VIII - PRODUCTION PROGRAMME Annual installed capacity Utilisation capacity Nos.

of shift per day 1000 MT 90% 1 Production Details per year Sr.No. Name of product

1 Polybutadiene Rubber X - MANPOWER REQUIREMENT (At 90 % capacity utilisation)

Sr.No. A

Particulars

B

Factory Staff 1 Production Manager 2 Shift Incharge 3 Supervisor 4 Peon Office Staff 5 Finance Manager 6 CA 7 Accountant 8 Marketing Manager 9 Field Staff 10 HR Manager Sub Total Benefit @ 30% TOTAL

XI - Infrastructural Facilities ( At 90 % capacity utilisation ) Electricity: Fuel Requirement Per Day: Water Requirement Per Day: Cooling Water Process Water Transportation,etc: Availability and Possibilities of meeting these requirements: 690 KWH/MT 300 SM3 3 M3 600 M3

XII - Utilities and Overhead Costs ( At 90 % capacity utilisation ) Sr.No. Particulars

1 Electricity 2 Fuel 3 Water Cooling Water Process Water 4 Transportation,etc:

Particulars 1 Stationery and printing 2 Postage 3 Telephone/Telegrams/Fax 4 Legal Charges 5 Travelling 6 Miscellaneous .5 9 XII .Administrative Expenses ( At 90 % capacity utilisation ) Sr.No.

5 2049 24 300 3570750 1844100 0 21600 270000 0 .) 6 00 000 3 60 000 1 68 000 72 000 3 00 000 3 00 000 1 20 000 3 00 000 1 20 000 1 80 000 25 20 000 7 56 000 32 76 000 273000 Consumption/ Rate(Rs.)/MT 3967.75 3 6.)/MT MT 690 KWH 5. (MT) Value Qty. (MT) Value 600 Capacity Utilisation 70 percentage 80 percentage Qty. Salary per Month (Rs. (MT) Value 900 Nos.60 percentage Qty. (MT) Value 700 800 90 percentage Qty.5 Cost(Rs.83 300 SM 3 M3 600 M3 8 0.) 2 2 2 2 1 1 1 1 1 1 25 000 15 000 7 000 3 000 25 000 25 000 10 000 25 000 10 000 15 000 1 60 000 Annual Salary (Rs.

0 0 0 5706450 475537. Yearly Rs. 2000 24000 300 3600 5000 60000 0 4000 48000 3000 36000 171600 .5 Monthly Rs.

Required Cost per M/C Total Value II Cost of Raw Material Sr.9 10 23 Unit cost in Rs. ( Kg/ MT) 1015 25. Per MT 45675 1098.25 1. Name/Particular of Machinery's with specification Nos.2 2. No.I Cost of Plant and Machinery Sr.54 3. per KG 45 43 11 Cost in Rs. Name/Particular of Raw Material Required 1 Butadiene 2 Benzene 3 Butane -1 4 Cobalt Octoate 5 Butadiene 1 : 2 6 DEAC 7 Methanol 8 Heptane 9 Toluene Qty.2 1.75 0 0 58.05 0 2.89 0.08 150 253 Value 4 11 07 500 9 88 243 2 475 20 15 11 52 272 1 35 000 2 27 700 4 25 13 190 35 42 766 III Working Capital Requirement 1 Raw Material 30 days stock Semi-finished goods 2 days stock Finished goods stocks for 7 days stock Receivables for days Working expenses for one month Utilities Salaries and Wages TOTAL Less: Credit against Purchases Net working Capital Margin for Working Capital @ 25 % Total Working Capital requirement IV Depriciation 35 42 766 2 36 184 4 75 538 2 73 000 45 27 488 45 27 488 11 31 872 56 59 360 . No.

Assuming straight line depreciation Particulars Building Plant and Machinery Computers Amount Percentage Year 1 Year 2 2250000 10 225000 225000 15 2400000 60 1440000 1440000 .

Fix Assets Licencing Fees 1 60 00 000 22 50 000 25 00 000 2 07 50 000 .Total Amount required for Loan Capital cost Land Buildg P&M Oth.

Year 3 Year 4 Year 5 225000 225000 225000 1440000 1440000 1440000 .

assuming 30 persons will seat on one floor Building Area of 12 m X 4 m Parking Area of 20 m X 15 m Plant area Control room Total Land requirement == Area ( Sq. ft. 1 600 1 60 00 000 3 25 500 1 500 22 50 000 10 000 8 500 1 500 .52 3227. Ft.44 8500 Unit Cost Total Rs.4 3227.52 8471.Land area ewquirement Specification Particulars Area in sq. ft 50 sq.) Land Land development cost Building Plant and Machinery Other Fixed Assets Contingencies and Escalation Preliminery and Prosperative expenses Working Capital Margin 1500 516. per person.

No.Other Fixed assets Computer Furniture 8 300000 24 00 000 1 00 000 Balance Sheet as on 31 March 2010 Sr. A Particulars Total Funds Owners' Equity Liabilities Secured Loans Unsecured Loans Short-term Loan Creditors Fixed Assets Land Plant and Machienery Building Other fixed Assets Current Assets Inventories Receivables Amount Total Amount B 1 60 00 000 22 50 000 25 00 000 2 07 50 000 Profit and Loss account as on 31 March Particulars Amount Sales 12 80 00 000 Excise duty Net Sales Other Income Expenses Raw Material consumption 4 25 13 190 .

Salries and Wages Depriciation Cash Flows Sales COGS Advertising Expense .