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SP E C I A LT Y

F L U I D S

F O RM ATE

TECH N ICAL

M AN UAL

C OMPATIBILITIE S AN D IN T E R ACT IO N S

**Section B3 Diffusion of Gases in Formate Brines
**

B3.1 B3.2 B3.3 Introduction ...........................................................................................2 The diffusion model ...............................................................................2 Diffusion of CH4 in formate brines .........................................................2 B3.3.1 Predicted diffusion coefficients .......................................................3 B3.3.2 Examples of use .............................................................................3 Diffusion of CO2 in formate brines ........................................................4 B3.4.1 Diffusion coefficients .......................................................................4 B3.4.2 Examples of use .............................................................................4 B3.4.3 The effect of the pH buffer .............................................................5

B3.4

References .......................................................................................................5 The Formate Technical Manual is continually updated. To check if a newer version of this section exists please visit www.formatebrines.com/manual

NOTICE AND DISCLAIMER. The data and conclusions contained herein are based on work believed to be reliable; however, CABOT cannot and does not guarantee that similar results and/or conclusions will be obtained by others. This information is provided as a convenience and for informational purposes only. No guarantee or warranty as to this information, or any product to which it relates, is given or implied. CABOT DISCLAIMS ALL WARRANTIES EXPRESS OR IMPLIED, INCLUDING MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AS TO (i) SUCH INFORMATION, (ii) ANY PRODUCT OR (iii) INTELLECTUAL PROPERTY INFRINGEMENT. In no event is CABOT responsible for, and CABOT does not accept and hereby disclaims liability for, any damages whatsoever in connection with the use of or reliance on this information or any product to which it relates. © 2007 Cabot Corporation, M.A.-U.S.A. All rights reserved. CABOT is a registered trademark of Cabot Corporation. V ER S IO N 1 – 07 / 07 SECTION B3 PAGE 1

The new work includes an improved model of diffusion coefficient. and accumulated influx of carbon dioxide (CO2) from the gas cap into a formate packer fluid and the diffusion flux and accumulated influx of methane (CH4) through filtrate invaded formation into a wellbore with a formate brine of density ≈2. which means it can be applied to both gas and liquid systems consisting of more general classes of fluids.g.4 x 10-8. and gas accumulation are reported though. B3.6. In previous work ψ = 1. The results were found to compare well with the available experimental data for several binary and multicomponent systems.3 Diffusion of CH4 in formate brines Diffusion and mass influx of gas through the formation and into the wellbore is known to be a serious well control problem when drilling with oil-based mud. The model has been tested against systems for which experimental data were available in the literature. A study carried out by Technip Offshore Engineering investigates how reservoir gases diffuse through formate brines. cesium formate brine.2 The diffusion model A simple and efficient analytical model for the diffusion coefficient has been developed and is valid for diffusion of reservoir gases into formate brines. Vi (cm3/mol) is the molar volume of the 3 PAGE 2 SECTION B3 VE R SION 1 –0 7 / 0 7 4 . F = 7. It has been shown that diffusion of CH4 into the wellbore is dramatically reduced with formates as compared to either water.g. the diffusion coefficient of a solute i in solvent j can be expressed analytically as follows: B3. B3. and radial diffusion of gas through invaded filtrate zone and filtercake into the wellbore. pressure and dilute to finite compositions of liquids and gases. and ξ is a volume parameter. the diffusion rates are significantly lower. standard diffusion equations are applied in order to predict diffusion fluxes through linear systems (e. particularly in horizontal and high angle wells. ψ and ξ parameters are optimized by comparing model results with experimental data for a variety of fluids under ambient to high conditions of temperature. As the work has been extensively reported in three reports [1][2][3] and a paper [4] (all available from Cabot Specialty Fluids) full details of the modeling work are not explained here. diffusion fluxes. and ηm were represented by the viscosity of the pure solvent. diffusion fluxes.or oil-based fluids.0 s.g. In water-based fluids. large amounts of gas influx can be experienced. diffusion of CO2 from gas cap and into packer fluid). 1 Dij = F ( Mwj ) 0. In the improved model. pressure and composition of the mixture constituents. including hydrocarbons and aqueous fluids under HPHT conditions. gas solubility data is required as reported elsewhere in this manual. Modeling did not include the reaction of diffused CO2 with CO32-. Mwj is the molecular weight of the solvent j.09 s. In this work. Even in overbalanced wells. Some examples of predicted diffusion coefficients.1 Predicted diffusion coefficients The above diffusion coefficient model (1) has been used to predict the diffusion coefficient for methane in a 2. itself based on the kinetic theory of gases and extended to the variety of cases of gas and liquid systems consisting of hydrocarbons and aqueous fluids. With the diffusion coefficients predicted by the above model.C ABO T S PE C I A LT Y F L U I D S FORMAT E T EC HNI C AL MANUA L B3. ηm is the mixture viscosity at the given temperature. It is important to keep in mind that these diffusion coefficients are valid for the base brine only. In order to determine diffusion fluxes. For a formulated drilling fluid containing viscosifiers. The model is currently available for use in the form of an Excel spreadsheet. the diffusion of reservoir gases is known to be much lower.1 Introduction Diffusion of reservoir fluids into the wellbore is known to be a serious well control problem with oil-based drilling fluids.5 T/( m Vi ) (1) 2 where Dij [cm2/s] is the diffusion coefficient of solute i in solvent j. ξ = 0. Predicted diffusion coefficients as functions of pressure and temperature are shown in Table 1. This model is based on a previous model developed by Shukla [4]. ranging from ambient to HPHT conditions. ψ is the association parameter. The study consists of the following projects: 1) The development of a simple analytical model for the gas diffusion coefficient in aqueous and hydrocarbon fluids. Following the work of Shukla.3. The fluid viscosity is an important input in this model. while ψ and ξ depend on the type of the fluid system. ηm is the viscosity [cP] of the mixture. T is the temperature [K]. F is a constant factor. 2) Use of this model to predict diffusion coefficients. solute at its boiling point.

9 MPa / 10. diffusion coefficients.000 16. The diffusion flux of CH4 through the formate brine is reduced by a factor of 16 when compared with that in water.000 10.09 s. Table 1 Predicted diffusion coefficients for a 2.g.9MPa / 10.09 Diffusion coefficient [m2/s] 2.108 0.116 0.9 110.3 Pressure [psia] 2.09 s. Figure 1 shows the accumulated mass influx into the wellbore as a function of time for the 2. The huge difference in the final accumulated mass influx is caused by the ten-fold difference in the solubility of CO2 in the two.5 68.93 1.000 psi.000 10.5 68.310 1.81 Flux x 106 [kg/m2s] 3.000 5.g. The porous medium is represented by porosity = 20% and tortuosity = 2.SECTION B: COMPATIBILITIES AND INTERACTIONS CABO T S P ECIALTY FLUIDS B3.3 13.5 68.5 68.5" diameter wellbore for a typical HPHT reservoir (149°C / 300°F and 68.9 110.000 16.000 psi) with a filtrate mud invaded zone of 30 cm / 11.8 100 93.000 5.6 cm / 8.000 5.3 Cesium formate 148.9 200 300 176.25 V ER S IO N 1 – 07 / 07 SECTION B3 PAGE 3 . cesium formate brine at 149°C / 300°F and 68.000 16. and by a factor of 210 when compared to that in oil. As can be seen.398 0. oil filtrate.807 0.8 164 1.000 10.2 Examples of use Diffusion flux of CH4 through a mud cake By using the diffusion coefficients and available solubility data (reported elsewhere in the manual).000 10. Fluid Water Oil Cesium formate Solubility [kg/m3] 4.8 34.112 0.and oil-based fluids. formate brine can be determined and compared with similar data for water and an oil-based filtrate.000 16.g. Mass influx of CH4 into the wellbore Using the same data.000 Dij x 10 8 [m2/s] 0. and a 2.g.267 1. the accumulated mass influx of CH4 gas into a 21.15 0. cesium formate brine compared with that for water.044 0.352 0.5 cm thick mud cake under HPHT conditions (149°C / 300°F and 69 MPa / 10.103 0. diffusion coefficients.081 0.634 1.000 5.8 34.7 350 Table 2 Comparison of solubilities. and diffusion flux for these three systems in a 0.806 37.3 13.000 2.431 0. Fluid Temperature [°C] [°F] [MPa] 13. The much lower rate of accumulation in the formate brine is caused by the much lower diffusion coefficient. and diffusion fluxes for CH4 in water.9 110. the diffusion fluxes for diffusion of methane in a 2.8 34.8" thick has been determined and compared to that of water. The reason for the larger differences between the diffusion fluxes than the diffusion coefficients is that the fluxes are dependent on CH4 solubility.000 2.09 s.988 1.98 53.3.000 2.000 psia) are shown in Table 2.9 110. Comparison of solubility.8 34. cesium formate brine at various temperature and pressure conditions.09 s.512 1. which is much lower in formates than in water.3 13. the diffusion coefficient for CH4 in the formate brine is predicted to be one and a half times lower than that in an oil-based filtrate and four times less than in a water-based filtrate.3 0.

0 -8 2. in C s F = 0. however. This is based on diffusion through a 30 cm / 11. 2.000 psi.57 cP. For this example.0 C H 4 + water 4. B3. and workover fluids is pH maintenance in the presence of acidic gases such as CO2 and H2S. B3. It is important to keep in mind that viscosity is an important input to this model.1 Diffusion coefficients Using the diffusion coefficient model (1).4.6 X 105 cm2/s). The example shown is for conditions of 38°C / 100°F and 68.5" wellbore 6. C0. Solubility of CO2 in a cesium formate brine as a function of temperature and pressure is available (reported elsewhere in the manual) and has been included.0 m /s . The results are plotted in Figure 2. D = 1. The diffusion model can be used to predict diffusion coefficients for CO2 diffusion into formate brines.222x 10 1.55 g/kg 2 2 -5 c m /s . C H 4 sol.9 MPa / 10.807x 10 = 0.8" invaded zone at HPHT conditions (149°C / 300°F and 68.diffusion of CO2 in a wellbore (or annulus) .0 = 0.0 CH4 influx (g/kg) 3.0 0 100 200 Time (days) 300 400 500 Figure 1 Accumulated mass influx of CH4 into a 21.diffusion of CO2 through reservoir rock and filtercake into a completion fluid What the model is still missing.6 cm / 8. As can be seen. B3.9 MPa / 10.2 Examples of use Case 1: Diffusion of CO2 from a gas cap in a packer fluid As an example. Useful examples are: . is constant ( = the solubility value of CO2 in a 80% cesium formate brine at the actual temperature and pressure).4 Diffusion of CO2 in formate brines A major requirement for the effective use of formate-based drilling.6 X 105 vs. the model has been used to predict the concentration of carbon dioxide in an unbuffered formate packer fluid as a function of temperature and pressure. it is assumed that the concentration of CO2 at the interface to the gas cap.16 cm / 8. PAGE 4 SECTION B3 VE R SION 1 –0 7 / 0 7 .2 c P.000 psi). completion. and the predicted diffusion rate is very dependent on the viscosity. The viscosity decreases with increasing temperature and decreasing pressure.5" wellbore.4. i n wa te r = 5 g/k g 0. High pH prevents the formation of the less thermally stable formic acid and reduces corrosion rates. Compared with the diffusion of CO2 in water. the diffusion coefficient in cesium formate was shown to be about four to five times lower at atmospheric pressure and 38°C / 100°F (0. is the ability to handle the chemical reaction taking place between the CO2 that is diffusing into the formate brine and the carbonate / bicarbonate buffer that is added to the formate brine. the diffusion of CO2 into the packer fluid is a slow process. D = 0.0 C H 4 + CsFo brine 5. C H 4 s ol.C ABO T S PE C I A LT Y F L U I D S FORMAT E T EC HNI C AL MANUA L CH4 mass influx into a 2. These diffusion coefficients together with solubility data can be used to predict diffusion fluxes and accumulated mass influx. Figure 3 shows the concentration profile (C/C0) inside of a cesium formate brine as a function of the distance from the gas cap. the diffusion coefficient of CO2 in cesium formate brine was predicted over a range of pressures and temperatures for an 80 % wt cesium formate brine.

[3] Modeling of CO2 Diffusion through Porous Media in an HTHP Reservoir into an Unbuffered Cesium Formate Fluid – Phase 3”.000 4. the predicted gas influx into a 21.3 g CO2 per kg formate brine.000 18. [4] Shukla. August 2003. φ = 0. May 2003.000 8.41.3 The effect of the pH buffer Formate brines are used with a carbonate / bicarbonate pH buffer.09 s.0 1. B3. significantly slows down the diffusion of CO2 into the wellbore. cesium formate brine. [2] Modeling of CO2 Diffusion without Porous Media in an HTHP Reservoir into an Unbuffered Cesium Formate Fluid – Phase 2”. References [1] “Modeling of CO2 Diffusion in an HTHP Reservoir into an Unbuffered Cesium Formate Fluid: Diffusion Coefficient Model Development and Verification – Phase 1”.g. Technip report 303718AVE-RA-0002.000 10. As an example. unpublished paper.000 Pressure psi 12.4. The fact that the diffusion model doesn’t consider the absorption of CO2 by the buffer as it starts diffusing through the formate brine makes the predicted diffusion rates too high.g. 3. cesium formate brine. coef.5 0. Technip report 303718AVE-RA-0002. version 1. The capacity of 8 ppb carbonate / bicarbonate buffer is about 3. Until the buffer is overwhelmed.5 1. K.5 200 ºF 300 ºF Diff. x 105 (cm2/s) 2.000 14. where the properties of the invaded zone are assumed to be. V ER S IO N 1 – 07 / 07 SECTION B3 PAGE 5 .000 Figure 2 Diffusion coefficient of CO2 in a 2. and τ = 1.000 20.000 16.000 6. the presence of the porous medium (filtercake + filter invaded zone). It is therefore not recommended to use this model for quantitative prediction of CO2 diffusion into formate brines without considering the impact of the buffer. and the pH remains high (± 10. Technip report 303718AVE-RA-0001.0 100 ºF 2. As for methane the accumulated mass influx into the wellbore is lower in a zone invaded with formate brine than in a zone invaded with water.: “Improved Well Control in HPHT Wells using Formate Fluids”.0 0 2. Case 2: Mass influx of CO2 into wellbore As for CH4.2.0 0.2).5" wellbore as a function of the time for various lengths of the invaded zone is shown in Figure 4. Introducing this buffer therefore heavily influences the predictions from the model.09 s. draft. carbonic acid formed when CO2 dissolves in water is converted to bicarbonate (HCO3-).6 cm / 8. November 2003.SECTION B: COMPATIBILITIES AND INTERACTIONS CABO T S P ECIALTY FLUIDS Diffusion coefficient of CO2 in a 2.

9 MPa / 10.0 7 . Temperature = 38°C / 100°F and pressure = 68.6 cm / 8.0 0 .5" diameter wellbore 8 .4 0.0 Concentration profile of CO2 in CsFo brine at (38ºC / 100ºF.0 4 .9 MPa / 10.0 1 .8 0. CO2 solubility = 7.0 0 50 100 150 20 0 Time (days) 250 300 350 400 5 cm inv aded zone 10 c m inv aded zone 20 c m inv aded zone 30 c m inv aded zone 30 c m inv aded zone Figure 4 Accumulated mass influx of CO2 into a 21.000 psi.000 psi).000 Ps i a CO 2 solubil i ty = 7.5" wellbore.2 0. CO2 influx (g/kg) PAGE 6 SECTION B3 VE R SION 1 –0 7 / 0 7 .0 6 .C ABO T S PE C I A LT Y F L U I D S FORMAT E T EC HNI C AL MANUA L 1.0 2 .0 3 .6 C/C0 3 0 years 0.6 cm / 8.8" invaded zone at HPHT conditions (149°C / 300°F and 68. Accumulated influx of gas in 21.000 psi) T = 100 o F. P = 10.0 5 .25g/kg 3 0 d ays 1 year 1 0 years 2 0 years 0.9 MPa / 10.0 0 50 Distance (cm) 10 0 150 Figure 3 Concentrating profile (C/C0) in an unbuffered cesium formate brine as a function of distance.25 h/kg. Based on diffusion through a 30 cm / 11. 68.

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