PIL: CHAMA

1. AIR BLOWER
ABC Fan: Quantity – 03

Fan type 2885/378

Flow 3 m3/s
Temp 30C
Pressure 5050 Pa
Fan Speed 1472 rmp
Shaft power 19KW
Bearing : 22213 EK/C3
Coupling : 108Z/GBM

2. D.P. VALVE (FOR KILN FEED) Quantity - 1

Type 610M
Mass flow rate 54 t/h
Bulk density 1.65 t/m3
Angle of repose 36
Temp (gas inside of kiln) 1000
Particle size < 15mm
Delta P  0.01 bar
Flap size 560X997
Length 2.2Mtr
Width 0.9mtr
Height 0.9 mtr

3. FEED TUBE Quantity – 1

Inner Dia 408mm

Wall thickness 25mm
Total length 5000mm
Material
Tube (centrifugal casting) G-X 40Cr Ni 2520
One flange 15Mo 3 and other Flange and Rib 15Cr Ni2520
And other arrangement as per drawing no SI 622

4. WEAR PROTECTION DEVICES

Quantity – 1
Materials segment and plate 15CrNi2520 and nut &bolts 15CrNi2012
Flange 15Mo3
Details as per drawing no SI163

5.HEAT PRTECTION TUBE

Material 15CrNi2520 and other details as per drawing no-SI 161

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6. PNEUMATIC CYLINDER FOR KILN SLIP SEAL
Quantity –24 nos.
Model SPWG-87466
Dia of cylinder 160 mm
Stroke 355 mm
Pressure 10 bar
Temp 150
Piston Dia 40 mm
Length 542 mm
Material EN-8
And other arrangement as per drawing no SI-576 R

7. NOSE COLLING FAN (Kiln and Cooler)

Quantity – 3
Volumetric flow rate 2 m3/s
Gas temp 45C
Total pressers rise 1050 Pa
Shaft Power 3 kW
Mass inertia moment 2.5 kg.m
Motor Power 4 KW
With base frame and
Coupling Resilient Spring Coupling 102Z/GBM
Bearing housing SNH 509 Tc
Bearing 22209 EK/C3

8. D.P. VALVE TYPE 33M Quantity –1

Material handled Dust

Mass flow rate 1 t/h
Temp 200C
Bulk density 1 t/h
Delta P  0.01 bar
Particle size <1 mm
Flap size 330x330
Length 1.5 mtr
Width 0.8 mtr
Height 0.7 mtr

9. GIRTH GEAR Quantity –1

No of teeth 144
Module 55
Pressure angle 25C
PCD 7920 mm
Width 710 mm
Material GS-34 Gmo 4VI
And other details as per drawing no SI-00930 & 935

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10.PINION Quantity –2

No of teeth 21
Module 55
Pressure angle 25
PCD 1155 mm
Width 800 mm
Material 30Cr Ni Mo8

11. MAIN GEAR BOX Quanitity-2

Type SFNL-650
Input speed 100-1000rmp
Ratio 224:1
Motor Power 210 KW
Ambient temp 16c to 50C

And lubrication unit of Gear Box SFNL-650

Pump type 1G-25B
Motor power 5HP
Duplex filter 40NB

12. DETAILS OF COUPLING FOR KILN

(i) Quantity-2
Make Flender
Type Rupex (pin bush coupling)
Size RWN 1800
(ii) Quantity-2
Make Flender
Type Rupex (pin bush coupling)
Size RWB 360
Eldro thruster brake (double shoe drum)
Size SB-630/201/6 T Suit
Brake drum Dia 630 x 236
Breaking torque 1000-5740 Nm ( =0.4)
(iii) Quantity-2
Make Flender
Type Rupex (pin bush coupling)
Size RWN 360
(iv) Quantity-2
Make Flender
Type Rupex (pin bush coupling)
Size RWN 144

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13. AUXILIARY GEAR BOX Quantity-2
Type SDA 180
Input rpm 1000
Output rpm 30.12
Ratio 33:1
Power 11.6 KW
Ambient temp 16C to 50C
Centrifugal brake &
Over running clutch RS /B1 130/80

14. LUBRICATION SYSTEM FOR GIRTH GEAR

Quantity-1
Grease lubricated
Delimon make pump GRAC PUMP 239888 A 1204
Series K 99A
Max input 146 psi /9.7 bar
Out put 8400 psi / 580 bar

15. PENUMATIC CYLINDER FOR COOLER SLIP SEAL

Quantity-12
Model SPWG-87466
Dia of cylinder 160 mm
Stoke 295 mm
Pressure 10 bar
Temp 150C
Piston dia 40 mm
Length EN-8
All other arrangement as per drawing no- SI 576R

16. COOLER MAIN GEAR BOX Quantity-1

Type SVN 630

Power 121.7 KW
Input rpm 1000
Output rpm 7.56
Ratio 132.228:1

17. COOLER AUX GEAR BOX. Quantity-1

Type SDN 160

Power 3.72 KW
Input rpm 1000
Output rpm 30.38
Ratio 32.916:1
With centrifugal brake and overrunning FB-180

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18. DETAILS OF COUPLING FOR COOLER
(i) Quantity – 02 nos
Make Flender
Type Rupex (pin bush coupling)
Size RWN 285
(ii) Quantity – 01 nos
Make Flender
Type Rupex (pin bush coupling)
Size RWN 1400
(iii) Quantity – 01 nos
Make Flender
Type Rupex (pin bush coupling)
Size RWB 144
With Eldro thruster brake of size SB 200/23/5 to suit brake drum dia 200x75

19. SHELL AIR FAN Quantity – 08 nos.

Volumetric Flow rate 1.97 m3/s

Fan speed 2225 rmp
Shaft power 8.7 KW
Total pressure 3500 pa
With
Coupling stromay perifles PNA 40
1 part size of bore 35 mm H7 and other 42 mm H7.
20. EXPANSION BELLOW Quantity – 08 nos
Expansion bellow S.S size NB-400 mm,
Temp 400C,
Pressure 1.5 kg/cm2
Thickness of convolutions (max) 1 mm
Thickness of sleeve (min) 1 mm
Axial elongation 10 mm,
Complete with flange,
Flange dimension 12 thick x 520 OD x 17 Dia and 08-nos. hole of 470 mm PCD.

21. AIR INJECTION TUBE Quantity – 08 nos

( SHELL AIR TUBE)
Inner dia 420 mm
Outer dia 463 mm
Length 2900 mm
MOC of cylinder portion 40 HR
And other details, as per drawing no SI-270
RADIATIN PROTECTIN TUBE
ID-308 mm,OD-2985 mm and complete with flange & full welding as per drawing SI-
57R

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22 WET SCRAPPER Quantity -1

Type Nr 129x39-2x1V
Material handled Dust
Mass flow rate 5 t/hr
Bluck density 1 t/hr
Temp (west gas) 950C
Particle size <1 mm
Angle of slope 45
Angle of inclination 30
Conveying speed 0.015/0.030 m/s
Total length 20.64 mtr
Inside width 1290 mm
Slide rail 70x20
No of inspection door 8
Side and bottom wall plate 10 mm
Cover plate 8 mm
Material R st-37.2
Slide rail 30 Cr Mo V9
Chain sprocket and shaft
Drive station
No of teeth 12
Shaft dia 125 mm
Sprocket hub C35
Tooth disc 42CrMo4
Hardness of teeth 58+4 HRC
Shaft 42CrMo4V
Reveres station
No of teeth 12
Shaft dia 100 mm
Sprocket hub C35
Tooth disc 42CrMo4
Hardness of teeth 58+4 HRC
Shaft 42CrMo4V

Chain Double strand AX-1VD-129 BEH5

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Equipment list with specification (not covered under TGS scope)

1. KILN TYRE Quantity-01 nos.

Dia 5900/5044 mm
Width 900 mm

2. LOBE COMPRESSOR0 Quantity-03 nos.

Model AEC – 30
Pressure 900 mbar
Volume 1980 cu m/hr
Temp(inlet) 40
Temp (outlet) 130

3. AIR COMPRESSOR Quantity-02 nos.

Model FAD 340 CFM

Discharge pressure 8 Kg/cm2
Dew point 30
Type Non Lubricating

4. MAKE UP /UTILITY PUMP Quantity-04nos.

Flow rate 60 cum/hr

Head 60 mtrs
Gauge pressure 6 bar

5. COOLING TOWER Quantity-01 nos.

Capacity 2 x 990 USGPH
HW 52C
CW 37C
WB 27.5C
Arrangement Cross Flow type wooden structure.

6. HOT WATER (VERTICAL PUMP) Quantity-02 nos.

Medium Cooling Water return
Volume flow rate 456 m3 /hr
Gauge Pressure 2.0 bar

7. COLD WATER PUMP Quantity-02 nos.

Medium Cooling Water
Volume flow rate 750 m3 /hr
Gauge Pressure 2.5 bar

c\project\kiln3sepecification
8. INJECTION WATER PUMP. Quantity-02 nos
Medium Injection Water
Volume flow rate 8.1 m3 /hr
Volume flow rate (max) 11.1 m3/hr
Total head 120Mtr.

Note: -
1. Order on equipment supplier should cover standard accessories like base frame
common for machine and motor coupling foundation bolts etc.

Following System requires additional equipment for which detail is not available

1. Complete Material Handling System

List of equipment required for complete material handling system along with
specification is to be given by M/S Bharat westfalia.

2. Complete Pollution Control System

M/S Bhart west falia to provide plant layout drawing for floating enquiry to supplies
of pollution control system.

3. Complete ESP Dust Handling System

ESP dust handing party was not finalized. We prefer pneumatic transfer of dust in
feed of chain conveyor.

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 PIL:CHAMPA

ADDRESS OF PREFERRED PARTIES

1.GEAR BOX AND COUPLING

FLENDER MACNEILL GEAR LTD
34, Diamond Harbour Road Kolkata.

2. COOLING TOWER
(i) Paharpur Cooling Tower Ltd
8/1/B,Pahapur House Diamond Harbour Road Kolkata
fax- 033-24792188

(ii) DBR Cooling Tower Ltd

302 Bajaj House, 97, Neharu Place, New delhi-110019
Fax no- 011-26463856/26447032

3. VARIOUS PUMP
(i) Kirloskar Brothers LTD,
Udyog Bhavan, tilak Road PUNE-411002
Fax 24267713/24268879

(ii) KBS Pumps LTD

126, Maker Chambers-III
Nariman Point Mumbai
Fax 022-22873299

4. FAN
(i) TLT Engineering Pvt ltd
Fax 022-24961073
(ii) Wesman Thrmal Engineering Processes Private Ltd
Wesman center Kolkta
Fax 033-22816402

5. AIR COMPRESSOR
(i) Ingersoll rand atlas copco,
(ii) Chicago pneumatic
6. LOBE COMPRESSOR
(i) Air Equipment’s LTD Ahmedabad
7. D.P. Valve
(i) Sairose
8. FEED TUBE, SHEEL AIR TUBE, PROTECTION TUBE (WEAR AND HEAT)
(i) Nitin coating
9. WET SCRAPPER
(i) Enviro Abrasion Resistant Engineering . Pune
Fax 020 27650316

c\project\kiln3sepecification
 SECOND EQUIPMENT LIST OF KILN-3 PROJECT

1.Hydraulic system to operate emergency stack. Quantity-01

(i) Hydraulic Power Pack

Type OD 1568-3-1-0-0-0.3
Pump Type PFWH-04-L-SAY(Axial Piston)
Tank Capacity 120 ltr
Operating Pressure 80-100 bar

Company:- Oilgear Towler Gmbh in grtthelt 8/10 D-6234

Hettersheim
Desimon & Rexroth

(ii) Hydraulic Cylinder Quantity-01

Hydraulic Cylinder stroke 1600 mm

Eye Joint 50 mm
Working pressure 250 bar
Testing pressure 325 bar
Supplier :- M/S Bhawani & Company, Station Road
Arihent complex 2nd floor shop 225 Raipur
Fax no 0771-2558363
(iii) N2 Accumulator Quantity- 01

Type SK 350-32 A1-11Z/11ZN-210DA18

Accumulator dia 210 mm
Capacity 32 ltr
Maxi Working Pressure 210 bar at 80C
Testing pressure 315 Ltr
Supplier:- Excel Hydraulics, 77 B “A” market sector-1 Bhilai.
Fax 0788-2210476

2.Circular header including Nozzles & Valves for Water Spray.

(i) Spray Guns Quantity – 10 nos

Size droplet (d32) <0.15 mm
Spray 0.4 –2.0 m3/hr
Spray Angle 130
West gas Pressure -2 mbar
Length of Gun 1013 mm
Total length of flexible hose 1850 mm

c\project\kiln3sepecification
(ii) Nozzle Quantity-10 nos
Type Bundle nozzle type no 502.798.1N
Multiple spray Nozzle
Capacity 33.5 L/min
And other details as per drawing no- 0030R.

Company: - Siddharth enterprises Mumbai

(iii) Valve for Water Spray

(a) Injection water pump ( working prssure-16kg/cm2)
Quantity
Valve gate 80 mm (<1) 4 nos
NRV 80 mm (<1) 2 nos
Valve gate 40 mm (GM) 4 nos
NRV 40 mm (GM) 2 nos

(b) For Injection Hedder

Automatic Control Valve (40 mm) 08 nos

Valve Gate 40 mm (GM) 16 nos
Valve gate 25 mm (GM) 08 nos
Valve Ball 15 mm (SS) 08 nos
Valve Gate 50mm (GM) 02 nos

© For Water Gun

Valve gate 40 mm 08 nos
NRV (check valve) 40 mm 08 nos
NRV (check valve) 25mm 08 nos
Ball valve (cost iron) 25 mm 08 nos

(d) For Emergency water tank

Valve gate 80 mm (<1) 02 nos
NRV 80 mm (<1) 01 nos
Valve gate 50 mm (GM) 01 nos
Float Valve 50 mm (GM) 01 nos
Supplier :- Leader makes

3. FRL Unit (pneumatic cylinder for slip seal in kiln and cooler)
Air Filter Regulator lubricator unit suitable for compressed air line
Quantity 03
Pressure 0-10 kg/cm2
Connection size ½ “BSP
Pressure gauge 55 mm dia
Filter element sintered bronze 25 micron optional
5 & 50 micron optional.

c\project\kiln3sepecification
Company : Shva Norgen Mumbai.
G.V. pneumatic and metals
1E/3,Jhandewala Extension
New Delhi Phone-011-23522625

4. Lubrication System for slip seal Quantity-02

Dual line lubrication system
Feed pump type BM-B
Max pressure 400 bar
Adjusted pressure 250 bar
Reversing pressure 250 bar

Supplier 1. Deliman. Tele Fax- 02117774-210

2.Deliman prots india Ltd
Thakur niwas,173 Jamshedji Tata Raod Church Gate Mumbai
Fax no 022-2021716

5. Hydraulic system for thruster ( Mannesman Rexroth)

Power pack Quantity-01

Tank capacity 120 lts
Serial no 1384
Q.A. No 8 LR 1264
Flow 0.1 ltr /min
Pressure 180 bar
Motor power 2 HP
Motor 1000 rpm
Hydraulic cylinder Quantity-01nos
Piston dia 250 mm
Piston rod dia 175 mm
Stroke 400 mm
Minimum working pressure 85 bar
Testing pressure 200 bar
F at piston rod 400 kw

6. Bearing housing for pinion shaft Quantity-02 nos

Pinion shaft pulmmer block – FAG RA 3992 BF GGG G902 AF
Respectively - FAG RA 39992 ALGGG F902 AF

c\project\kiln3sepecification
7. Lubrication system for Girth Gear spray system. (kiln & cooler)
Quantity-03 nos
Grease lubricated
Feed pump BM-B
Max pressure 400 bar
Reversing pressure 250 bar
Adjusting pressure 160 bar
Delimon make pump GRAC PUMP 239888 A 1204
Series K 99A
Max input 146 psi /9.7 bar
Out put 8400 psi / 580 bar
Air pressure 3-6 bar

8. HR segment for kiln inlet and outlet

Inlet segment Quantity- 1 set
Reff dia 2680/3420 mm
Material G-X40CrNi27 4
Other detail as per drawing no SI-350 & 354

Outlet segment Quantity- 1 set

Reff dia 1980/2720 mm
Material G-X40CrNi 27 4
Other detail, as per drawing no SI 351.
Supplier :- Lohaman casting

9. Burner with Pumping Station, Oil Piping etc

(i) Oil gun MCRC 01
With Nozzle P 160
Atomizer 90R
Oil consumption 50-250 kg/hr
60-290 L/hr
(ii) Oil Gun NCRC 345
Nozzle P290
Atomizer 330R

Oil consumption 250-950 kg/hr

290-100 L/hr
Company:1. The consultants.
311-A Morya Estate
Oshiwara Andheri (west)
Munbai –400053 Fax- 022-56915383.
2. Pillard (E.G.C.I)
13, Raymond Tteissere 13272 Marseille Cedex and France

c\project\kiln3sepecification
 (iii) Pumping station Quantity-01no
One pump as standby unit
Normal oil rate of each pump 2400 L/hr
Feed flow pressure 28 bar
Viscosity 3 cst
Pressure control valve 180-4500 L/hr
(8 PO.00.11)
(iv) Combustion Air Fan Quantity-01no
Type 3165A 430
High speed 1475 rpm
Max rate (gauge) 14000 m3/h
Total Pressure 7550 mmwg.
Shaft Power 38 kw

(v) Central Burner Quantity-01no

Type VR-5S
Oil consumption 950 kg/hr
1100 L/hr
Oil pressure before burner 25 bar
Max combustion air pressure 75 mbar
(before burner butterfly valve)
Min cooling air (gauge) 1200 m3/hr
Supplier :- TLT

10. Emergency chute with pneumatic cylinder valves.

(Two-way Chute and Pneumatic actuator)
Tow way chute Quantity-01 no
Material handled Cooler discharge
Mass flow rate 35 t/hr
Temp 180C
Particle size <50 mm

Pneumatic actuator
Double acting type
Medium Compressed air
Pressure 6 bar
Dia 160 mm (appr)
Piston stroke 200 mm (appr)
Temp 50C

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11. Expansion joint between DSC & ABC Quantity-01 no
Type AC1
Open – end construction for site splicing, incl. Adhesive.
Medium Waste gas, dust laden
Volume flow rate (NTP, Wet) 77600 m3/hr
Temp 950C
Pressure -15 mbar
Gas Velocity 7.3 m/s
Length of expansion straps, without
Overlapping 15.78 mm (appr)
Installed length 310 mm
Construction length 340 mm
Total diameter (D,d) 5020/4820 mm
Clamping width 100 mm
Axial movement 30 mm
Lateral movement 10 mm
The expansion joint essentially consist of
- expansion straps
- wire mesh
- mineral wool
- Ceramic felt.

12. Expansion joint between ABC & E. Cap Quantity- 01 no

Type AC1
Medium Waste gas, dust laden
Volume flow rate (NTP, Wet) 110000 m3/hr
Temp 1000C
Pressure -15 mbar
Gas Velocity 18.9 m/s
Length of expansion straps, without
Overlapping 12.63 mm (appr)
Installed length 310 mm
Construction length 340 mm
Total diameter (D,d) 4020/3820 mm
Clamping width 100 mm
Axial movement 15 mm
Lateral movement 10 mm
The expansion joint essentially consist of
- expansion straps
- wire mesh
- mineral wool
- Ceramic felt.

c\project\kiln3sepecification
13. Expansion joint between DSC & Wet Scrapper Quantity- 01
Type AC1
Medium West gas dust
Temp 950C
Pressure -15 mbar
Length of expansion straps, without
Overlapping 9.13 mm (appr)
Installed length 260 mm
Construction length 290 mm
Total length (A,a) 3230/2820 mm
Total Width (B,b) 1540/970 mm
Clamping width 75 mm
Axial movement 10 mm
Lateral movement 20 mm
The expansion joint essentially consist of
- expansion straps
- wire mesh
- mineral wool
- Ceramic felt.

Suppliers-KELD
14. Kiln tyre Quantity-01 nos. Quantity-03 nos.

Dia 5900/5044 mm 5900/5050 mm

Width 900 mm 900 mm

c\project\kiln3sepecification
 BEARING SPECIFICATION
1. KILN

1.1 Support Roller Bearing for Rotary Kiln Quantity 16

nos

Existing : FAG BEHT. RLR2000.173394

Lurgi specification : Spherical Roller Bearing 241/500 ECA/W33.

1.2 Axial Support Roller ( Thrust Roller) Quantity 02 nos

Existing : FAG BEHT.ALR 1800.173397

Lurgi specification : Taper Roller Bearing 32252

1.3 Bearing for Pinion shaft of Kiln Quantity- 04 nos

Lurgi specification : Plummer block with spherical roller bearing

FAG RA3992 BFGGG.174494.G902AF resp

FAG RA3992 ALGGG.G902AF
2. COOLER

2.1 Support Roller for Cooler Quantity- 08 nos

Existing : FAG BEHT.RLR1000.137882B

Lurgi specification : Spherical Roller Bearing FAG 24160B

2.2. Axial Support Roller for Cooler (Thruster Roller) Quantity-02 nos

Existing : FAG BEHT.ALR800.164160A

Lurgi specification Taper Roller Bearing 30234 J2

2.3. Bearing for Cooler Pinion Shaft Quantity- 02 nos.

Lurgi specification : Spherical Roller Bearing on Cylinder shaft

Plummer block

FAG RA3960BFGGG.174493.G902AF Resp.

FAG 3960ALGGG.G902AF.

c\project\kiln3sepecification
 3rd EQUIPMENT LIST OF KILN-3 PROJECT

1. Packing cords for kiln slip seal Quantity 2 set

Square asbestos free high pressure superheated steam packing graphitized and reinforced
with phosphorus Bronze wire.

Size 75x75x14375 mm asbestos free cord.

Working temp- 400C

And other details as per drawing no-SI-00979.

2. Packing cords for cooler slip seal Quantity 2 set

Square asbestos free high pressure superheated steam packing graphitized and reinforced
with phosphorus Bronze wire.

Size 75x75x12456 mm asbestos free cord.

Working temp- 400C

3. Heating clamping flange for air injection tube. Quantity 08nos

Material X15 CrNiSi 2520. And other details as per drawing no- SI-001109.

(i) Eye bolt H.T. size M30x160 mm threaded length 90mm MOC 42CrMs4 with
tensile strength app 750 N/mm2 and other details as per drawing no SI-0011R2
Quantity- 64 nos
(ii) Gasket – Ready mode gasket mode up champion style 20. Non metallic size
1. OD 920 mm ID 460 mm thick 3 mm
2. OD 920 mm ID 720 mm thick 3 mm
3. OD 585 mm ID 400 mm thick 3 mm
Quantity 02x8 for each

(iii) Hexagonal bolt S.S. grade 304 of size M24x100 with threaded length 60mm.
Quantity 64
nos
(iv) Nut M24 S.S. grade 304 Quantity 64 nos
(v) Hexagonal bolt S.S. grade SS 304 of size M36x100 with washer threaded
length 60 mm Quantity 32nos
(vi) Nut M36 SS grade 304 of size M36 Quantity 32 lot

Company :-Sairose Project Services, Nitin casting

c\project\kiln3sepecification
4. Swirler nozzles Quantity 01 for each nozzles

Angle of nozzles 15L 15R 20R 20L 25L 30L 30R 35L
All nozzle of dia 280 mm
Drawing no 0035 0034 0036 0033 0038 0041 0040 0039

(i) Pin 30x60 mm for nozzle MOC SS 310 Quantity-1 lot

Company :-Sairose Project Services, Nitin casting

(ii) Inspection glass dia 110mm and thick 5mm and other details as per drawing no
SI-00909

5. Coal injector system (Pneumatic feeder)

Type RK 400 B-RT-RL-SC

Material handled Graded coal
Mass flow rate 10 t/h
Bulk density 0.8 t/m3
Angle of repose 37C
Feed air Temp 80C
Particle size 0-15 mm
Speed 9.5 rpm
Length 1.18m
Width 0.96 m
Height 0.62 m
Scop of supply
Pneumatic feeder, motor, drive chain driven chain drive sprocket, driven sprocket base
frame with carriage trolley
Company: -Fluid air (India) ltd
Ankur theater building
Govandi (East) MUMBAI

6. Pneumatic cylinder of Over size chute

Cylinder dia 254 mm
Stroke 510 mm
Operating pressure 5 bar
Type SM/9100/510/R
With socket joint design UF type SPD/3266/UF/2.5
Other details, as per drawing no SI 01106

Supply:- LF/FA Martonair

c\project\kiln3sepecification
7. Butterfly valve for ABC fan duct Quantity 03 Nos
Size 500 mm
No H 67
S. no 484
Type WSS

Company Venus Butterfly valve kalkatta

8. Butterfly valve for ABC fan interconnecting duct Quantity 02 Nos

Size 300 mm
S. no 628
Type WSS

Company:- Venus Butterfly valve kalkatta

Venus Pump & Engg works kalkatta

9. Expansion Joint ( cooler inlet dust line) Quantity 01 Nos

Length 1467 + 80 mm (allowance Flange Joint width 450 )

And all other arrangement as per drawing No- SI 01070

c\project\kiln3sepecification
 4rd EQUIPMENT LIST OF KILN-3 PROJECT

1. Electric Hoist Qty-01 nos

Design data
Carrying Capacity 3.0 t
Lifting Height 16 m
Trolley Traveling Manually
Precision Lifting 1 m/min
Lifting 9 m/min
Power supply by flat cables

2. Electric Hoist Qty-02 nos

Design data
Carrying Capacity 2.0 t
Lifting Height 33 m
Trolley Traveling Manually
Precision Lifting 1 m/min
Lifting 9 m/min
Power supply by flat cables

3. Graphite plate for supporting Roller of Kiln. Qty-20 Nos

Density 1.7 g/cm2
Porosity 13%
Bending Strength 1730 N/cm2.
Compressive Strength 3447 N/cm2.
Size 50x350x300 (Graphite shoft)

4. Graphite plate for supporting Roller of Cooler . Qty-10 Nos

Density 1.7 g/cm2
Porosity 13%
Bending Strength 1730 N/cm2.
Compressive Strength 3447 N/cm2.
Size 50x350x150 (Graphite shoft)
5. Expansion Joint
At wet scrapper.
1. Width 300mm x Lg 300 x Height 270 mm Qty- 01
2. Width 300mm x Lg. 300 x Height 500 mm Qty- 01
Nose cooling fan, ABC fan, CB Fan discharge point.
1. Dia 465 x 500 Lg(Approx) Qty - 06
With both matching flange

7. Aluminum Plate for Kiln & Cooler Support Roller

c\project\kiln3sepecification
 Size 1460x250x5 mm Qty 05 nos
Size 740x250x5 mm Qty 03 nos

8. Hose for CB Pipe Qty 01 nos

Flexible hose with flange ID 325mm Lg. 975mm complete with flange at both ends
with SS 304, 6mm wire Dai and 08 nos of hole of 20mm Dai at 435mm PCD.

Company: -Vijay laxmi

9. Duplex filter for water Injection pump discharge line
Pressure 20 bar
Discharge pipe Dai 2.5”

10. LDO pump Qty 02 nos

Type T3SFP40/46 FBSC 11X2 RNJ
Sr. 998120/0144
Discharge 54 LPM
RPM 3000
Delta P 28 Kg/cm2
Power 5.5 kW

Company: -
Tushaco Pump LTD
653/1 Somnath Daman –396210
Mumbai Fax-022-24144676
11.Wire Rope 20mm 350 Mtr
D- cycle 5 Tone 10 Nos
D cycle 3 Tone 07 Nos
Wire Rope pulley 4 Groove 02 Nos
Wire rope pulley Single Groove 04 Nos

12. Winch M/c

Capacity- 15 Ton 01 Nos
20 Ton 01 Nos
25 Ton 01 Nos.
13.Mechanical Vibro feeder for Sponge Iron Silo Qty – 04 nos
Size 2400x 600 mm
SL No 122395 & 10338
Type MF
Amplitude 3.7 mm
Exciter 2xSEK1CO-04
Spring 15 MM 
Motor KW 02 nos 0.75 KW
15. Through flow mixer (Pug Mill)
Capacity 50 TPH
Material handled Sponge dust + char (partially burnt coal)
5% Sponge , 95% char

c\project\kiln3sepecification
 Bulk density 0.5 – 1 t/m3
Moisture 0 wet
Particle size 60% - < 1 mm)
With drive, accessories like rotory air lock base frame, counter flange etc.

c\project\kiln3sepecification