converter (RS: 485 . Refer Technical Specification no. Vendor to confirm the Size and Sizing Calculation shall be furnished along with the offer.: MEC/05/E5/23LZ/DS-UFM MECON LIMITED DELHI ‘***’ – the quantities & Tag Nos. Appd. No. Page 2 of 2 .PROJECT: CNG & CITY GAS DISTRIBUTION IN KAKINADA MR. Meter is designed considering maximum velocity of 20 m/s. 3.232 converter) is required for Laptop connectivity with USM 5. US Meter shall be wet calibratied with Natural Gas at high pressure of 45 Kg/cm2 (minimum) with Upstream & Down Stream pipes length with profiler. 4. 10D after Flow Profiler & minimum 5D Downstream shall be provided with meter.01. are as per P&ID ‘ * ‘ . 17.By Bidder 1.

required to change at a later date to meet the Purchaser’s Specifications.FC) The purpose of this specification is to define the requirements of `Panel Mounted Flow Computers’ part of the USM based Metering Skid for CNG & CITY GAS DISTRIBUTION IN KAKINADA of M/s BGL 1) Vendor shall be responsible for selection of the correct model nos. Colorado Engineering Experiment Station Inc. In case of model no. serial communication cables with connectors (for each connection 30 meter) etc. online GC. Measurement Canada. for FC connectivity to RTU/ SCADA. Model No. FC Vendor shall submit Make. Pigsar or other reputed International Standard laboratories such as Trans Canada Calibrations (TCC) Canada.. FC Vendor shall be provided all necessary assistance if required for Software Configuration. of instruments to meet the purchaser’s specifications.10 Date By Chkd Appd . The flow computers shall be microprocessor based. a separate terminal strip for all SCADA signals to/from CLIENT’s RTU shall be fully wired and mounted in Metering panel. software. & GSM modem etc. provision for digital communication and pulse / frequency both.: MEC/S/05/E5/23LZ/030 Data Sheet No. the same shall be done by the vendor without any price and delivery implications. Other details required for interfacing of their Flow Computers with Purchaser’s RTU/SCADA. The comparison shall be made in the flow computer in audit trail environment. web enabled and shall be compatible to calculate compressibility factor as per AGA-8 detailed method. GC. PTB. calculated speed of sound (as per AGA10) using the on-line Gas chromatograph data shall be made available in the flow computer. The power consumption of Flow Computer and other associated utilities of online system shall be considered for Backup calculation and finalization of Power requirement. USB port / RS232 with adaptor for laptop connectivity (Port for Laptop connectivity to be provided in front side of the FC). remote data uploading (previous 35 days data) and remote data monitoring. No.01. 17. Validation of Flow Computer (Flow Computation sheet comparing with standard software) confirming to latest AGA-7 (latest version) / AGA 5 / AGA-8 / GPA 2172 / GPA 2145 to be submitted for all the flow Computers separately. Printer and USB port / RS232 with adaptor for Laptop. Flow Computation Checking & Serial Communication checking with RTU/SCADA. Technical Literature and Catalogue of Flow Computer The Flow computer along with all the accessories including Isolating IS barriers. The flow computer shall have a facility for audit trail.PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA MR. GC. with decoding details. (Under supplier scope). Flow computer electronics shall be protected from industrial interferences and shall be shock and vibration proof. GSM Modem shall be provided with each flow computer for remote data configuration. Flow computers shall have inbuilt PID controller for Flow Control Valve. The flow computers receive data from the Gas chromatograph for calculation of compressibility factor as per AGA-8 detail method. Calibration Certificates to be submitted for all the Flow Computers separately For field verification. ( RTU/SCADA & GC are not in scope of vendor) Vendor/ Supplier shall provide all necessary hardware. USM and Printer. 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) 12) 13) 14) 0 Rev. The flow computers shall be linked to the CLIENT’s RTU for providing the flow measurements of the individual stream runs and related process variables. online speed of sound comparison between the measured speed of sound from the ultrasonic meter versus. of serial ports for communication purpose with RTU/SCADA. the communication software shall be supplied in CD / DVD for testing the communication link. The flow computers shall have at least 4 nos. In addition to this. The flow computer shall be certified for custody transfer applications by laboratory / institutes authorized by weights and measures authority of its country of origin such as NMI. with data entry keypad and alphanumeric display with AGA firmware for natural gas flow measurement. (CEESI) USA. The printer shall be connected through an automatic electronic switch facilitating both the FCs.: MEC/05/E5/23LZ/FC-SIV MECON LIMITED DELHI SPECIAL INSTRUCTIONS TO THE VENDOR (FOR FLOW COMPUTERS . The flow computers shall compute and display the instantaneous and totalized flow rate for each stream corrected for pressure and temperature variations.

b) 4-20 mA DC (2 Wire) superimposed with digital signal (HART Protocol) from ‘SMART’ Pressure Transmitters representing line pressure.PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA MR. Interfacing Capacity a) Flow computers shall be interfaced with Gas Chromatographs supplied by others for feeding online gas composition to flow computer through RS485/232 MODBUS serial link. 3.13 of Technical Specification for Protocol Detail. Refer Clause no. Maximum value of this resistor shall not exceed 250 ohm. g) Additional 4-20mA DC (2 Wire) superimposed with digital signal (HART Protocol) from ‘SMART’ Pressure Transmitters representing inlet line pressure (in future) h) Additional 4-wire RTD input representing inlet line temperature (in future) i) Other Standard Inputs available b) Make c) Model No. Vendor shall note this while choosing the precision resistor inside the flow computer for converting 4-20mA signal to voltage signal.: MEC/05/E5/23LZ/DS-FC MECON LIMITED DELHI DATA SHEET OF FLOW COMPUTERS FOR ULTRASONIC METER 1. c) 4-wire RTD Input Shall be a part of intrinsically safe circuits.: MEC/S/05/E5/23LZ/030 Data Sheet No. * * a) Dual frequency signals from Ultrasonic Flow Meter Transmitter (meter mounted electronics). . Vendor shall be responsible for proper integration of their flow computer with gas chromatograph. e) RS-485/422/232 MODBUS from Gas Chromatograph f) Discrete inputs from ultrasonic meter electronics. data entry key board. online user Configurable Flow Computer suitable for USM flow computations as per AGA 9. Vendor shall 17.VDC.01.10 Date By Chkd Appd 0 Rev. Transmit shall have a load driving capacity of 600 ohm at 24. a) Type : Electronic microprocessor based. No.3. d) RS 485/422 MODBUS from ultrasonic flow meter electronics for meter diagnostics and healthiness parameter. Inputs : : : 3. 2.

Analog I/Os and Digital I/Os shall be opto-isolated.10 to 3. temperature and density values and give compensated flow for any external conditions h) Gas compressibility i) The flow computer shall have provision to enter default values of all inputs (inclusive of gas chromatograph) low/high alarms for all inputs (inclusive of gas chromatograph) and shall be user configurable. 4. vendor shall finally supply as per Clause no.m.PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA MR. in vendor’s supplied systems and other details required for interfacing of their flow computers.10 Date By Chkd Appd .3. software etc. Outputs : 6. (3 Nos. volume and energy integrated at 6 a.) b) Output for corrected totalised volume and uncorrected totalised volume.: MEC/S/05/E5/23LZ/030 Data Sheet No.13 of Technical Specification for Hardware & Protocol Details. today’s running volumetric total and energy total. line temperature and energy rate (4 Nos.3. (Active isolators. f) Other standard outputs available. 17. Isolation : 0 Rev. energy flow rate and total energy. Pressure. No. etc. 24VDC for powering the isolators shall be distributed by vendor inside 5. shall be included by the vendor suitable for DIN rail mounting. process alarm like low pressure etc. e) USB port / RS232 with adaptor for laptop connectivity.) d) 4 Nos. inside vendor supplied control panel.01. yesterday’s energy total and volume total. line pressure. The flow computer shall use the default values in case of any input goes beyond low/high limit. of RS 485/232C serial output link for SCADA for all signals as specified in clause no. 3 of this data sheet. 3. For RTU. Power supply shall be galvanically isolated.: MEC/05/E5/23LZ/DS-FC MECON LIMITED DELHI provide all necessary hardware. Keyboard capability : The data entry keyboard shall have the provision to enter the following: a) Pressure and Temperature base factor b) Specific gravity and scaling factor c) Mole % or composition of the gas to be metered d) Report headings. b) Flow computers shall be interfaced with RTU for flow metering data as well as temperature and pressure. c) Contact Alarm outputs for unit malfunctioning. corrected volumetric flow rate and total flow. j) Other Standard features available a) 4 – 20 mA DC analog output for corrected volumetric flow rate. frequency and timing of reports e) Selection of parameter to be displayed and on-demand printing of reports f) Calorific Value g) Flow. as required.

f) Co-efficient of deviation from ideal gas law as per AGA-8 on the basis of specific gravity.00 a. Features : 9. to current time) and shall be user configurable. normal or operator specified base conditions (Sm3/ hr) b) Integrated corrected volume. j) All the above data shall also be made available by vendor in the serial links to RTU a) Built in online diagnostics to detect proper functioning. b) Parameters and programmed constants to stored in EEPROM/non-volatile memory.m. e) Archival of data for up to 15 history points for 35 days. shall be user configurable. h) Today’s accumulated flow/energy (running total since morning 6. Computations : a) Volume Flow rate at standard.: MEC/S/05/E5/23LZ/030 Data Sheet No. yesterday’s 6.e. i) Generation of reports for totalized volume & energy at daily (6 a. No.m. All reports shall be user configurable.01. f) Built-in Closed loop Controller (PID) functionality (If not built-in. Database : 0 Rev. Flow computer shall have capability for both AGA-8 and AGA-Nx-19 with user selectable upon application requirement. e) Generation of Standard and user defined reports at printer. d) Liberalization of temperature input.PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA MR. 8. 17. volume totalizer / integrator value at 6. total volume/energy) & current running total for the day (i.0 a.10 Date By Chkd Appd . from first day) to be stored in a separate location (register) and these shall be user configurable.m.00 a. c) Energy flow rate and integrated energy. Isolating relays shall be provided for potential free contact generation from switched inputs) 7. d) A minimum memory to log 240 alarms and 240 events for 15 days.: MEC/05/E5/23LZ/DS-FC MECON LIMITED DELHI their cabinet.e. total volume/energy to today’s 6.m. fortnightly & monthly intervals etc. g) Previous day’s flow/energy (i.m.) weekly. c) Super capacitor capable of storing data for three months without power. b) Minimum and maximum values of selected variables for a period of two days. separate Flow Controller having communication facility between Flow Computer and Flow Controller shall be provided with each Flow Computers including suitable mounting arrangements in the Metering Panel) a) Current value of each input and output. temperature. pressure and mole % of N2 and CO2 and other compositions for flow computers.00 a.

: MEC/05/E5/23LZ/DS-FC MECON LIMITED DELHI c) Values of selected variables by minute for last 60 minutes and by hour for last 30 days. Totalized uncorrected flow Today’s flow rate Yesterdays flow rate Density / Sp. e) Event log databases for last 240 parameter changes. 4-20mA accuracy to be + 0. Accuracy for analog inputs (1-5VDC) to be + 0. Data entry . 17. f) Alarm log database for minimum 15 days alarms set and cleared 10. a) b) c) d) e) f) g) h) i) j) k) l) m) 0 Rev. hysterisis. Flow computer shall have the capability of displaying any of the following parameters with Engg. d) Daily averages or accumulations of selectable variables for each contract day for up to 30 days. messages alarms etc in English.: MEC/S/05/E5/23LZ/030 Data Sheet No. c) Algorithm and rounding off error for computation shall be with in + 0. One hardware and two software security levels shall be provided. Display : Uncompensated volumetric flow rate Compensated volumetric flow rate Totalized corrected flow. Gravity Pressure Temperature Energy Rate & Total Energy Complete Gas Composition Calorific value.005 % of FSD.01. Accuracy : 12. Scan Processing Time : 13. Units. Security : 14. No.05 % of full scale including linearity. Alphanumeric LCD with selectable decimal. b) The interval between each cycle for computation of instantaneous flow rate and totalized flow shall be less than 1 sec.PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA MR.1 % of FSD a) The interval between computer readings of process variables shall not exceed 1 sec.001 % Key lock shall be provided for prevention of unauthorized data entry. Calculations standard : a) Volume flow rate & Total Flow: AGA Report 9(Latest) b) Compressibility: AGA 8 (Latest) c) Energy Rate & Integrated Energy: AGA 5 (Latest) Calculation accuracy shall be better than + 0.10 Date By Chkd Appd 11.02% of FSD for input and Analog O/P accuracy to be + 0. Multilevel software password protection shall be provided. repeatability and resolution. Displaying all units.

Cubic meter.) q) Other standard displays available r) Audit Trail for Custody Transfer. Temp. Configuration and monitoring of operation of flow computer shall be done through configuration software running on IBM compatible PC. 15. Ambient conditions : 19. Vibration: As per ISA S75-13-1989.: MEC/05/E5/23LZ/DS-FC MECON LIMITED DELHI n) Error codes o) Selected parameter codes p) Alarms (Process and Systems) including diagnostic message (i. Cubic meter/hr (SCMH) Corrected totalized volume: Std. 17. Flow over range.e. Pressure: Kg/cm²g Temperature: °C Energy: Kcal3 16. s) All the above data shall also be made available by vendor in the serial links to SCADA. 20. Battery low etc. Power supply Configuration setup : : 24 V DC with suitable battery back up. 17. sec 4. 22. Humidity: 5 to 95 % non-condensing.0332 Kg/cm² Base Temperature: 15°C General purpose Flush panel mounted.35 ECD susceptibility: Should meet IEC 801-2. Enclosure Mounting Tag Nos. Quantity : : : : 0 Rev. Base Pressure: 1.01. No.10 Date By Chkd Appd .2 & 5. *** *** 18. Fault in measurement.PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA MR. level 3. out of range.: MEC/S/05/E5/23LZ/030 Data Sheet No. Pressure out of range. Temperature: 0 to 65 ° C. 21. Units of display : a) b) c) d) e) Corrected flow rate: Std.

Flow Computer Validation Software Supplier to provide licensed Software in the name of Client for authenticating the algorithm written in the Flow Computer as per AGA-9. Original licensed software for retrieving the stored data. 7. 6. 3. 10. Input supply voltage: From Battery pack provided along with Flow Computer. are as per P&ID ‘*’ Vendor to furnish. For evaluation of measurement performance of Ultra Sonic Meter as per Appendix. 4 sets of Flow Computer documentation including product literature. 5. Data SIM Card : Mini SIM plug in/ removal Cellular data Service : Radip Link Protocol/ GPRS / Class BB (4+1) Antenna: Unity gain blade Antenna affixed directly to the module. 11. 2.10 Date By Chkd Appd . 560mA @ 12 V Peak Tx Operating Temperature: -25 to 55 Deg C. ‘***’ – the quantities & Tag Nos. Modbus addressing etc. GSM Modem shall be provided with each flow computer for remote data configuration. The offered Flow Computer shall meet the requirement for Custody Transfer as mentioned in API Chapter 21. software based on Windows 2000/XP shall be offered. The Flow Computer shall be approved for Custody Transfer by NMI / PTB / renowned Lab. Serial RS232 serial communication cable. operating manual.Tx. maintenance instructions. of Laptop & Printer shall be provided with Metering System. Vendor shall confirm all the instruction given in “SPECIAL INSTRUCTIONS TO THE VENDOR” enclosed with these Data sheets. Data Rates: 1200/2400/4800/9600/19200 bps.PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA MR. 17. Separate communication port shall be provided in the flow computer for laptop & printer connectivity. LED indicator to give power and Network status. One no. 8. 4. 9. programming the Flow Computer using Laptop.01. No.1 for audit & trial. remote data uploading (previous 35 days data) and remote data monitoring. Notes: 1.: MEC/S/05/E5/23LZ/030 Data Sheet No. 0 Rev.: MEC/05/E5/23LZ/DS-FC MECON LIMITED DELHI GSM MODEM a) b) c) d) e) f) g) h) i) j) k) l) m) Dual Band 900/1800 MHz(E 47) Input Current 20mA @ 12V Idle 100 mA @12V Avg. software/hardware manual. In this regard compliance certificate from competent authority and other relevant documents shall be submitted along with bid.C clause no 4 of AGA-9. All diagnostics available in Ultra sonic Meter shall be replicated on Flow Computer also. shall be supplied. the Vendor has to select & quote suitable Flow Computer meeting the AGA recommendations.

Vendor/ Supplier shall provide all necessary hardware. RS-232 for Printer. of RS-485/RS232C Communication Ports for SCADA as specified in Data sheet. CODE-3 or CODE-4 is required. 0 Rev. However it shall support reading & writing as follows a) b) c) For reading function. for USM connectivity. Vendor shall furnish all details like pin configuration and tag number wise MODBUS address mapping list etc. the detail will be furnished during details engineering. 17. one No.10 Date By Chkd Appd . software. As most of client RTU is 16 Bit registers. the communication software shall be supplied in CD or DVD for testing the communication link. The communication speed of RS232 (for SCADA) serial communication port for flow computer shall be configurable from 2400 to 19.01. One no. for smooth interfacing of all communication links with RTU (SCADA in future). one USB or 232 with adaptor for Laptop.PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA MR.: MEC/05/E5/23LZ/DS-FC MECON LIMITED DELHI 12. 16. one no. 15. The Modbus communication protocol and message structure details to be used on the RS232 serial communication port (for SCADA) for Flow Computer shall be supplied after placement of order. No. serial communication cables with connectors etc. The Flow Computers Terminal shall have minimum one no. GC data into the flow computer function code to be 6 (Single) and 16 (Multiple) are required. two registers are used for accommodating one 32-bit floating point no. In addition to this. in vendor’s supplied systems and other details required for interfacing of their Flow Computers with Purchaser’s RTU (SCADA). RS-485/232 communication port for GC (Gas Chromatograph). The communication protocol shall be MODBUS. Hence the flow computer (irrespective of size of the register) should be configured as 16-bit registers so that no-error is encountered in writing. 13. For writing function.200 bps. 14.: MEC/S/05/E5/23LZ/030 Data Sheet No. Vendor/ Supplier shall be fully responsible for proper integration of their supplied systems and also integration with purchaser’s SCADA (RTU) systems at site and vendor shall provide all necessary assistance to purchaser’s for establishing all the serial links with SCADA RTU fully functional & Operational.

0 6.0 5. 17. 0 Rev.10 Date By Chkd Appd .0 3.0 7.NO 1.0 DESCRIPTION Type TECHNICAL REQUIREMENTS Microprocessor based 6 – point Recorder ( Paperless Recorder ) Flush Panel General Purpose With Extl. Zener Barrier/Isolator 2. of Alarms settings 8. of Analog inputs –2(Minimum) No.: MEC/05/E5/23LZ/DS – REC MECON LIMITED DELHI RECORDERS To be Confirmed by Vendor S. (With digital display) Continuos Bargraph & Digital Required for Process variable 500 msec.0 4.0 10.0 Mounting Enclosure To be used in intrinsically safe system Power for transmitters Inputs Capacity 24V DC (From Bulk Power Supply/SDC) 4-20mA DC (2 wire) No. Max 1500 steps min.1 9.01. No. of Discrete inputs -2(Minimum) No. of Discrete outputs-2(Minimum) Other inputs – Frequency(Minimum) Other outputs – Pulse Max.0 Facia Details Indications Scan time A/D converter Resolution Bar graph display of PV.: MEC/S/05/E5/23LZ/030 Data Sheet No.0 8.PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA MR. No. of Analog outputs-2(Minimum) No.

10 Date By Chkd Appd .0 DESCRIPTION D/A converter Resolution Load driving capability Configuration On line diagnostic messages Memory type TECHNICAL REQUIREMENTS 1500 steps min. No.: MEC/S/05/E5/23LZ/030 Data Sheet No.0 Power supply Tag No.0 13.01.NO 11. 72 hrs. As per p&id As per p&id 0 Rev. Battery type chargeable Configuration protection time(In case of power failure) Battery drain indication required. Qty.0 12. Battery type chargeable Continuous.0 14. 24 VDC To be Confirmed by Vendor 16.0 18.: MEC/05/E5/23LZ/DS – REC MECON LIMITED DELHI S.0 15. 17.0 17.PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA MR. 750 ohms From recorder Required If retentive:Erasive Erasing by If volatile:Battery backup for min.

BY VENDOR MODEL NO.01.F. FRPIRTIRFRPIRTIR- SCALE GRADN.10 Date By Chkd Appd . Corrected flow Press. Temp.: MEC/S/05/E5/23LZ/030 Data Sheet No. * * * * * * SERVICE Corrected flow Press. TAG NO. No. * * * * * * M. 17. Temp. Power Supply 1.PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA MR.: MEC/05/E5/23LZ/DS – REC MECON LIMITED DELHI ITEM NO. 24 V * .: By Vendor 0 Rev.

) 1000mm (Max. chlorides. No. Adjustable set points shall be provided at the monitors. Commissioning Spares for all the items shall be included in the offer. The vendor shall furnish the detailed list of the commissioning spares in the offer 3) 4) 5) 6) 7) 8) 9) 10) 11) 0 17. Power distribution is in the Vendor’s scope.01.) 99% (Max.10 Rev. along with detailed catalogues.: MEC/S/05/E5/23LZ/030 Data Sheet No. shall be furnished along with offer. Date By Chkd Appd Page 6 of 6 . Mute circuits with acknowledge and reset buttons shall be provided. the system shall be based on dual redundant power packs. Vendor to note that the pellister of the detector must be poison resistant to the normally known pollutants present in a hydrocarbon processing industry including sulphides. Time period required between successive calibrations of the LEL detectors shall be furnished in the offer. Detailed configuration diagram showing connection of monitor etc. dust etc. If conversion to DC level is required. manuals etc.: MEC/05/E5/23LZ/DS-LEL MECON LIMITED DELHI SPECIAL INSTRUCTIONS TO VENDOR FOR LEL DETECTION SYSTEM 1) Vendor to note that the offered instruments shall be suitable for the following ambient conditions : Temperature Range Humidity Rainfall 2) : : : 0-65°C (Max. SO2. Calibration gas suitable for the calibration of LEL detectors shall be included in the offer.PROJECT: CNG & CITY GAS DISTRIBUTION IN KAKINADA MR. Vendor shall furnish the statutory certificates of explosion proof for both LEL detector and the junction boxes along with offer.) Power Supply shall be from the respective control panel to each monitor rack at each terminal. Mounting details of the LEL detectors shall be furnished.

Date By Chkd Appd Page 1 of 6 .PROJECT: CNG & CITY GAS DISTRIBUTION IN KAKINADA MR. NO.10 Rev.: MEC/S/05/E5/23LZ/030 Data Sheet No. OF DETECTORS / COMPOSITION : ALARMS : To be available in the respective Control Rooms.: MEC/05/E5/23LZ/DS-LEL MECON LIMITED DELHI SPECIFICATIONS FOR LEL DETECTION SYSTEM SERVICE : To detect the presence of Natural Gas in the various locations in Terminal area. RELAY CONTACT FOR EACH CHANNEL : Required RELAY CONTACT FOR GROUPING : Required 0 17.01. Refer Data Sheet enclosed for quantity requirements. No.

Flying leads shall not be offered. Terminal box shall be provided for further cabling. II A & II B. dust cover.: MEC/05/E5/23LZ/DS-LEL DATA SHEET 1) SENSOR: : MECON LIMITED DELHI TYPE Poison resistant. Cable entry shall be ¾” NPT (F) (NOTE-2).PROJECT: CNG & CITY GAS DISTRIBUTION IN KAKINADA MR. NOTE 2: The junction box shall be weatherproof to IP 55 and certified to Explosion proof. 0 17. Gr. Sensor element shall be replaceable type / plug in type. SS 316 body with stainless steel flame arrestors.: MEC/S/05/E5/23LZ/030 Data Sheet No.10 Rev.01. (Non-selective) CONSTRUCTION : Explosion proof. infrared absorption type for combustible gas or vapours. ± 5 % of gas reading @ > 50% to 100% LEL Vendor to indicate MOUNTING ACCESSORIES : NOTE 1: Splash guard & weatherproof cap for protection against dust and rain shall be provided. Zone –1. No. Date By Chkd Appd Page 2 of 6 . weather proof as per NEMA 4X or IP 65 (NOTE-1). T3 ELECTRICAL : AREA CLASSIFICATION RANGE ACCURACY : : 0 –100 % LEL ± 1 % of gas reading @ ≤50% LEL.

20 % LEL 40 % LEL Malfunction (malfunction shall include short cut. 0 17. single loop integrity shall be maintained by one monitoring card per sensor.: MEC/S/05/E5/23LZ/030 Data Sheet No.10 Rev. Single Channel Monitors shall be offered.) a) Dual adjustable set points for gas level alarm. panel mounted plug in modular construction No of Channels shall be as per attached sheet with this specification. over range and earth fault. Date By Chkd Appd Page 3 of 6 .: MEC/05/E5/23LZ/DS-LEL 2) TYPE GAS MONITOR / CONTROLLER: : MECON LIMITED DELHI Solid state electronic. Adjustable between 0-100 % LEL RANGE AND : METER CALIBRATION INDICATORS : Required 0 –100 % LEL.PROJECT: CNG & CITY GAS DISTRIBUTION IN KAKINADA MR. line breaking. Power on by a confidence flash for every 2 seconds. However. OF CHANNELS: POWER SUPPLY : 24 V DC Monitor / Controller shall supply power to sensor. NO. b) SPDT latching type relay contacts shall be provided for following: i) 20 % LEL (each channel) -alarm high (adjustable) ii) 40 % LEL (each channel) -alarm very high (adjustable) iii) Malfunction (common) INDICATOR LIGHTS: (Separate for each channel) OTHER FEATURES : c) Relay contacts shall be suitably rated for the specified power requirements.01. d) Reset push button (common) e) Sensor calibration without alarm outputs shall be achieved by inhibit switch on relevant channel. No.

a pressure regulator with gauge . adapter cap (to fit sensing head ) shall be supplied to enable online calibration of LEL detectors. Set of fully equipped calibration gas kit consisting of at least a cylinder / bottle of calibration gas for minimum 6 months use (of known mixture of air and gas having stability of 1 year minimum) .01. CALIBRATION : NOTE: The Bidder shall indicate distance limitation if any between Sensor and Monitor.10 Rev. 0 17. However 19” racks shall be fully wired-up in ready to use condition. flexible tube / hose .: MEC/05/E5/23LZ/DS-LEL MOUNTING : MECON LIMITED DELHI Monitors / Controllers shall be supplied mounted in 19” racks with screwed terminals at the back. Date By Chkd Appd Page 4 of 6 . No.PROJECT: CNG & CITY GAS DISTRIBUTION IN KAKINADA MR.: MEC/S/05/E5/23LZ/030 Data Sheet No. Dummy plates shall be provided on spare channel slots wherever required (20 % spare slot shall be provided wherever applicable).

0 17. + 1 NO.: MEC/05/E5/23LZ/DS-LEL MECON LIMITED DELHI LEL SYSTEM FOR METERING SKID FOR EACH LOCATION 1) FLAMMABLE GAS DETECTORS.: MEC/S/05/E5/23LZ/030 Data Sheet No. No. (With Common Indicating Meter) 6 Nos.01. 3) WEATHERPROOF CAP. (SPARE) 1 Set. + 1 NO. QUANTITY (Sensors) MONITORS / CONTROLLERS NO OF CHANNELS MONITORING CARDS CALIBRATION KIT : : : : : 6 NOS.PROJECT: CNG & CITY GAS DISTRIBUTION IN KAKINADA MR.10 Rev. (SPARE) 1 Set 8 Nos. 2) EXPLOSION PROOF JUNCTION BOXES. Date By Chkd Appd Page 5 of 6 .

ANNEXURE .II GAS COMPOSITION PARAMETERS .

ITEM PROJECT: CLIENT : : : MEC/S/05/E5/23LZ/030 METERING SKIDS CNG & CITY GAS DISTRIBUTION PROJECT IN KAKINADA M/s Bhagyanagar Gas Limited Gas Components C1 C2 i-C3 n-C4 i-C4 n-C5 i-C5 n-C6 CO2 N2 Total % Mole 95.4 0.33 0.46 0.31 1.27 0.34 100 Page 1 of 1 .1 0.2 0.ANNEXURE – II GAS COMPOSITION PARAMETERS MR No.4 0.19 1.

ANNEXURE .III DRAWINGS .

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ANNEXURE .IV INSTALLATION DRAWING .

DRAWING No. SUPPORT DETAILS FOR JUNCTION BOXES. INSTALLATION DIAGRAM FOR TEMPERATURE GUAGE & RTD. INSTALLATION DIAGRAM FOR DIFERENTIAL PRESSURE GAUGE. 0 2 MEC/05/E5/SD/RTD/002 0 3 MEC/05/E5/SD/DPG/003 0 4 MEC/05/E5/SD/PG/004 0 5 MEC/05/E5/SD/TG-RTD/005 0 6 MEC/05/E5/SD/RTD-TW/006 0 7 8 9 MEC/05/E5/SD/TG-TW/007 MEC/05/E5/SD/JB/009 MEC/05/E5/SD/CY/011 0 0 0 . MOUNTING DETAILS FOR THERMOWELLS (RTD). INSTALLATION DIAGRAM FOR PRESSURE GUAGE. 1 MEC/05/E5/SD/PT/001 INSTALLATION DIAGRAM FOR PRESSURE TRANSMITTER.LIST OF STANDARD DRAWINGS Sl. MOUNTING DETAILS FOR RTD ON THERMOWELLS. MOUNTING DETAILS FOR THERMOWELLS (T G). DESCRIPTION REV. FABRICATED CANOPY FOR INSTRUMENTS. No.

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ANNEXURE – V APPROVED VENDOR LIST .

Instromet. Belgium (represented by M/s Siddha Gas Instromet (I) Ltd.P. Mumbai) IV) PANEL MOUNTED FLOW COMPUTERS 1) 2) 3) 4) 5) M/s M/s M/s M/s M/s Barton Instruments System Ltd. UK (represented by M/s Trimax Engg. Belgium (M/s Ester. NO.India) RMG Messtechnik GmbH (Germany) Omni Flow Computers Inc.) M/s FMC Measurement Solution . Ltd.A.. (UK) Daniel Measurement and Controls (India) Pvt.: 05/51/23LZ/BGL/030 I) PRESSURE REGULATOR AND SLAM SHUT VALVE 1) 2) 3) 4) 5) II) M/s M/s M/s M/s M/s Pietro Fiorentini S. (USA)/( Rockwin Flow Meter India) V) POWER SUPPLY UNIT: 1) 2) ELNOVA APLAB Page 1 of 5 . Mumbai) RMG Messtechnik GMBH M/s SICK MAHAIK . (Italy) Emerson Process Management (Singapore) RMG-Regel Messtechnik (Germany) Nirmal Industrial Controls (India) – for maximum 300# and size φ 8” Gorter Controls (Netherlands) INDICATORS/CONTROLLERS/RECORDERS 1) 2) 4) 5) M/s M/s M/s M/s ABB EUROTHERN TATA HONEYWELL MASIBUS III) ULTRASONIC FLOW METER 1) 2) 3) 4) 5) M/s Emerson Process (represented by M/s Daniel Measurement & Control) M/s Instromet International. (Vadodara) Instromet International. ( Represented by Chemtrols Industries.ANNEXURE – V LIST OF VENDORS FOR BOUGHT-OUT ITEMS CNG & CITY GAS DISTRIBUTION IN KAKINADA BID DOC.

) Ltd. India NICCO Corporation Ltd.. India Elkay Telelinks (P) Ltd.A.Cords Cable Industries Ltd. India Radiant Cables Pvt Ltd. KGAA General Monitors Ireland Ltd Mine Safety Appliances Company MSA – Mines safety appliances. India Reliance Engineers Ltd..VI) L.. Oldham France S. Riken Keiki Co Ltd Simrad Optronics Icare VII) CONTROL AND SIGNAL CABLES 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) 12) 13) 14) 15) 16) 17) 18) 19) 20) M/s M/s M/s M/s M/s M/s M/s M/s M/s M/s M/s M/s M/s M/s M/s M/s M/s M/s M/s M/s ASSOCIATED CABLES ASSOCIATED FLEXIBLES UNIVERSAL Cables Ltd. L DETECTION SYSTEM 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) Chemtrols Engineering Ltd. India Paramount Communications Ltd. India Suyog Electricals Ltd. (USA) M/s Siirtec NIGI SPA (Italy) M/s Axsia Howmar Ltd. India Thermo Cables Ltd Udey Pyrocables Pvt Ltd. (UK) M/s Faudi Filters Systems GmbH (Germany) M/s Filtan Filter Anlagenbau GmbH (Germany) M/s Plenty Filters (UK) Page 2 of 5 . India Netco Cable Industries Pvt Ltd. India Polycab Wires Pvt Ltd. India Goyolene Fibres (I) Pvt Ltd. (New Delhi) M/s Perry Equipment Corp. India Crowcon Detection Instruments Ltd Detection Instruments (I) Pvt Ltd Detector Electronics Corporation Drager Safety AG & Co.India DELTON Cables Ltd. India VIII) CARTRIDGE FILTER 1) 2) 3) 4) 5) 6) 7) 8) M/s Grand Prix Fab (Pvt. (New Delhi) M/s Multitex Filteration Engineers Ltd.E. India BROOK KEI Industries Ltd INDIA CMI Limited . India Fine Core Cables Pvt Ltd.

Jalandhar Niton Valves Industries (P) Ltd. Mumbai Datre Corporation Ltd..9) 10) 11) 12) 13) IX) M/s M/s M/s M/s M/s Forain S.P. Chennai) Aksons & Mechanical Enterprises.M.. Saleri (Italy) Pibi Viesse SPA (Italy) Nuovo Pignone (Italy) Perar SPA (Italy) Larsen & Toubro Ltd. Mumbai Leader Valves Ltd. Karnataka Neco Schubert & Salzer Ltd.. Chennai) Microfinish Valves Ltd. (Audco India Limited. (Audco India Limited.A. Mumbai Larsen & Toubro Ltd. (Italy) Ravi Techno Systems (Mumbai) Gujarat Otofilt (Ahmedabad) Nirmal Industrial Controls (India) Flash Point BALL VALVES 1) 2) 3) 4) 5) 6) 7) 8) 1) 2) 3) M/s M/s M/s M/s M/s M/s M/s M/s M/s M/s M/s Hopkinsons Limited (UK) O. OFE & OE Group New Delhi Precision Engg. New Delhi Neco Schubert & Salzer Ltd.. Agra BDK Engineering India Ltd.r. Hubli. Calcutta Page 3 of 5 .S.(New Delhi) Niton valve (Mumbai) Ornate valves(Mumbai) Panchvati valves(Mumbai) XI) CHECK VALVES 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) 12) 13) 14) M/s M/s M/s M/s M/s M/s M/s M/s M/s M/s M/s M/s M/s M/s Malbranque (France) Mannesmann Demag (Germany) Petrol Valve (Italy) True Flow Rona (Belgium) AV Valves Ltd. New Delhi BHEL. (Italy) Virgo Engineers (Pune) Flow Chem X) GLOBE VALVE 1) 2) 3) 4) 5) 6) 7) 8) M/s M/s M/s M/s M/s M/s M/s M/s BDK(New Delhi) Datre Corporation(Kolkota) KSB Pumpo(New Delhi) L & T.l. (Hubli) Pietro Fiorentini (Italy) Raimondi Valve S.. Co.

. P. GAUGES & TEMPERATURES GAUGES 1) 2) 3) XVII) 1) 2) 3) M/s AN Instruments Pvt. (Baroda) Sebim Sarasin Valves India (P) Ltd Tyco Sanmar Ltd. SS TUBE & SS TUBE FITTINGS M/s Swagelok (USA) M/s Parker (USA) M/s Sandvik. Ltd.. Palghat XIII) ZENER BARRIERS/ISOLATORS 1) 2) M/s MTL M/s P & F XIV) RTDs 1) M/s General Instruments Ltd. Goa XV) PRESSURE TRANSMITTERS & DIFF PRESSURE TRANSMITTER 1) 2) 3) 4) M/s M/s M/s M/s Fisher Rosemount (Emerson) Yokogawa Fuji Honeywell XVI) PRESSURE GAUGES.. Singapore Instrumentation Ltd. New Delhi M/s General Instruments Ltd.. Ltd. Mumbai 2) M/s Nagman Sensors (Pvt. Italy Emerson Process. Noida XII) PRESSURE SAFETY VALVES 1) 2) 3) 4) 5) 6) 7) M/s M/s M/s M/s M/s M/s M/s Keystone Valves (India) Pvt. 3) M/s Pyro Electric. Ltd.15) M/s Advance Valves Pvt. (New Delhi) Parcol SPA.. D.) Ltd. Italy Tai Milano SPA. Sweden XVIII) JUNCTION BOXES AND CABLES GLANDS 1) 2) 3) M/s EX-PROTECTA M/s FLAMEPROOF CONTROL GEARS M/s BALIGA Page 4 of 5 . Mumbai M/s WIKA SS VALVES.

however in case of successful bidder these documents shall be required to be submitted by them within 30 days from date of Placement of Order. along with their bids. Page 5 of 5 . Should have supplied at least 50% of required quantity or minimum 1 number whichever is higher of maximum size and rating of item(s) as required for intended services. The vendor/ supplier should not be in the Holiday list of BGL. Inspection Certificate etc. Inspection Certificate etc. Note-2 For any other item(s) for which the vendor list is not provided.e. bidders can supply those item(s) from reputed vendors/ suppliers who have earlier supplied same item(s) for the intended services in earlier projects and the item(s) offered is in their regular manufacturing/ supply range.4) M/s FLEXPRO ELECTRICALS XIX) PUSH BUTTONS/LAMPS: 1) 2) XX) L&T SIEMENS MCB’S: 1) 2) 3) HAVELL’S INDO ASIAN MDS XXI) RELAYS: 1) 2) Note-1 For procuring bought out items from vendors other than those listed above. PO copies. The bidder is not required to enclose documentary evidences (PO copies. OEN JYOTI The bidder should enclose documentary evidences i. the same may be acceptable subject to the following: a) b) c) The vendor/ supplier of bought out item(s) is a regular and reputed manufacturer/ supplier of said item(s) for intended services and the sizes being offered is in their regular manufacturing/ supply range.) along with their offer. for the above.

ANNEXURE .VI QAPs .

Pneumatic Double Block & Bleed Test Code DOCUMENTS: D1.4)F-09 REV-0 INSTRUCTIONS FOR FILLING UP : 1. 24. 19. 23. Weight in kilograms must be indicated under Column-5 for each item. TESTS. :05/51/23L7/FE/002 PACKAGE NAME : VARIOUS TYPES OF VALVES MR NO. : MEC/S/05/E5/23L7/030 FORM NO. Estimated weights may be indicated wherever actual weights are not available./M (MR Item No. 8.20(4. 30. 7. 10.AS APPLICABLE ** : TEST TO BE PERFORMED. CODES FOR EXTENT OF INSPECTION. & DATE SUB-CONTRACTOR ORDER NO.CONTRACTOR ORDER NO. 21. BW/RF/SW) DN 20mm(3/4") to 250mm(10") 300# / 800# 2. 2./Item no. 28.0 Ball Valve (Reduce Bore/ Full Bore. Relevant catalogues D4. MEC/23l7/05/21/M/001/QAP-002 For MECON (Stamp & Signature) For CONTRACTOR/ SUB-CONTRACTOR (Stamp & Signature) SHEET 1 OF 7 REV 0 . Charpy V-Notch Test 42. Welder’s Qualification & Weld Procedure Test Approval of Test and Repair Procedure Heat Treatment Pressure Test Leakage Test Balancing Vibration Test Code 18. 26. Line/ Layout diagram D7. 11. Description Amplitude Test Sponge Test Dust/ Water Ingress Test Friction Factor Test Adhesion Test Performance Test/Characteristic Curve No Load/ Free Running Test Load/ Overload Test Measurement of Speeds Accoustical Test Geometrical Accuracy Repeatability and Positioning Accuracy Proving Test Surface Preparation Manufacturer's Test Certificates for bought-out items IBR/ Other Statutory agencies compliance certificate Code Description 34. 32. 9. 5. if any D9. 20. Calibration 38./ Identification D5. 25. Unpriced sub P. Anti-Static Test 46. Additional codes & description for extent of inspection & tests may be added as applicable for the plant and equipment 3. Painting 45. Approved erection procedures D8. 11. 14. 6. Internal Inspection Report by Contractor 35. TEST CERTIFICATES & DOCUMENTS : Code 1. Calibration Certificate of all measuring instruments and gauges D10. & DATE QUALITY ASSURANCE PLAN FOR STRUCTURAL AND MECHANICAL EQUIPMENT PROJECT : METERING SKID FOR CNG & CITY GAS PROJECT FOR KAKINADA CITY PACKAGE NO.) 3 4 As per SOR Unit Weight (Kg) 5 Manufacturer's Name and Address Expected Schedule of Final Inspn. Spark Test for Lining 37. 12. X-Ray Reports ABBREVIATIONS USED : CONTR : CONTRACTOR MFR : MANUFACTURER H : HOLD R : REVIEW W : WITNESS KEY TO SYMBOLS : * : MFR/ CONTRACTOR . with specification and amendments. Operational Torque Test 43. 33.O. 31. Hardness Test 36. QAP shall be submitted for each of the equipment separately with break up of assembly/sub-assembly & part/component or for group of equipment having same specification. 2.0 Plug Valve (SW/BW/ RF) DN 20mm(3/4") to 50mm(2") 300# / 800# 6 14 16 As per SOR QAP NO. 22. Ease of Maintenance 40. 3. 29. 27. Sl. ENP (Electroless Nickel Plating) Execution 44. 15. 17. D3. Safety Device Test 39. Approved GA drawings D2. Matchmarks details D6. Separate identification number with quantity for equipment shall be indicated wherever equipment having same specifications belonging to different facilities are grouped together. 16. place of use and brief specifications) EQUIPMENT DETAILS Identification Quantity No. Description Visual Dimensional Fitment & Alignment Physical Test (Sample) Chemical Test (Sample) Ultrasonic Test Magnetic Particle Test (MPI) Radiography Test Dye Penetration Test Metallographic Exam. IF APPLICABLE 13. No. 7 INSPECTION AND TESTS Raw Material and In-Process Final Inspection/ Test by Stage Inspection MFR CONTR MECON MFR CONTR MECON 8 9 10 11 12 13 Test Certificates & Documents to be submitted to MECON Acceptance Criteria Standards/ IS/ BS/ ASME/ Norms and Documents 15 REMARKS/ SAMPLING PLAN 2 1 1. 4. Fire Test (Type Test) 41. Use numerical codes as indicated for extent of inspection & tests and submission of test certificates & documents. Floating Ball Valve/Trunnion Mounted. Bill of matl. Description (with equipment heading. 4. Functional Test 48. No. Information and other reference drg/ stamped drgs released for mfg. Hydrostatic Double Block & Bleed Test 47.

Pneumatic Double Block & Bleed Test Code DOCUMENTS: D1. : MEC/23L7/05/21/M/001/S030 SPEC.14. NO. TO BE ALLOTED BY MECON QAP NO.:MEC/23L7/05/21/M/001/QAP-056 For MECON (Stamp & Signature) For CONTRACTOR/ SUB-CONTRACTOR (Stamp & Signature) SHEET 1 OF 1 REV 0 qap_psv. Approved Data Sheet REMARKS/ SAMPLING PLAN 1 1.) 3 4 Unit Weight (Kg) 5 Manufacturer's Name and Address Expected Schedule of Final Inspn.2. 24. Internal Inspection Report by Contractor 35.2.3.47 16 100% QAP NO.AS APPLICABLE : FUNCTIONAL TEST INCLUDES : (1) COLD BENCH SET PRESSURE TEST (2) SEAT LEAKAGE TEST AND (3) VALVE LIFT TEST./Item no. Weight in kilograms must be indicated under Column-5 for each item. CODES FOR EXTENT OF INSPECTION. 2. Hydrostatic Double Block & Bleed Test 47. 10. 27.20(4. Anti-Static Test 46. Description (with equipment heading. ENP (Electroless Nickel Plating) Execution 44. ASME Sec. Spark Test for Lining 37. Estimated weights may be indicated wherever actual weights are not available. IX. Sl.FORM NO. 11. 33. Additional codes & description for extent of inspection & tests may be added as applicable for the plant and equipment 3.S.2.34.2.8 9 * 10 11 1. 7 INSPECTION AND TESTS Final Inspection/ Test by Raw Material and In-Process Stage Inspection MFR CONTR MECON MFR CONTR MECON 8 1. 4. Safety Device Test 39. 11. Charpy V-Notch Test 42. 5. 16.O. Approved erection procedures D8. 6. Description Visual Dimensional Fitment & Alignment Physical Test (Sample) Chemical Test (Sample) Ultrasonic Test Magnetic Particle Test (MPI) Radiography Test Dye Penetration Test Metallographic Exam. 32. : 05/51/23L7/BGL/030 PACKAGE NAME : MRS MR NO. 23.8. 12. Separate identification number with quantity for equipment shall be indicated wherever equipment having same specifications belonging to different facilities are grouped together.14. X-Ray Reports ABBREVIATIONS USED : CONTR : CONTRACTOR MFR : MANUFACTURER P : PERFORM R : REVIEW W : WITNESS KEY TO SYMBOLS : * : MFR/ CONTRACTOR . Operational Torque Test 43. Calibration Certificate of all measuring instruments and gauges D10. Approved GA drawings D2. Ease of Maintenance 40. 31. 8.5. & DATE QUALITY ASSURANCE PLAN FOR STRUCTURAL AND MECHANICAL EQUIPMENT PROJECT :CNG & CITY GAS DISTRIBUTION PROJECT FOR KAKINADA PACKAGE NO.3. Fire Test (Type Test) 41. D10. QAP shall be submitted for each of the equipment separately with break up of assembly/sub-assembly & part/component or for group of equipment having same specification. 47 32. Calibration 38.47 12 - Test Certificates & Acceptance Criteria Standards/ IS/ BS/ Documents to be submitted to MECON ASME/ Norms and Documents 15 D1. 15. 19. 2. 9. Relevant catalogues D4. 20. No. Description Amplitude Test Sponge Test Dust/ Water Ingress Test Friction Factor Test Adhesion Test Performance Test/Characteristic Curve No Load/ Free Running Test Load/ Overload Test Measurement of Speeds Accoustical Test Geometrical Accuracy Repeatability and Positioning Accuracy Proving Test Surface Preparation Manufacturer's Test Certificates for bought-out items IBR/ Other Statutory agencies compliance certificate Code Description 34. 29. 1. Bill of matl. 21. if any D9. 5. Welder’s Qualification & Weld Procedure Test Approval of Test and Repair Procedure Heat Treatment Pressure Test Leakage Test Balancing Vibration Test Code 18. 17. Hardness Test 36. with specification and amendments. & DATE SUB-CONTRACTOR ORDER NO. 26. 7. Line/ Layout diagram D7.4)F-09 REV-0 CONTRACTOR ORDER NO. 30.3./M (MR Item No. TEST CERTIFICATES & DOCUMENTS : Code 1. ** : TEST TO BE PERFORMED. Matchmarks details D6. 3. IF APPLICABLE 13.. No. Use numerical codes as indicated for extent of inspection & tests and submission of test certificates & documents. 31. 4. 25./ Identification D5.0 6 13 14 1. Painting 45.44.14.xls . Functional Test 48. place of use and brief specifications) 2 Pressure Safety Valves EQUIPMENT DETAILS Identification Quantity No.4.3. ASME Sec-VIII Div-I. 28. MECON's T. D3. Unpriced sub P. 22.31.44. 14. Information and other reference drg/ stamped drgs released for mfg.: MEC/TS/05/62/056 INSTRUCTIONS FOR FILLING UP : 1. TESTS.4.

MECON's T. ASME B16. EQUIPMENT DETAILS Identification Description (with equipment No. MECON's D.. 11. welds. 1. FORM NO. MECON's T. : MEC/23L7/05/21/M/001/QAP-004 Test Certificates & Acceptance Criteria INSPECTION AND TESTS Documents to be Standards/ IS/ BS/ Raw Material and In-Process Final Inspection/ Test by submitted to MECON ASME/ Norms and stage inspection MFR CONTR MECON MFR CONTR MECON Documents 8 1.S.02 Closure/ Body Adapter/ Tail Piece Material Manufacturer to indicate (to be approved by MECON) 1. Annex-B 2. Annex-E 2.S. No. weld ends of all cast valves 7 ** * - - - - Test Report H R 8 ** * - - - - Test Report 1. R R 1./M Unit Weight (Kg) 5 QAP No.20(4. MECON's T. MECON's D. Relevant Material Standard 2. Relevant Material Standard H R 13 * - - - - Report/ Material Test Certificates R R 41 * - - - - Material Test Certificates 1. Relevant Material Standard 2. MECON's D. all welds. MECON's D.4)F-09 REV-0 Inspection Codes & Sampling Plan MFR 16A R MECON 16B R REMARKS 1 1.S.S.4 b) of T. Annex-E 2. MECON's T.S.Sl. 3. 1. welds. 3.S. 1. wrought weld ends . Relevant Material Standard 3. Report R R 4 * - - - - Material Test Certificates Material Test Certificates R R 5 * - - - - R R 6** * - - - - Test Report H R Forgings. MECON's D. D1 2. MECON's T. Relevant Material Standard 2.S.34. D1 2.S. Annex-C 2.2 * - - - - 1. D1 2.01 Body 4 16C 4 * - - - - Material Test Certificates Material Test Certificates R R 5 * - - - - R R 6 ** * - - - - Test Report H R Forgings.S.S. MECON's T. Manufacturer's Specification 1. Manufacturer's Specification 1.34. wrought weld ends Wet MPI for 100% of internal surfaces of all castings & forgings & bevel surfaces (MPI/ DP) All castings as per clause 5. ASME B16. Relevant Material Standard 3.34.S. D1 2. Relevant Material Standard 2.S. Relevant Material Standard 2. MECON's T. 1. place of use and brief specifications) 2 3 Material As per MR/ Alternate Material accepted by MECON Quantity No. 1.1. 1. heading. 3.S. 1.34. ASME B16.2 9 * 10 11 12 13 14 1. Report 15 1. ASME B16.

4)F-09 REV-0 Inspection Codes & Sampling Plan MFR 16A H MECON 16B R REMARKS 1 4 16C Wet MPI for 100% of internal surfaces of all castings & forgings & bevel surfaces (MPI/ DP) All castings as per clause 5. 1. MECON's T. ASME B16. MECON's T. weld ends of all cast valves Bevel Surfaces (by MPI/ DP) 8** * - - - - Test Report 1. MECON's D.34.S.S.34. Annex-E 2.S. Annex-C 2.S. MECON's D.34. MECON's T.34. Relevant Material Standard 2. 1.Sl.1. Annex-D 2. D1 2. welds. Relevant Material Standard H R 9** * - - - - Test Report H R 13 * - - - - Report/ Material Test Certificates R R 41 * - - - - Material Test Certificates 1. No. MECON's T. ASME B16. all welds. MECON's T. Relevant Material Standard 2. ASME B16. 3.S. Relevant Material Standard 3.. specifications) 2 3 Quantity No. 1. Manufacturer's Specification 1.4 b) of T.S. MECON's D.20(4. Relevant Material Standard 2. Annex-B 2. 1.S. MECON's T. FORM NO. 1. wrought weld ends Wet MPI for 100% of internal surfaces of all castings & forgings & bevel surfaces (MPI/ DP) 7 ** * - - - - Test Report H R .34. EQUIPMENT DETAILS Description (with equipment Identification heading.2 * - - - - 1. ASME B16. : MEC/23L7/05/21/M/001/QAP-004 INSPECTION AND TESTS Test Certificates & Acceptance Criteria Standards/ IS/ BS/ Raw Material and In-Process Final Inspection/ Test by Documents to be stage inspection submitted to MECON ASME/ Norms and MFR CONTR MECON MFR CONTR MECON Documents 8 7** 9 * 10 11 12 13 14 Test Report 15 1.03 Top Cover Material Manufacturer to indicate (to be approved by MECON) 1./M Unit Weight (Kg) 5 QAP No. 11.S. D1 2.S. place of use and brief No. Report R R 4 * - - - - Material Test Certificates Material Test Certificates R R 5 * - - - - R R 6 ** * - - - - Test Report H R Forgings. Annex-C 2. MECON's T. ASME B16.S. 3. R R 1.S. 1.

S. : MEC/23L7/05/21/M/001/QAP-004 INSPECTION AND TESTS Test Certificates & Acceptance Criteria Standards/ IS/ BS/ Raw Material and In-Process Final Inspection/ Test by Documents to be stage inspection submitted to MECON ASME/ Norms and MFR CONTR MECON MFR CONTR MECON Documents 8 8 ** 9 * 10 11 12 13 14 Test Report 15 1. No. D1 2.2 * - - - - 1. ASME B16. Test Report 2. place of use and brief No. specifications) 2 3 Quantity No. MECON's D. 4. Manufacturer's Specification 1. Report 1. MECON's D.1. MECON's T. MECON's T. R R 4 * - - - - Material Test Certificates R R . Manufacturer's Specification 1. ASTM B733 Std.S. Relevant Material Standard 2. Relevant Material Standard FORM NO.S./M Unit Weight (Kg) 5 QAP No. Relevant Material Standard R R 1. MECON's D. Relevant Material Standard 3. 3.S.20(4. Relevant Material Standard 2. 3.4)F-09 REV-0 Inspection Codes & Sampling Plan MFR 16A H MECON 16B R REMARKS 1 4 16C All castings as per clause 5. 1. 1. 1.04 Trunnion (for Trunnion Mounted Valves) Material Manufacturer to indicate (to be approved by MECON) 1.2 * - - - - 1. D1 2. Relevant Material Standard 3. MECON's T.34 Annex-B 2. MECON's D.S. all welds.. Relevant Material Standard 2. D1 2.S. 3. MECON's T. 1. hardness.4 b) of T. 11.S.S. Manufacturer's Specification H R 1. D1 2.S. 2. weld ends of all cast valves 13 * - - - - Report/ Material Test Certificates R R 41 * - - - - Material Test Certificates 1. thickness & integrity 1.Sl. Material Test Certificates for composition. Report R R 4 * - - - - Material Test Certificates Material Test Certificates R R 5 * - - - - R R 13 * - - - - Report/ Material Test Certificates R R 43 ** * - - - - 1. EQUIPMENT DETAILS Description (with equipment Identification heading. Relevant Material Standard 2.05 Disc Material As per MR/ Alternate Material accepted by MECON 1. MECON's D.S.

Test Report 2.S. Relevant Material Standard 2. Relevant Material Standard R R 4 * - - - - Material Test Certificates Material Test Certificates R R 5 * - - - - R R 13 * - - - - Report/ Material Test Certificates R R 43 * - - - - 1.S. MECON's T. specifications) 2 3 Quantity No. ASTM B733 Std.S. MECON's D. Relevant Material Standard 2. 4. 3. 11. EQUIPMENT DETAILS Description (with equipment Identification heading. MECON's T. MECON's D. hardness. Relevant Material Standard 3.S.2 * - - - - 1. 2. thickness & integrity 1. D1 2. Relevant Material Standard 2. Material Test Certificates for composition. Report 1. hardness.4)F-09 REV-0 Inspection Codes & Sampling Plan MFR 16A R MECON 16B R REMARKS 1 4 16C 13 * - - - - Report/ Material Test Certificates R R 41 ** * - - - - Material Test Certificates 43 * - - - - 1./M Unit Weight (Kg) 5 QAP No.S. Manufacturer's Specification 1. place of use and brief No. No. Relevant Material Standard 2.S. 3.S. 1. 1.S. 3. MECON's D. : MEC/23L7/05/21/M/001/QAP-004 INSPECTION AND TESTS Test Certificates & Acceptance Criteria Standards/ IS/ BS/ Raw Material and In-Process Final Inspection/ Test by Documents to be stage inspection submitted to MECON ASME/ Norms and MFR CONTR MECON MFR CONTR MECON Documents 8 5 9 * 10 11 12 13 14 Material Test Certificates 15 1. 3. 3. 2. Manufacturer's Specification R R H R 1. MECON's T. Test Report 2.S. thickness & integrity 1.S. D1 2. MECON's D. ASTM B733 Std. MECON's D.20(4. MECON's D.S. Relevant Material Standard FORM NO. Material Test Certificates for composition. 4. MECON's T. 1.Sl. Manufacturer's Specification H R . 1.06 Stem Material As per MR/ Alternate Material accepted by MECON 1. MECON's T.

1.S.S. D1 2. 3. D1 2. 2. hardness./M Unit Weight (Kg) 5 QAP No. Relevant Material Standard 2. MECON's T.S. D1 2. thickness & integrity 1. MECON's D. specifications) 2 3 Material As per MR/ Alternate Material accepted by MECON Quantity No. R R . 3.08 Bolting Material (Studs & Nuts) Material As per MR/ Alternate Material accepted by MECON 1.S.S. 3. 3. 1. 11.4)F-09 REV-0 Inspection Codes & Sampling Plan MFR 16A R MECON 16B R REMARKS 1 1. Relevant Material Standard 2.2 * - - - - 1. Manufacturer's Specification H R 1.S. 4. MECON's T. 1. No. MECON's D. Relevant Material Standard FORM NO. Relevant Material Standard R R 4 * - - - - Material Test Certificates Material Test Certificates R R 5 * - - - - R R 13 * - - - - Report/ Material Test Certificates R R 41 * - - - - Material Test Certificates 1.S. place of use and brief No.20(4. Relevant Material Standard 3. Relevant Material Standard 3.07 Seats 4 16C 4 * - - - - Material Test Certificates Material Test Certificates R R 5 * - - - - R R 13 * - - - - Report/ Material Test Certificates R R 43 * - - - - 1. MECON's D.2 9 * 10 11 12 13 14 1. MECON's D. Test Report 2. MECON's D.Sl. MECON's T.S.S. Material Test Certificates for composition. Relevant Material Standard 2. Relevant Material Standard 2. Report 15 1.S. : MEC/23L7/05/21/M/001/QAP-004 INSPECTION AND TESTS Test Certificates & Acceptance Criteria Standards/ IS/ BS/ Raw Material and In-Process Final Inspection/ Test by Documents to be stage inspection submitted to MECON ASME/ Norms and MFR CONTR MECON MFR CONTR MECON Documents 8 1. EQUIPMENT DETAILS Description (with equipment Identification heading. Manufacturer's Specification 1. Relevant Material Standard 2. Report 1. MECON's T. 1. D1 2. Manufacturer's Specification 1. MECON's D. ASTM B733 Std.

Test Certificates Certificates 1. Report 2. 2.S. Report 2.S.S. 2. Test Certificates 15 1.S.4)F-09 REV-0 Inspection Codes & Sampling Plan MFR 16A H H H MECON 16B W W W REMARKS 1 2 1.2 3 14 12 13 1.S./ BS:6755 (Part-I) (as applicable) D1 MECON's T.S.S. Final Report 2. 3. 2.S. 11. Report 2.S. : MEC/23L7/05/21/M/001/QAP-004 INSPECTION AND TESTS Test Certificates & Acceptance Criteria Standards/ IS/ BS/ Raw Material and In-Process Final Inspection/ Test by Documents to be stage inspection submitted to MECON ASME/ Norms and MFR CONTR MECON MFR CONTR MECON Documents 8 9 10 11 1./ BS:6755 (Part-I) (as applicable) FORM NO. MECON's D. Report 2. 1. Test Certificates 1.S. MECON's T. MECON's T.11 Final Documentation Check - - - 3 - 3 1.10 For Globe Valves - - 47 48 - 47 48 H H W W To be submitted by vendor & approved by MECON 1. 3. 4. Report 2.09 Assembled Valves (for Ball valves) 4 16C - - - 15 - 15 1. API 6D Std. Report 2.2 3 14 14 Report Report 1. MECON's D. 3. Report 2./M Unit Weight (Kg) 5 QAP No. API 6D Std. Report 2.S. API 6D Std. H W 40 Review 1. Final Certificates 1. (as applicable) R R 42 42 1. 4. Test Certificates 1. MECON's T. API 6D Std.20(4. Test Certificates 1. MECON's T. MECON's T. Test Certificates 1. MECON's D. 2. 3./BS:5351 (as applicable) 1. MECON's D. 2. No. Report 2. 2. API 6D Std. Test Certificates 1. EQUIPMENT DETAILS Description (with equipment Identification heading. MECON's D. MECON's T.: MEC/23/LZ/05/21/M/001/QAP-003 For MECON (Stamp & Signature) For CONTRACTOR/ SUB-CONTRACTOR SHEET 7 OF 7 REV 0 .S. 2. place of use and brief No. API 6D Std. D1 MECON's T./BS:5351 (as applicable) H R QAP NO. 3./BS:5351 (as applicable) 1. specifications) 3 Quantity No. Test Certificates 1. D1 2. (as applicable) 1. API 6D Std. MECON's T. 1.S. 2. 3.Sl.S. 2.S. Test Certificates H W - - - 37 44 - 37 44 1. MECON's T. API 607/ BS:6755 (Part-II) (as applicable) 2. API 6D Std. MECON's D.S. Manufacturer's Specification 1. (as applicable) H R R&W Inspection & test to be witnessed by MECON for buried valve surface paint integrity & thickness - - - 45 - 45 H R - - - 46 - 46 H W 1. MECON's T.S.

IF APPLICABLE 13./Item no. 35. Description (with equipment heading.O. 7. Fire Test (Type Test) 41. 25.: MEC/TS/05/62/017 INSTRUCTIONS FOR FILLING UP : 1. 5.8. X-Ray Reports ABBREVIATIONS USED : CONTR : CONTRACTOR MFR : MANUFACTURER P : PERFORM R : REVIEW W : WITNESS KEY TO SYMBOLS : * : MFR/ CONTRACTOR .6. Painting 45. IX REMARKS/ SAMPLING PLAN 1 1.) 3 4 Unit Weight (Kg) 5 Manufacturer's Name and Address Expected Schedule of Final Inspn. Description Visual Dimensional Fitment & Alignment Physical Test (Sample) Chemical Test (Sample) Ultrasonic Test Magnetic Particle Test (MPI) Radiography Test Dye Penetration Test Metallographic Exam. 7 INSPECTION AND TESTS Final Inspection/ Test by Raw Material and In-Process Stage Inspection MFR CONTR MECON MFR CONTR MECON 8 1.14. 11. D2 & ASME Sec-VIII Div-I. Operational Torque Test 43. 19. Information and other reference drg/ stamped drgs released for mfg.41 9 * 10 11 1./ Identification D5.5.9. 2. 32.12. Spark Test for Lining 37./M (MR Item No.9.44 12 - Acceptance Criteria Test Certificates & Standards/ IS/ BS/ Documents to be submitted to MECON ASME/ Norms and Documents 15 D1. Approved erection procedures D8.8. 32. Hardness Test 36.3.32. Unpriced sub P.11. & DATE SUB-CONTRACTOR ORDER NO. Description Amplitude Test Sponge Test Dust/ Water Ingress Test Friction Factor Test Adhesion Test Performance Test/Characteristic Curve No Load/ Free Running Test Load/ Overload Test Measurement of Speeds Accoustical Test Geometrical Accuracy Repeatability and Positioning Accuracy Proving Test Surface Preparation Manufacturer's Test Certificates for bought-out items IBR/ Other Statutory agencies compliance certificate Code Description 34.3. TESTS. 16. Approved GA drawings D2. 20.3. Internal Inspection Report by Contractor 35. Anti-Static Test 46.2. 33. No.3.14.31. ENP (Electroless Nickel Plating) Execution 44.2. 12. & DATE QUALITY ASSURANCE PLAN FOR STRUCTURAL AND MECHANICAL EQUIPMENT PROJECT :METERING SKID FOR CNG & CITY GAS DISTRIBUTION PROJECT IN KAKINADA PACKAGE NO. Separate identification number with quantity for equipment shall be indicated wherever equipment having same specifications belonging to different facilities are grouped together. 41. with specification and amendments.44. Weight in kilograms must be indicated under Column-5 for each item.2.8. 14. Calibration Certificate of all measuring instruments and gauges D10.11. Line/ Layout diagram D7. Calibration 38. Charpy V-Notch Test 42.35.34. D9 16 Butt welding radiography to be as per provision of code QAP NO.CONTRACTOR ORDER NO. 22. 5. 30. 28. 11.4. Relevant catalogues D4. Functional Test 48. : MEC/23L7/05/21/M/001/S030 FORM NO.2. Additional codes & description for extent of inspection & tests may be added as applicable for the plant and equipment 3. 3. Use numerical codes as indicated for extent of inspection & tests and submission of test certificates & documents. 27. 17. place of use and brief specifications) 2 Cartridge Filters EQUIPMENT DETAILS Identification Quantity No. 29.9. TO BE ALLOTED BY MECON QAP NO. MEC/23L7/05/21/M/001/QAP-017 For MECON (Stamp & Signature) For CONTRACTOR/ SUB-CONTRACTOR (Stamp & Signature) SHEET 1 OF 1 REV 0 d:\fateh\mp region\metering skid\tender rfq\qap_cf. Safety Device Test 39. QAP shall be submitted for each of the equipment separately with break up of assembly/sub-assembly & part/component or for group of equipment having same specification. 21. 10. 4. 6. ASME Sec. 24. D3. Ease of Maintenance 40. 2. Sl. 8. 9. Welder’s Qualification & Weld Procedure Test Approval of Test and Repair Procedure Heat Treatment Pressure Test Leakage Test Balancing Vibration Test Code 18.0 6 13 14 1.4. 23.31. 4. 1. Bill of matl. 26. Pneumatic Double Block & Bleed Test Code DOCUMENTS: D1. 15. 13.AS APPLICABLE ** : TEST TO BE PERFORMED. CODES FOR EXTENT OF INSPECTION.20(4. 31. No.32 12. : 05/51/23L7/GAIL/030 PACKAGE NAME : MRS MR NO. Matchmarks details D6.xls . if any D9. Hydrostatic Double Block & Bleed Test 47. No. 14.4)F-09 REV-0 Spe.6. TEST CERTIFICATES & DOCUMENTS : Code 1. Estimated weights may be indicated wherever actual weights are not available.

Partial Discharge Test 27.18. 2.24 1.D6 & Tech. Spec. Impulse Test 26. 18. Approved GA drawings other standard 24. and Data Shts.2. Dye Penetration Test 10.8.24.24 D1.24 1. 4.5.5. Nos.D3.4.3. Spec.18.18.5.8. Spec.19. QAP shall be submitted for each of the equipment separately with break up of assembly/sub-assembly & part/component or for group of equipment having same specification.2.4. 5.18.24. Use numerical codes as indicated for extent of inspection & tests and submission of test certificates & documents. Refer Tech. High Voltage test/Dielectric test 12.2. Nos. and Data Shts. TEST CERTIFICATES & DOCUMENTS: Code Description 1.5 1. No. and Data Shts.3.5.24 D3.24 1. & DATE SUB-CONTRACTOR ORDER NO.5.20. Heat run risc test\tempr. 18.O. Spec.8.3. CLIENT PROJECT QUALITY ASSURANCE PLAN __ __ FOR INSTRUMENTATION EQUIPMENT M/s BGL CNG & CITY GAS DISTRIBUTION IN KAKINADA 030 METERING SKIDS PACKAGE NO.. Radiography Test 9.D6 & Tech. 17. Nos. 07 Flow Computers Refer Tech. Refer Tech.12.24 1. Measurement of IR Value a) Before HV Test b) After HV Test 11.2. Spec. D3. Approved single line/ 13. Additional codes & description for extent of inspection & tests may be added as applicable for the plant and equipment Separate identification number with quantity for equipment shall be indicated wherever equipment having same specifications belonging to different facilities are grouped together.3. Spec.20.2. 24 CONTR 12 - MECON 13 1. 4 MFR 11 1. 20.3.3.24 1. Spec.5.3.2.D6 Acceptance Criteria Standards /IS/ BS/ASME/ Norms and Documents 15 D3. Over Speed Test D3.20.D6 1. Spec.18. copy Acceptance Test D6.D4.3.3.18. Spec.2.CONTRACTOR ORDER NO.3. Calibration 19.24 1.2.24 1. Spec.D6 1. AGA5. Chemical Test (Sample) 6.18. PACKAGE NAME CODES FOR EXTENT OF INSPECTION.18. 20.18. and Data Shts.8.3. Ultrasonic Test 7.18.3. Estimated weights may be indicated wherever actual weights are not available.3.24 1. & DATE INSTRUCTIONS FOR FILLING UP : 1.18.2. Diff. No. D3 & Tech.2. D3.3.2. 3. and Data Shts. and Data Shts. Nos. D3.2.18..20.3. Paint shade verification INSPECTION AND TESTS Final Inspection/Test by Flame Proof Test Clearance and creepage D4. - - - - - - * Qty as per MR /PO and P& Id requirement. and Data Shts.2.D6 1.19. Refer Tech. Noise & Vibration 20.18.3. DETAILS Quantity Visual Dimensional Fitment & Alignment Physical Test (Sample) certificates 5.24. 20.2 0 24 14 1. D3.D6 & Tech.4. QAP NO.D6 1.2. TESTS.3.3. Nos.2.9 REMARKS/ SAMPLING PLAN 7 - 8 1. Pressure Gauges Temperature gauges Pressure Transmitter.18.2. Approved data sheet 14.D6 & Tech.2.D3. 18 16 100% Witness by Owner 100% Witness by Owner 100% Witness by Owner 100% Witness by Owner 100% Witness by Owner 100% Witness by Owner 100% Witness by MECON/BGL/ TPI * * * * * * * Nos.2.18. Routine test as per relevant IS 23.8. Weight in tonnes (T) must be indicated under column 5 for each item.2.8.4. 16.D3.D6 & Tech.3. Calibration Certificate of all measuring instruments Manufacturer’s Name and Address T 5 6 - Expected schedule of Final Inspection Raw Material and inprocess stage inspection MFR CONTR 9 MECON 10 - Test Certificates & documents to be submitted to MECON No/M 1 01 02 03 04 05 06 PCV / SDV Pressure gauges. 18.24.2.D6 1. Spec.5. Magnetic Particle Test (MPT) 8.5. 20.4. ABBREVIATIONS USED : CONTR MFR : : CONTRACTOR MANUFACTURER EQUIPMENT Sl.3.20. 20.24 1. Desciption Of item Indentificatuin No. Code Description Code Description DOCUMENTS: 2. Refer Tech. Short time rating D1. 20.2. Enclosure Protection Test 28.4.2. 0 U f .8. D3.4. 18.5. 18.2. D3. Approved bill of materials Distance D5.24 1.. D3.19.3. 4. Operational & functional D2.19.3.2. 3.D6 & Tech.18.3.: MEC/05/E5/23LZ/BGL/001 For MECON (Stamp & Signature) for CONTRACTOR SUB-CONTRACTOR (Stamp & Signature) SHEET 1 of 2 REV. Refer Tech. Spec.5 1.2.2. 20 1. Tank Pressure Test 22.24. 20.24 1.3. Spec.24 1.8.3. 15.2.18. Type test as per relevant IS/ check schematic diagram other standard 25. Test certificates for bought out components 21. D3.5 1. 20.3.5 1.5. Spec.8 1.20.D6 1..19.3.3.2. Temperature Transmitter Resistance Temp. Unpriced P. Detector Diff. Pressure Transmitter 2 3 Refer Tech.20.

D1. TEST CERTIFICATES & DOCUMENTS: Code Description DOCUMENTS: D1. and Data Shts. 24 14 1. CONTR 12 - MECON 13 1.8. Heat run risc test\tempr.5.D2. Type test as per relevant IS/ check other standard 25.4.0 9.24.D6 15 D1.18. Use numerical codes as indicated for extent of inspection & tests and submission of test certificates & documents. Weight in tonnes (T) must be indicated under column 5 for each item. & DATE INSTRUCTIONS FOR FILLING UP : 5. No. Operational & functional 13.O. Clearance and creepage 16.3.3.0 Code Description FOR INSTRUMENTATION EQUIPMENT PACKAGE NO.18 . Visual Dimensional Fitment & Alignment Physical Test (Sample) Chemical Test (Sample) Ultrasonic Test Magnetic Particle Test (MPT) Radiography Test Dye Penetration Test Measurement of IR Value a) Before HV Test b) After HV Test High Voltage test/Dielectric test 12.3.18. Additional codes & description for extent of inspection & tests may be added as applicable for the plant and equipment Separate identification number with quantity for equipment shall be indicated wherever equipment having same specifications belonging to different facilities are grouped together. Calibration Certificate of all measuring instruments 6.24 Test Certificates & documents to be submitted to MECON Acceptance Criteria Standards /IS/ BS/ASME/ Norms and Documents REMARK S/ SAMPLIN G PLAN No/M 1 08 2 Ultrasonic flow Meter 3 Refer Tech.0 6.0 10. Unpriced P.D3.0 7. 4 * No. Distance 17. AGA-8. Spec.4. Noise & Vibration 20.D3. QAP shall be submitted for each of the equipment separately with break up of assembly/sub-assembly & part/component or for group of equipment having same specification. DETAILS Quantity Manufacturer’s Name and Address T 5 6 - 11. Short time rating other standard 24.0 2.8. Flame Proof Test 15. PACKAGE NAME / ITEM CODES FOR EXTENT OF INSPECTION.2.CONTRACTOR CLIENT PROJECT M/s BGL CNG & CITY GAS DISTRIBUTION IN KAKINADA 030 METERING SKIDs ORDER NO. Tank Pressure Test 22. Spec. Approved single line/ schematic diagram D3. Routine test as per relevant IS 23. Test certificates for bought out components 21. Desciption Of item Indentificatuin No. Over Speed Test 14. 7. 21. ABBREVIATIONS USED : CONTR MFR : : CONTRACTOR MANUFACTURER EQUIPMENT Sl. Paint shade verification INSPECTION AND TESTS Final Inspection/Test by Expected schedule of Final Inspection Raw Material and inprocess stage inspection MFR CONTR 9 MECON 10 MFR 11 1. 21.5 * Qty as per MR / PO and P& Id requirement. Approved bill of materials D5. Impulse Test 26.2.0 5.D6 & Tech.2.2.0 4.21. copy D6.D2. Enclosure Protection Test 28.3. & DATE SUB-CONTRACTOR ORDER NO. TESTS.0 3.20. 0 . Partial Discharge Test 27. QAP NO. 8. Calibration 19. Approved GA drawings D2. Acceptance Test 18. Estimated weights may be indicated wherever actual weights are not available. QUALITY ASSURANCE PLAN __ __ Code Description 1. Approved data sheet certificates D4.9 16 100% Witness by MECON/B GL/ TPI 7 - 8 1.: MEC/05/E5/23LZ/BGL/001 For MECON (Stamp & Signature) for CONTRACTOR SUB-CONTRACTOR (Stamp & Signature) SHEET 2 of 2 REV.0 8.8.

VII FAT PROCEDURE/ FAT MANUAL .ANNEXURE .

FAT PROCEDURE / FAT MANUAL For USM BASED METERING SKIDS (To be filled by the Bidder for Factory Acceptance Test at Bidder’s works) .

6. 7. PREFACE Introduction Scope Reference Documents Orientation of Witnesses Test Certificates Action List 2. VISUAL INSPECTION Skid Review Test Certificates 3. SPARES PAINTING DOCUMENTS REVIEW ANNEXURES .: MEC/S/05/E5/23LZ/030 Doc.PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA METERING SKIDS MR. No. 5. REV-0 MECON LIMITED DELHI TABLE OF CONTENTS 1. PCV Functional Test of flow computer Transmitter Test Procedure Ultrasonic Flow Meter Control Panel LEL system 4. FACTORY ACCEPTANCE TEST Hydrostatic Test Pneumatic Leak Test Functional test of SSV. No: MEC/05/E5/23LZ//FAT.030.

No. PREFACE Introduction: This document defines procedure for Factory acceptance Test (FAT) to be carried out for Ultrasonic Flow meter (USM) based Metering Skid(s). ------------------------Base frame Calculation Doc. -----------------------GA Drawing for Skid Drawing No. list of such item along with the reason for not installing the same shall be provided before start of FAT. Printers.030. inspection. In case deviation is observed in the parameter-values displayed by various components. SCADA/RTU. ----------------------------------------------Quality assurance plan . NOTE: All the tests.PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA METERING SKIDS MR. configuration sheet for flow computers and other relevant document should be prepared / obtained by the vendor and sent to Mecon for review before calling for FAT. The records / test reports/ calibration reports/ certificates. The purpose of FAT is to check the performance of each component as well as entire skid. REV-0 MECON LIMITED DELHI 1. No. The FAT will confirm the compliance of USM based Metering Skid with the project specifications.: MEC/S/05/E5/23LZ/030 Doc. 1 2 3 4 5 P & ID for Skid Drawing No. No. Non-compliance to any of these shall result in rejection of Metering skid Reference Documents: Design Documents of Skid Document No. All the physical & functional tests are described in the remaining sections. USM. All the equipments / instruments/ items shall be installed (as far as possible) for demonstration during FAT. FC. FAT shall not be conducted before our approval of such list. the list of such parameters along with values and suitable reason for such deviation to be submitted to us in advance for our review. checking. All connectivity/ its simulation mentioned elsewhere in tender (like Laptop. the system will be considered to be ready to be dispatched to the site. In case difference in calculated values (calculated by different Instruments) is observed for any parameter. Scope. The purpose of carrying out FAT is to check functionality of the entire natural Gas Pressure regulation Skid with respect to agreed technical documents. -----------------------------------Base frame and Foundation Drawing No. No: MEC/05/E5/23LZ//FAT. When each functional test has been completed.Mechanical Items Doc. the same shall be recorded and may result in to rejection of FAT. Upon completion of the test described in the following procedures. the TPIA & Customer representative will indicate acceptance of the tests by signing the test certificates.GSM Modem etc) shall be established and demonstrated during FAT. data-configuration etc shall be conducted as per FAT procedure by the vendor and the same shall be submitted to Mecon for review before calling for witnessing FAT by BGL/MECON. In case some of the items can not be erected/ installed during FAT. ---------------------------------- .

___________________________ RTD with Temperature Transmitter– Data Sheet No. 2. 16. 13. 4.___________________________ Pressure Control Valve (Regulator) – Data Sheet No. Test Certificates: Upon completion of the tests mentioned in this document.make . --------------------Material Test certificate. No: MEC/05/E5/23LZ//FAT. 5.___________________ Slam Shut of Valve– Calculation. 2.__________________________ Pressure Gauge – Data sheet No. Skid will also be inspected for correctness of installed Equipments/ instruments and approachability for maintenance.PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA METERING SKIDS MR. Radiography test report.___________________________ Flow Computer – Data Sheet No.1 VISUAL INSPECTION OF SKID.030. 14. Once proper action has been taken on those points. 2. 7. No. GA Drawing No. 9. 12.Drawing No. 6. recorded and summarized in the Action List Form._____________________ Pressure safety Valve – Data Sheet No. Drawing. Action List: Any discrepancies noted during the functional tests shall be defined.___________________________ Orientation of Witnesses: All representatives shall be briefed on details/ description/ operating principles of the USM Based Metering Skid for this project before commencing the FAT. No. 10.___________________________ Cartridge Filter – Design data Doc.A.Drawing No. Drawing. . Skid Review: The Skid will be inspected for installation of all the components as per approved P & ID and approved G. 8. 15.A.Data Sheet No.___________________________ Differential Pressure Transmitter.: MEC/S/05/E5/23LZ/030 Doc. Test Certificates should be filled with the results and signed / stamped by all the parties.___________________________ Ultrasonic Flow meter – Data sheet No. 11.Drawing No.___________________________ Ball Valves ---------. 3. REV-0 MECON LIMITED DELHI 6 7 Quality assurance plan – Instrumentation Equipment Doc.___________________________ Control Panel – Data Sheet No.___________________________ Plug Valves . The Skid will be inspected for proper support with rubber pads / clamps for the major equipments/ Instruments and pipes.___________________________ Check Valves. Dimensional Checking shall be done as per approved G. No. Upstream/ Downstream Flow straighteners – Drawing No. this Action List shall be signed / stamped by Customer/ TPIA duly filled with the results. Hydro-test certificate ___________ Datasheet / Drawing of Equipments: 1.___________________________ Temperature Gauge – Date sheet No.______________________ Pressure Transmitter – Data Sheet No.

the test certificate for Visual Inspection of skid should be dully filled and signed by both parties. shall be also be checked. 3. During the hydro test Flow meter. 6. 7. No leakage/ drop in pressure is allowed. No. REV-0 MECON LIMITED DELHI 2. Either inlet or outlet pipe shall be closed with blind flange and the other side will be connected with water line (hose pipe) to fill up water in side the skid.kg/cm² from inlet of skid to inlet of PCV. 6. 2. Record the Over Pressure Shut off value during test.Increase the PCV pressure to cross the set point of SSV. Check the leakage using soap water. 3. Assemble the Flow meter. SSV.PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA METERING SKIDS MR.030. 4. Pass the air through the entire skid for some time to dry out the pipeline.: MEC/S/05/E5/23LZ/030 Doc.3 Functional test of SSV. 3. Flow.2 Test Certificate for Visual Inspection: Upon completion of the visual inspection described in this section. 7. Volumetric flow rate. PCV & filter cartridges / elements shall not be installed with pipeline as internals will get damaged in contact with water. Complete skid shall be offered for hydrostatic test. 3. parameter settings/ checking etc shall be carried out as per approved Data Sheet/ FDS. 10. Record pressure and temperature reading at 30 minutes interval.4 Functionality Test of Flow Computer 1. Set point of PCV– set the required pressure of PCV as per approved data sheet/approved P&ID by Pilot adjusting screw. FACTORY ACCEPTANCE TEST: Hydrostatic Test (if not performed earlier) 1. 5. 5. 4. SSV. After filling water. drain out water from the skids. No: MEC/05/E5/23LZ//FAT. Maintain this pressure for four to six hours. The SSV should trip at set pressure value as per approved data sheet/ approved P&ID. PCV and impulse tubes in pipe line. Non Corrosive water shall be used for hydro testing at ambient temperature.1 3. PCV 1. Energy and Mass Totalizers. Pressurize the entire skid by air/ nitrogen up to 7 kg/cm² and hold for one hour. 9. 3. 8. No leakage is allowed through any joints and shell. 3. Mass flow rate by simulation of Flow meter signal using Function Generator/ any other equipment. Test report/ record for Set pressure of PCV/ SSV shall be reviewed during FAT. 2. 2. Keep all valves open and close either inlet or outlet side pipe with blind flange. Pressure should not exceed hoop stress of the line pipe at any given moment of time. 3. . Configuration check. 4. After completion of hydro-test.2 Pneumatic Test 1. the skid shall be pressurized to _______ kg/cm² from outlet of skid to PCV outlet and then pressurized to -------------. SSV’s Limit switch feed back (contact) signal to be checked with Multimeter. Set point of SSV . All valves shall be kept at open position. 2.

3. Calibration report (from approved Lab) and Hart functionality to be checked 3. tags. Proper entry of the Ultrasonic flow meter error curve.using Natural Gas as per approved data sheet. REV-0 MECON LIMITED DELHI 3. 5.7 Control Panel: 1. Insulation of metering system and Environmental enclosure for custody metering equipments shall be checked visually during FAT. 11. 4. Pressure etc. Also provision of alarming in case of variance in SOS calculation as per meter and as per AGA 10 to be checked. portable LEL detectors. 7. Line Temperature and pressure.5 Transmitter Test Procedure (Pressure. Interface data of flow computer with RTU – Measurement by Laptop.and is calibrated at ----------------------------------. calibration report for Calibration mixture. 10. Check the painting quality.) 3.6 Ultrasonic Flow Meter: The Ultrasonic Flow meter has been manufactured by ----------------.PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA METERING SKIDS MR. Door alignment. wiring diagram. 7. 4. flow rate. 6. 5. JB mounting installation. Hot stand by functionality of Power supply in control panel to be checked. cable dressing.0 Spares: . Simulation of Flow Computer output to SCADA by GSM Modem. Availability and functioning of USB ports with connecting cables for communication of various devices/Instruments/ Equipments (like USM. heating value. cable tag nos. Check the functional test as per Data sheet.: MEC/S/05/E5/23LZ/030 Doc. energy etc. Functioning of SOS calculation software as per AGA 10 being supplied shall be checked. 3. Light and other items. Visual Check: Wiring diagram and marking Operation of Fan. LEL calibration gas cylinder. Installation and Simulation of LEL monitor/ controller shall be done. Installation of LEL Detectors shall be done. 8. CCOE certification for cylinders etc shall be done. Visual checking of instrumentation cable connection including cable gland. as per approved drawing. The calibration Certificates shall be submitted for review during FAT. Checking of Audit Trail facility in the flow computer and its printing. No. 2.8 LEL Detection system: 1. Diff. No: MEC/05/E5/23LZ//FAT.(Functioning of standalone Software for flow calculation verification to be checked. IS ground and panel ground shall be independent and to be checked 3. shall be checked by inputting respective analog signals. cable identification mark.030. 3. Temperature): Provide power supply to the transmitter and check the local indication & output during the pneumatic test. Regulator. Printers. locks and overall dimensions to be checked. cable dressing etc. Various Units of measurement (Pressure. K factors etc. 2. Facility of entry of Atmospheric pressure and temperature by operator to be verified..) shall be checked as per approved documents. 4. Differential Pressure. 9. Laptop etc) with flow computers. RTU/ SCADA. 6.

materials required for installation of skid.030. . REV-0 MECON LIMITED DELHI List to be prepared as per P.: MEC/S/05/E5/23LZ/030 Doc. date. Primer Coat – Zinc rich epoxy primer of thinness of 75 Micron (DFT). All spares shall be identified with proper tags. pipes. earthing Cables. Radiography test. Issue of Inspection Release note/ Dispatch clearance shall be subject to compliance of all the FAT Check-list points/ Action list. Foundation bolt and mating flanges shall be checked during FAT. All the spares shall be verified by TPIA and BGL representative during FAT test. The items mentioned in the list (Annexure) shall be demonstrated during FAT. and maintain the surface finishing as Sa 2 ½ . portable LEL detector. Cable Trays. and materials required for erection. lugs.) to be enclosed as Annexure in the FAT Manual for our review/ approval. blind flanges. 5. for Ball valves/ Plug valves/ CRV/ NRV/ PSV/ Filters.275 Micron (DFT) The colour code of pipelines – Golden Yellow Other colours as per approved colour scheme Documents Review: After completion of all tests. 7. Parts of metering skids. The same shall also be reviewed during FAT 6.0 Annexure to FAT Manual: Apart from FAT procedure. fittings. Tee/ elbow/ weld joints.). test reports for all the equipments. description etc shall also be prepared as Annexure of FAT manual. laptop with its accessories. No. calibration/ test reports etc.0 b) Any discrepancy observed during FAT shall be recorded/ noted in the Action list. Interim coat – Polyamide epoxy of thickness 125 Micron (DFT) Finished Coat – Polyurethane of thickness 75 Micron (DFT). commissioning spares. Parts of Control panel. rust. CCOE certificates etc. Gaskets. Printers with its accessories. rust scale.PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA METERING SKIDS MR. Total Thickness . with details like Report no.O. Mounting Accessories. Connecting and power cable for laptop/ Printers/ peripherals. FAT Manual shall have Annexure which shall include the following: a) List of all the loose items with details to be provided by vendor (like Mandatory Spares. cable glands. shall be reviewed to check the compliance with the tender specifications and approved QAP for the equipments / instruments. Software etc. No: MEC/05/E5/23LZ//FAT. mating flanges. plugs. oil or foreign particles etc. ferrules. Hydrotest. paint. commissioning spares. terms/ tender documents for all the mandatory spares. cables. Earthing strips. Consumables. Calibration gas. Documents like material test certificates.0 Painting: The painting shall be carried after cleaning the surface by sand blasting to remove all mill scale.. List of all the reports (like calibration reports for various Instruments. Hand held communicators. any other hardware required for establishing various connectivity mentioned elsewhere.

O.030. REV-0 MECON LIMITED DELHI TEST CERTIFICATE VISUAL INSEPCTION Project Client P.O. No 1 2.PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA METERING SKIDS MR. cable dressing and JB mounting installation etc. No: MEC/05/E5/23LZ//FAT. as per wiring diagram. No. Identification Tags for cable and all Instruments Painting colour of pipe line (golden Yellow) Spares as per P. Pipe. Trays Adequacy of O&M Platform and approachability RESULTS FOUND OK YES / NO YES / NO YES / NO YES / NO YES / NO YES / NO YES / NO YES / NO YES / NO YES / NO YES / NO YES / NO YES / NO _____________________ Company Representative _____________________ TPIA _____________________ BGL’s/Mecon representative Date: . requirement Foundation bolt and Matting flanges Support for all the equipments/ Instruments. POINT INSPECTED Skid checked as per P & ID and GA Drawing Process parameter in Name Plate Lifting hook Copper jumper for all flanges Earthing Connection at base frame Insulation for Metering system Instrumentation cable connection. ----------------------- Sr. 3 4 5 6 7 8 9 10 11 12.Dtd. 13. Hyderabad -----------------. No : : : CNG & CITY GAS DISTRIBUTION IN KAKINADA M/s BGL.: MEC/S/05/E5/23LZ/030 Doc.

030.PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA METERING SKIDS MR. No.O. Hyderabad -----------------. No: MEC/05/E5/23LZ//FAT. No. 2) ________ Kg/cm2 (g) after PCV Water Minimum 240 minutes TIME Pressure before PCV Pressure after PCV POINT INSPECTED a) b) Leak test at flange joints and other connections up to PCV Leak test at flange joints and other connections after PCV RESULT FOUND OK YES / NO YES / NO _____________________ Company Representative _____________________ TPIA _________________________ BGL’s/Mecon Representative Date: . No Test Pressure Test Media Duration Sr. ----------------------1) ________Kg/cm2 (g) up to PCV. 1 2 3 4 5 6 7 8 : : : : : : CNG & CITY GAS DISTRIBUTION IN KAKINADA M/s BGL.Dtd. REV-0 MECON LIMITED DELHI TEST CERTIFICATE HYDROTEST OF SKID Project Client P.: MEC/S/05/E5/23LZ/030 Doc.

REV-0 MECON LIMITED DELHI TEST CERTIFICATE PNEUMATIC TEST OF SKID Project Client P. No: MEC/05/E5/23LZ//FAT.030. ----------------------- Test Pressure Test Media Duration : : : 7.O.Dtd.0 Kg/cm2(g) Air / Nitrogen Gas 60 minutes POINT INSPECTED Leak test at flange joints and other connections RESULT FOUND OK YES / NO _____________________ Company Representative _____________________ TPIA _________________________ BGL’s/Mecon Representative Date: . Hyderabad -----------------. No : : : CNG & CITY GAS DISTRIBUTION IN KAKINADA M/s BGL.: MEC/S/05/E5/23LZ/030 Doc. No.PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA METERING SKIDS MR.

9. Parameters Requirement Base Frame Dimension As per approved Foundation drawing Height of inlet pipe from base in mm ________ Height of Outlet pipe from base in mm ___________ Upstream flow straightener Length in mm ___________ Down stream flow straightener Length in mm ___________ Location of Thermowell as per AGA 7 Cable and trays from Metering system to control room ____meters Painting thickness of pipe line as per approved Specifications: 275 microns (DFT) Dimension of Control Panel as per Approved Drawing Result Found YES / NO YES / NO YES / NO YES / NO YES / NO YES / NO YES / NO YES / NO YES / NO _____________________ Company Representative _____________________ TPIA _________________________ BGL’s/Mecon Representative Date: . No. 3. 4.: MEC/S/05/E5/23LZ/030 Doc. 5. No: MEC/05/E5/23LZ//FAT. 7. No 1. Hyderabad -----------------. 2. 6.030. 8. No : : : CNG & CITY GAS DISTRIBUTION IN KAKINADA M/s BGL. ----------------------- Sr.O.Dtd.PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA METERING SKIDS MR. REV-0 MECON LIMITED DELHI TEST CERTIFICATE DIMENSIONAL INSPECTION Project Client P.

No. No. ----------------------- SR.Bar(g) CHECKED Ο Accepted Ο Accepted Ο Accepted Ο Accepted Ο Rejected Ο Rejected Ο Rejected Ο Rejected REMARKS _____________________ Company Representative _____________________ TPIA _________________________ BGL’s/Mecon Representative Date: .Dtd. No: MEC/05/E5/23LZ//FAT.030. 2. Hyderabad -----------------. 3. REV-0 MECON LIMITED DELHI FAT CHECK LIST PRESSURE REGULATION SYSTEM Project Client P.PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA METERING SKIDS MR.O. No : : : CNG & CITY GAS DISTRIBUTION IN KAKINADA M/s BGL. 1.Bar(g) (Active & Monitor) Set Point of PCV-2 ---------.: MEC/S/05/E5/23LZ/030 Doc. 3.1 -------. ITEM Set Point of PCV.Bar(g) Set Point of SSV-2 ---------.Bar(g) (Active & Monitor) Set Point of SSV-1 -----------.

3. ITEM DESCRIPTION Inlet Pressure Transmitter Inlet Temp.Filter 1 Diff Pressure Transmitter. Transmitter Diff Pressure Transmitter. No.030. No : : : CNG & CITY GAS DISTRIBUTION IN KAKINADA M/s BGL. 1.Filter 2 Metering Pressure Transmitter Stream1 Metering Temperature Transmitter – Stream1 Functioning of HART communication of transmitters LOCALINDICATION CHECKED Ο Accepted Ο Accepted Ο Accepted Ο Accepted Ο Accepted Ο Accepted Ο Accepted Ο Rejected Ο Rejected Ο Rejected Ο Rejected Ο Rejected Ο Rejected Ο Rejected REMARKS _____________________ Company Representative _____________________ TPIA _________________________ BGL’s/Mecon Representative Date: . ----------------------- SR. REV-0 MECON LIMITED DELHI FAT CHECK LIST FIELD TRANSMITTERS Project Client P.PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA METERING SKIDS MR.: MEC/S/05/E5/23LZ/030 Doc. No: MEC/05/E5/23LZ//FAT. 6.O. 5.Dtd. 3. 4. No. 2. Hyderabad -----------------.

No : : : CNG & CITY GAS DISTRIBUTION IN KAKINADA M/s BGL. parameter settings PID controller Analog O/P check Interface data of flow computer with RTU – Measurement by Laptop Various Units of measurement ( Flow rate.030. ----------------------- Tag No. No. heating value.PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA METERING SKIDS MR. No: MEC/05/E5/23LZ//FAT.: Stream-1 Inspection / Simulation done for Volumetric Flow rate (SCMH) Totaliser ( SCM) Mass Flow rate (kg/ hr) Energy Flow rate (Kcal/ hr) Pipe Line Temperature °C Pipe Line Pressure Kg/Cm2g / Bar(g) Atmospheric pressure entry at site condition Base Pressure/ Base Temperature entry Configuration check. energy) Flow computer o/p to SCADA K factors for meter error curves Audit trail printout (to be attached) Software for flow calculation verification CHECKED/ OBSERVED Ο Accepted Ο Accepted Ο Accepted Ο Accepted Ο Accepted Ο Accepted Ο Accepted Ο Accepted Ο Accepted Ο Accepted Ο Accepted Ο Accepted Ο Accepted Ο Accepted Ο Accepted Ο Accepted Ο Rejected Ο Rejected Ο Rejected Ο Rejected Ο Rejected Ο Rejected Ο Rejected Ο Rejected Ο Rejected Ο Rejected Ο Rejected Ο Rejected Ο Rejected Ο Rejected Ο Rejected Ο Rejected REMARKS _____________________ Company Representative _____________________ TPIA _________________________ BGL’s/Mecon Representative Date: .Dtd.O. REV-0 MECON LIMITED DELHI FAT CHECK LIST FLOW COMPUTER Project Client P.: MEC/S/05/E5/23LZ/030 Doc. Hyderabad -----------------.

Tube Light Adequacy of Installed spares for future use Remarks (if any): _____________________ Company Representative _____________________ TPIA _________________________ BGL’s/Mecon Representative Date: . Modem Door alignment Dimensions / Drawings Painting Identification mark/ Tagging (Cable. ----------------------- Wiring connection as per approved wiring diagram Functional Check as per data sheet Hot stand by functionality of Power supply. No: MEC/05/E5/23LZ//FAT. No. REV-0 MECON LIMITED DELHI FAT CHECK LIST TEST CERTIFICATE CONTROL PANEL Project Client P. Plugging of spare holes Fan.O. Hyderabad -----------------.030.Dtd.PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA METERING SKIDS MR.: MEC/S/05/E5/23LZ/030 Doc. Instruments) Cable Dressing. No Type of Skid : POINT INSPECTED 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) OBSERVATION/ RESULT FOUND Yes / NO Yes/ NO Yes/ NO Yes/ NO Yes/ NO Yes/ NO Yes/ NO Yes/ NO Yes/ NO Yes/ NO : : : CNG & CITY GAS DISTRIBUTION IN KAKINADA M/s BGL.

REV-0 MECON LIMITED DELHI FAT CHECK LIST ULTRASONIC FLOW METER Project Client P. No : : : CNG & CITY GAS DISTRIBUTION IN KAKINADA M/s BGL.Dtd. Hyderabad -----------------.: MEC/S/05/E5/23LZ/030 Doc. No.030.: Stream-1 Inspection / Simulation done for Make/ Model/ for Flow meter USM Probes installation Installation of USM in skid Communication with Flow respective Flow computers Wet Calibration report Software for SOS calculation as per AGA 10 Communication ports and its functionality CHECKED/ OBSERVED Ο Accepted Ο Accepted Ο Accepted Ο Accepted Ο Accepted Ο Accepted Ο Accepted Ο Rejected Ο Rejected Ο Rejected Ο Rejected Ο Rejected Ο Rejected Ο Rejected REMARKS _____________________ Company Representative _____________________ TPIA _________________________ BGL’s/Mecon Representative Date: .O. No: MEC/05/E5/23LZ//FAT.PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA METERING SKIDS MR. ----------------------- Tag No.

7. 9.Dtd. Hyderabad -----------------. Description Action By _____________________ Company Representative _____________________ TPIA _________________________ BGL’s/Mecon Representative Date: . ----------------------- Type of Skid : Sr. 4. 3. 2. 10.PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA METERING SKIDS MR. 6. REV-0 MECON LIMITED DELHI ACTION LIST Project Client P.030. No.O. 1. No. 11. 5. No: MEC/05/E5/23LZ//FAT.: MEC/S/05/E5/23LZ/030 Doc. No : : : CNG & CITY GAS DISTRIBUTION IN KAKINADA M/s BGL. 8. 12.

Plug valves.) Hydro test for all items of skid (as per List prepared by vendor and attached as Annexure) Material test Report for all items of skid (as per List prepared by vendor and attached as Annexure) Certification as per 3. Flow profiler.O. USM/ TFM. PG. _____________________ Company Representative _____________________ TPIA _____________________ BGL’s/Mecon Representative . Isolation Ball Valves. TT.Dtd. 1. CRV.: MEC/S/05/E5/23LZ/030 Doc. Pipe spools etc. PRS. DPG. Flow meter. CRV. NRV. LEL detection system. Hyderabad -----------------.030. Thermowell. CRVs etc) and control panel Material Correlation Chart & Welding Joints Correlation Chart CHECKED Ο Accepted Ο Rejected Ο Accepted Ο Rejected REMARKS Ο Accepted Ο Rejected 3. No SR. ----------------------DOCUMENTS REVIEWED Radiography Test for all items of skid (as per List prepared by vendor and attached as Annexure) Dye Penetration Test for all items of skid (as per List prepared by vendor and attached as Annexure) Test Certificate (for Filtration system. Control panel. No. 9.PROJECT : CNG & CITY GAS DISTRIBUTION IN KAKINADA METERING SKIDS MR. PCV. 5. Calibration Gas (for FC & LEL) AND Test report for SSV. Welder qualification. 3. PT. LEL sensors. No: MEC/05/E5/23LZ//FAT. Flow computer. No. Slam Shut valves. 4. Flow Computer. Valves. Ο Accepted Ο Rejected Ο Accepted Ο Rejected Ο Accepted Ο Rejected Ο Accepted Ο Rejected Ο Accepted Ο Rejected Ο Accepted Ο Rejected Ο Accepted Ο Rejected Ο Accepted Ο Rejected 7. 10. PSV. RTD. 2. 8. REV-0 MECON LIMITED DELHI FAT CHECK LIST REVIEW OF DOCUMENTS Project Client P. LEL detection system. PSV. : : : CNG & CITY GAS DISTRIBUTION IN KAKINADA M/s BGL. Welding Procedure Specification. DPT. PSVs..2 for all Pressure Equipments (as per List prepared by vendor and attached as Annexure) Calibration Report for PT. DPT. Pressure Regulator (PCV). JBs. 6. Configuration Sheet for Flow computers Compliance Certification for Painting of skid including all items (Filtration system.

ANNEXURE .VIII STANDARD SPECIFICATIONS .

3. Rev-0 MEC/S/05/26/05. Outlet Sections and Flow Straightner Specification for Instrument Tube Fittings Specification for Instrument Valves and Manifolds Specification for Junction Boxes and Cable Glands Specification for Signal Cable General Technical Specification for Instrumentation Specification for Cabling Specification for Earthing MEC/TS/05/62/017. Rev-0 MEC/TS/05/21/002. Rev-1 MEC/S/05/21/19.Rev– 0 MEC/S/05/21/025. Rev-0 MEC/2314/05/21/M/000/1092. Rev-0 . 13. Rev-0 MEC/S/05/26/07. 15. MEC/S/05/21/11. Fabrication and Erection Specification for Vents. Rev-0 MEC/S/05/26/04. Nuts and Bolts Specification for Piping. Pressure tapping Specification for Flushing and Testing Technical Specification for Ball Valve Technical Specification for Plug Valve Specification For Shop & Field Painting Specification for Installation of Instruments Specification for Instrument Tubing Specification for Inlet. Rev-0 MEC/S/05/26/23 A. 10. Rev-0 MEC/S/05/26/06. 6. 22. 11.Standard Specifications 1. Rev-0 MEC/S/05/26/08. 19. Rev-0 MEC/SD/05/21/15. Rev-0 MEC/S/05/26/01. 12. 20. Rev-2 MEC/S/05/21/07. 14. 17. 21. Technical specification of Cartridge Filter Specification of Assorted Pipe Technical Specification of Pressure Safety Valve Piping Material Specification Specification for Seamless Fittings & Flanges up to 400 mm (16”) NB Specification for Gaskets. Rev-1 MEC/TS/05/62/59A. Rev-2 MEC/TS/05/62/003. Rev-0 9. 18. Rev-0 MEC/TS/05/62/056. Drains and Wells. 4. Rev-0 MEC/S/05/21/06. 8. 5. 16. 2. Rev-0 MEC/S/05/26/02. Rev-0 MEC/S/05/26/03. 7. Rev-0 MEC/S/05/26/21.

Cartridge Filter . Rev-1 MECON LIMITED DELHI .110 092 D:\TS_01\017 CARTRIDGE FILTER\017 .TECHNICAL SPECIFICATION FOR CARTRIDGE FILTER & ACCESSORIES (Dry Gas Filters) SPECIFICATION NO.doc . : MEC/TS/05/62/017.TS.

TS.0 Description GENERAL SCOPE OF SUPPLY SCOPE OF SERVICES DESIGN TECHNICAL REQUIREMENTS INSPECTION AND TESTING PROTECTION AND PAINTING PACKAGING AND IDENTIFICATION SPARE PARTS INFORMATION/ DOCUMENTS/ DRAWINGS TO BE SUBMITTED WITH THE OFFER INFORMATION/ DOCUMENTS/ DRAWINGS TO BE SUBMITTED BY SUCCESSFUL VENDOR ORDER OF PRECEDENCE Page No.doc .0 12.MECON LIMITED REGD.0 4.0 6.Cartridge Filter . OFF RANCHI PROCESS & PIPING DESIGN SECTION NEW DELHI STANDARD SPECIFICATION CARTRIDGE FILTER TECHNICAL SPECIFICATION NO. No. 1.0 9.0 2.0 11. 2 2 3 3 4 5 6 7 8 8 9 10 PREPARED BY CHECKED BY APPROVED BY D:\TS_01\017 CARTRIDGE FILTER\017 .0 8.0 5. : MEC/TS/05/62/017 REV-1 Page 1 of 10 CONTENTS Sl.0 10.0 3.0 7.

Documents clause 10. SCOPE OF SUPPLY The vendor's scope of supply shall be Cartridge Filter alongwith accessories complete in all respects as per data sheet enclosed. Foundation bolts & base plate for embedding/ grouting into civil foundation.TS. design and manufacturing. OFF RANCHI PROCESS & PIPING DESIGN SECTION NEW DELHI STANDARD SPECIFICATION CARTRIDGE FILTER TECHNICAL SPECIFICATION NO. 2. test and supply Cartridge Filter for separating solid contaminants from the gas stream.Cartridge Filter . The detailed scope of work is as follows : The filters shall comprise of the following : • • • • • • • • • • Filter vessel alongwith necessary filtering cartridge.1 GENERAL This specification outlines the minimum requirements under which the manufacturer shall design.0 SCOPE OF SERVICES • Engineering. Necessary nozzles. D:\TS_01\017 CARTRIDGE FILTER\017 . Necessary supports for filter vessel.0 2. Cleats for platforms and ladders. Spare parts for two years normal operation. Quick opening closure for maintenance and filter element replacement.0 1. bolts. Instruments. : MEC/TS/05/62/017 REV-1 Page 2 of 10 1. gaskets etc. viz PSV as per Instrumentation inputs. blind flanges (with nuts.) on the filter vessel as specified in the data sheets.MECON LIMITED REGD. companion flanges.1 3. 11 & elsewhere in spec. Cartridge supporting arrangement inside the vessel. manufacture.doc .

Surface preparation.S. DESIGN Following codes & standards (latest edition) shall be followed for design.1 ASME B16. OFF RANCHI PROCESS & PIPING DESIGN SECTION NEW DELHI STANDARD SPECIFICATION CARTRIDGE FILTER TECHNICAL SPECIFICATION NO.S.1 Procurement of raw materials etc. manufacture.10 : : : : : : : Boiler and Pressure Vessel Code Welding and Brazing Qualifications Material Specifications Pipe Flanges & Pipe Fittings Forged Steel Threaded Fittings Socket Welded & Large Diameter Steel Flanges Welding & Seamless Wrought Steel Pipe. the equivalence or superiority of the proposed material with respect to those specified.47 ANSI B36. Preparation and submission of documentation for design approval by purchaser/ consultant.0 4. from sub-vendors.Cartridge Filter . : MEC/TS/05/62/017 REV-1 Page 3 of 10 • • • • • 4. 4.5 ANSI B16. to the satisfaction of the purchaser. testing etc.MECON LIMITED REGD.2 For purpose of material selection national code of the country of origin shall also be acceptable provided the vendor specifically establishes. Packaging for transportation to site and supply.doc . of the equipment. protective coating and painting as per T.TS. Inspection and testing as per T. ASME Sec-VIII Div-1 ASME Sec-IX ASME Sec-II & ASTM ANSI B16. D:\TS_01\017 CARTRIDGE FILTER\017 .

with the bid.7 5. Filter element should be suitable for specified mole% of CO2.4 5.10 5. Core of filter element shall be of SS material.D. c) Peco. The calculation for the selected number of cartridge shall be furnished.8 5.TS. Filter elements must withstand a pressure of 1.1 TECHNICAL REQUIREMENTS The cartridge shall be of PECO/ PALL/ FILTERITE/ VELCON/ FACET/ BURGESS MANNING make. f) G.9 5. The total internal cross sectional area of mounted cartridge shall not be less than inlet nozzle area for inlet size upto 150 NB. Engineering.5 5. b) Grinell. 5. At least 300mm space from bottom tangent line to be provided. The Quick Opening Closure shall be one of the following makes only : a) Peerless.6 5.MECON LIMITED REGD.Cartridge Filter . The type. The end closure to be high pressure quick release type interlock to open only when vessel is completely depressurised. FUJI/ PALL/ PORAL/ MOTT are acceptable. For porous metal cartridge. The closure shall have perfect sealing arrangement to prevent leakage. : MEC/TS/05/62/017 REV-1 Page 4 of 10 5. Filtering efficiency shall be as per enclosed data sheet.0 5.doc . model and number of cartridge shall be selected based on allowable pressure drop and supplier's recommendation.2 5. Particle size shall be as indicated in the data sheets. The equipment shall be of the type as mentioned in the data sheets and shall meet the duty requirements and performance parameters as mentioned therein.11 D:\TS_01\017 CARTRIDGE FILTER\017 .3 5. Vendor shall submit calculations for sizing of the equipment together with all supporting documents/ catalogues/ nomographs etc. alongwith the bid.0 kg/cm2(g) without breaking or failure. A davit/ hinged arrangement shall be provided for the closure for convenient handling. d) Siirtec. OFF RANCHI PROCESS & PIPING DESIGN SECTION NEW DELHI STANDARD SPECIFICATION CARTRIDGE FILTER TECHNICAL SPECIFICATION NO. e) Huber Yale.

All internal nuts and bolts shall be of stainless steel irrespective of material of construction of vessel.0 6. 5.TS. shall be removed after welding.Cartridge Filter .18 5. Filter vessel shall be provided with lifting and earthing lugs. Where both sides welding is not accessible.19 6. shall be provided with reinforcement pads.13 5.. All nozzle less than or equal to 50 NB size shall be provided with 2 Nos. Backing strip if used. INSPECTION AND TESTING Equipment shall be subjected to stagewise expediting. Larger flanges shall be as per ANSI B16. whenever it is required due to service requirement or due to code requirements.1 D:\TS_01\017 CARTRIDGE FILTER\017 .5.16 5. Pressure parts joined by butt welds shall be with full penetration welds. Vessels shall be post weld heat treated as a complete unit and no welding shall be permitted after the post weld heat treatment is completed.15 5. All flanges shall be WNRF except DPT connection which is to be socket welded. Vessels shall be post weld heat treated. : MEC/TS/05/62/017 REV-1 Page 5 of 10 5.doc . Vessel diameter shall be minimum twice the diameter of inlet nozzle. shall be used to ensure full penetration.14 5. nozzle flanges and blind flanges shall be as per ANSI B16. Approved QA procedures shall form the basis for equipment inspection. lower allowable stress values shall be considered as per ASME Code for their design.12 Suitable baffle plates shall be provided in the vessels for proper fluid flow distribution. All nozzles above 80 NB size. blind head cover flanges. All nozzles/ pipes on the vessel shall be of seamless construction. root run by tungsten inert gas process or backing strip.17 5. inspection and testing at vendor's/ sub-vendor's works by purchaser/ its authorised inspection agency. For vessels in stainless steel construction. 6mm thick stiffeners at 90 degress to each other. OFF RANCHI PROCESS & PIPING DESIGN SECTION NEW DELHI STANDARD SPECIFICATION CARTRIDGE FILTER TECHNICAL SPECIFICATION NO.47. Vendor shall submit Quality Assurance (QA) procedures before commencement of fabrication. Dimensions of flanges including shell flanges.MECON LIMITED REGD. Fire proofing and insulation supports shall be provided if indicated in data sheet.

at purchaser's option. 6. dye penetration tests. plastic or plastic coated materials.2 7. OFF RANCHI PROCESS & PIPING DESIGN SECTION NEW DELHI STANDARD SPECIFICATION CARTRIDGE FILTER TECHNICAL SPECIFICATION NO. Non-ferrous materials.) thick. insulated surfaces of equipment and pre-painted items shall not be painted. austenitic stainless steels. dirt and other foreign materials by wire brushing and sand blasting as applicable. Hydrostatic test at 150% of design pressure for the vessel. 3 and incase of blast cleaning shall be Sa 2½ as per Swedish Standard SIS 0055900. shall be witnessed by purchaser/ its authorised inspection agency.1 7.5 D:\TS_01\017 CARTRIDGE FILTER\017 .0 7.TS. However. Environment i) Normal Industrial Description Surface Preparation Primer : : Sa 2½ 2 coats of Redoxide zinc chromate each 25 microns (min.MECON LIMITED REGD. Extent of radiography shall be 100%. Any other tests as per data sheets/ standards/ codes. 6.3 7. : MEC/TS/05/62/017 REV-1 Page 6 of 10 6.4 7.3 Any or all the tests.Cartridge Filter . Depending on the environment.doc . Machined and bearing surfaces shall be protected with varnish or thick coat of grease. following primer and finish coats shall be applied. PROTECTION AND PAINTING All exposed carbon steel parts to be painted shall be thoroughly cleaned from inside and outside to remove scale. Minimum acceptable standard in case of power tool cleaning shall be St. Stainless steel surfaces both inside and outside shall be pickled and passivated. rust.2 Testing at vendor's works shall include but not limited to the following: • • • Non destructive tests such as radiography.4 7. such inspection shall be regarded as check-up and in no way absolve the vendor of this responsibility.

The equipment shall be dismantled into major components suitable for shipment and shall be properly packed to provide adequate protection during shipment. each 20 µ thick. : MEC/TS/05/62/017 REV-1 Page 7 of 10 Finish Coat ii) Corrosive Industrial Surface Preparation Primer Finish Coat iii) Coastal and Marine Surface Preparation Primer : : : : : : 2 coats of synthetic enamel. D:\TS_01\017 CARTRIDGE FILTER\017 .) thick.MECON LIMITED REGD. Finish iv) All Environment (temp. Sa 2½ 2 coats of high build Chlorinated Rubber zinc phosphate.doc . 2 coats of chlorinated rubber paint.1 The colour of finish coat shall be intimated to vendor after placement of order.TS. each 50 microns (min. each 25 microns (min. 80-400°C) Surface Preparation Finish : : : 7.) thick.) thick.0 8. Sa 2½ 2 coats of heat resistant aluminium paint suitable for specified temp.Cartridge Filter . All assemblies shall be properly match marked for site erection.) thick. each 35 microns (min. 2 coats of Epoxy high build paint each 100 microns (min.6 8.) thick. Sa 2½ 2 coats of Epoxy zinc chromate each 35 microns (min. (All values refer to dry film thickness). OFF RANCHI PROCESS & PIPING DESIGN SECTION NEW DELHI STANDARD SPECIFICATION CARTRIDGE FILTER TECHNICAL SPECIFICATION NO. PACKAGING AND IDENTIFICATION All packaging shall be done in such a manner as to reduce the volume.

: MEC/TS/05/62/017 REV-1 Page 8 of 10 8.1 9. Each item shall be appropriately tagged with identification of main equipment. its denomination and reference number of the respective assembly drawing.TS. name of manufacturer etc.2 Attachments. Each equipment shall have an identification plate giving salient equipment data.1 10.2 10. INFORMATIONS/ DOCUMENTS/ DRAWINGS TO BE SUBMITTED WITH THE OFFER Contractor shall submit with the offer four copies each of the following: 8. effect of equipment downtime upon production or safety. make.0 9. Vendor shall also submit a list of recommended commissioning spares with quantities and the itemised prices.MECON LIMITED REGD.Cartridge Filter . D:\TS_01\017 CARTRIDGE FILTER\017 .4 9. In case of failure to submit the documents listed above. spares parts of the equipment and small items shall be packed separately in wooden-cases. SPARE PARTS Vendor shall submit his recommended list of spare parts with recommended quantities and itemised prices for first two years of operation of the equipment. the offer may be rejected.3 10. Recommended spares and their quantities should take into account related factors of equipment reliability.3 8. Detailed packing list in water-proof envelope shall be inserted in the package together with equipment. equipment number. The completion schedule activity wise.doc . Proper coding and referencing of spare parts shall be done so that later identification with appropriate equipment will be facilitated.2 9. cost of parts and availability of vendor's service facilities around proposed location of equipment.3 Manufacturer's complete descriptive and illlustrative catalogue/ literature. OFF RANCHI PROCESS & PIPING DESIGN SECTION NEW DELHI STANDARD SPECIFICATION CARTRIDGE FILTER TECHNICAL SPECIFICATION NO.0 10. year of manufacture.

OFF RANCHI PROCESS & PIPING DESIGN SECTION NEW DELHI STANDARD SPECIFICATION CARTRIDGE FILTER TECHNICAL SPECIFICATION NO. Purchase orders of bought out items soon after placement of order. make. heat treatment report etc. within one week of placement of order.MECON LIMITED REGD. These QAP's shall be submitted in four copies.doc .11 D:\TS_01\017 CARTRIDGE FILTER\017 .6 Inspection & test reports for all mandatory tests as per the applicable code. WPS & PQR. as applicable.2 11. in 4 copies. for Owner's/ Consultant approval within 4 weeks.7 11.3 11.Cartridge Filter . in nicely bound volumes. as required. Weekly & fortnightly progress reports for all activities including procurement. each of the following : 11. the detailed fabrication drawings alongwith mechanical design calculations for Owner's/ Consultants approval. Manufacturer related information for design of civil foundation & other matching items within 6 weeks of LOI.0 INFORMATION/ DOCUMENTS/ DRAWINGS TO BE SUBMITTED BY SUCCESSFUL VENDOR Successful vendor shall submit six copies unless noted otherwise. Manufacturer's drawings for bought out items.8 11. These drawings shall be submitted in four copies. Material test certificates (physical) property.10 11.) as applicable for items in nicely bound volumes. Filled in QAP for Owner's/ Consultants approval.9 11.5 11. : MEC/TS/05/62/017 REV-1 Page 9 of 10 11. chemical composition.TS.1 11.4 11. Detailed completion schedule activity wise. 11. Statutory test certificates. Test reports for any supplementary tests. Within two(2) weeks of placement of order.

etc. shall be in English language and all dimensions shall be metric units.TS. : MEC/TS/05/62/017 REV-1 Page 10 of 10 11.0 ORDER OF PRECEDENCE The following order of precedence shall govern in interpretation of various requirements and data : • • • • Data Sheets This Specification Codes & Standards Vendors Standards D:\TS_01\017 CARTRIDGE FILTER\017 . catalogues. instructions.12 All approved drawings/ documents as well as inspection and test reports for Owner's/ Consultants reference/ record in nicely category wise bound volumes separately.Cartridge Filter . OFF RANCHI PROCESS & PIPING DESIGN SECTION NEW DELHI STANDARD SPECIFICATION CARTRIDGE FILTER TECHNICAL SPECIFICATION NO. Note: All drawings.MECON LIMITED REGD.doc . 12.

0 3.0 4. : MEC/TS/05/62/59A CONTENTS Sl.No. 2 4 5 5 7 ANNEXURE-I : Prepared By : Checked By : Approved By : \\Akjha\work contrac\standard TS for Pipe Line WC (Vol-II) MASTER FOLDER\59A assorted pipe spec\Specification for Assorted Pipes 59A. 1.MECON LIMITED Delhi PROCESS & PIPING DESIGN SECTION TECHNICAL SPECIFICATION FOR ASSORTED PIPES REV-0 PAGE 1 OF 9 TECHNICAL SPECIFICATION NO.0 Description GENERAL IBR PIPES HYDROSTATIC TEST MARKING & DESPATCH HYDROSTATIC TEST Page No.0 2.doc .

doc . : MEC/TS/05/62/59A. R-0 \\Akjha\work contrac\standard TS for Pipe Line WC (Vol-II) MASTER FOLDER\59A assorted pipe spec\Specification for Assorted Pipes 59A.PROCESS & PIPING DESIGN SECTION MECON LIMITED DELHI 110 092 TECHNICAL SPECIFICATION FOR ASSORTED PIPES SPECIFICATION NO.

W.3.2. Pipe shall be supplied in single or double random length of 4 to 7 and 7 to 14 meters.2 1. E.W.MECON LIMITED Delhi PROCESS & PIPING DESIGN SECTION TECHNICAL SPECIFICATION FOR ASSORTED PIPES REV-0 PAGE 2 OF 9 TECHNICAL SPECIFICATION NO. Test reports shall also be furnished for any supplementary tests as specified in the MR & Clauses 1.3.W. pipes ≥ 36” shall not have more than two longitudinal seam joints. Deviation(s).5 m from either end.0 1.2. a) Seamless and E. Unless otherwise mentioned in the respective material code.FS. The longitudinal seams of the two portions shall be staggered by 90°. : MEC/TS/05/62/59A 1. pipe. shall be clearly highlighted in the offer.5 b) \\Akjha\work contrac\standard TS for Pipe Line WC (Vol-II) MASTER FOLDER\59A assorted pipe spec\Specification for Assorted Pipes 59A. Testing Test reports shall be supplied for all mandatory tests as per the applicable material specifications.FS. if any. in case of E.4 1. chemical composition & treatment report) shall also be furnished for the pipes supplied. tolerances.3 1. hydrotest and other testing and marking requirements shall conform to the latest codes and standards specified in the Material Requisition (MR).FS. This weld shall be at least 2. Manufacturing Processes Steel made by Acid Bessemer Process shall not be acceptable.1 1. heat treatment.10 & 1.R. respectively.W. in one random length one welded circumferential seam of same quality as longitudinal weld is permitted.2 1. Single random length in such cases shall be 5 to 7m. physical properties. However.11.1 GENERAL All pipes and their dimensions.2 1. Material test certificates (physical property. pipes < 36” shall not have more than one longitudinal seam joint and E. chemical composition.doc . pipes shall not have any circumferential seam joint in a random length. All longitudinally welded pipes other than IS:3589 should employ automatic welding.1 1. 1.

doc . Test for Stainless Steels For all austenitic stainless steel pipes. For the IGC test as described in 1.G.).20.8 1. : MEC/TS/05/62/59A 1. Carbon Steel) Alloy Steel Stainless Steel & Low Temp.10.MECON LIMITED Delhi PROCESS & PIPING DESIGN SECTION TECHNICAL SPECIFICATION FOR ASSORTED PIPES REV-0 PAGE 3 OF 9 TECHNICAL SPECIFICATION NO.2. 316. 1. All austenitic stainless steel pipes shall be supplied in solution annealed condition.3 \\Akjha\work contrac\standard TS for Pipe Line WC (Vol-II) MASTER FOLDER\59A assorted pipe spec\Specification for Assorted Pipes 59A.SS 309.5” NB & IS:554 for 2” to 6” NB.10. I.)” shall have to be conducted.10 1.7 Pipe with screwed ends shall have NPT external taper pipe threads conforming to ASME/ ANSI B1. Pipe with bevelled ends shall be in accordance with ASME B16.6 1.9 1.10. 316H etc.)” OR ASTM 262 practice “ E’’ with acceptance criteria of “ No cracks as observed from 20X magnification” & “Microscopic structure to be observed from 250X magnification”.2 When specifically asked for in MR for high temperature application of some grades of austenitic stainless steel (eg.1 & 1.1 Gavanished pipes shall be coated with zinc by hot dip process conforming to IS:4736/ ASTM A 153. Carbon Steel Wall Thickness Upto 22mm > 22mm Upto 10 mm >10 mm & Upto 25 mm > 25 mm Weld Contour Figure 2 Type A Figure 3 Type A Figure 4 Figure 5 Type A Figure 6 Type A 1. one set corresponding to highest carbon content and the other corresponding to the highest pipe 1. Weld contours shall be as follows: Material Carbon Steel (Except Low Temp. two sets of samples shall be drawn from each solution annealing lot.10.C.10. ASTM A262 practice “C” with acceptance criteria of “15 mils/ year (max.1 upto 1.25. intergranular corrosion test shall have to be conducted as per following: ASTM A262 practice “ B “ with acceptance criteria of “60 mils/ year (max. 310.

2 ¼ Cr. Sc & Sr values shall be such that throughout the temperature range Et / 1. Pipes under ‘NACE’ category shall meet the requirements given in MR-01-75. duly approved and countersigned by IBR authority/ local authority empowered by the Central Boiler Board of India.14 2. Yield point (0.5 Sr / 1. 1.1 2. unless specifically mentioned otherwise in MR.0 2.1.1 2.MECON LIMITED Delhi PROCESS & PIPING DESIGN SECTION TECHNICAL SPECIFICATION FOR ASSORTED PIPES REV-0 PAGE 4 OF 9 TECHNICAL SPECIFICATION NO. IBR PIPES IBR Documentation Pipes under purview of IBR shall be accompanied with IBR certificate original in Form IIIA. Et .doc .5 Sc ≥ ≥ ≥ Sa 1.3. The impact test temperature shall be –196° C & -45° C for stainless steel and carbon steel. 1 ¼ Cr) & 2 ¼ Cr-1Mo (ASTM A335 Gr. SA : Et : Allowable stress at the working metal temperature. Specified heat treatment for carbon steel & alloy steel and solution annealing for stainless steel pipes shall be carried out after weld repairs.2 where. Photocopy of the original certificate duly attested by the local boiler inspector where the supplier is located is the minimum requirement for acceptance. For black or galvanised pipes to IS:1239.13 1.1.P22/ A691 Gr.12 1.½ Mo (ASTM A335 Gr. respectively. When testing in is conducted as per Practice “E”. Sc & Sr values for the entire temperature range given below.2% proof stress at the working metal temperature). from III-A approved by IBR shall include the tabulation of Et . : MEC/TS/05/62/59A thickness. P11/ A691 Gr. the minimum percentage of elongation shall be 20%.). photograph of microscopic structure shall be submitted for record. \\Akjha\work contrac\standard TS for Pipe Line WC (Vol-II) MASTER FOLDER\59A assorted pipe spec\Specification for Assorted Pipes 59A. For materials 1 ¼ Cr.11 All welded pipes indicated as ‘CRYO’ & ‘LT’ in MR shall be impact tested per requirement and acceptance criteria of ASME B31. Number of weld repairs at the same spot shall be restricted to maximum two by approved repair procedure.

33 times the lowest stress to produce rupture at this temperature. 4. the purchase order number. P2/ A691 Gr.1 MARKING AND DESPATCH All pipes shall be marked in accordance with the applicable codes. 1½ Cr A335 Gr. The average stress to produce rupture in 1. lead or copper which cause corrosive attack on heating.000 hrs at the working metal temperature. 4. at the working metal temperature and in no case more than 1. standards and specifications.doc .2 SA values given above are as per ASME B31. etc. Temperature (°F) SA (psi) Material A335 Gr. longitudinally throughout the length for easy identification. Carbon (max. P11 A 691 Gr. respectively.0 4. the chemical composition shall conform to the following.00. Paint or ink for marking shall not contain any harmful metal or metallic salts such as zinc. 2 ¼ Cr 500 600 650 700 750 800 850 900 950 1000 1050 1100 17200 18900 17900 16700 18300 17900 16200 18000 17900 15600 17600 17900 15200 17300 17900 15000 16800 17800 14500 16300 14500 12800 15000 12800 9300 9900 10800 6300 6300 7800 4200 4200 5100 2800 2800 3200 Note: 2.0 HYDROSTATIC TEST Refer Annexure – I.. shall also be marked. “CRYO”. The chemical composition as indicated in this clause is not applicable for pipes other than IBR services.3 \\Akjha\work contrac\standard TS for Pipe Line WC (Vol-II) MASTER FOLDER\59A assorted pipe spec\Specification for Assorted Pipes 59A. “ CRYO”. Mn) : : 0.000 hrs. In addition.25% As prescribed in IBR regulation. the item code & special conditions like “IBR”.00. P. light purple brown stripes & canary yellow stripes. : MEC/TS/05/62/59A Sc Sr : : The average stress to produce elongation of 1% (creep) in 1. Values shall be as per the latest edition prevailing.MECON LIMITED Delhi PROCESS & PIPING DESIGN SECTION TECHNICAL SPECIFICATION FOR ASSORTED PIPES REV-0 PAGE 5 OF 9 TECHNICAL SPECIFICATION NO. For carbon steel pipes under IBR. 3. Pipes under “IBR”.2 4.3-1999. & “NACE” shall be painted in red stripes. “NACE”.) Others (S.

doc .4 4. dirt and loose foreign materials of any kind. Pipes shall be protected from rust.7 4. Rust preventive used on machined surfaces to be welded shall be easily removable with a petroleum solvent and the same shall not be harmful to welding. Steel end protectors to be used on galvanised pipes shall be galvanised.MECON LIMITED Delhi PROCESS & PIPING DESIGN SECTION TECHNICAL SPECIFICATION FOR ASSORTED PIPES REV-0 PAGE 6 OF 9 TECHNICAL SPECIFICATION NO. Metal or Plastic cover Metal or Plastic threaded cap 4. Both ends of the pipe shall be protected with the following material: Plain end Bevel end Threaded end : : : Plastic cap Wood. clen and free from from moisture. corrosion and mechanical damage during transportation.8 4. \\Akjha\work contrac\standard TS for Pipe Line WC (Vol-II) MASTER FOLDER\59A assorted pipe spec\Specification for Assorted Pipes 59A.6 Pipes shall be dry.9 End protectors to be used on bevelled ends shall be securely and tightly attached with belt or wire. shipment and storage.5 4. : MEC/TS/05/62/59A 4.

TP304.6600 B407 UNS No.doc . Spiral ASTM A333 Gr. 321. The mill test pressure shall be as follows: Seamless. ASTM A 530 P9 ASTM A268 TP 405.8800 Test Pressure Standard ASTM B161 ASTM B165 ASTM B167 ASTM B407 ASTM ASTM ASTM ASTM \\Akjha\work contrac\standard TS for Pipe Line WC (Vol-II) MASTER FOLDER\59A assorted pipe spec\Specification for Assorted Pipes 59A. P22.2 3.0 3.4400 B167 UNS No. Seamless API 5L.R. P11. 304L. 304H. P12. 316H.1 3.W. TP410 ASTM A530 c) Seamless Stainless Steel Material Standard Test Pressure Standard ASTM A312 Gr.2200 B165 UNS No. E. Seamless ASTM A 333 Gr. E. P5.W. API 5L. B. 3 & 6.MECON LIMITED Delhi PROCESS & PIPING DESIGN SECTION TECHNICAL SPECIFICATION FOR ASSORTED PIPES REV-0 PAGE 7 OF 9 TECHNICAL SPECIFICATION NO.R. E. B API 5L Gr.R. : MEC/TS/05/62/59A ANNEXURE–I 3. 347 d) Seamless Nickel Alloy Material Standard B161 UNS No. b) Seamless Alloy Steel Material Standard Test Pressure Standard ASTM A335 GR.1 HYDROSTATIC TEST All pipes shall be hydrostatically tested. 316.P1. & Spiral Welded a) Carbon Steel Test Pressure Standard ASTM A 530 API 5L API 5L API 5L ASTM A 530 ASTM A 530 Material Standard ASTM A 106 Gr.W. ASTM A 530 316L.2.3 & 6.

CF60.W.8800 3.12. ½ Cr.FS.2: ASTM A312 TP304/ 304H/ 316/ 316H/ 321/ 347 welded ASTM A312 TP 304L/ 316L welded Pipe Schedule : S40 Material Material Gr. 1 ¼Cr.1 Gr. 66.CC65. (16” & above) Material Standard Test Pressure Standard P=2ST/ D S=90% of SMYS (except for API 5L Gr. : MEC/TS/05/62/59A e) Welded Nickel Alloy Material Standard Test Pressure Standard ASTM B725 ASTM B517 ASTM B514 ASTM B725 UNS No. of Pipe API 5L Gr. 70 (Cl.2200. 65.2.1 Gr.doc . 70 (Cl. 2 ¼Cr.FS. 65. 5Cr.42) b) Stainless Steel E.32) ASTM A 672 Gr.B ASTM A 671 Gr.D.32) ASTM A 691 Gr.1 Gr.2 155 130 155 130 155 130 90 75 Pipe Schedule : S80 Material Material Gr.2 Electric Fusion Welded a) Carbon Steel & Alloy Steel E. 9Cr (Cl.2 100 80 80 60 80 50 65 35 \\Akjha\work contrac\standard TS for Pipe Line WC (Vol-II) MASTER FOLDER\59A assorted pipe spec\Specification for Assorted Pipes 59A.W.1: Material Gr.2 230 190 230 190 230 190 155 130 Size 2” 3” 4” 6” Pipe Schedule: S10 Material Material Gr. 1Cr.MECON LIMITED Delhi PROCESS & PIPING DESIGN SECTION TECHNICAL SPECIFICATION FOR ASSORTED PIPES REV-0 PAGE 8 OF 9 TECHNICAL SPECIFICATION NO.C60. 4400 ASTM B517 UNS No.B T=Nominal Wall Thickness D=O. (2” to 6”) The hydrostatic test pressure in kg/ cm2 for the following materials shall be as given below: Material Gr.22) ASTM A 671 Gr.B) S=85% of SMYS for API 5L Gr.6600 ASTM B514 UNS No. 70 (Cl.

of Pipe ASTM A358 TP 304L.doc . 3 & 4) T = Nominal Wall Thickness D = O. 316H.FS.2. 347 S = 85% of SMYS (Classes 1. P = 2ST/D 316L. 304. 304H. 316.3 Carbon Steel Pipes to IS Standards Material Standard IS :1239 IS :3589 Test Pressure Standard IS :1239 IS :3589 \\Akjha\work contrac\standard TS for Pipe Line WC (Vol-II) MASTER FOLDER\59A assorted pipe spec\Specification for Assorted Pipes 59A.MECON LIMITED Delhi PROCESS & PIPING DESIGN SECTION TECHNICAL SPECIFICATION FOR ASSORTED PIPES REV-0 PAGE 9 OF 9 TECHNICAL SPECIFICATION NO.D. : MEC/TS/05/62/59A c) Stainless Steel E. of Pipe 3. 304.D. Material Standard Test Pressure Standard ASTM A358 TP 304L. 316. 347 S = 72% of SMYS (Classes 2 & 5) T = Nominal Wall Thickness D = O. 316H.W. 304H. 321. (8” and above). 321. P = 2ST/D 316L.

doc .056 (R-1).PROCESS & PIPING DESIGN SECTION MECON LIMITED DELHI – 110 092 TECHNICAL SPECIFICATION FOR PRESSURE SAFETY VALVES SPECIFICATION NO. : MEC/TS/05/62/056. Rev-1 D:\TS\PSV .TS .

0 4.056 (R-1).0 Description GENERAL VALVE SIZING VALVE CONSTRUCTION NAMEPLATE INSPECTION & TESTING SHIPPING GUARANTEE REJECTION Page No. 2 5 5 7 7 9 9 9 Revision No.TS .0 3.0 6.doc . JOHRI K. SINGH A. 1.K.0 2.0 5.P.P. : MEC/TS/05/62/056 CONTENTS Sl.MECON LIMITED Delhi PROCESS & PIPING DESIGN SECTION TECHNICAL SPECIFICATION FOR PRESSURE SAFETY VALVES REV-1 Page 1 of 9 TECHNICAL SPECIFICATION NO. Johri APPROVED BY : NIRAJ GUPTA Niraj Gupta D:\TS\PSV . Singh CHECKED BY : A.K.0 7.0 8. Date Revised by Checked by Approved by 1 PREPARED BY : K.No.

TS . this does not relieve the Vendor of the responsibility for proper selection with respect to the following : 1.1.5 ASME B 16. materials. bellows etc. selection and installation of pressure relieving devices in refineries Guide for pressure relieving and depressurising systems Flanged steel safety-relief valves Commercial seat tightness of refineries relief valve with metal to metal seats Document on material testing Indian boiler regulations 1. Purchaser's data sheets indicate the selected valve's relieving area.3 In the event of any conflict between this specification. related standards. data sheets.4 D:\TS\PSV .0 1.2 1. spring. indicative inlet/outlet connection sizes.1.1.1. should proceed with the manufacture of the items in question. The related standards referred to herein and mentioned below shall be of the latest editions prior to the date of the Purchaser's enquiry : ASME B 1. disc. codes etc.1 1. materials for the body.1 GENERAL Scope This specification together with the attached data sheets covers the requirements for the design. nozzle.doc .20. the Vendor should refer the matter to the Purchaser for clarifications and only after obtaining the same.056 (R-1). However.1 ASME B 16. nameplate marking.MECON LIMITED Delhi PROCESS & PIPING DESIGN SECTION TECHNICAL SPECIFICATION FOR PRESSURE SAFETY VALVES REV-1 Page 2 of 9 TECHNICAL SPECIFICATION NO.20 ASME Sec. : MEC/TS/05/62/056 1.VIII API RP 520 (Part-I & II) API RP 521 API 526 API 527 DIN 50049 IBR : : : : : : : : : : Pipe threads Pipe flanges and flanged fittings Ring joint gaskets and grooves for steel pipe flanges Boiler & pressure vessels codes for unfired pressure vessel Sizing. bonnet. testing and shipping of pressure safety valves.

2.TS . be rejected. All the material specifications for various parts in the Vendor's specification sheets shall be to the same standards as those in Purchaser's data sheets.2.1.2. drawings. etc. 1.6 1.8 1.5 1.doc .2. Data used by Vendor without the above mentioned supported documentation shall. relieving area.. blowdown. Any specific tools needed for maintenance work. shall be suitable for the fluids and service specified by the Purchaser. and any other valve accessories. Selection of materials for all parts of the valve suitable for the fluid and its conditions indicated. orifice letter designation.7 1.. catalogues. All valves shall have been type tested for capacity as per ASME.3 1.2. List of such spares without price shall be indicated alongwith technical bid and separately with price.2.5 Sizing calculations and selection of valve with proper relieving area to meet the operating conditions indicated.056 (R-1). Deleted. Vendor’s quotation shall include detailed sizing calculation for each pressure safety valve. Vendor shall enclose catalogues giving detailed technical specifications and other information for each type of pressure safety valve covered in the bid. The service gas composition shall be as given in Annexure-I. on prima-facie basis. Vendor shall also quote separately for the following : a) b) Two years recommended operational spares for each pressure relief valve and its accessories.9 D:\TS\PSV . relieving capacity.MECON LIMITED Delhi PROCESS & PIPING DESIGN SECTION TECHNICAL SPECIFICATION FOR PRESSURE SAFETY VALVES REV-1 Page 3 of 9 TECHNICAL SPECIFICATION NO.2 1. overpressure. construction materials. etc.1 1. operating pressure. shall be in English. All the units of measurement for various items in the Vendor's specification sheets shall be to the same standards as those in Purchaser's data sheets. A copy of the certificate shall be provided.2.2. Bids Vendor's quotation shall include a detailed specification sheet for each pressure safety valve which shall provide all the details regarding type.2 1. : MEC/TS/05/62/056 a) b) 1. operating and maintenance manual.4 1. Published data for certified discharge coefficient and certified flow capacities and actual discharge area shall be furnished. Vendor's quotation. metallic and non-metallic. All process-wetted parts.2.

3. Within two weeks of placement of order. data. Over pressure and blowdown/ reclosing pressure for each valve. Horizontal reaction force at center line of valve outlet.doc . Within 30 days from the approval date. stamped & accepted.3 1.11 1. Weight of the complete valve assembly.3.2 above.3.3 Vendor shall provide test certificates for all the tests indicated in clause 5. Manufacturer shall submit to Purchaser one reproducible and six copies of the approved drawings. Manufacturer shall submit one reproducible and six copies of the following: 1. IMPORTANT The drawings to be submitted alongwith the bid shall be in total compliance with the requirement of technical specification and data sheets of the valves with no exception & deviation. documents and specifications as listed in clause 1.2. The required number or reproducibles and prints should be dispatched to the address mentioned. Height of the complete valve assembly. : MEC/TS/05/62/056 1. The cold test medium to be used for bench test in case it is different from air.10 Vendor’s quotation shall include general arrangement and sectional drawings showing all features and major parts with reference numbers and material specification. In addition Vendor shall provide the Manufacturer’s certificate of conformity to Purchaser’s specifications as per clause 2.2 1. Prior to shipment.MECON LIMITED Delhi PROCESS & PIPING DESIGN SECTION TECHNICAL SPECIFICATION FOR PRESSURE SAFETY VALVES REV-1 Page 4 of 9 TECHNICAL SPECIFICATION NO. These documents shall specially include the following : a) b) c) d) e) f) g) h) Flange face to face dimension. adhering to the time limits indicated. 1.1 Vendor’s quotation shall include Quality Assurance Plan (QAP) enclosed with this tender duly signed.2 of Din 50049.3.2. 1. Relieving capacity of the valve under the same operating conditions.3.056 (R-1).4 1.5 D:\TS\PSV . Drawings and Data Detailed drawings. Cold bench set pressure for the valve to be tested at atmospheric temperature and back pressure.0 of this specification. catalogues required from the Vendor are indicated by the Purchaser in this specification.3. Vendor shall submit six copies of certified drawings and specification sheets for each pressure safety valve for Purchaser’s final approval.TS .

1 Test certificates for all the tests indicated in clause 5. regulations of IBR shall govern. For flanged pressure safety valves.975 as per API – 520.3 Discharge co-efficient of Vendor's pressure safety valves shall be minimum 0. maintenance and operation instructions. The definitions of various terminologies used in Purchaser's data sheets are as per paragraph 3.20.2 2.1 D:\TS\PSV .MECON LIMITED Delhi PROCESS & PIPING DESIGN SECTION TECHNICAL SPECIFICATION FOR PRESSURE SAFETY VALVES REV-1 Page 5 of 9 TECHNICAL SPECIFICATION NO.056 (R-1). Higher valve size shall be selected in case pressure relief valve discharge capacity is less than the required flow rate.1.0 of this specification. However.0 2. relieving area of the valves offered by Vendor shall meet those in API-526.4 2.5 3. : MEC/TS/05/62/056 a) b) 2.5. erection.1 3.1. as a minimum. VALVE CONSTRUCTION Body Unless otherwise mentioned end connection details shall be as below :a) b) Threaded end connections shall be to NPT as per ASME B 1. VALVE SIZING Sizing shall be carried out using the formulae mentioned in the following standards. whenever the sizing code mentioned in the Purchaser's data sheets refers to them: Sizing Code API ASME IBR Standard API RP 520 Part-I ASME boiler and pressure vessel code section VIII titled . including a list of recommended spares for the valves. For a valve of given inlet and outlet sizes and letter designation. the orifice letter designation and the corresponding relieving area indicated in the Purchaser's data sheet shall be as per API 526.1 of API RP 520 Part-I. Manual for installation.0 3.TS . Flanged end connections shall be as per ASME B 16. 2. for valves covered under IBR. The discharge capacity of selected pressure safety valves shall be calculated based on certified ASME capacity curves or by using ASME certified discharge coefficient and actual orifice area.Unfired pressure vessels Indian Boiler Regulations Paragraph – 293 2.doc .

4.2 3.1.3 of ASME B 16.3.4.5 3. The allowable tolerances in set pressures are as below : ± 0. unless otherwise specified.1 3.3 3.2.4 3. inlet and outlet sizes & ratings and center to flange face dimensions shall be in accordance with API-526.2 For flanged valves.3. Dimensional tolerances shall be as mentioned therein. Wherever stelliting of disc and nozzle has been specified. Resilient seat/ seal or `O’ rings wherever used shall be suitable for pressure and temperature conditions specified.1 3.3 3.2.3. Carbon Steel spring shall be cadmium/ nickel plated. Body drain with a plug shall be provided as a standard feature on every pressure safety valve.TS .2 and 6.3.3 3.6 Bonnet shall be of the enclosed type in general.2.3. Open type of bonnet may be used only for non-toxic fluids.2 3.3.5. it stands for stelliting of the seat joint and the entire disc contour.056 (R-1). Lifting lever shall be provided whenever the fluid to be relieved is steam or air. Serrated 125 AARH 63 AARH : : : 250 to 500 microinches AARH 125 to 200 microinches AARH 32 to 63 microinches AARH 3. Valves shall in general be of the full nozzle full lift type.2 3.4 3.3. The face finish as specified in data sheets. Trim The term `trim' covers all the parts of the valves exposed to and in contact with the process fluid except for the body and bonnet assembly. D:\TS\PSV . Valve spring design shall permit an adjustment ± 5% of the set pressure as a minimum.4.1.3.doc .3. shall have serrations as follows. 2 2 3. unless otherwise mentioned. Bonnet and Spring All valves shall be provided with a cap over the adjusting bolt.1.14 kg/cm (g) for set pressures upto and including 5 kg/cm (g). : MEC/TS/05/62/056 c) Flanged face finish shall be serrated concentric to paragraphs 6. 2 ±3% for set pressure above 5 kg/cm (g). 6.3 3.2.MECON LIMITED Delhi PROCESS & PIPING DESIGN SECTION TECHNICAL SPECIFICATION FOR PRESSURE SAFETY VALVES REV-1 Page 6 of 9 TECHNICAL SPECIFICATION NO.

MECON LIMITED Delhi PROCESS & PIPING DESIGN SECTION TECHNICAL SPECIFICATION FOR PRESSURE SAFETY VALVES REV-1 Page 7 of 9 TECHNICAL SPECIFICATION NO. nozzle. Certificate of radiography / x-ray for valve castings. for both inlet and outlet. required for proper operation of pilot operated valves as per indicated service conditions shall be included.1 3.1. Wherever the body is part of flow path.1 Pilot Wherever pilot operated valves are specified. Unit of the above pressures shall be marked in the same units as those followed in Purchaser's data sheets.S. Nominal flanged size in inches and rating in lbs.2 3. Purchaser's Inspector shall perform inspection and witness test on all valves as indicated in the Quality Assurance Plan (QAP) attached with this specification. 100% radiography shall be carried out for all valve castings with body rating of 600# and above. All accessories like back flow preventer.TS .1 INSPECTION & TESTING Unless otherwise specified. body material shall be same as trim material. nameplate attached firmly to it at a visible place. pilot shall be non-flowing type and shall be designed fail safe. 5. Cold bench test set pressure. Vendor shall submit the following test certificates and test reports for Purchaser’s review: a) b) Material test certificate from the foundry (MIL certificate) for each valve body and bonnet castings.0 4.4. disc etc.4.056 (R-1).4 3.doc . as a minimum. or model no. pilot filter etc. Orifice letter designation. furnishing the following information: a) b) c) d) e) f) g) Tag number as per Purchaser's data sheets.0 5. 5. : MEC/TS/05/62/056 3.3 4. A minimum of two shots shall be taken for all curved portion of the body and bonnet. Purchaser reserves the right to test and inspect all the items at the Vendor’s works. Manufacturer's serial no. Valve set pressure. NAMEPLATE Each pressure safety valve shall have a S.4.1 5. Manufacturer's name/ trade mark.2 D:\TS\PSV .

4 of this specification.doc . There shall not be any visible leakage during this test. the valve shall meet the seat tightness requirements specified in API RP-527.1 Hydrostatic Test Each pressure safety valve body and nozzle shall undergo hydrostatic test as per outlet flange and inlet flange ANSI rating.3 and 5. The maximum permissible leakage rates for conventional and balanced bellow valves against various sizes shall be as specified therein.4. c) Valve lift test 2 5. : MEC/TS/05/62/056 c) d) Hydrostatic test reports for all valve bodies and functional test reports for all valves as per clause 5. 5. Form III C shall also be furnished for pressure relief valves in distribution network.3.3 5. respectively. b) Seat Leakage test as per API Whenever the specified set pressure is less than or equal to 70 kg/cm g. Whenever the specified set 2 pressure exceeds 70 kg/cm g.2 of this specification. the Vendor shall submit the leakage rates of valves for approval by the Purchaser. Functional Tests Assembled valves shall be subjected to functional tests as below : a) Cold bench set pressure test Pressure relief valve shall be tested for opening at specified set pressure and also for seat tightness.4 5. Functional test on representative samples.TS .1 5.MECON LIMITED Delhi PROCESS & PIPING DESIGN SECTION TECHNICAL SPECIFICATION FOR PRESSURE SAFETY VALVES REV-1 Page 8 of 9 TECHNICAL SPECIFICATION NO. However all the safety valves castings covered under IBR shall be tested as per IBR regulations. IBR certificate in Form III item 11 and shall be furnished for all safety valves in steam service in addition to Form III C.5 Witness Inspection All pressure safety valves shall be offered for pre-despatch inspection for following as a minimum : a) b) c) d) Physical dimensional checks and workmanship Hydrostatic test as per clause 5. Where bubble tightness has been specified.056 (R-1).3 of this specification. there shall be no leakage or bubbles of air at the specified percentage of set pressure. Review of all certificate and test reports as indicated in clause 5. D:\TS\PSV .

doc . complete with all the accessories like cap.0 7. All expenses shall be to Manufacturer’s account.2 7. 6.1 6.3 7. Manufacturer is bound to replace or repair all valve parts which should result defective due to inadequate engineering or to the quality of materials and machining. Manufacturer shall replace the valve without delay.0 8.0 6. the tests shall anyway be completed by the Vendor and documents for same submitted for scrutiny. GUARANTEE Manufacturer shall guarantee that the materials and machining of valves and fittings comply with the requirements in this specification and in the Purchase Order.MECON LIMITED Delhi PROCESS & PIPING DESIGN SECTION TECHNICAL SPECIFICATION FOR PRESSURE SAFETY VALVES REV-1 Page 9 of 9 TECHNICAL SPECIFICATION NO.056 (R-1). If valve defect or malfunctioning cannot be eliminated. REJECTION Vendor shall make his offer in detail with respect to every item of the Purchaser's specifications. All threaded and flanged opening shall be suitably protected to prevent entry of foreign material. Any defect occurring during the period of Guarantee shall be attended to by making all necessary modifications and repair of defective parts free of charge to the Purchaser as per the relevant clause of the bid document. etc.1 D:\TS\PSV . test gag.4 SHIPPING Valves shall be supplied as a whole.5 8.TS . : MEC/TS/05/62/056 In the event of tests being not witnessed by Purchaser.1 7.2 7. 7. Any offer not conforming to this shall be summarily rejected. lifting lever.

110 092 . MEC/23LZ/05/21/M/000/1092. MEC/23LZ/05/21/M/000/1092.CNG & CITY GAS DISTRIBUTION NETWORK IN KAKINADA CITY PIPING MATERIAL SPECIFICATION BHAGYANAGAR GAS LIMITED Doc. R0 MECON LIMITED PIPING MATERIAL SPECIFICATION (CNG & CITY GAS DISTRIBUTION NETWORK IN KAKINADA CITY) DOC. No. NO. R0 (PROCESS & PIPELINE DESIGN SECTION) MECON LIMITED DELHI .

No.CNG & CITY GAS DISTRIBUTION NETWORK IN KAKINADA CITY PIPING MATERIAL SPECIFICATION BHAGYANAGAR GAS LIMITED Doc.0 8. 2009 .0 TABLE-1 SCOPE CODES AND STANDARDS MATERIAL SPECIFICATION CLASS DESIGNATION CODE PIPELINE PIPING FITTINGS BENDS FLANGES GASKETS BOLTING THREAD SEALANT VALVES QUICK OPENING END CLOSURE HYDROTESTING VENTS AND DRAINS PIPELINE SPECIALITY ITEMS INDEX OF PIPING MATERIAL SPECIFICATIONS APPENDICES-I&II PIPING MATERIAL SPECIFICATIONS AS PER TABLE .0 15.0 14.K.0 11.0 13.1 PREPARED BY: (Shalini Singh) ADE CHECKED BY: (Sunil Kumar) Sr. Narayan) DGM DATE ISSUED: Nov.0 5.0 10. R0 MECON LIMITED TABLE OF CONTENTS 1.0 2.0 3.0 12.0 6.0 9.0 16. MEC/23LZ/05/21/M/000/1092.0 4. Manager APPROVED BY: (R.0 7.

All codes standards and specifications referred herein shall be the latest edition of such documents.0 CLASS DESIGNATION CODE The piping class designation consist of three digits numbering system made up of letter. for example. A 105 is a code referring to ASTM. B1A. g.5 is a code referring to ANSI/ ASME. Deviation of materials from class specifications may occur due to specific design condition.1 CODES AND STANDARDS Pipeline and terminal facilities envisaged as a part of this project shall be designed and Engineered primarily in accordance with the provision of ASME B 31. For sake of brevity. A-Class 150 B-Class 300 D-Class 600 Page 1 of 7 .8 – Gas Transmission & Distribution Piping System . In addition. MECON specifications for various piping and pipeline materials shall also be applicable. MEC/23LZ/05/21/M/000/1092. the initials of the society to which the codes are referred are omitted in the specification. A1A.2 2. 2.Latest edition and OISD Standard 226-Natural Gas Transmission Pipeline and City Gas Distribution Networks. MATERIAL SPECIFICATION Piping material specifications are classified for the general purpose of selection of material for the class of services.4 3. 2. etc as follows: First letter indicates ANSI class rating e.0 4.0 2.CNG & CITY GAS DISTRIBUTION NETWORK IN KAKINADA CITY PIPING MATERIAL SPECIFICATION BHAGYANAGAR GAS LIMITED Doc. These deviations are permissible if they are equal or better than the individual class requirements. D1A. B16. number and letter e. No.0 SCOPE This specification covers the requirements of various piping materials used in piping/ pipeline system handling Natural Gas / Regasified Liquid Natural Gas (RLNG) and associated utilities in the pipeline. R0 MECON LIMITED 1.3 2. g. The maximum design pressure and design temperature together with the fluid in line governs the selection of material specifications.

The last letter indicates type of material e.9 / MSS-SP-75.CNG & CITY GAS DISTRIBUTION NETWORK IN KAKINADA CITY PIPING MATERIAL SPECIFICATION BHAGYANAGAR GAS LIMITED Doc.1 7.1 NPT.0 6.1 NPT. Dimension of socket weld/ screwed fittings shall conform to ASME B 16. D. as applicable.25/ API 5L as applicable.19 for stainless steel pipes.3 7. unless otherwise specified. The steel used shall be fully killed and made with fine grain structure. bevel shall be in accordance to ANSI B 16.5 Page 2 of 7 .4 7.1 PIPING Carbon steel pipe shall be made by open hearth.0 7.10 for carbon steel pipes and ANSI B 36. R0 MECON LIMITED The middle number indicates differences in the specification within the same rating and material.20. of pipe and its thickness. if used shall conform to American Standard taper as per ANSI 1. Pipe dimension shall be in accordance with ANSI B 36.4 7.20.11 Bore of socket welded fittings shall suit O. All pipe threads shall conform to American Standard taper as per ANSI B 1. MEC/23LZ/05/21/M/000/1092. g. The grade and wall thickness of various sizes of pipes shall be as per piping material specification for the applicable class. For butt weld end. 6. A-Carbon Steel 5. Dimensions of butt welded carbon steel fittings shall be as per ASME B 16. electric furnace or basic oxygen process only.0 PIPELINE The material for linepipe shall be as per the requirements of specification as indicated in Table-1.2 7. FITTINGS Fully killed carbon steel shall be used in the manufacture of fittings.2 6. 6. Threaded joints. No.3 6.

long radius bend of R=3D may be used.0 9.5/ B 16.1 NPT.4 9. shall be as per MSS-SP-97. Threads for screwed flanges if used shall conform to American Standard taper as per ANSI B 1.7 Page 3 of 7 . BENDS Unless otherwise specified for terminal piping.2 9. Fittings not covered in ASME B 16. weldolet.1 8. Sizes for blind flanges shall be indicated by nominal pipe sizes.25/ API 5L. In case of difference in thickness of matching ends.8 shall apply. Integrally reinforced forged branch fittings such as sockolet. Bore of Socket Welded (SW) flanges shall suit pipe O.2 9. nippolet etc.47 Series A as specified.3 9.6 9. R0 MECON LIMITED 7. Limited use of long radius bends (R = 6D) may be permitted for reason of space constraints. Flanges faces shall have smooth finish to 125-250 microinches AARH as per MSS-SP-6. the elbow of radius R = 1. 7.9 and MSS-SP-97 shall conform to manufacturer’s standard. requirements of ASME B 31.6 Butt welding ends shall conform to ANSI B 16. However for city gas. threadolet. No. Carbon steel flanges faces shall have smooth finish as indicated in the material specification. Dimensions of flanges shall be in accordance with ANSI B 16.7 7. Neck of Weld Neck (WN) flanges to suit pipe bore and thickness.47 Series A.CNG & CITY GAS DISTRIBUTION NETWORK IN KAKINADA CITY PIPING MATERIAL SPECIFICATION BHAGYANAGAR GAS LIMITED Doc. in non-piggable line.5 9. The radius of cold field bends shall not be less than 30 times the nominal diameter for pipes upto nominal diameter of 16” and shall not be less than 40 times the nominal diameter for pipes of nominal diameter of 18” and above. Fittings thickness tolerances shall match pipe thickness tolerance.5/MSS-SP-44/ B 16.5 D shall only be used. MEC/23LZ/05/21/M/000/1092.0 8. and its thickness.8 8.20.1 9. as applicable.D. FLANGES Flange rating shall be same as ANSI B 16.

47 with full threading. GASKETS Spiral wound metallic gaskets shall conform to B 16. Two jack screws 180° apart shall be provided for all spectacle blind assemblies.2 11. THREAD SEALANT Threaded joints shall be made with 1” wide PTFE Jointing tape. Diameter and length of stud bolts shall be as per ANSI B 16.CNG & CITY GAS DISTRIBUTION NETWORK IN KAKINADA CITY PIPING MATERIAL SPECIFICATION BHAGYANAGAR GAS LIMITED Doc. 12.0 12. The jack screws shall be as per MECON’s standard.2. Spectacle blind shall be used for sizes upto 8” NB and spacer & blind for 10” & above shall be used.5/ ASME B 16. Spectacle blind/ spacer & blinds shall be in accordance with ASME B 16. Threads for nuts shall be as per ANSI B 1.1 11.1 Page 4 of 7 . Stud bolts shall be fully threaded with two hexagonal nuts.0 11. Jack screw end shall be rounded.4 Threads for stud bolts shall be as per ANSI B 1. BOLTING Nuts for stud bolts shall be American Standard Hexagonal Heavy series and double chamfered.1. All spiral wound gaskets shall be provided with stainless steel centering ring.1.2. Dimension and tolerances for stud bolts and nuts shall be as per ANSI B 18.5 Heads of jack screws shall be heavy hexagonal type.10 10. as follows.0 10.3 11. MEC/23LZ/05/21/M/000/1092.1 Class 2A thread for bolts and Class 2B for nuts. R0 MECON LIMITED 9.9 Butt welding ends of WN flanges shall conform to ANSI B 16.8 9.1 and 18.48 / Manufacturer’s Standard. as follows: Nuts for stud dia ¼” to 1” Nuts for stud bolts dia 11/8” to 3 ¼” : : UNC-2B 8UN-2B 9.2 with full threading to ANSI B 1.25.20 and API 601 shall be provided with compressed asbestos filler. No.1 11. Studs bolts dia ¼” to 1” Stud bolts dia 11/8” to 3 ¼” : : UNC-2A 8UN-2A 11.

Sectionalizing Valves (Block valves) installed on the main pipeline shall be Ball valves with butt welded ends and shall be full bore to allow smooth passage of cleaning pigs as well as intelligent pigs. R0 MECON LIMITED 13.3 13.4 13. Unless specified otherwise.2 VALVES Valve ends shall be as per piping material specifications (Appendices).6 13. MEC/23LZ/05/21/M/000/1092. vent/drain & shall have butt welded ends.1 13.CNG & CITY GAS DISTRIBUTION NETWORK IN KAKINADA CITY PIPING MATERIAL SPECIFICATION BHAGYANAGAR GAS LIMITED Doc.7 Flanged / Butt weld end Valves (2” and above) Ball Valves Plug Valves Check Valves Globe Valves Gate Valves 13. Page 5 of 7 . Valves shall confirm to the following standards: Screwed / Socket welded / Flanged end valves (1 ½” and below) Ball Valves Plug Valves Globe Valves Gate Valves BS 5351(latest) BS 5353(latest) BS 5352(latest) API 602(latest) 13.8 API 6D API 6D API 6D BS 1873 API 6D Manual Valve operators shall be as indicated below.0 of this specification. sealant.25. Buried valves on mainline shall be provided with stem extension. Flange dimensions and face finish of flanged end valves shall confirm to clause 9. Butt welding ends of Butt Welded valves shall conform to ANSI B 16.5 13. No.0 13. Face to face and end to end dimensions shall conform to applicable standards. unless specified otherwise in the P&ID.

75” and consist of sockolet. 15.. Page 6 of 7 . Plug valve for vent & drain.0 QUICK OPENING END CLOSURE Quick opening end closure to be installed on scrapper traps shall be equipped with safety locking devices in compliance with section VIII. ii) b) i) Ball and Plug Valves For ANSI class 150. MEC/23LZ/05/21/M/000/1092.CNG & CITY GAS DISTRIBUTION NETWORK IN KAKINADA CITY PIPING MATERIAL SPECIFICATION BHAGYANAGAR GAS LIMITED Doc. QOEC for Venting shall be as per respective data sheets.Hand Wheel operated for size <10”NB. Actuated Valves.Hand Wheel operated for size <12”NB. UG-35. 300. Scrapper Traps.0 PIPELINE SPECIALITY ITEMS Pipeline Specialty items viz. c) 14. flange & blind flange. R0 MECON LIMITED a) i) Gate and Globe Valves For ANSI class 150 & 300 . specifications and Project Specific drawing showing Mainline & Terminal materials. For ANSI class 600 . Gear operated for size >12” NB. Gear operated for size >14” NB.2 of ASME Boiler and Pressure Vessel code. LR bends. 600 – Wrench operated for size <4”NB. 16. Gear operated for size >6”NB. Flow Tee.0 HYDRO TESTING VENTS AND DRAINS High point vents and low point drains required for the purpose of hydro testing shall be of size 0. division 1.Actuated valves shall be as per P & ID. No. Insulating Joints.

B /API 5L Gr. B ASTM A 106 Gr. No.5 1.8 ANSI B31. (mm) 1. B /API 5L Gr. B Design Code ANSI B31. R0 MECON LIMITED TABLE-1 INDEX OF PIPING MATERIAL SPECIFICATIONS Class B1A A1A Service Natural Gas/ RLNG Natural Gas/ RLNG C. MEC/23LZ/05/21/M/000/1092.A.CNG & CITY GAS DISTRIBUTION NETWORK IN KAKINADA CITY PIPING MATERIAL SPECIFICATION BHAGYANAGAR GAS LIMITED Doc.5 Basic Material ASTM A 106 Gr.8 Enclosed as Appendix-I Appendix-II Page 7 of 7 .

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: 0 Edition : 1 SPECIFICATION FOR SEAMLESS FITTINGS & FLANGES [SIZE UPTO DN 400 mm (16”) NB] SPECIFICATION NO.: MEC/TS/05/21/025 (OIL & GAS SBU) MECON LIMITED DELHI 110 092 .Rev.

MARKING AND SHIPMENT DOCUMENTATION PREPARED BY: CHECKED BY: APPROVED BY: ISSUE DATE : (Shalini Singh) (Sunil Kumar) (A. DELHI DOCUMENT NO. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.0 8. DESCRIPTION 1.MECON LIMITED REGD. Page 1 of 1 REVISION : 0 EDITION : 1 TITLE SEAMLESS FITTINGS & FLANGES [SIZE UPTO DN 400 mm (16”) NB] MEC/TS/05/21/025 CONTENTS SL. Johri) Dec.0 7.0 3.0 SCOPE REFERENCE DOCUMENTS MANUFACTURER’S QUALIFICATION MATERIALS DESIGN AND MANUFACTURE INSPECTION AND TESTS TEST CERTIFICATES PAINTING.K.0 2. 2008 .0 4.NO.0 5.0 9.0 6.

Revision Date By (Name) Verified (Name) . DELHI DOCUMENT NO. No.MECON LIMITED REGD. Page 1 of 1 REVISION : 0 EDITION : 1 TITLE SEAMLESS FITTINGS & FLANGES [SIZE UPTO DN 400 mm (16”) NB] MEC/TS/05/21/025 AMENDMENT STATUS Sl. Clause / Paragraph / Annexure / Exhibit / Drawing Amended Page No. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.

MECON LIMITED REGD. Fittings.0 2.Welding and Brazing Qualifications Standard Test Methods and Definitions for Mechanical Testing of Steel Products. Socket Welding and Threaded Steel Line Blanks Boiler and Pressure Vessel Code .0 SCOPE This specification covers the minimum requirements for the design.11 ASME B 16. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. Standard Marking System for Valves. DELHI DOCUMENT NO.5 ASME B16. Seamless fittings such as tees. 2. spectacle blinds.1 REFERENCE DOCUMENTS Reference has been made in this specification to the latest edition (edition enforce at the time of issue of enquiry) of the following Codes.48 ASME Sec VIII - Gas Transmission and Distribution Piping Systems Pipe Flanges and Flanged Fittings Factory Made Wrought Steel Butt Welding Fittings Forged Steel Fittings.Rules for Construction of Pressure Vessels Boiler and Pressure Vessel Code .8 ASME B16.9 ASME B 16. Standards and Specifications : ASME B31. reducers. blind flanges. Flanges and Unions ASME Sec IX - ASTM A 370 - MSS-SP-25 - . elbows.4 Pipeline Transportation Systems Hydrocarbons and Other Liquids for Liquid ASME B31. outlets etc. spacers and blinds etc. Page 1 of 5 REVISION : 0 EDITION : 1 TITLE SEAMLESS FITTINGS & FLANGES [SIZE UPTO DN 400 mm (16”) NB] MEC/TS/05/21/025 1. manufacture and supply of following carbon steel flanges and fittings of size upto DN 400 mm (16") to be installed in onshore pipeline systems handling non-sour hydrocarbons in liquid or gaseous phase including Liquefied Petroleum Gas (LPG) : Flanges such as welding neck flanges. caps.

4.2 In case of conflict between the requirements of this specification and the requirements of above referred Codes and Standards.2 CE = C + Carbon contents on check analysis shall not exceed 0. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. 3. Threaded and Butt welding Ends. in accordance with the provisions of ASME B16.22%. Each heat of steel used for the manufacture of flanges and fittings shall have Carbon Equivalent (CE) not greater than 0.Socket Welding. shall not be less than 22 Joules.0 4.9 / MSS-SP-75 as applicable. Page 2 of 5 REVISION : 0 EDITION : 1 TITLE SEAMLESS FITTINGS & FLANGES [SIZE UPTO DN 400 mm (16”) NB] MEC/TS/05/21/025 MSS-SP-97 - Forged Carbon Steel Branch Outlet Fittings . the Charpy V-notch test shall be conducted at 0°C in accordance with the impact test provisions of ASTM A 370 for flanges and fittings. DELHI DOCUMENT NO. The average absorbed impact energy values of three full-sized specimens shall be 27 joules.MECON LIMITED REGD. the requirements of this specification shall govern.0 4.1 MATERIAL The Carbon Steel used in the manufacture of flanges and fittings shall be fully killed. Unless specified otherwise. Material for flanges and fittings shall comply with the material standard indicated in the Purchase Requisition. When Low Temperature Carbon Steel (LTCS) materials are specified for flanges and fittings in Purchase Requisition. MANUFACTURER'S QUALIFICATION Manufacturer who intends bidding for fittings must possess the records of a successful proof test.45 calculated from check analysis in accordance with the following formula: Mn + ------. In addition. 2. the material shall also meet the requirements specified hereinafter.+ 6 Cr + Mo + V --------------------5 Ni + Cu --------------15 4.3 For flanges and fittings specified to be used for Gas service or LPG service. the Charpy V-notch test requirements of applicable material standard shall be complied with. Charpy V-notch test shall be conducted on each heat of steel. The minimum impact energy value of any one specimen of the three specimens analysed as above. .

8 5.5 5.1 5. Stub-in or pipe to pipe connection shall not be used in the manufacture of tees. Flanges and fittings manufactured from bar stock are not acceptable.48. All butt weld ends shall be bevelled as per ASME B 16. the groove hardness shall be minimum 140 BHN. Ring Joint flanges shall have octagonal section of Ring Joint.0 5.11 for sizes below ON 50 mm (2"). face and face finish of flanges shall be as specified in Purchase Requisition. Hardness test shall be carried out in accordance with ASTM A 370. Repair by welding on flanges and fittings is not permitted.4 For flanges and fittings specified to be used for Gas service or LPG service. Page 3 of 5 REVISION : 0 EDITION : 1 TITLE SEAMLESS FITTINGS & FLANGES [SIZE UPTO DN 400 mm (16”) NB] MEC/TS/05/21/025 4. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.9 for sizes DN 50 mm (2") to DN 400 mm (16") (both sizes included) and ASME B 16. Fittings shall not have any circumferential joint . A full thickness cross section shall be taken for this purpose and the maximum hardness shall not exceed 248 HV10. sockolets. Type. per manufacturing method.6 5.5. Tees shall be manufactured by forging or extrusion methods. elbows. Fittings such as weldolets. shall be manufactured in accordance with MSS-SP-97.3 5.9 / MSS-SP97 as applicable. DESIGN AND MANUFACTURE Flanges such as weld neck flanges and blind flanges shall conform to the requirements of ASME B16. Hardness testing shall cover at least 10% per item. nippolets. etc.4 5.MECON LIMITED REGD. reducers. per size. shall be seamless type and shall conform to ASME B16. Spectacle blind and spacer & blind shall conform to the requirements of ASME B 16. DELHI DOCUMENT NO.7 5.5 5.5 / ASME B 16. per heat. Fittings such as tees. 4. etc. In case of RTJ (Ring Type Joint) flanges.9 .2 5. The longitudinal weld seam shall be kept at 90° from the extrusion.

Page 4 of 5 REVISION : 0 EDITION : 1 TITLE SEAMLESS FITTINGS & FLANGES [SIZE UPTO DN 400 mm (16”) NB] MEC/TS/05/21/025 6.MECON LIMITED REGD. Dimensional checks shall be carried out on finished products as per ASME B16. Purchaser's Inspector reserves the right to perform stage wise inspection and witness tests.0 TEST CERTIFICATES Manufacturer shall furnish the following certificates: a) Test certificates relevant to the chemical analysis and mechanical properties of the materials used for manufacture of flanges and fittings as per relevant standards and this specification.0 6. b) c) d) 6. which results in a hoop stress equivalent to 100 % of b) c) . Test Reports on non destructive testing. shall be 100% tested for lamination type defects by ultrasonic test. Certificates for each fitting stating that it is capable of withstanding without leakage a test pressure. as indicated in clause 6. for each heat of steel used. All finished wrought weld ends subject to welding in field. to the Purchaser's Inspector. Chemical composition and mechanical properties shall be checked as per relevant material standards and this specification. Such inspections and tests shall be. gauges and other detrimental defects.1 INSPECTION AND TESTS The Manufacturer shall perform all inspections and tests as per the requirement of this specification and the relevant codes. prior to shipment at his works. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. The internal and external surfaces of the flanges and fittings shall be free from any strikes.1 of this specification at Manufacturer's Works prior to shipment.48 for spacers and blinds and ASME B16. Any lamination larger then 6. without charge. Inspection and tests performed / witnessed by Purchaser's Inspector shall in no way relieve the Manufacturer's obligation to perform the required inspection and tests. ASME B16.5 for flanges. DELHI DOCUMENT NO.2 7. Manufacturer shall give reasonable notice' of time and shall provide.35 mm shall not be acceptable. not but limited to the following : a) All flanges and fittings shall be visually inspected. reasonable access and facilities required for inspection.9 / MSS-SP-97 as applicable for fittings and as per this specification.

Metallic or high impact plastic bevel protectors shall be provided for fittings and flanges. DELHI DOCUMENT NO. stamped and accepted. Manufacturer shall submit the following documents: a) b) c) d) e) Reference list of previous supplies of similar fittings of similar specification. MARKING AND SHIPMENT After all inspection and tests required have been carried out.1 PAINTING. All documents shall be in English Language only. The coating shall be easily removable in the field.) shall be as indicated in CONTRACT document / Material Requisition.3 . Manufacturer's qualification requirement as per clause 3. 8. Clausewise list of deviations from this specification.2 8. the Manufacturer shall submit test certificates as listed in clause 7. 9.1 At the time of bidding. dust and rust and shall be applied with standard mill coating for protection against corrosion during transit and storage. Quality Assurance Plan (QAP) enclosed with this tender duly signed. Page 5 of 5 REVISION : 0 EDITION : 1 TITLE SEAMLESS FITTINGS & FLANGES [SIZE UPTO DN 400 mm (16”) NB] MEC/TS/05/21/025 the specified minimum yield strength for the pipe with which the fitting is to be attached without impairment of serviceability. 9. All flanges and fittings shall be marked as per applicable dimension / manufacturing standard.3 9. Ends of all fittings and weld neck flanges shall be suitably protected to avoid any damage during transit.0 8. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. Brief description of the manufacturing and quality control facilities at Manufacturer's works.0 of this specification.MECON LIMITED REGD.2 Prior to shipment. Number of Copies (Hard copies / soft copies etc. DOCUMENTATION Documentation to be submitted by Manufacturer to Company is summarized below.0 9. Flange face shall be suitably protected to avoid any damage during transit.0 of this specification. 8. all external surfaces shall be thoroughly cleaned to remove grease. if any.

: MEC/S/05/21/19 (OIL & GAS SBU) MECON LIMITED DELHI 110 092 . : 0 Edition : 1 SPECIFICATION FOR GASKETS. BOLTS & NUTS SPECIFICATION NO.Rev.

K.0 2.0 GASKETS NUTS AND BOLTS PREPARED BY: CHECKED BY: APPROVED BY: ISSUE DATE : (Shalini Singh) (Sunil Kumar) (A. DESCRIPTION 1. DELHI DOCUMENT NO. 2009 . Page 1 of 1 REVISION : 0 EDITION : 1 TITLE GASKETS.MECON LIMITED REGD. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. Johri) Jan.NO. BOLTS & NUTS MEC/S/05/21/19 CONTENTS SL.

Revision Date By (Name) Verified (Name) .MECON LIMITED REGD. Clause / Paragraph / Annexure / Exhibit / Drawing Amended Page No. Page 1 of 1 REVISION : 1 EDITION : 1 TITLE GASKETS. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. No. BOLTS & NUTS MEC/S/05/21/19 AMENDMENT STATUS Sl. DELHI DOCUMENT NO.

Chemical composition and hardness of RTJ gaskets shall also be furnished in the form of test reports on samples. Filler material for spiral wound gaskets shall not have any colour or dye. Vendor shall strictly comply with MR / PR stipulations and no deviations shall be permitted. b. Material of the outer ring shall be CS unless other wise specified in the MR. Manufacturer's test certificate for raw materials and tests for compressibility / sealability & recovery as per the relevant material specifications. b. 10. Process of manufacture. Sizes 26" and above. 316L Maximum Hardness (BHN) 90 120 130 140 120 .0 7. Page 1 of 4 REVISION : 0 EDITION : 1 TITLE GASKETS.0 All gaskets shall conform to the codes/standards and specifications given in the requisition. DELHI DOCUMENT NO. 6.0 5. Test reports shall be supplied for all mandatory tests for gaskets as per the standards specified in the requisition. For Spiral wound material following shall be furnished: a. dimensions and tolerances not specified in requisition shall be in accordance with the requirements of the manufacturer's standards. All spiral wound gaskets shall be supplied with Outer ring.MECON LIMITED REGD.0 Manufacturer's test certificate for filler material and spiral material as per the relevant material specifications.0 2. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. material of Inner Compression ring shall be same as Spiral Strip material. inner rings shall be provided for the following: a. ½ Mo Type 304.0 3. In addition to the requirements as per code and as specified in the MR. 316.0 4. For spiral wound gaskets. Class 900 and above. BOLTS & NUTS MEC/S/05/21/19 TECHNICAL NOTES FOR GASKETS 1.0 Hardness of metallic RTJ gaskets shall not exceed the values specified below unless otherwise specified in MR : Ring Gasket Material Soft Iron Carbon steel 5 Cr. Full face gaskets shall have bolt holes punched out. 321.0 8. 347 Type 304L.0 9.

5 upto 24" (except 22" size) and to ASME B16. shall be fully complied with. BOLTS & NUTS MEC/S/05/21/19 11.0 17.0 12.0 Face finish of metallic RTJ gaskets shall be 32 to 63 AARH. the matching flange standard shall be MSS-SP44 unless specified otherwise.0 14. rating. The following abbreviations have been used in the Material Requisition for Spiral Wound Gaskets : (I) (O) CAF GRAFIL : : : : Inner Ring Outer Ring Compressed Asbestos Fibre Grafoil Filler 16. Page 2 of 4 REVISION : 0 EDITION : 1 TITLE GASKETS.47B above 24" unless specified otherwise. For 22" size. DELHI DOCUMENT NO.0 13. the matching flange standard shall be MSS-SP44 unless specified otherwise.0 15. Non-metallic ring gaskets as per ASME B16. material specification and item code.20 shall match flanges to ASME B16.21 shall match flanges to ASME B16.0 . Spiral wound gasket as per ASME B16. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. Gaskets of different types and sizes shall be placed in separate shipping containers and each container clearly marked with the size. Any additional requirements specified in the requisition.47B above 24" unless specifically mentioned otherwise.MECON LIMITED REGD.5 upto 24" (except 22" size) and to ASME B16. For 22" size. All items shall be inspected and approved by MECON Inspector or any other agency authorized by MECON.

Material test certificate shall also be furnished. Product Analysis and Mechanical Requirement) Stress Rupture Test as detailed in ASTM A453 shall be carried out for all ASTM A453 bolting material irrespective of the temperature.2. (Heat Analysis. Each size of studs & m/c bolts with nuts and jackscrews shall be supplied in separate containers marked with size and material specifications. screws shall be supplied in solution annealed condition unless specified otherwise in the material specification. heat treatment.1. 'CRYO' shall be marked additionally in case 'CRYO' is specified in the requisition.0 9.0 7. nuts. The applicable identification symbol in accordance with the material specification shall be stamped on each bolt and nut.1 for studs.0 5. jack screws & nuts shall be in accordance with the codes / standards and specification given in the requisition.0 3.5. semi-finished.0 4. M/c bolts and jackscrews and ANSI BI8.2 for nuts.0 12.1 with class 2A fit for studs. Length tolerance shall be in accordance with the requirement as per ANSI B 16. All bolting shall be as per ANSI B 18.0 8.0 . BOLTS & NUTS MEC/S/05/21/19 TECHNICAL NOTES FOR BOLTS & NUTS 1. Any additional requirements specified in the requisition shall be fully complied with. Stud bolts shall be threaded full length with two heavy hexagonal nuts. heavy hexagonal type and shall be made by the hot forged process and stamped as per respective material specification. Jackscrew end shall be rounded.0 14. Heads of jackscrews and m/c bolts shall be heavy hexagonal type. chemical & mechanical requirements and marking for all stud bolts. The nuts shall be double chamfered. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. All austenitic stainless steel bolts. Vendor shall strictly comply with MR / PR stipulations and no deviations shall be permitted.2. Test reports shall be supplied for all mandatory tests as per the relevant material specifications. m/c bolts. 2.0 The process of manufacture. Threads shall be unified (UNC for 1" dia and BUN for> 1" dia) as per ANSI B.0 11.0 6. The heat treatment for stud bolts & nuts shall be as per code unless mentioned otherwise. Page 3 of 4 REVISION : 0 EDITION : 1 TITLE GASKETS. All items shall be inspected and approved (stagewise) by MECON inspector or any other agency authorized by MECON. DELHI DOCUMENT NO. M/c bolts and jackscrews and class 2B fit for nuts.0 10.0 13.MECON LIMITED REGD.

OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. All Stud Bolts of Bolt diameter size 1" and above shall be provided with three nuts irrespective of whatever has been specified elsewhere in the MR.0 17.0 18. m/c bolts and nuts shall be 'hot dip zinc coated' in accordance with requirements of 'class C' of 'ASTM A 153'. DELHI DOCUMENT NO. the studs. 'Service Grade Number 2' is also acceptable. electrogalvanizing as per IS 1573. As an alternative. For other materials impact energy and test shall be as per respective code. Page 4 of 4 REVISION : 0 EDITION : 1 TITLE GASKETS. 16. When specified as galvanized.MECON LIMITED REGD.S. nuts and bolts minimum impact energy absorption shall be 27 Joules and test temperature shall be -196°C unless mentioned otherwise. For" S. Bolts / nuts of material of construction B7M / 2HM shall be 100% Hardness tested as per supplementary requirement S3 of ASTM A 193. nuts & jackscrews shall be impact tested wherever specified in the material specification and also where the material specification is indicated as "CRYO".0 .0 Stud bolts. BOLTS & NUTS MEC/S/05/21/19 15.

Rev. : 0 Edition : 1 SPECIFICATION FOR PIPING FABRICATION AND ERECTION SPECIFICATION NO.: MEC/S/05/21/06 (OIL & GAS SBU) MECON LIMITED DELHI 110 092 .

0 10.BUTT WELDS ANNEXURE-3 . 2008 . DELHI DOCUMENT NO. COUPON TEST RECORD WELDER's IDENTIFICATION CARD RADIOGRAPHIC PROCEDURE FOR PIPE WELDING WELDING SPECIFICATION CHART ANNEXURE-2 .MECON LIMITED REGD.0 6.0 8.RADIOGRAPHY PREPARED BY: CHECKED BY: APPROVED BY: ISSUE DATE : (Shalini Singh) (Sunil Kumar) (A. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. Page 1 of 1 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 CONTENTS SL.0 2.0 DESCRIPTION GENERAL SCOPE BASIS FOR WORK FABRICATION ERECTION WELDING ERECTION INSPECTION PROTECTIVE COATING FLUSHING HYDROSTATIC TESTING ANNEXURE-1 .0 3.0 11.0 4.DESTRUCTIVE TESTING OF WELDED JOINT .0 5.0 9. 1.ULTRASONIC INSPECTION ANNEXURE-4 . Johri) Dec.WELDING SPECIFICATION EXHIBIT-A EXHIBIT-B EXHIBIT-C EXHIBIT-D EXHIBIT-E EXHIBIT-F EXHIBIT-G ELECTRODE QUALIFICATIONS TEST RECORD STRESS RELIEF HEAT TREATMENT PROCEDURE SPECIFICATION STANDARD PROCEDURE SPECIFICATION NO.NO.0 7.K.

DELHI DOCUMENT NO.MECON LIMITED REGD. Revision Date By (Name) Verified (Name) . No. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. Clause / Paragraph / Annexure / Exhibit / Drawing Amended Page No. Page 1 of 1 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 AMENDMENT STATUS Sl.

OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.e. turn buckles. 2.1 Transportation of required piping materials.MECON LIMITED REGD. c. bracket cantilevers. types & Ratings) Bolts.1. orifice flange. safety valves etc. Fabrication Fabrication of piping specials like special radius bends. pipe support and all other necessary piping materials from Owner's storage point or contractor's storage point (in case of contractor's scope of supply) to work site / shop including raising store requisitions for issue of materials in the prescribed format & maintaining an account of the materials received from Owner's stores.4 2.0 SCOPE Generally the scope of work of contractor shall include the following : 2. stops. anchors. Piping materials include the following but not limited to the same.2 2. reducers. Fittings (All sizes. Online instruments like control valve. teeposts including erection of spring supports and sway braces. rotameter. Nuts or M/C Bolts (All types) Expansion Joint / Bellows (All types) Specialty items like online filters. ejectors. 2. The specification covers the scope of work of contractor. air traps etc. a. saddle. specifications and normal practice to be followed during fabrication and erection by the contractor. f. i. basis of work to be carried out by contractor and standards. 'BASIS OF WORK' including erection of all piping materials enumerated above.1 2. h. strainers. g. Page 1 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 1. b. clips. supporting fixtures. guide.0 i. types & Pressure ratings). mitres etc.0 GENERAL This specification covers general requirements of fabrication and erection of aboveground and trench piping systems at site. hangers. steam traps. sample coolers. e.4. types and schedule) Valves (All sizes. Pipes (All sizes and schedule) Flanges (All sizes.1 .3 Shop & field fabrication and erection of piping in accordance with documents listed under Cl. d. struts. types and Ratings) Gaskets (All sizes. DELHI DOCUMENT NO. cradles. 3. 2. Fabrication and erection of pipe supports like shoe.

Casting of concrete pedestals and fabrication & erection of small structures for pipe supports including supply of necessary materials. Providing insert plates from concrete structures and repair of platform gratings around pipe openings. to match mating edges of uneven / different thickness wherever required. reducing flange.10 2. Preparation of Isometrics. magnetic particle test etc. Fabrication of swage nipples as and when required. Grinding of edges of pipes. Fabrication of odd angle elbow like 60°. Fabrication of stub-in connection with or without reinforcement. Radiography. Obtaining approval for drawings prepared by contractor from statutory authority.4. as and when required.4 2. in accordance with specification. spectacle blinds as and when required.15 . bill of materials. 30° or any other angle from 90/45° elbows as and when required.6 Fabrication of plain and threaded nipples from pipes as required during erection.14 2.6 2. Performing PMI using alloy analysers as per 'Standard Specification for Positive Material Identification at Construction Sites. flanges etc. 2.4. Fabrication of flange.7 2. supporting details of all NON-IBR lines upto 2-1/2" within the unit battery limit and get subsequent approval from Engineer-in-Charge as and when called for. blind flange. Modifications like providing additional cleats. as required in specification. flanges as and when required. Making material reconciliation statement and return of Owner's supply left over materials to Owner's storage. DELHI DOCUMENT NO.11 2. extension of stem of valve.3 2.MECON LIMITED REGD. MEC/S/05/21/11).13 2.7 2.12 2.4.4. 6-82-0002'.4.9 2. locking arrangement of valves etc. Spun concrete lining of the inside of pipes 3" NB & above including fittings and flanges as required in accordance with specification. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.5 2.2 2. flushing and testing of piping systems (Specification No. Rubber lining inside pipes.5 2. if required. stress relieving.4.8 2. Page 2 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 2. dye penetration. fittings. Flushing and testing of all piping systems as per standard specification for inspection. fittings.

16 MECON specifications/documents as below : a.4 3. d. 3.3 Approved Process licensor's standards and specifications.1.MECON LIMITED REGD. Line list / Number Piping support index. g. e.1 3. ASME B 31.5 3. . i.0 3. b.2 BASIS FOR WORK The complete piping work shall be carried out in accordance with the following "Approved for Construction" drawings and sketches issued by MECON to the Contractor . h. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.1 3. c. Standard specification of NDT Requirement of Piping Welding specification charts for piping classes. standards and regulations a. j. f.1. Following codes.Plans and/or Isometrics.7 Process and Instrument Diagram.6 Drawings. 3. Page 3 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 3.1. Piping Materials Specification Piping support standards. sketches and documents prepared by contractor duly approved by Engineer-inCharge' (such as isometrics and offsite piping etc.1. DELHI DOCUMENT NO.1.3 ASME Sec. k.1.1. Procedure for storage. c.) Approved construction job procedures prepared by Contractor as stipulated in 2. VIII IBR Regulations : : Process Piping Code for unfired pressure vessel. "Approved for Construction" drawings and sketches issued by Turn-key bidders to the Contractor . Welding specification for fabrication of piping Any other MECON or OTHER specifications attached with Piping Material Specification or special condition of contract. preservation and positive identification of materials Contractors works / stores. 3.Plans and/or Isometrics. b. Standard specification for Pressure Testing of Erected Piping System.

Flange bolt holes shall generally straddle the established centre lines unless other orientation is required and as called out in approved drawings.Charge and the work carried out only after obtaining written approval from him in each case.0.0 4.4 .1 FABRICATION Piping Material Pipe.2. used in a given piping system shall be strictly as per the "Piping Material Specification" for the "Pipe Class" specified for that system. studs bolts etc. etc. This shall be in addition to colour coding for all piping materials to avoid mix-up. 4. pipe fittings. 4.20.S.2 4.1. Ends shall be reamed to remove burrs. CONTRACTOR shall be responsible for working to the exact dimensions as per the approved drawings.2 4.2. Code for Sour Services material requirements MR. S. Page 4 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 d. 3. However if it is not possible. Material traceability is to be maintained for AS. 4. e. Contractor shall provide identification marks on left over pipe lengths wherever marked up pipe lengths have been fabricated / erected. : : Code for procedure for Manual Metal Are Welding of Mild Steel (for structural steel). NACE.in . Thread shall be clean cut with no burrs or stripping.2. DELHI DOCUMENT NO. (hard punching) as per approved procedure. forging or heat treatment operation. all piping material supplied by the Owner / Contractor shall have proper identification marks as per relevant standards / MECON’s specifications / Licensors specification. valves.3 4. precaution shall be taken to protect threading against deformation. the matter shall be brought to the notice of Engineer . (prepared by CONTRACTOR and approved by COMPANY) including this specification and codes as specified in section 2. Threading shall preferably be done after bending. Dies shall be new.2. Threading shall be NPT to ANSI B 1. gaskets. IS:823 NACE Std. Dimensional tolerances to be adopted during implementation of fabrication work shall be as per attached sketch "TOLERANCES FOR FABRICATION".1 Fabrication All fabrication shall be carried out in accordance with piping general arrangement drawings.. To ensure the above requirement. LTCS.2 Deviations Where a deviation from the "Basis of Work" and approved job procedure described above is required or where the basis of work does not cover a particular situation. sharp and properly designed for piping material.. material for Hydrogen service and other exotic materials by way of transferring heat number. Note : All codes referred shall be latest edition. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. flanges.MECON LIMITED REGD.

2. The male threads shall be sealed with thread sealant and the piping made up sufficiently for the thread to seize. Damaged threads shall be cut from the end of run and the pipe shall be rethreaded.6mm.2. handling. structures etc. In any case no extra claims will be entertained from the Contractor on this account. The pipe entering unions shall be true to centrelines so as to avoid forcing of union coupling during make up. Immediately before testing the piping.2. inspection and testing at fabrication shop with minimum field joints.2. For the purpose of common understanding the construction job procedure. Dimensional Tolerances Dimensional tolerances for piping fabrication shall be as per MECON Standard Specification. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. it is the responsibility of the Contractor to provide adequate number of field welds. All threaded connections shall be protected from rusting by applying greases or oil when in operating condition. to be submitted by the contractor. all threads of pipe and fittings shall be thoroughly cleared of cuttings. During erection. . pipe shall be spaced approximately 1/16" to avoid bottoming which could result in excessive weld stress. shall include proposal for 4. the wall of the component extending internally shall be trimmed by machining so that the adjoining internal surface will approximately flush. fuel oil or other foreign matter.2. However.2. An extra pipe length of 100 mm over and above the dimensions indicated in the drawing may be left on one side of the pipe at each of the field welds. Positive material identification.8 4. The joint shall be cleaned of all cutting oil and other foreign material and made up dry to full thread engagement. if supplied may have the field welds marked on them.9 4.7 4. The Contractor shall be responsible for working to the dimensions shown on the drawings. inserts. When socket weld fittings or valves are used. the pipe end with extra length at each field weld.6 4. cover all threads. 4. Instrument threaded connections which are frequently subjected to testing and maintenance shall not be seal welded. Wherever errors / omissions occur in drawings and Bills of Materials it shall be the Contractor's responsibility to notify the Engineer-in-Charge prior to fabrication or erection. Sealant shall be teflon tape. DELHI DOCUMENT NO. To take care of these variations "Field Welds" shall be provided during piping fabrication. storage & preservation. the Contractor shall bear in mind that there may be variations between the dimensions shown in the drawing and those actually existing at site due to minor variations in the location of equipments.3 Maximizing prefabrication.MECON LIMITED REGD.5 All threaded joints shall be aligned properly. Seal welding of threaded connections when specified shall include the first block valve. However. Page 5 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 4. Isometrics. shall be cut to obtain the actual dimension occurring at site.10 Where the ends of the piping components being welded have an internal surface misalignment exceeding 1.

DELHI DOCUMENT NO. all threads of pipes and fittings shall be thoroughly cleaned of cuttings. Galvanized piping shall have threads as per IS:554 or ANSI B 2. During assembly of threaded joints.1 NPT as required to match threads on fittings. Threading of pipes shall be done preferably after bending. . Pipe Joints The piping class of each line specifies the type of pipe joints to be adopted. Equipment's.MECON LIMITED REGD. If this is not possible.4. However. without any burrs or stripping and the ends shall be reamed.4 4. dirt. Approval of boiler inspector on the drawings prepared by the contractor shall be obtained by the contractor at his own cost. Page 6 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 4. . The male threads shall be coated with thread sealant and the joint tightened sufficiently for the threads to seize and give a leakproof joint. oil or any other foreign matter. 4.4.6 Butt Welded and Socket Welded Piping End preparation. . 4.5 4. erection and testing of this piping as per requirements of Indian Boiler Regulations and to the entire satisfaction of the local Boiler Inspector. All other piping shall have threads as per ANSI B 2. threads shall be gauge checked and chased after welding heat treatment etc. pre-heat. postheating and heat treatment shall be as described in the welding specification and NDT specification. This is only applicable for nongalvanized piping without lining. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. in piping 1-1/2" and below where socket welding/ threaded joints are specified butt . The Contractor shall carry out the fabrications. joining of lines 2" and above in process and utility piping shall be accomplished by butt welds. Flange joints shall be used at connections to Vessels. The Contractor shall also get the approval of IBR inspector for all fabrication and testing done by him at his own cost. Valves and where required for ease of erection and maintenance as indicated in drawings.welds may be used with the approval of Engineerin-Charge for pipe to pipe joining in long runs of piping. tapered unless specified otherwise. In general. forging or heat treating operations.2 4. welding. All certificates of approval shall be in proper IBR forms.1.1 IBR Piping Contractor shall be supplied generally with all drawings for steam piping falling under the purview of Indian Boiler Regulations duly approved by Boiler Inspectorate.7 Screwed Piping In general. alignment and fit-up of pipe pieces to be welded. Threads shall be clean cut. Joining of lines 1-1/2" and below shall be by socket welding / butt welding / threaded joints as specified in "Piping Material Specifications". valves etc.

Cold bends for lines 1-1/2" and below. fit-up and welding of branch connections refer welding specifications. wrinkles. shall be as per ASME B 31. The completed bend shall have a smooth surface. drilling and tapping for the jack screws in the flange. For end preparation. Templates shall be used wherever required to ensure accurate cutting and proper fit-up.11 Forging and forming Forging and forming of small bore fittings. Page 7 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 Threaded joints to be seal-welded shall be cleaned of all foreign matter. Reinforcement pads shall be provided wherever indicated in drawings/ specifications etc. They shall be true to dimensions.3. spacing. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.10 Bending Bending shall be as per ASME B31. free from cracks. for internal and external pressure respectively.MECON LIMITED REGD.9 Branch Connections Branch connections shall be as indicated in the piping material specifications. For all branch connections accomplished either by pipe to pipe connections or by using forged tees the rates quoted for piping shall be inclusive of this work. 4. Flanged bolt holes shall straddle the normal centerlines unless different orientation is shown in the drawing. like reducing nipples for piping 1-1/2" and below. 4. flat spots and other serious defects. DELHI DOCUMENT NO. reactors etc. bulges. with a bend radius of 5 times the nominal diameter shall be used as required in place of elbows wherever allowed by piping specifications. Bending of pipes 2" and above may be required in some cases like that for headers around heaters. 4.8 Flange Connections All flange facings shall be true and perpendicular to the axis of pipe to which they are attached. as measured by the difference between the maximum and minimum diameters at any cross-section.3 except that corrugated or creased bends shall not be used. including sealant and made up to full thread engagement before seal welding. alignment. buckles. Wherever a spectacle blind is to be provided. shall be done before welding it to the pipe. 4. shall not exceed 8% and 3% of the nominal outside diameter. . The flattening of a bend.

so as facilitate their withdrawal at any time during erection. operating platforms as required by Engineer-in-Charge. 4. extension of spindles and interlocking arrangement of valves. so as not to damage galvanised surfaces. after fabrication. Nipples as required shall be prepared from straight length piping. 4. Page 8 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 4. Piping spool. This piping involves only threaded joints and additional external threading on pipes may be required to be done as per requirement. mitres shall be 3-piece 2-weld type as per MECON Standard unless otherwise specified. sample cooler. During this period all flange (gasket contact faces) and threads shall be adequately fabricated by coating with a removable rust preventive. . couplings. Position of jumpover and nozzles on the jacket pipes.1 Contractor shall fabricate miscellaneous elements like flash pot. seal pot. half-couplings etc. Generally all 90 deg.13 Cutting and Trimming of Standard Fittings & Pipes Components like pipes. Reducers shall be fabricated as per directions of Engineer-in-Charge. DELHI DOCUMENT NO. supporting elements like turn buckles. Pre-assembly of jacketed elements to the maximum extent possible shall be accomplished at shop by Contractor. flow glasses. elbows. 4.17 Miscellaneous 4. Care shall also be taken to avoid any physical damage to flange faces and threads.12 Mitre Bends and Fabricated Reducers The specific application of welded mitre bends and fabrication reducers shall be governed by the Piping Material Specifications. as per drawings and instructions of Engineer-in-Charge. radiographic requirements of IBR shall be complied with. 4. The radiographic requirements shall be as per Material Specifications for process and utility systems and NDT Specification for steam piping under IBR.14 Galvanised Piping Galvanised carbon steel piping shall be completely cold worked. valves. shall be stacked with proper identification marks.17. mitres shall be 4-piece 3-weld type and 45 deg. shall be marked according to pipe disposition and those shall be prefabricated to avoid damaging of inner pipe and obstruction of jacket space. in line instruments or even fittings shall be supplied as jacketed. However. fittings etc. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.16 Shop Fabrication / Prefabrication The purpose of shop fabrication or pre-fabrication is to minimise work during erection to the extent possible.MECON LIMITED REGD.15 Jacketed Piping The Jacketing shall be done in accordance with MECON Specification or Licensors specification as suggested in material specification or special condition of contract. 4. shall be cut / trimmed / edge prepared wherever required to meet fabrication and erection requirements.

shall be cleaned inside and outside by suitable means. as indicated in the drawing. fittings etc. S.1 ERECTION Cleaning of Piping before Erection Before erection all pre-fabricated spool pieces.0 5. Stress relieving shall be performed before removing the gadgets for cold pulling. if any shall be as specified in the piping material specification or isometric or line list. equipment etc. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. before drawing the cold pull. Pipe to pipe. pipe to structure / equipments distances / clearances as shown in the drawings shall be strictly followed as these clearances may be required for the free expansion of piping / equipment. pipes. The cleaning process shall include removal of all foreign matter such as scale. In case of fouling of a line with other piping. Special cleaning requirements for some services.S jacketed piping requiring pickling shall be pickled to remove oxidation and discolouring due to welding. DELHI DOCUMENT NO.2 Piping Routing No deviations from the piping route indicated in drawings shall be permitted without the consent of Engineer. Page 9 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 4. cleaning tools etc. 5. weld spatter chips etc. the matter shall be brought to the notice of Engineer-in-Charge and corrective action shall be taken as per his instructions.MECON LIMITED REGD. 5.3 Fabrication of pipes from plate Pipes shall be fabricated at site as and when required as per the specifications attached and the actual Piping Material Specification. by wire brushes. structure.17.2 Spun Concrete Lining The work of inside spun concrete lining of pipes and specials of diameter 3" and above shall be done as per material specifications and special condition contract. sand. .17. certifying that the gap between the pipes is as indicated in the drawing. Confirmation in writing shall be obtained by the Contractor from the Engineerin-Charge. 4. No deviations from these clearances shall be permissible without the approval of Engineer-in-Charge. and blowing with compressed air/or flushing out with water.in-Charge.3 Cold Pull Wherever cold pull is specified. 5. the Contractor shall maintain the necessary gap.

An Expansion Joints shall never be slinged from bellows corrugations / external shrouds. Page 10 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 5. The pipe ends in which the Expansion Joint is to be installed shall be perfectly aligned or shall have specified lateral deflection as noted on the relevant drawings. The mating pipes shall again be checked for correct alignment. Angles welded to the flanges or weld ends shall be trimmed by saw as per manufacturer's instructions and the flanges or weld ends shall be ground smooth. An Expansion Joints / Bellow shall preferably be slinged from the end pipes / flanges or on the middle pipe. supplied to the Contractor.5 Expansion Joints / Bellows Installation of Expansion Joints/Bellows shall be as follows: All Expansion joints / Bellows shall be installed in accordance with the specification and installation drawings. great care shall be taken while aligning. Upon receipt.MECON LIMITED REGD. maintained by means of shipping rods. Corrective action shall be taken by the Contractor in consultation with Engineer-in-Charge wherever the Contractor is not able to maintain the specified slope. 5. Each Expansion Joint / Bellow shall be blown free of dust / foreign matter with compressed air or cleaned with a piece of cloth.4 Slopes Slopes specified for various lines in the drawings / P&ID shall be maintained by the Contractor. flanges / weld ends etc. All Expansion Joints shall be delivered to the Contractor at "Installation length". the Contractor shall remove the Expansion Joints/ Bellows from the case(s) and check for any damage occurred during transit. angles welded to the flanges or weld ends or by wooden or metallic stops. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. the mating flanges shall be bolted. The Contractor shall bring to the notice of the Engineer-in-Charge any damage done to the bellows / corrugations. The pipe ends / flanges shall be spaced at a distance specified in the drawings. tie / rods. For handling and installation of Expansion Joints. DELHI DOCUMENT NO. Expansion Joints stop blocks shall be carefully removed after hydrostatic testing. tie-rods. . For flanged Expansion Joint. The Expansion Joint shall be placed between the mating pipe ends / flanges and shall be tack welded/bolted. angles. Butt-welding shall be carried out at each end of the expansion joint. hinges.

until the piping is finally connected.I. Extra care shall be taken for flange connections to pumps. Page 11 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 After the Expansion Joint is installed the Contractor shall ensure that the mating pipes and Expansion Joints are in correct alignment and that the pipes are well supported and guided. The Expansion Joint shall not have any lateral deflection. care shall be exercised to properly align the pipes and to check the flanges for trueness. air coolers etc. compressors and other similar equipments. so as to avoid any foreign material from entering these equipments. tightening the bolts uniformly after bringing flange flush with gaskets with accurate pattern and lateral alignment. The details of vents and drains shall be as per piping material specifications / job standards. earthing lead shall not be attached with the Expansion Joint. excessive gap etc. turbines. turbines. These lugs shall be removed after testing and certification is over.6 Flange Connections While fitting up mating flanges. flange joints shall be made up with extreme care. even if these are not shown in the drawings. Temporary protective covers shall be retained on all flange connections of pumps. after the final alignment of the equipment is over. Precautions • • • For carrying out welding. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. All bolts shall extend completely through their nuts but not more than 1/4". To achieve this the bolts shall be tightened in a proper sequence. 5. The Expansion bellow shall be protected from arc weld spot and welding spatter. The joint shall be made up after obtaining approval of Engineer-in-Charge. Hydrostatic Testing of the system having Expansion Joint shall be performed with shipping lugs in position.MECON LIMITED REGD. so that faces of the flanges can be pulled together. Steel to C. without inducing any stresses in the pipes and the equipment nozzles. cold boxes. The flange connections to these equipments shall be checked for misalignment.7 Vents and Drains High point vents and low point drains shall be provided as per the instructions of Engineer-inCharge. . DELHI DOCUMENT NO. 5. compressors. The Contractor shall maintain parallelism of restraining rings or bellows convolutions. The assembly of a flange joint shall be done in such a way that the gasket between these flange faces is uniformly compressed.

The limits of piping and instrumentation work will be shown in drawings / standards / specifications. shall form a part of piping erection work. 5. If the direction of the arrow is not marked on such valves. ejectors. DELHI DOCUMENT NO. 5. flow etc. testing and inspection of piping. In case of any difficulty in doing this or if the spindle orientation / position is not shown in the drawings. this shall be done in the presence of Engineer-in-Charge before installation. and other unidirectional valves are installed with the "Flow direction arrow "on the valve body pointing in the correct direction. Flushing and testing of piping systems which include instruments mentioned above and the precautions to be taken are covered in flushing. pressure. control valves. shall also form part of piping construction work. flow. However. venturimeters. Orientations / locations of take-offs for temperature. strainers. relief valves.12 Pipe Supports Pipe supports are designed and located to effectively sustain the weight and thermal effects of the piping system and to prevent its vibrations. testing etc. any extra supports desired by Engineer-in-Charge . Care shall be exercised to ensure that globe valves. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. 5. 5. locking arrangements and interlocking arrangements of valves (if called for).10 Line Mounted Eqipments / Items Installation of line mounted items like filters. mixers. The grease and graphite powder shall be supplied by the Contractor within the rates for piping work. Location and design pipe supports will be shown in drawing for lines 2” NB. flowmeters etc. Care shall be exercised and adequate precautions taken to avoid damage and entry foreign matter into instruments during transportation. check valves. samples coolers. air traps. shown in drawings shall be maintained. safety valves. desuperheaters. Fabrication of stem extensions. Fabrication and erection of piping upto first block valve / nozzle / flange for installation of offline Instruments for measurement of level.11 Bolts and Nuts The Contractor shall apply molycoat grease mixed with graphite powder (unless otherwise specified in piping classes) all bolts and nuts during storage.MECON LIMITED REGD. including their supporting arrangements shall form part of piping erection work. steam traps. sight glasses etc. flame arrestors. orifice flange assembly. installation. level connections etc. Page 12 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 5. rotameters. shall be carried out as per drawings / instructions of Engineer-in-Charge. the Engineer-in-Charge shall be consulted and work done as per his instructions.9 Instruments Installation of in-line instruments such as restriction orifices.8 Valves Valves shall be installed with spindle / actuator orientation / position as shown in the layout drawings. pressure. temperature. after erection and wherever flange connections are broken and made-up for any purpose whatsoever.

Adequate field joints shall be provided. Insulation does not restrict thermal expansion. permitting assembly and erection of pipe work without major modification. Supporting Location and design of pipe supports shown in approved drawings and support drawings shall be strictly followed.0 7. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.1.1. WELDING Welding of pipelines shall be done as per applicable codes and Annexure-1 7. Page 13 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 shall also be installed. The following points shall be checked after installation. Springs shall be checked for the range of movement and adjusted if necessary to obtain the correct positioning in cold condition. Clearances have been maintained as per support drawings.2 Field joint shall be decided by CONTRACTOR keeping in view the transportation of prefabricated pieces to site. These shall be subsequently adjusted to hot setting in operating condition.2 .1 7. cut out etc. No pipe shoe / cradle shall be offset unless specifically shown in the drawings. Preset pins of all spring supports shall be removed only after hydrostatic testing and insulation is over. There can be some variations in the dimensions and level appearing in the arrangement drawings and those actually occurring at site due to minor variations in the location of equipments. DELHI DOCUMENT NO. 7.0 All restraints have been installed correctly.1 ERECTION Pre-fabrication and Field Assembly Extent of pre-fabrication shall be purely at the discretion of CONTRACTOR keeping in view the following :7. with the Engineer-in-Charge and necessary confirmation in writing obtained certifying that : 6. All welded supports have been fully welded. All temporary tack welds provided during erection have been fully removed. Hanger rods shall be installed inclined in a direction opposite to the direction in which the pipe move during expansion. structures.MECON LIMITED REGD.

3.1 7. Page 14 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 7.3 7.2 8. Procedure shall include surface preparation. CONTRACTOR shall prepared procedure for epoxy painting of burried pipeline for approval of COMPANY.MECON LIMITED REGD.0 8. shall be carried out by CONTRACTOR at no extra cost. coating. All temporary supports. Total dry film thickness to be achieved shall not be less than 300 microns. erection and assembly shall be removed after completion of work. INSPECTION 7. Coating to be supplied by CONTRACTOR shall be suitable for design temperature.2. Fabrication and erection of additional supporting elements and structural fixtures which in COMPANY's view are required for proper supporting of the system. in order to enable COMPANY to arrange for inspection. DELHI DOCUMENT NO.2. Compatible primer and finish coat as recommended by coating manufacturer shall only be applied.1 8. All under ground portion of piping system shall be coated with three layer P.3 . rock and any other hard substance detrimental to coating.0 9.3 CONTRACTOR shall provide all facilities/ assistance to COMPANY for proper execution of their inspection without any extra charge. 9. PROTECTIVE COATING All above ground piping system shall be applied with protective coating in accordance with specification for shop & field painting.3 7. elements required for alignment. backfiling operation can be started. Equipment hook-up Prior to hook-up. All piping work shall be subjected to inspection by COMPANY at any time during fabrication.2 Supports shall be installed in such a way that they do not contribute to over stressing of a line.1 8. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.2. Once the coating has been accepted by COMPANY. the alignment and trueness of flange faces shall be checked to ensure that no undue stresses shall be induced in the system while hooking up. CONTRACTOR shall furnish to COMPANY detailed work programme sufficiently in advance. COMPANY may ask for a 100mm padding of clear sand under and above pipeline in rocky or otherwise hard soil area.2 9. All such substances shall be removed before lowering the pipe in the trench. Coating integrity shall be checked by "Holiday detector" over full length of coated pipe work.E. the excavated trench shall be examined for stone.1 9. No additional payment on account of padding shall however be admissible. brand and type of coating to be adopted. In order to protect coated pipe from damage. Coating of pipes shall not commence without approval of coating procedure.

5 . CONTRACTOR shall prepare hydrostatic test procedure based on specified codes.4 11. DELHI DOCUMENT NO. Flushing shall not be commenced without approval of flushing procedure. Lines repaired subsequent to hydrostatic test shall be retested using the same procedure as originally adopted.1 10. Flushing shall be considered as complete only after inspection and approval by COMPANY. Piping system shall be hydrostatically tested to a pressure corresponding to 1. debris. before and after completion of flushing. Record of flushing giving following details shall be submitted by CONTRACTOR to COMPANY for its approval and records : a) b) Date of flushing Identification of line : flushed-line number 10.0 FLUSHING Completed piping systems shall be flushed by CONTRACTOR with fresh water.4 times the design pressure.3 CONTRACTOR shall perform all activities like dismantling and reinstalling of all strainers. However COMPANY may waive such retest in case of minor repairs by taking precautionary measures to ensure sound construction. The hydrostatic test shall commence only after approval of procedure by COMPANY. Fresh water shall be used as test media. CONTRACTOR shall prepare a procedure for flushing of the system for approval of COMPANY.2 11. to clean the pipe of all dirt.1 HYDROSTATIC TESTING Completed piping system as approved by COMPANY shall be hydrostatically tested in the presence of COMPANY.4 11. In case any corrosion inhibitor is to added.3 11. 11.2 10. CONTRACTOR shall locate the source of water supply and arrange for transportation of water to test site. CONTRACTOR shall obtain COMPANY approval regarding the place and method to be adopted for disposal of debris. Disposal of muck and flushing media shall be arranged by CONTRACTOR as directed by COMPANY. The general requirements of hydrostatic testing shall be in accordance with codes specified in section 2.MECON LIMITED REGD. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. 10.0.0 11. the same shall be done after approval of COMPANY. and foreign material. CONTRACTOR shall arrange at his own cost the water analysis and confirm that water is suitable for testing. in line instruments etc. in such a manner that it does not spoil the adjacent installation. Page 15 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 10.

8 11. DELHI DOCUMENT NO. Pressure gauge used for hydrostatic testing shall be calibrated with dead weight tester in the presence of Engineer-in-charge. Temperature connections shall be blanked off during testing. the piping system shall be dewatered. One gauge shall be installed at the discharge of the pressurising pump. All equipments. High point vents and low point drain required for testing in addition to those marked in the drawings shall be provided by CONTRACTOR at his own cost. Test Records The records in duplicate shall be prepared and submitted by CONTRACTOR as below : a) b) c) d) e) f) Date of test Identification of pipe tested .9 11.6 11. relief valves shall be disconnected from piping system by means of blinds during testing. Pressure gauges shall be installed on line to measure test pressures. CONTRACTOR shall make his own arrangement for supply of compressed air. Test pressure shall be maintained long enough to facilitate complete inspection of the system. Pressurising equipment shall be isolated immediately after test pressure is attained.MECON LIMITED REGD.5 times the test pressure.7 All equipment and instruments used for hydrostatic test shall be approved by COMPANY before start of tests. Temporary gaskets shall be used during testing. Range of pressure gauge shall generally be 1.15 .14 11. 11. After successful completion of hydrostatic testing.10 11. Drying of lines shall be considered complete on approval by COMPANY. In case of longer lines two or more pressure gauges shall be installed as directed by COMPANY.13 11. Page 16 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 11.12 11. Minimum duration of test shall be 6 hours unless other wise specified. Control valves shall be replaced by spool pieces during testing. Orifice plates and restriction orifices shall not be installed until hydrostatic testing is completed. First block valve of pressure instruments shall be half open & plugged at the time of hydrostatic testing. in line instruments. All lines shall be completely dried using compressed air.line number Test pressure Test results Signature of CONTRACTOR Approval signature by COMPANY.11 11. All welded and screwed joints shall be kept clean for detecting leaks during testing. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.

Any approval granted by the Engineer-in-charge or owner's inspectors shall not relieve the contractor of his responsibilities & guarantees. Qualification standard for welding and brazing procedure and welders. ANSI B31.3.0 GENERAL This specification shall be followed for the fabrication of all types of welded joints of carbon steel above ground natural gas service piping systems.IIC. Page 17 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 ANNEXURE-1 WELDING SPECIFICATION 1. Joints in welded/ fabrication piping components.Welding rods. electrodes and filler materials ASME Sec. DELHI DOCUMENT NO. i) ii) iii) iv) Standard for welding of pipelines and related facilities API-1104. Welded manifold headers and other sub-assemblies Welded branch connections with or without reinforcing pads. equipments for welding. consumable qualifications and non destructive test procedures. flanges. The welded pipe joints shall include the following : a) b) c) d) e) f) All line pipe joints of the longitudinal and circumferential butt welded. other auxiliary functions and the welding personnel shall be as per the requirements of the latest editions of the following approved standards and procedures :i) ii) Code for gas transmission and distribution piping systems. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. the following codes/ specifications referred to in the relevant code of fabrication shall be followed for the welding/ brazing qualifications.1 Applicable Codes & Standards All welding work. brazers. Code for petroleum refinery piping. ANSI B31. . 1. In addition.ASME Sec-I . Material Specifications . forgings. Attachments of castings. Code for non destructive examination ASME Sec-V.8. welding and brazing operators .MECON LIMITED REGD. The attachments of smaller connections for vents drain drips and other instrument tappings. heat treatment.

required for the execution of the work. The choice of electrode shall be made after conducting the required tests on the electrodes as per relevant standards. The electrodes shall be handled with care to avoid any damage to flux covering.MECON LIMITED REGD. All electrodes shall be purchased in sealed containers and stored properly to prevent deterioration. for obtaining the approval of the Engineer-in-charge. Thoriated Tungsten electrodes shall not be permitted due to possible radiation hazard. Filler Materials a) b) The Contractor shall provide all the necessary welding electrodes. Unless otherwise specified physical properties of the welds produced by a electrode recommended for the welding of a particular base metal shall not be lower than the minimum valves specified for the base metal and shall correspond to the physical properties of the class of electrode adopted. The details of material specifications are given in the welding Specification Chart.12 specification. The materials shall be of the make approved by the Engineer-in-charge. 1. The electrodes removed from the containers shall be kept in holding ovens at temperature recommended by the electrode Manufacture. DELHI DOCUMENT NO. The Contractor shall submit batch test certificate from the electrode Manufacturers giving details of physical and chemical tests carried out by them. c) d) e) f) g) . Tungsten electrodes used shall conform to ASME Sec. The contractor shall provide the Manufacturer's test certificates for every heat of the materials supplied by him. ceriated Tungsten Electrodes (EWCe-2 or equivalent) shall be used for GTA Welding. The electrode shall be suitable for the welding process recommended and base metal used. II C SFA 5. Page 18 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 In the event of any difference due to the additional requirements mentioned in this specification. Out-of-the oven time of electrodes before they are consumed shall not exceed the limits recommended by the electrodes manufacturer. Electrode qualification test records should be submitted as per the Exhibit-A (attached) in respect of the electrodes tested by the contractor.3A In general carbon steel is used in this plant. Instead. this specification shall be binding. The welding electrodes/ filler wires supplied by the Contractor shall conform to the class specified in the welding specification chart. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. filler materials.2 Base Material a) b) 1. for each batch of electrodes to be used. over and above those obligation as per codes. etc. and shall be the sole prerogative of the Engineer-in-charge.

Normally this rate may be 12-20 CFH. unless otherwise specified in Welding Specification Chart. When GTAW process alone or a combination of GTA Wand SMAW processes is recommended for the production of a particular joint. and these should bear the approval of the COMPANY. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. DELHI DOCUMENT NO. greases. The rate of flow for shielding purposes shall be established through procedure qualification tests. Page 19 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 h) All low hydrogen type of electrodes shall be rebaked at 350°C for 1 hour minimum and stored in ovens kept at 80-100°C before use. which have a small volume (up to 1/2 cubic foot) to be purged. removal of dams is not possible after welding. Recommendations of the electrode Manufacturer shall be followed if available. Argon gas with a purity level of 99. b) c) d) e) f) g) 1. used for conserving inert gas during purging. The electrodes. the purging shall be maintained during the root pass and for the first filling pass to minimize oxidation on the inner side of the pipe. a gas flow rate of 6-CFH is usually adequate. in order to completely remove the entrapped air. The purity of the gas shall be certified by the manufacturer. Wherever.4 Welding Consumables The Contractor shall provide at this own expense all the welding consumables necessary for the execution of the job such as electrodes filler wires. After initial purging. Initial purging shall be maintained for sufficient period of time so that at least 4-5 times the volume between the dams is displaced. i) 1. For systems. use of water-soluble dams should be made. oxygen. oil. the flow of the backing gas should be reduced to a point where only a slight positive pressure prevails.3B SHIELDING & PURGING GAS a) Argon gas used in GTA welding for shielding purposes shall be 99. High gas pressure should be avoided. In no case should the initial purging period be less than 10 minutes. Systems of larger volume may require higher flow rates and these should be established during procedure qualification tests. . earth and other foreign matter which can affect the quality of welding. filler wires and flux used shall be free from rust. shall be removed after completion of the welding. acetylene. and shall be accounted for. Gas backing (purging) is not required for socket type of welded joints.995% shall be used for purging.995% pure. Dams. etc.MECON LIMITED REGD.

1 1.6. Automatic and semi-automatic welding processes shall be employed only with the express approval of the Engineer-in-charge.1 Equipment & Accessories The Contractor should have the arrangement of sufficient number of welding and cutting equipments. will be done at his own expense. After gas cutting. Welding Processes Welding of various materials under this specification shall be carried out using Shielded Metal Arc Welding (SMAW) Process with the approval of the Engineer-in-charge.7. Page 20 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 1. flow meters.5. auxiliaries and accessories of sufficient capacities so as to meet the target schedule. radiographic films. including transformers. DELHI DOCUMENT NO.4 1. shall be provided by the Contractor.6.6. 1. The ends shall be . rust.5.2 Cleaning a) The ends to be welded shall be properly cleaned to remove paint.7. thermocouples.3 1.1 1. earth and other foreign matter. oxides. The welding procedure adopted and consumables used shall be specifically approved. greases.5 1.5. Redoing of any work necessitated by faulty equipments or operation used by the Contractor. at his own expense and these should bear the approval of the COMPANY. automatic temperature recorders with suitable calibration arrangement etc.2 1.5. sand. machining or grinding method. The welding processes to be employed are given in the welding specification chart. A combination of different welding processes or a could be employed for a particular joint only after duly qualifying the welding procedure as per the requirements of code of fabrication to be adopted and obtaining the approval of the Engineer-in-charge. oxides shall be removed by chipping or grinding.6 1.3 1. and all the equipment/ materials required for carrying out the dye penetrant/ magnetic particle test for satisfactory and timely completion of the job.6.MECON LIMITED REGD. All the equipment for performing the heat treatment. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. End Preparation End Preparation The edges to be welded shall be prepared to meet the joint design requirements by gas cutting.7 1.2 1. Contractor shall make necessary arrangements at his own expense for providing the radiographic equipment. oil.4 1. Any deviation desired by the Contractor shall be obtained through the express consent of the Engineer-in-charge.

in case where it is impossible to use internal line up clamp.10 1. b) . welding irregularities. For pipes of same nominal wall thickness. Tack welds. Welding Root Pass a) Root pass shall be made with electrodes/ filler wires recommended in the welding specification chart.1 1. dents. slag etc. the off set should not exceed 1. However.MECON LIMITED REGD..6mm. The welds for fitting shall be so located that top of the weld shall not come within 50mm of any other weld. of pipe joints shall be made only by qualified welders using approved WPS. b) On completion of each run.10.9. Uphill welding shall be adopted for welding pipes weld fixed with its axis horizontal.5mm diameter (12 SWG) but in no case greater than 3. The use of internal line up clamps is mandatory for diameters 10" and above. the contractor shall inspect the pipe ends inside and outside for damage. Separate grinding wheels and wire brushes should be used for carbon steels and stainless steels. external line up clamp may be used. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. Any branch connections sleeve shall be at least 150mm from any other weld.8 Alignment and Spacing a) Prior to alignment.25mm (10 SWG). Downward technique of welding shall not be used for welding of pipes in horizontal position. Page 21 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 completely dry before the welding commences. Temporary attachment of any kind shall not be welded. craters. b) 1. laminations etc.9 1. DELHI DOCUMENT NO. shall be removed by grinding and chiseling. In the absence of such a protection no welding shall be carried out. 1. particular care shall be exercised to prevent any air current affecting the welding process. unless specifically permitted by Engineer-in-charge for a particular case. Every effort shall be made to reduce misalignment by the use of clamp and rotation of pipes to the best fit. Defective tack welds must be removed prior to the actual welding of the joints.2 1. Wire brushes used for cleaning stainless steel joints shall have stainless steel wires and the grinding wheels used for grinding stainless steel shall be of a suitable type.9. Since the tack welds become part of the final weldment they shall be executed carefully and shall be free from defects. The preferable size of the electrode is 2. Pipe for welding shall be set up correctly spaced. During field welding using GTAW process. for maintaining the alignment.1 Weather Conditions The parts being welded and the welding personnel should be protected from rain and strong winds.

Fillet welds shall be made by shielded metal arc/ GTAW welding process irrespective of the thickness and class of piping. shall be removed by grinding and chiselling. For welds between two dissimilar Cr-Mo low alloy steels. Suitable paint shall be used on thin wall pipes for identification. Weld projection inside the pipe shall not exceed . No painting shall be done until the weld joint has been hydrostatically tested. Butt joints shall be completed with a cover layer that would effect good cover at the joint edge and a gradual notch free surface.MECON LIMITED REGD. Each weld joints should have a workman like finish.. Any deviations desired from the recommended welding technique and electrodes indicated in the welding specification chart should be adopted only after obtaining express approval of the Engineer-in-charge. preheat and post weld . OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. to prevent occurrence of weld cracks. Two weld beads shall not be started at the same point in different layers. d) e) f) g) h) i) 1. preheat and post weld heat treatment requirements shall be those specified for corresponding alloy steels and filler wire / electrodes shall correspond to ER 70 S-G or AWS E-7016/7018 type. Page 22 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 c) The root pass of but joints should be executed properly so as to achieve full penetration with complete fusion of the root edges.4mm wherever not specified by the applicable code. recommended in the welding specification chart.10. slag etc. Weld identification mark shall be stamped clearly at each joint. Welding shall be continuous & uninterrupted during a pass. Peening shall not be used unless specified in the welding specification chart. While the welding is in progress care should be taken to avoid any kind of movement of components. just adjacent to the weld. Size of the electrode shall not exceed 4 mm in diameter for stainless steels and alloy steels used for low temperature applications. On completion of each run.3 Dissimilar Welds Where welds are to be produced between carbon steels and alloy steels. Metal stamping shall not be used on the thin wall pipe. b) b) d) e) f) 1. craters. DELHI DOCUMENT NO.10.2 Joint Completion a) Joint shall be completed using the class of filler wires/ electrodes. welding irregularities.

the same shall be followed.11. pipes an fittings. the same shall be applicable. In this regard procedure qualification to be done before carrying out . Preheating shall be performed using resistance or induction heating methods. wherever required for joints between pipes. utilising any acetylene or oxy-propane gas mixtures. b) c) d) e) 1. The welding procedure. Similarly. if the post weld heat treatment is not performed immediately after welding.11. Temperature recorders shall be provided by the Contractor to record the temperature.11. 1. Preheating by gas burners. If the Post Heating temperature specified in the Welding Specification Charts exceeds 300°C. DELHI DOCUMENT NO.MECON LIMITED REGD. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. but not less than 50mm. Page 23 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 heat treatments shall be those specified for higher alloy steel and electrodes used shall correspond to those specified for steel of lower alloy content. This temperature shall be maintained for half an hour minimum. 1. on both sides of the weld.2 Post Heating In case of alloy steel materials such as Cr-Mo steels. Preheating temperature shall be maintained over the whole length of the joint during welding. Preheating shall extend uniformly to atleast three times the thickness of the joint. Post weld heat treatment as specified in the Welding Specification Chart shall be carried out later on.11 1. pipe body and supports shall be carried out as per the relevant specifications. at least 50 mm on either side of weld. Preheating temperature shall be maintained over the whole length of the joint during welding. and then wrapped with mineral wool before allowing it to cool to room temperature. For carbon steel or alloy steel to stainless welds. with neutral flame may also be carried out when permitted by the Engineer-incharge.1 Heat Treatment Preheating a) Preheating requirements for the various materials shall be as per the welding specification chart attached. No welding shall be carried out without preheating the joint to 10°C (50°F) when the ambient temperature is below 10 degree. electrodes / filler wires to be used shall be approved by the Engineer-in-Charge. shall be uniformly heated to 300°c. the weld joint and adjacent portion of pipe. use of filler wire / electrodes E/ER-309/E-310/E NiCr Fe-3 shall be made. if the welding specification chart specifies post-heat time. Temperature indicating crayons or other temperature indicating devices shall be provided by the contractor to check the temperature. applicable standards and the instructions of the Engineer-incharge.3 Postweld Heat Treatment a) Post weld heat treatment.

as per Exhibit `B' attached.8 and welding specification chart. the details of the post weld heat treatment procedure. Automatic temperature recorders which have been duly calibrated should be employed. the temperature attained is atleast as that specified in the relevant applicable standards/ codes.MECON LIMITED REGD. The same identification numbers shall also be followed for identification for corresponding radiographic films. shall be submitted to Engineer-in-charge for his approval. While carrying out local post weld heat treatment. DELHI DOCUMENT NO. 2 upto 10" dia and 3 upto 12" and above. Throughout the cycle of heat treatment. The temperature attained by the portion under heat treatment shall be recorded by means of thermocouple pyrometers. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. b) c) The heat treatment of welded joints shall be carried out as per the requirements laid down in ANSI B31. The calibration chart of each recorder should be submitted to the Engineer-in-charge prior to starting the heat treatment operation and his approval should be obtained. For this purpose temperature at the exposed surface of the pipes should not be allowed to exceed 400°C. Immediately on completion of the heat treatment. The minimum number of thermocouples attached per joint shall be 1 upto 6" dia. Care shall be taken to ensure that width of treated band over which specified post weld heat treatment is carried out. The joint identification number should appear on the corresponding post weld heat treatment charts. Each joint shall bear an identification number which shall be maintained in the piping sketch to be prepared by the contractor. Post weld heat treatment shall be done by using an electric resistance or induction heating equipment as decided by the Engineer-in-charge. Page 24 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 PWHT in production welds. technique of application of heat must ensure uniform temperature attainment at all points of the portion being heat treated. Adequate number of thermocouples should be attached to the pipe directly at the equally spaced location along the periphery of the pipe joint. well before carrying out actual heat treatment. the portion outside the heated band shall be suitably wrapped under insulation so as to avoid any harmful temperature gradient at the exposed surface of pipe. the post weld heat treatment charts/ records alongwith the hardness test results on the weld joints (whenever required as per the welding specification chart). The contractor shall submit for the approval of the Engineer-in-charge. that the propose to adopt for each of the materials/ assembly/ part involved. However the Engineer-in-charge can increase the required minimum number of thermocouples to be attached if found necessary. The chart containing the identification d) e) f) g) h) i) j) .

13 1.13. where the actual work is being performed. b) Contractor shall intimate sufficiently in advance the commencement of qualification tests welding works and acceptance tests.1 Inspection & Testing General a) The owner's inspector shall have free access to all concerned areas. 1. l) 1. The contractor shall submit the welding procedure specifications in format as per Exhibit-C (attached) immediately after the receipt of the order. The contractor shall arrange for the hardness testing and shall maintain the records of all joints tested. The owner is entitled to depute his own inspector to the shop or field where pre-fabrication and erection of pipelines are being done with (but not limited to) the following objectives :i. at the contractor's own expenses. iii.MECON LIMITED REGD. This can be achieved by brushing. Page 25 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 numbers and piping sketch shall be submitted to the Engineer-in-charge in suitable folders.2 Welding Procedure Qualifications a) Welding Procedure Qualification shall be carried out in accordance with the relevant requirements of API 1104/ ASME Sec-IX or other applicable codes and other job requirements by the contractor at his expense. slag. . c) To check the conformance to relevant standards and suitability of various welding equipments and the welding performance. after heat treatment. To supervise the welding procedure qualification. shall be measured using suitable hardness tester and shall not exceed the maximum hardness specified in the welding specification chart. 1. k) The hardness of the heat affected zone as well as of the weld metal. dirt or foreign matter. These records shall be checked by the plant Owner's inspector. to enable the plant owner's inspector to be present to supervise them. To supervise the welder performance qualifications. ii.13.12 Cleaning of the Weld Joints All weld joints shall be free from adherent weld spatter. The contractor shall also offer the Owner's inspector all means and facilities necessary for carrying out inspection. The weld joint shall be subjected to re-heat treatment when hardness measured exceeds the specified limit. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. DELHI DOCUMENT NO.

No welder shall be permitted to work without the possession of the identify card. It shall be the responsibility of contractor to carry out Qualification tests of welders. concavity of welds. The COMPANY's inspector shall witness the test and certify the qualification of each welder separately. The destructive testing of welded joints shall be as per Annexure-2 and ASME Sec-IX. dimensions of the weld. of the Contractor to issue the identify cards after it has been duly certified by the COMPANY. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. Charpy V-notch etc. The welders shall always have in their possession the identification card as shown in Exhibit-E and shall produce it on demand by the COMPANY's Inspector. A complete set of test results in format as per Exhibit-D (attached) shall be submitted to the COMPANY's inspector for approval immediately after completing the procedure qualification test and atleast 2 weeks before the commencement of actual work. DELHI DOCUMENT NO. Page 26 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 b) COMPANY's inspector will review. All welds performed by an unqualified welder shall be cut and redone by a qualified welder at the expense of the Contractor. If a welder is found to perform a type of welding for which he is not qualified. check and approve the welding procedure submitted and shall release the procedure for procedure qualification tests. cracks. before commencement of the work. In addition to these tests.13. The butt weld test pieces of the qualification test shall meet the radiographic tests requirements as mentioned in this specification. Under-cutting adjacent to the completed weld shall not exceed the limits specified in the applicable standard/ code. under cuts. It shall be the responsibility of the contractor to carry out all the tests required to the satisfaction of the COMPANY's Inspector. hardness testers. . Contractor shall submit the welder qualification test reports in the standard format and obtain express approval. surface porosity and other surface defects.MECON LIMITED REGD. All finished welds shall be visually inspected for parallel and axial alignment of the work. shrinkage. excessive reinforcement. b) 1. It shall be the responsibility. macro/ micro examination. The procedure qualification test shall be carried out by the Contractor under field conditions at this own expense.4 Visual Inspection Inspection of all welds shall be carried out by COMPANY as per the latest editions of the applicable codes and specifications. Standard tests as specified in the code shall be carried out in all cases. Only those welders who have been approved by the COMPANY's inspector shall be employed for welding. dye penetrant examination. shall be carried out on specimens.13. he shall be debarred from doing any further work. 1. other tests like radiography.3 Welder's Qualification a) Welders shall be qualified in accordance with the API 1104/ ASME IX and other applicable codes by the contractor at his expense.

The non destructive test system used for inspecting welds must be approved by the COMPANY. . ultrasonic inspection may be required for certain critical weldings of the pipeline (i.e. for pipes with wall thickness 9. When automatic procedure is used at least 10cm on each weld shall be ultrasonically inspected at COMPANY's discretion. a) b) On the first 100 welded joints corresponding to each automatic (GTAW/ GMAW) welding procedure used. When welds are repaired. the ends shall be ultrasonically inspected for an additional length of 20mm to ensure no lamination exist. In addition. Weld quality is judged on the basis of the acceptability criteria mentioned below : Any weld which as a result of radiographic and / or ultrasonic examination in the opinion of COMPANY exhibits imperfections greater than the limits stated in API-1104 latest edition or as superseded in this article shall be considered defective and shall so be marked with an identification paint marker.MECON LIMITED REGD. Welds shall meet the standards of acceptability as set forth in API 1104 and as per the requirements laid in subsequent paragraphs. Page 27 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 1. welding of valves.5 Non-destructive Examination The non destructive examination shall mainly consist of examination using x-ray radiography as detailed in Annexure-4. c) d) e) In addition. ultrasonic inspection is required in the following cases as per Annexure-3 of this specification. When 20mm or more are cut from the pipe end as supplied.5mm and above. tie-ins. All fillet and groove welds other than that radiographed shall be subjected to dye pentrant/ MP inspection. flanges) randomly selected at COMPANY's discretion. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.13. The decision of the COMPANY shall be final and binding in this regard. The CONTRACTOR shall make all the arrangements for the radiographic examination of work covered by this specification at his expense. DELHI DOCUMENT NO. The COMPANY will review all the radiographs of welds and inform the CONTRACTOR regarding unacceptable welds. ultrasonic inspection is required to confirm or clarify defects indicated by radiography. All requirements mentioned in the specification shall be arranged and executed by the CONTRACTOR through his own resources. Radiographic examination of one hundred percent (100%) girth welds will be required by the COMPANY. When in the opinion of COMPANY.

The extent of Radiography shall be as per specifications to be supplied to the Contractor. DELHI DOCUMENT NO. A person qualified to ASNT Level-II or ASNT Level-III in Radiographic testing shall prepare the procedure. the dissimilar materials weld joints shall essentially be included. Contractor shall appoint agency for carrying out the radiography works at site from the list of agency (ies) enclosed in the bid document.V. iii. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. in a particular piping class. i. thickness etc. • • • . Type of Radiation source and film to be used shall be as per Exhibit-H for carrying out radiographic examination. The Radiography Procedure shall be established to demonstrate that the required sensitivity can be consistently achieved under the most unfavorable parameters (e. The IQI sensitivity obtained shall be equal to or better than the requirements mentioned in Article 2 of ASME Sec. The radiographic technique and procedure adopted shall conform of the requirements mentioned in Article 2 as well as Article 22 of ASME Sec. For welds between dissimilar materials. Unrepaired burn through areas are unacceptable. the welds containing cracks including crater cracks regardless of size of location are unacceptable. The acceptance criteria shall be as per the relevant codes of Fabrication and over riding requirements if mentioned else where in the technical specifications of the contract. Any amount of incomplete fusion between the root and bevel as defined by API-1104 is unacceptable. geometric unsharpness. then Radiography shall be done using X-Rays only. The Contractor shall fulfill all the statutory and owner's safety requirements while handling X-ray and Gamma-ray equipments. source to film distance.g. Page 28 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 In addition to the API-1104 requirements. Any amount of inadequate penetration of the root bead as defined by API-1104 is unacceptable. However if specifications (as given else where in the contract) for some critical material require usage of X-Radiation. The Contractor shall be responsible for carrying out Radiography. Source side penetrameter shall be used in establishing radiographic procedure / technique. ii.V. the extent of Radiographic Examination shall be the more stringent of the two recommended for the materials being welded. Wherever random Radiography is called for.). • The Radiographic Examination procedures to be adopted shall be submitted by the contractor as per Exhibit-F and shall be got approved from the Owner's Inspector prior to employment. rectification of defects and reradiography of welds repaired/rectified at his cost.MECON LIMITED REGD.

inline with Article 2 of ASME Sec.13. the first weld of each welder shall be completely radiographed. To avoid the possibility of too many defective welds by a single welder remaining undetected for a long period to time. The certificate of ASNT / ISNT Level II qualification of the NDT personnel shall be submitted to owner's inspector for his approval prior to start of job. contractor shall re-shoot the entire lot of joints radiographed by particular Radiography agency on the particular date. marking pencils etc. illuminator (viewer) suitable for varying densities. Where random radiography is specified. In the event of anyone variation in the check shots and earlier Radiographs. the first two welds shall be completely radiographed. For each weld performed by a welder found unacceptable. ruler. This operation is iterative and the of two additional welds for each weld deemed unsatisfactory shall be continued till such time that two consecutive welds of satisfactory quality are found for every defective weld. the joints for Radiography shall be selected by the Owner's Inspector and the Radiography shall be performed in his presence. The Contractor shall provide the Owner's Inspector. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. • • • • • 1.6 Check shots (a) Owner / Engineer.V. Weld profiles of check shots shall be compared with weld profile observed in the earlier Radiographs. Page 29 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 • In case of random radiography. (b) . to the Owner's Inspector immediately after processing along with evaluation by a person qualified to ASNT Level-II in Radiographic testing. DELHI DOCUMENT NO.charge or his representative shall select 5% of the total joints radiographed on a day for check shots. In the case of pipe of size 6" and below.MECON LIMITED REGD. if he instructs the contractor to do so. to enable him to review the radiographs. a duly calibrated electronic densitometer with batteries. All the re-shot films shall be compared with the originally submitted films. all the necessary facilities at site such as a dark room with controlled temperature. The Contractor shall carry out these additional radiographic testing at his own expense. the Contractor shall promptly arrange for Radiographic Examination so that there is no accumulation of defective joints. Contractor shall carry out check shots as directed. magnifying glass. two additional checks shall be carried out on welds performed by the same welder. The contractor shall furnish all the radiographs.in. tracing papers. Contractor shall quote rates for X-ray as well as Gamma Ray for joints indicated to be radiographed by X-ray in Table of Exhibit-H.

liquid (dye) penetrant test shall be carried out.7 Magnetic Particle & Liquid Penetrant Examination a) Whenever such tests are specified. For austenitic stainless steels and other nonmagnetic materials. the materials shall be brought within a temperature limit of 15° to 50°C. The tests are to be performed by a person possessing a valid ASNT / ISNT Level-II qualification in the method being used.13. Hardness testing shall be carried out by Vickers Hardness Tester during welding procedure qualification and shall be cross sectional. In the case of pipes of sizes 6" and below. the test welds of each welder shall be completely radiographed. The tests shall be conducted only after fulfilling the requirements of visual examination.13.13. For carrying out this test. Where random radiography is specified. 1. Contractor shall produce documentary evidence/calibration certificate to the Owner's Inspector and obtain approval of the hardness testing equipment. radiography etc. through the inspection methods. This operation is interactive and the procedure of radiographing two additional b) c) d) e) . the welding shall be completely cut and the edges be suitably prepared as per required alignment tolerances. which are beyond acceptable limits shall be removed from the joint completely by the process of chipping and grinding. Page 30 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 1. DELHI DOCUMENT NO. 1.MECON LIMITED REGD. hardness testing shall be carried out by portable digital hardness testers. For production welds. For each weld found unacceptable due to a welder's fault. No repair shall be carried out without prior permission of the Owner's inspector. Poldi hardness tester shall not be permitted.8 Hardness Test Hardness requirements for welds shall be as per the Welding Specification Chart / Non Destructive Examination Specification attached elsewhere in the contract. the tests shall be carried out on joints chosen by the Owner's inspector. When an entire joint is judged unacceptable. as fit for subjecting to such test. (b) 1.9 Proof Tests Hydrostatic and pneumatic tests shall be performed as per the requirements laid down in the respective flushing & testing specification/ applicable codes to demonstrate the soundness of the welds. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. two additional checks should be carried out on welds performed by the same welder. the first two welds shall be completely radiographed.14 Repairs of Welds a) Defects ascertained. The welded joint shall again be examined following standard practices. and after the entire work has been certified by the Owner's inspector. as per ASME Section V article 6 and 7 respectively.

Batch Test Certificates.MECON LIMITED REGD. 1. etc. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. Repairs opening the root must only be carried out in the presence of COMPANY. Page 31 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 welds for each weld deemed unsatisfactory shall be continued till such time that the two consecutive welds of satisfactory quality are found for every defective weld. welded joints. 1. Weld joint hardness test results. Radiography Procedure as per Exhibit-F and other NDT procedures. obtained from the Electrode Manufacturers. joints heat treated. ultrasonic tested. For internal or external repairs which open the weld root. Heat Treatment Charts. Welding Procedure Qualification records as per Exhibit-D. welders identification number. as defined by API-1104 and this specification. 1. for the Welding Consumables tested and approved for the work. penetrant tested. DELHI DOCUMENT NO. Welding Procedure Specifications as per Exhibit-C immediately after receipt of the order. To avoid the possibility of too many defective welds by a single welder remaining undetected for a long period of time. joints radiographed magnetic particle. the Contractor shall promptly arrange for radiographic examination so that there is no accumulation of defective joints. Piping Sketch (Isometric) giving all the details regarding the pipe specifications. for the Electrodes used. repairs within these limitations are permitted.15 Limitations on Repairs Only one attempt at repair of any region is permitted. WPS used. COMPANY shall authorise all repairs. Defects in the filling and capping passes shall be repaired preferentially. only 20% of the weld length may be repaired.17 DOCUMENTS TO BE SUBMITTED BY CONTRACTOR (4 COPIES EACH) a) b) c) d) e) f) g) h) i) j) k) Electrode and Welding Consumable Qualification Records as per Exhibit-A. tested. Proposed Heat Treatment Procedure as per Exhibit-B.16 Weld Rejected by Accumulation of Defects Where a weld is rejected by the accumulation of defect clause. Welder Performance Qualification records as per Exhibit-E immediately after conducting Welder Qualification Tests. Radiographic test Report along with Radiographs and other NDT reports. Repairs are limited to a maximum 30% of the weld length. The minimum length of a repaired area shall be 100mm as measured over the recapped length. . The contractor shall carry out these additional radiographic testing. Welds containing cracks shall be cut out and rebevelled to make a joint.

Page 32 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 EXHIBIT-A Sheet 1 of 4 ELECTRODE QUALIFICATIONS TEST RECORD A: Tested at (Site Name) Manufacturer's Name Brand Name Batch Number & size Tested Classification & Code Intended for Welding in positions In combination with (if any) Code of Reference (used for testing) Special requirements (if any) B: All .Weld Tensile Test Base Material used Pre-heat temperature Postweld Heat Treatment Details Visual Examination Radiographic Examination Results : : : : : : : : : : : Date : Test Period : : : . OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. DELHI DOCUMENT NO.MECON LIMITED REGD.

4.MECON LIMITED REGD. Page 33 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 Sheet 2 of 4 Tensile Test Results : ------------------------------------------------------------------------------------------------------------------------Sl. ------------------------------------------------------------------------------------------------------------------------D: Chemical Analysis Result Electrode size used Batch No. Charpy : : Notch in : Size of Specimens : ------------------------------------------------------------------------------------------------------------------------Specimen No.S. Identification U. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. DELHI DOCUMENT NO. 2.T. 5. Impact Value Average ------------------------------------------------------------------------------------------------------------------------1. Number ------------------------------------------------------------------------------------------------------------------------- ------------------------------------------------------------------------------------------------------------------------C: Impact Test Results Test Temperature Type of Specimens (Impd. ----------------------------------------------------------------------------------------------------------------%C %S %P %Si %Mn %Cr %Ni %Mo --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------: . Yield Point Elongation Remarks No. 3.

T. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.MECON LIMITED REGD. Fracture in Remarks --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- . DELHI DOCUMENT NO. Page 34 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 E: Fillet Weld Test Results Welding Positions Base Materials Size of electrode used Visual Inspection Results Micro Test Results Fracture Test Results Remarks : : : : : 1) 2) 3) : Sheet 3 of 4 F: Other Test Results i) Transverse Tensile Test In Combination with Base Material used Position of Welding Preheat Temperature Postweld Heat Treatment Radiography : : : : : : : ----------------------------------------------------------------------------------------------------------------Identification No. U.S.

OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. Root. DELHI DOCUMENT NO. Any other tests Conclusions Approved By : . Page 35 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 Sheet 4 of 4 2. Guide Bend Test ----------------------------------------------------------------------------------------------------------------Position ID No. Face or Remarks Side Bend ----------------------------------------------------------------------------------------------------------------1 2 3 4 5 ----------------------------------------------------------------------------------------------------------------3.MECON LIMITED REGD.

................................................ Rate of Cooling.............................................................................. Rate of Heating.................................................................. (°C) Method of temp.................................................. 3...................................................... Maximum Temp............../ Induction (Tick Mark) Capacity (size) : ............................... 1.................................... °C : ................................................................................. DELHI DOCUMENT NO............................................. Hrs.. °C/Hr : ............................... General Details Name of the Equipment : ....................................... Name of the Project :........................ Mode of Cooling : ............................................................................ Soaking Time..................... Res........................... Material : ................. Name of the Assembly/ Part : ......... Soaking Temp..................................Specification Reference No...................Treatment :................................................... Page 36 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 STRESS RELIEF HEAT TREATMENT PROCEDURE SPECIFICATION EXHIBIT-B Sheet 1 of 2 Name of the Heat .... Heat Treatment Cycle Details Charging Temp............. Assembly/ Part Drawing No......... : ....................................................................................................... Atmosphere Control : ................ ....... Furnace Details Type of Heating : Gas/ Oil/ Elec....................... 2............... ..... °C : .. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU......MECON LIMITED REGD.................. °C/Hr : ...... : ........................................................................................... measurement : ...

......... The following documents are to be furnished : along with these specification : i) ii) Material Test Certificates Assembly/ Part Details .... if any : .... 5...... Other Details. DELHI DOCUMENT NO...MECON LIMITED REGD...... OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU............. Page 37 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 Sheet 2 of 2 4..........................................

............................... (Series of dia and thickness to which procedure is applicable) Joint Design ................................... type of pipe.... Direction of Weldings Downhill............................................................................... for ......... Shielding Flux ...................................................... Speed of Travel ............................................................................................... (Details of special machines).................. Page 38 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 STANDARD PROCEDURE SPECIFICATION NO.................................. Number of Welders ......................... Removal of Line-up Clamp ... Diameter and wall thickness ...................... Type of Line-up Clamp ...................................................................................................................................................... Welding of .......... Sketches and Tabulations (to be attached) .......... Electrical or Flame Characteristics .................... Stress Relief ................................................. Position ....... Minimum No............................................................................................................................................................ grade of steel...... OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU............................................................ of passes which must be completed before discontinuing weld................................MECON LIMITED REGD..... ............................. Time Lapse between passes .................................................................................................... Reference Specification)....................................................................................... DELHI DOCUMENT NO.................................................. Wire Speed (rate of wire speed and variation range) .... Filler Metal and Number of Beads ................................ (Pipes to which the procedure applied...... Material ............................................................. Preheat...... Mixed) .......................................... Pipe and Fittings • • • • • • • • • • • • • • • • • • • EXHIBIT-C Sheet 1 of 2 Process & type .......... (Minimum percentage of welding carried out before removal of clamps) Cleaning ................................................... (Uphill......................................................................................................................

. Welder ......................................... of welders required for the first pass and second pass : Tested : ...................... : ............................. Approved Accepted : ..... ................. Welding Supt............. Chief Engineer ............... OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU........... ...........................MECON LIMITED REGD....... Page 39 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 Sheet 2 of 2 • Minimum No.......... DELHI DOCUMENT NO..................

...................................................................................................................... welder ......... M........... Amperage ....... Weather Condition ................................................................................................................................... ......... Date .......... .............. Original area of plate (inch2) ..................................... .......................................................... 2................... 1............... No................ .............................................................. Wing break used ................................................................................................... ................................................................................................... Maximum Load .......................................... of electrode .............. Mark .................................................................................... Type of welding machine .. F........................................... Voltage ................................................... 4............. Filler Metal ............................... Wall thickness ................................................................................................................................................................. DELHI DOCUMENT NO......... Dia O.................. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.................................... .......... plate area ........................ ------------------------------------------------------------------------------------------------------------------------1 2 3 4 5 6 7 Coupon Stenciled ............. tensile strength ............... Remarks on tensile strength ............................................................................. Pipe kind and Grade ..............MECON LIMITED REGD...................................................................................................................................................................................................... Roll Weld ............................................ Size of electrode ............ Page 40 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 COUPON TEST RECORD EXHIBIT-D Sheet 1 of 2 Location .............................. Size of reinforcement ........ Size .................................................... ------------------------------------------------------------------------------------------------------------------------1 2 3 4 5 6 7 Bead No...................................................... Tensile S/ in............... Fixed position weld ................ Temperature .............................. min................................. tensile strength ..................................................................................................................................................................................................................................................................... State ................................ .......................... Time of day .............................. Welding Time ..... Avg............................................................................................................................D.... tensile strength ..... Fracture Location ....................................................... 3.................................. Procedure Welder Qualifying Test Line Test Qualified Disqualified Max.......................................... Original Dimension of Plate .....

............. ............................................................................... 4....MECON LIMITED REGD......................... DELHI DOCUMENT NO........................................................................................... 3.......................................................... .................................... .............. 2.......................................................................................... ( Use back for additional remarks ) .......................................................................................................... .................... . 3........................... 2......................................................................................... Remarks on Nick Tests 1................................................................................................. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU................ ........................ ..................................................... 4.................................................................................... .................................. Page 41 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 Sheet 2 of 2 Remarks on Bend Tests 1............. Other Tests ..............................................

OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.MECON LIMITED REGD. DELHI DOCUMENT NO. Page 42 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 EXHIBIT-E WELDER's IDENTIFICATION CARD Name Identification Date of Testing Valid Unit Approval of Welding Welding Position Material Diameter Wall Thickness Type of Welding Consumable : : : : : : : : : : Approved By : Employer's Signature with Seal .

13. Limit of film coverage Film type and make Exposure Time Processing (time temperature for development stop bath or rinse. 6. radiation angle with respect to weld and film). 9. object to film distance. 7. Page 43 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 RADIOGRAPHIC PROCEDURE FOR PIPE WELDING 1. 8. 10. max and min source strength. 15. drying etc. 17. 11. 18. 4. 16. 5. washing. Geometric relationship (source local spot size. 14. diaphragm lead screen etc. gamma ray) Type of equipment (external/ internal) Intensifying screens and material EXHIBIT-F Sheet 1 of 1 Filter type and placement mask. Location Date of Testing Name of Supervised Contractor Material Dia. 12. & Thickness Type of Weld Joint Radiation Source (X-ray. fixation. DELHI DOCUMENT NO. adjacent to radiation sources or specimen. 2. 3.MECON LIMITED REGD.) Density Sensitivity Type of penetrameter Approval of the COMPANY Signature of CONTRACTOR with seal . OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.

MSS-SP as Gr. Method of cooling : Controlled Mechanical property requirements : Holding Time : 1 Hr. X 42 A 105. F42. Gr. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. WPHY42. API 5L Gr. WPH 60 44 Gr. 100°C Post weld heat treatment : Holding temp. B API 5L Gr. X 60. DELHI DOCUMENT NO. Rate of cooling : 200°C/hr max. F6C EXHIBIT-G Sheet 1 of 2 Base Metal of NCL Welding Processes : Groove Joints : Butt Root Pass SMAW Filler Pass SMAW Root Pass SMAW Filler Pass SMAW Filler Joints/ Socket Joints : SMAW Welding Materials : Groove Joints : Butt Root Pass Root Pass E6010G/ E7010G E7010/ E7018G/ E8018G Filler Pass F7010G/ E8010G/ E8818G Filler Pass F7016/ E7018G/ E80118G Filler Joints/ Socket Joints : E7016/ E7018/ E7018G/ E8018G Backing Page Gases : Purging Gas Composition : Purging Preheating : 10 min for all welds. per inch thk Min holding time : 1 hr. MSS-SP-75. : 595-650 C Rate of heating : 200 C/hr max. Consumable : Sheilding Sheilding Post heating . MSS-S A 105. WPB. Page 44 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 WELDING SPECIFICATION CHART Class : Material Specification : Pipes Fittings Flanges Other : : : : : API 5L Gr. A234 Gr. MSS-SP-44 Gr.MECON LIMITED REGD.

OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. Page 45 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 Sheet 2 of 2 Charpy `V' notch impact test valve : Normal : Average At temperature Hardness 22 J : : : 27 J 0 °C 300 HV10 (for weld & HAZ) Code of fabrication : ANSI B31.MECON LIMITED REGD. . DELHI DOCUMENT NO. API 1104 and welding specifications.8.

F60 A 234 Gr. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. The electrodes used shall meet the following additional requirement : Specification E7018-G E7018-I E6010 E6018 UTS (Min.MECON LIMITED REGD. Page 46 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 TECHNICAL NOTES 1. DELHI DOCUMENT NO. lb. 3. If the hardness exceeds 300 HV10 the joints shall be heat treated at temp.8/ API-1104 and additional requirement specified in the specification. B A 105 MSS-SP-44 Gr. Preheat shall be applied while welding the following material as detailed below : API 5L Gr. All weldments & HAZ shall meet the hardness requirements of 300 HV10 during procedure qualification.7 kg/mm2 20 ft. . 11001250 °F for one hour. at 0°C - 6.7 kg/mm2 52. 200 °F 2. lb.) (As welded) 52. Hardness testing shall be carried out by Vickers hardness tester during welding procedure qualification test only. 7. lb at 0°C. Welding. The heating and cooling rates shall be decided during procedure qualification subject to a maximum of 200 °C/Hr. 5. at 0°C Impact (As welded) 20 ft. WPB MSS-SP-75-WPHY60 4. For fillet welds complete welding may be carried out using the electrodes recommended for filler passes. : : : : Thickness upto and inclusive of 12mm Thickness beyond 12 mm 100 °F min. No hardness test is required for production welds. No welding shall be carried out without preheating the joint to 10°C (50 °F) when the ambient temperature is below 10°C (50 °F). heat treatment and non destructive testing shall be carried out in accordance with the requirement of ANSI B31. In case of conflict between code and specification more stringent conditions shall be applicable. All the weldments & HAZ shall meet the impact test requirement of 20 ft.

The specimens shall be prepared in accordance with the figure given in the paragraphs which refer to the individual test.0 1. The minimum no. After satisfactory completion of all visual and non destructive testing the procedure test weld shall be set aside for a period not less than 24 hours. 1 of this specification from areas as free from defects as possible.MECON LIMITED REGD. Over 4½ less than 12 3/4 12 3/4 and over 4½ and smaller Over 4½ less than 12 3/4 12 3/4 and over Number of Specimens Root Face Side Macro Bend Bend Bend Tensil e API 0 0 2 2 0 2 2 Tensil e ISO Nick Break Hardness 0 0 2 2 0 2 2 Impa ct 0 0 12 24 0 12 24 Total Wall Thickness > ½ inch (12. Weld specimens. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. DELHI DOCUMENT NO. For this reason it is necessary to take the previous non destructive tests into account. Table-I TYPE AND NUMBER OF TEST SPECIMENS FOR PROCEDURE QUALIFICATION TEST Pipe Size.1 DESTRUCTIVE TESTING OF WELDED JOINT .7mm) and under 0 2 2 0 0 0 0 2 2 0 0 0 0 2 2 0 2 2 4 2 4 2 4 0 0 2 2 0 2 2 4 4 24 44 4 24 44 Wall Thickness > ½ inch (12. The test shall be carried out at laboratories approved by COMPANY.BUTT WELDS Preparation Having passed the visual and the non destructive inspection. of tests to be carried out is given in Table-I of this specification. No further work on the test weld and no cutting of test specimens from the weld be performed till a period of at least 24 hours has expired.3/4" shall be taken from the positions indicated in Fig. Page 47 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 ANNEXURE-2 1. Out-side diameter Inches Under 2 3/8 2 3/8 to 4½ incl.7mm) 0 0 0 2 2 4 2 0 2 0 0 8 . for pipe diameter greater than or equal to 12. the test weld shall be subjected to mechanical test.

Two API type specimen shall be taken for pipe diameter greater than or equal to 12 3/4". without any defect exceeding the limits stated in the evaluation criteria of the nick break test. Indentations are to be made along traverses each approximately 1mm below the surface at both side of the weld. The COMPANY may ask for a macrograph with 5 times magnification for documentation purposes. DELHI DOCUMENT NO. the welded joints shall show good penetration and fusion. The section is to be prepared by grinding or polishing and etching to clearly reveal the weld metal and heat effected zone.1 Macroscopic Inspection Preparation Specimens shall be taken from the positions indicated in Fig. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. instead of in the fusion zone.4. therefore an alternative test piece may be used after authorisation by the COMPANY with a notch cut in the reinforcement of outside weld bead to a maximum depth of 1. 1.1 Hardness Test Preparation The prepared macrosection is to be used for hardness testing using the Vickers method with 100 N (10 kg) load.2 Method Specimens shall be carefully examined under the microscope with a magnification of at least 25 times. .3.3 1. 1. The width of the macrosection has to be at least three times the width of the weld.3 Requirements Under macroscopic examination.5 1.2 Tensile Strength Specimens for pipe diameter over 12 3/4" shall be taken from the position indicated in Fig.1 Nick-Break Test Preparation Specimens for nick-break test with notches thus worked can break in the base metal. Page 48 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 1.4. 1.5. 1 of this specification and shall be prepared in accordance with ASTM E2 and E3.MECON LIMITED REGD. 1.4 1.4. 1 of this specification. 1.5mm measured from the surface of the weld bead.

The HAZ indentations are to be made along the traverses for approximately 0. (136) with a load of 100 N (10 kg). Vickers hardness. further indentations should be made to check if the high value was an isolated case. 3 of this specification. using laboratory type machine controlled as per-recommendation of ISO R 146 and using a diamond pyramid penetrator set at 2. Page 49 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 In the weld metal a minimum of 6 indentations equally spaced along the traverses are to be made.6. All the hardness values obtained from the heat effected zone shall not exceed 100 HV with respect to the average hardness of the values obtained for the base metal. The test specimens width shall depend upon the pipe wall nominal thickness as following : ------------------------------------------------------------------------------------------------------Nominal wall thickness in Test Specimens width in mm mm ------------------------------------------------------------------------------------------------------> 12 12 ------------------------------------------------------------------------------------------------------> 9. The indentation are to be made in the adjacent region as well as on the opposite side of the macrosection along the specified traverses. 3 of the specification.5mm each into unaffected material. the slightly higher value may be accepted. In case of a single reading slightly (+10 HV) higher than the specified limit.MECON LIMITED REGD.6 1. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.3 Requirements Hardness value shall not exceed 300 H VI0 .2 Method The test shall be carried out in accordance with Recommendation ISO R81. The test specimens will be prepared in accordance with ISO R 148. 1. Reference is made to fig. 1.5 . 1. 1 of this specification.5 and ≤ 12 7. One indentation at each side of the weld along each traverse has to be made on parent metal. and starting as close to the fusion line as possible. If these additional tests mentioned above give a hardness within the specification limit.5. Charpy V-notch specimens shall have dimensions as given in Fig.1 Charpy-V-notch Impact Test Specimens shall be taken from the position indicated in Fig. 4 of this specification.37 rad. Three test specimens shall be taken from each sample and they shall be cut and worked so that their length is transversal and perpendicular to the weld bead with the notch position as shown in Fig.5. The notch shall be perpendicular to the roller surface. DELHI DOCUMENT NO.

7 Bend Test Requirements The bend test specimens shall be made and tested as per the requirements of API1104 sixteenth edition .6.0 ------------------------------------------------------------------------------------------------------Note: 1) Only one value is permitted to be lower than average upto the value specified. They shall than be placed in the testing machine and broken within 5 seconds of their removal from the batch.8 The acceptance criteria shall however be as per para 2.0 8. 1983 except that the dimensions of Jig for guided bend test fig. Note t = Thickness of Specimen (nominal) .5 ------------------------------------------------------------------------------------------------------1. Page 50 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 ------------------------------------------------------------------------------------------------------≥ 7 and ≤ 9.2 Test Method The test shall be carried out as indicated in ISO R 148 "Beam Impact Test V-notch.5 5 18. 1.6. DELHI DOCUMENT NO.May. Test pieces shall be immersed in a thermostatic bath and maintained at the test temperature for at least 15 minutes.5 17.5 10.5 15.5 21. 1983.MECON LIMITED REGD.653 of API-1104 sixteenth edition . 1. 5 para 2.6 API-1104 shall be modified as follows : Radius of the plunger Radius of the die Width of the die °A' °B' °C' =2t = 3 t + 1.5 5 ------------------------------------------------------------------------------------------------------<7 2.3 Requirements The impact energy shall be greater or equal to :------------------------------------------------------------------------------------------------------Test Specimens in Average of Minimum mm Three specimens Single Value Joule (min) (Note-2) Joules (Note 1) ------------------------------------------------------------------------------------------------------10 27 22 7.6mm = 50.0 2. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.May.643 and 2.

T. . Interpret the screen picture. The COMPANY has the option of checking the ability of personnel employed for ultrasonic testing by means of qualification tests. DELHI DOCUMENT NO. Perform an operational test under production conditions.2 Specification for Ultrasonic Testing Procedure Qualification Before work begins the CONTRACTOR shall present a specification describing the proposed U. This section concerns manual ultrasonic inspection. • • • • • Calibrate the equipment. 1. as an indication only but not limited to the following information : • • • • • • • • • Type of U. equipment used Type and dimensions of transducers Frequency range Details for calibration Coupling medium Inspection technique Record details Reference to the welding procedure where it is intended to adopt the specification. equipment and instrument at his disposal to be able to effect the tests without hindering or delaying the pipeline assembly operations. Evaluate the size and location of reflectors Interpret the type of defects detected. However ultrasonic inspection by automatic equipment may be used if approved by the COMPANY.1 Equipment and Operators The CONTRACTOR who carries out the ultrasonic inspection shall have sufficient qualified personnel. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.0 ULTRASONIC INSPECTION ANNEXURE-3 In addition to the radiographic inspection ultrasonic inspection is required as per conditions mentioned in Annexure-1 of this specification.T. 1. Temperature range of the joints to be inspected. Page 51 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 1.MECON LIMITED REGD. This specification shall be state. procedure qualification. The CONTRACTOR appointed to carry out UT inspection shall supply the instruments necessary for their execution on site.

echoes of doubtful origin appear. The surface with which the probe comes into contact shall be free of metal spatter. This specification test consists in testing (under normal operating conditions) some CONTRACTOR welds made according to the same production procedure. are satisfied. The CONTRACTOR appointed to carry out ultrasonic inspection shall also ensure the operational efficiency and maintenance of the instruments and equipment. it shall be necessary to inspect a convenient area on the pipe surface. Before inspection begins. the COMPANY may require the qualification test of the ultrasonic inspection procedure. By way of an example.3 Qualification of Ultrasonic Inspection Procedure The ultrasonic inspection procedure shall be approved by the COMPANY. Equipment for cleaning of surface to be examined. DELHI DOCUMENT NO. the equipment shall include but not be limited to the following : • • • • Ultrasonic equipment and coupling medium Sample sections for calibration of instruments. The characteristics of the above-listed instruments and equipment shall guarantee: a) b) that the required standards of the inspection procedure. . with a straight beam transducer in order to check whether any manufacturing defects are present which could have interfered with the ultrasonic beam. All the instrument and equipment necessary for carrying out ultrasonic inspection on site shall satisfy the requirements laid down by the public board of institutions which regulate "safety at work". Page 52 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 1.wire brushes and anyhow the cleaned strip must be atleast wide enough to allow full skip examination. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. Rulers calibrated in centimeters for exact location of the position of defects.MECON LIMITED REGD. and shall immediately substitute any item rejected by the COMPANY. If during the test. close to the weld. as previously established and approved by the COMPANY. Probes. 1. when there are typical defects the test intends to detect.4 Test Procedure Circumferential weld shall be inspected from both sides using angled. The COMPANY has the authority to reject any item which is considered unsuitable. dirt. iron oxide and scales of any type: therefore it shall be necessary to clean a strip at least 50mm wide on both sides of the weld with steel . continuous operation All the instruments and equipment shall be approved by the COMPANY before being used. The decision of the COMPANY is final.

This piece shall be taken from the production material. at frequencies between 1 and 6 mhz. in the second case. the autonomy of operation (endurance) of the instrument shall be sufficient to carry on working without frequent interruptions. passing through its thickness and positioned so that during calibration the echoes returning from the two grooves do not interfere with those returning from the hole. 1. able to generate. on the screen a cathode ray tube (CRT) pulse. a calibration piece be used.0.0. receive and display. Page 53 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 1. the diameter the thickness of the pipeline and to the joint design. and a refraction angle suited to the type of steel. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. 2mm in diameter. 4 of this specification). and will be at least 150mm long (measured in the direction of the axis). DELHI DOCUMENT NO. The regulation control shall be accurate to within 1 dB and this accuracy shall be certified by the instrument manufacturer. shall be checked using a V1 and V2 sample block. . IIW type or the calibration block ASTM E-428.6 Probes The probes used shall have dimensions. and the beam output points. frequencies. May be powered by a battery or an electric generator. and at least 50mm wide (measured in the direction of the circumference). the effective refraction angle of the probe. • • • 1. The groove will have a rectangular cross-section. In addition. the calibration piece shall have a hole.1mm Breadth (measured parallel to the 150mm side) : 1 +/. In the first case.1mm Length (measured parallel to the 50mm side) not less than 30mm.7 Reference Sample Pieces The efficiency of the equipment used.5 Ultrasonic Instruments The ultrasonic instruments : • Shall be each pulse type.MECON LIMITED REGD. with steps of 1 or 2 dB over a range of a least 60 dB. there must be a voltage stabilising device with a tolerance of 2 volts. For the calibration of runs and the regulation of detection sensitivity during the test. In the middle of the inside and the outside surface of the calibration piece a groove shall be made. and the instrument shall be equipped with an automatic switch which switches it off when the battery runs down. Shall have various amplification. (see Fig. The useful part of the CRT screen shall be at least 70m wide and at least 50mm high. a flat bottom and the following dimensions :• • • Depth : 1 +/.

1. Calibration shallbe repeated each time tests are re-started at intervals not longer than 30 minutes during normal operations. The two straight lines shall be marked on the screen with a pen. . the probe placed at full skip distance from the hole is moved to detect the external vertex the hole until the maximum height of echo is obtained. DELHI DOCUMENT NO. each time the conditions fixed in advance are altered. this echo is adjusted to 80% of full screen height by means of the sensitivity adjuster set in dB. 5 of this specification). Should this size of the crystal be different. Without varying the amplification. the COMPANY may require a qualification test for the ultrasonic equipment operators. This calibration is applicable provided that the crystal of the probe is 8 x 9mm size. Page 54 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 1.9 Regulation of Amplification during Production Testing The amplification during production testing shall be obtained by adding 2-6 dB (according to the surface condition of the pipe and its cleanness) to the reference amplification. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. The straight line connecting the peaks of the two echoes obtained by the above procedure. The calibration of reference sensitivity is obtained by utilising the through drilled test hole in the thickness of the reference block to draw the distance amplitude correction curve relevant to the test probe. while the one connecting the two points at half height of the same echoes represents "50% reference level". the value of the sensitivity obtained from the calibration by a crystal of a different size shall be brought to the value of sensitivity obtained from the calibration by a 8 x 9mm crystal. The relevant defect limits the path lengths on the time base. The sensitivities of the two different size probes shall be compared through the echoes obtained on the notch of the test piece with the probe position at half skip of the distance. 1.6 Calibration For a precise check of the sound paths necessary for a full inspection of the weld joint. 1. the probe shall be moved (half skip and full skip distance) until internal and external notches on the test piece are detected (see Fig. the instrument amplification shall be altered to coincide with the reference amplifications and the probe shall be moved until maximum respond is obtained paying attention all the time to the probetube coupling.MECON LIMITED REGD.11 Evaluation of Indications given by Ultrasonic Tests Each time that echoes from the weld bead appear during production testing. Calibration shall be carried out according to the following procedure : place its internal vertex until the maximum height of echo is displayed on the screen.10 Qualification of Ultrasonic Testing Operators Before the inspection begins or during the same inspection. represents the 100% reference level.

MECON LIMITED REGD. If the defect has also been detected by the radiographic and or visual examination. DELHI DOCUMENT NO. tools for cleaning the pipe surface (files. for the precise location of the position of welding defects. and if the operator has good reasons to suspect that the returns are caused by unfavorably oriented cracks. The operators carrying out the tests shall have besides the probing instrument. It returns are above 50% but lower than 100% of the reference echo. the defect shall be evaluated. under these conditions. . when there is a defect to be repaired such defect shall be removed for a length corresponding to the one where no more return echo is given.12 Other Equipment The use of rules calibrated in centimeters. he shall inform the COMPANY. etc. the height of the defer echo is equal to or greater than that of the reference echo. the dimensions shall be judged according to the type of examination which detects the greater defects.) as well as the coupling liquid or paste appropriate for the temperature of the section to be examined. attached if possible to the probe. it recommended. Moreover. 1. will not be considered. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. Page 55 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 If. Defect location is effected by measuring the projection distance between the probe output and the reflecting surface. Returns which are less than 50% of the reference echo. brushes.

if adopted. code for Gas Transmission and Distribution Piping Systems. Standard Method for Controlling Quality of Radiographic Testing.0 Full girth welds on the mainline construction including double jointing of pipe. 3. ASTM E94. at the rear of the film shall be used in all exposures. i) Lead foil intensifying screens. The procedure of radiographic examination shall be qualified to the entire satisfaction of COMPANY prior to use. . Welds for installation of block valves. The American Society for non-destructive Testing. ASTM. Recommended Practice No. The welded joints shall include the following : i) ii) iii) iv) 2.0 SCOPE This annexure covers the radiographic inspection of all types of welded joints of the main pipeline.0 3. It shall include but not be limited to the following requirements. insulating joints and other appurtenances and tie-ins.4. Recommended practice for Radiographic Testing. SNT-TC-1A Supplement-A.2 PROCEDURE The radiographic examination procedure to be adopted shall be submitted by the CONTRACTOR as per Exhibit-F. Standard for welding pipelines and related facilities. DELHI DOCUMENT NO. Welds at scraper launching and receiving barrels Terminal Piping. APPLICABLE STANDARDS This specification shall apply in conjunction with the following (all latest edition) : i) ii) iii) iv) v) vi) API 1104. Page 56 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 ANNEXURE-4 RADIOGRAPHY 1. Code for Liquid Petroleum Transportation Piping System.1 3. ANSI B31. E 142. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. ANSI B31.8.MECON LIMITED REGD.

One set of the qualifying radiographs on the job shall be kept by the CONTRACTOR's authorised representative to be used as a standard for the quality of production radiographs during the job.30.5 3. The other two sets shall be retained by COMPANY for its permanent record. MEC/S/O5/62/02) and three copies of radiographic qualification records.5 through out the weld.7 3. The unexposed base density of the film shall not exceed 0.9 . source to film distance and exposure time shall also be made available to aCOMPANY by the CONTRACTOR. Page 57 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 ii) iii) Type 2 and 3 films as per ASTM E-94 shall be used. All the girth welds of mainline shall be subjected to 100% radiographic examination. DELHI DOCUMENT NO.MECON LIMITED REGD.3 3. and the outline and holes of the pentrameter are clearly discernible. immediately after processing them. The ellipse exposure technique may be used on nominal pipe sizes of 2 inch and smaller provided that the source to film distance used is a minimum of 12 inches. The minimum film overlap. Three copies of the exposure charts relating to material thickness. Radiographic identification system and documentation for radiographic interpretation reports and their recording system. The procedure of radiographic examination shall produce radiographs of sufficient density. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. (3) whether or not the welds meet the specified acceptance standards and (4) the nature and approximate location of unacceptable defects observed. A densitometer shall be used to determine film density. The transmitted film density shall be 2. the maximum acceptable length of film for each exposure shall not exceed the values given in Table 4 of API 1104. on a daily basis.8 3. The details of the radiographs alongwith the joint identification number shall be duly entered in a register and signed by the CONTRACTOR and submitted to the COMPANY for approval. shall be 40mm. It must be possible to relate to a particular butt weld and welder on piping drawing and pipeline alignment drawing. in such cases.0 and 3. When the radiation source and the film are both on the outside of the weld and located diametrically opposite each other. The CONTRACTOR shall. shall be supplied to COMPANY. The CONTRACTOR shall furnish all the radiographs to the COMPANY. Three copies of each acceptable radiographic procedure (as outlined in Specification no. record for each radiograph (1) radiography number (2) approximate chainage of weld location. 3.4 The CONTRACTOR shall qualify each procedure in the presence of the COMPANY prior to use. together with the corresponding interpretation reports on approved format. clarity and contrast so that defects in the weld or in the pipe adjacent to the weld.6 3. iv) 3. kilo voltage.

DELHI DOCUMENT NO. the weld will be inspected with the source on the outside. This shall. film viewer etc. a penetrameter shall be placed on each side of the film with the smaller wire of the penetrameter turned towards the end of the film itself. at the discretion of the COMPANY. If it is impossible to place the radiation source inside the pipe. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. When a complete weld is radiographed in a single exposure using a source inside the piping. (360°). (3) job locations. on the pipeline axis.0 LEVEL OF QUALITY The quality level of radiographic sensitivity required for radiographic inspection shall be at least equivalent to the values in Figure-6.MECON LIMITED REGD. Radiographic examination by Gamma rays may be allowed. RADIATION SOURCE Radiographic examination shall be carried out using x-radiations.11 3. Any approval granted by the COMPANY shall not relieve the CONTRACTOR of his responsibilities and guarantees. to enable the COMPANY to examine the radiographs. .1 PENETRAMETERS The image quality indicator (abbreviation : IQI) shall be used for the qualification of the welding procedure and during normal line production.13 3. but in no event later than noon of the following day. 6. such as a dark room with controlled temperature.2 5. The CONTRACTOR. however. An overlap of at least 40mm at the ends of each film shall be required to ensure that the first and last location increment numbers are common to successive films and to establish that no part of a weld has been omitted.28 rad. identified by at least the (1) date. The CONTRACTOR shall provide all the necessary facilities at site.14 4.10 Each day's production of processed radiographs shall be properly packaged separately. may modify the procedure of radiographic examination suiting the local conditions prevailing. (4) starting and ending progress survey stations and (5) shall include original and three copies of the daily radiographic record. The package shall be submitted to the COMPANY daily when possible. in case of inaccessible joints.0 6. The penetrameter shall be selected according to DIN 54109 or ISO 1027.1 4. be subject to the approval of the COMPANY. if found necessary. For radiographs made with the source on the outside. Page 58 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 3. (2) radiographic unit. Whenever possible. pipeline welds will be inspected by placing the radiation source inside the pipe. 3. COMPANY shall have free access to all the CONTRACTOR's work facilities in the field.12 3. Radiographic sensitivity shall be measured with the wire image quality indicator (Penetrameter).0 4. with a radiation of 6.

light. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. These markers positions shall also be marked on the part to be radiographed and shall be maintained during radiography. radiographers shall compare each section (exposure) of the weld with the original film to assure repair was correctly marked and original defect removed.1 8. For this demonstration.2 PROTECTION AND CARE OF FILM All unexposed films shall protected and stored properly as per the requirements of API 1104 standard and ASTM E 94. Sufficient shielding shall be supplied to prevent exposure of film to damaging radiation prior to and following the use of the film for radiographic exposure. provided that they conform with recognised standards and only if the CONTRACTOR is able to demonstrate that the minimum sensitivity level required is obtained. and/ or markers.2 9. The sensitivity obtained with IQI on the source side shall not be less than the values shown in Fig. In addition. unacceptable defects. RE-RADIOGRAPHY The weld joints shall be re-radiographed in case of unsatisfactory quality of the radiographs. Page 59 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 four penetrameters approximately equally spaced around the circumference shall be used. DELHI DOCUMENT NO. 6 of this specification. dust and moisture.1 9. 7. at the expense of the CONTRACTOR. The COMPANY will review prior to any repair of welds.0 9.0 8. which must be visible in the test radiograph. All the repaired weld joints shall be re-radiographed at no extra cost to the COMPANY in the same manner as that followed for the original welds. IQI shall be placed both on the source side and on the film side. without interfering with the interpretation. letters. The exposed and unexposed film shall be protected from heat. all the radiographs of welds which contain. The image of the markers shall appear on the films. During the procedure qualification. When evaluating repair film.4 . The sensitivity limit may be considered to have been reached when the outline of the IQI.MECON LIMITED REGD. according to the CONTRACTOR's interpretation. The COMPANY may authorise use of types of IQI other than those planned. a test shall be carried out comparing the IQI specified and the CONTRACTOR's to show up the identification number and other details of the proposed IQI. 8.0 FILM IDENTIFICATION MARKERS All films shall be clearly identified by lead numbers. its identification number and the wire of the required diameter show up clearly on the radiographs.3 9. 9. the repaired weld area shall be identified with the original identification number plus the letter `R' to indicate the repair.

prior to performing the work assigned to him in accordance with the specification.0 11. RADIATION PROTECTION CONTRACTOR shall be responsible for the protection and personal monitoring of every man with or near radiation sources. For carrying out the mainline radiographic examination the CONTRACTOR shall be equipped with suitable mobile/ stationary type with rooms. DELHI DOCUMENT NO. All the radiographers shall be presented in suitable folders for preservation alongwith necessary documentation. qualified as per 10.1 above. All radiographs shall become property of the COMPANY.0 13. The radiographers shall be required to qualify with each radiographic procedure they use.0 without damaging the film. for providing the radiographic equipment.2 13.0 12. The certificate record shall include : i) ii) iii) iv) v) 10.3 11.1 Background and experience record Training course record Technical examination record Doctor's report on radiographer's Oaecuer 0-1 acquity eye test. 10.0 10.2 . 11. Page 60 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 The final disposition of all unacceptable welds shall be decided by the COMPANY.2 QUALIFICATION OF RADIOGRAPHERS Pipeline radiographers shall be qualified in according with the requirement of API 1104 and to the full satisfaction of COMPANY. radiographic films and the accessories for carrying out the radiographic examination for satisfactory and timely completion of the job. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. Date of qualification.2 12. PRESERVATION OF RADIOGRAPHS The radiographs shall be processed to allow storage of films without any discoloration for at least three years. Film viewer used shall be equipped with the film illuminator that has a light source of sufficient intensity and can be suitably controlled to allow viewing film densities upto 4.1 12. The protection and monitoring shall comply with local regulations.1 10. EQUIPMENT AND ACCESSORIES CONTRACTOR shall make necessary arrangement at his own expense. These shall have all the required facilities for film processing. Certification of all the radiographers.MECON LIMITED REGD. shall be furnished by the CONTRACTOR to the COMPANY before a radiographer will be permitted to perform production radiography.1 13.

shall be posted prominently in CONTRACTOR's field office. FIRST AID INDUSTRIAL INJURIES CONTRACTOR shall maintain first aid facilities for its employees and those of its subcontractors. ENFORCEMENT FOR SAFETY REGULATIONS To ensure effective enforcement of the rules and regulations relating to safety precautions.1 16.3 In view of visual hazards in the handling of radioactive source of material.1 . the arrangement made by the CONTRACTOR shall be open to inspection by COMPANY or its representatives.0 16. CONTRACTOR shall be solely responsible for complying with all rules and regulations set forth by Atomic Energy Commission or any other Government agencies of India in this regard and COMPANY shall not be responsible and shall be kept indemnified by the CONTRACTOR for default(s) of whatever nature by the Contractor. DISPLAY OF SAFETY INSTRUCTIONS The safety provisions shall be brought to the notice of all concerned by display on a notice board at prominent place at the work spot.2 16.0 17.0 14.1 15. CONTRACTOR shall make outside arrangements for ambulance service and for treatment of industrial injuries. 14. Names of those providing these services shall be furnished to COMPANY prior to start of work and their telephone no.MECON LIMITED REGD. The person responsible for the "safety" shall be named by the CONTRACTOR. DELHI DOCUMENT NO. All critical industrial injuries shall be reported promptly to the COMPANY and a copy of CONTRACTOR's report covering each personal injury requiring the attention of physician shall be furnished to the COMPANY.0 15.1 16. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. NO EXEMPTION Not withstanding the above there is nothing in these clauses to exempt the CONTRACTOR from the operation of any other act or rules in force. Safety equipment as considered adequate by the COMPANY for all necessary personnel shall be made available for use and maintained for immediate and proper use by the CONTRACTOR.3 17. Page 61 of 61 REVISION : 0 EDITION : 1 TITLE PIPING FABRICATION AND ERECTION MEC/S/05/21/06 13.

: 0 Edition : 1 SPECIFICATION FOR VENTS.: MEC/S/05/21/15 (OIL & GAS SBU) MECON LIMITED DELHI 110 092 . DRAINS AND WELLS SPECIFICATION NO.Rev.

DRAINS AND WELLS MEC/S/05/21/15 CONTENTS SL. MEC/SD/05/21/15/01 MEC/SD/05/21/15/02 (Sheet 1 of 2) MEC/SD/05/21/15/02 (Sheet 2 of 2) MEC/SD/05/21/15/03 MEC/SD/05/21/15/05 PREPARED BY: CHECKED BY: APPROVED BY: ISSUE DATE : (Binita Brahma) (Sunil Kumar) (A. Page 1 of 1 REVISION : 0 EDITION : 1 TITLE VENTS.MECON LIMITED REGD. Johri) Feb. 5. 3.K. DELHI DOCUMENT NO. 4. NO. 2. DESCRIPTION OF DRAWING Vent & Drain for Line 2” & above Wells Installation 1½ Dia Taps Wells Installation 1½ Dia Taps Vent & Drain for lines 1½” & below Pressure Tapping DRAWING NO. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. 1. 2009 .

Revision Date By (Name) Verified (Name) . OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. DRAINS AND WELLS MEC/S/05/21/15 AMENDMENT STATUS Sl. Page 1 of 1 REVISION : 0 EDITION : 1 TITLE VENTS. Clause / Paragraph / Annexure / Exhibit / Drawing Amended Page No. DELHI DOCUMENT NO. No.MECON LIMITED REGD.

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: 0 Edition : 1 SPECIFICATION FOR FLUSHING AND TESTING OF PIPING SYSTEMS SPECIFICATION NO.: MEC/S/05/21/11 (OIL & GAS SBU) MECON LIMITED DELHI 110 092 .Rev.

DESCRIPTION 1.0 2.6 SCOPE REFERENCES INSPECTION FLUSHING TESTING EXTENT OF TESTING GENERAL REQUIREMENT/TEST PREPARATION FOR TESTING TESTING MEDIA. Page 1 of 1 REVISION : 0 EDITION : 1 TITLE FLUSHING AND TESTING OF PIPING SYSTEMS MEC/S/05/21/11 CONTENTS SL.0 3. NO.MECON LIMITED REGD.5 5.2 5.1 5. DELHI DOCUMENT NO.0 4. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. TEST PRESSURE AND TEST PRESSURE GAUGES. Johri) Dec. 2008 .3 5.K.0 5.4 5.0 5. TESTING PROCEDURE COMPLETION OF TESTING TEST RECORDS PREPARED BY: CHECKED BY: APPROVED BY: ISSUE DATE : (Shalini Singh) (Sunil Kumar) (A.

OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. Clause / Paragraph / Annexure / Exhibit / Drawing Amended Page No.MECON LIMITED REGD. DELHI DOCUMENT NO. Revision Date By (Name) Verified (Name) . Page 1 of 1 REVISION : 0 EDITION : 1 TITLE FLUSHING AND TESTING OF PIPING SYSTEMS MEC/S/05/21/11 AMENDMENT STATUS Sl. No.

the piping system shall be inspected by the Consultant Representative / Engineer.MECON LIMITED REGD. rotameters. DELHI DOCUMENT NO. This procedure shall be repeated as many times as required till the inside of the pipe is fully cleaned. system will be pressurised by compressed air at the required pressure which shall be 50 psi maximum. However testing of steam lines falling under IBR shall also be governed by Indian Boiler Regulations. wherever water flushing is not desirable’ to clean the pipe of all dirt.3-2004 IBR : : Process Piping Indian Boiler Regulations 3.0 SCOPE This specification covers the general requirements for Inspection. 2.Charge to ensure that : Proper piping material has been used.0 INSPECTION During various stage and after completion fabrication and erection.in charge. Flushing shall be done by ‘fresh potable water’ or ‘dry compressed air. . flushing and testing of piping systems. All supports have been installed correctly.in . Flushing and testing of all piping system shall be witnessed by the Consultant Representative / Engineer-in. flushing shall meet the fire hydrant pressure or utility water pressure. already in the line for this purpose.Charge. debris or loose foreign materials. 4. For air flushing the line. orifice plates. Test preparations mentioned in this specification have been carried out.0 REFERENCE ASME B31. safety valves and other instruments like thermowells which may interfere with flushing shall not be included i m the flushing circuit. Required pressure of water. Page 1 of 8 REVISION : 0 EDITION : 1 TITLE FLUSHING AND TESTING OF PIPING SYSTEMS MEC/S/05/21/11 1. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. Piping has been erected as per drawings and the instruction of the engineer. The pressure shall then be released by quick opening of a valve. In line instruments like control valves.0 FLUSHING Flushing of all lines shall be done before pressure testing.

during and after the flushing operation.MECON LIMITED REGD. Lines carrying highly hazardous / poisonous fluids must have a sensitive leak test. Records in triplicate shall be prepared and submitted by the Contractor for each piping system for the flushing done in the proforma provided / approved by EIC.Charge.in . exchanger etc. electrical installations etc. DELHI DOCUMENT NO. If necessary. 5. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.Charge. cleaned and reinstalled after flushing. However. However equipment thus included in the circuit. For IBR lines. flanges of equipment nozzles and other places where isolation is required during testing. Precautions shall also be taken to prevent entry of water/foreign matter into equipment. During flushing discharged water/air shall be drained at the place directed the Engineer. piping specials etc. Screens/meshes shall be re. electric motors. shall be re-installed by the contractor with permanent gaskets. the valve. only temporary gaskets shall be provided. forms part of a piping circuit during flushing. These shall be removed. arising because of flushing requirements. distance pieces. instruments.in . after flushing is completed. The contractor shall carry out all the activities required before. shall be completely cleaned and dried with comprss4ed air. vessel. Page 2 of 8 REVISION : 0 EDITION : 1 TITLE FLUSHING AND TESTING OF PIPING SYSTEMS MEC/S/05/21/11 From all permanent strainers the screens/meshes shall be removed before flushing. online instruments and any other piping part before flushing. in the vicinity of lines being flushed. unless otherwise specified. such as but not limited to the following.installed after flushing but before testing. Dropping of valves. After flushing is completed and approved. During flushing temporary strainers shall be retained.3. in general shall be as per clause 345 of ASME B31. this shall be done with the approval of Engineer. These flanges shall be provided with temporary gaskets at the time of flushing. specials. The flanges to disengaged for this purpose shall be envisaged by the contractor and approved by the Engineer-in-Charge. herein. proper temporary drainage shall be provided by the contractor. . distance pieces. In case an equipment such as column. Care shall be taken during flushing so as not to damage/spoil work of other agencies.0 TESTING Pressure testing. before testing. but. ‘IBR Regulations’ shall also be followed.

vessels and other equipments may be included in the system with the prior approval of Engineer-in-charge. the piping to be tested shall be isolated from such piping by physical disconnection such as valves or blinds. but all joints shall be visually inspected wherever necessary such lines shall be tested by continuous flow of fluid to eliminate the possibility of blockage.2 General Requirement/Test preparation for Testing Test shall be carried out with permanent gaskets installed unless specified otherwise or instructed by the Engineer-in. To facilitate the testing of piping systems. Instruments in the system to be tested. compressors and other votary equipments shall not be subjected to field test pressures. Test pressure applied to vales shall not be grater than the manufacturer is recommendation nor less than that required by the applicable code.charge. Pressure gauges which are part of the finished system. Page 3 of 8 REVISION : 0 EDITION : 1 TITLE FLUSHING AND TESTING OF PIPING SYSTEMS MEC/S/05/21/11 5. shall not be installed unless testing is complete. . Where by-passes are provided test shall be performed through the by-pass end/or necessary spool shall be used in place of the control valve. Control valves shall not be included in the test system. but cannot withstand test pressure shall not be installed until the system has been tested. unless approved otherwise by the Engineer-in-charge. piping system fabricated or assembled in the field shall be tested irrespective of whether or not they have been pressure tested prior to site welding of fabrication. venting and drawing such as orifice plates etc.1 Extent of testing With the exclusion of instrumentation. DELHI DOCUMENT NO. Restrictions which interfere with filling. shall be excluded from the test by isolation or removal. test shall be made through an open valve. Seats of all vales shall not be subjected to a pressure in excess of the maximum cold welding pressure of the valve. safety valves. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. 5. Where desirable set pressure is less than test pressure.MECON LIMITED REGD. Where piping systems to be tested are directly connected at the battery limits to piping for which the responsibility tests with other agencies. Pumps. such lines if provided with block valve shall be pressure tested upto the first block valve. However. Lines which are directly open to atmosphere such as vents. drains. if the test pressure specified is equal to or less than that for the vessels and other equipments. discharge need not be tested.

temporary gaskets shall be provided during testing and shall be replaced by permanent gaskets subsequently. For check valves in lines 1-1/2" and below. for absence of control valve. a blank shall be inserted between the companion flanges. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. check valves etc. The Engineer-in-charge shall be notified in advance by the contractor. For lines containing check valves any of the following alternatives shall be adopted for pressure testing. Before testing. such as pumps. all piping shall be cleaned by flushing to make it free from dist loose scale. DELHI DOCUMENT NO. Page 4 of 8 REVISION : 0 EDITION : 1 TITLE FLUSHING AND TESTING OF PIPING SYSTEMS MEC/S/05/21/11 No pressure test shall be carried out against close valve unless approved by the Engineer-in-charge. debris and other loose foreign materials. All joints welded. safety valve. Where a system is to be isolated of a pair of companion flanges. to enable him to be present for witnessing the test. each weld joint shall be cleaned by wire brush to free it from rest and any other foreign matter. flapper or seat shall be . IBR certificates for these tests shall be obtained in the relevant IBR forms and furnished to the Engineer-in-charge. to avoid overstressing of any of the lower portion of the system. Provide blind on valve flanges and test the upstream and downstream of the line separately and remove the blind after testing. Replace the valve by a temporary spool and re-install the valve after testing.MECON LIMITED REGD. screwed or flanged shall be left exposed for examination during the test. All piping systems to be hydrostatically tested shall be vented at the high points and the systems purged of air before the test pressure is applied. it shall be filled with temporary spools. The contractor shall be fully responsible for making arrangements with the local boiler inspector to witness the tests for steam lines falling under IBR. compressors. Minimum thickness of the blank shall be designed in accordance with applicable design code. shall be blinded – off by using standard blind flanges of same rating as the piping system being tested. Before pressuring the lines. of the testing sequence and programme. turbines or wherever equipment or pipe spool have been receivered or disconnected prior to hydrostatic testing. Open ends of piping system where blanks cannot be used. All these flanges. For longer lines and vertical lines. Wherever possible pressurise up-stream side of valve. Pressure gauges used in testing shall be installed as close as possible to the lowest point in the piping system to be tested. two or more pressure gauges shall be installed at locations selected by the Engineer-in-charge. Wherever in the line any void is existing due to any reasons.

2 When testing any piping system. Retaining pins for spring supports shall be removed only after testing is completed and test fluid is completely drained. Test pressure and Test Pressure Gauges Testing Modes In general all pressure test shall be hydrostatic using iron free water.3. as this avoids the necessity of purging the gas to make repairs. Page 5 of 8 REVISION : 0 EDITION : 1 TITLE FLUSHING AND TESTING OF PIPING SYSTEMS MEC/S/05/21/11 removed during testing (if possible).3 5. the additional weight of testing fluid may render piping supports (as designed) inadequate. which is clean and free of silt. of the line. with due consideration to the hazards involved. 5. After completion of testing the flopper/ seat shall be refitted. methanol etc. oil. Piping which is spring or counter – weight supported shall be temporarily supported. If operating fluid in the line is much lighter than testing fluid. For jacketed pipes testing of core pipes shall be done on individual pieces where the pipe is continuously packed. The typical examples are flare and vapor lines. this method may not be used for this purpose. DELHI DOCUMENT NO. before it is jacketed. Maximum clorine content in water for hydrostatic testing for MS piping shall be 15-20 ppm. where the weight of the fluid would overload the support. Air shall be used for testing only if water would cause corrosion of the system or overloading of supports etc. in special cases as directed by Engineer-in-charge. This will call for additional temporary supports. air or steam of approximately 2 kg/cm (g) may be used as preliminary test to detect missing gaskets etc. These test fluids shall be specified in the line list given to the contractor. However. The outer jacket shall be tested separately as a system for piping with discontinuous jacketing. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. the core pipe and the jacket shall be tested as separate system. Where air/water tests are undesirable substitute fluid such as gas. if the steam temperature is more than the design temp. shall be used as the testing medium. . Gas lines when hydrostatically tested shall be provided with additional temporary supports during testing as directed by Engineer-in-charge.MECON LIMITED REGD.1 Testing Modes. It is preferable that hydrostatic testing is avoided in such systems and instead pneumatic testing may be specified.

MECON LIMITED REGD. Page 6 of 8 REVISION : 0 EDITION : 1 TITLE FLUSHING AND TESTING OF PIPING SYSTEMS MEC/S/05/21/11 5. temporary isolating valves shall be provided if valves. 5. Prior to the start of any test or periodically during the field test programmes. Gauge shall be of a good quality and in first class working condition. . The Engineer-in-charge shall check the accuracy of master pressure gauge used for calibration. 5.2 Test Pressure The hydrostatic/pneumatic test pressure shall be as indicated in the line list or as per the instruction of Engineer-in-charge. Any gauge having an incorrect zero reading or error of more than ± 2% of full scale range shall be discarded. vents. Size of Bourdon shall not be less than 75% of nominal diameter of dial range.3. drains do not exist in the system. DELHI DOCUMENT NO.4 5.1 Testing Pressure Hydrostatic Test All vents and other connections used as vents shall be kept open while filling the line with test fluid for complete removal of air. maximum length of piping shall be included in each test. Pressure shall be applied by means of a suitable test pump or other pressure source which shall be isolated from the system as the desired test pressure is reached and stabilised in the system.3. The selection of the piping system for one individual test shall be based on the following :Test pressure required as per line list. Pressure gage shall be minimum of 150 mm. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. all test gauges shall be calibrated using a standard dead weight gauge tester or other suitable approved testing apparatus. Maximum allowable pressure for the material of construction of piping depending upon the above requirements and based on construction progress. For pressurising and depressurising the system.4. Pressure shall be applied only after the system/line is ready and approved by the Engineer-in-charge.3 Test Pressure Gauge All gauge used for field testing shall have suitable range so that the test pressure of the various system falls in 35% to 65% of gauge scale range.

Page 7 of 8 REVISION : 0 EDITION : 1 TITLE FLUSHING AND TESTING OF PIPING SYSTEMS MEC/S/05/21/11 A pressure gauge shall be provided at the pump discharge for guiding the system to the required pressure. shall be re-tested to the specified pressure after repair. All vents and drains shall be opened before the system is to be drained and shall remain open till all draining is complete. There gauges are to be checked by the standard test gauge before each pressure test. so as to prevent formation of vacuum in the system. bolts and nuts. . The pump shall be attended constantly during the test by an authorised person. After draining lines/systems shall be dried by air. pressure shall be released in a manner and at a rate so as not to endanger personnel or damage equipments. Piping to be tested by air shall have joints covered with a soap and water solution so that the joints can be examined for leaks. Test period shall be maintained for a minimum of four hours. Care shall be taken to avoid increase in the pressure due to atmospheric variation during the test. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. Any joint found leaking during a pressure test. The compressor shall be portable type with a receiver after cooler & oil separator. Test pressure shall be maintained for a sufficient length of time to permit through inspection of all joints for leakage or signs of failure.4. These connections shall be checked for tightness in subsequent pneumatic tests to be carried out by the contractor for complete loop/circuit including equipments (except rotary equipments).MECON LIMITED REGD. 5.5 Completion of Testing After the hydrostatic test has been completed. After testing is completed the test blinds shall be removed and equipment/piping isolated during testing shall be connected using the specified gaskets. DELHI DOCUMENT NO. pressure shall be supplied by means of a compressor. The pump shall be isolated from the system wherever the pump is to be left unattended.2 Air Test When testing with air. The pump and the piping system to be tested are to be provided with separate pressure indicating test gauges. 5. All other activities shall be same as per hydrotesting procedure (specified above).

for the pressure test done in the proforma provided / approved by the Engineer-in-charge. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. Defects.6 Test Records Records in triplicate shall be prepared and submitted by the contractor for each piping system. . Page 8 of 8 REVISION : 0 EDITION : 1 TITLE FLUSHING AND TESTING OF PIPING SYSTEMS MEC/S/05/21/11 Pressure tests shall be considered complete only after approved by the Engineer-in-charge. noticed during testing shall be rectified immediately and retesting of the system/line shall be done by the contractor at his cost. 5. DELHI DOCUMENT NO. if any.MECON LIMITED REGD.

: MEC/TS/05/21/002 (OIL & GAS SBU) MECON LIMITED DELHI 110 092 .Rev. : 0 Edition : 1 SPECIFICATION FOR BALL VALVES SPECIFICATION NO.

OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.MECON LIMITED REGD. DELHI DOCUMENT NO. Page 1 of 1 REVISION : 0 EDITION : 1 TITLE BALL VALVE MEC/TS/05/21/002 ABBREVIATIONS : ASME ASTM API BHN DN HAZ LC LO MSS-SP NDT NPS RTJ SSPC : : : : : : : : : : : : : American Society of Mechanical Engineers American Society for Testing and Materials American Petroleum Institute Brinell Hardness Number Nominal Size Heat Affected Zone Lock Close (valve locked in full close position) Lock Open (valve locked in full open position) Manufacturers Standardization Society – Standard Practice Non Destructive Testing Nominal Pipe Size Ring Type Joint Steel Structures Painting Council Pipeline Engineering Standards Committee Convenor Members : : .

0 6.0 7. MARKING AND SHIPMENT SPARES AND ACCESSORIES DOCUMENTATION GUARANTEE Page No. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.0 10.K.0 4.0 Description SCOPE REFERENCE DOCUMENTS MATERIALS DESIGN AND CONSTRUCTION INSPECTION AND TESTS EXTENT OF INSPECTION & TESTING TEST CERTIFICATES PAINTING. PREPARED BY: CHECKED BY: APPROVED BY: ISSUE DATE : (SHALINI SINGH) (GURDEEP SINGH) (A.0 9.0 11. JOHRI) Oct.0 8. 2008 .0 5.0 2. Page 1 of 1 REVISION : 0 EDITION : 1 TITLE BALL VALVE MEC/TS/05/21/002 CONTENTS Sl. DELHI DOCUMENT NO.No.MECON LIMITED REGD. 1.0 3.

Verified Name KK De Sig. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. Rev.6 Page No. No. Clause / Paragraph / Annexure / Exhibit / Drawing Amended Cl. 1. Page 1 of 1 REVISION : 1 EDITION : 1 TITLE BALL VALVE MEC/TS/05/21/002 AMENDMENT STATUS Sl. DELHI DOCUMENT NO. Date Name 4 1 April 09 Gurdeep Singh By Sig. 4.MECON LIMITED REGD. . No.

0 2.0 SCOPE This specification covers the minimum requirements for design.8 ASME Sec. testing and supply of carbon steel ball valves of size DN 50mm (2”) and above and ANSI class 150 to 900 to be used in on-shore pipeline systems handling non-sour hydrocarbons in liquid or gaseous phase.4 ASME B 31.34 ASME B16.47 ASME B 31. threaded and welding end Large diameter steel flanges Chemical & process plant piping system Liquid transportation systems for hydrocarbons and other liquids Gas transmission and distribution piping systems Boiler and pressure vessel code Standard test methods and definitions for mechanical testing of steel products Autocatalytic nickel phosphorous coating on metals Fire test for valves Fire test for soft-seated quarter-turn valves Welding of pipelines and related facilities 2. including Liquid Petroleum Gas (LPG). Page 1 of 15 REVISION : 0 EDITION : 1 TITLE BALL VALVE MEC/TS/05/21/002 1.VIII/IX ASTM A 370 ASTM B 733 API 6FA API 607 API 1104 : : : : : : : : : : : : : Pipe flanges and flanged fittings Butt welding ends Valves – Flanged. January.2002.5 ASME B 16.2 . DELHI DOCUMENT NO.1 REFERENCE DOCUMENTS All valves shall be manufactured and supplied in accordance with the Twenty Second Edition.MECON LIMITED REGD. 2.3 ASME B 31. Reference has also been made in this specification to the latest edition of the following Codes. with additions and modifications as indicated in the following sections of this specification. or the latest edition of American Petroleum Institute (API) Specification 6D / ISO 14313 : 1999. Standards and Specifications : ASME B 16. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. manufacture. This specification does not cover ball valves for sour hydrocarbon (liquid/ gas) service as defined in NACE standard MR-01-75.25 ASME B 16.

Page 2 of 15 REVISION : 0 EDITION : 1 TITLE BALL VALVE MEC/TS/05/21/002 BS:6755 (Part-II) MSS-SP-6 MSS-SP-44 SSPC-VIS-1 ASMEB 16.1 MATERIALS Material for major components of the valves shall be as indicated in Valve Data Sheet. In case of conflict between the requirements of this specification. shall not exceed 0.4 For Valves specified to be used for Gas service or LPG service. The Carbon Equivalent (CE) of valve end connections which are subject to further field welding by Purchaser.2 above. the material shall also meet the requirements specified hereinafter. for all pressure containing parts such as body. the requirements of this specification shall govern.testing requirements Standard finishes for contact faces of pipe flanges and connecting-end flanges of valves and fittings Steel pipeline flanges Steel structures painting council-visual standard Face-To-Face and End-To-End Dimensions of valves. shall not be less than 22 J. Standards and Specifications referred in clause 2. The average absorbed energy value of three full sized specimens shall be 27 J.5.+ --------------6 5 15 3. Charpy V-notch test.0 3.45% (as calculated by the following formula) on check analysis for each heat of steel used: CE = C Mn Cr + Mo + V Ni + Cu + -------. Other components shall be as per Manufacturer’s standard (suitable for the service conditions indicated in Data Sheet) and shall be subject to approval by Purchaser.10 2. end flanges and welding ends as well as bolting material for pressure containing parts. the Charpy V-notch test shall be conducted at 0 °C.MECON LIMITED REGD. . Test procedure shall conform to ASTM A370.3 : : : : : Testing of valves – Specification for fire type .2 3. Order of precedence shall be as follows : • • • • • Data Sheets This Specification API 6D Specification Other Referred Codes & Standards Manufacturer’s Standard 3. In addition. Carbon steel used for the manufacture of valves shall be fully killed. The minimum impact energy value for any one specimen of the three specimens analysed as above.+ ---------------------. API 6D and the Codes. on each heat of base material shall be conducted as per API 6D Clause 7.3 3. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. DELHI DOCUMENT NO. Unless otherwise.

6 3. All process-wetted parts. corrosion allowance indicated in Valve Data Sheet shall be considered in valve design. Page 3 of 15 REVISION : 0 EDITION : 1 TITLE BALL VALVE MEC/TS/05/21/002 When Low Temperature Carbon Steel (LTCS) materials are specified in Valve Data Sheet or offered by Manufacturer. Class 2. Valve body shall be either fully welded or bolted. shall be used to design the valve body. 3. the nominal valve size indicated in Valve Data Sheet corresponds to the end connection. Ball shall be of single piece.2 4.) intended for hydrocarbon gas service shall be resistant to explosive decompression. Nominal valve size of reduced bore shall be as per Table below: 3. Full bore valves shall be suitable for the passage of all types of pipeline scraper and inspection pigs on regular basis without causing damage to either the valve component or the pig. However. Full bore valves shall be designed to minimize accumulation of debris in the seat ring region to ensure that valve movement is not impeded. The full bore valve shall provide an unobstructed profile for pigging operations in either direction. soft seals etc. the minimum wall thickness shall not be less than the minimum requirement of ASME B16. metallic and non-metallic. DESIGN AND CONSTRUCTION Valve design shall meet the requirements of API 6D and other referred codes and shall be suitable for the service conditions indicated in Valve Data Sheet. When specified in Valve Data Sheet. The Manufacturer shall have a valid license to use API 6D monogram for manufacture of ball valves.1 4. shall be suitable for the fluids and service specified by the Purchaser.34.MECON LIMITED REGD.003 inch) thick Electroless Nickel Plating (ENP) as per ASTM B733 with following classification : SC2. Division 1. Type II. DELHI DOCUMENT NO.5 For all such valves where carbon steel is used as ball material. solid type construction. Allowable stress requirements shall comply the provisions of ASME B31.3 4. hardness test shall be carried out on each heat of base material for all pressure containing parts of the valve. A full thickness crosssection shall be taken for this purpose and the maximum hardness shall not exceed 248 HV10 based on minimum four measurements representing the entire thickness. Non-metallic parts of the valves (including O-rings. Valve body joints with threads are not permitted. In addition. the ball shall have 75 micrometer (0.4 . the Charpy V-notch test requirements of applicable material standard shall be complied with.8 4. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. The ASME Boiler & Pressure Vessel Code.0 4. The hardness of plating shall be minimum 50 RC.7 3.3. The service gas composition shall be as given in Annexure-I. Valves shall be Full Bore (FB) or Reduced Bore (RB) as indicated in Valve Data Sheet. In case of reduced bore valves. Section VIII.

2. Page 4 of 15 REVISION : 1 EDITION : 1 TITLE BALL VALVE MEC/TS/05/21/002 Nominal Valve Nominal Valve Nominal Valve Size for Reduced Size Size for Reduced Bore Bore DN mm (NPD inches) DN mm (NPD inches) DN mm (NPD inches) DN mm (NPD inches) 50 (2) 50 (2) 600 (24) 500 (20) 80 (2) 50 (2) 650 (26) 550 (22) 100 (4) 80 (3) 700 (28) 600 (24) 150 (6) 100 (4) 750 (30) 600 (24) 200 (8) 150 (6) 800 (32) 650 (26) 250 (10) 200 (8) 850 (34) 700 (28) 300 (12) 250 (10) 900 (36) 750 (30) 350 (14) 250 (10) 950 (38) 800 (32) 400 (16) 300 (12) 1000 (40) 850 (34) 450 (18) 350 (14) 1050 (42) 900 (36) 500 (20) 400 (16) 1200 (48) 1050 (42) 550 (22) 450 (18) 4.8 4. O-rings or other seals. shall be encased in a suitable groove in such a manner that it can not be removed from seat ring and there is no extrusion during opening or closing operation of valve at maximum differential pressure corresponding to valve class rating.9 . Self relieving seat rings shall relieve at a body cavity differential pressure not exceeding 50% of the valve class rating pressure. Seat design with PTFE insert is not acceptable. No. 3. 4. valves shall be designed to withstand a sustained internal vacuum of at least 1 (one) milli-bar in both open and closed positions. DELHI DOCUMENT NO. the body cavity over-pressure shall be prevented by self relieving seat rings/assemblies.6 Rating 150 300 600 Floating Ball Design Up to 8” Up to 4” Nil Trunnion Mounted Design More than 8” More than 4” 2” & Above Nominal Valve Size Valve seats shall have metal to metal contact. if used for drip tight sealing. The seat rings shall be so designed as to ensure sealing at low as well as high differential pressures. 4. 1. For valves to be used in liquid service. Ball mounting either trunnion or floating may be as follows : Sl. Valve design shall minimize the possibility of debris ingress into the trunnion as far as practicable. When specified in Valve Data Sheet. draining and venting of the valve body cavity. Valves shall have double block and bleed feature to facilitate complete flushing. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.MECON LIMITED REGD.5 Ball mounting shall be trunnion/ pivot type or as indicated in Valve Data Sheet. A pressure relief hole in the ball is not permitted.7 4.

the groove hardness shall be minimum 140 BHN.10 shall be as per Manufacturer Standard and shall be subject to approval by Company. a grease fitting and non-return valve. the soft seals or plastic components of the valve (where ever used) are not liable to be damaged. Location and arrangement of vents and drains alongwith provision of valves shall be as per Figure-1 (AnnexureII). In case of RTJ flanges. Valve ends shall be either flanged or butt welded or one end flanged and one end butt welded as indicated in Valve Data Sheet.10. Valves shall be provided with vent and drain connections. Flanges of the flanged end cast/ forged body valves shall be integrally cast/forged with the body of valve. Face-to-face and end-to-end dimensions not shown in API 6D or in ASME B 16.4 or ASME B31. Face-toface/ end-to-end dimensions shall conform to API 6D.10 Full Bore Valves of nominal size DN 200mm(8”) & above and Reduced Bore Valves of nominal size DN 250mm(10”) & above shall have provision for secondary sealant injection under full line pressure for seat and stem seals. 4. Valve design shall ensure repair of stem seals / gland packing under full line pressure.12 4.14 4.MECON LIMITED REGD.11 4. Location and arrangement of sealant points shall be as per Figure-1 (Annexure-II). Smooth finish when specified shall be 125 to 200 AARH. In case significant difference exists between thickness of welding ends of valve and connecting pipe.8. Valves shall be without transition pups. DELHI DOCUMENT NO. Design of weld end valves shall be such that during field welding operations.47 series A for valve sizes DN 550mm (22 inches) & for DN 650mm (26 inches) and above. Page 5 of 15 REVISION : 0 EDITION : 1 TITLE BALL VALVE MEC/TS/05/21/002 4.13 a) c) 4. The manufacturer shall furnish necessary field welding instructions and post-weld test procedure to demonstrate integrity and leak-tightness of valves after field welding operations. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. All sealant injection connections shall be provided with a needle valve. b) Flanged end shall have dimensions as per ASME B16. as applicable. Flange face finish shall be serrated or smooth as indicated in Valve Data Sheet.25.5 for valve sizes upto DN 600mm (24 inches) excluding DN 550mm (22 inches) and as per MSS-SP-44 / ASME B 16. the welding ends of valve shall have bevel preparation as per ASME B31. Flange face shall be either raised face or ring joint type as indicated in Valve Data Sheet. Valve design shall have a provision to replace the sealant injection fitting under full line pressure. Valves shall be provided with ball position indicator and stops of rugged construction at the fully open and fully closed positions. Face-to-face and end-to-end dimensions for valve sizes not specified in API 6D shall be in accordance with ASME B 16. The thickness of the pipe to which the valve has to be welded shall be as indicated in Valve Data Sheet. Butt weld end preparation shall be as per ASME B16.15 .

with Sch. The length indicated corresponds to the distance between centreline of the valve opening and the top of mounting flange for valve operating device (gear operator / power actuator as applicable).21 4. Fittings shall be ASTM A 105/ ASTM 234 Gr. WPB.18 4. Valve design shall be such as to avoid bimetallic corrosion between carbon steel and high alloy steel components. Pipe used shall be API 5L Gr. Valves shall be provided with anti-static devices to ensure electrical continuity between stem / ball and valve body.19 4. Tapped holes and eye bolts shall not be used for lifting lugs. Stem extension and stem housing design shall be such that the complete assembly will form a rigid unit giving a positive drive under all conditions with no possibility of free movement between valve body. Valves shall be of fire resistant design as per API 607/BS:6755 (Part-II)/API 6FA. B. Socket Welded. ANSI class 6000. stem extension or its operator.17 4. Outer casing of stem extension shall have 3/8” or ½” NPT plugs at the top and bottom. B/ ASTM A 106 Gr. Page 6 of 15 REVISION : 0 EDITION : 1 TITLE BALL VALVE MEC/TS/05/21/002 4. The location and size of support foot / lifting lugs shall ensure unrestrictive operation of vent / drain valves. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. 4.16 Full Bore Valves of nominal size ≥ DN 200mm(8”) and Reduced Bore Valves of nominal size ≥ DN 250mm(10”) shall be equipped with support foot and lifting lugs. Valves shall be suitable for either buried or above ground installation as indicated in Valve Data Sheet. the valves shall have the following provisions : a) Valves provided with stem extension shall have water proof outer casing. for draining and filling with oil to prevent internal corrosion.MECON LIMITED REGD. valves shall have locking devices to lock the valve either in full open (LO) or full close (LC) positions. When indicated in Material Requisition.22 b) c) d) . Locking devices shall be permanently attached to the valve operator and shall not interfere with operation of the valve. Length of stem extension shall be as indicated in Valve Data Sheet. 160. as indicated in Valve Data Sheet. Height of support foot shall be kept minimum. DELHI DOCUMENT NO. Suitable insulation shall be provided as required. When stem extension requirement is indicated in Valve Data Sheet. Valve design shall be such as to avoid bimetallic corrosion between carbon steel and high alloy steel components.20 4. Suitable insulation shall be provided as required. Vent and drain connections and sealant injection lines shall be terminated adjacent to the valve operator by means of suitable piping anchored to the valve body.

However repair by welding as per ASME B16. All welds shall be made by welders and welding procedures qualified in accordance with the provisions of ASME Section IX. Repair welding procedure qualification shall include impact test and hardness test and shall meet the requirements of clauses 3. For actuated valves. Such repairs shall be carried out at casting supplier’s care only. The power actuator shall be in accordance with the Purchaser specification issued for the purpose and as indicated in Valve and Actuator Data Sheet. 3. Valve design shall be such that damage due to malfunctioning of the operator or its controls will only occur in the operator gear train or power cylinder and that damaged parts can be replaced without the valve cover being removed. Gear operators.24 4. respectively. Repair by welding is not permitted for fabricated and forged body valves. Repair shall be carried out before any heat treatment of casting is done. DELHI DOCUMENT NO. In case of manual operator. Direction of operation of hand wheel or wrench shall be in clock-wise direction while closing the valve. shall have a self locking provision and shall be fully encased. The procedure qualification shall include impact test and hardness test and shall meet the requirements of clauses 3.34 is permitted for cast body valves. respectively.4 and 3. Each wrench – operated valve shall be supplied with wrench. valve sizes < DN 100mm (4 inches) shall be wrench operated and valve sizes ≥ DN 150mm (6 inches) shall be gear operated. Operating time shall be as indicated in Valve Data Sheet. the total force required to operate the valve does not exceed 350 N.26 . in water proof/ splash proof/ dust proof/ weather proof enclosure and shall be filled with suitable grease. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.MECON LIMITED REGD. Hand wheels shall not have protruding spokes. Page 7 of 15 REVISION : 0 EDITION : 1 TITLE BALL VALVE MEC/TS/05/21/002 4. the actuator torque output shall be 1.6 of this specification. For manual operator of all valves. when provided. Valve operating time shall correspond to full close to full open/full open to full close under maximum differential pressure corresponding to the valve rating. Operating devices shall be designed for easy operation of the valve under maximum differential pressure corresponding to the valve rating.23 a) Operating Devices Valves shall have a power actuator or manual operator as indicated in Valve Data Sheet.25 times the break torque required to operate the ball valve under the maximum differential pressure corresponding to the valve class rating. All welds shall be stress relieved in accordance with ASME Section VIII. Manufacturer shall also indicate the number of turns of hand wheel (in case of gear operators) required for operating the valve from full open to full close position.5 & 3. b) c) d) e) f) 4.25 4.6 of this specification.4. the diameter of the hand wheel or the length of operating wrench shall conform to API 6D requirements and be such that under maximum differential pressure.

1. Body castings of all valve shall be radiographically examined on 100% of the surface of critical areas as per ASME B16.1.1 5.0 5. but not limited to.1. Division I. for each heat of steel used.4 a) b) ANSI class 600 and above . Valve stem shall be capable of withstanding the maximum operating torque required to operate the valve against the maximum differential pressure corresponding to applicable class rating. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. The surfaces shall be thoroughly cleaned and free from dirt. but not limited to castings.1 5. In case of power actuated valves.3 5. prior to shipment. Dimensional check on all valves shall be carried out as per the Purchaser approved drawings. Locking devices shall be permanently attached to the valve operator and shall not interfere with operation of the valve.MECON LIMITED REGD. rust and scales.34. at his works. The combined stress shall not exceed the maximum allowable stresses specified in ASME Section VIII.34. the following: All valves shall be visually inspected.29 5.28 4. gouges and other detrimental defects. When indicated in Material Requisition. Chemical composition and mechanical properties shall be checked as per relevant material standards and this specification. Procedure and acceptance criteria shall be as per ASME B16. The extent of radiography shall be as follows: ANSI ANSI class 150 class 300 All sizes < DN 400mm (16”) > DN 450mm (18”) All sizes Nil Nil 100% 100% 4. Non-destructive examination of individual valve material and components consisting of. Page 8 of 15 REVISION : 0 EDITION : 1 TITLE BALL VALVE MEC/TS/05/21/002 4. valves shall have locking device to lock the valve either in full open (LO) or full close (LC) positions.2 5. The internal and external surfaces of the valves shall be free from any strikes. Such inspection and tests shall be. the valve stem shall be capable of withstanding maximum output of the power actuator. INSPECTION AND TESTS The Manufacturer shall perform all inspection and tests as per the requirements of this specification and the relevant codes. forgings.27 The tolerance on internal diameter and out of roundness at the ends for welded end valves shall be as per applicable connected pipe specification as indicated in Valve Data Sheet. plate and assembly welds shall be carried out by the Manufacturer. DELHI DOCUMENT NO.1.

1. Weld repair of bevel surface is not permitted. Weld ends of all cast valves subject to welding in field shall be 100% radiographically examined and acceptance criteria shall be as per ASME B16. Appendix 12 and Appendix 6. The body cavity self-relieving feature meeting the requirements of clause 4. plates or combinations thereof shall be examined.16. by methods of clause 5. d) 5.MECON LIMITED REGD. A bubble tight seal is required without the use of any sealant. A supplementary air seat test as per API 6D shall be carried out for all valves. Rejectable defects must be removed. shall be checked by ultrasonic or magnetic particle methods and acceptance criteria shall be as per ASME Section VIII. as applicable.35 mm are rejected.1.1. Laminations shall not be acceptable. with body fabricated from plates made or by forgings. Method and acceptance shall comply with ASME B.8. The drain. Acceptance criteria shall be as per ASME B 31. valves shall not have sealant lines and other cavities filled with sealant.1.4 c) for forged components and plates. All finished wrought weld ends subject to welding in field shall be 100% ultrasonically tested for lamination type defects for a distance of 50mm from the end. all bevel surfaces shall be inspected by dye penetrant or wet magnetic particle methods.6 5. as applicable. forgings.1.34. DELHI DOCUMENT NO. Test pressure shall be held for at least 30 minutes. Page 9 of 15 REVISION : 0 EDITION : 1 TITLE BALL VALVE MEC/TS/05/21/002 All castings shall be wet magnetic particle inspected 100% of the internal surfaces. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. vent and sealant lines shall be either included in the hydrostatic shell test or tested independently.4 b) for cast components or clause 5. Test pressure shall be held for at least 15 minutes.34. and API 1104.35 mm and 1. c) All valves.9 . All valves shall be tested in compliance with the requirements of API 6D. Welds which in Purchaser’s opinion cannot be inspected by radiographic methods. Method and acceptance shall comply with ASME B 16. After final machining.34. Full inspection by radiography shall be carried out on all welds of pressure containing parts.4 or ASME B31. During pressure testing.1.59mm that are separated by a distance less than 50 times their greatest length.7 a) b) c) 5. All defects longer than 6.5 5.8 5. No leakage is permissible during hydrostatic testing. as are defects between 6. respectively. All forgings shall be wet magnetic particle inspected 100% of the internal surfaces.8 of this specification shall also be checked. No leakage is allowed.34 Bodies and bonnets made by welded assembly of segments of castings. grease or other foreign material.1. shall be ultrasonically examined in accordance with the procedure and acceptance standard of Annexure E of ASME B16. Division 1.

Subsequent to the above.1. . certificate and report for successful fire type-tests for valves in accordance with API-607/ BS EN – 10497 / API 6FA. rating and the actuator model/ type. must submit at bid stage. In case the tests do not meet the requirements. The time for full open to full close shall be recorded during testing.12 above.12 Power actuated valves shall be tested after assembly of the valve and actuator at the valve Manufacturer’s works. the valve shall be rejected and two more valves shall be selected randomly and subjected to testing as indicated above.1. as applicable in Valve Data Sheet. Failure to comply with this requirement shall be a cause of rejection of the offer.10 Manufacturer who intends bidding. Page 10 of 15 REVISION : 0 EDITION : 1 TITLE BALL VALVE MEC/TS/05/21/002 5. all valves manufactured for the order (except the valve that failed) shall be deemed acceptable.1. 5. In case this valve fails to pass these tests.1.13 Subsequent to successful testing as specified in clause 5.1. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.MECON LIMITED REGD. the valve shall be subjected to hydrostatic test and supplementary air seat test in accordance with clause 5. Hand operator provided on the actuator shall also be checked after the cyclic testing. If either of the two valves fails to pass these tests.3.11 and 5. the actuator shall be adjusted to ensure that the opening and closing times are within the limits stated in Actuator Data Sheet issued for the purpose.1.9. para C. For manually operated valves. retesting / rejection of the lot shall be decided by Purchaser’s Inspector. for satisfactory manual over-ride performance. At least five open-close-open cycles without internal pressure and five open-close-open cycles with maximum differential pressure shall be performed on the valve actuator assembly.1. DELHI DOCUMENT NO. all valves shall be rejected or each valve shall be tested at the option of manufacturer. one (1) valve out of the total ordered quantity shall be randomly selected by the Company Representative for cyclic testing as mentioned below : a) b) The valve shall be subjected to at least 100 Open-Close-Open cycles with maximum differential pressure corresponding to the valve rating.3 Type-II) under hydraulic pressure equal to maximum differential pressure corresponding to the valve rating.11 Valves shall be subjected to Operational Torque Test as per supplementary test requirement of API 6D (Appendix C. These tests shall be conducted on minimum one valve out of a lot of five(5) valves of the same size.8 and 5. If required. 5.20(c) of this specification. it shall be established that the force required to operate the valve does not exceed the requirements stated in clause 4.1. 5. If both valves pass these tests.

TEST CERTIFICATES Manufacturer shall submit the following certificates : a) Mill test certificates relevant to the chemical analysis and mechanical properties of the materials used for valve construction as per the relevant standards.1 above at Manufacturer’s works prior to shipment.2 7. valves shall be subjected to anti-static testing as per supplementary test requirement of API 6D. and rating similar or one rating lower of valve tested previously. In no case shall any action of Purchaser or his Inspector relieve the Manufacturer of his responsibility for material. DELHI DOCUMENT NO. The cost incurred shall be to Manufacturer’s account.2 b) . OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. Purchaser reserves the right to require additional testing at any time to confirm or further investigate a suspected fault.1. 6. Purchaser reserves the right to perform stage-wise inspection and witness tests as indicated in clause 5. When indicated in Valve Data Sheet.1 6. Valves of two sizes below and two sizes above the size of valve previously tested. Page 11 of 15 REVISION : 0 EDITION : 1 TITLE BALL VALVE MEC/TS/05/21/002 Previously carried out test of similar nature shall be considered acceptable if the same has been carried out by Manufacturer in last two years. Manufacturer shall give reasonable access and facilities required for inspection to the Purchaser’s Inspector.1 EXTENT OF INSPECTION & TESTING Purchaser’s Inspector shall perform inspection and witness tests on all valves or as indicated in the Quality Assurance Plan (QAP) attached with this specification. design.0 6. Inspection and tests performed/ witnessed by the Purchaser’s Inspector shall in no way relieve the Manufacturer’s obligation to perform the required inspection and tests.17 of this specification.0 7.1. shall be qualified. 5. quality or operation of valves.MECON LIMITED REGD.14 Checks shall be carried out to demonstrate that the dissimilar metal used in the valves are successfully insulated as per the requirement of clause 4. Test certificates on hydrostatic and pneumatic tests complete with records of timing and pressure of each test. The hydrostatic testing and cyclic opening and closing of the valves with the operator shall be witnessed by Purchaser’s Inspector.15 5. 5.

All sealant lines and other cavities of the valve shall be filled with sealant before shipment. Page 12 of 15 REVISION : 0 EDITION : 1 TITLE BALL VALVE MEC/TS/05/21/002 c) d) e) Test reports on radiograph and ultrasonic inspection. 8. Marking shall be done by diestamping on the bonnet or on the housing. the external surfaces of the buried portion of valves shall be painted with three coats of suitable coal tar epoxy resin with a minimum dry film thickness of 300 microns.1. MARKING & SHIPMENT Valve surface shall be thoroughly cleaned. for flange faces.11 and 5. On packages. Valve ends shall be suitably protected to avoid any damage during transit.4 8.6 8. For valves to be installed underground. in the drawings submitted for approval. Test report on operation of valves conforming to clause 5.12 of this specification. Surface preparation shall be carried out by shot blasting to SP-6 in accordance with “Steel Structures Painting Council – Visual Standard SSPC-VIS-1”. Only those valves which have been certified by Purchaser’s Inspector shall be despatched from Manufacturer’s works. Bevel ends shall be protected with metallic or high impact plastic bevel protectors. The certificates shall be valid only when signed by Purchaser’s Inspector.MECON LIMITED REGD. following shall be marked legibly with suitable marking ink : a) b) c) d) e) Order Number Manufacturer’s Name Valve Size and Rating Tag Number Serial Number 8.0 8. Packaging and shipping instructions shall be as per API 6D. All threaded and machined surfaces subject to corrosion shall be well protected by a coat of grease or other suitable material. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. Manufacturer shall indicate the type of corrosion resistant paint used. The units of marking shall be metric except Nominal Diameter which shall be in inches. for buried valves the marking shall be done on the above ground portion of the stem housing only.3 8. However.1 PAINTING. All other test reports and certificates as required by API 6D and this specification.7 . when indicated in Valve Data Sheet.5 8.2 8.1. DELHI DOCUMENT NO. All valves shall be marked as per API 6D. securely attached to the valves. freed from rust and grease and applied with sufficient coats of corrosion resistant paint. All valves shall be provided with suitable protectors.

Page 13 of 15 REVISION : 0 EDITION : 1 TITLE BALL VALVE MEC/TS/05/21/002 9.5 of this specification.0 9. size. Torque curves for the power actuated valves along with the break torque and maximum allowable stem torque. drains. Manufacturer shall furnish list of recommended spares and accessories required for two years of normal operation and maintenance of valves. List of recommended spares required during start-up and commissioning. if any.1 b) c) d) e) f) g) h) i) j) k) .0 10. Installation. sizing criteria and torque calculations shall also be submitted for power actuated valves. Clause wise list of deviations from this specification. a blow-up drawing of ball-seat assembly shall be furnished complying the requirement of clause 4. location.MECON LIMITED REGD. service etc. Details of support foot. rating. coating and other external parts together with overall dimensions. painting. Manufacturer shall quote for spares & accessories as per Material Requisition.2 9. Manufacturer shall submit the following documents : a) General arrangement/assembly drawings showing all features and relative positions and sizes of vents. Copy of valid API 6D certificate.1 SPARES & ACCESSORIES Manufacturer shall furnish list of recommended spares and accessories for valves required during start-up and commissioning and supply of such spares shall be included in the price quoted by Manufacturer. stamped and accepted. Operational and Maintenance Manual. Quality Assurance Plan enclosed with this tender duly signed. In addition.3 10. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. client. 9. Reference list of similar ball valves manufactured and supplied in last five years indicating all relevant details including project. gear operator / actuator. Descriptive technical catalogues of the Manufacturer. DELHI DOCUMENT NO. DOCUMENTATION At the time of bidding. including dimensions and distance from valve centre line to bottom of support foot. Sectional drawing showing major parts with reference numbers and material specification. year. In particular.

c) d) e) f) 10. Design calculation for Pressure containing parts. but not limited to.2 above.1 above. Prior to shipment. DELHI DOCUMENT NO. 10.3 Within 30 days from the approval date.4 . Complete dimensional details of support foot (where applicable) shall be indicated in these drawings as referred to in clause 10. Details of corrosion resistant paint to be applied on the valves.2 Within two weeks of placement of order.1 above. Page 14 of 15 REVISION : 0 EDITION : 1 TITLE BALL VALVE MEC/TS/05/21/002 l) List of recommended spares required for 2 years of normal operation and maintenance. Manufacturer shall submit one reproducible and six copies of the following: a) b) Test certificates as per clause 7. Manual for installation. any changes in design. the following drawings. Procedure for cyclic testing. Manufacture of valves shall commence only after approval of the above documents. Once the approval has been given by Purchaser. heat treatment and testing procedures. documents and specifications for Purchaser’s final approval : a) b) Detailed sectional arrangement drawings showing all parts with reference numbers and material specifications as referred to in clause 10.0 of this specification. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. Assembly drawings with overall dimensions and features. including a list of recommended spares for the valves.MECON LIMITED REGD. maintenance and operation instructions. IMPORTANT The drawings to be submitted alongwith the bid shall be in total compliance with the requirement of technical specification and data sheets of the valves with no exception & deviation. 10. erection. material and method of Manufacture shall be notified to Purchaser whose approval in writing of all changes shall be obtained before the valve is manufactured. Drawing shall also indicate the number of turns of hand wheel (in case of gear operators) required for operating the valve from full open to full close position and the painting scheme. Welding. the Manufacturer shall submit six copies of. documents and specifications as listed in clause 10. Manufacturer shall submit to Purchaser one reproducible and six copies of the approved drawings.

Manufacturer is bound to replace or repair all valve parts which should result defective due to inadequate engineering or to the quality of materials and machining. 11. Manufacturer shall replace the valve without delay.2 All documents shall be in English language.4 11.0 11.5 11.MECON LIMITED REGD. If valve defect or malfunctioning cannot be eliminated. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.5 . Page 15 of 15 REVISION : 0 EDITION : 1 TITLE BALL VALVE MEC/TS/05/21/002 10. Any defect occurring during the period of Guarantee shall be attended to by making all necessary modifications and repair of defective parts free of charge to the Purchaser as per the relevant clause of the bid document.3 11.1 11. All expenses shall be to Manufacturer’s account. DELHI DOCUMENT NO. GUARANTEE Manufacturer shall guarantee that the materials and machining of valves and fittings comply with the requirements in this specification and in the Purchase Order.

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PROCESS & PIPING DESIGN SECTION MECON LIMITED DELHI .Plug Valves . Rev-2 D:\old data\Vijyant\Spec master\Final Spec\SUPPLY ITEMS\03 PLUG VALVE\003 .doc .TS-R2.: MEC/TS/05/62/003.110 092 TECHNICAL SPECIFICATION FOR PLUG VALVES (NB ≥ 2”) SPECIFICATION NO.

0 11.0 10.MECON LIMITED Delhi PROCESS & PIPING DESIGN SECTION TECHNICAL SPECIFICATION FOR PLUG VALVES REV-2 Page 1 of 13 TECHNICAL SPECIFICATION NO.doc . Sarkar Date A.0 2. 2 2 3 4 7 9 9 10 10 11 12 PREPARED BY : CHECKED BY : APPROVED BY : Gurdeep Singh Date A. Johri Date D:\old data\Vijyant\Spec master\Final Spec\SUPPLY ITEMS\03 PLUG VALVE\003 .0 7.Plug Valves .0 5. 1.0 Description SCOPE REFERENCE DOCUMENTS MATERIALS & TEST PROCEDURES DESIGN & CONSTRUCTION INSPECTION & TESTS EXTENT OF INSPECTION & TESTING TEST CERTIFICATES PAINTING.TS-R2.No.0 6. MARKING & SHIPMENT SPARES & ACCESSORIES DOCUMENTATION GUARANTEE Page No. : MEC/TS/05/62/003 CONTENTS Sl.0 4.0 8.K.0 3.0 9.K.

January.8 ASME Sec.4 ASME B 31.2 D:\old data\Vijyant\Spec master\Final Spec\SUPPLY ITEMS\03 PLUG VALVE\003 .3 ASME B 31.Plug Valves .testing requirements Standard finishes for contact faces of pipe flanges and connecting-end flanges of valves and fittings 2. 2002. : MEC/TS/05/62/003 1.47 ASME B 31. twenty first edition.MECON LIMITED Delhi PROCESS & PIPING DESIGN SECTION TECHNICAL SPECIFICATION FOR PLUG VALVES REV-2 Page 2 of 13 TECHNICAL SPECIFICATION NO. Reference has also been made in this specification to the latest edition of the following Codes.VIII ASTM A 370 ASTM B 733 API 6FA API 1104 BS:6755 (Part-II) MSS-SP-6 : : : : : : : : : : : : : : Pipe flanges and flanged fittings Buttwelding ends Valves – Flanged.25 ASME B 16. Standards and Specifications : ASME B 16.doc .0 2.5 ASME B 16. 1994 including supplement 1 & 2 thereof with additions and modifications as indicated in the following sections of this specification.TS-R2.1 REFERENCE DOCUMENTS All valves shall be manufactured and supplied in accordance with the Twenty Second Edition. threaded and welding end Large diameter steel flanges Chemical & process plant piping system Liquid transportation systems for hydrocarbons and other liquids Gas transmission and distribution piping systems Boiler and pressure vessel code Standard test methods and definitions for mechanical testing of steel products Autocatalytic nickel phosphorous coating on metals Fire test for valves Welding of pipelines and related facilities Testing of valves – Specification for fire type .0 SCOPE This specification covers the minimum requirements for design. manufacture and supply of carbon steel plug valves of size DN 50mm (2") and above and ANSI Class 150# thru 900# for use in onshore pipeline systems handling non sour hydrocarbons in liquid phase or gaseous phase including Liquefied Petroleum Gas (LPG). 2. or the latest edition of American Petroleum Institute (API) Specification 6D.34 ASME B16.

) Total percentage of Vanadium. the requirements of this specification shall govern. Carbon steel used for the manufacture of valves shall be fully killed.030 % (max.+ ---------------------.30 % c) Copper : 0.15 % f) Molybdenum : 0.0 3. Niobium and Titanium shall not exceed 0. Standards and Specifications referred in clause 2.doc .) b) Manganese : 1.20 % d) Aluminum : 0.45%.22% (max.1 MATERIALS & TEST PROCEDURES Material for major components of the valves shall be as indicated in Valve Data Sheet.) c) Silicon : 0.3 D:\old data\Vijyant\Spec master\Final Spec\SUPPLY ITEMS\03 PLUG VALVE\003 .2 3. CE = C Mn Cr + Mo + V Ni + Cu + -------.TS-R2.+ --------------6 5 15 3. Residual elements shall not exceed the following limits : a) Nitrogen : 0.MECON LIMITED Delhi PROCESS & PIPING DESIGN SECTION TECHNICAL SPECIFICATION FOR PLUG VALVES REV-2 Page 3 of 13 TECHNICAL SPECIFICATION NO. Other components shall be as per Manufacturer's standard which will be subject to approval by Purchaser.2 above.019 % b) Nickel : 0.) d) Phosphorus : 0. API 6D and the Codes. Chemical composition (check analysis) of valve end connection which are subject to further welding by Purchaser shall meet the following requirements for each heat of steel used: a) Carbon : 0.70 % (max.3 : : Steel pipeline flanges Steel structures painting council-visual standard In case of conflict between the requirements of this specification.070 % e) Chromium : 0.05 % Carbon equivalent (CE) as calculated by the following shall not exceed 0.) e) Sulphur : 0.030 % (max.20. : MEC/TS/05/62/003 MSS-SP-44 SSPC-VIS-1 2. Order of precedence shall be as follows : • • • • • Data Sheets This Specification API 6D Specification Other Referred Codes & Standards Manufacturer’s Standard 3.Plug Valves .55 % (max.

shall not exceed 22 RC.Plug Valves . 3.TS-R2. Unless specified otherwise in Valve Data Sheets. stem. Unless specified otherwise in Valve Data Sheets. Plug for valve size DN 200mm (8”) and above or as specified in Valve Data Sheets shall have Electroless Nickel Plating (ENP) or equivalent. charpy VNotch test on each heat of base material shall be conducted as per API 6D. The hardness of plating shall be minimum 50 RC.doc . etc.1 4. All process-wetted parts. : MEC/TS/05/62/003 3. metallic and non-metallic. Manufacturer shall ensure that the adhesive strength of plating is sufficient so as to prevent peeling of plating during operation of the valve. DESIGN & CONSTRUCTION The Manufacturer shall have a valid license to use API 6D monogram for manufacture of Plug Valves. end flanges and welding ends as well as the bolting material for pressure containing parts.7 4.5 For valves specified for Gas Service or high vapour pressure liquid service.0 4. the Charpy impact test shall be conducted at 0°C. shall be suitable for the fluids and service specified by the Purchaser. the hardness of base material of body and principal parts of the valve such as plug. The service gas composition when applicable shall be as given in Annexure-I.4 For valves specified for Gas Service or high vapour pressure liquid service..2 Class 150 300 600 900 Size Range. The Charpy impact test specimen shall be taken in the direction of principal grain flow and notched perpendicular to the original surface of plate or forging. the minimum average absorbed energy per set of three specimens shall be 27 J with an individual minimum per specimen of 22 J. for all pressure containing parts such as body. NB mm (inch) Pattern 50-100 (2-4) Short 150-300 (6-12) Regular 350 (14) & above Venturi 50-100 (2-4) Short 150-250 (6-10) Regular 300 (12) & above Venturi 50-250 (2-10) Regular 300 (12) & above Venturi 50-250 (2-10) Regular 300 (12) & above Venturi D:\old data\Vijyant\Spec master\Final Spec\SUPPLY ITEMS\03 PLUG VALVE\003 . Valve pattern shall be short.6 3. regular or venturi as specified in the following table: 3.MECON LIMITED Delhi PROCESS & PIPING DESIGN SECTION TECHNICAL SPECIFICATION FOR PLUG VALVES REV-2 Page 4 of 13 TECHNICAL SPECIFICATION NO.

TS-R2. Butt weld end preparation shall be as per ASME B16. Flange face shall be either raised face or ring joint type as indicated in Valve Data Sheet. Valves shall be without transition pups.5 for valve sizes upto DN 600mm (24 inches) excluding DN 550mm (22 inches) and as per MSS-SP-44 for valve sizes DN 550mm (22 inches) & for DN 650mm (26 inches) and above.10 b) c) 4. When specified in the Valve Data Sheet. valves shall be designed to withstand a sustained internal vacuum of at least one milli-bar in both open and closed position.Plug Valves . as applicable. The thickness of the pipe to which the valve has to be welded shall be as indicated in Valve Data Sheet.3 Valve shall have an inherent feature using line pressure to ensure that the line pressure cannot cause taper locking of the plug/ plug movement into taper i.13 D:\old data\Vijyant\Spec master\Final Spec\SUPPLY ITEMS\03 PLUG VALVE\003 . Flange face finish shall be serrated or smooth as indicated in Valve Data Sheet.11 4.4 or ASME B31.MECON LIMITED Delhi PROCESS & PIPING DESIGN SECTION TECHNICAL SPECIFICATION FOR PLUG VALVES REV-2 Page 5 of 13 TECHNICAL SPECIFICATION NO. Tapped holes and eye bolts shall not be used for lifting lugs. Smooth finish when specified shall be 125 to 200 AARH. In case of RTJ flanges. Flanged end shall have dimensions as per ASME B16. : MEC/TS/05/62/003 4. valves shall be of pressure balanced design.25.5 4.8. Locking devices shall be permanently attached to the valve operator and shall not interfere with operation of the valve. a) Valve ends shall be either flanged or butt welded or one end flanged and one end butt welded as indicated in Valve Data Sheet. Face-to-face/ end-to-end dimensions shall conform to API 6D.12 4.4 4. Valve design shall ensure repair of gland packing under full line pressure. Valves of size DN 200mm (8”) and above shall be equipped with lifting lugs. Flanges of the flanged end cast/ forged body valves shall be integrally cast/forged with the body of valve.9 4. In case significant difference exists between thickness of welding ends of valve and connecting pipe. Valves shall be provided with position indicator and stops at the fully open and fully closed positions. All valves shall have provisions for secondary sealant injection under full line pressure for seat and stem seals.7 4. Soft seats to achieve a seal between plug and body are not permitted. Sealant injection points shall be provided with a ball type check valve or needle valve to replace the sealant injection fitting under full line pressure. the welding ends of valve shall have bevel preparation as per ASME B31. the groove hardness shall be minimum 140 BHN. Valves shall have locking devices to be locked either in full open or full close position when indicated in the Valve Data Sheets.6 4. Cover shall be bolted to the body and screwed connections are not acceptable. 4. Valves shall have vent and drain connections as per API 6D.doc .e.8 4.

Sealant injection lines shall be extended and terminated adjacent to the valve operator in manner as indicated in (b) above. B/ ASTM A106 Gr.15 4. For actuated valves. b) c) d) e) 4.17 Operating Devices a) Valves shall have a power actuator or manual operator as indicated in the Valve Data Sheet. the actuator torque shall be atleast 1. Valve operating time shall correspond to full close to full open / full open to full close under maximum differential pressure corresponding to the valve rating. if indicated in Valve Data Sheet. Socket Welded. Valve design shall be such that damage due to malfunctioning of the operator or its controls will only occur in the operator gear train or power cylinder and damaged parts can be replaced without the bonnet being removed. Valves with stem extension. WPB. Manual operated valves of size < DN 100mm (4”) shall be wrench operated and valves of sizes > DN 150mm (6") shall be gear operated. 160. : MEC/TS/05/62/003 4. Stem extension and stem housing design shall be such that the complete assembly will form a rigid unit giving a positive drive under all conditions with no possibility of free movements between valve body stem extension or its operator. Valves shall be suitable for either buried or above ground installation as indicated in the Valve Data Sheet. Operating time shall be as indicated in valve data sheet. with Sch. The power actuator shall be in accordance with the specification issued for the purpose and as indicated in the valve and actuator data sheet. The length indicated corresponds to the distance between the centreline of the valve opening and the top of the mounting flange for valve operating device (gear operator/ power actuator as applicable).Plug Valves .doc . for draining and filling with oil to prevent internal corrosion. Operating device shall be designed for easy operation of valve under maximum differential pressure corresponding to the valve rating. Length of stem extension shall be as indicated in the Valve Data Sheet. b) c) D:\old data\Vijyant\Spec master\Final Spec\SUPPLY ITEMS\03 PLUG VALVE\003 .14 4. ANSI class 6000.25 times the maximum torque required to operate the valve under maximum differential pressure corresponding to the valve class rating.16 Valves shall be of fire safe design as per BS:6755 (Part-II)/ API 6FA.TS-R2.MECON LIMITED Delhi PROCESS & PIPING DESIGN SECTION TECHNICAL SPECIFICATION FOR PLUG VALVES REV-2 Page 6 of 13 TECHNICAL SPECIFICATION NO. Outer casing of stem extension shall have 3/8" or ½" NPT plugs at the top and bottom. B. Each wrench operated valve shall be supplied with wrench. Pipe used shall be API 5L Gr. when indicated in Valve Data Sheet shall have following provisions : a) Valves provided with stem extension shall have water proof outer casing. Vent and drain connections shall be terminated adjacent to the valve operator by means of suitable piping anchored to the valve body. Fittings shall be ASTM A105/ ASTM A 234 Gr.

doc .19 4. The combined stress shall not exceed the maximum allowable stresses specified in ASME section VIII.1.1.3 5. Repair shall be carried out before any heat treatment of casting is done. required to operate the valve from full open to full close position. if specified.4 D:\old data\Vijyant\Spec master\Final Spec\SUPPLY ITEMS\03 PLUG VALVE\003 .2 5.6 of this specification and shall meet the requirements as specified therein.1 INSPECTION & TESTS The Manufacturer shall perform all inspection and tests as per the requirements of this specification and the relevant codes. Repair welding procedure qualification shall also include impact test and hardness test when required as per Clause 3. a) Non-destructive examination of individual valve material and component consisting of but not limited to castings. but not limited to.20 5. plates and assembly welds shall be carried out by the Manufacturer. Such inspection and tests shall be.1.TS-R2. the total force required to operate the valve does not exceed 350 N.34 is permitted for cast body valves. For Power Actuated Valves. Division-1.1. Chemical composition and mechanical properties shall be checked as per relevant material standards and this specification. the diameter of the hand wheel or the length of operating lever shall be such that under the maximum differential pressure. the valve stem shall be designed for maximum output torque of the selected power actuator (including gear box.4 and 3.MECON LIMITED Delhi PROCESS & PIPING DESIGN SECTION TECHNICAL SPECIFICATION FOR PLUG VALVES REV-2 Page 7 of 13 TECHNICAL SPECIFICATION NO. if any) at the valves stem. shall have a self locking provision and shall be fully encased in waterproof/ dustproof/ weatherproof/ splashproof enclosure and shall be filled with suitable grease. Direction of operation of hand wheel or wrench shall be in clock-wise direction while closing the valve.0 5. : MEC/TS/05/62/003 d) For manual operation of all valves. e) f) 4.18 Repair by welding is not permitted for fabricated and forged body valves. 4. Valve stem shall be capable of withstanding the maximum operating torque required to operate the valve against the maximum differential pressure corresponding to applicable class rating. the following : All valves shall be visually inspected. Manufacturer shall also indicate the number of turns of hand wheel (in case of gear operator). The tolerance on internal diameter and out of roundness at the ends for welded ends valves shall be as per connected pipe specification as indicated in the Valve Data Sheet.1 5. for each heat of steel used. forgings. Hand wheels shall not have protruding spokes.Plug Valves . 5. Gear operators. Dimensional check shall be carried out as per the Purchaser approved drawings. However repair by welding as per ASME B16. prior to shipment at his works.

6 c) 5. Appendix 12 and Appendix 6 respectively. vent and sealant lines shall be either included in the hydrostatic shell test or tested independently. or wet magnetic particle methods.TS-R2. c) 5.8 D:\old data\Vijyant\Spec master\Final Spec\SUPPLY ITEMS\03 PLUG VALVE\003 . A supplementary air seat test as per API 6D shall be carried out for all valves.34. If necessary. Areas which. The extent of radiography shall be as follows : ANSI Class 150 ANSI Class 300 ANSI Class 600 and above All Sizes Nil Nil 100% ≤ DN 400mm (16") ≥ DN 450mm (18") All Sizes - 100% All castings shall be wet magnetic particle inspected 100 % of the internal surfaces. Weld repair of bevel surface is not permitted. The drain. Method and acceptance shall comply with ASME B16.1. cannot be inspected by radiographic methods shall be checked by ultrasonic or magnetic particle methods and acceptance criteria shall be as per ASME Sec-VIII.59mm that are separated by a distance less than 50 times their greatest length. a) b) Weld ends of all cast valves shall be 100% radiographically examined and acceptance criteria shall be as per ASME B16.34.doc . Rejectable defects must be removed. in Purchaser's Inspector’s opinion. Any defects longer than 6. No leakage is allowed. 5. : MEC/TS/05/62/003 b) Valves castings shall be radiographically examined at the cover and body portion. Division I.35mm and 1.35mm shall be rejected and also defects between 6. All finished wrought weld ends subject to welding in the field shall be 100% ultrasonically tested for lamination type defects for a distance of 50mm from the end.7 All valves shall be tested in compliance with the requirements of API 6D.1.34. Test pressure shall be held for at least 15 minutes.1. Laminations shall not be acceptable.Plug Valves . Hydrostatic shell testing shall ensure that the whole of the shell is subjected to the test pressure. the empty shell shall be pressure tested prior to assembly of the plug. flanged body ends and circumference of ends to be field welded. After final machining all bevel surfaces shall be inspected by dye penetrant.1.MECON LIMITED Delhi PROCESS & PIPING DESIGN SECTION TECHNICAL SPECIFICATION FOR PLUG VALVES REV-2 Page 8 of 13 TECHNICAL SPECIFICATION NO. Procedure and acceptance criteria shall be as per ASME B16.5 Valve forgings shall be examined by ultrasonic method.34. 5. Inspection procedure and acceptance criteria shall be as per Annexure E of ASME B16. No leakage is permissible during hydrostatic testing. seat location.

Plug Valves .1. Manufacturer shall give reasonable access and facilities required for inspection to Purchaser's Inspector.10 Valve shall be subjected to Operational Torque Test as per supplementary test requirement of API 6D under hydraulic pressure equal to the maximum differential pressure corresponding to the valve rating. Purchaser reserves the right to request additional testing at any time to confirm or further investigate a suspected fault. certificate and report for successful fire safe tests for all types of valves in accordance with BS:6755 (Part-II)/ API 6FA. quality or operation of valves. Actuator shall be capable to allow minimum five consecutive "opening" and "closing" cycles. Failure to comply with the requirement shall be a cause of rejection of the offer. If the suspected fault is confirmed.1 6. The maximum handwheel force shall not exceed 350 N.MECON LIMITED Delhi PROCESS & PIPING DESIGN SECTION TECHNICAL SPECIFICATION FOR PLUG VALVES REV-2 Page 9 of 13 TECHNICAL SPECIFICATION NO. In case the test result dose not meet the requirements. D:\old data\Vijyant\Spec master\Final Spec\SUPPLY ITEMS\03 PLUG VALVE\003 . The actuator shall be adjusted to ensure that opening and closing time is within the limits stated in Actuator Data Sheet issued for the purpose. as applicable in Valve Data Sheet. This test shall be conducted on one valve out of a lot of five valves of the same size.9 Manufacturer who intends bidding must submit at bid stage.2 Purchaser reserves the right to perform stagewise inspection and witness tests as indicated in para 5. To achieve this.11 5.0 6. for satisfactory manual over-ride performance.doc .TS-R2.1. rating and actuator type.1 at Manufacturer's works prior to shipment. The hand operator installed on the actuator shall also be checked after the cyclic testing. In no case shall any action of Purchaser or his representative relieve the Manufacturer of his responsibility for material. the Manufacturer shall provide "closing" and "opening" operations. 5. : MEC/TS/05/62/003 5. 6.2 EXTENT OF INSPECTION & TESTING Purchaser's Inspector shall perform inspection and witness test on all valves as indicated in the Quality Assurance Plan (QAP) attached with this specification. 5. Power actuated valves shall be tested after assembly at the valve Manufacturer's works.1. the cost incurred shall be to Manufacturer's account. Inspection and tests performed/ witnessed by the Purchaser's Inspector shall in no way relieve the Manufacturer's obligation to perform the required inspection and tests. The hydrostatic testing and cyclic opening and closing of the valves with the operator shall be witnessed by Purchaser's Inspector. retesting/ rejection of the lot shall be as decided by Purchaser's Inspector. design.

All other test reports and certificates as required by API 6D and this specification. All valves shall be provided with suitable protectors. securely attached to the valves.4 D:\old data\Vijyant\Spec master\Final Spec\SUPPLY ITEMS\03 PLUG VALVE\003 . Bevel ends shall be protected with metallic bevel protectors.Visual Standard . Manufacturer shall indicate the type of corrosion resistant paint used.doc . Test reports on radiographic and ultrasonic inspection.10 and 5. if applicable.2 8.1.1.1.9 of this specification. Surface preparation shall be carried out by shot blasting to SP 6 in accordance with "Steel Structures Painting Council . for flange faces.3 8.0 8. All threaded and machined surfaces subject to corrosion shall be well protected by a coat of grease or other suitable material. Test certificates on hydrostatic and pneumatic test complete with records of timing and pressure of each test.1 PAINTING.11 of this specification. All valves shall be marked as per API 6D. Marking shall be done by die-stamping on the bonnet or on the housing. Valve ends shall be suitably protected to avoid any damage during transit. MARKING & SHIPMENT Valve surface shall be thoroughly cleaned. external surfaces of the buried portion of valves shall be painted with three coats of suitable coal tar epoxy resin with a minimum dry film thickness of 300 microns. The certificates shall be valid only when signed by Purchaser's Inspector. The units of marking shall be metric except Nominal Diameter which shall be in inches.0 7. 8.TS-R2.MECON LIMITED Delhi PROCESS & PIPING DESIGN SECTION TECHNICAL SPECIFICATION FOR PLUG VALVES REV-2 Page 10 of 13 TECHNICAL SPECIFICATION NO.1 TEST CERTIFICATES Manufacturer shall submit the following certificates : a) b) c) d) e) f) Mill test certificates relevant to the chemical analysis and mechanical properties of the materials used for valve construction as per the relevant standards.Plug Valves . in the drawings submitted for approval. However for buried valves the marking shall be done on the above ground portion of the stem housing only. Test reports conforming to clause 5. : MEC/TS/05/62/003 7. Only those valves which have been certified by Purchaser’s Inspector shall be dispatched from Manufacturer's works. when indicated in Valve Data Sheet.SSPC-VIS-1". For the valves to be installed underground. Test reports on operation of valves conforming to clause 5. freed from rust and grease and applied with sufficient coats of corrosion resistant paint. 8.

etc. drains. Packaging and shipping instructions shall be as per API 6D. sealant injector. Sectional drawing showing major parts with reference numbers and material specification. Torque curves for the power actuated valves alongwith break torque and maximum allowable stem torque. a) b) c) d) e) Order Number Manufacturer's Name Valve Size and Rating Tag Number Serial Number 9. In addition. size rating.0 10. 9. Packages shall be marked legibly.Plug Valves .0 9. location. year.MECON LIMITED Delhi PROCESS & PIPING DESIGN SECTION TECHNICAL SPECIFICATION FOR PLUG VALVES REV-2 Page 11 of 13 TECHNICAL SPECIFICATION NO. with suitable marking ink. sizing criteria and torque calculations shall also be submitted for power actuated valves. indicating all relevant details including project. wherever applicable. etc.1 SPARES & ACCESSORIES Manufacturer shall recommend and quote separately the spares for valves required for commissioning and two years of normal operation. Reference list of similar plug valves manufactured and supplied in last five years.1 b) c) d) e) f) D:\old data\Vijyant\Spec master\Final Spec\SUPPLY ITEMS\03 PLUG VALVE\003 . DOCUMENTATION At the time of bidding. List of such spares without price shall be indicated alongwith technical bid and separately with price. client. the following.5 8. the bidder shall submit the following documents : a) General arrangement/ assembly drawings showing all features and relative positions & sizes of vents.).7 All sealant lines and other cavities of the valves shall be filled with sealant before shipment. sealant and special tools required for maintenance of valves.doc . : MEC/TS/05/62/003 8. gear box & other external parts together with overall dimensions.6 8. service.TS-R2. Manufacturer shall recommend and quote unit price separately for the accessories (like wrench. Copy of valid API 6D certificate.2 10. Descriptive technical catalogues of the Manufacturer.

erection instructions. 10. but not limited to.2 Within two weeks of placement of order. documents and specification as listed in clause 10. IMPORTANT The drawings to be submitted alongwith the bid shall be in total compliance with the requirement of technical specification and data sheets of the valves with no exception & deviation. Manufacturer shall submit one reproducible and six copies of following :a) Test certificates as listed in clause 7. Manufacturer shall submit one reproducible and six copies of the approved drawings.2 of this specification. Once approval has been given by Purchaser. stamped and accepted. Drawing shall also indicate the numbers of turns of handwheel (in case of gear operator) required for operating the valve from full open to full close position and the painting scheme.doc . Welding. b) Manual for installation. material and method of manufacture shall be notified to the Purchaser. the manufacturer shall submit six copies of.Plug Valves . Detailed sectional arrangement drawing showing all parts with reference numbers and materials specification. any change in design. Prior to shipment. : MEC/TS/05/62/003 g) h) Details of support foot.TS-R2.5 D:\old data\Vijyant\Spec master\Final Spec\SUPPLY ITEMS\03 PLUG VALVE\003 . testing and quality control procedures.3 Within 30 days from the approval date. Design calculation for pressure containing parts. including a list of recommended spares for the valves. maintenance and operation instructions. All documents shall be in English Language.4 10. d) e) f) Manufacture of valves shall commence only after approval of the above documents. heat treatment.0 of this specification. Assembly drawings with overall dimensions & clearances required and showing all features. the following drawings. 10. including dimensions and distance from valve centre line to bottom of support foot. 10. Quality Assurance Plan enclosed with this tender duly signed. Details of corrosion resistant paint to be applied on the valves. whose approval in writing for all changes shall be obtained before the valves are manufactured.MECON LIMITED Delhi PROCESS & PIPING DESIGN SECTION TECHNICAL SPECIFICATION FOR PLUG VALVES REV-2 Page 12 of 13 TECHNICAL SPECIFICATION NO. documents and specifications for approval : a) b) c) Design drawings and relevant calculations for pressure containing parts and other principle parts.

Plug Valves .3 11. Manufacturer shall replace the valve without delay.4 GUARANTEE Manufacturer shall guarantee that the materials and machining of valves and fittings comply with the requirements in this specification and in the Purchase Order.0 11. If valve defect or malfunctioning cannot be eliminated. : MEC/TS/05/62/003 11.doc . 11.1 11.5 D:\old data\Vijyant\Spec master\Final Spec\SUPPLY ITEMS\03 PLUG VALVE\003 . Manufacturer is bound to replace or repair all valve parts which should result defective due to inadequate engineering or to the quality of materials and machining.TS-R2.MECON LIMITED Delhi PROCESS & PIPING DESIGN SECTION TECHNICAL SPECIFICATION FOR PLUG VALVES REV-2 Page 13 of 13 TECHNICAL SPECIFICATION NO.2 11. All expenses shall be to Manufacturer’s account. Any defect occurring during the period of Guarantee shall be attended to by making all necessary modifications and repair of defective parts free of charge to the Purchaser as per the relevant clause of the bid document.

TECHNICAL NOTES FOR GATE & GLOBE VALVES Page 1 of 7 .

applicable design standards & codes and manufacturing standards (latest editions) as specified. Castings are not permitted except integral stem.0 1. Renewable seat rings shall be seal welded.10 to the extent covered.7 1. Material test certificates (Physical property. the seat ring base material shall be at least equal to the corrosion resistance of the materials of the shell. eyebolts. For all weld end valves. marked and supplied as per the specifications. Weld on flanges are not acceptable. tested.4 1. Chemical composition & Heat treatment report) of the pressure containing parts shall be furnished for the valves supplied.8 1. seating surface.(A) 1. For valves not covered in the ANSI specification.2 1. inspected. Material test certificates of other parts shall also be furnished for verification during inspection. or similar standard devices. all flanged valves shall have end flanges integral with valve body. For valve body/ bonnet.9 1. For heavy valves. Contractor shall furnish certified dimensional drawings.6 Upto 22 mm > 22 mm Upto 10 mm > 10 mm & upto 25 mm > 25mm If an overlay weld-deposit is used for the body seat ring.3 1.1 TECHNICAL NOTES FOR GATE & GLOBE VALVES General Valves shall be designed. Carbon Steel) Alloy Steel Stainless Steel & Low Temp Carbon Steel 1.6mm thickness.10 1. Unless otherwise stated.11 . the bevel contour shall be as follows: Wall Thickness Weld Contour Figure Figure Figure Figure Figure 2 3 4 5 6 Type A Type A Type A Type A 1. Stelliting/ hard facing by deposition shall have minimum 1. Material of construction of yoke shall be as a minimum equivalent to body/ bonnet material. with bevel end as per ANSI B 16. Flange finish shall be serrated finish 250 AARH (250 AARH to 500 AARH) or 125 AARH (125 AARH to 250 AARH) or 63 MRH (32 AARH to 63 AARH) as per valve specification sheet. forging is acceptable where castings are specified but not vice versa. manufactured. Face to face dimension of flanged valves shall conform to ANSI B 16. Page 2 of 7 1. provision for lifting shall be made by way of lugs. Stem shall be forged or machined from a forged bar.25.5 Material Carbon Steel (Except Low Temp.

SW gate valves (1 1/2’’ and below) : SW Globe/Check valves (1 1/2” and below) : Flanged gate valves : Flanged Globe valves : Flanged check valves : Diaphragm valves : Butterfly valves : API 602 BS 5352 API 600 BS 1873 BS 1868 BS 5156 BS5155/AWVVA C504 1. alloy steel and stainless steel flanged valves shall conform to ANSI B 16.18 By-pass valve shall be a globe valve. By-pass attachment to the main valve body shall not be screwed. Flange dimensions for cast iron flanged valves shall conform to ANSI B 16. If an overlay weld deposit is used for the body seat ring or seating surface.1 for size up to 24” class 125 and API 605 with flat face for sizes greater than 24”.17 1. Unless otherwise mentioned. Stellite facing shall maintain minimum hardness of 375 BHN at high temperature.5 for sizes up to 24” and API 605 for size 26’’ and above.19 Spiral wound bonnet gasket is to be provided with inner / outer ring except when encapsulated gaskets type body bonnet joints are employed.13 1.15 Wherever stellite is specified.1. it means facing of seat and disc are welded by Cr-Co-W alloy. by-pass requirement for gate valves shall be under 150 Class 300 Class 600 Class 900 Class 1500 Class 2500 Class : : : : : : on on on on on on sizes sizes sizes sizes sizes sizes 26” and above 16” and above 6” and above 4” and above 4’ and above 3” and above 1. Contractor shall supply the by-pass valve duly tested and fitted to the main valve. By Pass Unless otherwise noted. the seat ring base material shall be at least equal to corrosion resistance of the material of the shell.16 1.12 Flange dimensions of steel. Outer ring may be avoided in case of non-circular spiral wound gasket used in 150# Page 3 of 7 . All fillet welds for by-pass installation shall be 100% examined by DP / MP test. various valves should conform to following standards / codes.14 1. All weld end valves shall have bevel ends as per ANSI B 16.25. 1.

16.20 Pressure Test 1.2 two sets of samples shall be drawn from each solution treatment lot. 316H practice ‘C’ with acceptance criteria “15 MILS/YEAR” conducted.0 2.23 For the IGC test as described in 1.)”.1 Valves shall be supplied with gear operations based on the following requirements: Class Valve Types Gate & Diaphragm Valves 150 300 600 900 1500 2500 900 1500 2500 150 300 Globe Valves Butterfly Valves Size Requiring Gear Operation 14” and larger 14” and larger 12” and larger 6” and larger 3” and larger 3” and larger 6” and larger 3” and larger 3” and larger 10” and larger 6” and larger Page 4 of 7 . OR ASTM A 262 practice ‘E’ with acceptance criteria of “No cracks as observed from 20X magnification U & Microscopic structure to be observed from 250X magnification”.21 Valves covered under API codes shall be tested as per API 598 unless otherwise specified in the applicable valve code. of some grades of etc.22 When specifically asked for high temperature application austenitic stainless steel (like SS 309.) ASTM A 262 shall have to be ‘E’ photograph of 1.valve provided the outermost layer of spiral touches the bolts ascertaining the centering. OPERATION 2. inter-granular corrosion test shall have to be conducted as per following: ASTM A 262 Practice ‘E’ with acceptance criteria of “60 mils / year (max.1 & 1. 316. Valves covered under BS code shall be tested as per BS 6755 unless otherwise specified in the applicable valve codes. 1. 1. When testing is conducted as per practice microscopic structure shall be submitted for record. one set corresponding to highest carbon content and other set corresponding to the highest rating/ thickness.16. 310. For all austenitic stainless valves.

Minimum 15 days notice shall be given to Company for all shop inspection and testing. The extent of inspection by shall be as under.0 3. For Gate / Globe / Diaphragm Totally enclosed bevel gear in Valves grease case with grease nipples/ plug For Butterfly Valves Totally enclosed helical worm gear or combination of helical worm and spur gear in grease case with grease nipples/ plugs. 2. a gear operation shall be provided.2. Hand wheel diameter shall not exceed 750 mm and effort to operate shall not exceed 35 kg at hand wheel periphery. However. Company reserves the right to depute its authorized / representative in addition to third party inspection agency.3 3. CAST STEEL VALVES Visual and dimensional inspection Review of material test certificates Page 5 of 7 . shall be carried out. However the exact extent with hold points shall be decided during review of the inspection plan to be submitted to Company as part of the post-order documentation. Valves under NACE should follow the requirements of MR-01-75 FORGED VALVES 3.5 Gear operators shall be so designed to operate effectively with the differential pressure across the closed valve equal to the cold non-shock pressure rating.4 2.3 2.2 Gear operator shall be as under with position indicators for open / close positions. INSPECTION AND TESTING 3.2 3. Butterfly valves even with wrench or lever operators shall have “open” and “closed” position indicators with limit stops.1 All valves and valves operators shall be subject to stage wise and final inspection by third party inspection agency (at Contractor’s cost). In case these limits cannot be satisfied for any valve. All the mandatory shop tests and inspection required by the respective data sheet and applicable standards & codes etc. with limit stops.4 - Visual and dimensional inspection Review of material test certificates Any mandatory or supplementary test Hydrostatic test of all valves Strip check on 1% of total ordered quantity of valves at random to verify compliance with specification requirements.

etc. B.3 5. Contractor shall enclose details of areas to be radiographed in line with ANSI B 16. the chemical composition shall conform to the following: Carbon (Max. 5.25% As per IBR 5.1 When specifically not mentioned in individual data sheets.0 6. RADIOGRAPHY OF CAST VALVES 4.3.5 4.1 For all “IBR Valves”.0 Review of radiographs / radiographic reports and reports of any other NDT tests.34 Annexure -B. wherever applicable as per data sheets Any mandatory or supplementary tests Hydrostatic test 100% for body Strip check on 1% of total ordered quantity of valves at random to verify compliance with specification requirements. symbols. shall be in accordance with Page 6 of 7 . test certificate in form III-C shall be furnished duly signed by IBR inspection authority or an IBR approved representative.34. Mn) : : 0.34 and acceptance criteria shall be as per ANSI B 16. valves castings shall undergo radiographic examination as specified hereunder: RATING SIZE RANGE 24” and below 26” and above 16” and below 18” and above All sizes RADIOGRAPHY Nil 100% Nil 100% 100% MATERIAL All 150# 150# 300# 300# 600# and above 4. abbreviations.1 5.4 6. All valves shall be painted red. However for areas of casting to be radiographed for types of valve not covered in ANSI B 16. For motor /actuator operated valves. functional / operational checks as per the requirements of the specifications shall be made on each valve. IBR VALVES All valves described as “IBR Valves” shall be in accordance with the latest IBR (Indian Boiler Regulations) as well as the other requirements specified in the specification.) Others (S.2 Above composition is not applicable for non-IBR valves. MARKING Valves markings. For BW / SW end carbon steel valves under “IBR”.34.2 Radiography procedure areas of casting to be radiographed shall be as per ANSI B 16.0 5.

securely attached on the valve body. material designation.2 Valves shall be dry. lead or copper which may result in corrosive attack on heating. and storage. shipment. DESPATCH 6.4 6. End protectors to be used on beveled ends shall be securely attached. Plastic caps for SW / Screwed and valves shall be press fit type.MSS-SP-25 or the standard referred to in the specifications as applicable Manufacturer’s name. 6. direction of flow (if any) etc.5 End protectors to be used on flange faces shall be attached by at least three bolts or wires through bolt holes and shall not be smaller than the outside diameter of the flange.5 7.4 7. nominal size.3 7. shall be integral on the body. dirt and loose foreign material of any kind.1 7.2 6.6 Page 7 of 7 . Paint or ink used for marking shall not contain any harmful metal or metal salts such as zinc. Rust preventative applied on machined surfaces to be welded shall be easily removable with a petroleum solvent or shall not be harmful to welding. clean and free from moisture. Carbon steel valves shall be painted with two coats of red oxide zinc chromate primer. All alloy steel high temp valves shall be painted with heat resistant silicone paint suitable for intended temperature. corrosion and any mechanical damage during transportation. plastic or metal cover Wood. Valves shall be protected from rust.3 Each valve shall have a corrosion resistant tag giving size and valve tag/code no.0 7. valve size and rating. Each end of valves shall be protected as follows: Flange Face Beveled End SW / Screwed End : : : Wood. plastic or metal cover Plastics cap 7. 7.

: MEC/S/05/21/07 (OIL & GAS SBU) MECON LIMITED DELHI 110 092 .Rev. : 0 Edition : 1 SPECIFICATION FOR SHOP & FIELD PAINTING SPECIFICATION NO.

Johri) Dec.0 INTERNAL PROTECTION OF CARBON STEEL WATER BOXES AND TUBE SHEETS OF COOLERS/ CONDENSERS.0 FIELD PAINT SYSTEM FOR CORROSIVE ENVIRONMENT (FOR CARBON STEEL.LIST OF RECOMMENDED MANUFACTURE’S PRODUCTS.0 FIELD PAINTING SYSTEM FOR GI TOWERS/ NON-FERROUS TUBE SHEET 17. ANNEXURE-I. NO. LOW TEMPERATURE CARBON STEEL & LOW ALLOY STEEL. TOWERS. CHECKED BY: APPROVED BY: ISSUE DATE : PREPARED BY: (Shalini Singh) (Sunil Kumar) (A. STRUCTURAL STEEL ETC. LOW TEMPERATURE CARBON STEEL & LOW ALLOY STEEL.MECON LIMITED REGD.0 PAINTING UNDER INSULATION FOR (HOT. BLOERS.0 2. STEEL STRUCTURES.0 FIELD PAINT SYSTEM FOR NORMAL CORROSIVE ENVIRONMENT (FOR CARBON STEEL. LOW TEMPERATURE CARBON STEEL AND LOW ALLOY STEEL) 10.0 COATING SYSTEM FOR EXTRNAL SIDE OF UNDERGROUND CARBON STEEL. PIPING.0 GUARANTEE 23. 16. LOW ALLOY STEEL) EXTERNAL SURFACE OF UNINSULATED COLUMNS. 24.0 7. 20. VESSELS.0 6.0 5. 7. HEAT EXCHANGERS.K.0 QUALIFICATION CRITERIA O PAINTING CONTRACTOR. COLD & SAFETY) CARBON STEEL LOW TEMPERATURE CARBON STEEL & STAINLESS STEEL PIPING AND EQUIPMENT IN ALL ENVIRONMENT 15.0 PAINTING FOR CIVIL DEFENCE REQUIREMENTS 21. 8.1 DESCRIPTION CONTENTS GENERAL SCOPE CODES & STANDARDS EQUIPMENT SURFACE PREPARATION PAINT MATERIALS PAINTING SYSTEMS PRE-ERECTION/ PRE-FABRICATION AND SHOP PRIMING FOR CARBON STEEL.LIST OF RECOMMENDED MANUFACTURES ANNEXURE-II. PIPING ETC.0 PROCEDURE FOR APPROVAL OF NEW PAINT MANUFACTURERS. PIPING AND EQUIPMENT ETC.0 7.2 REPAIR OF PRE-ERECTION/ FABRICATION AND SHOP PRIMING AFTER ERECTION/ WELDING FOR CARBON STEEL. LOW TEMPERATURE CARBON STEEL & LOW ALLOY STEEL) 9.0 FIELD PAINT SYSTEM FOR CARBON STEEL AND LOW ALLOY STEEL STORAGE TANK (INTERNAL) 13.0 STORAGE 18. PUMPS.0 FIELD PAINT SYSTEM FOR CARBON STEEL STORAGE TANKS (EXTERNAL) FOR ALL ENVIRONMENTS 12. PLANT PIPING AND TANKS. DELHI DOCUMENT NO.0 FIELD PAINT SYSTEM FOR HIGHLY CORROSIVE AREA (FOR CARBON STEEL. 1. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. COMPRESSORS. Page 1 of 1 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 SL. 2008 . ITEMS IN ALL ENVIRONMENTS.0 4.0 3.0 IDENTIFICATION OF VESSELS. FLARE LINES. 11.0 COLOURS CODE FOR PIPING 19.0 INSPECTION AND TESTING 22. 14.

Revision Date By (Name) Verified (Name) . Page 1 of 1 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 AMENDMENT STATUS Sl. DELHI DOCUMENT NO. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. No. Clause / Paragraph / Annexure / Exhibit / Drawing Amended Page No.MECON LIMITED REGD.

equipment like columns. it is understood that contractor shall complete the work in all respects with the best quality of materials and workmanship and in accordance with the best engineering practice and instructions of Engineer-in-charge. but not limited to the following. pre-erection and field painting.0 SCOPE Scope of work covered in the specification shall include. external & internal protection of storage tanks for all services RCC Chimney & MS Chimney with or without refractory lining and flare lines etc.1 This specification defines the requirements for surface preparation. piping.2 2. . DELHI DOCUMENT NO. platforms etc.1 GENERAL These technical specifications shall be applicable for the work covered by the contract. ladders. and without prejudice to the various codes of practice. storage tanks. machinery. steels structures. a. 1.S. All structural steel work.2. vessels. electrical panels and motors etc. drums. All uninsulated C. c. Any deviation from this standard without within deviation permit from appropriate authority will result in rejection to job. pipe. 2. structural steel supports.MECON LIMITED REGD. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. pumps. walkways. d. standard specifications etc.2 2. ducts. All items contained in a package unit as necessary. ducts and stacks. handrails. furnace. vessels. selection and application of paint on external surfaces of equipment. S. Page 1 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 1. 2. compressors.1 b. Wherever it is stated in the specification that a specific material is to be supplied or a specific work is to be done it shall be deemed that the same shall be supplied or carried out by the contractor. Extent of Works The following surface and materials shall require shop.0 1. All uninsulated carbon and low alloy piping fitting and valves (including painting of identification marks). & A. heat exchangers.

3. c. Marking/ identification signs on painted surfaces of equipment/ piping for hazardous service. Repair work of damaged/ preerection/ fabrication shop primer and weld joints at field. Page 2 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 e. Piping line list. galvanised. Over insulation surface of equipments and pipes wherever required. SS and non-ferrous piping. galvanised.1 Documents The contractor shall perform the work in accordance with the following documents issued to him for executions of work. Uninsulated austentic stainless steel. Plastic and/ or plastic coated materials. Non ferrous materials like aluminium.MECON LIMITED REGD. i. 2.3 2. “gratings” and “handrails” etc. g. j. f. Supply of all primers. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. RCC/ MS chimneys with or without refractory lining & Flare lines. Painting under insulation for carbon steel and stainless steel as specified.2. b. Identification lettering/ numbering on all painted surface of equipment/ piping insulated aluminium clad. h. a. c. Painting specifications including special civil defence requirement. Identification colour bands on all piping as required including insulated aluminium clad. except G. b. paints and all other materials required for painting other than owner’s supply. galvanised “piping”. k. SS and non-ferrous piping. Towers. DELHI DOCUMENT NO. 2. . l. equipment. I. machinery and structure etc.2 The following surface and materials shall not be painted unless otherwise specified: a. Bill of quantities for piping.

American standard test methods for Paints and coatings.5 3. Changes and deviations required for any specific job due to clients requirement or otherwise shall be referred to MECON for deviation permit.03 : ANSI A 13. Scheme for Identification of piping systems : American National Standard Institution.2 Surface Preparation Standards: Following standards shall be followed for surface preparations: 3.2.1 IS-2379:1990 : ASTM Vol. after completion of steam purging wherever required. This standard contains photographs of the various standards on four different degrees of rusted steel and as such is preferable for inspection purpose by the Engineer-in-Charge.4 Unless otherwise instructed final painting on pre-erection/ shop primed pipes and equipments shall be painted in the field. IS:5 IS-101 : : Colour coding Methods of test for ready mixed paint and enamels.1-1981 : 3.0 3. 6. the following codes and standards shall be followed for the work covered by this contract. Page 3 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 2. CODES & STANDARDS Without prejudice to the provision of clause 1. 2.1 above and the detailed specifications of the contract. . OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.MECON LIMITED REGD.1 Swedish Standard : SIS-05 5900-1967/ ISO-8501-1-1998 (Surface preparation standards for painting steel surfaces).01 and 6. DELHI DOCUMENT NO. only after mechanical completion and testing on system are completed as well as. Indian standard for pipe line Identification –Colour code.

2. at his own cost. (NACE) Various International Standards equivalent to swedish Standard for surface preparation are given in Table-I. DELHI DOCUMENT NO.4 b. British standard (surface finish or Blast-cleaned for painting) BS:4232 National Associations of Corrosion Engineers. to keep a set of latest edition of any one of the above standards and codes at site.3 3. Instructions for storage to avoid exposure as well as extremes of temperature.2.A (surface preparations specifications (SSPC-SP). 3.S. U. Mechanical mixing shall be used for paint mixing operations in case of two pack systems except that the Engineer-in-Charge may allow the hand mixing of small quantities at his discretion. brushes.3 3.2.1 . shot/ wet abrassive blasting. 5.0 SURFACE PREPARATION. The contractor shall arrange.5 3.S. Application of paints and the recommended limit on time intervals between coats. c. Particular attention shall be paid to the following: a. 4. spray guns.2. Surface preparations prior to painting. U.2 Steel structure painting Council. rollers.A. COATING APPLICATION & REPAIR AND DOCUMENTATION General 5.4 3. Mixing and thinning. The paint manufacturer’s instructions shall be followed as far as practicable at all times. d. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. Page 4 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 3.1 EQUIPMENT All tools. required to be used shall be suitable for the work and all in good order and shall be arranged by the contractor at site and in sufficient quantity.MECON LIMITED REGD. SHOP COAT. scaffolding materials. abrasive materials hand/ power tools for leaning and all equipments.0 4. water blasting equipments & air compressors etc.

by use of an aromatic solvent prior to surface cleaning. at times of unfavourable weather conditions. in case of blast cleaning it shall be Sa 2½ or equivalent as per Swedish Standard SIS-0559001967/ ISO-8501-1-1988. during unfavourable weather conditions. Adhesion of the paint film to surface depends largely on the degree of cleanliness of the metal surface.1.5 5.MECON LIMITED REGD.4 5. 2 or equivalent. The external surface of R. blasting and painting shall be avoided as far as practicable. before primer application is taken up. chimney to be painted be dry and clean. DELHI DOCUMENT NO. b. in case of mechanical or power tool cleaning it shall be St. then blast cleaning shall be Sa3 as per Swedish Standard. oil. acid etching with 10-15% HCL solution about 15 minutes shall be carried out and surface must be thorought washed with water to remove acid & loose particles then dry completely before application of paint. 3 or equivalent. grease etc. This should be done immediately and in any case within 4 hours of cleaning of surface. the Engineer-in-Charge shall have the liberty to control the time period. Irrespective of the method of surface preparation. 5. cement. Where highly corrosive condition exits.1. rust scale and foreign matter shall be removed fully to ensure that a clean and dry surface is obtained. Procedure of Surface Preparation. Page 5 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 5. the first coat of primer must be applied on dry surface.1 In order to achieve the maximum durability. 5. Manual or hand tools cleaning. aggregate etc. Blast cleaning.2 . The minimum acceptable standard in case of manual or hand tool cleaning shall be St. rust. as may be required. In general. Mechanical or power tool cleaning. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. 5.C. one or more of following methods of surface preparation shall be followed. depending on condition of steel surface and as instructed by Engineer-in-Charge.3 Blast cleaning shall not be performed where dust can contaminate surfaces undergoing such cleaning or during humid weather conditions having humidity exceeding 85%. Proper surface preparation contributes more to the success of the paint protective system: a. c.1.2 Mill scale. Any loose particle of stand. shall be removed by rubbing with soft wire brush if necessary.C.1. Remove all other contaminants. at his sole discretion and / or to insist on recleaning. However.1.

In such case water blast cleaning is resorted to.2. 5.2. The operation shall be carried out as per SSPC guidelines for water blast cleaning. The blast cleaned surface shall be washed thoroughly with detergents and wiped solvent and dried with compressed Air. The wate blast cleaned surface shall be comparable to SSPC-SP-12/ NACE No. The most commonly used pressure for high pressure water blast cleaning for maintenance surface preparation is 3000 to 6000 psi at 35-45 liters/ minute water volume and pressure upto 10000 psi and water volume of 45 liters/ minute provide maximum cleaning. Chilled cast iron.1 5.MECON LIMITED REGD.1 Blast Cleaning Air Blast Cleaning The surface shall be blast cleaned using one of the abrasives: AL202 particles chilled casts iron or malleable iron and steel at pressure of 7kg. DELHI DOCUMENT NO.ft/ min. The water used shall be inhibited with sodium chromate/ phosphate. . The indicative values for sand injection is Air : 300 to 400 Cu. the blasted surface shall be clean and free from any scale or rust and must show a grey white metallic lusture.1.35to 50µ). For effective cleaning abrassives are used. If possible vacuum collector shall be installed for collecting the abrasive and recycling.1. malleable iron and steel shall be in the form of shot or grit of size not greater than 0. Water blast cleaning can be applied with or without abrassive and high-pressure water blasting.055” maximum in case of steel and malleable iron and 0. Primer or first coat of paint shall be applied within 4 hours of surface preparation. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. health and safety problems associated with abrassive blast cleaning limit the application of air blast cleaning in many installations. The blasting nozzles should be venturei style with tungsten carbide or boron carbide as the material for liners. On completion of blasting operation.04” maximum in case of chilled iron. Cm2 at appropriate distance and angle depending on nozzle size maintaining constant velocity and pressure.2.2 Water Blast cleaning Environmental. Blast cleaning shall bot be done outdoors in bad weather without adequate protection or when there is dew on the metal which is to be cleaned. Nozzles orifice may vary from 3/16” to ¾”. surface profile shall be uniform to provide good key to the paint adhesion (i.e. Page 6 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 5. Compressed air shall be free form moisture and oil. 5.

5 to 1” dia Special equipments for water blast cleaning with abrasives now available shall be used. swept.2. On completion of cleaning. b.2 Mechanical of Power tool cleaning Power tool cleaning shall be done mechanical striking tools. inorganic zinc silicate etc. Finally the surface may be washed with water and dried for effective cleaning. DELHI DOCUMENT NO. mill scale spatters. with corrosion inhibitor 200-400 lbs/ hr. On completion of cleaning. old coating and other foreign matter. as shop coat the pant system shall depend on condition of shop coat. if shop coat is in satisfactory condition showing no major defects.MECON LIMITED REGD. Excessive burnish of surface shall be avoided as it can reduce paint adhesion. the detached rust mill scale etc. 5. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. Page 7 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 Water Sand Nozzle : : : 5-10 liter/ min. loose materials shall be removed from the surface by clean rags and the surface shall be brushed.2. griding wheels or rotating steels wire-brushes. Hand tool cleaning normally consists of the following: a. emery paper cleaning. In the event of use of primer such as zinc rich epoxy. 5. shall be removed by clean rags and/ or washed by water or stream and thoroughly dried with compressed air jet before application of paint.3 Manual or hand tool cleaning Manual or hand tool cleaning is used only where safety problems limit the application of other surface preparation procedure and hence dones not appear in the specifications of paint systems. Hand descaling and/ or hammering Hand scraping Hand wire brushing Rust. shall be removed by hammering. scrapping tools. deducted and blown off with compressed air/ steam to remove all loose matter. wire brushing or combination of the above methods. 5. 0. c. chipping hammers. the shop .3 Non compatible shop coat primer The compatibility of finishing coat should be confirmed from the paint manufacturer.

6 5.7. alternate coat shall be tinted.7.3 5.7. Manufacturer instruction shall be followed for intercoat interval. when practical.7. shop primer should be as per the paint system given in this specification. Blast cleaned surface shall be coated with one complete application of primer as soon as practicable but in no case later than 4 hrs. For packaged units/ equipment.MECON LIMITED REGD. wind or in environment where injurious airbone elements exists. 5.5 . Any spots or areas missed in application shall be recoated and permitted to dry before the next coat is applied. the same day. Coating Procedure and Application: Surface shall not be coated in rain.1 5. 5. Material shall be considered dry for recoating when an additional coat can applied without the development of any detrimental film irregularities such as lifting or loose of adhesion of the under coat. Page 8 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 coat shall not be removed. When the successive coat of the same colour have been specified.4 Shop coated (coated with primer & finishing coat) equipment should not be repainted unless paint is damaged. Shop primed equipment and surface will only be ‘spot cleaned’ in damaged areas by means of power tool brush cleaning and then spot primed before applying one coat of filed primer unless otherwise specified. sufficiently to produce enough contrast to indicate complete coverage of the surface. Each coat shall be proper state of cure or dryness before the application of succeeding coat. when the steel surface temperature is less than 5° F above dew point when the relative humidity is greater then 85% or when the temperature is below 40° F. manufacturer’s standard can be followed after review. To the maximum extent practicable.2 5.5 5. If shop primer is not compatible with field primer then shop coated primer should be completely removed before applications of selected paints system for particular environment.7 5. The touch up primer and finishing coat(s) shall be identified for application by Engineer-in-Charge. However. Applied paint should have the desired wet film thickness.4 5.7. DELHI DOCUMENT NO. each coat of material shall be applied as a continuous film uniform thickness free of probes. The tinting material shall be compatible with the material and not detrimental to its service life. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.

These traps or separators must be of adequate size and must be drained periodically during operations. dried paint. Paint shall be applied in a uniform layer. Page 9 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 5. excessive evaporation of solvent.MECON LIMITED REGD. . The air caps. or less by overspray. and other foreign materials are not deposited in the paint film. nozzles. The trigger of the gun should be released at the end of each stroke. The air from the spray gun impinging against the surface shall show condensed water or oil. Spray equipment shall be kept sufficiently clean so that dirt. DELHI DOCUMENT NO. with overlapping at the edge of the spray pattern. The spray patterns shall be adjusted so that the paint is deposited uniformly. c. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. and shall be equipped with suitable pressure regulators and gauges. The equipment used shall be suitable for the intended purpose. and needles shall be those recommended by the manufacturer of the equipment for the material beign sprayed. The pressure on the material in the pot shall be adjusted when necessary for change in elevation of the gun above the pot.6 Air spray application shall be in accordance with the following: a. shall be capable of properly atomizing the paint to be applied. Any solvents left in the equipment shall be completely removed before applying paint to the surface begin painted. d. Traps or separators shall be provided to remove oil and condensed water from the air. e. During application the gun shall be held perpendicular to the surface and at a distance which will ensure that a wet layer of paint is deposited on the surface. All runs and sags shall be brushed out immediately or the paint shall be removed and the surface repainted. The pressure on the material in the pot and of the air at the gun shall be adjusted for optimum spraying effectiveness. The atomizing air pressure at the gun shall be high enough to properly atomize the paint but not so high as to cause excessive fogging of paint. f. Ingredients shall be kept properly mixed in the spray pots or containers during application by continuous mechanical agitation. b.7. The equipment shall be kept in satisfactory condition to permit proper paint application. g.

the component shall be cleaned and restored to its original condition. An air compressor or electric motor is used to operate a pump to produce pressures of 1. Page 10 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 h. U. Edges of structural shapes and irregular coated surface shall be coated first and an extra pass made later. If these surface are coated.7.023” tip size will provide a good spray pattern.. more economical and easier to use than conventional airspray. 1 & vol. Brushes shall be of a style and quality that will enable proper application of paint . including drums. By SSPC. cleaner.000 to 6. 5. control valve items and similar items shall be masked to prohibit coating disposition.7 Airless spray application shall be in accordance with the following procedure: as per steel structure paint manual vol.7. which are forced through a small orifice resulting in atomization of paint without the use of air.000 psi. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. daubers or sheepking shall be used. Airless spray equipment is mounted on wheels. Paint is delivered to the spray gun at this pressure through a single hose within the gun.020-0. All nameplates. In case of gun choking. 2. finished flange faces. 30:1 pump ratios and 0.A. i. Areas inaccessible to the spray gun shall be painted by brush: if not accessible by brush. manufacturer’s identification tags. Incase of High Build epoxy coating (two pack).S. machined surface instrument glass. The unit shall have in built agitator that keep the paint uniformly mixed during the spraying. DELHI DOCUMENT NO.MECON LIMITED REGD. a single paint stream is divided into separate streams. Ideally fluid hoses should no be less than 3/8” ID and not longer than 50ft to obtain optimum results. If spray gun shown choking. Usually very small quantities of thinning is required before spray. Airless spray usually is faster. immediately dechoking procedure shall be followed. and paint is aspirated in a hose that sucks paint from any container. This result in more repaid coverage with less overspray. decoking steps shall be followed immediately.8 Brush application of paint shall be in accordance with the following: a. k. The unit shall consists of in built strainer. Air less spray relies on hydraulic pressure rather than air atomization to produce the desired spray. 5. j.

This is to be ensured in the qualification trial. There shall bot be any formation of “Whiskers” and holes in the coating. irregular surfaces and rough or pitted steel. Any runs or sags shall be brushed out.10 For each coat the painter should know the WFT corresponding to the specified DFT and standardise the paint application technique to achieve the desired WFT. The coating film shall be inspected by mirror. No paint shall be force dried under condition which will cause checking. or detrimentally after the condition of the paint. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. 5. 5.9 Manual application by sling (where 6 O’ clock approachable) A canvas strip (alternatively a tinplate strip) about 450mm wide and 1. 5. bolts.8 5. Wide flat brushes are suitable for large flat areas. Liquid coating poured on the sling at each side of the pipe.MECON LIMITED REGD.5m longs is hold under the pipe by two men.8. duubers.7.7. Paints shall be applied into all corners. if it exceeds the paint material has possible deteriorated or mixing is faulty. f. position of pipe is not c.2 . This work shall be done vey carefully and by experienced personnel. e.1 5. d. or sheepkin. There shall be minimum of brush marks left in the applied paint Surface not accessible to brushes shall be painted by spray. DELHI DOCUMENT NO.8. but they shall not have width over five inches. The men holding this sling move it up and down and walk slowly forward while fresh coating is poured on the pipe and they manipulate the sling so that an even coating is ontained all round the bottom. wrinkling blistering formation of pores. Drying of Coated Surface No coat shall be applied unit the preceding coat has dried. Drying time of the applied coat should not exced maximum specified for it as a first coat. Page 11 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 b. The material shall be considered dry for re-coating when another coat can be applied without the development of any film irregularities such as lifting or loss of adhesion of undercoats. Round or oval brushes are most suitable for rivets.

MECON LIMITED REGD. Where paint has been damaged in handling and in transportation. Feather the primer over the intact adjacent surface surrounding the damaged area by emery paper.1 PAINT APPLICATION Shop priming/ pre-erection priming with F9 of F12 shall be done only on blasted surface.9.10 5.9.2.1.3 5.11 . condensation. Shop priming/ pre-erection priming with F-9 or F-12 shall be done only with airless spray. Repair of damaged inorganic zinc silicate primer after erection/ weldding: Quickly remove the primer from damaged area by mechanical scraping and emery paper to expose the white metal. Repair of damaged paint surface.3 Repair of damaged pre-erection and shop priming in the design temperature of 90° C to 500° C. 5. contamination snow and freezing until dry to the fullest extent practicable.9. Paint shall be protected from rain.2 5.10. Assessment of Painting Requirement The paint system to be applied for a specific job shall be arrived as sequentially as given below : 5. 5. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. Surface preparation shall be done as per procedure 5. Page 12 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 No drier shall be added to a paint on the job unless specifically called for in the manufacturer’s specification for the paint.10. the repair of damaged coating of pre-creation/ fabrication shall be as given below. 5. DELHI DOCUMENT NO.2 One coat of F-9 shall be applied wherever damaged was observed on pre-erection/ pre-fabrication/ shop primer of inorganic zinc silicate coating (F-9) shall not be applied if damaged area is not more than 5 x 5 cm.9 5.10. 5.9. For large flat surface field painting shall be done by airless spray otherwise brush can be used. Blasts clean the surfaces possible.

progress of work versus programme. Type of testing equipments and calibration. holiday detection.MECON LIMITED REGD. rejects and repairs. Identify the shop priming requirement from Table 7. DELHI DOCUMENT NO.2. Page 13 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 - Identify the environment from area classification details and chose the appropriate table. Identify the specific field paint system and surface preparation requirement from the above identified table and temperature range. Particular of surface preparation and paint application during trials and during the work. Identify the design temperature from the technical documents. Result of measurement of temperature relative humidity. film thickness. A written quality plan with procedure for qualification trials and for the actual work. .1 based on compatibility of the above paint system. adhesion tests with signature of appropriate authority. particular of application no of coats and type of materials applied. Daily progress report with dedtails of weather condition. surface profile. Code and batch numbers of paint material used. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. anomolies. Details of non-compliance. - - 5. Identify the need of repair of shop primer and execute as per Table 7.12 Documentation.

ST. SCRAPING. MANUAL OR HAND TOOL CLEANING REMOVAL OF LOOSE RUST LOOSE MILL SCALE AND LOOSE PAINT.3 SSPC-SP3 - - -DO- . CHIPPING. DELHI DOCUMENT NO. Page 14 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 TABLE-I (for clause 5.MECON LIMITED REGD. MECHANICAL OR POWER TOOL CLEANING REMOVAL OF LOOSE RUST. 2.0) SURFACE PREPARATION STANDARDS S. LOOSE MILL SCALE AND LOOSE PAINT TO DEGREE SPECIFIED BY POWER TOOL CHIPPING. ST. DESCRIPTION VARIOUS INTERNATIONAL STANDARDS (EQUIVALENT) SWEDISH SSPC-SP NACE USA BRITISH STANDARD USA STANDARD SIS-05-5900 BS-4232: 1967 1967 REMARK 1. WIRE BRUSHING AND GRINDIN.2 SSPC-SP2 - - THIS METHOD IS APPLIED WHEN THE SURFACE IS EXPOSED TO NORMAL ATMOSPHERIC CONDITION WHEN OTHER METHODS CANNOT BE ADOPTED AND ALSO FOR SPOT CLEANING DURING MAINTENANCE PAINTING. SANDING AND WIRE BRUSHING. AFTER REMOVAL OF DUST. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. SANDING. SURFACE SHOULD HAVE A FAINT METALLIC SHEEN. SURFACE SHOULD HAVE A PRONOUNCED METALLIC SHEEN. NO. DESCALING.

SA-3 SSPC-SP5 NACE#1 FIRST QUALITY WHERE EXTREMELY CLEAN SURFACE CAN BE EXPECTED FOR PROLONG LIFE OF PAINT SYSTEMS. MILL SCALE PAINT & FOREIGN MATTER 100% CLEANLINESS WITH DESIRED SURFACE PROFILE. . NEAR WHITE METAL BLAST CLEANING TO NEAR WHITE METAL CLEANLINESS. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. DELHI DOCUMENT NO. POLYURETHANE BASED AND INORGANIC ZINC SILICATE PAINTS. ALSO FOR CONVENTIONAL PAINT SYSTEM USED UNDER FAIRLY CORROSIVE CONDITIONS TO OBTAIN DESIRED LIFE OF PAINT SYSTEM.0) SURFACE PREPARATION STANDARDS S. DESCRIPTION VARIOUS INTERNATIONAL STANDARDS (EQUIVALENT) SWEDISH SSPC-SP NACE BRITISH STANDARD USA USA STANDARD SIS-05-5900 BS-4232: 1967 1967 REMARKS 3. UNIT AT LEAST 95% OF EACH ELEMENTS OF SURFACE AREA IS FREE OF ALL VISIBLE RESIDUES WITH DESIRED SURFACE PROFILE.1 BLAST CLEANING (AIR & WATER) THERE ARE FOUR COMMON GRADES OF BLAST CLEANING WHITE METAL BLAST CLEANING TO WHITE METAL CLEANLINESS REMOVAL OF ALL VISIBLE RUST. 3.MECON LIMITED REGD. 3.2 SA 2 ½ SSPC-SP10 NACE #2 SECOND QUALITY THE MINIMUM REQUIREMENT FOR CHEMICALLY RESISTANT PAINT SYSTEM SUCH AS EPOXY. VINYL. NO. Page 15 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 TABLE-I (for clause 5.

3 COMMERCIAL BLAST BLAST CLEANING UNIT AT LEAST TWO—THIRD OF EACH ELEMENT OF SURFACE AREA IS FREE OF ALL VISIBLE RESIDUES WITH DESIRED SURFACE PROFILE. 3. 4 . NO. Page 16 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 TABLE-I (for clause 5. SURFACE PROFILE IS NOT SO IMPORTANT. DESCRIPTION VARIOUS INTERNATIONAL STANDARDS (EQUIVALENT) SWEDISH SSPC-SP NACE BRITISH STANDARD USA USA STANDARD SIS-05BS-4232: 5900 1967 1967 REMARKS 3. 3 THIRD QUALITY FOR STEEL REQUIRED TO BE PAINTED WITH CONVENTIONAL PAINTS FOR EXPOSURE TO MILDLY CORROSIVE ATMOSPHERE FOR LONGER LIFE OF THE PAINT SYSTEMS.0) SURFACE PREPARATION STANDARDS S. DELHI DOCUMENT NO. PAINT & FOREIGN MATTER. SA-2 SSPC-SP-6 No. MILL SCALE . OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. REMOVAL OF ALL VISIBLE RUST. SA-1 SSPC-SP-7 No.4 BRUSH-OFF BLAST BLAST CLEANING TO WHITE METAL CLEANLINESS.MECON LIMITED REGD.

3.1.2 and 6. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.0 PAINT MATERIALS Paint manufacturers shall furnish all the characteristics of paint material on printed literature. 6. . DELHI DOCUMENT NO. alongwith the test certificate for all the specified characteristics given in this specifications. All the paint materials shall be of first quality and conform to the following general characteristics as per the table 6.MECON LIMITED REGD. Page 17 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 6.

Type and composition P-2 Chlorinated rubber Zinc Phosphpate primer Single pack.: 2 hrs. 7. Min : 4.: no limitation Min : 8 hrs Max : No limitation Not applicable 60°C P-4 Etch primer/ wash primer Two pack polyvinyl butyral resin medium cured with phosphoric acid solution pogmented with zic tetroxy choromate. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.6 hrs Max : 24 hrs Not applicable Not applicable P-6 Epoxy zinc phosphate primer Tow component polyamide cured epoxy resin medium. 5. Max. Min. Min. Volume solids (approx) DFT (Dry dilm thickness) per coat (approx) Theoretical covering capacity in M2/ coat/ litre (approx) Welght per litre in kgs/ litre (approx) Touch dry at 30° C (approx) Hard dry at 30° C (approx) Over Coating Interval (approx.) Pot life (approx) at 30° C for two component paints (approx). Page 18 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 PAINT MATERIALS TABLE NO.: 24 hrs.1 PRIMERS S. 4. 9. Max. pigmented with zinc phosphate. plgmented with Zic phosphate. 40% 40-50µ 8-10 1. 6. Temperature Resistance 40% 40-50µ 8-10 1. 10. 80°C .: 3-6 months Min : 8 hrs Max : 3-6 months 8 hrs. Max. 8. air drying chlorinated rubber based medium plasticised with unsaponlfiable plasticizer. Technical Name 2.4 After 30 mins. 7-8% 8-10µ 8-10 1. 11. 3. DESCRIPTION No. DELHI DOCUMENT NO.3 30 minutes Min.: 8 hrs.2 2 hrs. 1.MECON LIMITED REGD.: 8 hrs.: 6.

125°C 3. Pot life at 30° C for two component paints (approx). 9. 4. 5.4 3 hrs. 7.2FINISH PAINT S. 11. 65% 100-125µ 5-2-6.5 4 hrs.2 30 minutes 8 hrs. Temperature Resistance . 40% 40-50µ 8-10 1. Min. 80°C F-7 High build coaltar epoxy coating.: 5 day 4-6 hrs.: Overnight (12) hrs. 48 hrs. Tow pack polyamide cured epoxy resin blended with coal/ tar medium. 2. 8. Max. Overnight Min. 80°C 10. Page 19 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 PAINT MATERIALS TABLE NO.: Unlimited 6-8 hrs.: Overnight Max. No 1.: 24 hrs. Min.5 1. DESCRIPTION Technical Name Type and composition F-2 Acrylic polyurethane finish paint Two-pack aliphatic isocynate cured acrylic finish paint F-3 Chlorinated rubber based finish paint Single pack plasticised chlorinated rubber based medium with chemical and weather resistant pigments.: 5 day 4-6 hrs.: 6. Overnight Min.: Unlimited Not applicable 60°C F-6 Epoxy-High build finish paint Tow. DELHI DOCUMENT NO. Max. Volume solids (approx) DFT (Dry film thickness) per coat (approx) Theoretical covering capacity in M2/ coat/ litre (approx) Welght per litre in kgs/ litre (approx) Touch dry at 30° C (approx) Hard dry at 30° C (approx) Overcoating interval (approx) 40% 30-40µ 10-13 1. suitably pigmented. 62% 100-125µ 5-6 1. 6.MECON LIMITED REGD. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.pack polyamide/ ployamine cured epoxy resin medium suitable pigmented.3 1 hrs.: Overnight Max.

24 hrs. 24 hrs. Min. 12 hrs. 5. Type and composition Two-pack epoxy resin based suitable pigmented and capable pigmented and capable of adhering to manually prepared surface and old coating 72% 100-125µ 6. Min.3 FINISH PAINTS S.: Unlimited . 6. Max.: 6. 3. 12 hrs. DELHI DOCUMENT NO. Page 20 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 PAINT MATERIALS TABLE NO. 7. Max.0-7.: 16 hrs. at 20°C and 50% RH.: 8 hrs.3 30 min.MECON LIMITED REGD. No 1. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. 8. Min.2 1.1 30 min. Volume solids (approx) DFT (Dry film thickness) per coat (approx) Theoretical covering capacity in M2/ coat/ litre Welght per litre in kgs/ litre (approx) Touch dry at 30° C (approx) Hard dry at 30° C (approx) Overcoating interval (approx) 60% 65-75µ 8-9 2. 4. Max.2 3 hrs.4 3 hrs.: 16 hrs. Max. 9. Single pack silicone resin based medium with aluminum flakes. DESCRIPTION Technical Name F-8 Self priming type surface tolerant high build epoxy coating (Complete rust control coating) F-9 Inorganic Zinc Slicate coating F-11 Heat resistant synthetic medium based two pack aluminum paint suitable upto 250°C dry temperature Heat resistant synthetic medium based two pack aluminum paint suitable upto 250°C 25% 20-25µ 10-12 1.: 6 months A two-pack air drying self-curing solvent based inorganic zinc silicate coating.: Unlimited 20% 20-25µ 8-10 1. Min.: Unlimited F-12 Heat resistant silicone aluminum paint suitable upto 500° C temperature 2.: 10 hrs.

DELHI DOCUMENT NO. Temperature resistance 90 min. F-9 F-11 Not applicable F-12 Not applicable 11. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.MECON LIMITED REGD. 80°C 400°C 250° C 500° C F-14: Specially for mulated polyamine cured coal tal epoxy suitable for-45°C to 125°C for application under insulation F-15: Two pack cold curved epoxy phenolic coating suitable for 45°C to 125°C for application under insulation F-16: Eoxy siloxane anser coat 738 . DESCRIPTION Pot life (approx) at 30° C for two component paints (approx). Page 21 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 S. F-8 4-6 hrs. No 10.

OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. DELHI DOCUMENT NO. 2. 1 hr.4 FINISH PAINTS Sl. Page 22 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 PAINT MATERIALS TABLE NO.100 µm F-17 Two component solvent free type high build epoxy phenolic / novalac epoxy phenolic coating cured with Polyamine adduct hardner system.0-8. Type & composition Specially formulated polyamine cured coal tar epoxy suitable for application under insulation 3. 2 hrs. 6. 1. 65% 75 . Description Technical name F-14 Polyamine cured coal tar epoxy F-15 Two-component Epoxy phenolic coating cured with polyamine adduct hardner system (primer + intermediate coat + finish paint) F-16 Ambient temperature curing Poly Siloxane coating / High build cold applied inorganic copolymer based aluminum coating suitable for under insulation coating of CS and SS piping for high temperature service. 6..150 µm 5. No. . or Intertherm 751 CSA from Akzo Nobel coating.100 µm Two component solvent free type high build epoxy phenolic / novalac epoxy phenolic coating cured with Polyamine adduct hardner system.0 6.7 4 hrs. Amercoat 738 from Ameron Products. 4.5-8.MECON LIMITED REGD. Volume Solids (minimum) DFT (Dry Film thickness) per coat (minimum) Theoretical covering 2 capacity in M / coat / litre (minimum) Weight per liter in kgs/litre (max paint) (minimum) Touch dry at 30°C (maximum) 70% 125 µm Two pack ambient temperature curing epoxy phenolic coating system suitable for application under insulation of CS / SS piping.5 6.5-8.5 6.7 1. 7. Note : 6 60% 75 . USA / Berger 938 from Berger Paints Ltd. 2 hrs.0 1. 5.3 1.5 1. 98-100% 125.

List of recommended manufacturers The paint shall conform to the specifications given above and the best quality in their products range of the manufacturers listed in Annexure-I. F-17 24 hrs. Description Hard dry at 30°C (maximum) Full cure 30°C (for immersion / high temp. curing and application.0 PAINT SYSTEM The paint system should vary with type of environment envisaged in and around the plants. Page 23 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 Sl.5 hrs. The surface preparation. 8. Covering capacity and DFT depends on method of application. 36 hrs. service) Over-coating interval F-14 24 hrs.(7 days) Min. 16 hrs. 4. All paints shall be applied in accordance with manufacturer’s instruction for surface preparation. quality and workmanship should be ensured. Max. 3. Covering capacity specified above are theoretical. 5 days 4 hrs. Not applicable 1 hr. 21 days. The paint system is also given for specific requirements. 168 hrs. Three types of environment as given below are considered for selection of paint system. F-16 16 hrs. intervals. 9. F-15 24 hrs. 11. Technical data sheets for all paints shall be supplied at the time of submission of quotations. All primers and finish coats should be cold cured and air drying unless otherwise specified. 1 hr. Min. Max. Allowing the loose during the application.4 . 2. 10. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.(7 days) Min. 6 hrs.MECON LIMITED REGD. 6. 7. Max. No. Max. 16 hrs.) -45°C to 125°C under insulation -45°C to 125°C under insulation (Note : 5) Up to 400°C for CS & SS under insulation -45°C to 150°C for immersion service Notes: 1. minimum specified DFT should be maintained. 168 hrs. 168 hrs.(7 days) Min. 21 days 1. Pot life at 30°C for two component paints (minimum) Temperature Resistance (min. DELHI DOCUMENT NO.

Heat resistant Synthetic medium based Aluminum paint. Heat resistant Silicone Aluminum paint.0 PRIMERS P-2 P-4 P-6 : : : Chlorinated Rubber Zinc Phosphate Primer Etch Primer/ Wash Primer Epoxy Zic Phosphate Primer FINISH COATS/ PAINTS F-2 F-3 F-6 F-7 F-8 : : : : : Acrylic.MECON LIMITED REGD. 7. Page 24 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 Primers & finish coats covered in table nos.0 to 15.Polyurethane finish paint Chlorinated Rubber Finish Paint High Build Epoxy finish coating High Build Coal Tar epoxy coating Self-priming surface tolerant high build epoxy coating Inorganic Zinc Silicate Coating. DELHI DOCUMENT NO. F-9 F-11 : : F-12 F-14 : : F-15 F-16 F-17 : : : . OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. Specially formulated polyamine-cured coal for Epoxy coating Epoxy phenolic coating Epoxy Siloxane Coating : Amercoat 738 Two component solvent free type high built epoxy phenolic / novalac epoxy phenolic coating cured with polyamine.

) 65-75 40-50 65-75 OF F-9 OR 80 (P-7) REMARKS No overcoating is to be done Finish Coat at Site For Damaged Area of more than 5 x 5 Cm2. LOW TEMPERATURE CARBON STEEL & LOW ALLOY STEEL.2 7.1. hand rails and Grating only SURFACE PREPARATION SSPC-SP-10 SSPC-SP-10 SSPC-SP-3 PAINT SYSTEM 1 COAT OF F-9 1 COAT OF F-12 1 COAT OF F-9 OR 2 COATS OF P-7 @ 40µ DFT / COAT TOTAL DFT IN MICRONS (MIN. S.MECON LIMITED REGD.2: REPAIR OF PRE-ERECTION/ PRE. Page 25 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 TABLE 7.1 7.2.1.1: PRE-ERECTION/ PRE-FABRICATION AND SHOP PRIMING FOR CARBON STEEL.FABRICATION AND SHOP PRIMING AFTER ERECTION/ WELDING FOR CARBON STEEL LOW TEMPERATURE CARBON STEEL & LOW ALLOY STEEL. ITEMS IN ALL ENVIRONMENT.) 65-75 REMARKS FOR DAMAGED AREA OF MORE THAN 5X5 CM. TABLE 7. DELHI DOCUMENT NO.2. PIPING AND EQUIPMENT ETC. SURFACE PREPARATION SSPC-SP-3 (FOR ONLY) SSPC-SP-10 SSPC-SP-3 REPAIR PAINT SYSTEM 1 COAT OF F-9 TOTAL DFT IN MICRONS (MIN. STEEL STRUCTURE. 7. 7. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.3 DESIGN TEMPERATURE IN °C -90 TO 400 401 To 500 -40 to 150 for Structures. S. No.1.2 401 TO 550 1 COAT OF F-12 20 . FOR DAMAGED AREA OF MORE THAN 5X5 CM. No.1 DESIGN TEMPERATURE IN °C -90 TO 400 7.

M. FLARE LINES. D.2 -14 TO 60 SSPC-SP-10 8.0 S. TOWERS. PIPING. Page 26 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 TABLE 8.MECON LIMITED REGD. FLARE LINES FOR NORMAL CORROSIVE ENVIRONMENT ALSO TO NE PAINTED AS PER TABLE 9.) 65-75 REMARKS FINISH PAINT 8. HEAT EXCHANGERS. LOW TEMPERATURE CARBON STEEL & LOW ALLOY STEEL) ALL NORMAL CORROSIVE AREAS SUCH AS OFF SITES EXTERNAL SURFACE OF UNINSULATED COLUMNS. STRUCTURAL STEEL WORKS. COMPRESSORS. RCC CHIMNEY WITH OR WITHOUT REFRACTORY LINE INSIDE CHIMNEY (ALL ENVIRONMENTS). OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. VESSELS.0: FIELD PAINT SYSTEM FOR NORMAL CORROSIVE ENVIRONMENT (FOR CARBON STEEL. INTERIOR OF TANKS ETC. DESIGN TEMPERATUR E IN C -90 TO –15 SURFACE PREPARATIO N SSPC-SP-10 PAINT SYSTEM FIELD PRIMER TOTAL DFT IN MICRONS (MIN. NO. PLANTS. PUMPS.3 61 TO 80 SSPC-SP-10 REPAIR OF PRE-FABRICATION PRIMER 1 COAT OF F-9 @ 65-75µ DFT/ COAT + 2 COATS OF P-2 @ 40µ DFT/ COAT 2 X 40 = 80 REPAIR OF PRE-FABRICATION PRIMER 1 COAT OF F-9 @ 65-75µ DFT/ COAT + 2 COATS OF P-6 @ 40µ DFT/ COAT 2 X 40 = 80 2 COATS OF F-3 @ 40 µ DFT/ COAT 2 X 40 = 80 225 1 COATS OF F-6 @ 100 µ DFT/ COAT 245 . BLOWERS.1 REPAIR OF PRE-FABRICATION PRIMER 1 COAT OF F-9 @65-75µ DFT/ COAT NONE No over coating to be done follow repair procedure only on damaged areas of preerection/ pre-fabrication primer/ coating F-9 8. EXCLUDING TANK TOPS. DELHI DOCUMENT NO.

Page 27 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 S.5 SHALL BE FOLOWED. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.NO.6 401 TO 500 SSPC-SP-10 80 NOTE 1 : NOTE 2 : NOTE 3 : FOR MS CHIMNEY OR WITHOUT REFRACTORY LINING 8.4 REPAIR OF PRE-FABRICATION PRIMER 1 COAT OF F-9 @ 65-75µ DFT/ COAT REPAIR OF PRE-FABRICATION PRIMER 1 COAT OF F-9 @ 65-75µ DFT/ COAT REPAIR AS PER 7. DELHI DOCUMENT NO. 8. 8.5 WHEREVER REQUIRED S.MECON LIMITED REGD.3. NO.4 AND 8.5 251 TO 400 SSPC-SP-10 105 8. .) 125 REMARKS 8.2 3 COATS OF F-11 @ 20 µ DFT/ COAT 3 X 20 = 60 2 COATS OF F-12 @ 20 µ DFT/ COAT 2 X 20 = 40 2 COATS OF F-12 @ 20 µ DFT/ COAT 2 X 20 = 40 TOTAL DFT IN MICRONS (MIN. FOR EXTENAL SURFACE OF RCC CHMNEY: 2 COATS OF F-6 @ 100 µ DFT/ COAT TO OBBTAIN 2 X 100=200µ SHALL BE APPLIED AFTER MAKING SURFACE PREPARATION AS PER GUIDELINES IN 1.2. 8. DESIGN TEMPERATUR E IN C 81 TO 250 SURFACE PREPARATIO N SSPC-SP-10 PAINT SYSTEM FIELD PRIMER FINISH PAINT 8.NO.3 SHALL BE USED FOR 14°C TO 80°C AND S.2 WILL BE DELETED.

Page 28 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 TABLE 9. BLOWERS.1 DESIGN TEMPERATUR E IN °C -90 TO –15 SURFACE PREPARATION SSPC-SP-10 PAINT SYSTEM FIELD PRIMER REPAIR OF PRE-FABRICATION PRIMER 1 COAT OF F-9 @ 65-75µ DFT/ COAT REPAIR OF PRE-FABRICATION PRIMER 1 COAT OF F-9 @ 65-75µ DFT/ COAT + 1 COATS OF P-6 @40 µ DFT/ COAT FINISH PAINT NONE TOTAL DFT IN MICRONS (MIN.) 65-75 REMARKS 9.2 -14 TO 80 SSPC-SP-10 9.2 9. PUMPS.4 401 TO 500 SSPC-SP-10 1 COATS OF F-6 @ 100µ DFT/ COAT + 1 COAT OF F-2 @ 40µ DFT/ COAT 2 COATS OF F-12 @ 20 µ DFT/ COAT 2 X 20 = 40 2 COATS OF F-12 @ 20 µ DFT/ COAT 225 Repair of pre-erection/ pre fabrication primer shall be done wherever damage is observed. NO. SO2 FUMES OR SPILLAGE’S OF ACID/ ALKALI/ SALT ARE LIKELY TO COME IN CONTACT WITH SURFACE SUCH AS EXTERNAL SURFACE OF UNINSULATED COLUMNS. S. STRUCTURAL STEEL ETC.2.0: FIELD PAINT SYSTEM FOR CORROSIVE ENVIRONMENT (FOR CARBON STEEL. HEAT EXCHANGERS. VESSELS.3 81 TO 400 SSPC-SP-10 REPAIR OF PRE-FABRICATION PRIMER 1 COAT OF F-9 @ 65-75µ DFT/ COAT REPAIR 2S PER 7. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. PIPING. TOWERS. 9.MECON LIMITED REGD. FLARE LINES. LOW TEMPERATURE CARBON STEEL & LOW ALLOY STEEL) FOR ALL CORROSIVE AREAS ABOVE GROUND WHERE H2S. COMPRESSORS. Surface preparation is required only for repairing of damaged pre-erection/ fabrication primer 105 80 . DELHI DOCUMENT NO.

2. Page 29 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 TABLE 10. S. STRUCTURE STEEL ETC. TOWERS. FLARE LINES. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. HEAT EXCHANGERS. BLOWERS. SALTY WATER IMPINGEMENT.2 10.1 SSPC-SP-10 REPAIR OF PRE-FABRICATION PRIMER 1 COAT OF F-9 65-75µ DFT/ COAT REPAIR OF PRE-FABRICATION PRIMER 1 COAT OF F-9 @ 65-75µ DFT/ COAT + 1 COATS OF P-6 @40 µ DFT/ COAT NONE Repair of pre-erection/ fabrication primer shall be followed. DELHI DOCUMENT NO. DESIGN TEMPERATUR E IN °C -90 TO –15 SURFACE PREPARATION PAINT SYSTEM FIELD PRIMER FINISH PAINT TOTAL DFT IN MICRONS (MIN. CHLORIDE ETC. COMPRESSORS.) 65-75 REMARKS 10.MECON LIMITED REGD.3 81 TO 400 SSPC-SP-10 REPAIR OF PRE-FABRICATION PRIMER 1 COAT OF F-9 @ 65-75µ DFT/ COAT REPAIR AS PER 7. VESSELS. PIPING PUMPS. 105 80 . EXPOSED TO SPILLAGE OR FUMES OF HCL H2S04. LOW TEMPERATURE CARBON STEEL & LOW ALLOY STEEL) EXTERNAL SURFACES OF UNINSULATED COLUMNS.4 401 TO 500 SSPC-SP-10 2 COATS OF F-6 @ 100µ DFT/ COAT = 2 X 100= 200 + 1 COAT OF F-2 @ 40µ DFT/ COAT 2 COATS OF F-12 @ 20 µ DFT/ COAT 2 X 20 = 40 3 COATS OF F-12 @ 20 µ DFT/ COAT 2 X 20 = 40 345 Surface preparation is required only for repairing of damaged pre-erection/ fabrication primer. No over coating is allowed 10.0: FIELD PAINT SYSTEM FOR HIGHLY CORROSIVE (FOR CARBON STEEL. NO.2 -14 TO 80 SSPC-SP-10 10.

2 81 TO 500 SSPC-SP-10 1 COAT OF F-9 @ 2 COATS OF F-12 105 65-75µ DFT/ @ 20 µ DFT/ COAT COAT 2 X 20 = 40 11. S.1 -14 TO 80 SSPC-SP-10 1 COAT OF F-9 @ 1 COATS OF F-6 285 F-6 should be 65-75µ DFT/ @ 100µ DFT/ suitable for COAT + 1 COATS COAT + 2 COATS occasional water OF P-6 @40 µ OF F-2 @ 40µ immersion DFT/ COAT DFT/ COAT 65 X 40 = 105 2 X 40 = 80 11. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.MECON LIMITED REGD. ALKALIS SOLVENTS AND CHEMICALS ETC. DM WATER. HAND TAILS FOR ALL ENVIRONMENTS FOR GRUDE OIL. REMARKS . DELHI DOCUMENT NO.2 EXTERNAL SURFACE OF BOTTOM PLATE (SOIL SIDE) FOR ALL STORAGE TANKS.7 365 F7 should be 65-75µ DFT/ @ 100 µ DFT/ suitable for COAT COAT immersion service 3 X 100 = 300 of the products given. DESIGN PAINT SYSTEM SURFACE TOTAL DFT IN TEMPERATURE IN PREPARATION MICRONS (MIN. FIREWATER.1 EXTERNAL SHELL. ACIDS. MOTOR SPIRIT.2 -14 TO 80 SSPC-SP-10 1 COAT OF F-9 @ 3 COATS OF F .1. WIND GIRDERS APPARATUSES. Page 30 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 TABLE 11. 11. 11. LDO. GASOLINE.0 : FIELD PAINT SYSTEM FOR CARBON STEEL STORAGE TANKS (EXTERNAL) FOR ALL ENVIRONMENTS. NO.) FILED PRIMER FINISH PAINT °C 1. RAW WATER. ROOF TOPS OF ALL GROUND TANK INCLUDING TOP SIDE OF FLOATING ROOF OF OPEN TANK AS WELL AS COVERED FLOATING ROOF AND ASSOCIATED STRUCTURAL WORK ROLLING AND STATIONARY LADDERS. POTABLE WATER. ATF KEROSENE.1. HSD. SPIRAL STAIRWAYS.

LADDERS ETC. STEEL. LADDERS SUPPORTS FOR STORING GRUIDE OIL. INTERNAL STRUCTURAL OF CONE ROOF. UNDERSIDE OF FLOATING ROOF AND SHELL ABOVE MAXIMUM LIQUID LEVEL AND STRUCTURAL STEEL .3 COATS OF F-6 @ 100µ 365 immersion service of 75µ DFT/ COAT DFT/ COAT petroleum produce like 3 X 100 = 300 ATF.1 -14 TO 80 SSPC-SP-10 1 COAT OF F-9 @ 65.7 EG TANKS (INTERNAL SHELL. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.2.4. PLATFORMS ETC.2 BARE SHEEL OF INSIDE FLOATING ROOF TANK AND CONE ROOF TANK FOR PRODUCTS MENTIONED IN 12.3 -14 TO 80 SSPC-SP-10 1 COAT OF F-9 @ 65. LADDERS. MOTOR SPIRIT. petrol etc. Kerosene. NAPHTHA.7. BOTTOM PLATE AND ALL ACCESSORIES 12.0 : S. BOTTOM PLATE. FIELD PAINT SYSTEM FOR CARBON STEEL AND ALLOY STORAGE TANK: (INTERNAL) PAINT SYSTEM DESIGN TEMPERATURE IN SURFACE PREPARATION TOTAL DFT IN REMARKS °C MICRONS (MIN.5. 3 X 100 = 300 12.6 D. BOTTOM PLATE ROOF AND ALL ACCESSORIES) 12. UNDER SIDE OF ROOF AND ROOF STRUCTURE INSIDE SURFACE BOTTOM PLATE AND STRURAL STEEL WORKS.3 FLOATING CONE ROOF TANKS FOR PETROLEUM PRODUCTS SUCH AS ATF.4 12.1 -14 TO 80 SSPC-SP-10 EBONITE RUBBER LINING AS PER SMMS SPECIFICATION 6-06-204 12.1 -14 TO 80 SSPC-SP-10 2 COAT OF F-6 @ 40µ 2 COATS OF F-6 @ 100µ 280 F-6 shall be suitable for DFT/ COAT DFT/ COAT immersion service.1 -14 TO 80 SSPC-SP-10 PHOSPHATING 2 COATS OF @10 µ 20 TREATMENT WITH 2 X 10 = 20 PHOSPHATING CHEMICALS (2 COATS) 12. if any 12. 12. NO. F-6 should be suitable for 12. ROOF STRUCTURE.5 INTERNAL PROTECTION IF FIXED ROOF TYPE STORAGE TANKS FOR POTABLE WATER: INSIDE OF SHELL.6. GASOLINE. INSIDE OF BOTTOM PLATE. 2 X 40 = 80 2 X 100 = 200 12.NONE 75µ DFT/ COAT 65-75 No over coating is allowed same as per pre-erection primer. (DEMINERALISED WATER) AND HYDROCHLORIC ACID (HCL): INTERNAL SHELL. Page 31 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 TABLE 12. DELHI DOCUMENT NO.) FILED PRIMER FINISH PAINT INTERNAL SURFACE OF UNDERSIDE OF FLOATING ROOF.3. M.1 -14 TO 80 SSPC-SP-10 1 COAT OF F-9 @ 65.1 ALL SSPC-SP-10 3 COATS VINYL CHLORIDE CO-POLYMER 225 AMERCOAT 23 @ 75µ / COAT . WALKWAYS. KEROSENE. LDO AND HSD (EXCLUDING WHITE OIL PRODUCTS) F7 should be suitable for 12. 12.1 12.3 COATS OF F-7 @ 100µ 365 immersion service of the 75µ DFT/ COAT DFT/ COAT products given.1 BARE SHELL OF INSIDE OF FLOATING CONE ROOF TANKS FOR PRODUCTS MENTIONED IN 12.MECON LIMITED REGD.

-14 TO 80 SSPC-SP-3 1 COAT OF F-8 @ 1 COATS OF F-6 @ 100µ 100µ DFT/ COAT DFT/ COAT 1 X 100 = 100 INTERNAL SURFACE OF AMINE & SOUR WATER STORAGE TANKS -14 TO 80 SSPC-SP-10 1 COAT OF F-9 @ 65. Page 32 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 S. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.2 COATS OF F-15 @ 75µ 75µ DFT/ COAT DFT/ COAT 2 X 40 = 80 2 X 75 = 150 TOTAL DFT IN MICRONS (MIN.) 200 REMARKS 215-225 . DELHI DOCUMENT NO.9.1 12.8.MECON LIMITED REGD.1 DESIGN TEMPERATURE IN SURFACE PREPARATION PAINT SYSTEM °C FILED PRIMER FINISH PAINT INSIDE PONTOON AND INSIDE OF DOUBLE DECK OF ALL FLOATING ROOFS.9 12. 12. NO.8 12.

2 13.1 13.2.) REMARKS 13.1.1.1 13.3. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.1 13. DELHI DOCUMENT NO.0 : S.3 13. NO.2 DESIGN TEMPERATURE SURFACE PREPARATION PAINT SYSTEM IN °C PRIMER FINISH PAINT CARBON STEEL PLANT PIPING (UNDERGROUND) YARD COATING 25 TO 60 SSPC-SP-10 1 COAT OF 4mm THICK COALTAR SYNTHETIC FAST COATING WRAPPING DRYING PRIMER AS PER AWWA-C-203 TYPE-B AS PER IN 2 LAYER OF EACH 2mm THICKNESS AWWA-C-203 (1991) OVER THE DITCH COATING LAYERS OF 25 Tto 60 SSPC-SP-10 1 COAT OF 2 BASED SYNTHETIC FAST COALTAR DRYING PRIMER TAPE COATING AS TYPE-B AS PER PER AWWA-C-203.1.1 COATING SYSTEM FOR EXTERNAL SIDE OF UNDERGROUND CARBON STEEL PLANT PIPING AND TANKS TOTAL DFT IN MICRONS (MIN. 13.MECON LIMITED REGD. AWWA-C-203 (1991) CARBON STEEL PLANT PIPING (UNDERGROUND) 61 TO 400 SSPC-SP-10 1 COAT OF F-9 @ NONE 65-75µ DFT/ COAT EXTERNAL SIDE OF UNINSULATED UNDERGROUND STORAGE TANKS: 40 TO 80 SSPC-SP-10 1 COAT OF F-9 @ 3 COATS OF F-7 @ 65-75µ DFT/ COAT 100µ DFT/ COAT 3 X 100 = 300 -90 TO –41 SSPC-SP-10 1 COAT OF F-9 @ NONE 81 TO 400° c 65-75µ DFT/ COAT 1 COAT OF NONE AMERCOAT 738 @ 250µ DFT/ COAT 4mm CTE coating shall confirm to 120/ 5 as per BS: 4164 4 mm 65-75 365 65-75 250 .1.1 13.1 13.2.1.3.2 13. Page 33 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 TABLE 13.

1 INSULATED CARBON STEEL. NO. DELHI DOCUMENT NO.1 14. 14. DESIGN TEMPERATURE IN °C 14. LOW ALLOY STEEL AND LTCS PIPING AND EQUIPMENT & TANKS -4 TO 125 SSPC-SP-10 REPAIR OF PREFABRICATION PRIMER F-9 @ 6575µ DFT 2 COATS OF F-14 @ 125µ DFT/ COAT 2 X 125 = 250 OR 3 COATS OF F-15= 3 X 80=240 3 COATS OF F-12 @ 20µ DFT/ COAT 3 X 20 = 60 105-115 315 For other temprature ranges no painting is required under insulation.1 14.MECON LIMITED REGD.) REMARKS S.2.2 14. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.1.2 INSULATED STAINLESS STEEL INCLUDING ALLOY-20. STORAGE TANKS EQUIPMENTS IN ALL ENVIRONMENT SURFACE PREPARATION PRIMER PAINT SYSTEM FINISH PINTS TOTAL DFT IN MICRONS (MIN.2 OPERATING TEMPERATURE –45 TO 125° C BUT DESIGN TEMPERATURE 126-400° C SSPC-SP-10 REPAIR OF PREFABRICATION PRIMER F-9 @ 6575µ DFT 14. Page 34 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 TABLE 14. LOW ALLOY STEEL.PIPING BELOW 0° C TO ALL MINUS TEMPRATURE 0 TO 120 ALUMINUM SHEETING WITH ALUMINUM FOIL AND CHLORIDE FREE MINERAL SEALANT CONTAINING BARIUM CHROMATE SHALL BE APPLIED SSPC-SP-10 ( 15-25µ SURFACE PROFILE) NONE 2 COATS OF F-14 @ 125µ DFT/ COAT 2 X 125 = 250 OR 3 COATS OF F-15= 3 X 80 = 240 250 If the piping & equipments are already erected then surface shall be prepared by cleaning with emery paper and wash/ flush with chloride free DM water followed by wiping with organic solvent . LOW TEMPERATURE CARBON STEEL & STAINLESS STEEL PIPING.2.0 : PAINTING UNDER INSULATION FOR INSULATED (HOT COLD SAFETY CARBON STEEL.1.

OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.2.) 60 REMARKS 14. 14.4 501 TO 1000 SSPC-SP-10 NONE 1 COAT OF AMERCOAT 738 @ 150µ DFT/ COAT 150 Only Amorcoat 738 from Amoron is available for this temperature range.3 No pre erection primer to be applied 14.2.2. DELHI DOCUMENT NO.3 NO PAINTING REQUIRED FOR INSULATED MONEL. DESIGN TEMPERATURE IN °C 121 TO 500 SURFACE PREPARATION PRIMER SSPC-SP-10 NONE PAINT SYSTEM FINISH PINTS 3 COATS OF F-12 @ 20µ DFT/ COAT 3 X 20 = 60 TOTAL DFT IN MICRONS (MIN. IN COLOY AND NICKEL LINES .MECON LIMITED REGD. Page 35 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 S. NO.5 CYCLIC SERVICE-196 TO 480 EXCEPTING –45 TO 120 SSPC-SP-10 NONE 1 COAT OF AMERCOAT 738 @ 150µ DFT/ COAT 150 14.

1 DESIGN TEMPERATURE IN °C Upto 65 15. 15. S. PARTITION PLATES.MECON LIMITED REGD. SURFACE PREPARATION SSPC-SP-10 PAINT SYSTEM PRIMER FINISH PAINT 1 COATS OF F-6 @ 2 COATS OF F-7 @ 40µ DFT/ COAT 125µ DFT/ COAT 2 x 125 = 250 1 COATS OF P-4 @ 2 COATS OF F-7 @ 125µ DFT/ COAT 8µ DFT/ COAT 1 COATS OF P-6 @ 2 x 125 = 250 40µ DFT/ COAT TOTAL DFT IN MICRONS (MIN. NO. S.2 Upto 65 NON FERROUS AND BRASS TUBE SHEETS SSPC-SP-10 300 FOR FERROUS SURFACE NON TABLE 16.0 : INTERNAL PROTECTION OF CARBON STEEL WATER BOXES AND TUBE SHEETS OF COOLERS/ CONDENSERS WATER BOXES. END COVERS AND TUBE SHEETS ETC. CHANNELS. DELHI DOCUMENT NO.) 130 REMARKS SHADE AS PER DEFENCE REQUIREMENTS 300 . Page 36 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 TABLE 15. 16.0 FIELD PAINTING SYSTEM FOR GI TOWERS/ NON-FERROUS TUBE SHEET S.2 Upto 65 NON FERROUS AND BRASS TUBE SHEETS SSPC-SP-10 PAINT SYSTEM FILED PAINT FINISH PAINT 1 COATS OF P-4 @ 2 COATS OF F-2 @ 40µ 8-10µ DFT/ COAT + DFT/ COAT 1 COAT OF P-6 @ 2 x 40 = 250 4µ DFT/ COAT 1 COATS OF P-4 @ 2 COATS OF F-7 @ 125µ DFT/ COAT 8µ DFT/ COAT 1 COATS OF P-6 @ 2 x 125 = 250 40µ DFT/ COAT TOTAL DFT IN MICRONS (MIN.) 290 REMARKS For C. NO. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.1 DESIGN TEMPERATURE IN °C Upto 65 SURFACE PREPARATION SSPC-SP-10 16.

1 SR.2 Aluminiumto IS2339 -do-do-do-do- Signal Red French Blue Gulf Red Canary Yellow Grey Canary Yellow . All necessary precautions shall be taken to prevent fire. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.0 18. the colour code as per Table 18. Colour coding scheme for pipe. Page 37 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 17. NO.0 17.1 shall be used. A signboard bearing the words “ PAINT STORAGE NO NAKED LIGHTHIGHLY INFLAMMABLE” shall be clearly displayed outside. equipment. machinery & structure: DESCRIPTION GROUND COLOUR FIRST COLOUR BAND SECOND COLOUR BAND Signal Red Signal Red - 18.6.1 STORAGE All paints and painting materials shall be stored only in rooms to be arranged by contractor and approved by Engineer-in-Charge for the purpose. Paint material for color-coding shall be as specified in this standard in clause.MECON LIMITED REGD. 18.0.1. DELHI DOCUMENT NO.1 ALL KINDS OF WATER DRINKING WATER DE-MINERALISED WATER COOLING WATER BOILER FEED WATER CONDENSATE QUENCH WATER WASH WATER PROCESS WATER PROCESS WATER FIRE WATER SEA WATER STEAM VERY HIGH PRESSURE STEAM (VHP) HIGH PRESSURE STEAM (SH) MEDIUM PRESSURE STEAM (SH) LOW PRESSURE STEAM (SL) DILUTION STEAM/ PURGE STEAM Sea Gree -do-do-do-do-do-do-do-doFire red Sea Green French Blue Gulf Red French Blue Gulf Red Light Brown Dark Grey Ganary Yellow Oxide Red Crimson Red White 18.1. The storage building shall preferably be separate from adjacent building. COLOUR CODE FOR PIPING For identification of pipeline.

1.5 DARK Violet -do-do-dosmoke Grey Canary Yellow Briliant Green French Blue Signal Red Silver Grey Light Orange Dark Violet Light Orange -do-do-do-do- 18. DESCRIPTION GROUND COLOUR Sky Blue -do-doCanary Yello -do-doCanary Yellow -do-do-do-do- FIRST COLOUR BAND Signal Red Silver Grey French Blue Black White Light Grey Grey Signal Red Oxide Red Service Brown Grey - SECOND COLOUR BAND 18. Page 38 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 SR. DELHI DOCUMENT NO.6 Dark Admiralty Grey -do-do-do-do-do-doDark Admiralty Grey -do-do-do-do-do-do-do-doLight Brown -do-do- Brilliant Green -do-do-doGulf Red Canary Yellow Black Light Grey Signal Red Light Grey Signal Grey Brilliant Green White Brilliant Green Signal Green Brilliant Gren -do-do- Black Smoke Grey Gulf Red French Blue Black Black Brilliant Green Canary Yellow Gulf Red Black Light Brown Dark Violet - .1. NO. LPG ACETYLENE SWEET GAS ACIDS AND CHEMICALS SULFURIC ACID NITRIC ACID HYDROCHLORIC ACID ACETIC ACID CAUSTIC CHLORINE HYDRO CARBONS NAPTHAS PROPYLENE PROPYLENE C. (LIQ) ETHYLENE GLYCOL ETHYLENE DICHLORIDE BENZENE BUTADIENE ETHANE(LIQ) PROPYLENE(LIQ) ETHYLENE(LIQ) TAR AROMATIC GASOLINE METHANOL (LIQ) PYROLYSIS GASOLINE MIXED C4(LIQ) LPG(LIQ) KEROSENE DIESEL OIL (WHITE) DIESEL OIL (BLACK) Dark Violet French Blue White - 18. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.1.MECON LIMITED REGD.3 18.4 COMPRESSED AIR PLANT AIR INSTRUMENT AIR NITROGEN OXYGEN CO2 GASES FUEL GAS AND SOUR GAS CHARGE GAS RESIDUE GAS.G.1.

ground colour coating of minimum 2m length or of adequate length not to be mistaken as colour band shall be applied at places requiring colour bands. junction joints of services appliances. For zong stretch/ xard piping at 50M interval.2. e.c & d and as directed by Engineer-in-charge.4. on either side of pipe culverts.1 Identification Sign Flow direction shall be indicated by an arrow in the location stated in Para a. near valves.b. Colours of arrows shall be black or white and in contrast to the colour on which they are superimposed. DELHI DOCUMENT NO.2 The colour code scheme is intended for identification of the individual group of the pipeline. Colour band(s) shall be applied at the following location. The system of colour coding of a ground colour and colour bands superimposed on it.4. on the metal cladding & on surfaces covered by Clause 2. Product names shall be marked at pump inlet.1 shall be applied throughout the entire length for uninsulated pipes. Ground colours as given in Table 18.4 18.5 . 18. b.4.3 18.MECON LIMITED REGD. outlet and battery limit in a suitable size as approved by Engineer-in-charge. At battery limit points Intersection points & change of direction points in piping ways. Page 39 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 18.2. such as midway of each piping way.4.3 d.2 18. c. a. walls.5. Other points. At start and terminating points. 18. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. Colour Bands 18.4 18. Size of arrow shall be either of those given in 18.

The relative proportional width of the first colour band to the subsequent bands shall be 4:1.0 19.6 19.5. Whenever it is required by the Engineer-in-charge to indicate that a pipeline carries a hazardous material. size of letters printed shall be as below : Column & Vessels Pump. Compressor and other machinery Piping 150mm(high) 50mm (high) 40-150mm 18. Page 40 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 18.5. Nominal pipe size figures are to be inches.5. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.1 . column. Equipment number shall be stencilled in black or white on each vessel.3 18. minimum width of any band shall be as per Clause 18.MECON LIMITED REGD.1. Wherever it is required by the Engineer-in-charge to indicate that a pipeline carries a hazardous material. PIPING ETC. a hazard marking of diagonal strips of black and golden yellow as epr IS:2379 shall be painted on the ground colour. 18. nominal pipe size means the outside diameter of insulation.1 and the sequence follows the direction of flow.5. a hazard marking of diagonal strips of black and golden yellow as per IS:2379 shall be painted on the ground colour. equipment & machinery (insulated or uninsulated) after painting.1 As a rule minimum width of colour band shall conform to the following table: Nominal Pipe Size 3” NB and below Above 3” NB upto 6” NB Above 8” NB upto 12” OD Above 12” OD Width : L(mm) 25mm 50mm 75mm 100mm Note: For insulated pipes. Line number n black or white shall be stencilled on all the pipelines of more than one location as directed by Engineer-in-charge. IDENTIFICATION OF VESSELS. DELHI DOCUMENT NO.2 Colour band(s) shall be arranged in the sequence shown in Table 18.

All columns All tanks in offsites Large vessels Spheres 20. c.3.0 20.3.1 PAINTING FOR CIVIL DEFENCE REQUIREMENTS Following items shall be painted for camouflaging if required by the client. Width of patches should be 1 to 2 meters.3.3 20. Page 41 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 19. d.2 20.3. The patches should be continuous where two surfaces meet at an angle. The patches should not coincide with corners.2 Identification of storage tanks The storage tanks shall be marked as detailed in the drawing. b. The patches should be inclined at 30 degree to 60 degree to the horizontal.5 20.2 Two coats of selected finishing paint as per defence requirement shall be applied in a particular pattern as per 20. DELHI DOCUMENT NO. Slits and holes shall be painted and dark shades. 20.3.3 and as per the instructions of Engineer-in-charge.1 20. a.4 20. Method of Camouflaging Disruptive painting for camouflaging shall be done in three colours in the ratio of 5:3:2 (all matt finish). OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. Dark Green 5: Light Green 3: Dark Medium Brown 2 20.7 .3.3 The patches should be asymmetrical and irregular. 20.MECON LIMITED REGD.6 20.3.

the extra cost should have prior approval of Engineer-in-Charge. Surface preparation Primer application Each coat of paint 21. Page 42 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 21. Contractor shall arrange to have such tests performed including batchwise test of wet paints for physical & chemical analysis. Stages of inspection are as follows: a.2 21. following stagewise inspection will be performed and contractor shall offer the work for inspection and approval of every stage before proceeding with the next stage. record should inculde type of shop primer already applied on equipment e. c.MECON LIMITED REGD.1 INSPECTION AND TESTING All painting materials including primers and thinners brought to site by contractor for application shall be procured directly from manufacturers as per specifications and shall be accompanied by manufacturer’s test certificates. may call for tests for paint formulations. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. repair and approval at intermidiate stages of work. Engineer-in-Charge at his discretion. Any defect noticed during the various stages of inspection shall be rectified by the contractor to the entire satisfaction of Engineer-in-Charge before proceeding further. Redd oxide zinc chromate or zinc chromate or Red lead primer etc. In particular. Contractor shall be responsible for making good any defects found during final inspection/ guarantee period/ defect liability period as defined in general condition of contract.3 In addition to above. g. Dry film thickness (DFT) shall be checked and recorded after application of each coat and extra coat of paint should be applied to make-up the DFT specified without any extra cost to owner. b. Irrespective of the inspection. . The painting work shall be subject to inspection by Engineer-in-Charge at all times. All costs there shall be borne by the contractor.0 21. The record of inspection shall ne maintained in the registers. DELHI DOCUMENT NO. Paint formulations without certificates are not acceptable.

the thickness of each coat and complete coverage should be checked as per provision of this specification. This service should be free of cost and without any obligation to the owner. surface profile guage for checking of surface profile in case of blast cleaning.9 .7 Prior to application of paints on surface of chimneys the thickness of the individual coat shall be checked by application of each coat of same paint on M. 21. The thickness of paint on test panel shall be determined by using guage such as ‘Elkomere’. The thickness should be measured at as many points/ locations as decided by Engineer-in-Charge and shall be within + 10% of the dry thickness. Dry film thickness of each coat. 21. specified in the specifications. This thickness of each coat shall be checked as per provision of this specification.MECON LIMITED REGD. Adhesion Holiday detection check of finish and workmanship. the paint manufacturer must provide the expert technical service at site as and when required.5 The shades of successive coats should be slightly different in colour in order to ensure application of individual coats. 21. At the discretion of Engineer-in-Charge. This shall be approved by Engineer-in-Charge before application of paints on surface of chimney. Holiday directors and pinhole detector and positector whenever required for checking in case of immersion conditions. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. S test panel. DELHI DOCUMENT NO. in the presence of inspector nominated by Engineer-in-Charge. sharp edges etc. The contractor shall provide standard thickness measurement instrument with appropriate ranges(s) for measuring. corners. This should be approved by Engineer-in-Charge before application of successive coats.8 21.4 Primer Application After surface preparation the primer should be applied to cover the crevices. Final inspection shall include measurement of paint dry film thickness. Page 43 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 21.6 21. as it would be in the interest of the manufacturer to ensure that both surface preparation and application are carried out as per their recommendations.

OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. The Engineer-in-Charge shall have the right the test wet samples of paint at random.0 22. The contractor shall produce test report from manufacturer regarding the quality of the particular batch of paint supplied. capability and competency requirements for the job shall be quantified in the tender document and shall be assessed by an MECON team before awarding any job.. DELHI DOCUMENT NO.MECON LIMITED REGD.2 23. and supervisors. flow time (ford cup) and spreading rate. tool and tackles for surface preparation. The contractor must have qualified trained and experienced surface preparation. for quality of same as stipulated in clause 11 above. Page 44 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 21.0 PROCEDURE FOR APPROVAL OF NEW COATING MATERIALS AND MANUFACTURER’S Following procedure is recommended to be followed for approval of new manufacturers. Gr. inspector surface perpetrator and paint applicator must be conversant with the standards referred in this specification the contractors capacity. QUALIFICATION CRITERIA OF PAINTING CONTRACTOR Painting contractor who is awarded any job for MECON. paint applicator.5 below from one of the reputed Government laboratories. . 24. paint application and inspection. 22.10 The contractor shall arrange for spot checking of paint materials for Sp.0 24. inspector. The contractor supervisor.1 The manufacturer should arrange testing of the inorganic zinc silicate coating materials as per the list of tests given in para 24. machinery. GUARANTEE The contractor shall guarantee that the chemical and physical properties of paint materials used are in accordance with the specifications contained herein/ to be provided during execution of work. Batch test report of manufacturer’s for each batch paint supplied shall be made available by the contractor. projects under this standard must have necessary equipments.1 22.

as per the testing code.MECON LIMITED REGD. Suggested government laboratories are: RRL.4 Manufacturers should intimate the company. Mumbai BIS Laboratory UDCT. laboratory in sealed containers with batch no. Kanpur DMSRDE. and test certificate on regular format of manufacturer’s testing laboratory. Sample batch. date. The manufacturer(s) shall be qualified based on the result of these tests and other assessment and the Company’s decision in this regard shall be final and binding on the manufacturer. Mumbai RITES. Kanpur IIT. Hayderabad HBTI. Page 45 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 24. Calcutta PDIL 24.3 24. The sampling shall be certificate and sealed by a citifying agency. DELHI DOCUMENT NO. testing agency coloured photographs of test panels should be taken before and after the test should be enclosed alongwith test report. No. contact personnel of the Govt. Test reports contain details of observation and rusting if any. and manufacturer’s test certificate should ne enclosed alongwith the report. All test panels should be prepared by govt.2 Samples of coating should be submitted to the Govt. details of sample submitted for testing name of Govt. testing agency. testing agency. . At the end of the test the manufacturer should submit the test report to the company for approval. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.

MECON LIMITED REGD.5 Tests required for evaluation of acceptance of coating materials for offshore application. DELHI DOCUMENT NO. . Salt Spray for 2000 hrs. Test Density Dipping properties Film Characteristics Drying time Flexibility Hardness Adhesion Abrasion resistance DFT/ Coat Storage Stability Resistance to Humidity for 2000 hrs. Page 46 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 24.6 Coating system for panel test shall be decided after discussion with MECON. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. Accelerated Weathering % Zn in DFT ASTM Test Method D 1475 D 823 D 1640 D 1737/ D 522 D 3363 D 2197 D 968/ D 1044 AS PER SSPC GUIDELINES D 1849 D 2247 B 117 D 822 G 53 24.

0 13. Singapore Ameron. USA Kansai Paint.0 3. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. USA Courtaulds Coating. Anupam Enterprises Grand Polycoats Bombay Paints Ltd.0 10. Japan Hempel Paint. Vanaprabha Esters & Glycer. Shalimar Paints Ltd. Berger Paints Ltd.0 3. Mumbai (for phosphating chemicals only) VCM Polyurethane Paint (for polyurethane Paint only) FOREIGN VENDORS FOR OVERSEAS PRODUCTS 1. . Note: This list subjected to revision based fresh approval which will be intimated to PDD/ Vendor Cell. Page 47 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 ANNEXURE-I LIST OF RECOMMENDED MANUFACTURERS Indian Vendors 1. Goodlass Nerlolac Paints Ltd.MECON LIMITED REGD.0 Sigma Coating.0 7.0 6.0 6.0 5.0 14.0 5. Courtaulds Coating & Sealants India (Pvt.0 12. Coromandel Paints & Chemicals Ltd. Sigma Coating.0 9.0 2. Mumbai Sunil Paints and Varnishes Pvt.0 4.0 16. Ltd.0 11. Mumabai CDC Carboline Ltd.) Ltd.0 8.0 15. DELHI DOCUMENT NO. Jenson And Nicholson Paint Ltd & chokuGu Jenson & Nicholson Ltd.0 Asian Paints(I) Ltd.0 17. USA Valspar Corporation.0 2. UK.0 4. Premier Products Ltd. Mark-chem Incorporated.

PH. Page 48 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 ANNEXURE-II LIST OF RECOMMENDED MANUFACTURER’S PRODUCTS S. ZN. DELHI DOCUMENT NO. 8. ASIAN PAINTS (I) LTD. 2. PH. COROCLORE CR HB. HIGH BILD PRIMER - 5. 7. BARGER PAINT LTD. JENSON & NICHOSON PAINTS LTD. 4.MECON LIMITED REGD. 3. JENSOLAC CHLORINATED RUBBER HB ZN. CORAMANDEL PAINTS CHEMICALS LTD. No. SIGMASIL MC (7568) CARBOZINC 11 U17/ 92 ETHYL SILICATE INORGANIC ZINC - 9. PH. PRIMER CHIOROKOTE ZINC PHOSPHATE PRIMER GREY SIGMA NUCOL UNICOAT 7321 - J & N ETCH PRIMER EPILAC ZINC PHOSPHATE PRIMER EPIGUARD 4 ZINC PHOSPHATE PRIMER GREY COLTURE CM PRIMER 7412 CARBOLINE 893 P-15/3A U-16/92 COROPEX EPOXY ZH. RO. AND CHOKUGU JENSON NICHOLSON SHALIMAR PAINTS LTD. PRIMER APCODUR HB.ZP-PC433 EPILUX 610 AMERCOAT 71 F9 INORGANIC ZINC SILICATE PRIMER/ COATING APCOCIL 605 ZINC ANODE 304 DIMET COTE-9 1. SIGMA COATING CDC CARBOLINE LTD. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. ZN. PRIMER PRODUCTS LTD. AMERON/ GODDLASS NEROLAC PAINTS LTD. PRIMER CPC WASH PRIMER . MANUFACTURER NAME P2 CHLORINATED RUBBER Zp PRIMER ASIOCHL OR HB.PH PRIMER RO PC 168 LINSOL HIGH BUILD ZP PRIMER P4 ETCH PRIMER/ WASH PRIMER APCONYL WP 636 (PC 335) BISON WASH PRIMER AMERCOAT 187 P6 EPOXY ZINC PH. TUFFKOTE ETC PRIMER SIGMA COVER PRIMER (7413) - TUFFKOTE ZILICATE TL 6.

17. PRIMER ANUPAM ANILICOR A-EZP-500 - F9 INORGANIC ZINC SILICATE PRIMER/ COATING 10. 12. 18. THEMPEL MAKINE PAINTS VANAPRABHA ESTERS & GLYCERIDES. 14. MANUFACTURER NAME P2 CHLORINATED RUBBER Zp PRIMER ANUCHLOR ZP PRIMER P4 ETCH PRIMER/ WASH PRIMER ANUPRIME 291 P6 EPOXY ZINC PH. No. ANUPAM ENTERPRISES 11. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. MARK-CHEM INCOPORATED. 15. LTD. 13. (FOR PHOSPHATING CHEMICAL ONLY) VCM POLYURETHANE PAINTS (FOR POLY EURETHANE PAINTS ONLY) JOTUN PAINTS GP CHILOROPRIME 601 HEMPA TEX HIGHBUILD 4633 VEGCHLOR HB PRIMER 1143 SUNCHLOR HB ZINC PHOSPHATE PRIMER RUST PREVENTIVE LIQUID DRSAIO GP PPRIME 401 PENTOLITE WASH PRIMER 8520 VEG WASH PRIMER 1181 SUN WASH HEMPEL’S SHOP PRIMER E-1530 VEGPOX 1241 Z/ P SUNPOXY ZINC PHOSPHATE PRIMER INTERGARD 251 GALVASOL 1570 - - - INTERZINC EPOXY CQ JOTACOTE – 2 . 16.MECON LIMITED REGD. DELHI DOCUMENT NO. GRAND POLYCOATS BOMBAY PAINTS LTD. COURTAULDS COATING LTD. Page 49 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 S. SUNIL PAINTS AND VARNISHED PVT.

BARGER PAINT LTD.MECON LIMITED REGD. KCC PRODUCTS (KOREA) LIST OF RECOMMENDED MANUFACTURER’S PRODUCTS (Contd…. MANUFACTURER NAME P2 CHLORINATED RUBBER Zp PRIMER P4 ETCH PRIMER/ WASH PRIMER P6 EPOXY ZINC PH. MANUFACTURER NAME F2 ACRYLIC-POLY YURETHANE FINISH PAINT APCOTHANE CF76 (PC 1109) BARGER THANE ENAMEL (81) F3 CHLORINATED RUBBER FINISH PAINT ASIOCHLOR CF 621 (PC 161) LINOSOL CHLORINATED RUBBER HB COATING AMERCOAT 515 F6 HIGH BUILD FINISH PAINT APCODUR HB COATING 9466 EPILUX 04 AND 78 HB EPOXY COATING AMER COAT 383 HS F7 HIGH BUILD COAL TAR EPOXY COATING APCODUR CF 300 EPILUX 555 EZ 180(N) 1. 4. ASIAN PAINTS (I) LTD. 2. Page 50 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 S. No. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.) S. No. PRIMER F9 INORGANIC ZINC SILICATE PRIMER/ COATING SPECIAL ZINC PHOSPHATE PRIMER 19. JENSON & NICHOSON PAINTS AMERCOAT 450GL AMERCOAT 78 HB J & N 993 HB POLYURETHANE JENSON HB CHLORINATED EPILAC 981 ENAMEL EPILAC SOLVENTLESS COAT . AMERON/ GODDLASS NEROLAC PAINTS LTD. 3. DELHI DOCUMENT NO.

MANUFACTURER NAME 5. COAL TAR EPOXY COATING COROPEX EPOXY COAL TAR COATING COROGUARD POLYGUARD GE SHALITHANE FINISH EPIGARD KL FINISH SIGMA COVER CM 7456 CARBOLINE 191 42B/ 4A HIGH BUILD EPOXY COROPEX EPOXY HB COATING DURACOAT-6000 GP GUARD HP 234 6. F3 CHLORINATED RUBBER FINISH PAINT RUBBER FINISH PAINT CHLORKOTE FINISH F6 HIGH BUILD FINISH PAINT F7 HIGH BUILD COAL TAR EPOXY COATING TAR EPOXY COATING BIPIGARD’S BLACK HB COAL TAR EPOXY COATING COLTURIET TCN 300 CARBOMASTIC-14 350B/ 3A. SIGMADOUR HS SEMIGLOSS 7530 CARBOLINE 132 U3/ 92 POLYURETHANE ANUTHANE ENAMEL GP COAT 131. PRIMER PRODUCTS LTD. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. 7. CORAMANDEL PAINTS CHEMICALS ANUPAM ENTERPRISES GRAND POLYCOATS F2 ACRYLIC-POLY YURETHANE FINISH PAINT FINISH PAINT. 11. 9. SIGMA COATING CDC CARBOLINE LTD. No. 8. 132 GP BOND 141 SIGMA NUCOL FINISH 7308 CR-71 FINISH PAINT COROCLORE CR FINISHING ANUCHLOR HB ENAMEL GP CHILOROGAURD 631 . DELHI DOCUMENT NO. AND CHOKUGU JENSON NICHOLSON SHALIMAR PAINTS LTD. Page 51 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 S.MECON LIMITED REGD. LTD. 10.

MARK-CHEM INCOPORATED. (FOR PHOSPHATE PAINTS ONLY) VCM POLYURETHANE PAINTS (FOR POLY EURETHANE PAINTS ONLY) JOTUN PAINTS KCC PRODUCTS (KOREA) F2 PENTATHANE FP 4510 VEGTHANE FP 3641 F3 HEMPATEX HIBUILD 4633 VEGCHLOR FP 3140 F6 HEMPADUR HIGH BUILD 5520 VEGPOX. 16. LTD. NO. 19. .MECON LIMITED REGD. MANUFACTURER’S NAME BOMBAY PAINTS LTD.3265 VEGPOX 3562 LPOXY HB ‘PS 901’ INTEGARD EM SERIES F7 HEMPADUR 1510 VEGPOX 4265 14. SUNIL PAINTS AND VARNISHED PVT. S. SUNTHANE (ALIPHATIC) SUNCHLOR HB CR COATING - LPOXY BLACK P. 13. 551 INTERTUF JXA 006/ 007/ 010 15. 12. COURTAULDS COATING LTD. Page 52 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 LIST OF RECOMMENDED MANUFACTURER’S PRODUCTS S. INTERTHANE 17. DELHI DOCUMENT NO./ PAINTS VANAPRABHA ESTERS & GLYCERIDES. PIPCOTHANE ALIPHATIC POLYURETHANE FINISH PAINT HARDTOP AS PENGUARD KOPOX TOPCOAT HB ET 5740 JOTAGUARD 85 EH 173 18. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU.

9. 10. Page 53 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 LIST OF RECOMMENDED MANUFACTURER’S PRODUCTS S. AND CHOKUGU JENSON NICHOLSON SHALIMAR PAINTS LTD. CORAMANDEL PAINTS CHEMICALS ANUPAM ENTERPRISES CARBOMASTIC-15 HB EPOXY MATIC 150B/ 150A ANUMASTIC-102 CARBOLINE 4674 SILVOTOL HR ALUMINUM PAINT - CPC SILICONE HR ALUMINUM PAINT ANUPAM HEAT GUARD . CDC CARBOLINE LTD. AMERON/ GODDLASS NEROLAC PAINTS LTD. BARGER PAINT LTD. SIGMA COATING 5. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. 3. 8. 2. PRIMER PRODUCTS LTD. 4.MECON LIMITED REGD. MANUFACTURER’S NAME F-8 EPOXY MASTIC COATING SURFACE TOLERANT APCODOR CF 640 PROTECTOMASTIC AMERLOCK 400 FERROTECT SYNTHETIC RUBBER H/R ALUMINUM PAINT 4000 HEAT RESISTING LUSTROL ALUMINUM HIGH TEMPERATURE RESISTANT EPOXY SUSTEM UPTO 200° C 4062 CARBOLINE 1248 F-11 HEAT RESISTANCE SYNTHETIC MEDIUM ALUMINUM PAINT ASIAN HR ALUMINUM PAINT (PC 300) FERROLOT HR ALUMINUM PANT F-12 HEAT RESISTANCE SILICON AL. NO. DELHI DOCUMENT NO. ASIAN PAINTS (I) LTD. 6. JENSON & NICHOSON PAINTS LTD. EPIPLUS 56 SIGMA ETPC ALUMINUM LUSTOTHERM HIGH TEMP ALUMINUM PAINT AROSTA FINISH HR 7. PAINT HR SILICON ALUMINUM PAINT (PC 189) BARGER HEAT RISISTANT SILICON ALUMINUM PAINT AMERCOAT 878 FERRLOTECT SILICON HEAT RESISTANCE 1000 1.

(FOR PHOSPHATE PAINTS ONLY) VCM POLYURETHANE PAINTS (FOR POLY EURETHANE PAINTS ONLY) JOTUN PAINTS KCC PRODUCTS (KOREA) F8 GP PRIME GUARD 235 HEMPADUR 1708 VEGEPOX MASTIC 2255 LPOXY HIGHBUILD P. JOTUMATIC 87 EH 4158H SOLVELITT HEAT RESISTANT SILICON PAINT QT 606 . LTD. 13. 15./ HEMPEL MARINE PAINTS VANAPRABHA ESTERS & GLYCERIDES. 16. 12. MARK-CHEM INCOPORATED. SUNIL PAINTS AND VARNISHED PVT. OFF: RANCHI 834002 STANDARD TECHNICAL SPECIFICATION OIL & GAS SBU. 19. - 18. 11. 14. Page 54 of 54 REVISION : 0 EDITION : 1 TITLE SHOP & FIELD PAINTING MEC/S/05/21/07 LIST OF RECOMMENDED MANUFACTURER’S PRODUCTS S. MANUFACTURER’S NAME GRAND POLYCOATS BOMBAY PAINTS LTD.S. DELHI DOCUMENT NO. COURTAULDS COATING LTD. NO.901 INTERPLUX F11 KANGAROO HHR ALUMINUM 4950 VEG HR AL PAINT TO IS211339 HEMPADUR HIGH BUILD 5520 VEG HHR AL PAINT TO 600°C INTERTHERM 50 F12 17.MECON LIMITED REGD.

: 0 Edition: 1 SPECIFICATION FOR INSTALLATION OF INSTRUMENTS SPECIFICATION NO.Rev.: MEC/S/05/26/01 ELECTRICAL & INSTRUMENTATION (OIL & GAS SBU) MECON LIMITED DELHI 110 092 .

MECON LIMITED REGD. OFF: RANCHI 834002

STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU, DELHI INSTALLATION OF DOCUMENT NO. MEC/S/05/26/01 Page 1 of 21 REVISION : 0 EDITION : 1 INSTRUMENTS

TITLE

AMENDMENT STATUS
Sl. No. Clause / Paragraph / Annexure / Exhibit / Drawing Amended Page No. Revision Date By (Name) Verified (Name)

MECON LIMITED REGD. OFF: RANCHI 834002

STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU, DELHI INSTALLATION OF DOCUMENT NO. MEC/S/05/26/01 Page 2 of 21 REVISION : 0 EDITION : 1 INSTRUMENTS

TITLE

CONTENTS

1) SCOPE 2) STANDARDS OF MATERIALS 3) INSTALLATION OF INSTRUMENTS 4) TESTING 5) CALIBRATION OF INSTRUMENTS

PREPARED BY:

CHECKED BY:

APPROVED BY:

ISSUE DATE :

(R. SANJAY BABU )

(RAKESH SHUKLA)

(PANKAJ SHIVASTAVA)

08Th DEC 08

MECON LIMITED REGD. OFF: RANCHI 834002

STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU, DELHI INSTALLATION OF DOCUMENT NO. MEC/S/05/26/01 Page 3 of 21 REVISION : 0 EDITION : 1 INSTRUMENTS

TITLE

INSTALLATION, TESTING AND CALIBRATION OF INSTRUMENTATION AND CONTROL SYSTEM 1.0 1.1 SCOPE The purpose of this specification is to define the general requirements for the installation, installation materials, testing and calibration of instruments and control system. The work shall be carried out in accordance with the codes, standards and recommended practice listed in this specification and in accordance with local `Statutory regulations'. For installation of instruments and control system, of the new material where quality is of the prescribed standards and which is in every way fit for its intended purpose shall be used. Unless otherwise specified all the materials shall be indicated in this specification except where it is not compatible with fluids being handled. In such cases the selection of the material shall be approved by MECON. Only the best trade practices shall be used. All the work shall be carried out in a neat, workman like manner and to the satisfaction of MECON. STANDARDS OF MATERIALS Instrument process piping / tubing upto and including the first block valve and `in-line' instrument equipment shall conform to the line class or vessel rating concerned instrument piping or tubing after the first lock valve may use alternate materials consistent with service conditions. In general they shall conform to the following specification as a minimum. Stainless tubes shall be fully annealed and cold drawn seam less as per ASTM A 269 TP316 with size 1/2"OD x 0.65" WT (wall thickness). Monel tubing shall be fully annealed seamless as per ASTM B165 with size 1/2" OD x 0.35"WT. Carbon steel pipe shall be 1/2" seamless and shall be as per ASTM A106 Gr B min of sch 80 & dimensions as per ANSI B36.10. Seamless stainless steel pipes shall be as per ASTM A 312 Gr TP 316L Sch 80S, dimensions as per ANSI B 36.19.

1.2

1.3

1.4

1.5 2.0 2.1

2.1.1 2.1.2 2.1.3

2.1.4

MECON LIMITED REGD. OFF: RANCHI 834002

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2.1.5 2.2 2.2.1 2.2.2

Instrument air supply piping from the main instrument air header shall be galvanised heavy class pipes to IS 1239. Individual pneumatic signal and air supply tubing shall conform to the following specifications: Stainless tubes shall be used in general and shall be fully annealed and cold drawn seamless as per ASTM A269 TP 316 with 6mmOD x 1mmWT. Copper tubing where specified shall be seamless 6mmOD x 1.0mmWT soft annealed as per ASTM 868.74a cd No. 122 (DHP) sheathed with PVC 1.0mm thick coloured Black. All fittings shall be as a minimum of 100 rating except for tube fittings. The fittings shall have threading as per B2.1 and socket weld connections as per B 16.11. These shall conform to the following specifications in general. Tube fittings shall be flare type compression fittings Swagelok or equivalents make double ferrule and pressure seat type. All tube fittings in impulse lines shall be rated to 5000 PSIG at 38oC.

2.3

2.3.1

2.3.2 2.4

Carbon steel pipe fittings shall be forged as per ASTM A105 stainless steel pipe fittings shall be as per ASTM –182 Grf 316L Valve shall have normally Globe body and shall be fabricated out of Bar-stock and rated to min. of 1500. These shall be screwed bonnet type with 13% GSS trim and plug shall be integral with the stem. Face to face dimensions shall be approx. 80mm. End connections shall be socket weld to ANSI 16.11 and threaded to B2.1 Multibore tubing shall have a maximum 19 single polyethylene tubes, 6mmOD x 1mm numbered for easy identification. The bundle shall be marked with inner and outer fire resistance PVC sheath. They shall carry a pair of telephone wire 0.6mm diameter flexible. Single pair and multi pair extension cables for Thermocouples shall be matched and calibrated in accordance with ISA MC 96.1. Conductor size shall be AWG for single pair and 20 A for Multipair. The cable shall be armoured, each twisted pair shall be individually shielded with aluminium Mylar tape and a tinned copper drain wire. The wires and the cable shall be colour coded as per ISA recommended practices.

2.5

2.6

MECON LIMITED REGD. OFF: RANCHI 834002

STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU, DELHI INSTALLATION OF DOCUMENT NO. MEC/S/05/26/01 Page 5 of 21 REVISION : 0 EDITION : 1 INSTRUMENTS

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2.7 2.7.1

Instrument Electrical cables shall conform to the following specifications: Instrument electronic signal cables single pair/ Multipair shall have copper conductor, twisted in pair and individually shielded with Aluminium Mylar tape with drain wire. In multipair cables, each pair shall be armoured with inner and cut PVC sheath. Minimum conductor size shall be 1.5 mm2. Control Cables for control signal, alarms actuating devices and solenoid valves of the interlock and shutdown valves shall generally be 1.5 mm2 copper conductors armoured with inner and cut PVC sheath. All power supply cables shall have copper/Aluminium conductor depending upon the conductor size. The cables shall be armoured with inner and cut PVC sheath. The cables shall be sized adequately. Minimum conductor size shall be 2.5 mm2. 2-core armoured cable shall be used for illuminator on level gauges. The material and construction of all electrical cables shall conform to IS- 1554 Part I or appropriate equivalent code and standard. INSTALLATION OF INSTRUMENTS Instrument Mounting No instrument shall be installed in such a way that it bends for support on the impulse piping or electrical connection on it. Pressure gauges and temperature indicator shall normally be mounted directly on line. However direct on line mounting shall be avoided where vibrations are likely to be present. Local mounted instruments shall be mounted on brackets, panels or placed on a suitable pedestal. Transmitters shall be mounted on 2” pipe supports where practical. Instruments to be mounted on steel columns, masonary structure etc. These shall not be mounted on heating equipments, pipelines and structures. Blind transmitters shall be mounted at 130mm above graded platform. Local controllers, indicating transmitters and indicating instruments shall be mounted at approximately 1500 mm. All the instruments shall be accessible from grade, ladder or platform etc. Pressures gauges and other local indicating instruments shall be readable from grade or operating level and if used for manual control shall be visible from the related valve.

2.7.2

2.7.3

2.7.4 2.7.5 3.0 3.1 3.1.1 3.1.2

3.1.3

3.1.4

3.1.5

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All the instruments shall be located such that they don’t impede the process operation. 3.1.6 3.1.7 3.1.8 3.1.9 3.1.10 3.1.11 3.1.12 3.1.13 3.1.14 3.1.15 Local mounted instruments which are not available in weather proof housing shall be mounted inside a weather proof case. Items such as pilot valves, solenoid valves etc. shall be located local to its point of application or near to the device being actuated by them. For blind transmitters output meters shall be mounted on instrument supports. Filter regulators shall be mounted on the instrument supports below pneumatic transmitter or on the control valve yoke. Instruments or instrument lines shall not be supported on hand rails, in general. The use of process piping to support instrument lines shall be avoided as far as possible. The instrument impulse piping shall be kept as short as possible. Instruments and impulse lines shall be protected against mechanical damage. In case of capillary tube instruments, capillary tube is to be supported and protected against mechanical damage. Orifice meters shall not be installed on the top of orifice fittings. On horizontal lines orifice pressure taps shall be located as follows: a) On top for air and gas service b) Horizontal for liquid and condensible vapour service. 3.2 3.2.1 3.2.1.1 Instrument Piping & Tubing. Impulse Piping/tubing The primary instrument block valves for all instruments shall be as per piping specifications.

3.2.1.2 3-Valve manifold in general shall be integral type. For pressure gauges, 2-valve manifolds shall also be acceptable instead of isolation valve, drain valve and pipe fittings. 3.2.1.3 Differential or static pressure sensing lines shall not exceed 6 mtrs. (20 feet) in general for direct connected or locally mounted instruments.

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3.2.1.4

All impulse lines shall be run with a slope not less than 1 in 12 except where otherwise specified. Direction of slope is to be downward from the process for liquid service and upward from the process for gas service. Tubing shall be joined by compression fittings. Piping shall be joined by pipe fittings/flanges as per the piping specifications. All instruments pipes and tubes shall run in horizontal and vertical planes only and shall run with minimum number of changes in direction, consistent with good engineering practices and neat appearance. Tubing shall be bent with correct size tube bender as far as possible to avoid use of fittings. Hot bending shall be totally avoided. Tube cutter shall always be used to cut tubing. The use of short lengths of tubing in long runs shall be avoided in order to avoid the fittings.

3.2.1.5 3.2.1.6 3.2.1.7

3.2.1.8

3.2.1.9 3.2.1.10 3.2.1.11 3.2.1.12 3.2.1.13 3.2.1.14 3.2.1.15 3.2.2 3.2.2.1

All tubing shall run in such a manner as to give the maximum protection against mechanical damage. Tubing runs shall be grouped together and clamped. Tubing shall be arranged so that the unions can be tightened without distorting lines. Instrument tubing or piping shall not run on trays intended for cables and shall not share the same transit. No pipe or tube shall be left with mechanical strain on them. A mechanical ferrule seater shall be used on tubing for 140 kg/cm2 (2000 psi) or more. Pipe bushings shall not be used. Pipe plugs shall be fabricated out of bar stock and shall have hex-head. Air/Signal Tubing Signal Transmission tubes shall be laid on perforated trays prefabricated out of min 2.5 mm. thick steel plates. The width of the tray shall be selected as per the number of tubes to be laid. Where tubing is run in permanent enclosures, it should be ensured that entry and exit of such enclosures is clean and smooth. Tubing run in permanent enclosures shall not have joints, except at special junctions

3.2.2.2

3.2.2.3

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boxes provided for this purpose. 3.2.2.4 3.2.2.5 Where permanent enclosures are left with space for instrument tubing to be laid at some later date, a galvanised pull wire of adequate size shall be left in the tray. Where the length of transmission tubing exceeds 60 mtrs (200ft) necessity of installing signal booster relays shall be considered. In case of `Skidded' equipment or vessels with instrumentation, where off- skid alarms shutdown or control functions are provided the signal tubes shall be terminated on the control bulk head near the skid boundary. All threaded pipe joints shall be joined after applying Teflon tape. It should be applied in a manner to ensure that the tape does not spill over the end of the male fitting. No other pipe joining compound shall be used except on high temperature service where graphite sealing compounds shall be used. All reasonable precautions shall be taken to prevent foreign materials entering pipe lines or tubing before and during erection. Pipes and tubes installed but not connected, shall have the ends clad in approved fashion to prevent the entry of foreign material. For a period upto one week adhesive tape may be used, for longer periods, caps or plugs shall be used. Piping/Tubing supports Piping and tubing shall be adequately supported and fixed at a distance not exceeding that in the following table: Table ----------------------------------------------------------------------------------------------------Single tubing/Piping Max. distance between supports ----------------------------------------------------------------------------------------------------3/8" OD or less Continuous 1/2" to 3/4" Nom. size 3/4" to 1" Nom. size 2 meters (6ft.) 3 meters (9ft.)

3.2.2.6

3.2.3

3.2.4 3.2.5

3.2.6 3.2.6.1

Multitube bundle 3 meters (9ft) ---------- -------------------------------------------------------------------------------------------

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3.2.6.2 All field mounted instrument air tubing shall be supported with galvanised steel angles or channels of minimum 1/8" thickness fabricated to present neat appearance. 3.2.6.3 3.2.6.4 All instruments tubing supports shall be galvanised prior to installation Trays shall be properly supported either from any rigid steel structure or concrete member. In case of non-availability of above, a suitable support shall be fabricated. Instrument Air Supply Distribution Piping material for instrument main and branched air headers upto the isolation valve at each take-off from main or branch header shall conform to piping specification. The air header size shall be established in accordance with the table below, unless otherwise specified, for a header pressure of 4 to 8.5 kg/cm2 Table – 2 ---------------------------------------------------------------------------------------------------Max number of users Nominal pipe size ---------------------------------------------------------------------------------------------------upto 5 1/2" upto 10 3/4" upto 25 1" upto 80 1-1/2" upto 150 2" upto 500 3" --------------------------------------------------------------------------------------------------3.2.3 All take off for branch lines are to be from the top of the main header with block valves equal in size to the branch line. All low point shall have a 1/2" valve installed as a drain and blow down point. A minimum size of ½” pipe shall be run to the instrument with a ½” valve for each user. Tubing from the isolation valve to the instrument shall be 6.0 mm. Union shall be provided at convenient location in the air header. Filter regulator shall be provided for individual field mounted consumer and shall be complete with an output gauge. In case of skid mounted equipments or vessels which incorporate instrumentation requiring pneumatic supply, on skid supply piping shall terminate at the skid boundary location and size of the supply connections shall be noted on the vendor approval drawings.

3.3 3.3.1

3.3.2

3.3.4

3.2.5 3.3.6 3.3.7

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3.4 3.4.1

Installation of multitude and Multicore cables. Multicore/ Multitube cables shall generally be installed on trays or ducts and properly clamped. At bends minimum radius shall be maintained as per cable manufacturer’s standards. All cables shall be rigidly supported on structural steel and masonary. Drilling of steel member should normally be avoided. However, if the drilling of steel must be resorted to, it must be drilled where minimum of weakening of structure will result cables shall be support at every 500 mm. At every vertical drop these shall be clamped at more frequent intervals max of 300 mm. Directly buried cables shall be laid underground in excavated cable trenches. Trenches shall have sufficient depth and width to accommodate all cables correctly spaced and arranged with a view of heat dissipation and economy of design construction of trenches laying of cables and filling up of trenches shall be as per relevant standard. Each underground cable shall be provided with identifying tag of load securely fastened every 30 M of its underground length with at least one tag at each end before the cable enters the ground. Before cables are placed, the trench bottom shall be filled with a layer of sand. The cables shall be covered with 150 mm of sand on the top of the largest dia. cable tube and sand shall be lightly pressed. A protective covering of 75 mm thick second class red bricks shall be laid flat and the balance portion of the trench shall be filled with soil, compacted and levelled.

3.4.2

3.4.3

3.4.4

3.4.5

At each road crossing and other places where cables enter pipe sleeves, adequate bed of sand shall be given so that the cables don’t slack and get damaged by pipe ends after back filling. At the entry into concrete blocks loops shall be provided at either end to prevent any damage to cable. The cable entry to control room shall be suitably filled and sealed after laying of cables so as to achieve a positive sealing against the entry of gas/water. All wiring, tubing, cables, Junctions boxes and auxiliary equivalent shall be suitably identified as per applicable codes and practices. All piping and tubing shall be tagged with slip-on or clip on wire marker at both ends. Jointing of cables is generally not permitted. Cables shall be cut after the exact site measurements at the cable drums shall be so selected before cutting the lengths as to avoid any unnecessary wastage.

3.4.6 3.4.7 3.4.8

3.4.9

thermocouple compensating cables etc.4. Electric signal lines for electronic transmitters to receive and to final control element shall be continuously shielded with the shield grounded at the same point as the signal circuit generally at the control instrument. MEC/S/05/26/01 Page 11 of 21 REVISION : 0 EDITION : 1 INSTRUMENTS TITLE 3. shall be layed directly from the element to the transducer in the control room without intermediate terminal blocks. Different intrinsically safe system e.MECON LIMITED REGD. analysers cables. special cables for turbine meter.15 . 3.g. Cable in intrinsically safe circuits shall preferably be not run in the same tray where-. a metallic earthed separately shall be provided. systems having different rounds shall not be run in the same multicore cable. Separate junction boxes shall be used for intrinsically sage cables.14 The physical separation of power and signal cables shall be as per API 550 Part I Section VII.4. shall be layed separated from power supply cables in ducts/trenches/trays.4. For temperature controllers. circuits having different voltage levels.4.12 3. ----------------------------------------------------------------------------------------------------AC Power Cable Minimum Distance to Signal Lead -----------------------------------------------------------------------------------------------------Voltage (Volts) Current (Am) in (cm) 0 to 125 125 to 250 250 to 440 0 to 10 0 to 50 0 to 200 12" (30) 15" (38) 18" (46) 3. of the same intrinsically safe system shall not be run in the same cable unless each conductor insulation is at least 0.4.25mm or no hazard can result from interconnection. single pair thermocouple extension cable or cable for resistance thermometer.on intrinsically safe circuits cables are being run. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU.11 3.g.10 Low signal cables like alarms. Recommended minimum separation distance between twisted pair signal leads and AC Power Lines. & Up 24" (61) ------------------------------------------------------------------------------------------------------Different intrinsically safe circuits e... 3. If these are being run in the same tray. DELHI INSTALLATION OF DOCUMENT NO.4. in general.13 5KV & Up 200 Amp.

5.4.5. DELHI INSTALLATION OF DOCUMENT NO.3 Zener barriers shall be located as close as possible to the field wiring entry point in the control room.MECON LIMITED REGD.4 3.5. Copper bus or barriers mounting plates shall be isolated from the panel frame. 3.5 3. 3.4. in instruments or approval equipment/ junction boxes using lugs and screwed connections. MEC/S/05/26/01 Page 12 of 21 REVISION : 0 EDITION : 1 INSTRUMENTS TITLE 3. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU.18 3. No power source exceeding the voltage rating of Zener barrier shall be connected on safe side of the Zener barrier.5.6 Installation of Analyser / Gas Chromatograph . The maximum resistance allocable between the farthest point on intrinsically safe barrier ground bus and signal ground reference point shall be less than 1 ohm. Splices shall be made only at terminals.4. No intermediate splices shall be made in cable trays or in conduct. Number of junction boxes in any cable path shall be limited to only one. No wire shall be terminated or left with mechanical strain within any conductor. shutdown or control function shall terminate signals or control junction box near skid boundary for connection of off skid equipment.1 b) c) 3.2 3. No outside power source including other intrinsically safe circuits shall be connected to the hazardous side of the barrier.5 3. Installation of Zener barriers Zener barriers shall be installed in the circuit to make the system intrinsically safe provided: a) There is no energy storage system in excess to the minimum permitted by the barrier design on the hazardous side of the barrier.5.17 3. The signal ground system for intrinsically safe system shall be separate from power ground system and shall be connected to the signal ground reference point. Field wires shall directly terminate at the barriers and not through intermediate terminals.16 In case of skid mounted equipment or equipment which incorporate skid instrumentation like alarms. The same shall be met by taking intrinsically safe transmitters and selecting the cable electrical parameters like inductance L/R ratio & capacitance in accordance with the maximum parameters given in barrier specifications. Single barrier are bolted directly to copper bus bar and multiple barriers on the barrier mounting plates.

6. The analyser housing at its installation shall meet all safety requirements as per classifications. Ducts.7. Ducts and supports shall be painted with one coat of Red oxide Zinc chromate primer conforming to IS-2074 after cleaning to remove scale and then painted with 2 coats of final enamel paint as given below: 3.3 3.6.2 3. Wherever insert plates are not available.6.6.5 3. if not returned to the process shall be disposed to a safe location. If the vents of different analysers are vented into a common vent.7.7.MECON LIMITED REGD.7 3. support on concrete structure or ceiling shall be fixed with a minimum of 10 mm expansion bolts Angle supports for ducts shall be fabricated from minimum of 40 mm angle. Free ends of angle supports shall not have sharp ends and shall be properly rounded off. the location of that vent shall be in area of minimum air Turbulence. Trays and Supports Main cable duct shall be of bottom open type with flat/angle --.1 3. Analyser equipment must be protected from the following: a) b) c) d) e) Hot equipment Severe ambient temperature changes Shock Mechanical damage Vibration 3. All supports shall be neatly cut with hacksaw only and not with gas cutting. Piping shall be provided so that vapours can be vented to a safe location and liquids shall be drained in a clean and orderly fashion to a safe place.2 mm thickness.6 If a separate vent for the analyser is used. a back pressure regulator shall be used.1 3.4 3. DELHI INSTALLATION OF DOCUMENT NO. Toxic vapours shall not be vented to atmosphere. Analyser shall be located as near to the sampling point as possible.7 3.6. Vent piping shall be designed to prevent condensate from accumulation in low point and obstruct a free vent flow.6.2 3. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU. MEC/S/05/26/01 Page 13 of 21 REVISION : 0 EDITION : 1 INSTRUMENTS TITLE 3.7. as per APIP 550 Part II.6.3 Installation of all analyser shall be in general.4 . Sampled process fluid.construction with side sheet and top cover of 3. The ducts and trays shall be properly supported at regular intervals.

In case no isolation valve is provided near the instrument. b) Supports . Identification of Lines and Instruments All site mounted instruments.0 4. MEC/S/05/26/01 Page 14 of 21 REVISION : 0 EDITION : 1 INSTRUMENTS TITLE a) Duct .8. impulse piping/tubing shall be pressurised along with the instrument to the maximum pressure of scale in case of pressure transmitter and max.2 .2 3. Unused cable entries in junction boxes and field instruments are to be plugged.1 4.5 times the maximum working pressure corrected for ambient temperature. TESTING Instrument Impulse piping/Tubing All process impulse lines shall be disconnected both from the instrument and vessel/piping end and flushed with water. manufacturer’s name. tubing and wiring terminations shall be labelled or tagged.9.3 3.1.MECON LIMITED REGD.8.Dark admirately Grey as per IS0632. 3. the line is connected to drain funnel through steam trap.9.2 Instrument Steam Tracing Steam for Tracking of instruments shall be taken from main steam header take of valve through carbon steel pipes supported at regular intervals.3 4.1 3.8 3. Steam tracing around individual instrument shall be by copper tube of 1/8" diameter. serial number.8. DELHI INSTALLATION OF DOCUMENT NO. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU. They shall then be isolated from the pressure source and the pressure reading on a test pressure gauge shall not fall at a rate exceeding one psig/hour.Black.9 3.8. Piping or tubing for steam tracing shall be installed in such a way as to avoid condensate pockets.1.1 4. After thorough flushing the impulse lines shall be isolated from the instruments and pressurised hydraulically to 1.9..4 3. and model no. junction boxes. air headers. Instruments shall be furnished with stainless steel name tags containing Tag no.gauge stainless steel wire. Operating pressure in case of differential pressure instrument with equalising valve open 3. After steam tracing. This tag number shall be approximately 3"x1" size and shall be attached to the instruments with -.1 3.

4 4. 4. Insulation test shall be carried out on all wiring with a certified magger after disconnecting the cables at both ends. testing shall be carried out by using compressed air/nitrogen.1.3 4. Target meters.5 All the results of the above mentioned testing shall be recorded and submitted for check. After pressuring. from lines at 7.5 times the operating pressure using air/nitrogen after thorough flushing. control valves. Instrument air lines/signal tubing shall not be hydrostatically tested.2. Instrument Air lines/signal tubing. MEC/S/05/26/01 Page 15 of 21 REVISION : 0 EDITION : 1 INSTRUMENTS TITLE 4.2 4. turbine meters.1 4. The external displacer type instruments and cage type level switches shall be tested to 1.MECON LIMITED REGD.5 kg/cm2 after proper flushing. safety valves etc. 4.2. .1 4. slag and mill scale. source shall be cut off and rate of fall in pressure shall be less than IPSL for each 100 feet of tubing for a test period of 2 minutes as per instrument society of American RP 7.2 4. Instrument air tubing shall be disconnected upstream of all filter regulators and blown down to remove water. vortex meters.1.4 4.2 4.3 In special conditions where hydro.4 4.3. shall be removed and spool pieces shall be provided prior to the flushing of the lines.3.0 kg/cm2 G for fifteen minutes. All cables shall be checked for continuity proper connection and insulation testing. All signal tubing shall be checked with 1.2. and blown for 3 minutes to remove traces of dirt. DELHI INSTALLATION OF DOCUMENT NO.2. Rotameters. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU.1 `Pneumatic Control Circuit Pressure Test' Cables All wiring shall be checked to ensure that it is correctly connected and properly grounded. All the in line instruments like orifice plates. Air filter shall be taken in line and tubing shall be disconnected at instrument end.3 Testing of instrument air shall be carried out with instrument air at 7 kg/cm2G upto the upstream of the filter regulator after thorough flushing. All lines shall be checked with soap solution and bubbler unit for possible leak at joints.testing is not permissible due to service requirements.

4 5. 75.3. Pressure and Differential Pressure Transmitters. In general.2 5. test pressure gauges etc. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU. 5. design process condition by the use of manometers.1. setting of safety devices like process switches.3 . 5.MECON LIMITED REGD.1.1. all tests shall simulate. 25. deadweight testers. 5. Upon completion of these tests. the instruments shall be drained. as closely as possible.3 5. completely. 50.2 Receiver type pressure gauges shall be four points calibrated using a precision gauge and precision air regulator. safety valves etc.1 CALIBRATION OF INSTRUMENTS All instruments shall be calibrated strictly as per manufacturer’s instructions prior to the installation. adjusted until their accuracies conform to those limits state by the manufacturer. DELHI INSTALLATION OF DOCUMENT NO. 25.1 Temperature Instruments Temperature Gauges Filled type and Bi metallic dial type Thermometers shall be four point bench checked for proper operation and calibration using a temperature bath prior to installation.1 Direct connected bourdon type pressure gauges shall be dead weight tested or tested against a test gauges prior to installation.3. All instruments unless otherwise noted shall be calibrated in upscale and downscale direction and if necessary.4. Temperature Elements and Transmitter shall be four point bench calibrated using a temperature bath precision meter or precision gauge prior to installation. potentiometers. Pressure and differential pressure transmitters shall be four points calibrated using a hydraulic or dead weight tester or a precision pneumatic calibrator prior to the 5. 0% of instrument (downscale) (falling).100% of instrument range upscale (rising) and 75. Temperature Elements and Temperature Transmitters.0 5. and simulation testing of all interlock and shutdown system shall be carried out. Pour point calibration shall refer to the input signal to an instrument equivalent to 0.4.2 5. MEC/S/05/26/01 Page 16 of 21 REVISION : 0 EDITION : 1 INSTRUMENTS TITLE 5. 50.1 Pressure Instruments Pressure Gauges 5.4. In addition to calibration of instruments.4.

. Level Instruments Level Gauge Glasses Gauge glasses shall be installed as received installation of illuminators. a) b) Rotameters shall be installed as received. A check shall be conducted with plumb for a vertical installation. Differential pressure type of flow instruments shall be four points calibrated using precision pneumatic calibrator or a manometer and precision regulator. etc. the float shall be raised and lowered mechanically and output shall be checked. Annubar. MEC/S/05/26/01 Page 17 of 21 REVISION : 0 EDITION : 1 INSTRUMENTS TITLE installation. Level Transmitter Displacer type level transmitter shall be checked by raising and lowering mechanically the displacement and checking the pilot or transmitter action.5.5 5. .MECON LIMITED REGD. 5. Bore dia. A precision output meter or gauge shall be used to monitor the output. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU.6.2 Orifice plates shall be checked visually for the name plate and for an upstream sharp edge.4 5.5.5. Target meters shall be checked for calibration using calibration weights. Where rotameters have transmitting mechanism. vortex meter.6.2 Displacer Type. positive displacement meters. 5. Check transmitter with out put gauge or meter for smooth and full output change.3 C) 5. Vendor calibration data/ curve shall be checked. 5. A check shall be made to confirm that shipping stops have been removed and float has been installed. shall be checked for compliance with the specification. A precision output meter or gauge shall be used to monitor the output of the transmitter. A precision meter or gauge shall be used to monitor the output of the transmitter.5.1 Turbine meters.6 5. frost protectors and other accessories shall be checked.5. Output shall be monitored using precision output meter. 5.3 Differential pressure type level transmitter Differential pressure type level transmitter shall be calibrated with pneumatic calibrator at four points prior to installation. ultrasonic flow meter.A check shall be conducted with plumb for a vertical installation.6. shall be installed as received. DELHI INSTALLATION OF DOCUMENT NO.1 5.

OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU. Control Valves. Mechanical seating and travel of the valve stem shall be checked against the side indicator and the name plate Valve positioner shall be calibrated with the control valve in accordance with the name plate data and specifications with the help of pneumatic calibrator or gauge with precision regulator.2 5.7.7. shutdown valves and self actuated valves All diaphragm and piston operated control valve shall be stroked pneumatically using a pressure regulator and pressure gauge against the spring range specified on the name plate of the valve. boosters.e..7. Butterfly shall be checked carefully to see that the vane moves freely into the upstream and down stream piping.8 . Zero position or fully close position of the valve shall be a live zero i.7 5. 5. where used shall be checked for proper filling.6.5 5. relays etc.7. All control valves and regulators shall be removed from the line prior to flushing and during hydro testing. The signal line shall be bled to zero pressure and failure action shall be confirmed. Volume bottles.1 5.7.4 5.7.3 5. Self actuated control valves shall be installed as received. c) In case of servo type gauges. the plug shall be just off the seat at the minimum setting.6 5.7.7 5. DELHI INSTALLATION OF DOCUMENT NO. b) Check for proper liquid seal prior to installation in case of liquid seal tank gauges. MEC/S/05/26/01 Page 18 of 21 REVISION : 0 EDITION : 1 INSTRUMENTS TITLE 5. Regulators with external pressure connections shall be inspected for proper installation. Proper vane movement to stroke shall be confirmed. shall be checked operationally. the displacer is hoisted from the tank into the calibration chamber. checking inlet and outlet points and name plate data.7.MECON LIMITED REGD.4 Tank level gauges a) Tank level gauges shall be checked by raising and lowering mechanically the displacer and checking the indicator on the gauge board. Control valve accessories such as handwheels. Declutch able handwheel shall be operable both with and without an air signal to the diaphragm.

10 5.8.10. Electronics indicators/ Recorders shall be calibrated using a current generator and a precision meter. Controllers shall be checked for manual and Auto operation and Transfer. Temperature switches shall be calibrated using a temperature both prior to installation and set to the required alarm/ trip point using a continuity tester. shall be pressure tested after installation to determine proper operation and setting.2 5. MEC/S/05/26/01 Page 19 of 21 REVISION : 0 EDITION : 1 INSTRUMENTS TITLE 5.2 5. 5.10.1 5.1 Safety Relief Valves Safety relief valves shall be installed as received after carefully checking the name plate data.9.1 5. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU.9 5.1 .1 5.10. Switches Level Switches shall be actuated mechanically for switch operation but shall not be calibrated for level setting.9.2 5. Compressed air or nitrogen shall be used for testing of safety relief valves. Pilots. Pressure switches shall be calibrated using hydorlic or dead weight tester or precision air regulator and gauge. Valves.8.2.10.10.3 5. The transfer from manual to Auto and vice versa shall be bumpless and smooth.10. Manual loader station Output of the manual loader shall be checked with a precision meter.2. The setting/trip point shall be checked using a continuity tester.10. shall be checked carefully for installation on the proper safety valve.1. if used. Controllers Proper balancing of the controller shall be checked as per the manufacturers catalogues.1. Chart drive assembly shall be checked for proper operation.9. Receiver Instruments Receiver Indicator/Recorders Pneumatic indicators/ Recorders shall be calibrated using pneumatic calibrator/ precision pressure regulator and gauge. which are installed in such a manner as to permit on line testing.10.8 5.2 5.1.3 5.3.MECON LIMITED REGD.2 5.1 5. DELHI INSTALLATION OF DOCUMENT NO.

11 5. DELHI INSTALLATION OF DOCUMENT NO. Check the full sample handling system for its proper operation.4.6 Point synchronisation shall be checked.10. The setting/alarm/trip point shall be checked using continuity tester.9.1 5.7 5. Alarm and Annunciator system Alarm and annunciator system shall be checked for visual and audio alarm operation using dummy signals. Pneumatic receiver switches shall be calibrated using precision air regulator and gauge.10.1 5. The required setting/ alarm point/ trip point shall be checked using a continuity tester. push buttons and switches shall also be checked for their proper operation. MEC/S/05/26/01 Page 20 of 21 REVISION : 0 EDITION : 1 INSTRUMENTS TITLE 5. 5.8. Receiver Switch module Receiver switch modules shall be calibrated using a current source and a precision meter. Analytical Instruments Check the full analyser system including sample handling system for leakage.9 5.MECON LIMITED REGD.10.2 5. Shutdown System Operation of final actuating elements shall be checked for proper operation using dummy signals.9.8 5. All timers.10.4.10.5 5.10. The required setting/alarm/trip point shall be checked using a continuity tester.10.2 5.11. Trip Amplifiers Trip amplifiers shall be calibrated using a temperature simulators or voltage generator and precision meter for thermocouple or Resistance box for RTD’s.10. Full alarm sequence of each alarm point shall be checked.2 .10. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU.11.8.1 Multipoint Temperature Recorders Each point shall be calibrated using a temperature simulator/ decade box for RTD / voltage generator and precision meter for the thermocouples. Calibrate and check completely all analysers using zero and span samples as per vendor catalogues.10.2 5. Each point shall be checked for proper engraving.1 5. 5.10.

********************* 5.13 Flow computer / Volume corrector Corrected flow values shall be checked for various D. The list of test and calibration instruments with traceability certificates shall be submitted to MECON for approval before carrying out the tests / calibration of instruments at site.C.14 5. DELHI INSTALLATION OF DOCUMENT NO. MEC/S/05/26/01 Page 21 of 21 REVISION : 0 EDITION : 1 INSTRUMENTS TITLE 5.MECON LIMITED REGD. inputs and pressure and temperature variations for upscale and downscale ranges. Daily / weekly reports shall be submitted during execution of work at site.12 5.1 5.12. The formats / description of tests / calibration of all instruments shall be submitted to MECON for approval.15 . OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU.

: 0 Edition: 1 SPECIFICATION FOR INSTRUMENT TUBING SPECIFICATION NO.: MEC/S/05/26/02 ELECTRICAL & INSTRUMENTATION (OIL & GAS SBU) MECON LIMITED DELHI 110 092 .Rev.

Revision Date By (Name) Verified (Name) . MEC/S/05/26/02 Page 3 of 6 REVISION : 0 EDITION : 1 INSTRUMENT TUBING TITLE AMENDMENT STATUS Sl. Clause / Paragraph / Annexure / Exhibit / Drawing Amended Page No. DELHI SPECIFICATION FOR DOCUMENT NO.MECON LIMITED REGD. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU. No.

SANJAY BABU ) (RAKESH SHUKLA) (PANKAJ SHIVASTAVA) 08Th DEC 08 .0 3. DELHI SPECIFICATION FOR DOCUMENT NO. MEC/S/05/26/02 Page 4 of 6 REVISION : 0 EDITION : 1 INSTRUMENT TUBING TITLE CONTENTS 1.MECON LIMITED REGD.0 5.0 GENERAL CONSTRUCTION TESTING SHIPPING REJECTION PREPARED BY: CHECKED BY: APPROVED BY: ISSUE DATE : (R. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU.0 2.0 4.

1.2.3 In the event of any conflict between these specifications. together with the data sheets attached herewith. MEC/S/05/26/02 Page 5 of 6 REVISION : 0 EDITION : 1 INSTRUMENT TUBING TITLE 1. bright annealed. type wise. construction. the vendor shall refer the matter to the purchaser for clarifications and only after obtaining the same shall proceed with the manufacture of the items in question. Bids Vendor's quotation shall include a detailed specification sheet for each type of tube which shall provide the following information: a) b) All the details regarding the type.1 1. Specification for general requirements for wrought seamless copper and copper alloy tube (Metric) Specification for seamless copper tube. Overall the dimensions in mm. DELHI SPECIFICATION FOR DOCUMENT NO. codes.1.2. bright annealed. (Metric) 1. Vendor shall attach a list of items. materials. Also vendor shall provide reasons for these deviations.2 1. Specification for seamless copper tube.0 GENERAL Scope This standard specifications.2 1.2 The related standards referred to herein and mentioned below shall be of the latest edition prior to the date of Purchaser's enquiry: ASTM A 269 ASTM B 251 ASTM B 251M ASTM B 68 ASTM B 68M Specification for seamless and welded ferritic stainless steel tubing for general services.1 1. Specification for general requirements for wrought seamless copper and copper alloy tube.2. summing up all the deviations from this specification and purchaser's data sheets if there are any. . etc.MECON LIMITED REGD.. testing and shipping of Instrument Tubing which includes the following types:a) b) SS tubes Copper tubes 1. covers the requirements for the design.1 1. related standards. materials etc.3 All the units of measurement and material specifications for various parts in the vendor's specification sheets shall be to same standards as in purchaser's data sheets. of the items. data sheets. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU. 1.

Data and Certification Detailed drawings. and wall thickness 2. catalogues.7 2. Dimensional tolerances shall be as per ASTM A 269.2. The required number of reproducible and prints shall be despatched to the address mentioned. 2.4 CONSTRUCTION Stainless Steel Tubes SS tubes of the tubes shall be Rockwell RB 70-70.2. data. unless otherwise specified and 80. catalogues and manuals etc. Maximum working pressure shall be 153. The jacket thickness shall be 1.1.0 kg/cm2 at 38oC for 1/2" OD Tube.5 2. Drawings. Vendor's quotation.4 1.6 2.0 2.1.2.1 2.1. MEC/S/05/26/02 Page 6 of 6 REVISION : 0 EDITION : 1 INSTRUMENT TUBING TITLE 1.MECON LIMITED REGD.2. . The PVC jacket shall confirm to ASTM D-1047.5 1. adhering to the time limits indicated.3 2. Tubes shall be supplied in minimum length of 6 metres without brazing in between.1 2. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU. required from the vendor are indicated by the purchaser in vendor data requirement sheets. The following shall be marked on the tube: a) b) c) Name of manufacturer Type and material grade of tube Tube O.C12200.049" for 1/2" OD and 1mm for 6 mm unless otherwise specified.D.1. The tube shall be jacketed with black PVC.2 Copper Tubes Copper Tubes (PVC Jacket) The tube shall be soft annealed copper with 6mm OD and a wall thickness of 1.1. drawings etc.1. Tubes shall be free from scratches and to be suitable for bending.2 2.6mm.3 Vendor shall enclose catalogues giving detailed technical specifications and other information for each type of tube in the bid.2. Tube wall thickness shall be 0.0 mm as per ASTM B 68M Copper No.1 2. shall be in English language.1.0 kg/cm2 at 38o for 6mm OD tube.1 2. DELHI SPECIFICATION FOR DOCUMENT NO.1.

2.3 The tube shall be of continuous length without any brazing in between for 100 metres length.0 4.2.5 Minimum length of single tube shall be 100 metres.D tube and 2mm for 3/8" tube.2.1. 2.2. 2.1.0 kg/cm2 at 38oC for 6mm tube.2 3.1.D of the ball shall be minimum 1mm for 6mm O.1 5. Final test before delivery shall include ball test to ensure clear opening of the tube for copper tubes.0 kg/cm2g at 38oC.2.3 The tube ends shall be plugged prior to transportation.1 TESTING The following tests shall be done for SS tubes.2.0 3. 2. unless otherwise specified.2. SHIPPING The tubes shall be plugged at both ends to avoid entry of foreign matter. MEC/S/05/26/02 Page 7 of 6 REVISION : 0 EDITION : 1 INSTRUMENT TUBING TITLE 2. 2.2.2.2.2. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU.C12200. 2.6 The dimensional tolerances shall be as per ASTM B 251M.0 kg/cm2 at 38o C for 1/2" tube and at 80. 2.1 Bare Copper Tubes (For Steam Tracing) The tube shall be soft annealed copper with 3/8" OD or 6mm OD with a wall thickness of 1.4 Minimum length of tube shall be 100 metres.MECON LIMITED REGD.2. The tubes shall be packed carefully so as to avoid damage during transport.2.3 3. DELHI SPECIFICATION FOR DOCUMENT NO.5 The dimensional tolerances shall be as per ASTM B 251.2 2.2. REJECTION 4. PVC jacketed copper tubes shall be tested at 7.0 mm as per ASTM B68 copper No.4 The tube shall be of continuous length without any brazing in between for 100 metres length.0 . 2. 2.0kg/cm2g with dry air for leak check.2.2 The tube ends shall be plugged prior to transportation.1.4 Hardness test Hydrostatic test at 153. Bare copper tubes shall be hydrostatically tested at 80. a) b) 3. The O. 3.

Any offer not conforming to this shall be summarily rejected. DELHI SPECIFICATION FOR DOCUMENT NO. with respect to every item of the purchaser's specifications. . OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU.MECON LIMITED REGD. MEC/S/05/26/02 Page 8 of 6 REVISION : 0 EDITION : 1 INSTRUMENT TUBING TITLE Vendor shall make his offer in detail.

Rev.: 0 Edition: 1 SPECIFICATION FOR INLET / OUTLET SECTIONS AND FLOW STRAIGHTENER SPECIFICATION NO.: MEC/S/05/26/03 ELECTRICAL & INSTRUMENTATION (OIL & GAS SBU) MECON LIMITED DELHI 110 092 .

OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU. Clause / Paragraph / Annexure / Exhibit / Drawing Amended Page No. No.MECON LIMITED REGD. Revision Date By (Name) Verified (Name) . MEC/S/05/26/03 Page 1 of 3 REVISION : 0 EDITION : 1 INLET/ OUTLET SECTIONS AND FLOW STRAIGHTENER TITLE AMENDMENT STATUS Sl. DELHI SPECIFICATIO FOR DOCUMENT NO.

0 FLOW STRAIGHTNER INLET SECTION/OUTLET SECTION PREPARED BY: CHECKED BY: APPROVED BY: ISSUE DATE : (R.0 2.MECON LIMITED REGD. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU. MEC/S/05/26/03 Page 2 of 3 REVISION : 0 EDITION : 1 INLET/ OUTLET SECTIONS AND FLOW STRAIGHTENER TITLE CONTENTS 1. SANJAY BABU ) (RAKESH SHUKLA) (PANKAJ SRIVASTAVA) 08Th DEC 08 . DELHI SPECIFICATIO FOR DOCUMENT NO.

The pipe used should be circular and with no ovality or any other deformation. Flow straightener shall consist of a bundle of tubes designed and assembled as per ISO 5167-1980 (E) or AGA Report no. welded portion shall be grinded to smooth finish. Tube shall be seamless quality of SS 316 material thickness 1. Tube diameter shall be 0.MECON LIMITED REGD. INLET SECTION/OUTLET SECTION Inlet/Outlet sections of pipe for flow meter shall be of same inside diameter (ID) as turbine meter. the inside surface of pipe shall be smooth. MEC/S/05/26/03 Page 3 of 3 REVISION : 0 EDITION : 1 INLET/ OUTLET SECTIONS AND FLOW STRAIGHTENER TITLE 1.2 D or less where D is the diameter of Meter inlet section pipe.0 1. Tube ends shall be tempered at 45o angle.4 1. On both the sides of tube bundle a very thin retaining rings of SS316 shall be provided for avoiding the dislocation of pipes. After tightening the bolt shall seal welded.2 1.7.3 FLOW STRAIGHTNER Flow straightener shall be installed in the inlet section upstream of flow meter.5 or 1 mm Tube shall be hydrostatically tested for 75kg/cm2 pressure and then cut to the required length for assembly.2 . OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU.3 or AGA Report no.5 1.1 2. 1.0 2.1 1. DELHI SPECIFICATIO FOR DOCUMENT NO. The tube bundle shall be kept in position by 6mm threaded bolt.6 2.

: MEC/S/05/26/04 ELECTRICAL & INSTRUMENTATION (OIL & GAS SBU) MECON LIMITED DELHI 110 092 .: 0 Edition: 1 SPECIFICATION FOR INSTRUMENT TUBE FITTINGS SPECIFICATION NO.Rev.

Revision Date By (Name) Verified (Name) . OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU. DELHI SPECIFICATION FOR DOCUMENT NO. MEC/S/05/26/04 Page 1 of 5 REVISION : 0 EDITION : 1 INSTRUMENT TUBE FITTINGS TITLE AMENDMENT STATUS Sl. Clause / Paragraph / Annexure / Exhibit / Drawing Amended Page No.MECON LIMITED REGD. No.

DELHI SPECIFICATION FOR DOCUMENT NO.0 5.0 2.MECON LIMITED REGD. SANJAY BABU ) (RAKESH SHUKLA) (PANKAJ SHIVASTAVA) 08Th DEC 08 .0 3.0 4. MEC/S/05/26/04 Page 2 of 5 REVISION : 0 EDITION : 1 INSTRUMENT TUBE FITTINGS TITLE CONTENTS 1.0 GENERAL CONSTRUCTION TESTING SHIPPING REJECTION PREPARED BY: CHECKED BY: APPROVED BY: ISSUE DATE : (R. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU.

materials.2. Overall dimensions in mm. Vendor shall attach a list of items. testing and shipping of instrument tube fittings which includes the following types:a) b) SS compression fittings (SS tube) Brass compression fittings (copper tube) 1. typewise. data sheets.0 1. the vendor shall refer the matter to the purchaser for clarifications and only after obtaining the same shall proceed with the manufacture of the items in question. 1..2 1. catalogues.1.2 The related standards referred to herein and mentioned below shall be of the latest edition prior to the date of Purchase's enquiry: ANSI B 2. Vendor shall enclose catalogues giving detailed technical specifications and other information for each type of fitting in the bid. Nomenclature for instrument tubing .1 Pipe Threads Forged steel fittings-socket welding and threaded. Bids Vendor's quotation shall include a detailed specification sheet for each type of tube fittings which shall provide the following information: a) b) All the details regarding the type. 1.4 1.2. shall be in English language. materials. construction. related standards.3 1.2 All the units of measurement and material specifications for various parts in the vendor's specification sheets shall be to same standards as in purchaser's data sheets. Also vendor shall provide reasons for these deviations. Vendor's quotation. rods and sections. etc.fittings.2. 1. codes etc. MEC/S/05/26/04 Page 3 of 5 REVISION : 0 EDITION : 1 INSTRUMENT TUBE FITTINGS TITLE 1. summing up all the deviations from this specification and purchaser's data sheets if there are any. drawings.1 1.1 1. etc. covers the requirements for the design.MECON LIMITED REGD.5 .2. DELHI SPECIFICATION FOR DOCUMENT NO.1 GENERAL Scope This standard specifications.1 B16.2.1. together with the data sheets attached herewith. of the items.1.11 IS:319 ISA RP 42. Specification for free cutting brass bars.3 In the event of any conflict between these specifications. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU.

catalogues and manuals etc.2.2. Spanner hold shall be metric. Nuts and ferrules of particular size shall be interchangeable for each type.1 2. adhering to the time limits indicated. 2.4 2. for better sealing.5 . MEC/S/05/26/04 Page 4 of 5 REVISION : 0 EDITION : 1 INSTRUMENT TUBE FITTINGS TITLE 1.4 2.2. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU. hardness not exceeding RB80. Threaded ends of fittings shall be NPT as per ANSI B 2. For better grip. 2.7 2.1.2.0 2. required from the vendor are indicated by the purchaser in vendor data requirement sheets. DELHI SPECIFICATION FOR DOCUMENT NO. Copper Tube Fittings Nomenclature of all tube fittings shall be as per ISA 42.1.2 2. The required number of reproducibles and points shall be despatched to the address mentioned. Fittings shall be flareless compression type and of three piece construction with ferrule.1..1. Hardness of the ferrules shall be in the range of RB 85-90 so as to ensure a minimum hardness difference of 5 to 10 between tube and fittings.3 2.3 2.6 2.1.2 CONSTRUCTION SS Tube fittings: Nomenclature of all tube fittings shall be as per ISA RP 42. Nuts & ferrules of particular size shall be interchangeable for each type. Data and Certification Detailed drawings. All parts shall be manufactured from Brass as per IS 319 barstock and Nickel plated.8 2. nut and body suitable for use on copper tubes conforming to ASTM B 68/B 68M hardnesss not exceeding RB 50.2.1.5 2.1 2.1. data.1.MECON LIMITED REGD. vendor shall maintain hardness difference between tube & ferrule and indicate the same along with the offer.1.1. All parts shall be of SS 316. nut and body suitable for use on SS tubes conforming to ASTM A 269 TP316.3 Drawings.1 2.1. Fittings shall be of flareless compression type and of three-piece construction consisting of ferrule.

2 Random samples of brass compression fittings shall be hydrostatically tested as follows:For 1/4" fittings.2.MECON LIMITED REGD.1 Threaded ends of fittings shall be NPT as per ANSI B 2. .2.0 4. Spanner hold shall be metric. 3.0 kg/cm2 at 38oc unless otherwise specified. with respect to every item of the purchaser's specifications. TESTING Random samples of SS tube fittings shall be hydrostatically tested as follows:For 6 mm fittings at 80. 1/2" fittings at 153.0 SHIPPING All thread/ends shall be protected with plastic caps to prevent damage/entry of foreign matter. DELHI SPECIFICATION FOR DOCUMENT NO./cm2.8 3. 3/8" at 80.0 kg/cm2. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU. at 10 kg.2.0 3. Vendor shall ensure that the ferrules and nuts supplied for fittings shall be suitable for sample tube which shall be supplied during manufacture. REJECTION Vendor shall make his offer in detail.1 5. Any offer not conforming to this shall be summarily rejected. MEC/S/05/26/04 Page 5 of 5 REVISION : 0 EDITION : 1 INSTRUMENT TUBE FITTINGS TITLE 2.0 Kg/cm2 and all at 38oC. 4.1.7 2.6 2.

Rev.: MEC/S/05/26/05 ELECTRICAL & INSTRUMENTATION (OIL & GAS SBU) MECON LIMITED DELHI 110 092 .: 0 Edition: 1 SPECIFICATION FOR INSTRUMENT VALVES AND MANIFOLDS SPECIFICATION NO.

MEC/S/05/26/05 Page 1 of 6 REVISION : 0 EDITION : 1 INSTRUMENT VALVES AND MANIFOLDS TITLE AMENDMENT STATUS Sl. Revision Date By (Name) Verified (Name) . No. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU.MECON LIMITED REGD. DELHI SPECIFICATION FOR DOCUMENT NO. Clause / Paragraph / Annexure / Exhibit / Drawing Amended Page No.

MEC/S/05/26/05 Page 2 of 6 REVISION : 0 EDITION : 1 INSTRUMENT VALVES AND MANIFOLDS TITLE CONTENTS 1.0 4. SANJAY BABU ) (RAKESH SHUKLA) (PANKAJ SRIVASTAVA) 08Th DEC 08 . OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU.0 2.0 3.MECON LIMITED REGD.0 GENERAL CONSTRUCTION TESTING SHIPPING REJECTION PREPARED BY: CHECKED BY: APPROVED BY: ISSUE DATE : (R.0 5. DELHI SPECIFICATION FOR DOCUMENT NO.

2 All the units of measurement and material specifications for various parts in the vendor's specification sheets shall be to same standards as in purchaser's data sheets.2. materials.2. testing and shipping of Instrument Valves & Manifolds which includes the following types:a) b) c) Miniature instrument valves Instrument valve manifolds Instrument air valves 1. 1. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU.1 1.3 1. Vendor shall attach a list of items. codes etc.0 GENERAL Scope This standard specifications.MECON LIMITED REGD. materials etc. of the items.2.1 1. Also vendor shall provide reasons for these in the bid.1 1. 1. 1. MEC/S/05/26/05 Page 3 of 6 REVISION : 0 EDITION : 1 INSTRUMENT VALVES AND MANIFOLDS TITLE 1.2 1. Overall dimensions in mm.1.2 The related standards referred to herein and mentioned below shall be of the latest edition prior to the date of Purchaser's enquiry: ANSI B 2. Bids Vendor's quotation shall include a detailed specification sheet for each type of Valves & Manifolds which shall provide the following information: a) b) All the details regarding the type. drawings etc.5 1. shall be in English language.11 Pipe threads Forged steel fittings-socket welding and threaded. related standards.1 ANSI B 16. data sheets. Vendor's quotation.2. catalogues.1. typewise. covers the requirements for the design. summing up all the deviations from this specification and purchaser's data sheets if there are any.3 In the event of any conflict between these specifications. DELHI SPECIFICATION FOR DOCUMENT NO. Data and Certification . the vendor shall refer the matter to the purchaser for clarifications and only after obtaining the same shall proceed with the manufacture of the items in question.1. construction. together with the data sheets attached herewith.3 Drawings.

3 The manifold shall be suitably for mounting directly on the stanchion (2" pipe).2 2. VALVE MANIFOLDS 3-Valve & 5-Valve manifolds: 2.1. The required number of reproducible and prints shall be despatched to the address mentioned. DELHI SPECIFICATION FOR DOCUMENT NO.1.1 End to end dimensions 76 mm (approximately).1.1.0 2.4 2.7 2.2 5 Valve manifold shall contain two main line block valves and a combination double block and bleed for the bypass line.3 2. The packing material shall be teflon unless otherwise specified. The valve dimension shall be as follows: a) b) 2. Body and trim material shall be 316 SS unless otherwise specified. The end connection shall be 1/2" NPTF to ANSI B2.1.1.2.5 2.1 3 Valve manifold shall be designed for direct coupling to differential pressure transmitters having 2 bolt flanges with 54 mm (2-1/8") centre to centre connections and 41.2. 2.1 2. catalogues and manual etc. Flow direction shall be marked on the body. adhering to the time limits indicated. 2.1. The valves shall be needle valves.2. MEC/S/05/26/05 Page 4 of 6 REVISION : 0 EDITION : 1 INSTRUMENT VALVES AND MANIFOLDS TITLE Detailed drawings. The manifold shall contain two main block valves and an equalizing by-pass valve. They shall use self aligning 316SS ball seats.8 CONSTRUCTION Instrument Valves (Miniature) The instrument valves shall be globe pattern-needle valves forged/ barstock with inside screwed bonnet.1.1. The hand wheel material shall be carbon steel zinc plated.1.2 2.3 mm (1-5/8") bolt to bolt distance. The valve body rating shall be 3000 lbs unless specified in piping material specification which shall govern in case it is specified. .1 2. data.6 2.135mm maximum. Height in fully open condition .1.2.1. required from the vendor are indicated by the purchaser in vendor data requirement sheets. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU.MECON LIMITED REGD. 2.

MECON LIMITED REGD. OFF: RANCHI 834002

STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU, DELHI SPECIFICATION FOR DOCUMENT NO. MEC/S/05/26/05 Page 5 of 6 REVISION : 0 EDITION : 1 INSTRUMENT VALVES AND MANIFOLDS

TITLE

2.2.1.4 All bonnets shall have teflon packing unless otherwise specified. 2.2.1.5 The material of construction shall be 316 SS unless otherwise specified. 2.2.1.5 The material of construction shall be 316SS unless otherwise specified. 2.2.1.6 The flanges shall be integral part of the block. 2.2.1.7 The process connection shall be 1/2" NPTF to ANSI B2.1. 2.2.1.8 The manifolds shall be supplied alongwith mounting accessories. The bolts and nuts shall be alloy steel as per ASTM A 193 Gr B ASTM A 194 GR 2H respectively. Rings shall be teflon and other accessories shall be cadmium plated. 2.2.1.9 Vendor shall furnish the material certificate for body. 2.2.2 3 Way 2 Valve Manifold for pressure gauges.

2.2.2.1 The manifold shall be designed for use with pressure gauges. 2.2.2.2 The valve shall be a ball valve. 2.2.2.3 The body shall be either straight or angle as specified in data sheets.

2.2.2.4 The body and trim material shall be 316SS, packing material shall be teflon unless otherwise specified. 2.2.2.5 The inlet connection shall be 3/4" plain end (female) for socket weld as per ANSI B 16.11.

2.2.2.6 The gauge connections shall be with union nut & tail piece threaded 1/2" NPT (F). 2.2.2.7 The drain connection shall 1/2"NPTF. 2.3 2.3.1 2.3.2 2.3.3 2.3.4 Instrument Air Isolation Valves The valves shall be full bore ball valves. Body material shall be Nickel or Cadmium plated carbon steel. Trim material shall be 316SS. The end connection shall be 1/2" NPTF to ANSI B2.1 unless otherwise specified.

MECON LIMITED REGD. OFF: RANCHI 834002

STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU, DELHI SPECIFICATION FOR DOCUMENT NO. MEC/S/05/26/05 Page 6 of 6 REVISION : 0 EDITION : 1 INSTRUMENT VALVES AND MANIFOLDS

TITLE

2.3.5 2.3.6 2.3.7 2.3.8 3.0 3.1 3.2

The packing material shall be teflon. The handle/wrench material shall be cadmium or nickel plated carbon steel. The valve body rating shall be ANSI 800 lb. End to end dimensions shall be 70mm (approximately). TESTING The instrument valves (miniature) shall be hydrostatically tested at 200kg/cm2 g at 38oC. All manifolds (3 valves, 5 valves and 3 ways, 2 valves) shall be hydrostatically tested at 200 kg/cm2 at 38C. The instrument air valves shall be hydrostatically tested at 15.0 kg/cm2g at 38oC and at 10.5 kg/cm2g with dry air. SHIPPING All threads/ends shall be protected with plastic caps to prevent damage/entry of foreign matter. REJECTION Vendor shall make his offer in detail, with respect to every item of the purchaser's specifications. Any offer not conforming to this shall be summarily rejected.

3.3 4.0 4.1 5.0

Rev.: 0 Edition: 1

SPECIFICATION FOR JUNCTION BOXES AND CABLE GLANDS

SPECIFICATION NO.: MEC/S/05/26/06

ELECTRICAL & INSTRUMENTATION (OIL & GAS SBU) MECON LIMITED DELHI 110 092

MECON LIMITED REGD. OFF: RANCHI 834002

STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU, DELHI SPECIFICATION FOR DOCUMENT NO. MEC/S/05/26/06 Page 1 of 7 REVISION : 0 EDITION : 1 JUNCTION BOXES AND CABLE GLANDS

TITLE

AMENDMENT STATUS
Sl. No. Clause / Paragraph / Annexure / Exhibit / Drawing Amended Page No. Revision Date By (Name) Verified (Name)

MECON LIMITED REGD. OFF: RANCHI 834002

STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU, DELHI SPECIFICATION FOR DOCUMENT NO. MEC/S/05/26/06 Page 2 of 7 REVISION : 0 EDITION : 1 JUNCTION BOXES AND CABLE GLANDS

TITLE

CONTENTS 1.0 2.0 3.0 4.0 5.0 6.0 GENERAL JUNCTION BOXES CABLE GLANDS & PLUGS, REDUCERS/ ADAPTORS NAME PLATE SHIPPING REJECTION

PREPARED BY:

CHECKED BY:

APPROVED BY:

ISSUE DATE :

(R. SANJAY BABU )

(RAKESH SHUKLA)

(PANKAJ SRIVASTAVA)

08Th DEC 08

MECON LIMITED REGD. OFF: RANCHI 834002

STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU, DELHI SPECIFICATION FOR DOCUMENT NO. MEC/S/05/26/06 Page 3 of 7 REVISION : 0 EDITION : 1 JUNCTION BOXES AND CABLE GLANDS

TITLE

1.0 1.1 1.1.1

General Scope This standard specifications, together with the data sheets attached herewith, covers the requirements for the design, materials, nameplate marking, testing and shifting of junction boxes & cable glands which include the following types: a) b) c) Electrical junction boxes. Pneumatic junction boxes Cable glands (whenever specified)

1.1.2

The related standards referred to herein and mentioned below shall be of the latest editions prior to the date of the purchaser's enquiry: ANSI B 2.1 IS-5 IS-2147 IS-2148 : : : : Pipe threads Colours for ready mixed paints and enamels Degrees of protection provided by enclosures for Low voltage switchgear and control gear. Flame proof enclosure of electrical apparatus.

1.1.3

In the event of any conflict between specifications, data sheets, related standards, codes etc., the vendor shall refer the matter to the purchaser for clarifications and only after obtaining the same should proceed with the manufacture of the items in questions. Bids Vendor's quotation shall include a detailed specification sheet for each type of junction box and cable gland which shall provide the following information: a) b) c) d) e) All the details regarding the type, construction, materials, housing, entries, etc. All dimensions in millimetre. Sketch for each type of JB with dimensional details showing the terminal and entries arrangement. Mounting details. Vendor shall furnish certificate from statutory body for explosion proof enclosure, indicating the gas group and temperature class.

1.2 1.2.1

1.2.2

All the material specifications for various parts in the vendor's specification sheets shall be to the same standards as those in purchaser's data sheets (e.g. BS IS, etc.)

MECON LIMITED REGD. OFF: RANCHI 834002

STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU, DELHI SPECIFICATION FOR DOCUMENT NO. MEC/S/05/26/06 Page 4 of 7 REVISION : 0 EDITION : 1 JUNCTION BOXES AND CABLE GLANDS

TITLE

1.2.3

Vendor shall attach a list of items, tag number wise, summing up all the deviations from the purchaser's data sheets, if there are any. Also vendor shall furnish reasons for these deviations. Vendor shall enclose catalogues giving detailed technical specifications and other information for each type of JB/cable glands and its accessories covered in the bid. Vendor's quotation, catalogues, drawings, etc. shall be in English language. Drawings, Data and Certification Detailed drawings, data, catalogues required from the vendor are indicated in vendor data requirements sheets. The required number of reproducible and prints shall be despatched to the address mentioned, adhering to the time limits indicated. After placement of purchaser order, vendor shall submit certified drawings and specifications sheets for each type of JB/cable gland which shall include the following: a) b) c) Detailed dimensional drawings Weight of each in grams/Kg. Certificate from statutory body suitable for installation in specified hazardous area.

1.2.4

1.2.5 1.3 1.3.1

1.3.2

2.1 2.0

Junction Boxes Junction boxes shall be either of the following type as specified in data sheets. I. II. Weather proof junction boxes. Weather proof & Explosion proof junction boxes.

2.2

The enclosure shall be as per IS-2147 for weather proof junction boxes and for Explosion proof it shall be as per IS-2148 suitable for the area classification specified. Number of entries and locations shall be as per data sheets. Junction boxes shall be provided with telephone sockets and plugs for connection of hand powered telephone set.

2.3 2.4

MECON LIMITED REGD. OFF: RANCHI 834002

STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU, DELHI SPECIFICATION FOR DOCUMENT NO. MEC/S/05/26/06 Page 5 of 7 REVISION : 0 EDITION : 1 JUNCTION BOXES AND CABLE GLANDS

TITLE

2.5 2.5.1 2.5.2 2.5.3 2.5.4

Electrical Junction boxes Material shall be die-cast aluminium of minimum 5 mm thick (LM-6 alloy) Explosion proof junction boxes shall have detachable cover which is fixed to the box by means of cadmium plated triangular head/hexagonal head screws. Weather proof junction boxes shall have doors which shall be hinged type and these shall be fixed with cadmium plated countersunk screws. Explosion proof junction boxes shall have a warning engraved/integrally cast on the cover as given below: "Isolate power supply elsewhere before opening"

2.5.5 2.5.6

Terminals shall be spring loaded, vibration proof, clip-on type, mounted on nickel plated steel rails complete with end cover and clamps for each row. All terminals shall be suitable for accepting minimum 2.5 sq. mm copper conductor, in general. However for power supply distribution boxes, terminal detail shall be as per job specification/Data sheets. Sizing shall be done with due consideration for accessibility and maintenance in accordance with the following guidelines. i) ii) iii) 50 to 60 mm between terminals and sides of box parallel to terminal strip for upto 50 terminals and additional 25mm for each additional 25 terminals. 100 to 120mm between terminals for upto 50 terminals and additional 25mm for each additional 25 terminals. Bottom/top of terminal shall not be less than 100 mm from bottom/top of the junction box.

2.5.7

2.5.8 2.5.9 2.6 2.6.1

Terminals shall be marked as per the various types indicated in data sheets. Shall be provided with external earthing lugs. Pneumatic junction boxes Pneumatic junction boxes shall be made of 3mm thick hot rolled steel. They shall have necessary neoprene gasket between door and body. Door shall be flush with the box and shall be hinged type and provided with wing nuts. Single tube entries shall be suitable for 6mm O.D. copper tube with bulk head fittings. Multi tube bundle entry shall be suitable for the data furnished in data sheets.

2.6.2

MECON LIMITED REGD. OFF: RANCHI 834002

STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU, DELHI SPECIFICATION FOR DOCUMENT NO. MEC/S/05/26/06 Page 6 of 7 REVISION : 0 EDITION : 1 JUNCTION BOXES AND CABLE GLANDS

TITLE

2.7 2.7.1 2.7.2 2.7.3 3.0 3.1 3.2 3.3 3.4 3.5

Painting Surface shall be prepared for painting. It shall be smooth and devoid of rust and scale. Two coats of lead-free base primer and two final coats of lead free epoxy based paint shall be applied both for interior and exterior surfaces. The colour shall be as specified in data sheets. Cable glands & plugs, Reducers/Adaptors Cable glands shall be supplied by vendor whenever specified. Cable glands shall be double compression type for use with armoured cables. The cable glands shall be of Nickel plated brass. The cable gland shall be weather proof. Whenever specified they shall be explosion proof and certificate from statutory body shall be furnished. Cable glands shall be supplied to suit the cable dimensions indicated along with tolerance indicated in data sheets. Various components like rubber ring, metallic ring, metallic cone and the outer/inner nuts etc. shall be capable of adjusting to the above tolerances of cable dimensions. Reducers/Adaptors shall be supplied as per details indicated in data sheets. They shall be nickel plated brass. These shall be weather proof in general. These shall also be explosion proof wherever specified and certificate from statutory body for explosion shall be furnished. Plugs shall be provided wherever specified. They shall be of Nickel plated brass. Plugs shall be certified explosion proof when used with explosion and junction boxes. Name Plate Each junction box shall have an anodised aluminium name plate permanently fixed to it at a visible place bearing the tag no. & enclosure. The name plate shall also bear the stamp of certifying agency with certificate number.

3.6

3.7 3.8 4.0 4.1

5.0

Shipping

MECON LIMITED REGD. OFF: RANCHI 834002

STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU, DELHI SPECIFICATION FOR DOCUMENT NO. MEC/S/05/26/06 Page 7 of 7 REVISION : 0 EDITION : 1 JUNCTION BOXES AND CABLE GLANDS

TITLE

5.1

All threaded openings shall be suitably protected to prevent entry of foreign material. All threaded components shall be protected with plastic caps to prevent damage of threads. Rejection Vendor shall furnish his offer in detail, with respect to every item of the purchaser's specifications. Any offer not conforming to this shall be summararily rejected.

5.2

6.0

: MEC/S/05/26/07 ELECTRICAL & INSTRUMENTATION (OIL & GAS SBU) MECON LIMITED DELHI 110 092 .Rev.: 0 Edition: 1 SPECIFICATION FOR SIGNAL CABLES SPECIFICATION NO.

MECON LIMITED REGD. Revision Date By (Name) Verified (Name) . OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU. DELHI SPECIFICATION DOCUMENT NO. MEC/S/05/26/07 Page 1 of 7 REVISION : 0 EDITION : 1 FOR SIGNAL CABLES TITLE AMENDMENT STATUS Sl. No. Clause / Paragraph / Annexure / Exhibit / Drawing Amended Page No.

OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU.0 2.0 GENERAL CONSTRUCTION ELECTRICAL CHARACTERISTICS TESTING PREPARED BY: CHECKED BY: APPROVED BY: ISSUE DATE : (R.0 4.0 3. DELHI SPECIFICATION DOCUMENT NO. SANJAY BABU ) (RAKESH SHUKLA) (PANKAJ SRIVASTAVA) 08Th DEC 08 .MECON LIMITED REGD. MEC/S/05/26/07 Page 2 of 7 REVISION : 0 EDITION : 1 FOR SIGNAL CABLES TITLE CO N T E N T S 1.

Exact requirements of drum length will be specified after purchase order during detailed engineering and vendor shall confirm that the same shall not affect the price or delivery schedule. In case of any conflict between any standard and this . testing and shipping of PVC insulated signal cables.4 1.1 GENERAL Scope: This specification together with the job Specifications attached herewith forms the requirements for design. Vendor shall confirm that there _ shall be no price implication on this account in unit prices typewise. DELHI SPECIFICATION DOCUMENT NO. Vendor shall indicate the maximum drum length possible for each type of cable in his bid. 1.1 Bids: Vendor's quotation shall include the following as a minimum. Pair identification method. 1. various testing methods and cross sectional dimensional drawings. type test certificates. Vendor shall quote unit price per metre for each type of cable. All information/data shall be in English language. MEC/S/05/26/07 Page 3 of 7 REVISION : 0 EDITION : 1 FOR SIGNAL CABLES TITLE 1.1 1. The actual produced drum length shall not vary by more than+ 5% from the value indicated in the purchase order.3 1.2 Vendor's quotation shall include a list of deviations if any from purchaser’s specifications and shall also indicate the reasons for such deviations for consideration to arrive at mutually agreed deviations. However vendor shall note that no deviation shall be accepted in respect of the permissible limits of resistance capacitance and L/R ratio of cables.0 1.3. Completed job spec. technical literatures.4. Drum length for each type of cable shall be 500 to 1000 metres.4.3 1. 1.specifications the matter shall be referred to the purchaser before proceeding with the manufacture of the cables. materials manufacturing.3.3.2 . Instructions to Bidder: The quantity indicated against each type of cable in the job specification may vary by+ 25% at the time of placement of order.MECON LIMITED REGD.2 Standards: The cables shall conform to the latest editions of the various standards mentioned in the specification. _ 1. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU.

3 Each core shall be 1. MEC/S/05/26/07 Page 4 of 7 REVISION : 0 EDITION : 1 FOR SIGNAL CABLES TITLE 1.5 sq. Index shall be over 250o C. All cables shall be suitable for laying in open air. DELHI SPECIFICATION DOCUMENT NO. Drain wire shall be 0. 2.05mm. direct sun and in trenches.0 2. Each wire shall have twisted cores and No.1.5 mm minimum.5 1.53 mm dia. Shield shall be Aluminium backed by Mylar/polyester tape bonded together with the metallic side down helically applied with either side .1.4. Minimum shielded thickness shall be 0. Thickness shall be 0.4 2.1.1.mm multistrand bare tinned annealed copy conductor. The drain wire shall be in continuous contact with Aluminium side of the shield.1 2.5 sq. corrosive hydrocarbon plant atmosphere. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU. Inner and outer jacket shall be made of extruded flame retardant 90oC PVC to IS 5831-Type ST2 Oxygen index of PVC shall be 30.2 2.3 Tolerance over the total ordered length shall be as follows: ± 5% for total length less than 5 km ± 2% for total length 5 km or more Cable dimensions furnished by vendor in his bid shall be firm.1.6 2.4. Inner jacket colour shall be black. The cable shall also be designed for prolonged use in tropical atmosphere. Primary insulation shall be 85oC polyvinyl chloride (PVC) as per IS-5831 Type C.1 2. Temp. of twists shall be not less than 10 per metre. Each strand shall be 0. Outer jacket colour shall be black except for cable to be used in intrinsically safe systems it shall be light blue. mm made of 7 stranded annealed electrolytic copper conductors.25% overlap and 100% coverage. Individual pair and triad shall be shielded. blue and brown in a triad.MECON LIMITED REGD.5 . Colour of cores insulation shall be black blue in a pair and black. Vendor shall comply with all the values during execution. On demand vendor shall furnish documents such as invoice and test certificates to prove the quality and composition of the materials used for manufacturing the cable to the satisfaction of client/ consultant or authorised representative during various stages of expediting and inspection.4 1. Construction: Type 1 (Single pair/triad shielded cable) 1.

2.1. DELHI SPECIFICATION DOCUMENT NO.2mm dia.7 2.1. A pair or triad identification shall be with numbers at interval of not more than 250 mm as per vendor's standard.6 2. Tolerance in overall diameter of cable shall be within +_ 2mm over offered value for cables with OD less than 30mm and+3mm for cables with OD more than 30mm. mm of plain annealed single or multistrand copper conductor with 0. Type-II (Multipair / Multitraid cable with individual pair shield and overall shield) The cable shall be same as single pair shielded cable except conductor size shall be 0.2 2.mm made of 16 strands of annealed electrolytic copper conductor.5 sq. MEC/S/05/26/07 Page 5 of 7 REVISION : 0 EDITION : 1 FOR SIGNAL CABLES TITLE 2. Each strand shall be of 0. Additional feature shall be as follows: 2.2.3 2. Each strand shall be 0.8 Armour over inner jacket shall be of galvanised steel wire/flat as per IS-1554 part-I.5 sq. Each wire shall be 0.53 mm dia.2 2. A pair of communication wire shall be provided for multipair/multitriad cables.075mm Drain wire shall be similar to individual pair drain wire and shall be in continuous contact with the Aluminium side of the overall shield.1 Overall shield shall be of Aluminium backed up by Mylar/polyester tape helically applied with the metallic side down either side . OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU.2.MECON LIMITED REGD.25% overlap and 100% coverage. . Minimum shield thickness shall be 0. Overall twist of all pair/triads shall be as per vendor's standard.4 Type-IV (Multipair/ multitriad cable with individual pair shield and overall shield) The cable shall be same as Type II except conductor size shall be 1. Type-III (Multipair/Multitriad cable with only overall shield) These cables shall be same as type-II cables except that the individual pair/triad shall not have shielding. 2.3 2.1.mm made of 7 stranded annealed electrolytic copper conductor.4 mm thick 85oC PVC insulation.5 sq. Insulation shall be green and red colour coded.

2 4. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU. Electrostatic noise rejection ratio shall be over 76 dB. voltage and spark test shall be as per BS-5308.5 sq.5 Type-V (Multipair/ Multitriad cable with overall shield only) The cable shall be same as type IV except that the individual pair/triad shall not have the shielding. 3. A.2 Capacitance between any core or screen. Purchaser shall review the related documentation).2.1 L/R ratio of adjacent core shall not exceed 40 micro henry/ohm for cables with 0. 3.mm conductor.2 3. resistance of the conductor of the completed cable shall not exceed 12.5 4.4 3. Routine tests: (To be carried out by vendor during various stages of manufacture. 3.7 ohms/km at 20oC for cables with 0. Part-II(1986) 4. Capacitance Mutual Capacitance The mutual capacitance of the pairs or adjacent cores shall not exceed a maximum of 250 pF/Meter at a concequency of 1 KHz.0 3. DELHI SPECIFICATION DOCUMENT NO.0 4.c.MECON LIMITED REGD.3 ohms/km at 20o C for cables with 1.2. Testing Type test: Cable shall be flame retardant to IEC 332 Part III Cat.2.mm conductor and 39. The drain wire resistance including shield shall not exceed 30 ohms/km. MEC/S/05/26/07 Page 6 of 7 REVISION : 0 EDITION : 1 FOR SIGNAL CABLES TITLE 2. For qualification certificates from third party or client /consultants authorised representative for this test shall be furnished by vendor for cables similar to those being offered.1 Electrical Characteristics Maximum d. Insulation and jackets: All tests as per IS-5831 except insulation resistance.1 3. mm conductor.5 sq.3 3.1 . The capacitance between any core or screen shall not exceed a maximum of PF/Meter at a frequency of 1KHz.5 sq.

MEC/S/05/26/07 Page 7 of 7 REVISION : 0 EDITION : 1 FOR SIGNAL CABLES TITLE 4. Conductor resistance. . OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU.2.3 4.2 4. Cable capacitance and L/R ratio.2.4 Armour test as per IS-3975.MECON LIMITED REGD.2. DELHI SPECIFICATION DOCUMENT NO.

: MEC/S/05/26/08 ELECTRICAL & INSTRUMENTATION (OIL & GAS SBU) MECON LIMITED DELHI 110 092 .Rev. : 0 Edition : 1 GENERAL SPECIFICATIONS FOR INSTRUMENTATION SPECIFICATION NO.

MEC/S/05/E5/I/08 Page 1 of 17 REVISION : 0 EDITION : 1 TITLE INSTRUMENTATION AMENDMENT STATUS Clause / Paragraph / Annexure / Exhibit / Drawing Amended Sl. DELHI SPECIFICATION FOR DOCUMENT NO. No. Page No. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU.MECON LIMITED REGD. Revision Date By (Name) Verified (Name) .

0 3.0 5.0 7.0 8.0 GENERAL DEFINITIONS SCOPE OF WORK DESCRIPTION OF WORK DRAWINGS AND DOCUMENTS TO BE PROVIDED BY OWNER DRAWINGS AND DOCUMENTS TO BE PROVIDED BY CONTRACTOR SCRAP AND EXCESS MATERTIAL SPECIAL INSTRUCTIONS TO CONTRACTOR PREPARED BY: CHECKED BY: APPROVED BY: ISSUE DATE : (R. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU. SANJAY BABU ) (RAKESH SHUKLA) (PANKAJ SRIVASTAVA) 08Th DEC 08 .0 2. DELHI SPECIFICATION FOR DOCUMENT NO.0 4. MEC/S/05/E5/I/08 Page 2 of 17 REVISION : 0 EDITION : 1 TITLE INSTRUMENTATION CONTENTS 1.0 6.MECON LIMITED REGD.

1 2. For remote mounted instrument. standpipe etc. If the distance of instrument is more than 2 feet (0.1 1. pipe.1 GENERAL INTRODUCTION This part of the technical specifications covers in general. specifications of work. signal tubing. scope of works.6m) from primary tapping such as orifice. valves and fittings around the instrument to form a block and bleed or by pass manifold or drain manifold as the case may be.0 1. DELHI SPECIFICATION FOR DOCUMENT NO. standards. 1.1. These shall be generally according to the hook up drawings enclosed with tender.2 2. DEFINITIONS MANIFOLDS For close coupled instruments "Manifold" shall mean complete piping of instruments from first block valve upto the instruments.1. Wherever the instruments are with 3--way-valve manifold. perforated trays. scope of supply of materials and scrap and excess materials and different requirements to be adhered to during the course of execution of instrumentation works. instrument piping. instrument air supply lines etc. if the distance of the Instrument is within 2 feet (0. columns. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU. this definition shall not be applicable as 3-way manifold forms part of instrument. documentation. from the Instrument tapping. . FIRST BLOCK VALVE First block valve shall mean the valve/valves that are mounted directly on equipment. MEC/S/05/E5/I/08 Page 3 of 17 REVISION : 0 EDITION : 1 TITLE INSTRUMENTATION 1. bending etc..1.MECON LIMITED REGD. then the installation is to be considered under remote installation. cable ducts.0 2. junction boxes.1. Instrumentation works shall be performed in accordance with this technical specification and various other drawings and schedules supplied during the execution and time to time instructions from Engineer-in-Charge or his authorised representative(s) during the progress of the work. at specified intervals from the structures. "Manifold" shall mean the assembly of nipples. concrete columns etc.6m). to keep all items firmly secured against vibration.2 2.3 SUPPORTS Supports shall mean the MS angles.2 2. flats.1 2. angle trays. and shall be operated to isolate the instrument and connected instrument piping from the above items. definitions. warping. channels that are generally provided to support the main cable ways.

multicables.1 2. SCOPE OF WORK The Scope of work shall consist of supply of instrument items (as per schedule of quantities/rates and SCC).5. Manufacturer's standards and Practices. However to ensure proper execution and completeness of instrument--work any or all of the following shall also form the part of the scope and shall be covered in the quoted rates. testing. multicables. instruments. pipes. Instrumentation supports standard enclosed. Fabrication of pipe nipples. pipes. etc. 2.0 API -RP-550 Manual on Practices for instrumentation.2 Non Salvageable Scrap Non salvageable scrap shall mean the lengths of tubes.1. including threading whenever required.4. their erection.5.1 SCRAP Salvageable scraps Salvage scrap shall mean lengths of tubes.5 Standards The instrumentation erection and calibration works shall be carried out generally in accordance with various international and Indian standards in instrumentation listed below but not limited to the following: 2. ISA standards and Practices for instrumentation Instrumentation hook-up standards enclosed.2 3.4.0 3. cables.2 2.1. that cannot be used at all one time or other. Filling of seal pots with filling liquids as per instructions from Engineer-in-charge.5 3. The scope covers various jobs listed under the schedule of quantities/rates. Fabrication of seal pot/syphon/drain pot as per standards. other cables etc.MECON LIMITED REGD.4 2. that can be used one time or other at later date and normally they are recovered from the cut-pieces of tubes. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU.5. MEC/S/05/E5/I/08 Page 4 of 17 REVISION : 0 EDITION : 1 TITLE INSTRUMENTATION 2.1. cables.3 2. etc.1 3. Back/seal welding of screwed fittings as required by standards.3 .5. DELHI SPECIFICATION FOR DOCUMENT NO. pipes.1. 2. 3.5.4 2. calibration and commissioning and making it ready for commercial operation. multicables.

Also. orifice assemblies.10 3. Coordination with mechanical and other sub-contractors for proper installation of line/ vessels/ equipment mounted instruments like control valves. 3. Drilling holes on all panels.1. shut down cabinets.4 3.6 3. MEC/S/05/E5/I/08 Page 5 of 17 REVISION : 0 EDITION : 1 TITLE INSTRUMENTATION 3. Degreasing of handwheels of control valves. for cables/ multitubes/ glands/ groomats. replacement of rotameter tubes.1. Minor modification/repairs required to be done on the instruments namely.1.5 3. Identification with approved colour of paint the instruments/impulse. Painting of all structural supports for trays. couplings etc.1. lines manifold connected with alarm/trap circuit.16 . disconnection of tubes/cables. PD meters.1. as per painting specification. etc. other primary elements flanges. replacement of damaged signal tubes.1. cables etc.11 3.8 3. punching of tag numbers on items shall be carried out as per instructions of Engineer-in-charge. nuts of side and bottom flange of control valves. sand filling. Civil works including the casting of foundation as per requirements for instruments supports where paved surface do not exist.1..13 3. pipes. stud bolts. instruments as per manufacturers instructions and other items as required by Engineer. Connection of purging devices for instruments to the systems provide as per drawings. level switches etc.15 3. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU. threads. control panels pneumatic enclosures etc. reconnection for alignment proper installation etc. oxygen service impulse lines. Sealing of cables/ tube entries into the control room after laying and testing of all tubes. level gauges.1. instruments.12 3. which involves removal of instruments. accessories or in positioner wherever required.9 3. Rotation of control valve bonnet wherever required.1.14 3.7 Laying of cable underground including excavation. Minor civil works like chipping of pavement and grouting on the pavements the instrument panels/supports/stanchions. power supply cabinets.1.1.MECON LIMITED REGD. orifice plates.in-charge. turbine meters.1. level gauge glasses. temperature gauges and other instruments. and chipping and refilling of the pavement for conduits. glasses for pressure gauges.1. changing the dial. brick laying and back filling. DELHI SPECIFICATION FOR DOCUMENT NO. junction boxes. level transmitters. Reversing the action of control valves either the replacement of springs.

Any other work not mentioned above. 3. Submission of final material appropriation statements for all the materials issued by the owner.1. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU. the instruction of the Engineer-in-charge shall be followed.17 3.1. piping materials fittings.in-charge.1.MECON LIMITED REGD. DELHI SPECIFICATION FOR DOCUMENT NO.1 Horizontal and vertical lines shall be installed using levels and plumo bobs. all or any of the works detailed above and schedule quantities shall also be performed on package units. Where requested by owner/Engineer-in-charge or his authorised representatives.23 3.22 3. including the quantity issued and expended in standard proforma.0 4.1.2.1.1. MEC/S/05/E5/I/08 Page 6 of 17 REVISION : 0 EDITION : 1 TITLE INSTRUMENTATION 3. Supply of all types of consumables required for the execution of the job.1 4.1.3 Unless otherwise specified in the drawings pipelines shall have a slope of 8% on the horizontal runs. .25 3. 4. Completion of owners drawings/documents. DESCRIPTION OF WORK INSTRUMENT PIPING All primary piping shall be installed in the best workman like manner and shall follow installation standards in each case. Sealing of safety valves/switches with standard lead seals after final setting in the presence of Engineer.26 3.1. as per the execution of work at site. Preparation and submission of as built drawings as required.1.20 Grounding of shield of all shielded cables to respective instruments earth bus provided in the control room/local panel/thermocouple head.0 4.1. local panels/cabinets/gauge board installed by owner or by others.1.1. Start-up and commissioning. Where there is no installation standard.19 3.1.24 3.21 3.1. but required for the proper execution of the works.27 4.1. Submission of monthly material appropriation statements for cables. Laying and termination at both ends between instrument earth buses provided in control room/ local panel to instrument earth pit provided by others.18 3.

2.0 4. testing charges for various tests.0 INSTALLATION OF MULTITUBES AND MULTICORE CABLES . MEC/S/05/E5/I/08 Page 7 of 17 REVISION : 0 EDITION : 1 TITLE INSTRUMENTATION 4.5 mm thick perforated steel plate. All primary piping shall be properly supported at regular intervals of 1. Dye penetration tests.3 4. etc.2. The width of the trays shall be selected as per the number of tubes laid.2.6 4. PVC COVERED/BARE TUBE (COPPER/SS/ALUMINIUM) Single copper/SS/Aluminium tubes shall be laid as per standards on trays.0 meters. 4.1.1 4.1. any exposed portion at ends and connection shall be neatly taped to appropriate thickness. All male/female tube connectors shall be installed with Teflon tape only. Ferrules shall be single sleeve type with letters and numbers neatly printed.. equipments.1.1 Pipe shall be bent using pipe benders only and any bending will be totally rejected. Trays shall be properly supported either from any rigid steel structure or concrete member as detailed under trays and supports below. In case of PVC covered tubes.8 4. Tubes shall be clamped to the trays at every 300 mm using clamps made of galvanized steel/Aluminium strips.2. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU. Pipes shall be cut using pipe cutting device.7 Piping for steam tracing shall be installed according to the standards and avoiding condensate pockets.MECON LIMITED REGD. any materials like electrode. etc. Hot cutting will not be allowed. required for the initial qualification of the welder/welders shall be or the scope of the contractor.2 4. shall be used. DELHI SPECIFICATION FOR DOCUMENT NO. test equipments. Only qualified welders approved by Engineer-in-charge shall carry out welding. Fabricated out of 2.4 All welding shall be carried out as per welding procedures and codes with electrodes approved by Engineer-in-charge. The practice of flattening tubes for clamping purposes shall be avoided.1.3.1. Identification tag plates/ferrules shall be provided on either side of copper tubing as per tubing/junction box schedules. Angle supports shall be fabricated from 40mmx40mmx5mm MS angles as minimum. 4. Charges for non-destructive testing like radiography. 4. However. post heat treatment tests and stress relieving shall be carried out on the basis of actual man hours spent towards these works and man-hour charges with cost of all materials. All threaded joints shall be jointed with Teflon tape and no other pipe jointing compound shall be used except on high temperature service where graphited sealing compounds shall be used.3.

5. DELHI SPECIFICATION FOR DOCUMENT NO.1 Multiple cables/ multitubes shall always be installed on ducts/trays and properly clamped.4. In the field.MECON LIMITED REGD. multicore cables as per cable/tubing/cable schedules. the cables shall be laid in perforated trays as per layout drawings. Individual takes off valves shall always be located on top of the main air header. Identification tags shall be provided on either end of multitubes. these shall be laid in concrete trenches or under false floorings. There shall be one isolation valve at each instrument end. the cables shall be laid in perforated trays as per layout drawings.0 4. MEC/S/05/E5/I/08 Page 8 of 17 REVISION : 0 EDITION : 1 TITLE INSTRUMENTATION 4.5 4. At every vertical drop to junction boxes. Final 4. All Multitubes and Multicables shall be cut after the exact site measurements are taken between ends and the cable/tube drums shall be selected before cutting the lengths so as to avoid any wastage. At bends minimum radius shall be maintained as per manufacturer's standard. these shall be laid in concrete trenches or under false floorings.3. they shall be clamped at more frequency intervals (Maximum of 300mm). INSTRUMENT AIR SUPPLY The main instrument air header in each area is laid by other contractor. INSTALLATION OF INSTRUMENTS All instruments shall be generally installed on supports as per installation standards in each case.5. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU.1 4.2 4.4. Air supply from the main air header take off valve to individual instrument shall be through either galvanized steel pipe or 1/4" OD PVC covered copper tube or SS tubes. Inside control room. and shall be accessible. Filter regulators shall be mounted on the instruments support itself below the instruments or on the control yoke.4.3 4.3. The galvanised pipe shall be supported at a minimum interval of 1000 mm with 40mmx40mmx5mm MS angles.5.2 4.4 4. Engraved tag plates or PVC ferrules shall be used for identification of tubes/cables.1 4.3 4. Cables shall also be buried or laid in concrete trenches. Unions shall be provided at convenient locations. They shall be connected inside junction boxes strictly according to the number system as mentioned in cable schedule.3.2 .3. The angle tray supports shall be fabricated from 40mmx40mmx5mm angles minimum size. Receiver gauges shall be mounted on instrument support itself as per tubing hook up standards.4. In the field.0 4. Cables shall also be buried or laid in concrete trenches.3. Inside control room.

Angle supports for perforated trays/angle trays shall be fabricated from 40mmx40mmx5mm M. Electrical tracing shall be done by others.6. Perforated trays/angle trays shall be used for branching cables and tubes from main trays. leaving sufficient amount for the final connection of the cable to the terminals on either end. PERFORATED TRAYS AND SUPPORTS The perforated trays / angle trays shall be properly supported at a regular interval of max. Perforated trays shall be used for branching cables and tubes from main trays.8. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU.1 4. angles minimum size. 1000mm from insert plates or steel structures. DELHI SPECIFICATION FOR DOCUMENT NO.0 4.6. The various cable lengths cut from the cable reels shall be carefully selected to prevent undue wastage of cables.3 4. Steam tracing around individual instruments shall be to copper tubes.3 4.1 4. Width of trays shall be selected according to number of tubes and cables. Sufficient extra length 4.0 4.0 4. Before laying.6. After steam tracing. cable/multicable on drums shall be meggered and tested to ascertain the transit damages.2 4.S.1 Teflon tapes shall be used on all threaded joints.2 . Wherever insert plates are not available supports on concrete structures on ceiling shall be fixed with a minimum 10mm diameter expansion bolts. 4. From the main steam header take off valve.2 4. the line is connected to the drain funnel through individual steam trap/condensate return header/tapper point as the case may be. All cables routes shall be carefully measured and cables cut to the required lengths.MECON LIMITED REGD.7. INSTRUMENT STEAM TRACING The mainsteam header in each area is laid by the other contractor. LAYING OF CABLES All cables shall be laid in accordance with installation drawings and cable schedules. MEC/S/05/E5/I/08 Page 9 of 17 REVISION : 0 EDITION : 1 TITLE INSTRUMENTATION connection to be instrument shall be copper/SS tubing as per tubing hookup standards.5 mm perforated steel sheet. Free ends of angle support shall not have sharp edges and shall be properly rounded off. steam to individual instrument shall be taken through carbon steel pipes supported at regular intervals.7.7. All supports shall be cut with hacksaw and any work executed by gas cutting for cutting and drilling holes will be totally rejected.7. Trays shall be laid generally as per site conditions with the approval of Engineer-in-charge.8.8. Perforated trays shall be fabricated out of 2.5.

Before cables are placed the trench bottom shall be filled with 100 mm layer of sand and leveled. Each layer of cables shall be covered with 150 mm of sand on top and sand shall be lightly pressed. special cables from turbine meters.8 4. walls or columns.8. DELHI SPECIFICATION FOR DOCUMENT NO. Wire numbers shall be as per schedules. If drilling of steel must be resorted to.8. All temporary ends of cables shall be protected against dirt and moisture. analyser cables. The cable shall be bent in a large radius. Any cable proved to be defective should be replaced before the next groups of cables are laid. compensating cable etc. Directly buried cables shall be laid underground in excavated cable trench wherever specified in layout drawings. every cable shall be given insulation test in the presence of Engineer-in-charge. approval must be obtained and steel must be drilled where the minimum of weakening of the structure will result. Each underground cable (either in concrete trenches or burried) shall be provided with identifying tag of lead securely fastened every 30m of its underground length with atleast one tag at each end before the cable leaves/enters the ground.4 Cables shall have complete uncut lengths from one terminal to the other. A protective covering of 75 mm thick second-class red bricks shall be placed flat on the final layer of sand and cable. The remaining portion of the trench shall be then back filled with soil compacted and leveled. All cores of electrical cables shall be identified by their wire numbers by means of the PVC ferrules.8. On complete of every group of cable laying and before sand filling. special cables.8. Cable shall be supported at every 500 mm.MECON LIMITED REGD.6 4.8.5 4.8. 4. unless otherwise specified. All special cables and power supply cables will be laid directly to the field instrument without any junction boxes. structures and shall run parallel or at right angles with beams. depth and direction will be placed 4. ceilings.8.9 4. PVC ferrule/tag plate shall be used and these identification tags shall be securely fastened to the cables. Use of function type or other fabric type is not permitted. While laying cable in trenches or burying them care shall be taken to ensure that low signal cables like alarm.11 . Trenches shall have sufficient depth and width to accommodate all cables correctly spaced. All cables shall be identified close to their termination point by cables number as per cable schedules/junction boxes schedules.10 4. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU. Cable route markers indicating number of cables. are separated from other power supply cables. Cables installed above ground shall be run exposed on walls. ends of all PVC insulation cables shall be taped with an approved PVC or rubber insulating tape.8. For this purpose.7 4. MEC/S/05/E5/I/08 Page 10 of 17 REVISION : 0 EDITION : 1 TITLE INSTRUMENTATION of cable shall be kept at the terminal on points. multiple cable supports or cable trays.3 4.8. Cables shall be rigidly supported on structural steel and masonary individually or in groups as required using galvanised clips.

14 4. MS cable ways. The name of manufacturer.MECON LIMITED REGD.4 4. Primer coated surface is painted with one coat of paint to the colour nearest to the final paint and allowed to dry.10.10. perforated trays.10. shall be applied just before handling over the plant or commissioning of the plant whichever is earlier. colour and quality of all types of primer paint shall be 4. the surface is painted with one coat of red oxide zinc chromate primer conforming to IS.1 4.16 4. The surface to be painted shall be thoroughly cleaned with wire brush. After cleaning.8.10. the cable entry to control room shall be suitably filled and sealed so as to achieve a positive seal against the entry of gas/water. PAINTING This part of the specification is applicable to cable ducts.8.13 4. local cabinets as per the documents and instruction from Engineer-in-charge. on crossovers/turnings.10. EARTHING Earthing of junction boxes. All cables and tubes shall be laid in accordance with the layout drawings with sand and precast concrete slabs shall be placed on the trench. At the entry into concrete blocks at road crossings cable loops shall be provided at either end to prevent any damage to cables. It shall be noted that final second coating of external surfaces not covered by cables. DELHI SPECIFICATION FOR DOCUMENT NO.1 4.0 4.0 4.5 4. where cables enter pipe sleeves. MEC/S/05/E5/I/08 Page 11 of 17 REVISION : 0 EDITION : 1 TITLE INSTRUMENTATION enroute. Each cable shall have one tag at each end before the cable enters/leaves conduct pipes After laying of all the cables and multitubings.9.8. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU.2 4. 4. adequate bed of sand shall be given so that the cables do not slack and get damaged by pipe ends after pack filling. copper tubes etc. Final second coating shall be with the paint of desired colours and shall be selected from IS-5.207 and allowed to dry completely.3 4.12 At each road crossings and other places. The colour number shall be specified from IS-5.8. all structural supports for the above items.10. cables. angle trays. the trenches shall be filled with sand and precast.8.9.10. instrument supports. etc. sand paper to remove all scales. to mark the cable route. etc.15 4. On completion of cable laying in concrete trenches.6 .

After pressurizing. The level switches (external cage type) shall be set by filling the cage with water to the desired alarm/trip level.P. for each 100 ft. 4.12.5 4. The lines shall be blown with the instrument air upto the regulator for 15 minutes to remove any traces of oil.12. Primary piping shall be tested hydraulically pneumatically to 1. Lines shall be blown after hydro-testing.12.4 4.R.in-charge. and compensating cables for thermocouples. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU. All lines shall be checked with soap solution and bubbler unit for possible leak at joints.12. air compressor for calibration purposes.11. The down steam side of the filter regulator shall be tested for 1.0 4. it shall be ensured that the micro switches do not reset for full rated travel of the float.i.3 4.5kg/cm2.11.1 CALIBRATION All instruments shall be calibrated strictly as per manufacturer's instructions prior to installation.2 4.2 4. dust & moisture.11. pneumatic. of copper tubing for a test period of 2 minutes as per I.s.7-1 "Pneumatic control circuit pressure test".11.1 TESTING Electrical cables for signal power supply alarms. 4.11.5 times the operating pressure after isolating the instruments. DELHI SPECIFICATION FOR DOCUMENT NO. while setting the switches. resistance thermometer cables shall be checked for megger values and continuity before proper termination and ferruling. 4.3 .11. Contractor shall use his own oil free instruments.0 4. All test results shall be recorded in the approved format. Flushing of piping shall be carried out as per instructions of Engineer-in-charge.S.A. Testing shall be carried out after the installation of instrument with primary piping complete in all respects and approved by Engineer-in-charge.MECON LIMITED REGD. Tubes and air line shall be tested with compressed air to 7 kg/cm2 upto the filter regulator. electronic. The scope of calibration includes all field and control rooms of all types namely. MEC/S/05/E5/I/08 Page 12 of 17 REVISION : 0 EDITION : 1 TITLE INSTRUMENTATION subject to approval of Engineer-in-charge. All external displacement /float type level instrument level gauges shall also be tested as per instructions of Engineer. source shall be cut off and rate of fall in pressure shall be less than 1 p. electrical etc.

4.12.6 4. which he proposes to use for this job.Charge for corrective actions. 0 to 100oC (NPL certified) 0-250oC.12.7.7 4.7.7.12. The contractor shall clearly state in his offers the complete list of calibration and test equipments along with the range.000 mm wg.12.25% _ . Dead weight testers (Budenberg or equivalent) For ranges upto 350 kg/cm2 Gauge comparator for pressure gauges Rating : upto 350 kg/cm2 Oil bath for temperature calibrations max. Controller test stands Indicator/recorder test stands Squeeze bulb (Flow calibrator Range: 0-770.12.12.12. Stroke speed has to be evaluated for all trip/shutdown valves.4 Control valves and positioners shall be checked for hysterisis and linearity and calibration for rated strokes. valves shall be cleaned externally. DELHI SPECIFICATION FOR DOCUMENT NO. MEC/S/05/E5/I/08 Page 13 of 17 REVISION : 0 EDITION : 1 TITLE INSTRUMENTATION 4.7 4.7.25% _ +0.6 4.5 All calibrations reading shall be recorded in the enclosed format and submitted to Engineer-in-Charge for approval. Where significant deviations from specifications are obtained.0.8. Contractor should also ensure that any equipment not listed below but required at the time of calibration shall be made available at his own cost.5 4.12. Furnished hereunder is a list of recommended calibration and test equipments required as a minimum for calibration work.4 4. 10.12. 0-350oC Standard gauges for Ranges upto 350kg/cm2 U-tube differential manometers/inclined Mft. Temp 350oC.1% Mfr's Std 4. Prior to calibration. All test equipments/kits shall be approved by NPL authorities.7.12.3 4.2 4.MECON LIMITED REGD. and stroked few times to extreme positions of plug to ensure that movement is free from friction. Standard Mercury in glass thermometers Range : -50 to + 50oC. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU.7.9 + 0. accuracy and quantity.7.12. The stem is then lubricated if required.12.7.1 4.12.8 4. the matter shall be brought to the immediate notice of the Engineer-in. Subsequently the valves shall be checked for hysterisis to the accuracy of 1% FS with positioners and 5% FS without positioners. The valve shall then be calibrated for rated stroke and linearity also. Standard -do+/.

7.18 MFR' std.12.13.10 Single leg manometers Scale: -1500 mm water and 1500 mm hg. thereby ensuring proper connections and operations.12.7.3 .12.05Mv + - 4.13.12.11 4.14 4.1 LOOP TEST Loop test shall be performed after calibration of all instruments and leak test of signal lines.7.7.12.12.16 4.2 4. Current generator (instrument checker) 4-20mA dc(YEW make or equivalent) +_ 1mm +_ 1mm 4.7.13. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU. Decade resistance box Millimeters Potentiometer (Cable of generating and measuring mV) Meggers 500V/1000V Air hydro pump/hydraulic pump Vacuum pump Instrument air compressor with filters and Regulators and deoilers. MEC/S/05/E5/I/08 Page 14 of 17 REVISION : 0 EDITION : 1 TITLE INSTRUMENTATION tube manometer Static pr.17 4.0 4.7.12 4.13.12.13 4. rating : 7 kg/cm2.7. Before proceeding for loop tests the calibration results of individual elements shall be recorded on the enclosed proforma and shall get it approved by Engineer-in-Charge for correctness of installation. measurements and calibration results. Static pr.15 4.MECON LIMITED REGD. Loop tests are conducted to check the functional performance of all elements comprising the loop.12. DELHI SPECIFICATION FOR DOCUMENT NO.7. rating : 7 kg/cm2 4.12. _0.7. Loop testing for all control loops shall be generally by simulation of process 4.

8 4. and this part covers under the scope of the contract.5 Performance of individual loops may be accepted for an overall accuracy of + 1. at no extra cost. Final certified loop sheets shall be submitted in 4 copies and one transparency.1.5. same shall be rectified by the agency involved. After the loop test is complete.13.1. power supply and pneumatic cables. Termination details/drawings for connecting at control room end. shutdown.13. signal. In case of shutdown system field/receiver pressure switches are simulated for abnormality by disconnecting the wires at terminal and function of all associated systems are checked.0 5. DELHI SPECIFICATION FOR DOCUMENT NO.9 5. it shall be rectified to the satisfaction of the Engineer-in. main ducts/cable trays. earthing guide lines. the contractor shall connect back any terminations and connections removed for loop test. 25%.1 4.0.7 4. However. MEC/S/05/E5/I/08 Page 15 of 17 REVISION : 0 EDITION : 1 TITLE INSTRUMENTATION conditions and shall fix points namely 0%. General layout plan for all units. in addition to loop sheets being duly filled in all respects and approved and accepted by Engineer-in-Charge and client. defect in calibration of the instruments in the scope of other agency. Detailed procedure shall be submitted to Engineer-in-charge for approval before proceeding with the loop testing. A loop shall be considered as handed over only after measurements in that particular loop are complete and certified by Engineer-in-Charge. contractor shall recalibrate the instruments.13.13. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU. Cable schedules for alarm.MECON LIMITED REGD. 75% and 100% of fullscale inputs.1 5.2 5.Charge. In case of loops in which certain instruments of the loops are calibrated by other agency.1. showing all information like position of field instruments junction boxes indicative routes of cables. 4. After the calibration has been rechecked by the other agency/agencies the loop checking would be performed to the satisfaction of Engineer-in-Charge.5% where deviations exist.3 5. loop testing shall be performed in coordination with the agency involved.4 DRAWINGS AND DOCUMENTS TO BE SUPPLIED FOR EXECUTION BY OWNER/ENGINEER IN CHARGE Piping ad Instrumentation diagrams. Any defect in the calibration of the instrument in contractor’s scope is observed.1.13. 4. which _ form part of loop testing wherever required. 50%. .

. SS 2% 0. ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 6.2 7. The detailed engineering drawing wherever such drawing is assigned.1.1. DELHI SPECIFICATION FOR DOCUMENT NO.1. standards bill of materials cable schedules etc.4 7.1.0 6. DRAWINGS AND DOCUMENTS TO BE PROVIDED BY CONTRACTOR The drawings for materials that are included on their supply and erection scope namely local control panel.3 6. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU. The following scrap allowances are permissible. the contractor shall submit `Material appropriation' statements for all materials issued by the Owner in the proforma prescribed by the Engineer-in-Charge.1.in-Charge. Two sets of layout drawings.1 6.6 5.MECON LIMITED REGD.1.1.1.0 7. ------------------------------------------------------------------------------------------------------Length below Non-salvageable Unaccountable 0.7 5.1. junction boxes and local cabinets. Final material appropriation statement for all free issue materials indicating shortages of any in the proforma duly approved by Engineer-in-Charge. the contractor shall submit an account for all the materials issued by the Owner in the standard proforma prescribed for this purpose by the Engineer.8 Individual Instrument specifications Bill of materials Installation standards/ Hook-up Manufacturers hand book with instructions for installation and calibration wherever necessary for reference. On completion of the work. MEC/S/05/E5/I/08 Page 16 of 17 REVISION : 0 EDITION : 1 TITLE INSTRUMENTATION 5.5 mm ------------------------------------------------------------------------------------------------------Steel pipes. duly incorporating the changes/modification carried out during the course of execution of works.1.1.2 6. SCRAP AND EXCESS MATERIAL Every month.1.1 7.5% Tubes single pair/ Twocore / Three Core cables.3 .5 5.

1. to the storage points designated by the Owner.MECON LIMITED REGD. In case any material issued by the Owner deteriorates during storage by the contractor. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU. MEC/S/05/E5/I/08 Page 17 of 17 REVISION : 0 EDITION : 1 TITLE INSTRUMENTATION length below Non-salvageable Unaccountable 20 m ------------------------------------------------------------------------------------------------------Multitube. 2% 0.5% Multicables ------------------------------------------------------------------------------------------------------8. the owner will charge the contractor for such unreturned materials at panel rates. **************** 8.in -Charge. If the contractor fails to return the surplus material as aforesaid.4 SPECIAL INSTRUCTIONS TO CONTRACTOR: All excess materials and scrap shall be returned after duly accounting for. new materials will be issued to him at penal rates.0 8. which will deducted from whatever amount is due to the contractor.5 .1. without prior permission of the Engineer . but the delay in procuring such materials will be at the contractor's account only. the contractor shall be responsible for making the necessary section obtained during the course of construction for fabricating temporary supports or other items. Where materials are to be weighed before return. DELHI SPECIFICATION FOR DOCUMENT NO.

: 0 Edition: 1 STANDARD SPECIFICATION FOR CABLING SPECIFICATION NO.: MEC/S/05/E5/021 ELECTRICAL & INSTRUMENTATION (OIL & GAS SBU) MECON LIMITED DELHI 110 092 .Rev.

MECON LIMITED REGD. Page No. No. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU. Revision Date By (Name) Verified (Name) . Page 1 of 13 REVISION : 0 EDITION : 1 TITLE CABLING MEC/S/05/E5/021 AMENDMENT STATUS Clause / Paragraph / Annexure / Exhibit / Drawing Amended Sl. DELHI DOCUMENT NO.

0 4. Page 2 of 13 REVISION : 0 EDITION : 1 TITLE CABLING MEC/S/05/E5/021 CONTENTS 1.0 2. DELHI DOCUMENT NO.0 5.0 3.0 SCOPE STANDARD CABLE SPECIFICATIONS MISCELLANEOUS MATERIALS SPECIFICATIONS CABLE LAYING TERMINATION TESTING PREPARED BY: CHECKED BY: APPROVED BY: ISSUE DATE : (R. SANJAY BABU ) (RAKESH SHUKLA) (PANKAJ SRIVASTAVA) 08Th DEC 08 .0 7. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU.0 6.MECON LIMITED REGD.

5 mm telephone system and 0. Cables conform to standard specification and relevant sections of IS: 1554 Part-I and H.3 Communication cables: Communication cables shall comprise 1 pair unarmoured. Page 3 of 13 REVISION : 0 EDITION : 1 TITLE CABLING MEC/S/05/E5/021 1. PVC sheathed. PVC bedded galvanized steel flat armoured and PVC sheathed cable.5 mm2 copper conductor PVC insulated PVC sheathed. . Unarmoured cables shall be used wherever specified on the cable schedule.T. approved drawings and instructions of Engineer-in-Charge or his authorized representative issued from time to time. the instruction of Engineer-in-Charge shall be binding. as per IS: 1554 Pt. 3.T.3 KV 6. 2. the relevant specifications. Power cables for 3. single wire armoured with an overall PVC sheath.6 KV and 11 KV system shall be aluminium conductor.0 SCOPE This is to define the requirements for supply. 5-pair and multipair armoured cables of sizes as specified in the cable schedule. aluminium stranded conductor. testing and commissioning of the cabling system. 3. In case of any conflict between the standards. Unarmoured cables will be used wherever specified on the cable schedule. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU. armoured and overall PVC sheathed. Cables shall conform to IS: 7098 (Part II).1 CABLE SPECIFICATIONS Power Cables Power cables for use on 415 V systems shall be of 1100 Volts grade. Minimum conductor size shall be 0.MECON LIMITED REGD. DELHI DOCUMENT NO. screened. All L. XLPL insulated.0 STANDARDS The work shall be carried out in the best workman like manner in conformity with this specification. PVC insulated.0 3. codes of practice of Indian Standards Institution. 2-pair.2 Control Cables: Control cables shall be 1100 Volt Grade. the installation.71 for plant communication system. wherever applicable. 2. 3.

2 Cable Identification Cable tags shall be of 2 mm thick. If unit rate is not included in schedule of rates.. Dowell’s make or approved equivalent for all aluminium conductors and stud type terminals. 4. equipment no. DELHI DOCUMENT NO. Vertical supports for both the above type of trays shall be fabricated out of ISMC 100 and horizontal supports with 75 x 50 x 6 angle iron/ ISMC 75 as approved by Engineer-in-Charge. Minimum thickness of sheet steel/galvanizing shall be 2mm/86 microns respectively. Prefabricated hot dip galvanized sheet steel cable trays shall be used for maximum support span of 2000 mm unless design is approved for larger span. etc. 4. For requirements of larger than 750 mm width two trays shall be run side by side. shall be fabricated and installed at site as per tone rate for electrical structural supports etc.3 Ferrules Ferrules shall be of approved type size to suit core size mentioned and shall be employed to designate the various cores of control cable by the terminal numbers to which the cores are connected for case in identification and maintenance.MECON LIMITED REGD. Cable trays shall be suitable for a cable weight of 50 kg/meter running length of tray. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU. 4. Cable trays fabricated from standard rolled sections shall use 50x50x6 /ISMC 100 Sections for runners for supporting spans limited to 2000 mm/more than 2000 mm respectively. Cross support shall be 32 x 6 mm flat/ 25x25x6 angle for width upto 500 mm/ more than 500 mm respectively.4 Cable Glands: Cable glands to be supplied shall be nickel-plated Brass double compression type of approved/ reputed make. Glands for classified hazardous areas shall be certified by CMRS. 20 mm wide aluminium strap of suitable length to contain cable number. then cable trays if required. Page 4 of 13 REVISION : 0 EDITION : 1 TITLE CABLING MEC/S/05/E5/021 4. 4.5 Cable Trays: This shall be either prefabricated hot dip galvanized sheet steel trays or site fabricated angle iron trays as specified elsewhere.0 4.1 MISCELLANEOUS MATERIALS SPECIFICATIONS Connectors: Cable terminations shall be made with aluminium / tinned copper crimped type solder less lugs of M/s. .

High voltage. leaving sufficient lengths for the final connection of the cable to the terminal of the equipment.4 5. piping.2 5. The various cable lengths cut from the cable reels shall be carefully selected to prevent undue wastage of cables. control. 50 mm and above. heat sources. Wherever these are not available. Pipe sleeves shall be laid at an angle of maximum 45o to the trench wall. lighting and communication cables. 5. drains. trenches or cables trays.S. Erection of cable trays as required shall be checked after erection and marked in as built drawings. medium voltage and other control cables shall be separated from each other by adequate spacing or running through independent pipes.MECON LIMITED REGD. shall be prepared be electrician contractor and get that approved by Engineer-in-Charge to minimize/avoid straight through joints required. cable drum schedule. In case of larger dia cables. cables shall be taken in a separate trench with a minimum clearance of 300 mm away from electrical trench as per the direction of Engineer-in-Charge and Communication cables shall cross power cables at right angles. which shall be laid in trenches. In places where it is not possible. pipelines or any other works. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU.A. The quantity indicated in the cable schedule is only approximate. a smaller trench may be provided if approved by Engineer-in-Charge. DELHI DOCUMENT NO. Contractor shall work out the actual number of straight through joints required.0 5. and minor adjustments shall be done to suit the field conditions wherever deemed necessary without any extra cost..5 Cables as far as possible shall be laid in complete. i. All cable routes shall be carefully measured and cables cut to the required lengths. The contractor shall ascertain the exact requirement of cable for a particular feeder by measuring at site and avoiding interference with structure. . air-conditioning duct etc.1 CABLE LAYING Cable network shall include power.) RTD Cables shall run on instrument trays/ducts/trenches. Cable routing given on the layout drawings shall be checked in the field to avoid interference with structures. Arrangement of cables within the trenches/trays shall be the responsibility of the Contractor.e. Cables shall be neatly arranged in the trenches/trays in such a manner so that criss-crossing is avoided and final take off to the motor/switchgear is facilitated. Page 5 of 13 REVISION : 0 EDITION : 1 TITLE CABLING MEC/S/05/E5/021 5. Before the start of cable lying. P. Cable routing between lined cable trench and equipment/motors shall be taken through GI pipe sleeves of adequate size. All communication cables (telephones. as applicable. cable trays or conduits as detailed in the relevant drawings and cable schedules. adequately sized pipe with larger bend radius shall be provided for ease of drawing of cable or for replacement. foundation. uncut lengths from one termination to the other.

7 All temporary ends of cables must be protected against dirt and moisture to prevent damage to the insulation. Alternatively cable tags shall be circular in construction to which cable numbers can be conveniently punched. until such times the final termination to the equipment is connected.6 All cables will be identified close to their termination point by cable numbers as per cable schedule. Page 6 of 13 REVISION : 0 EDITION : 1 TITLE CABLING MEC/S/05/E5/021 5.V. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU. These cables shall be covered with 150 . Minimum depth of buried cable trench shall be 750 mm for low voltage and 900 mm for H. Use of friction type or other fabric type tape is not permitted.9 Directly buried cables shall be laid underground in excavated cable trenches where specified in layout drawings. Lead sheathed cables shall be plumbed with lead alloy. Cables shall be laid in 3 or 4 tiers in these trenches as indicated on the sectional drawings.MECON LIMITED REGD. the trenches bottom shall be filled with a layer of sand. Each underground cable shall be provided with identity tags of lead securely fastened every 30 m of its underground length with at least one tag at each end before the cable enters the ground.8 5. Concrete cable trenches shall be filled with sand where specified to avoid accumulation of hazardous gases. 5. Cables. 5. Ends of cables leaving trenches shall be coiled and provided with a protective pipe or cover. In unpaved areas. Cable numbers will be punched on aluminium straps (2 mm thick) securely fastened to the cable and wrapped around it. ends of all PVC insulated cables shall be taped with an approved PVC or rubber insulating tape. Trenches shall be of sufficient depth and width for accommodation of all cables correctly spaced and arranged with a view of heat dissipation and economy of design. the depth and the width of the trench shall vary depending upon the number of layers of cables. cable trenches shall be identified by means of markers as per standard drawing. Before cables are placed. DELHI DOCUMENT NO. RCC cable trenches shall be with removable covers. Cables shall be handled carefully during installation to prevent mechanical injury to the cables. The electrical Contractor at no extra cost shall do removal of concrete covers for purpose of cable laying and reinstating them in their proper positions after the cables are laid. These posts shall be placed at location of changes in the direction of cables and at intervals of not more than 30 M and at cable joint locations. RCC covers of trenches in process area shall be effectively sealed to avoid ingress of chemicals etc. Cables shall be laid in trenches at depth as shown in the drawing. This sand shall be levelled and cables laid over it. For this purpose.

OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU. Pipes for mechanical protection upto a minimum of 300 mm above finished ground level. DELHI DOCUMENT NO. At road crossing and other places where cables enter pipe sleeves adequate bed of sand shall be given so that the cables do not slack and get damaged by pipe ends.11 Where cables pass through foundation walls or other underground structures.I. The cost for the same shall be deemed to have been included in the installation of G.. which proves defective. Cable ends shall be carefully pulled through the conduits. should it become necessary to cut holes in existing foundations or structures. the necessary ducts or openings will be provided in advance for the same.I. conduit ends above grade shall be plugged with a suitable weatherproof plastic compound/ `PUTTI' for sealing purpose. 5. Page 7 of 13 REVISION : 0 EDITION : 1 TITLE CABLING MEC/S/05/E5/021 mm of sand on top of the largest diameter cable and sand shall be lightly pressed. lighting panels etc. Where required. The remainder of the trench shall then be back-filled with soil. Alternatively G. shall be replaced before the next group of cables is laid. the electrical contractor shall determine their location and obtain approval of the Engineer-in-Charge before cutting is done.12 . approved cable lubricant shall be used for this purpose. they shall be taken in G.10 As each row of cables is laid in place and before covering with sand every cable shall be given an insulation test in the presence of Engineer-in-Charge / Owner. control station. Pipe and no separate payment shall be allowed. Where cables rise from trenches to motor. Lidsor PVC bushes shall be employed for sealing purposes. Any cable. Radius shall not be less than the recommended bending radius of the cables specified by the manufacturer. Following grade of the pipe fill shall be used for sizing the pipe size: a) b) c) d) 1 cable in pipe 2 cables in pipe 3 or more cables Multiple cables 53% full 31% full 43% full 40% full After the cables are installed and all testing is complete. Where cable enters conduit the cable should be bent in large radius. 5. However. to prevent damage to the cable.I. rammed and levelled.MECON LIMITED REGD. All wall openings / pipe sleeves shall be effectively sealed after installation of cables to avoid seepage of water inside building/-lined trench. A protective covering of 75 mm thick second class red bricks shall then be laid flat. 5.

I.17 5. bitumen coating shall be applied on the buried lengths. Cables installed above grade shall be run in trays. if drilling of steel must be resorted to.MECON LIMITED REGD.14 Drum number of each cable from which it is taken shall be recorded against the cable number in the cable schedule.I. Plugs.I.16 All G. structures.I. Cable laid on supporting angle in cable trenches. whereas cable in horizontal run of cable trays shall be tied by means of nylon cords. walls or columns. Supporting steel shall be painted before laying of cables. 5.13 5. The painting shall be done with one coat of red lead paint and two coats of approved bituminous aluminium paint unless otherwise specified. Before fabrication of various profiles of pipe by hydraulically operated bending machine (which is to be arranged by the contractor). Page 8 of 13 REVISION : 0 EDITION : 1 TITLE CABLING MEC/S/05/E5/021 5. Saddles/Clamps. columns and vertical run of cable trays shall be suitably clamped by means of G. individual or in groups as required.I. ceilings or structures and shall be run parallel or at right angles to beams. Pipes shall be undertaken well before paving is completed and necessary co-ordination with paving agency shall be the responsibility of Electrical Contractor. In general distance between supports shall be approximately 300 mm for cables up to 25 mm diameter and maximum 450 mm for cables larger than 25 mm dia. approval must be secured and steel must be drilled where the minimum weakening of the structure will result. Pipes buried in soil. exposed on walls. TERMINATION 5.18 6. The open ends of pipes shall be suitably plugged with G. Cables shall be so routed that they will not be subjected to heat from adjacent hot piping or vessels.15 Individual cables or small groups which run along structures/walls etc. Installation of G. Alternatively small group of cables can be taken through 100 mm slotted channel/ISMC 100. The cost of saddle and saddle bars shall be deemed to have been included in the installation of cables and no separate payment shall be made on this account. They shall be rightly supported on structural steel and masonry.I.0 . 5. Pipes shall be laid as per layout drawings and site requirements. DELHI DOCUMENT NO. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU. all the burrs from the pipes shall be removed. The Contractor at no extra cost shall supply G. Plugs after they are laid in final position. For G. will be clamped by means of 10 SWG GI saddles on 25x6 mm saddle bars. GI Pipes with bends shall be buried in soil/concrete in such way that the bends shall be totally concealed. Cables shall be supported so as to prevent unsightly sagging.

5 The cable shall be taken through glands inside the panels or any other electrical equipment such as motors. After installation of bottom plate and cables it should be sealed with cold setting compound.MECON LIMITED REGD. Where copper to aluminium connections is made. Where threaded cable gland is screwed into threaded opening of different size. yellow and blue PVC tapes. necessary bimetallic washers shall be used. at no extra cost. Only control cables of single strand and lighting cables may be directly terminated on to the terminals.1 All PVC cables up to 1. Bidders shall have the samples of PVC ferrules/cable markers approved before starting the work. Page 9 of 13 REVISION : 0 EDITION : 1 TITLE CABLING MEC/S/05/E5/021 6. Contractor shall drill holes for fixing glands wherever necessary at no extra cost.3 6. Cables shall be clamped over the open armouring to connect it to earth bus. 6. then bottom plate should be split in two parts along the centre line of holes.6 Cable leads shall be terminated at the equipment terminals. For trip circuit identification additional red ferrules shall be used only in the particular cores of control cables at the termination points in the Switchgear/Control panels and Control Switches.2 Power cables wherever colour coding is not available shall be identified with red. They shall have a screwed nipple with conduit electrical threads and check nut. In case of control cables all cables shall be identified at both ends by their terminal numbers by means of PVC ferrules or Self-sticking cable markers. 6. All switchgear and control panels shall have undrilled gland plate. All Cable entries shall be through bottom only and top entry terminations are made only after getting approval of Engineer-in-Charge. In case of termination of cables at the bottom of a panel over a cable trench having no access from the bottom close fit hole should be drilled in the bottom plate for all the cables in one line. suitable galvanized threaded reducing bushing shall be used of approved type.4 6. The individual cores shall then be dressed and taken along the cable ways (if provided) or shall be fixed to the panels with polyethylene straps. All unused spare cores of control cables shall be neatly bunched and ferruled with cable tag at both ends. 6. Gland plate shall be of non-magnetic material/aluminium sheet in case of single core cables. Wire numbers shall be as per schematic/ wiring /inter. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU. DELHI DOCUMENT NO. Dowell Electro . by means of crimped type solder less connector as manufactured by M/s.1 KV grade shall be terminated at the equipments by means of double compression type cable glands.connection diagram.

weather shields/sealing ends and any other accessories required shall also form part of the kit. 6.MECON LIMITED REGD.3 For outdoor installations. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU. `PUSH-ON' type of CCI make using factory .7 6. The materials required for termination and straight through joints shall be supplied in kit form. `TROPOLINK' type of CCI makes. 6.1 Cable accessories for H. Insulation of the leads should be removed immediately before the crimping.7. skilled and experienced jointers duly approved by the Engineer-in-Charge shall do 6. Termination including supplying of jointing kit shall be threaded in Contractor scope unless specified otherwise. Systems The 11. The termination and straight thro' joint kit. 6. Raychem. Heat-shrinkable sleeve type of M/s. The terminating kits shall preferably be of the following types: a) b) c) d) TAPLEX' of M-seal make using non-linear resistance material fortress grading.7. Page 10 of 13 REVISION : 0 EDITION : 1 TITLE CABLING MEC/S/05/E5/021 works or approved equivalent. Conductor surface shall be cleaned and shall not be left open.7. The termination kits shall be suitable for termination of the cables to indoor switchgear or to a weatherproof cable box of an outdoor mounted transformer motor.V.7. Crimping shall be done by hand crimping hydraulically operated tool and conducting jelly shall be applied on the conductor.3 KV cables terminations joints. An installation instruction shall be included in each sheet. The kit shall include all insulating and sealing materials apart from conductor fitting and consumables items. DELHI DOCUMENT NO.4 The straight thro jointing kits shall be suitable for underground-buried installation . For use on high voltage system shall be suitable for the type of cables red by the contractor or the type of cables issued by owner for installation.6 and 3.moulded silicone rubber insulators.2 6.

Type tests are to be carried out at manufacturer's works to prove the general qualities and design of a given type of termination/jointing system.0 TESTING: . Dynamic short circuit test. along with the offer. Salt log test Impact test 7. high voltage test following load cycling test with conductor temperature at 95oC. a) b) c) d) e) f) g) h) i) j) A.7. The type tests shall include the following tests conforming to the latest IEC 502.C. DC Voltage withstand test for 30 minutes. a) b) c) 6.7. Thermal short circuit test of 250oC for 1 second.5 6.MECON LIMITED REGD.C. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU. A.7. The Contractor along with the offer for the jointing system considered shall submit the type test certificates. Page 11 of 13 REVISION : 0 EDITION : 1 TITLE CABLING MEC/S/05/E5/021 with uncontrolled backfill and possibility of flooding by water. 466 and VDE 0278 specifications. Humidity test.4 may be considered provided the Contractor furnishes type test certificates.2. DELHI DOCUMENT NO. The jointing kit shall be one of the following types.Discharge magnitude small be less than 20 p. Impulse voltage withstand test with 10 impulses of each polarity.7. Voltage withstand dry test for 1 minute Partial discharge test .c. Raychem.6 `TAPLEX' of M-seal make `TROPOLINK' type of CCI make Heat-shrinkable sleeve type of M/s.3 and 6. Makes of kits other than those specified in 6.

All cables above 1100 V grade. DELHI DOCUMENT NO.3 KV grade For cables 6. a) b) All 1000volts grade cables in which straight through joints have been made. Terminations shall be kept unfinished so that motors. Cables shall be installed in final position with the entire straight through joints complete.4 KV/4.5 All cables shall be tested as per standard test Performa available with site . transformers etc. For record purposes test data shall include the measure values of leakage current versus time.5 KV/5 KV.1 7. measure insulation resistance of each length of cable before splicing and or/ terminating. Repeat measurement after back.C.filling.6 KV grade For cables 11 KV grade 5. For cables up to 1. are not subjected to test voltage. Repeat measurement after splices and/or terminations are completed.V.C. The D. Cables 2. OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU.MECON LIMITED REGD. switchgears.4 D. the insulation resistance of every circuit shall be measured from phase to phase and from phase to ground.8 KV DC 18 KV DC 7. 1KV Megger and for H.4 KV DC 10.9 KV Megger shall be used 7. Page 12 of 13 REVISION : 0 EDITION : 1 TITLE CABLING MEC/S/05/E5/021 7. High Voltage test shall be performed as detailed below in the presence of the Engineer-in.1 KV grade.2 Before energizing. The test voltage shall be as under: i) ii) iii) For cables 3.3 7. High Voltage Test shall be conducted after installation on the following and test results are recorded. Where splices or termination are required in circuits rated above 600 volts. Measure the insulation resistance of directly buried cable circuits before cable trenches are back-filled. 2.Charge or his authorized representative only.

OFF: RANCHI 834002 STANDARD SPECIFICATION ELECTRICAL & INSTRUMENTATION OIL & GAS SBU. 7. Page 13 of 13 REVISION : 0 EDITION : 1 TITLE CABLING MEC/S/05/E5/021 engineer. DELHI DOCUMENT NO.6 Cable schedule and layout drawings must be marked for AS BUILT conditions during the installation work and shall be approved by Site Engineer.MECON LIMITED REGD. .

specification\Standard Inst.doc . & electrical\spec for earthing and lightning protection Final 23 A.SPECIFICATION FOR EARTHING AND LIGHTNING PROTECTION SPECIFICATION NO. MEC/S/05/26/23A (ELECTRICAL SECTION) MECON LIMITED DELHI 110 092 C:\Documents and Settings\Administrator\Desktop\shared\MEETERING SKID PART-C\Standard.

specification\Standard Inst.MECON LIMITED REGD. & electrical\spec for earthing and lightning protection Final 23 A. OFF: RANCHI (JHARKHAND) PROCESS & PIPING DESIGN SECTION NEW DELHI STANDARD SPECIFICATION TITLE EARTHING AND LIGHTING PROTECTION SPECIFICATION NO.0 3. MEC/S/05/26/23A PAGE 1 OF 10 REVISION 1 CONTENTS 1.0 6.doc .0 7.0 2.0 4.0 8.0 5.0 SCOPE STANDARDS EARTHING CONDUCTOR/ELECTRODE EARTHING NET WORK INSTALLATION OF EARTH ELECTRODE CONNECTION TESTING TEST PROFORMA C:\Documents and Settings\Administrator\Desktop\shared\MEETERING SKID PART-C\Standard.

necessary for laying underground earth bus loops shall be the responsibility of the contractor. 4. MEC/S/05/26/23A PAGE 2 OF 10 REVISION 1 1. C:\Documents and Settings\Administrator\Desktop\shared\MEETERING SKID PART-C\Standard.0 4. approved drawings and instructions of the Engineer-in-Charge or his authorized representative issued from time to time.0 CONDUCTOR ELECTRODE: The main grid conductor shall be hot dip galvanized G. 4.0 SCOPE: The intent of this specification is to define the requirements for the supply.MECON LIMITED REGD. The exact location on the equipment shall be determined in field. and commissioning of the Earthing System. specification\Standard Inst. Any changes in the methods. the instructions of Engineer-in-Charge shall be binding. Thickness of hot dip galvanizing shall not be less than 75 microns. in consultation with the Engineer-in-Charge or his authorized representative. In case of any conflict between the standards. size of conductors etc. testing.3 The earth loop impedance to any point in the electrical system shall have a value which will ensure satisfactory operation of protective devices. in order to make the installation conform to the Indian Electricity Rules at no extra cost. The entire earthing system shall fully comply with the Indian Electricity Act and Rules framed thereunder. the relevant specifications/codes of practice of Indian Standard Institution.I.1 EARTHING NETWORK: The earthing installation shall be done in accordance with the earthing drawings. Excavation and refilling of earth. 3. Sizes for main conductors shall be marked on the drawings. OFF: RANCHI (JHARKHAND) PROCESS & PIPING DESIGN SECTION NEW DELHI STANDARD SPECIFICATION TITLE EARTHING AND LIGHTING PROTECTION SPECIFICATION NO. Flat or PVC insulated aluminum conductor/copper conductor. 2. shall be subject to approval of the Owner/Engineer-in-Charge before execution. & electrical\spec for earthing and lightning protection Final 23 A. routing. installation. specifications and the standard drawings of reference attached with this document.0 STANDARDS: The work shall be carried out in the best workmanlike manner in conformity with this specification. The contractor shall carry out any changes desired by the Electrical Inspector or the owner.doc .

4 The main earth loop shall be laid at a depth of 500 mm below grade level. All joints below grade shall be welded and suitably protected by giving two coats of bitumen and covering with Hessian tape.0 5. Conduits in which cables have been installed.MECON LIMITED REGD. If this is not practicable. the earth lead shall be laid in the trenches and shall be firmly cleared to the walls of concrete lined trenches. Earthing plates shall be provided for earthing of two or more equipment at a place from earth grid. Wherever cable trenches are available. the earthing cable shall be run along cable trays wherever specified in the layout drawings.2 C:\Documents and Settings\Administrator\Desktop\shared\MEETERING SKID PART-C\Standard. OFF: RANCHI (JHARKHAND) PROCESS & PIPING DESIGN SECTION NEW DELHI STANDARD SPECIFICATION TITLE EARTHING AND LIGHTING PROTECTION SPECIFICATION NO. Joints and tapping in the main earth loop shall be made in such a way that reliable and good electrical connections are permanently ensured. 4. Their location shall be marked to enable accurate location by permanent markers.I. all lumps broken and stones removed from the immediate vicinity of the electrodes. In process unit areas. Where aluminum cable risers are to be connected to the underground GI earth bus. The earthing cable shall be suitably cleated and electrically bonded to the cable tray at regular intervals. Electrodes shall preferably be situated in a soil which has a fine texture and which is packed by watering and ramming as tightly as possible. shall be effectively bonded and earthed. the aluminum cable riser shall be taken to the nearest earth pit and terminated through a bolted joint. This G. Riser shall be protected applying two coats of bituminous paint/bitumen on the exposed portion.7 5.I. then a G. the soil shall be dug up. specification\Standard Inst.1 5. Tee connectors shall be used for tapping. Cable arm ours shall be earthed at both ends. The earthing strip shall be protected against mechanical damage. All joints above ground shall be by means of connectors/lugs as far as practicable. risers shall be brought above grade and a bolted joint shall be made between this GI riser and the aluminum cable termination.doc .6 4. MEC/S/05/26/23A PAGE 3 OF 10 REVISION 1 4. earth leads from the main earth loop wherever it is installed above ground. & electrical\spec for earthing and lightning protection Final 23 A. All earth electrodes shall preferably be driven to sufficient depth to reach permanently moist soil.5 4. EARTH ELECTRODES: Earth pipe electrodes shall be installed as shown in the earthing layout drawings and in accordance with the standard drawings of reference and IS:3043. Wherever practicable.

building foundation. preferably after a protracted dry spell. enamel. Neutral Grounding Resistors. 1.3 C:\Documents and Settings\Administrator\Desktop\shared\MEETERING SKID PART-C\Standard. OFF: RANCHI (JHARKHAND) PROCESS & PIPING DESIGN SECTION NEW DELHI STANDARD SPECIFICATION TITLE EARTHING AND LIGHTING PROTECTION SPECIFICATION NO. grease or other materials of poor conductivity. & electrical\spec for earthing and lightning protection Final 23 A. specification\Standard Inst. The earth grid formed shall be a closed loop as shown in the drawing with earth electrodes connected to the grid with double strip connection. In hazardous areas all major process equipments shall be connected to the earthing ring by means of anti. The exact location and number of earth electrodes required at each location shall be determined in the field in consultation with the owner/Engineer-in. The following shall be earthed. 2. CONNECTION: All electrical equipment is to be doubly earthed by connecting two points on equipment to a main earthing ring.Charge. not covered by paint. The disconnect facility shall be provided for the individual earth pits to check their earth resistance periodically. The electrodes shall have a clean surface. column etc. The tests shall take place in dry months. The electrodes shall be so placed that all lightning protective earths may be brought to earth electrode by a short and straight a path as possible to minimize surge impedance. The earthing ring will be connected via links to several earth electrodes.4 5.3. MEC/S/05/26/23A PAGE 4 OF 10 REVISION 1 5. a number of electrodes shall be connected in parallel to reduce the earth resistance.1 6.loosening connections and all pipelines will be bonded and earthed on entering the battery limit of the process area. All the earth electrodes shall be suitably numbered and this should be indicated in as built drawings. depending on the soil strata and resistively.0 6.2 6. If necessary. The cable armour will be earthed through the cable glands. The distance between two electrodes shall not be less than twice the length of electrode.3 All earth electrodes shall be tested for earth resistance by means of standard earth test meter. Earth Electrodes shall be located avoiding interference with road.5 5. CT/PT neutrals.MECON LIMITED REGD.doc . to meet the ohmic values prescribed in clause 5. Individual earth electrode shall be provided for each lightning arrestor and lightning mast.6 6. Transformer neutrals. 5.

switch racks. panel boards. 11. rails etc. shall be connected to the earth too. Earth continuity conductor shall be provided for flanges. 17. power and instrument panels. housing electrical equipment All steel structures. Motor Frames. 10. specification\Standard Inst. gates/enclosures. 9. All fences. Loading racks. 16. terminal boxes. Conductor size for connection to various equipments shall be as indicated on Earthing Layout Drawings. Non-current carrying metallic parts of electrical equipment such as switchgear. & electrical\spec for earthing and lightning protection Final 23 A. etc. Lightning Arrestors.doc . Tanks and vessels containing flammable materials. which in turn. pumps etc. Lighting Mast. C:\Documents and Settings\Administrator\Desktop\shared\MEETERING SKID PART-C\Standard. 5. including bonding between sections. through spring loaded brushes of suitable grade. 6. bus duct. conduits. Rotating parts of the agitators. 12.4 Two distinct conductors directly connected to independent earth electrodes. 15. 6. poles. Shield Wire Structural steel and Columns. MEC/S/05/26/23A PAGE 5 OF 10 REVISION 1 3. shall earth system. OFF: RANCHI (JHARKHAND) PROCESS & PIPING DESIGN SECTION NEW DELHI STANDARD SPECIFICATION TITLE EARTHING AND LIGHTING PROTECTION SPECIFICATION NO. push button stations. 14. 13. 8.MECON LIMITED REGD. 4. cable trays. lighting. pipes. motor control centers. Transformer Housing. All switchgear and their earth buses. 7. Lighting rods (Mast).

MECON LIMITED REGD. OFF: RANCHI (JHARKHAND) TITLE

PROCESS & PIPING DESIGN SECTION NEW DELHI

STANDARD SPECIFICATION

EARTHING AND LIGHTING PROTECTION

SPECIFICATION NO. MEC/S/05/26/23A

PAGE 6 OF 10 REVISION 1

The earth connection shall be properly made. A small flexible aluminum cable loops to bridge the top cover of the transformer and the tank shall be provided to avoid earth fault current passing through fastening bolts when there is a lightning surge, high voltage surge or failure of the bushings. 6.5 Each Lightning Arrestor shall be connected to a separate electrode located as close as possible to it and within the fenced area for each set of arrestors. The three nos. electrodes for each set of arrestors shall be spaced about 5 meters apart so that they are all within the enclosing fence. Each of these electrodes shall be connected to the main earth grid. The shield wire shall be connected with the main grid solidly and not through supporting steel structures. All paint, scale and enamel shall be removed from the contact surface before the earthing connections are made. All earthing connections for equipment earthing shall be preferably from the earth plate mounted above ground. In case of G.I. Earth Loop all underground "T" connections shall be of the same size as main loop however in case of PVC insulated aluminum conductor loops underground joints shall be completely avoided. Connections to motors from earth plate or main loop conductor brought above ground shall not be less than following: i) ii) No.8 SWG G.I. Wire upto 3.7 KW motors. 3/8" DIA G.I. FINE WIRE ROPE for all motors above 3.7 KW upto 30 KW with tinned copper lug at both ends or 35 mm2 PVC insulated stranded aluminum conductor with crimped lug. 5/8" DIA G.I. FINE WIRE ROPE OR 70 mm2 PVC insulated aluminum stranded conductor for motors above 30 KW upto 75 KW terminated as described above. For all motors above 75 KW conductor size shall be same as that of loop conductor with equivalent size flexible, if required.

6.6

6.7

6.8

iii)

iv)

Anchor bolts or fixing bolts shall not be used for earthing connection.

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MECON LIMITED REGD. OFF: RANCHI (JHARKHAND)

PROCESS & PIPING DESIGN SECTION NEW DELHI

STANDARD SPECIFICATION

TITLE

EARTHING AND LIGHTING PROTECTION

SPECIFICATION NO. MEC/S/05/26/23A

PAGE 7 OF 10 REVISION 1

6.9

All hardware used for earthing installations shall be hot dip galvanized or zinc passivated. Spring washers shall be used for all earthing connections of equipment. Lighting fixtures shall be earthed through the extra core provided in the lighting cable for this purpose. TESTING: Earthing systems/connections shall be tested as follows: Resistance of individual electrodes shall be measured after disconnecting it from the grid. Earthing resistance of the grid shall be measured after connecting all the electrodes to the grid. The resistance between any point on the metallic earth grid and the general mass of earth shall not exceed 1 ohm. The resistance to earth shall be measured at the following: a) b) c) At each electrical system earth or system neutral earth. At each earth provided for structure lightning protections. At one point on each earthing system used to earth electrical equipment enclosures. At one point on each earthing system used to earth wiring system enclosures such as metal conduits and cable sheaths or armor. At one point on each fence enclosing electrical equipment.

6.10

7.0

7.1

7.2

7.3

d)

e)

Measurement shall be made before connection is made between the ground and the object to be grounded.

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MECON LIMITED REGD. OFF: RANCHI (JHARKHAND) TITLE

PROCESS & PIPING DESIGN SECTION NEW DELHI EARTHING AND LIGHTING PROTECTION

STANDARD SPECIFICATION

SPECIFICATION NO. MEC/S/05/26/23A

PAGE 8 OF 10 REVISION 1

8.0

LIGHTNING PROTECTION 8.1 Lightning protection system shall generally comprise lightning finials (air terminals), roof conductors, down conductors, test links, and earth electrodes. the number, types, materials and sizes shall be in accordance with the drawings. Air terminals shall be mounted on top of buildings or structure as required. All air terminals shall be inter-connected with roof conductors,pipes,hands rails or any other metallic projection above the roofs shall also be bonded to the roof conductors. Down conductors from air terminals or from roof conductors shall be routed as directly as possible to the test links on earth buses, with minimum bends. All provisions regarding connections of conductors for equipment earthing system shall also apply to lightning protection system. In corrosive atmospheres, plumbing metal for corrosion protection shall cover lightning finials or air terminals.

8.2

8.3

8.4 8.5

C:\Documents and Settings\Administrator\Desktop\shared\MEETERING SKID PART-C\Standard. specification\Standard Inst. & electrical\spec for earthing and lightning protection Final 23 A.doc

MECON LIMITED REGD. OFF: RANCHI (JHARKHAND)

PROCESS & PIPING DESIGN SECTION NEW DELHI

STANDARD SPECIFICATION

TITLE

EARTHING AND LIGHTING PROTECTION

SPECIFICATION NO. MEC/S/05/26/23A

PAGE 9 OF 10 REVISION 1

9.0

TEST PROFORMA (INSTALLATION TESTING REPORT EARTHING INSTALLATIONS) 1. Earth system data Type of electrode Total number of electrodes Main grid size Material 2. : : : :

General checks Put Tick √ if O.K.; otherwise give details. Construction of earth electrodes as per Standard. Size of earth conductor for various equipment O.K. as per Standard. Minimum distance kept between two electrodes. Cleanliness and tightness of connectors. Inspect bolted & clamped connectors.

C:\Documents and Settings\Administrator\Desktop\shared\MEETERING SKID PART-C\Standard. specification\Standard Inst. & electrical\spec for earthing and lightning protection Final 23 A.doc

3.

TESTS 3.1 Measured earth resistance of each electrode in ohms 1 2 3 4 5 3.2 Measurement of earth grid resistance (with all electrodes connected to grid) a) At each electrical system earth or system neutral earth. At each point provided for structure lightning protection At one point on each earthing systems used to earth electrical equipment enclosure At one point on each earthing systems used to earth wiring systems such as metal conduits etc. At one point on each fence enclosing electrical equipment. :

No.

b)

:

c)

:

d)

:

e)

:

C:\Documents and Settings\Administrator\Desktop\shared\MEETERING SKID PART-C\Standard. specification\Standard Inst. & electrical\spec for earthing and lightning protection Final 23 A.doc

MECON LIMITED REGD. OFF: RANCHI (JHARKHAND)

PROCESS & PIPING DESIGN SECTION NEW DELHI

STANDARD SPECIFICATION

TITLE

EARTHING AMD LIGHTING PROTECTION

SPECIFICATION NO. MEC/S/05/26/23A

PAGE 10 OF 10 REVISION 1

4.

Remarks:

____________________________________________________________ |PROJECT: | UNIT: | |_____________________________|______________________________| |TESTED BY | WITNESSED BY | DATE | | |______________________| | | | | | | |CONTRACTOR | MECON | OWNER | | |______________________|___________|___________|______________|

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SECTION – 11 SCHEDULE OF RATES

PRICE SCHEDULE (for Indian Bidder) (To be submitted along with Schedule of Rates / Price Schedule)

NAME OF BIDDER : PROJECT: CNG & CITY GAS DISTRIBUTION IN KAKINADA Package : METERING SKID BID DOC NO. : 05/51/23LZ/BGL/030 Item Sl. No. Description Unit Qty. (Nos.) Unit Price Ex-works including cost of imported raw material/ components & Customs Duty thereon, pkg/ fwd, excluding ED & ST on finished goods Per Unit Terminal Excise Duty Per Unit Sales tax with 'C' Form / VAT Per Unit Freight Per Unit FOT incl Transit Site Insurance upto (5+6+7+8) Project Site by Road & all other taxes & duteis such as entry tax, octroi etc. Total FOT Project Site (4x9) Total Ex-works CIF value of Total CIF Project Rate of (4x5) Imp. Comp. Per value of Customs Duty Unit Included Imp. Comp. (CD), in (5) Included Surcharge, CVD (4x12) included in (5)**

(1)

1.0

(2) Supply, Design, Engineering, Manufacturing, Testing, Nameplate marking, Painting, Inspection, Packaging, Forwarding, Transportation, Insurance, shipment, calibration and Supply of USM based Metering skid with Panel Mounted Flow Computer including Metering Panel, LEL System, Consumables, Compulsory Spares & Commissioning Spares, Special Tools Tackles including Assistance in Configuration, Interfacing, Integrated Testing & Commissioning as per Job specifications and Special Instructions enclosed PRS at CGS I with Check Metering (Ref P & ID No.: MEC/23LZ/05/25/M/0002/001, Rev 1 ) PRS at CGS II with Check Metering (Ref P & ID No.: MEC/23LZ/05/25/M/0002/001, Rev 1 )

(3)

(4)

(5)

(6)

(7)

(8)

(9)

(10)

(11)

(12)

(13)

(14)

1.1

No.

1

1.2

No.

1

Signature & Stamp of Bidder

Pages 1 of 2

PRICE SCHEDULE (for Indian Bidder) (To be submitted along with Schedule of Rates / Price Schedule)

NAME OF BIDDER : PROJECT: CNG & CITY GAS DISTRIBUTION IN KAKINADA Package : METERING SKID BID DOC NO. : 05/51/23LZ/BGL/030

Sl. No.

Description

Unit

Qty. (Nos.)

Unit Rate

Total amount including all taxes and duties excluding service tax (4x5)

Total Service Tax incl cess on Col. (6)

Total amount including all Taxes & Duties Col. 6 + 7

(1)

2.0

(2) (3) Assistance in Installation, Testing and Commissioning of skid at Kakinada site, consisting of Filtration, Pressure reduction, Metering through Ultrasonic Flow Meter, Panel mounted Flow Computer including Metering Panel, LEL system. DIEM rate The price shall be inclusive of Airfare Boarding, Lodging, Local Transport, (Man Days) Incidental, Traveling etc. & all other expenses.

(4)

(5)

(6)

(7)

(8)

1

NOTES: 1) Evaluation shall be done separately for Item 1.1 & 1.2 . 2) 3) 4) a. 5) a. b c d e f 6) The Metering skid supplier for respective Items 1.1 & 1.2 shall be responsible for assistance in Installation, Testing and Commissioning. For this purpose the Bidders shall indicate Lump sum separate price for skid at Item No. 2.0, Maximum 20 Man days for site will be considered for evaluation and order placement purpose. However payment will be made as per the actual days spent at site. The quoted rates for mandays for supervision of installation & commissioning shall be valid for 20 months from the date of FOA. Please indicate CENVAT credit amount to be made available to owner in rupees …………………… Bidder shall indicate the following rates considered in the prices indicated in the Price Schedule above. Bidder shall note that any error in estimating these taxes & Duties will be to Bidder's Excise Duty incl cess @------------Central Sales Tax @ ------------- with 'c' Form VAT @ -----------------For Information CST @------------- without 'c' Form Local Sales Tax without concessional form @ ------Service Tax @ ---------Bidders may refer the point related to CENVAT Credit mentioned under Brief Summary of Agreed Terms & Condition (Volume-I of II of the bid document).

Signature & Stamp of Bidder

Pages 2 of 2

PRICE SCHEDULE (for Foreign Bidder) (To be submitted along with Schedule of Rates / Price Schedule)

Currency

NAME OF BIDDER : PROJECT: CNG & CITY GAS DISTRIBUTION IN KAKINADA Package : METERING SKID BID DOC NO. : 05/51/23LZ/BGL/030 Item Description Sl. No.

Unit

Qty. (Nos.)

Unit Price (in the stated Currency) FOB Port of Loading CFR Port of Entry Mumbai CIF Port of Entry Mumbai FOB Port of Loading (in the stated Currency) (3x5) CFR Port of Entry Mumbai (3X6)

Total Price

TOTAL FOT PROJECT SITE

CIF Mumbai (in Total Custom Port Handling, IN CURRENCY IN INDIAN the stated Duty (in Indian Inland Freight QUOTED for RUPEES for Foreign Indian Currency) Rupees) including Transit component component (3x7) Insurance in excluding India from Custom Duty Indian Port of Unloading to Project Site incl all applicable taxes & duties , including entry tax & octroi (In Indian Rupees)

Estimated Shipping Weight & Volume of the Item

(1)

1.0

(2) Supply, Design, Engineering, Manufacturing, Testing, Nameplate marking, Painting, Inspection, Packaging, Forwarding, Transportation, Insurance, shipment, calibration and Supply of USM based Metering skid with Panel Mounted Flow Computer including Metering Panel, LEL System, Consumables, Compulsory Spares & Commissioning Spares, Special Tools Tackles including Assistance in Configuration, Interfacing, Integrated Testing & Commissioning as per Job specifications and Special Instructions enclosed PRS at CGS I with Check Metering (Ref P & ID No.: MEC/23LZ/05/25/M/0002/001, Rev 1 ) PRS at CGS II with Check Metering (Ref P & ID No.: MEC/23LZ/05/25/M/0002/001, Rev 1 )

(3)

(4)

(5)

(6)

(7)

(8)

(9)

(10)

(11)

(12)

(13)

(14)

(15)

1.1

No.

1

1.2

No.

1

Signature & Stamp of Bidder

Pages 1 of 2

Description No. Country of Origin………………………. : 05/51/23LZ/BGL/030 Sl.1 & 1.0 Assistance in Installation.1 & 1. However payment will be made as per the actual days spent at site. Metering through Ultrasonic Flow Meter.PRICE SCHEDULE (for Foreign Bidder) (To be submitted along with Schedule of Rates / Price Schedule) NAME OF BIDDER : PROJECT: CNG & CITY GAS DISTRIBUTION IN KAKINADA Package : METERING SKID BID DOC NO. Testing and Commissioning of skid at Kakinada site. Unit Qty. Panel mounted Flow Computer DIEM including Metering Panel. Signature & Stamp of Bidder Pages 2 of 2 .2 The Metering skid supplier for respective Items 1. The quoted rates for mandays for supervision of installation & commissioning shall be valid for 20 months from the date of FOA. Maximum 20 Man days for site will be considered for evaluation and order placement purpose. consisting of Filtration. Testing and Commissioning. (7) Taxes & taxes and Duties duties Col.0. (7) + Col. 2. Traveling (Man etc. Please indicate the following: Indian Agent’s Commission as percentage of FOB Price included in the quoted prices……………………. LEL system. Lodging. & all other expenses. Days) 1 Note : 1) 2) 3) Evaluation shall be done separately for Item 1.2 shall be responsible for assistance in Installation. The price shall be inclusive rate of Airfare Boarding. excluding (8) service tax (1) (2) (3) (4) (5) (6) (7) (8) (9) 2. Local Transport. Pressure reduction. For this purpose the Bidders shall indicate Lump sum separate price for skid at Item No. (Nos. Incidental.) Currency Unit Rate Total Total amount Total Service Tax on inlcuding all including all Col.

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