Professional Documents
Culture Documents
IRIS I
System
Rev. No. 0
MMR Elevator_SI Doc. No.
DL
EL) 06-008
FOD Test & Commissioning for Page 0/17
Field Industrial Engineering SI210 Controller Date July. 2006
Index
1. System Overview…...…………………………………………………..………………. 1
1.1 General...……………………………………………………………………………….1
1.2 Major Specification………………………………………………………………….....3
1. System overview
1.1 General
1) Sigma Elevator
Power Distributed and Inverter Control Elevator
3) System configuration
- Si210 controller system configuration
High frequency
RCRC1VD INVERTER REACTOR
MCCB CONVERT
EMI
ER HCT- U
고주파
DVR FI LC HCT- V
AC
I.M TM
380V DVR FI LC
+
STACK Er r or det ect S.G. LDD SD1U
CPU: 80C186
Supervision125K BPS
SD2U
SCG1 FI RE
DPC- 120, 121 FULL
B
CRT
DAS
Protection circuit / Failure detect
FI RE
HALL NET Speed, current control FULL
SCG2 Parallel comm. With DOC-PCB
PWM, current command DCL- 242
A/D signal convert DCV- 100
Prallel NET
SCG3 BRAKE control
HAND PC
RS- 232C
( 9600 BPS)
SCC
( 2PORT)
DOM- 110A
G/A-3
G/A-1 G/A-2
M-LON (8 Bit)
I/O PORT
Voi ce synt h.
DOV-100 PCB
DPC-140 PCB
PCB performs a rescue operation in ALP operation.
n
DPP-131:
c
DPP-1XX PCB
DPP-111: Driving Inverter IGBT,regen.IGBT,Detecting DC LINK
18~22kW safety
t
*: OPTION PCB
Rev. No. 0
MMR Elevator_SI Doc. No.
DL
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FOD Test & Commissioning for Page 6/19
Field Industrial Engineering SI210 Controller Date July. 2006
Before unification
After unification
Si1 OPB
Si1 : Si1 extemal,DCL-243
OPB:Si1 external, DCL-242 applied
applied
DCL-243 PCB
- When starting up Di1 with Si210 CP, following works are required for the door parts.
④ Caution: TERM1-01 is not the ground but P48V line. (If not connect, TCD 145
may occur)
⑦ In case that there is any error on door PCB, TCD 192 may occur.
<DCL-244
< DCL-240 PCB>
PCB > <DCL-243
< DCL-242PCB>
PCB >
D IP SW 1 D IP SW 1
NO HEX O PB ID & T.R.* NO HEX O PB ID & T.R.*
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
1 1 0 0 0 0 0 X X 01 MAIN FR O NT 1 1 0 0 0 0 0 X X 01 MAIN FR O NT
2 0 1 0 0 0 0 X X 02 SUB FR O NT 2 0 1 0 0 0 0 X X 02 SUB FR O NT
3 1 1 0 0 0 0 X X 03 MAIN DISABLED 3 1 1 0 0 0 0 X X 03 MAIN D ISABLED
4 0 0 1 0 0 0 X X 04 SUB DISABLED 4 0 0 1 0 0 0 X X 04 SUB D ISABLED
5 X X X X X X 1 0 40 PTM * APPLIED 5 X X X X X X X 0 00 T.R.* O FF
6 X X X X X X X 0 00 T.R.* O FF 6 X X X X X X X 1 80 T.R .* O N
7 X X X X X X X 1 80 T.R.* O N
3) Car part
The decorative concept is differs between Di1 & Si1, but this document describes
the difference concerning control system.
Application of load detector is as follows:
- Di1: Micro switch and potential meter applied
- Si1: Strain gauge applied
③ The adjustments of load detector(Micro switch and potential meter) are as follows:
★ SPEC DATA
Address: $0018H
1) Micro switch: $00H
Rev. No. 0
MMR Elevator_SI Doc. No.
DL
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FOD Test & Commissioning for Page 11/19
Field Industrial Engineering SI210 Controller Date July. 2006
A C D = 0 3 [ 1 6 ] 0 0 % A C D = 0 3 [ 1 6 ] 0 0 %
E 0 0 0 - 0 0 1 0 0 0 0 S E 0 0 0 - 0 0 1 0 0 0 0 S
1 1 0 0 1 1 0 0 0 0 1 1 1 0 1 1 1 0 0 1 1 0 0 0 0 1 1 1 0 1
K : A 6 2 E L O A D ? K : 1 0 0 E
A C D = 0 3 [ 1 6 ] 1 0 0 % A C D = 0 3 [ 1 6 ] 0 0 %
E 0 0 0 - 0 0 1 0 0 0 0 S E 0 0 0 - 0 0 1 0 0 0 0 S
1 1 0 0 1 1 0 0 0 0 1 1 1 0 1 1 1 0 0 1 1 0 0 0 0 1 1 1 0 1
S U C C E S S K : F A I L K :
Note:
- If the car is not on bottom floor, “MOVE BOT” appeared on 4th row.
- If R5SC is not off, “R5SC” appeared.
- If SW2 is not WE, “W ENABLE” appeared.
- If there is a problem on NO LOAD SET, “CHK NOLD” appeared.
Di1: The end of R.E CABLE consists of plug housing and connect to AD housing
on DOC-1XX.
Si1: It consist of cables with fork terminal and connect “TMLRE” terminal on DOM PCB
After unification
- Di1: The end of R.E CABLE consists of plug housing and connect to AD housing
on DOC-1XX. Remove AD cable between DOC and DOM PCB, connect
the plug from R.E into AD housing on DOC-1XX.
- Si1: It consist of cables with fork terminal and connect “TMLRE” terminal on
DOM PCB.
Rev. No. 0
MMR Elevator_SI Doc. No.
DL
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FOD Test & Commissioning for Page 13/19
Field Industrial Engineering SI210 Controller Date July. 2006
5) EE part
DPB-100 PCB
DPC-14X PCB
DOC-120 PCB
DPP-1XX PCB
DOR-1XX PCB
DOM-110A PCB
DOP-116 PCB
Rev. No. 0
MMR Elevator_SI Doc. No.
DL
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FOD Test & Commissioning for Page 14/19
Field Industrial Engineering SI210 Controller Date July. 2006
② Auto announcement
: When applying unified CP for Di1 elevator, follow the works as follow:
◆ When applying for DOV-200 PCB set SPEC DATA address $0014 to $01.
Rev. No. 0
MMR Elevator_SI Doc. No.
DL
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FOD Test & Commissioning for Page 15/19
Field Industrial Engineering SI210 Controller Date July. 2006
just IPM.
◆ 15kW stack has same structure with 11kW stack depend on applying S-IPM.
That is, R.IGBT* is not used, applying DPP-131 PCB, other stack devices are
equal to 11kW.
*R.IGBT: Regenerative IGBT
DPC-140 PCB
DPC-121 PCB OS ROM V3.01 / V3.20 TKXS TR M/C: V3.01 (TCD58)
DCL-242 PCB
DCL-243 PCB C_LON ROM V2.00 / V2.01
★ In case that Y5, 6 are applied, additional signal cable(30C) would be added.
(Observation elevator, Air conditioner, VMD, Car Door Locking Device, etc)
2) PCB in others
DIV. PCB DWG. NO Application Remark
AEG08C734*A 25~32 floor
AEG08C734*C 17~24 floor
DCL PCB DCL-243 PCB ASY Standard
AEG08C734*D 9~16 floor
AEG08C734*E 1~8 floor
DCD-201 PCB ASY 2R24690*A SAV1 DOOR
DCD PCB DCD-203 PCB ASY 2R24690*C MAV1 DOOR
DCD-204 PCB ASY 2R24690*B DAV1 DOOR
AEG02C376*A Standard
DHG PCB DHG-161 PCB ASY
AEG02C376*B Duplex HUC,HDC,HI2,HF1,HF2,HC1,HC2 MIC
DHI-201 PCB ASY 3X08831A 2 digits(vertical type) IND TYPE :VID TYPE INDICATOR
DHI-221 PCB ASY 3X08837A 2 digits(horizontal type) IND TYPE :HID-A/C132
DHI-231 PCB ASY 3X08840A 2 digits(horizontal type) IND TYPE :HID-A/C122
DHI PCB DHI-430 PCB ASY AEG05C867*A 2 digits(vertical & slim type) IND TYPE :VID-M532S
DHI-440 PCB ASY AEG05C868*A 3 digits(vertical & slim type) IND TYPE :VID-M532S
DCI-210 CB ASY 3X03440A 1 digit CPI TYPE : CID-10
DCI-230 PCB ASY 3X03442A 0 digit OPB TYPE : CBM-10,21,31C
DHF-120 PCB ASY AEG02C264*A H.Lantern, H.Chime SIMPLEX
DHF PCB
DHF-121 PCB ASY AEG02C264*B DUPLEX (HF2,HFP2,HFU2,HFD2 MIC)
MULTI PCB MULTI PCB ASY AEN06C601*A OPB sharing SUB, disabled OPB
EM.UNIT EM UNIT ASY 3R45835A 12V DC
INTERPHONE OPB INTERPHONE PCB 2R23182A OPB INTERPHONE
PCB
DAC PCB DAC-200 PCB ASY AEG00B205*A ALP
Annunciator
Rev. No. 0
MMR Elevator_SI Doc. No.
DL
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FOD Test & Commissioning for Page 0/20
Field Industrial Engineering SI210 Controller Date July.2006
Index
3. Annunciator Mode………………………………………………………...……….6
R1 A C D = 0 4 [ 0 1 ] 0 0 %
R2 E 0 0 0 - 0 0 1 0 0 0 0 S
R3 1 1 0 0 1 1 0 0 0 0 1 1 1 0 1
R4 K :
1) Row 1 : Operation mode, present floor, load weight and speed of elevator.
① ACD=27(Column1~ 6) : Operation Code( ex: 27*Auto operation, 4*Maintenance
2) Row 2 : When an error occurs, it shows the trouble code of the top level error,
condition of the operation, output of main signal and direction of elevator.
ex)
031 DC LINK Overvoltage 116 POSI ON error(LDU)
ex)
01 R5SC Cut 10 FAST RUN Cut
- "1" : Means that switches, relay and contactors, etc. are operating.
- "0" : Means that switches, relay and contactors, etc. are not operating.
- Each column means as follows;
C9 R5SC C10 C1ST C11 C1BR C12 C1BS
C13 DOOR OPEN command C14 DOOR CLOSE command
3) Row 3 : Displays input condition of main signal such as switches, relays and
contactor, etc.
C1 R5SC C5 LDC C9 C1ST C13 CDS
C2 48V C6 LDCX C10 C1BR C14 DCLS
C3 UL C7 SDS1D C11 SUPPRESS C15 DOLS
C4 DL C8 SDS1U C12 LDS C16 SES
- "1" : Means that switches, relay and contactors, etc. are operating.
- "0" : Means that switches, relay and contactors, etc. are not operating.
06 Earthquake control 07 Earthquake ctrl slow opr 08 Bottom F slow opr (Spec.ROM F height error)
09 F/H measurement prep. 0A F height meas. Opr 0B Bottom F slow opr (C.RAM F height error)
nd
0C Unused 0D Unused 0E 2 fire opr
0F 1st fire operation 10 Arrival opr finished 11 All Fs opr after earthquake ctrl
1E EGN driven opr finished 1F EGN driven opr 20 CP temp.detecting opr finished
Row 2 Data
Max. acceleration and Jerk of 1st deceleration zone according to setting of T9 and T10.
Row 4 Data
shelter plate fixing distance
A23E = Error TRACE Data read (Error TRACE DATA clear A22E $3FF2 =>”00”)
Rev. No. 0
MMR Elevator_SI Doc. No.
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FOD Test & Commissioning for Page 9/21
Field Industrial Engineering SI210 Controller Date July. 2006
** Screen check **
1. "TRC X-Y" will be displayed after input A23E
X : Traced Total Block No. Y : Present Block No.
Screen of A23E
A C D = 0 3 [ F ] 5 0 %
E 0 0 0 - 0 0 1 0 0 0 0 S
Item No. 0 0 : 5 0 0 0 = 0 8 2 4 1 6 2 2
T R C 5 3 0
- 1 K :
Address
2. To read the Item No. on the higher, input '0' or lower , input '8'
ex) If you input '0' two times on A23E initial screen, indicates as below.(Address will
be increase 4 per one)
LCD Screen
A C D = 0 3 [ F ] 5 0 %
E 0 0 0 - 0 0 1 0 0 0 0 S
0 2 : 5 0 0 8 = 0 0 0 0 0 0 9 1
T R C 3 - 1 K :
A C D = 0 3 [ F ] 5 0 %
E 0 0 0 - 0 0 1 0 0 0 0 S Note] Refer to the Trace Data reference Method
0 0 : 5 4 0 0 = 0 8 2 4 1 6 2 2
T R C 3 - 2 K :
3.To clear the value of Data number, input 'CCCC'. But, number 1~9 are impossible to clear.
ex) If you input "CCCC"at data number 12, the original data will be changed to '0'.
LCD Screen Note] The Units of statistic data
A C D = 2 7 [ F ] 5 0 % 1) Distance [km]
E 0 0 0 - 0 0 1 0 0 0 0 S 2) Time [hh:mm:ss]
1 2 = 0 c n t
C C C C 3) Count [cnt]
S T A D A T A K :
4) Rate [%]
4.To cancel A25E mode, input 'FFFF'
A C D = 2 7 [ F ] 5 0 %
E 0 0 0 - 0 0 1 0 0 0 0 S
S T A D A T A R E S E T
[ E ] E N T E R K :
A C D = 2 7 [ F ] 5 0 %
F L = 0 5 D A T A = 0 0 0 2
D A T E = 0 7 / 1 0 1 6 : 1 5
E S T P 0 2 - 0 1 K :
Total Traced data count The rank of the present Traced data count
2. Row 2 "FL=" Emergency stop occurred floor, "DATA=" The reason of the emergency stop,
it is related toTCD 164.
Row 3 "DATE=" Data of emergency stop occurred time. (Occur on July. 10th 16:15 at
5th floor by safety circuit off)
3. '0' key for displaying the next data and before data is displayed by '8' key.
To clear all data has been stored, input 'CCCC' and auto-reset the mode.
'FFFF' is reset this mode without data clear
** Preparation **
1. Loading weight 40% ~ 60% on the cage at bottom floor.
2. NORMAL/STOP S/W to STOP position in controller.
3. S/W2 to WRITE position on DOC PCB
4. Check if R5SC(Safety circuit check) Relay is OFF
5. Make sure that NO LOAD POINT setting passed and then try to HALF LOAD setting.
** Screen check **
1. Input A65E
LCD Screen
A C D = 0 3 [ 1 ] 4 2 % A C D = 0 3 [ 1 ] 4 2 %
E 0 0 0 - 0 0 1 0 0 0 0 S E 0 0 0 - 0 0 1 0 0 0 0 S
1 1 0 0 1 1 0 0 0 0 1 1 1 0 1 1 1 0 0 1 1 0 0 0 0 1 1 1 0 1
K : A 6 5 E L O A D ? K : 0 5 0 E
Indicates 'LOAD ?' at Row 4, input the percentage of the loaded weights with decimal value.
ex) 50% --> 050E, 60% --> 060E
A C D = 0 3 [ 1 ] 5 0 % A C D = 0 3 [ 1 ] 4 2 %
E 0 0 0 - 0 0 1 0 0 0 0 S E 0 0 0 - 0 0 1 0 0 0 0 S
1 1 0 0 1 1 0 0 0 0 1 1 1 0 1 1 1 0 0 1 1 0 0 0 0 1 1 1 0 1
S U C C E S S K : F A I L K :
** Screen check **
1. "INV DOOR" will be displayed at Row 4 after input A71E.
LCD Screen
A C D = 0 3 [ 1 ] 0 0 %
E 0 0 0 - 0 0 1 0 0 0 0 S
O : 0 0 0 I : 0 0 0 0 0 0 0 1
I N V D O O R K :
I:0 0 0 0 0 0 0 0
DOOR Error #1
DOOR Error #2
DOOR Error #3
** Door Error **
** Caution **
Door Er r or 3 Door Er r or 2 Door Er r or 1 1.In case the site has applied
Posi t i on er r or 0 0 1 SAV1,MAV1,DAV1,HAV1
door. Door Error1 will set
Temper at ur e er r or 0 1 1
when an error occurring as
Vol t age er r or 1 0 1
Door thermal, low voltage,
Cur r ent er r or 1 1 1 over voltage, over current.
Command er r or 1 1 0 2. Refer to TCD 192 and Door
H/W Ske. for more
Information.
** Caution **
This mode for checking the Hall B/T ID,Indicator,Hall call register lamp,Hall Lantern...
** Screen check **
1. "HALL CHK" will be displayed at Row 4 after input A82E. This mode is available under
attendant operation and OLS ON status.
LCD Screen
A C D = 2 7 [ F ] 0 0 %
E 0 0 0 - 0 0 1 0 0 0 0 S
1 1 0 0 1 1 0 0 0 0 1 1 1 0 1
H A L L C H K K :
** Check point **
1). Dip S/W setting condition of Floor ID on DHG PCB.(HEX value)
2). DC 24V check between HA connector 3 and 4 .
3). Check if light on of B/T lamp till 2~3sec after press the B/T under HA is connected
condition.
4). Check if IND Digital, Direction lamp, Additional lamp(Inspect ,Full) are in due order
flickling.
5). Separates the HA connector from DHG PCB, when above 2,4 items are normal
condition.
6). Repeats above 1)~5)items on each floors B/T.
§ Separates the HA connector from DHG PCB, when all indicators are turned off for
protection of PCB from electric shock.
2. To cancel A82E mode, input 'FFFF'.
** Screen Check **
1."WD:XXX%" will be displayed at Row 4 after input A86E. XXX is counted the present
car load (%) .
LCD Screen
A C D = 2 7 [ F ] 0 4 %
E 0 0 0 - 0 0 1 0 0 0 0 S
1 4 F 0 0 0 0 0 0 0 0 0 AD Converter data of Potentiometer or DFTR
WD : 0 0 4 % K :
AD Converter input data of second POT(DFTR)
Row 4 "WD:XXX%" XXX means changed load data from load sensors input loads.
2. To cancel A86E mode, input 'FFFF'.
A87E = 110% Function test mode
** Screen Check **
1. "110-> " will be displayed at Row 4 after input A87E.
LCD Screen
A C D = 2 7 [ F ] 0 4 %
E 0 0 0 - 0 0 1 0 0 0 0 S
1 1 0 0 1 0 0 0 0 0 1 1 1 0 0
1 1 0 - > K :
** Screen Check **
1. "SDS CHK" will be displayed at Row 4 after input A89E.
LCD Screen
A C D = 2 7 [ F ] 0 4 %
1 U : 0 0 0 0 1 D : 1 7 3 9 S/W operates distance (unit:mm)
2 U : 0 0 0 0 2 D : 2 6 7 3
S D S C H K K :
A C D = 2 7 [ F ] 0 4 %
1 U : 1 7 3 4 1 D : 1 7 3 9
2 U : 2 6 6 8 2 D : 2 6 7 3
S D S C H K K :
Breakdown time
Each 2 digit display Month,
A C D = 2 7 [ 1 2 ] 1 0 % day, hour, minute
E 2 2 3 - 0 0 0 5 1 5 1 4 2 0 May 15th14H 20M
C n t = 3 0 0 0 0 0 0 0 0
L O G 1 1 - 0 1 K : Trouble solved time
Trouble code
23 22 21 20 19 18 17 16 15 14 13 12
R5SX SCS R5SC SUPRS C1ST C1BR DOLS LDS CDS LDU LDC LDD
11 10 9 8 7 6 5 4 3 2 1 0
Maint
UL SD1U SD2U SD2D SD1D DL SHOE RDMC High R1MM CLS
M
7 6 5 4 3 2 1 0
R5SC SUPRS C1ST C1BR R2OP R2CL R1ML R2DM
0 1 2 3 4 5 6 7 8
Smooth Smooth Smooth Smooth
wave in wave in wave in wave in Finish
Steady Normal Steady
beginning finishing beginning finishing
Stop
part
accelerati
part
speed
part
decelerati
part
speed
on running on Profile
accelerati acceleratio deceleratio decelerati
on n n on
TCD 5 10 56 70 74 92 96 97 98 99 114
Servo Hexa High DOC Gear ΦB ON CLS CLS R5SC OFF
0
error
miss
Car Rated Normal LDS LDS C1BR
2
speed (CAR)
Mode Normal OLS OLS R2LD
(Russia
3
Additional Information Bit
m/c
room)
7 6 5 4
No. maint
ANN Floor Normal
9
No. (CAR)
Dispatc
D C B A
h
Spec
SVC.
2 step-
decelera
E
t-ion
time
F
TCD
F E D C B A 9 8 7 6 5 4 3 2 1 0
ON
OFF
error
error
116
FOD
ON
OFF
error
error
117
Field Industrial Engineering
lsion
ation
switch.
SD1D
SD2U
SD2D
SD1U
119
Compu
deceler
Counted speed in operation
controller when error
detected.
126
Hexadecimal
Value (m/min)
LDS
OLS
RDZ
MMR Elevator_SI
CDS
detected
132
Test & Commissioning for
LDS
OLS
RDZ
CDS
detected
133
CLS
LDS
OLS
Doc. No.
RDZ
CDS
detected
134
LDS
OLS
CDS
detected
0
135
DL
speed
Over R5SC Off LDS Down Door error 3
speed On
2
error
Operation LDS Off OLS Up On
3
error error
Floor CDS Off Abnormal
height speed when
4
when power
Bit
fault
Safety cut IN CAR SDS Over
6
On Speed
Error Abnormal
7
Off
C1BR Off
A 9
C1ST Off
DL
B
activated
UL
C
activated
E D
F
Bit #0 is reset.
Refer to “A71E”
Remark
error detected
mode in ANN
manual
of error
of error
of error
of error
of error
Pcb
Rev. No. 0
MMR Elevator_SI Doc. No.
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FOD Test & Commissioning for Page 0/45
Field Industrial Engineering SI210 Controller Date July.2006
Index
1. PCB application…………………………..…………………………………..…1
2. DOC PCB…………..………………………………….………….…………......3
3. DOA-100 PCB…………………………….…………..………………….…….11
4. DOP-116 PCB………………………..……………………..……..……….…..11
5. DPC PCB……………………………………………………………………….14
6. DPP-10X PCB…………………………………………………..……….….…19
7. DCL PCB…………………………………………………………..…………...23
8. DOV PCB………………………………………….………………..………….27
9. DOS PCB………………………………………………………………………29
1. PCB application
1.1 PCB classification
1) Classification by name
A B C D E F
Type Location Function Speed Seg. Work. seg.
Working Segment
PCB Segment
regardless of speed,
PCB function segment
use the type name developed
C : Control
and applied first.
P : Power (Power supply)
A : Annunciator
S : Supervisory panel
O : Operation D : Door
C : Car I : Indicator
M : Dot Matrices
Rev. No. 0
MMR Elevator_SI Doc. No.
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FOD Test & Commissioning for Page 2/46
Field Industrial Engineering SI210 Controller Date July. 2006
2. DOC PCB
2.1 Layout of DOC PCB
1) Diagram of DOC-120 PCB
SW2
+5V WE
SD
ANN
ANNUNCIATOR
1 Green CONNECTOR
TD1 EEPROM : Write Enable
ST Green : able to Write
TD2
1 Green : unable to Write
TD3 DOA-100
SH
EXT1
POWER S/W SW3
G/A Comm.
1 HJP
Terminal
SM resistor set. SH R/E Direction setting
CAR Comm.
JP1
1 (Jumper in
SM :TR-M/C Normal set
case of :TR-M/C Rev ered set Terminal resistor
SL
SC
SL terminal)
1 Red DIR
DIR Main CPU
RIGHT
LEFT
SPEC2
MRES BAT1
SPEC1
CB Green SYS1
Conn Function
Display ing
SD DEBUG LED Function Green SYS2
condition
1 ST HPC I/F
⊙ Comm.OK Hall RAM Red PF
SH HALL Communication TD1 TMR1 Back-
○ Stand by Comm.Check
SM CRT Communication
Green
Comm.OK CRT Comm. Up LON
SL Spare(No use) TD2 ⊙ Battery
CA Stand by Check Red
CB CAR Safety SW(1,2fire operation) ○ CDS
Comm.OK Display ing
CA CAR DOOR(OPB SW,SES..) ⊙ LED Function
TD3 Spare Condition
1 HA HALL,PIT SW ○ Stand by
○ Normal
AC Additional output DIR R/E direct. detect to VA
● Detect
AA INPUT(Fire,Airconditioner...)
Seg. Function connector
HA AB OUTPUT(Fire,Airconditioner...) ○ Normal Alarm
NOR/ABNOR DZ checking during power failure ALM of DPC
● Detect sign. detect
AD R/E power,Φ A,Φ B phase detection PCB
MIANT Door open is available at out of DZ under Mainte
Run CPU
1 SC CAR Communication SY S1 ⊙ Normal
WDT
TB1 PCB power supply(5V, 15V, GND) Safety Error Safety CTT
R5SC ○ Speed CPU
AC AF SW connection in CP condition
SY S2 ⊙ Normal
WDT
● Safety
CT CTT connection in CP
○ OPEN Hall door Normal
R2LD PF ○ Power failure
1 MAINT NORMAL condition Detect detect
● CLOSE ●
1 4
2 Door Zone LON comm.
5 RDZ ○ DZ LON ⊙ Normal
3 6 condition check DSP
AA ABNORMAL ● Out of
Car door operation
R1ML
○ CTT OFF Each CTT CDS ○ OPEN
5V
1 Red Red Red Red Red Red CLOSE condition
R7LF ●
R7FN ● CTT ON
condition 15V
LED Condition
R5SC R2LD RDZ R1ML R7LF R7FN
○ OFF ● ON GND
AB BUZ
⊙ Blinking GND
1
SW that detect door open zone
DOC-120
G48
1 with beeping when MG Brake
3
opened forcedly AEG02C257
A TB1
AF CT
TD1 : G/A Com checking LED. Flickers during communication and remains OFF
other times.
TD2 : G/A Com checking LED. Flickers during communication and remains ON
other times.
TD3 : G/A Com checking LED. Flickers during communication and remains
Caution
Green LED will flicker and red remains OFF in normal conditions.
Yet, TD1 , 2 , 3 LED flicker in a shorter internal than other green LED.
Rev. No. 0
MMR Elevator_SI Doc. No.
DL
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FOD Test & Commissioning for Page 5/46
Field Industrial Engineering SI210 Controller Date July. 2006
① SW2 : WE position → EEPROM writable : when spec.is changed into DOA PCB at
the side
+5V position → EEPROM unwritable : normal
Slide
+5V W
Car 1 and 2 of Bit 2 can be set only when 1st bit is ON.
checking mode of 5th bit is ON, checking points can be registered through
CRT monitoring system.
In-car light timer setting(TMR1)
BIT 0 1 2 3 4 5 6 7 8 9 A B C D E F
ON status)
Hexa switch is weak, be sure to use cross-shaped driver of a proper size.
NOR/ABNOR : Jumper that checking Door Zone in a rescue by handle.
- Normal position : NORMAL
- Position during handle
operation : ABNORMAL
Jumper
1-2,4-5:Normal
Rev. No. 0
MMR Elevator_SI Doc. No.
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(Fig. 1)
If 1-2 and 4-5 are connected by setting the switch to "Normal" in a normal
condition as shown above Fig.1, 48V power is input through LDC and processed
in LDC process section. If a rescue operation is required in case of power failure
or other errors, set the switch to "Abnormal". Then, the buzzer operated by battery
power will sound beyond door opening zone and will not sound in a door opening zone.
This function is very convenient for a manual rescue.
Reference : H/W SKELETON. " Hoistway Input Circuit Diagram"
Buzzer will not sound without R5SC relay is not energized, be sure to energize
R5SC relay.
Be sure to set main MCCB to OFF in a manual rescue operation.
Verify that the buzzer sounds beyond door opening zone with
this switch in Abnormal position during connection check.
Be sure to set the switch in Normal position after operation checking.
Auto/Mainte selection : It is located at DOR-13X PCB in case DOC-120 PCB
is applied.
DIR : Decision of the direction of rotary encoder. LEFT SHORT PIN
- Right arrangement : RIGHT RIGHT
DIR
- Reverse arrangement: LEFT
In case jumper pin is not jointed, System will consider that right direction.
SH : Terminal resistor setting for hall net
Set the terminal resistor at 'SH' at each elevator in case of single operation.
But in case of parallel operation, set as below Fig.2
Set Set
1st rise of Hall 2nd rise of Hall (Fig.2) Hall network for parallel operation
Net Net
E/L #1 E/L #2
Remove SM Jumper pin SM SM Set SM Jumper pin
CRT
monitoring
panel (Fig.3) CRT monitoring panel network in duplex operation
In case of duplex operation, insert jumper pin into only the side to which CRT
monitoring panel is not connected directly.(Farther side from CRT SV panel)
SW3 : Power switch for ANN
Whenever it is connected to DOC PCB, surely turn off this switch if main power
is turned on. After ANN connection, turn on this switch. If you key in '0' 4 times on
key pad, the screen will be initialized.
Function of each connector in DOC PCB
① ② ③ ④ ⑤
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U51 Operates LON CPU LON CPU O/S and LON program communication is invalid
3. DOA-100 PCB
3.1 Description of DOA-100 PCB
1) DOA-100 PCB is composed of LCD and Key pad and connected by DOC PCB and
16P twist flat cable.
2) LCD displays the current state of control panel and can be inputted various commands,
address, data, etc. through key pad.
3) As DOA-100 PCB has a timer, the back light turns OFF automatically without any
key pad input for about 7 minutes. Press any one of "E", "A", "6" and "2" key on
the pad to turn ON the back light again.
4. DOP-116 PCB
DOP PCBs are the power source PCB of DI 1(60~105) E/L. This is the source of
DC 24V(Car LON PCB), DC 48V (Relay,outer signal input I/F power), DC110V(C1ST,
C1BR, C1VD contactor power) and AC power source and fuse. This also displays the
fuse
condition.
4.1 Applicable drawing
변경
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* 주기1.
* 주기1.
SBD1: 5[A]
SAV1,MAV1: 3[A]
DAV1,HAV1: 6[A]
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5. DPC PCB
5.1 Configuration and Diagram
1) Configuration drawing of DPC-140
Power WDT
OSC DSP & CPU rest
8MHz TMS320F(C)240 Circuits
PC
ENC-A ROTARY ENCODER
SERIAL
ENC-B ( DOC 1**)
I/F
DPC-140
DPC-120
VA
+5V +15V -15V GND
VF
VF POWER(+5,+-15,GND) 90~105m/m
VB HALL CT
VC C1VD Drive China
VD ALP Comm. ALP
VE IO, I/F(DOC1XX PCB)
VG DPP 1XX PCB connection
SPI For designer monitor
VG
JTAG
VB
ALM CPU
OFF H/W error E/L Normal Red
ALM ON detection E/L Stop LED2
VJ
SPI
Flicker(4times/1sec) CPU Normal(RUN)
VC
JP1 MP Norm al
VD
MC For Designer
JP2 WE ROM Write Enable During ROM w riting
NC Norm al
JP3 Sigm a Sigm a Model set SI
Di1,2 Di Model Set Di1,2
DA CARD
VD
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Table 2) JP1(DPC-140)
MC 100A, 200A
Table 3) JP3(DPC-140)
SIGMA For Sigma Model Same as unified CP, Brake control current
5) Check WDT
Verify that CPU LED(Green) flickers at 0.5 second interval with power ON.
The LED flickers at 0.25 second interval in motor operation.
Caution: WDT(WATCH DOG TIMER) monitors that the program calculation of speed
control CPU operates properly. If WDT does not flicker at 0.5 second interval
during adjustment or it remains ON or OFF the speed control CPU may
seriously fail. Thus every error shall be inspected thoroughly.
In such case, check 5V ±15V power, ROM or ROM socket error, or connector
connection error.
6) Check ALM LED
Verify that LD1 ALM LED(Red) turns ON, and then, OFF after about 2 seconds. ALM
LED is for inverter H/W safety check and turns ON when the followings are detected.
- Over current is detected in inverter.( J5H (DPC-111,112) or JP4(DPC-140)
Jumper is not inserted)
- WDT of speed control CPU has failed.
- U phase arm -short circuit in case of IPM and GATE SMPS power has failed.
- IGBT U-phase ARM is short-circuited and GATE PCB power has failed.
- IGBT V-phase ARM is short-circuited and GATE PCB power has failed.
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- IGBT W-phase ARM is short-circuited and GATE PCB power has failed.
- Over current is detected on DC Link end.
- Regenerative IGBT and GATE transformer power have failed.
Caution: If ALM LED turns ON in inputting power and does not turn OFF, operation is
impossible. Perform an inspection according to the above a)~g) as shown below.
Verify that J5H or JP4 Jumper is properly inserted.(If not inserted, ALM LED turns ON)
Verify that WDT LED is flickering normally.
In c) ~ h) cases, check the connectors of DPC-111,112,140 PCB and verify that
GATE SMPS, GATE TRANS input is applied by AC 110V+10%,-15%..
Check IGBT stack or IPM connection conditions(disconnection and loose bolts)
7) Check C1VD contactor input (Option)
Verify that C1VD contactor is energized about 3 seconds later from power input.
Caution: If DC Link volt. does not reach 330V even after 8 sec. (Low- voltage error),
turn OFF C1VD contactor and then ON. Then, check the voltage after 8 seconds.
If the voltage is still low, turn OFF the contact and generate charging circuit failure error.
In this case, main power circuit connection, GATE SMPS(Trans) input or connection,
charging circuit OFF, IPM, IGBT or regenerative IGBT ON may have failed.
Thus, check these conditions.
8) Check pin
There are check pins in DPC-111,112,140 PCB for maintenance and
installation. The following signals are allocated to check pin.
PIN No. Function
PIN 8 GND
6. DPP-10X PCB
The DPP-111,131 are each improved PCB of DPP-101,130. And they can be
changeable each other.
6.1 Function and details
As DPP-101,111 PCB is located in the back of DPC PCB, visual inspection is
difficult. Thus, when ALM LED(Red) of DPC PCB turns ON or when inverter
malfunctions, check DPP-101,111 PCB after removing the set screw.
1) Diagram of DPP-101 PCB(IGBT 200A, Motor 18kW~22kW)
1 4
6
1
1
TP7
To VG7 CONNECTOR
GP
of DPC-111 PCB TP6
1 4
9
5
No. 기 능
Function Remarks
5
1
VA
TP5:V-phase GU
3Pin Low er Arm Gate output
TP6:W-phase
4Pin Low er Arm Ground
TP4
4
7
1 4
VR2
OV
1 4
BR
Seg. Function
ON DC Link end, 50V or less TP1
GW
9
5
1 3 1 3 1 3
4 5 4 5 4 5
GXU GXV GXW
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* The outward appearance of DPC-111 may different but its function and connectors are same.
Seg Function
Connected to IPM
GU1 15V
GU2 Ground_U
Connected to 'VG'
Seg Function connector of DPC PCB
GV1 15V
GV2 Ground_V
Seg Function
GW1 15V
GW2 Ground_W
Caution
Seg Function
GX1 15V Don't touch
GX2 Ground_W
SIGMA stack w hen light
ON after pow er
GX3 -9V
OFF.
Seg Function
Seg Explanation
TH1 Thermal1
GW1 Ov er 50V on DC link
TH2 Thermal2
GW2 Below 50V on DC Link
LED100
Detecting short-circuit Detects short just like arm short-circuit, IPM & IGBT short within
GATE soft cut circuit Cuts driving circuit within 10㎲ after a short-circuit is detected.
This process is carried out slowly for 10㎲ to protect IPM & IGBT
Timer & reset circuit When a short-circuit is detected, the timer starts counting at the same
time that GATE cut circuit operates and turns off 10~20ms. Driving output is
finishes. When the input signal of driving circuit is OFF after timer
Detecting the power voltage Breakdown of power circuit and 15V power is drop to 12±0.5V during
Driving circuit IPM class is lower than 100A, it will controlled by DPP-130,131
Detecting error of IPM inner Maintains breakdown condition about 2ms when IPM error occurs
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2) Check the connection condition of each connector. Verify that all connectors
are connected to their proper positions.
7. DCL PCB
7.1 Function
1) Installed in OPB in single elevator and forms a serial communication network with
CNL LON of CP
2) Detects call button in car, open, close and ex_open(elongates door close time for
3 minutes and closes the door regardless of door time with a close button
registration)buttons, control board switch, on car connection box switch input, and car
load, and it transmits them into DOC PCB through network.
3) Controls car call B/T, open, close and ex_open response lamp and Up/Down direction
lamp, full lamp, CPI, and car-chime(gong) with display commands through the network of
DOC PCB.
4) The additional command signals from CP that are related with door are transmitted to
DCD PCB. And it receives some error signals of door through parallel communication for
easy installation & maintenance
5) It transmits voice synthesis guide data to the voice synthesis board in OPB through LCD
connector.
6) Functional Classification
No. C la s s ific a tio n Ite m S p e c ific a tio n
1 C o n n e c tio n S ig n a l R e fe r to T a b le 1 ∼ 9 .
2 M e m o ry ROM O n e 2 7 C 2 5 6 3 2 K B yte
3 In p u t/O u tp u t In p u t 1 ) N o n v o lta g e s w itc h in p u t b y c o m p a ra to r : 3 9 E A
C a r c a ll b u tto n in p u t:3 2 flo o rs (M A X . 6 4 flo o rs )
O p e n , c lo s e , e x o p e n b u tto n : 1 re s p e c tiv e ly
U p , d o w n , s ta rt, b y p a s s b u tto n o n O P B : 1 re s p e c tiv e ly .
2 ) V o lta g e s w itc h in p u t b y c o m p a ra to r : 2 4
O P B s w itc h :1 5 . O n c a r c o n n e c tio n b o x s w itc h :5
LCD : Voice
IND : CPI synthesis guide
connection device(DCV-100)
SW1:ID setting,
terminal resistandce
U1:NEURON
setting
CHIP
U2:DCL
ROM
DFTR : Differen.
trans. input
LAMP:UP,DOWN,
FULL LAMP
CIN:IN-CAR
(OPB)input OP:OPEN
B/T & LAMP
EOP:EX OPEN
B/T & LAMP
ONC:ON-
CAR INPUT CL:CLOSE
B/T & LAMP
BZ1:CALL
B/T BBZZER
① ② ③ ④ ⑤ ⑥ ⑦ ⑧
DCL-200 BOARD 구성
NEURON CHIP
PULSE Serial
ROM MAC COMM. Net Work
Process Port TRANS
32K
NetWork
Process
RAM CPI
32K Application driving동
CPI구
Process I/O
Port
OPB Input CAGE RAM
Power DC24
ONCar Input Input 2K 전 원
supply
WDInput DDC
Volt
DDC
Photo Shoe input EEPROM CLOCK
512B &CTL.
Differen. trans &
Control Potensionmeter
( 제어신signal
호) 차동 TRANS Input
input
CCN-1-01,02 SC-01,03
4 0 0 1 X X X X X 04 Disabled SUB
5 X X X X X X X 0 05 TML. R. Non-setting
6 X X X X X X X 1 80 TML. R. setting
2 ON(1 sec.interval) CPU run normal, COMM error Comm. line connection error, DIP SW car
turned on.
8. DOV PCB
8.1 DOV-200 PCB( Auto voice synthesizer device)
1) Function
DOV-200 PCB is for voice synthesizer.
It is composed of CPU(PIC16C63,PIC16C73), RS232C communication section, DA
conversion section, amplification section, and power detection & battery section and
others.
2) Diagram of DOV-200 PCB
3) System configuration
DOV-200 PCB configuration
Com. method: RS232
CPU : PIC16C63, PIC16C73
MEMORY : ROM(27C040, 27C080) → Voice data stored
D-A converter : Converts digital voice data analog data
Amplifier: Amplify analogized data and outputs through speaker
(Max.output:2Watt, 8Ω)
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4) Spec. setting
Spec. setting method: Spec. can be modified by DIP SW(SW1).
Table) Bit allocation chart
Seg. Bit 1~4 Bit 5 Bit 6 Bit 7 Bit 8
Refer the below " EX)" ON : ON : ON :Chime is operated ON : Announces
Function.
1 2 3 4 5 6 7 8
Ex.) In case ON
underground floor is
B4 OFF
* In case the lowest floor is 1st floor, please turn off DIP SW No. of 1~4
Underground Underground
Dip SW Dip SW
(=lowest) floor (=lowest) floor
B1 ON: 1st B4 ON: 3rd
B2 ON: 2nd B5 ON:1st & 3rd
B3 ON: 1st&2nd B6 ON:2nd & 3rd
Once the underground floor is set, other floors are set automatically.
Announce recordings in sequence with bits 1~4 turned ON.
Thus, voice synthesizer can be tested with this bit 1~4 in factory or field.
Be sure to turn them OFF after testing.
Bit 5 and Bit 6 should set same as floor setting spec. of the building.
Bit7 sets addition or deletion of chime before broadcasting depending on user's
requirements.
Bit8 sets addition or deletion of 'thank you' message depending on user's
requirements.
5) Volume adjusting switch
Adjusting method of volume : Enable bits 1,2,3,4
Turning the volume(VR1) to clockwise will decrease volume sound
(opposite direction will increase volume)
After volume adjustment, bits1~4 should be set again referring above 4).
6) Power failure detection
DOV-120 PCB detects power failure and announces power failure (twice).
As power failure announcement uses local battery, it starts after 10 minutes
when supplied the battery is charged.
7) Power switch
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1 -
PIN NO Function
2 Rx
1
3 Tx
2 SPEAKER1
4 -
3 SPEAKER2
5 GND
4 GND
6 -
5 DC24V
7 -
8 -
9 -
9. DOS PCB
9.1 DOS-100 PCB(Local Supervisory panel)
1) General
DOS-100 PCB is mounted inside the monitoring board. It is connected to the control
panel (DOC-111, 120 PCB) by a line enabling it to monitor overall elevator conditions.
Contact signal is non-voltage contact and the accepted current is 2 A or less.
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MPU &
SM connect. in G/A com. KEEP RY & External
BUS
DOC-120 PCB sect. RY sect. device
CTRL sect.
As the relay in DOS-100 is connected to seven segment lamp which shows floor
information,
E/L conditions can be informed to monitoring board. As the keep relay(keep type)in
DOS-100 PCB maintains its conditions during power failure, the last condition of E/L
can be seen with outside equipment power only.
2) Indicator
Indicator
DOS-100 PCB has 2 LEDs.
LED NO Function Indication
LED1 Watch dog run Flickers at 64ms interval with PCB normal
LED2 COM condition indication Flickers at every control panel call (128ms)
3) Switch
DOS-100 PCB has 2 switches.
Switch Function Remarks
S1 CPU reset
S2 Refer to Table 1. Refer to Table1 and ID set chart.
4) Connector
PW connector(Power) :No.1=VCC(+ 5V), No.4:GND(0V)
SM connector(Communication) → Connected to SM connector in DOC-111,
120 PCB.
PIN 1 : Com. line 1 PIN 2 : Com. line 2
KA connector(22 PIN) → Connected to other equipment
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10 RY10 D1 7-SEG driving(B) 10th floor LAMP Lower limit forced reduction error
Keep type
11 RY11 D2 7-SEG driving(C) 11th floor LAMP Stop between floors
12 RY12 D3 7-SEG driving(D) 12th floor LAMP Door open unable
13 RY13 D4 7-SEG driving(E) 13th floor LAMP Door close unable
14 RY14 D5 7-SEG driving(F) 14th floor LAMP Starting unable
15 RY15 D6 7-SEG driving(G1) 15th floor LAMP Bad leveling
16 RY16 D7 7-SEG driving(G2) 16th floor LAMP Brake operation failure
17 RY17 D0 7-SEG driving(h,j) 17th floor LAMP
18 RY18 D1 7-SEG driving(H,J) 18th floor LAMP Failure
19 RY19 D2 7-SEG driving(N1,N2) 19th floor LAMP
20 RY20 D3 20th floor LAMP
21 RY21 Keep type D4 21st floor LAMP
22 RY1~RY21 common line RY1~RY21 common line RY1~RY21 common line
2) Feature
This DHG-161 PCB has ASIC chip GVC14605 for serial communication and
CPU 89C51.
HUC,HDC,HF2,HC2,HI2 are used for E/L#2 (In case of duplex system)
It composes serial communication network with DOC-111,120 PCB at hall under
single elevator system.
It transmits hall button and switch inputs to DOC PCB through network.
It drives hall button lamps, indicators, hall lanterns and hall chimes with receiving
output signal form DOC PCB
Disable button input also proceeded in a PCB as normal type button
(In case duplex system is applied, disable button port can be used for E/L #2)
It has watch dog timer(LED2) that checking CPU down.
LED1 checks the communication condition .
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3) Power
Voltage Use Power source
Drives Chime& Hall Lantern SSR Rectified power from control
DC24V
Supplies power to IND PCB transformer power in CP
DC5V Circuit logic power Downward graded transformer power
form DC24 of PCB.
AC100V Drives Hall Lantern lamp Output power of control transformer
4) Function
Floor ID setting by DIP SW1
ON ON
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Floor ID Set section Button type
(HEX Value) segment section
(No. 1 ~ 6)
*A condition that all switches are 'OFF' is not exist for Floor ID.
- Set the button type by using button type segment section( No.7~8)
1 2 3 4 5 6 7 8
Off
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10 OK BO
9 OK OA
8 NON STOP None button at hall
7 OK 09
6 OK 08
5 OK 07
4 OK 06
3 NON STOP None button at hall
2 OK 05
1 OK 04
B1 OK 03
B2 OK 02
B3(Lowest floor) OK 01
31 1 1 1 1 1 0 0 0 1F
32 0 0 0 0 0 1 0 0 20
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Dip SW2 is not required any setting. Leave them all at 'off' position.
Power &
Communication
DOT IND
G/A
E/L #1: hall lantern & chime E/L #2: hall lantern & chime
Com m unication
Line
G/A
DHG-PCB
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E/L #1: hall lantern & chime E/L #2: hall lantern & chime
Com m unication
Line
G/A
DHG-PCB
To next floor
Terminal resistance
(SH of HJP)
(It should be jumped #32 IND
always on DOC PCB) DHG-161
Hall #32
DHG-161
Hall #31
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SL
SH SH
DHG-161
Hall #32
DHG-161
Hall #31
DHG-161
Hall #2
DHG-161
Terminal Hall #1
resistance
6) Connector name and function
Additional Lamp3
DOT of 1st digit(1 place)
displaying Additional Lamp1
5) Connectors
DCM-10X DCM-11X, 12X
Name Pin No. Signal Name Pin No. Signal
1 DC24V 1 DC24V
2 GND 2 GND
3 DATA 3 GND
HI HI
4 CLK 4 DATA
5 ENABLE 5 CLK
6 ENABLE
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2) DOR-110 PCB
As for relay connection PCB , this PCB is used when fire fighting control option
is applied. And R4FMX is applied in case 2nd pit switch is applied to elevator.
3) DOR-101 PCB
As for relay connection PCB , this PCB is used when supervisory panel is applied.
R4FSX Relay is only for Korea domestic.
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4) DOR-120 PCB
As for relay connection PCB , this PCB is used when generator control option is applied
to elevator.
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Test
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Index
6. Potentiometer ................................................................................................25
4. Are PCB MIC in apparatus box and wiring MIC connected to the same names?
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7. Are "PJ1" No. (12) and (15) line removed from MIC?
8. Are MIC JACK No. 12 ,13 and 14 lines and the COMMON(EVV)Line connected
by the same line?
10. Is S/W in operating board set to Normal mode (IN_CAR S/W applied)?
3. Are power inducing and electric motor wiring terminal properly connected?
4. Is RE line induced into control board separated from electric motor wiring?
5. Are MCCB and circuit breaker fuse cut ? Do they have the rated capacity?
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6. Is ground wire with each equipment and building ground wire secured?
☞ Common point when without COM JACK :DOM PCB TML1 terminal (1~2 7~3 7~8)
12. Are main power of U, V and W on motor side and power cable connected
according to the drawing?
13. Check each PCB and IGBT , power cable for connection and contact
conditions.
14. Check glass tube fuse in DOP-116,DOM-110 PCB for error, and
connection conditions.
17. Verify that DOC NORMAL - ABNORMAL S/W is set to "NORMAL"(1~2, 4~5).
3) Traction machine
Are the connection parts securely tightened and the taping satisfactory?
Are the tightened bolts to each part secure?
③ Are the sheave, pulley and rotor of motor free of foreign material and of undesirable
contact with other parts?
Is the compression level of springs on magnet brake appropriate?
Is the stroke in the rated value?
Are the oil level proper?
Is the ground wire to motor secure?
4) Others
Is each door to machine room posted with a sign of "Authorized personnel only" and
"DO NOT ON" in MCCB?
Is the illumination in machine room appropriate?
If light power cannot be supplied from the building, obtain power from TML1-10 and
TML1-12 of terminal block on control panel. This time, power is obtainable only within
300W.
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2. Insulation measurement
2.1. Purpose
To prevent damage to equipment or electric shock by detecting possibilities of insulation
failure and safety hazard resulting from elevator's fault.
EARTH PLATE TO
E4 ○ Reactor,Motor E terminal
○ E17
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② Separate GND plate from control panel and connect it to F.G earth plate with flat
copper line and then ground.
on all floors.
Motor terminal U, V, W common
(Refer to Fig.1)
SHORT-CIRCUIT WITH CLIPS
Short-circuit terminal block X,Y and Z common
with clips (When a reactor applied). (Fig.1) SHORT-CIRCUIT OF MOTOR
TERMINAL BOARD
2) Control panel
Remove connectors from DOC PCB.
Remove connectors from DPC PCB
Remove connectors from DPP PCB
Remove connectors and terminal from DOP PCB
Remove connectors and terminal from DOM PCB
Remove connectors from DOR PCB
Remove connectors from DPB-100 PCB (BRAKE current applied)
When separating GND plate from F.G ground plate,
separate the flat copper which
connects them each other.(Refer to Fig.3)
Turn OFF the "MCCB for "Light" brake in control panel and short-circuit secondary
side of MCCB.
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Release the clips for short circuit of R,S,T on AC input side and P, N on DC output side.
Release the clips for short-circuit U,V and W in motor terminal.
Release the clips for short-circuit X, Y and Z in reactor terminal.
3. Checking voltage
3.1. Checking before power supply
1) Checking Items
Measure input voltage on the 1st side of MCCB in the building.
Changing the control transformer tap, if not match for B/D power supply.
Check DPC-120,121 PCB connector.
In case of 60~105 m/min, verify that VA(Control power), VB(CT), VC(C1VD_ option),
VE(IOIF),VJ(DPB-100,current control) and VG(DPP) connectors are connected.
Check DPC PCB Jumper
Check the settings on the basis of the below Table.
- "J5H"(DPC-111,112),"JP4"(DPC-120) JUMPER
JUMPER NO IPM, IGBT Capacity MOTOR Capacity
1~2 50A, 75A, 150A 4.5KW~7.5KW. 13KW~15KW
3~4 100A, 200A 9.5KW~11KW. 18KW~22KW
- JP3(DPC-120)
JUMPER NO Function Remark
SIGMA SIGMA model set SI210 model inclusion
DI1,2 Di1,2 model set -
Check J1J JUMPER
Without jumper : The usual times (3-4 JUMP PIN inserted when DSP SPEC. WRITE)
Check DPP-1XX PCB connector
Check the type of DPP-1XX PCB according to IPM,IGBT capacity as shown in the
below Table.
PCB Type IPM, IGBT Capacity
DPP-131 50,75, 100, 150A (Motor 5.5 ~15kw)
DPP-111 200A (Motor 18~22kw)
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DPP-131 is for IPM driving PCB and DPP-111is for IGBT driving.
Verify that all connector are connected to their proper positions.
Caution: WDT(watch dog timer) monitors that the speed control CPU performs
calculation correctly. If WDT does not flicker at 0.5 second interval, or ON only or
OFF only, speed control CPU may failed seriously.
Thus, if only one error occurs, thorough inspection is required. At this time,
check 5V power supply, ROM or ROM socket, and connector connection.
Caution: If DC link voltage does not reach 330V 8 seconds after C1VD input(low- voltage
error), turn OFF C1VD contactor and then ON. Then, check the voltage after 8
seconds. If voltage is still low, turn OFF the contact to generate charging circuit
failure error.
- In this case, main power circuit connection, GATE SMPS(trans) input or connection,
charging circuit OFF, or IGBT, regenerative IGBT ON may fail. Thus, check these
conditions. If start the recharging, LD1 will be light ON.
Caution: It takes about 10 min. for DC link voltage to be completely discharged when
power OFF. Thus, never touch DPP-1XX PCB and the stack when LD1 lights up.
- When LED does not light up though C1VD contactor is input after the power supply
inverter may be short, or regenerative IGBT ON, charging circuit OFF or LED diode may
fail. Checking should be carried out after DC link voltage is disconnected.
Check DPP-1XX PCB
- Checks that charging detecting LED is ON.
LD1(red) on PCB lights up if DC link voltage is 50V or more and dims, then, turns OFF if
the voltage is less 50V. LD1 lights up again when the DC link begins to be charged.
- When LED does not light ON even if after the power supply, inverter may be short, or
regenerative IGBT ON, charging circuit OFF or LED may fail.
Checking shall be carried out after DC link voltage is disconnected.
Caution: It takes about 10 min. for DC link voltage to be completely charged when power off.
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Thus, never touch DPP-1XX PCB and stack area while LD1 lights ON.
3) Checking voltage
Check MCCB and PCB voltage on each section as shown in table1 and 2.
Table 1) AC voltage input (Trans 2nd side output)
MIC/PIN Voltage FUSE & Capacity LED Remark
PS-12,14,16 3Φ 85V FS1,2/6A LED1,2 'BRAKE COIL,C1ST,C1BR driving
PS-07,09,11 3Φ 37V FS4,5/3A LED4,5 Relay driving,external input,I/Fsignal,switch input
"MSK"
ADAPTER CABLE
FOR LOWER LIMIT SW
MIC TO INSERT
"9P CAP HOUSING"
POSITION ASSEMBLED:ASSEMBLE MIC TERMINAL BOARD CIRCUIT DIAGRAM FOR MSK OPERATION
FOR MSK OPR TO LOWER PART OF UPPER BEAM. INSERT
MIC CORESPONDING TO EACH PART NAME.
Be sure to restore to the original state upon the completion of non-scaffolding work.
a) Release UL and DL of limit switch from common state at TML1 terminal block.
For UL switch, release terminal block TML1-07 & TML1-08 from common state.
For DL switch, release terminal block TML1-07 & TML1-03 from common state.
b) Remove MSK connector plug(21P) and connecting plug(9P, 7P) from control panel
and connect to the final limit switches in hoistway.
PULLEY
Motor
DRIVING PULLEY
T/R
SHEAVE
M/C T/R
DRIVING
M/C
SHEAVE
Motor
Connection method
a) Interchange U-and W-phase in the event of reverse arrangement or motor is running
in opposite direction.
b) If rotary encodes are connected reversal, insert DIR
jumper on DOC-120 PCB. (Refer to Fig.4) 1 2 3 1 2 3
When motor or rotary encoder is connected reversal, (Fig.4) JUMPER SETTING
YES
YES
NO -. Check SMPS input/output
SYS1,2 LEDs flicker
-. Check DOC-120 PCB
YES
-. Check T-cable for connection
CAR communication NO
-. Check SC jack on DOC-120 PCB
LON LED OFF or ON -. Check C-LON fuse in control panel
YES
NO -. Check E.STOP switch(APP/TOCI Box)
#R5SC RY "ON" -. Check E.STOP switch(DOC,DOR PCB)
-. EES,GRS,SCS,FLU,FLD
YES
NO -. Check switch
Give UP or DN call
-. Check safety circuit
through control panel
-. Check connections
YES
NO -. When motor rotates reversely,
E/L up(down) change the DIR position on
DOC-120 PCB.(Refer to Fig.4)
Caution : Switch ON E.STOP switch and verify that the car operates.
Get on or off a car after switched ON the E.STOP switch.
Upon the completion of low speed operation, verify that the car interferes with entrance
and equipment, while running the car down at 1 meter intervals.
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During governor wedge test, if traction machine sheave doesn't idle for 5 sec. or more,
rotary encoder will fail.
After restoration, enter "A43E", "A44E" for all clear error.
4 of TML1) and verify that wedge stops Restore all conditions to original
the descending by gripping the rail 5 ones and verify that there is no
and sheave idles when E/L runs down error by performing UP/DN running.(See table7)
5 Return the catch weight to the original Table 7) Governor tripping speed
position by running up the car Speed Car side
(m/min) Switch Weight
Remove the common line from "SCS" 30~45 57±2 61±2
6 and return the governor switch 60 75±2 79±2
lever to the original position. 90 113±2 117±2
105 131±2 137±2
Restore all conditions to original
7 ones and verify that there is no
error by performing UP/DN running.
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5.1 Preparation
1) Installing UL and FLU
Distance between CAM and switch should be 11±1 mm.
When car is ±5 mm of bottom or top floor level, UL shall contact with CAM and not
operate.(When running UP and DOWN slow, car stops at 50~70mm)
FLU should be in position of 200±10 mm from UL.(Refer to Fig. 1 and Table 1)
2) Check on UL and FLU operation condition
Lower the car 2~3 meter above the top floor level in low speed operation.
Run the car in the up direction under speed operation. Distance where the car has
stopped by the operation of UL should be within 70 mm.
Repeat item .
Run the car in the up direction after making UL common. Distance where the car
has stopped by the operation of FLU should be within about 270 mm.
Run the car in the UP and DOWN direction after switching OFF UL.
(This time, car shall run DOWN but shall not run UP.)
Run the car UP and DOWN after turning FLU OFF.
(This time, car shall not run both UP and DOWN.)
Check error while running the car UP and DOWN
after restoring FLU and UL.
On the basis of bending point side of limit switch CAM when car is on "0"
level(Landing sill of bottom and top floor).
4) Cleaning
Section Working contents
Machine room -. Assemble control panel, governor,TR M/C sheave and duct cover.
Entrance and -. Clean hall door equipment, landing sill, rail and rail bracket.
Hoist way -. Clean rail (Sand defected rail surface with a file)
Car -. Disassemble the wedge roller and guide shoe in wedge assembly,
5) Compensation chain
Bring the car down to the bottom floor and install a compensation chain support to
the bottom of the car.
Install a compensation chain latch at 400mm above pit floor of the counter weight rail.
(Refer to Figure 2)
Connect the chain to the support of the car by using 'U" bolt and bring the car up.
P ≤ 15
1:1
30≤ V ≤ 60 P ≥ 17 None Compensation chain
Passenger 2:1 ALL
Hospital P ≤ 15
V = 90,105 1:1
P ≥ 17
Note 1) The above standard is applicable to a standard specification. Thus, when car weight
increases due to car interior decoration, separately calculate and apply a standard.
The guide roller adjusted with spring should be ratable by 20Kg force.
Install the limit SW loosened on the normal position.
Fasten the nut of the tie rod attached to the sling so as to contact slightly.
Tighten the nut half a turn after it contacts the tie rod guide.(Same at 4 points)
How to adjust guide roller
a) It is desirable to adjust the car balance in the middle of the floors after works for
movable cable, compensation rope or chain, wiring, etc. are completed. However,
generally, it may be carried out to the bottom floor in consideration of workability.
b) Guide roller should be adjusted within 5kg of front and rear force and within 10kg of
right and left force(but, 3kg and 6kg for 300m/min or faster).
This force should be measured while tensing up/down and right/left of the roller guide
body with spring balance hanging.
c) Also, loading additional balance weights on to the car obtains more sub weight when
balancing. Thus performing car balance with minimum balance weight is essential.
d) Bad balanced car could cause vibration or damage of guide roller. Special attention is
needed.
5.3 Installing and adjusting position detector(POSI) and position detector bracket
1) Adjusting shield plate distance of POSI
① Position the car to the bottom floor level, install POSI bracket temporarily on the rail,
and adjust it up and down vertically on to the basis of the rail.(Refer to Fig. 5)
Install levelling device on to the support arm of the door machine base.
SHIELD
SHIELD POSI. PLATE
PLATE 40mm or more
RED-MARK 14
18. 5 120
59 24 250 278
120
50 16. 5
38
67
14
Connect MIC connector(LD) of POSI to machine room and on car connection box.
Turn on door machine DMC and DCO.
MAGNETIC MATERIAL
70mm
MAGNETIC MATERIA
MAGNETIC MATERIA
MAGNETIC MATERIA
MAGNETIC MATERIA
70mm
MAGNETIC MATERIAL
6. POTENTIO METER
6.1 Installation
Ä«
Car ¹Ù´Ú
Floor
Cushion Rubber
¹æÁø°í¹« L
Screw
½ºÅ©·ç
60mm
BASE
1) Move the base and adjust the distance(L) from car bottom and top of base to be 15mm
by screw
2) Spec setting of Potentio meter (Load sensor type + Number of sensor)
Applied 1EA : $0018 => “41” ,DFTR : “81” Potentio meter : 40 DFTR : 80
Applied 2EA : $0018 => “42” ,DFTR : “82”
SPEC1 Dip S/W pin No.4 ON position on the DOC-120 PCB.
6.2 Connection table
14 SIGNAL2 2 SIGNAL
15 GDC 3 GDC 2
16 4
3
17 5
18
19
"PTM"CABLE` ASY 20 * In case it supplied 1 sensor,
(AEG00C746) 21 connect the MIC to PTM1
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DIP switch
Setting car operating board ID
Operation board ID's value should not exceed from the value set from Tab.1).
Especially, car operating board ID of DCL-242 PCB for in-car, on-car running
OPR SW input must be set from front of MAIN(01 HEX). When value other than
above specified is set, communication of control panel with DOC-120 PCB cannot
be established. At this time, CPI is cleared and call is not registered.
Setting terminal resistance
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OFF
1 2 3 4 5 6 7 8
(Fig.1) Structural drawing of DIP switch
Setting DIP switch
ON
OFF
1 2 3 4 5 6 7 8
OFF
1 2 3 4 5 6 7 8
- For DIP switch setting, set 1 from bottom floor as reference floor and increase
by 1 according to increase of each floor(See Tab.2). But, if there is non-stop
floor, set ID without consideration of that floor.
Tab.2) Example of general type 15 stories(12 above & 3 under the ground) building floor ID
B/D floors SVC floors Setting DIP SW(HEX) Remark
12 STOP 0D
11 STOP 0C
10 NON STOP Without button unit
9 STOP 0B
8 STOP 0A
7 STOP 9
6 STOP 8
5 NON STOP Without button unit
4 STOP 7
3 STOP 6
2 STOP 5
1 STOP 4
B1 STOP 3
B2 STOP 2
B3 STOP 1
DIP SW 1
Absolute FL HEX
1 2 3 4 5 6 7 8
1 1 0 0 0 0 0 0 0 1
2 0 1 0 0 0 0 0 0 2
3 1 1 0 0 0 0 0 0 3
∫ ∫ ∫
31 1 1 1 1 1 0 0 0 1F
32 0 0 0 0 0 1 0 0 20
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XHA(CAP)
1 2 3 4 5 6 7 8 9
XHA(PLUG)
Machine
room 1 2 3 4 5 6 7 8 9
GND DC24V
HA TOP FL
1
DHG- 161 PCB
2
GND 3
DC24V 4
5
6
Hoist way
HA TOP FL- 1 IND PCB
1
DCM -1XX
2
GND 3
DC24V 4
HI
5
6
B/ T PCB
TRM R (120 Ohm)
HA Bottom FL
Vertical button ASY
1
2
GND 3
Diverging box DC24V 4
5
(Fig.3) Hall serial communication diagram 6
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- Verify HALL B/T and IND PCB's operating as below flow chart.
- Canceling the HALL CHECK mode by "FFFF" key in.
R4 H A L L C H K K : F F F F
- Switch operation board running switch to normal side.
B8 character ON
B8 character ON LAMP1 ON
B8 character ON LAMP2 ON
B8 character ON UP LAMP ON
B8 character ON DN LAMP ON
B8 character ON UP L/T,CHIME ON
B8 character ON DN L/T,CHIME ON
END
DHG-161 PCB.
Connection of HF1(Hall lantern applied) mic jack on DHG-161.
(HF2 :For DUPLEX Lift No.2)
Connection of HC1(Hall chime applied) mic jack on DHG-161.
(HC2 :For DUPLEX Lift No.2)
Repeat above ~ against all floors.
When you complete work until , connect XHA MIC to CP after main power off.
Turn on the main power after XHA MIC connection to CP
* Above work procedure is to protect PCB damage that occur sometimes while you work
in hoistway for wiring.
Anliso Door Manual
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Index
Safety Attention
- Before installation and putting equipment to operation, read this safety attention and
alarm to avoid harm and damage to person and device.
This instructor differentiates safety content in two levels, “Attentive” and “Dangerous”.
Attentive
z Do not install damaged and absent-part frequency inverter.
z Do not install on the incentive material so as to prevent fire.
z Do not grasp the outline border or terminal block, prevent drop and being
Wounded.
z Make sure to fix the installation, or it may drop down and smash others.
1.2.Lay line
Attentive
z Make sure whether the AC main loop gets the same voltage with the
Inverter rating voltage. Do not make trial on endure voltage of the inverter.
z Do not connect the power supply to the terminal U、V、W.
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Dangerous
z Affirm whether the input power is OFF before connection.
z Only allow to connector input power of AC single-phase 220V, and the
Device must be grounded (NEC and other applied standard).
z Only special engineer can do this connection job...
Dangerous
z The power must be switched on after outer line installed. Let the switch be OFF
Before connection.
z Do not touch terminal block of inverter even out of use, be careful of get an
electric shock.
1.5.Others
Dangerous
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2. Connection
2.1. Control Connection
Terminal Terminal
Pin Function Pin Function
& Mark & Mark
Door open to
1 L Power Phase line 4
position
P1 2 PE GND 5 Common
Door open to
3 N Power neuter line 6
P4 position
1 U 7 Common
4 PE GND 1 A
P3 2 Common 5 B
Door closing P6
3 6 0V
instruction
10 Outer connection
P5 door opening to 9 PE GND
11 position
220V/110V 1A
P5: P5 connect with open-door input switch (Double steady magnistor), It
should be normally close contact when open/close the door.
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3.Operation
Attentive
- All parameter should be input by eligible person, pay
(High attention to safety alert)
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Caution:
Before adjustment read the
operating manual.
The set basic operation is as below: only open-door speed within 0.5m/s and 0.7m/s
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can use this way, others set refer to the function sheet
(Deposited
8、Press P to exit program P
pulse number)
Alter and set the parameters by film key of front board to adjust acquired
characteristic of open/close door, like the switch speed etc. 4 digits LED, and
can adjust by graph drawing of former page displayed the selected and set
parameter.
Notice:Disconnect input signal of open /close door before setting the parameter,
value will alter step by step, if pressing the key is done continuously, the value will
get a rapid alteration. If something wrong with the value setting, it can be reset to
Parameter Range
Data Function Explain/ Note
Former setting
0030—0080
- Adjust door closing moment,
- Door closing [0060]
F019 excessive small value will influence
moment adjustment
total speed of door closing
-Extrusion guarding 0—1
- Be no effective if setting 0
F020 function settled [0]
inside - Be effective if setting 1
[1]
4.Other Parameter
Refrigeration
- Self Refrigerate
Style
Encoder - Power 5V
5.Explain of Debugging
Control gets the signal of door opening to position and give the information.
height and position、car door fan、door van, let the door in off-line
3) Make sure the input voltage is common; open the power switch of door
controller displays the width pulse number which has been deposited
light in the meantime. The control respond the contract instruction and
board operation unless the door machine control receive the opening and
control does not respond and be in state of low speed without signal, only
follows:
electrify on site, the door machine control can open and close in gear so as the
the door opening and closing operation , during door closing, the pulse
number of door width descends gradually and displays 0000 when door
closed; in opening process, displays 0000 and increase by degrees until
biggest pulse number appears when door opening to position. It is common if
5) Adjust related parameters based on fact until it reaches to an ideal run curve. If
there is clash when door closing to position, change F004 parameter to a small
value and F005 a litter higher;if door vane can not be opened when door
closing to position, adjust related mechanical set (refer to door machine related
part) and then make F004 parameter higher and F005 a litter smaller.
6) If move door-opening width limit of door machine when install and adjust on site, it
must do self-study in state of offline, and the origination should be out of door
closing to position. (Door is not stopped at door closing to position). The
operation of self-study is as follows:(It can not do self-study if something wrong
with the switch of outer-connected door-opening to position)
Key-Press Display
Step/Operate
P F000
1.Press key of program P
F018
2.Press until display F018
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7) After door machine operate normally, connect door opening and closing control
line to Pin P3;Based on require of main control system, the door opened and
closed signal which is outputted by door machine control is outputted from
terminal Pin P4, connect to the related connection terminal of main control
system(Attention:
The door opening control signal must be the signal without power,or it will
break the door control
The output of door opening and closing to position is by relay ,
the contact can stand AC220V/ 110V、1A;DC24V、2A)。
8)Connect correctly,enter F029 by F021 password and amend parameter,
make output style of door machine control accord with main control system. It is
usually set by elevator factory.
9) After all door machine parameters are accord with the requirement of main control,
the operation of door opening and closing can be done , amend related
parameter according to system till it reaches an ideal operate state.
6.Trouble Shooting
- When the trouble occurs, the control will be cut off and display a trouble code,
electrify again and work normally after renovating.
Trouble
Reason Method
Code
Machine UVW
E100 Power off,connect UVW correctly, electrify again
connection wrong
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Coder damaged
Or connection Connect correctly or change another coder
trouble
Check if the voltage is within the rate displays on
E001 Over voltage
nameplate
Check if trail cord is jumped or wrong grounding,
E002 Over current
check if machine is blocked up or over loading
Transducer is
E005 Over heat Check if environment temperate is over heat
(inside PTC)
7. Others
7.1 Garbage Disposal
- Sellers will reclaim the rejected equipment but do not pay for conveyance. If user
disposes by himself, he must obey the related rule of law,if the method of
disposal doesn’t according to the compulsive rule, the sellers are derelict of
duty, and crust and radiator are made of aluminum. Should obey related
regulation when dispose wire way board.
7.2 Consultation Repair
- Series No. And Order No. Are need in consultation,and should be repeated in reply. Only
can be repaired in a complete set due to technical reason.
1) After door machine installed, the high-speed door machine installation bracket
made soleplate, hanger upright, center of door machine and car’s in one line.
2) Adjust the clearance between door vane center and board center is 150+3mm
B
8. Adjusting of car door belt
16~20mm 14~18mm
1kgf
0.5kgf
Index
※ Adjusting interlock and clutch should be performed in the condition that hall door device,
L-Sill & C-Sill and car door device is identical with the center and the balance is
maintained.
St roke 4± 0. 5
1) Adjusting interlock
① Verify door is identical with the center of
JAMB and L-SILL, and the gap is exact.
2± 0. 5
② Check the gap if HOOK and CLAW 11± 1
② After adjusting fixed scale clutch is finished, main fastening should be performed, and
adjust clutch cam with liner so that opening of movable scale maybe 72±1mm with car
door closed completely. At this time, increasing inserting of liner, dimension of
opening will also increase.
1± 0. 5mm
Cam
캠
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2± 0. 5mm
((그림6)
Fi g. 6) A카도어
dj ust i ng car door
스위치 조정
② With stopper, verify if stroke is normal during door's complete opening and closing
(See Table 1)
Tab.1) Operating distance of safety shoe
③ Connection of safety shoe Safety shoe should be connected with car upper junction
box and MIC connector. Safety shoe and close command are connected in serial,
so when disconnection of safety shoe, opening is possible, but closing is
impossible (See Figure 7).
SES
Cl oseCLOSE지령
command
Control panel
제어반 Door PCB
도어PCB
( Fi g.( 7)
그림7)
Connect
세이프트
i on of saf
슈 et결선
y shoe
※ When disconnection of safety shoe, door opening is possible, but closing not.
② Volume(VR1) for adjusting position in PCB center is for low voltage level setting,
which is factory-operated for delivery(Setting the volume to the middle right turning
lowers low voltage level and left turning raises low voltage level).
③ Indication LED is composed of LED(LD2, LD3) to indicate open and close, normal
2) DCD-230 PCB
1. Outlook
LED
CN1 CONN
(ANN)
J6 CONN
(SAV1 PHOTO)
JN2 CONN.
JN1 CONN
ST CONN PJ2
(PDA connection, DCD-230 ONLY)
< Detail of LED >
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H/B
OLS/ SBD
TRIP
SAV
SAFEOK
CLOSE
OPEN
2. Connector
Connector comparison
Connector
Description DCD-221 DCD-212 Remark
of DCD230
No.8,17 is power line
PJ1/PJ3 Power, I/O PJ1/PJ3 PJ1/PJ3
in SAV1
PJ2 DOOR MOTOR PJ2 PJ2
JN1 CLS/OLS SWITCH N/A JN1
JN2 ROTARY ENCODER N/A JN2 SBD1
PJ6 PHOTO SENSER PJ6 N/A SAV1
CN1 SVC TOOL N/A N/A
ST PDA N/A N/A DCD-230 ONLY
Note: PJ1) When Door Type setting is SBD1 and in case cable is connected
to PJ6, then system will work as SAV1 mode. Otherwise if it is not connec
ted to PJ6, then Door system will work as SBD1 mode.
LED comparison
LED DCD-221 DCD-212 DCD-23X
ON : OPEN command signal triggered
OPEN LD2 LD2 OFF : OPEN command signal unable
ON : CLOSE command signal triggered
CLOSE LD3 LD3 OFF : CLOSE command signal unable
ON :OLS / CLS signal is detected
OLS/CLS LD7 LD5 OFF :OLS / CLS signal is not detected
ON : Normal working is possible
SAFE-OK LD4 LD4
OFF : An ERROR has occurred
WDT LD1 LD6 N/A
DC-OK LD6 LD7 LED9 ON: DC-LINK power input
OC N/A LD1 N/A
TRIP N/A N/A ON : An ERROR has occurred
SAV N/A N/A ON : SAV1 DOOR TYPE
SBD N/A N/A ON : SBD1 DOOR TYPE
H/B N/A N/A Blinking: CPU work normally
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3. Speed pattern
Speed pattern according to each fluent data(Close)
Close Direction
Speed Profile(CL)
Speed(Hz)
CL ACC Time CL DEC Time
CL Run Hz S- CL4
S- CL1 S- Curve
S- CL2
CL End Hz S- CL3
CL Start Hz
CL Creep Hz
Time
CL ACC Time * (1+S/ 50) CL DEC Time * (1+S/ 50)
Position OLS CL Start Pos CL Creep Pos SES Pos CLS
Open Direction
Speed Profile(OP)
Speed(Hz)
OP ACC Time OP DEC Time
OP Run Hz S- OP4
S- OP1 S- Curve
S- OP2
S- OP3
OP Start Hz
OP Creep Hz
OP End Hz
Time
OP ACC Time * (1+S/ 50) OP DEC Time * (1+S/ 50)
Position CLS OP Start Pos OP Creep Pos OLS
4. Adjustment method
Use method of SVC-TOOL
① Connect SVC-TOOL, affirm elevator kinds and whether have Error on initial menu.
② Affirm variable kinds and then input ‘A22E’ on [S00] Menu.
③ Press ‘0’, ‘8’, ‘BBB’ turn to wanted Address.
④ Affirm present data, while want to change, input ‘AAE’, and then input Data ‘01E’.
⑤ When want to input radix point, input ‘2A5E(2.5)’and ‘A’.
⑥ After changed variables, input ‘FFFF’ return to initial menu.
⑦ Input ‘BBB’, ‘39E’ (S39 MENU)
⑧ Input ‘AAE’, and then input ‘1E’ to save changed data.
FAQ
1) Choose DOOR TYPE (SAV1, SBD1)
When the data on S[36] system Type Menu is “1”
Connect ‘J6’ SAV1 POSITION LINE: Automatically set as SAV1 DOOR TYPE
Not connect ‘J6’ SAV1 POSITION LINE: Automatically set as SBD1 DOOR TYPE
As connect PHOTO LINE to ‘J6’, automatically identify.
When the data on S[36] system Type Menu is “0”
Whether or not connect POSITION LINE to ‘J6’ both identify as SAV1.
2) Differences among PCB DCD-230, DCD-231, DCD-232
DCD-230: DOOR PCB of SAV1,SBD1 have ST PORT
(ST PORT: RS-232 PORT to connect PDA)
DCD-231: DOOR PCB of SAV1,SBD1 not have ST PORT
DCD-232: DOOR PCB of ADS (PROGRAM can not exchange with DCD-
230,231)
3) When DOOR CLOSE, there is noise.
Increase S[04] CLOSE CREEP start position data.
After change, input ‘AAE’ Æ1E’ on S[39] and save changed data.
4) When DOOR CLOSE, run too slowly.
Increase S[03] CLOSE running frequency start position data.
Decrease S[04] CLOSE CREEP start position data.
After change, input ‘AAE’Æ 1E’ on S[39] and save changed data.
5) Delete all saved ERROR information
Input ‘AAE’Æ 2E’ on S[39] then will delete saved ERROR information.
6) Affirm PROGRAM VERSION
Press ‘D’KEY on MAIN menu.
‘POSITION DATA’Æ ‘VERSION’ Æ PROGRAM COMPILE display by date
sequence
7) Check-up DOOR position monitor
When DOOR is moving, read ‘POS’ DATA on MAIN menu.
SAV1: Change from 0(OPENED) to 31(CLOSED).
When DATA does not display, we can think round plate or PCB badness.
SBD1: 0 (OPENED) ~ 1700(CLOSED: Maybe little different by DOOR SIZE ,
or by installation jobsite)
ENCODER input data divided by 10 is CLOSED data.
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ANN specification
Di spl ay i ni t i al menu
* * Af f i r m Menu * *
1. Di spl ay DOOR ki nds by PCB wor k S B D o c n h o c e [ 0 0 ]
" SBD" : Wor k as SBD1 DOOR MODE V : 1 1 V I : 0 . 0 A
" SAV" : Wor k as SAV1 DOOR MODE F : 0 . 0 H z
" SAVs" : Wor k as SAV1 Si de Open DOOR MODE P O S : 0 K :
3. " oce" : Af f i r m DOOR PCB out put ( Bi g l et t er : out put Act i ve)
' O' / ' o' : OLS
' C' / ' c' : CLS
' E' / ' e' : DOOR ERROR
4. " V: 11V"
Out put vol t age f r om i nver t er t o MOTOR( Ex. : 11V)
5. " I : 0. 0A"
Out put vol t age f r om i nver t er t o MOTOR( Ex. : 0. 0A)
6. " F: 0. 0Hz"
Fr equency of out put vol t age, cur r ent f r om i nver t er t o MOTOR( Ex. : 0. 0Hz)
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A23E = Di spl ay i nver t er r unni ng st at us( Menu D) , A41E = Di spl ay er r or st at us( Menu T)
* * Af f i r m Menu * *
2. Di spl ay i nver t er st at us( Menu D[ 01] , whi l e i nput A41E t hen wi l l be menu' T[ 01] ' . )
LCD menu st at us
S B D o c n h o c e [ 0 0 ]
D [ 0 1 ] O u t V D i s p
D A T A : I I V
K : 9
3. ADDRESS I NCREMENT
I nput an ADDRESS, whi l e want t o READ DATA on pr evi ous ADDRESS t hen i nput ' 0' .
4. ADDRESS DECREMENT
I nput an ADDRESS, whi l e want t o READ DATA on next ADDRESS t hen i nput ' 8' .
5. ADDRESS i nput conver si on
When READ DATA, want t o READ anot her ADDRESS t hen i nput ' BBB' .
LCD menu st at us
S B D o c n h o c e [ 0 0 ]
D [ 0 1 ] O u t V D i s p
D A T A : I I V
K : B B B
Initial data
minim maximu
Group No Description
SB unit Remark
SAV um m
D
Group display inverter work status
(A23E or A21E)
When reach CLS check again
Initial
data mini maximu
group No Description unit Remark
mum m
SBD SAV
Group display error
status (A41E)
T 01 Error Info 0 - - - - - Current Error: Error occur time/Error
Code
T 02 Error Info 1 - - - - - Bypass Error: Error occur time/Error Code
T 03 Error Info 2 - - - - -
T 04 Error Info 3 - - - - -
T 05 Error Info 4 - - - - -
T 06 Error Info 5 - - - - -
T 07 Error Info 6 - - - - -
T 08 Error Info 7 - - - - -
T 09 Error Info 8 - - - - -
T 10 Error Info 9 - - - - -
T 11 Error Info 10 - - - - -
T 12 Error Info 11 - - - - -
T 13 Error Info 12 - - - - -
T 14 Error Info 13 - - - - -
T 15 Error Info 14 - - - - -
T 16 Error Info 15 - - - - -
T 17 Error Info 16 - - - - -
T 18 Error Info 17 - - - - -
T 19 Error Info 18 - - - - -
T 20 Error Info 19 - - - - -
T 21 Error count - - - - After initialization error occurred
total times (Automatically saved)
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Initial
mini maximu
Group No Description data unit Remark
mum m
SBD SAV
Door setting group
(A22E or A31E)
S 01 Close start zone 0 3 0 3000 When Close start, initial frequency apply zone
Ex.1) SBD
100: Before the number of encoder input pulse
reach 100, run by initial frequency
Ex.2) SAV
3: Before photo-sensor signal data reach 3
run by initial frequency
S 02 Close start 5.0 5.0 0.0 Max Hz Output frequency during Close start zone
frequency Freq
S 03 Close running 20.0 20.0 0.0 Max Hz Normal running frequency after Close
frequency Freq start zone
S 04 Close Creep start 600 14 0 30000 - During normal Close running, position of
position start deceleration by Creep speed
Ex.)SBD
500: From the position when Maximum of
encoder input data is 500, it start decelerate
* Max data is detected during the initial door
width measurement
S 05 Close Creep 2.5 2.0 0.0 Max Hz After Close deceleration, running frequency
frequency Freq until CLS position
S 06 Keep Close 5.0 0.5 0.0 Max Hz After CLS detection 1.0sec,frequency to keep
frequency Freq Close running
Ex.) SBD
5.0 : After CLS detection 1.0sec, run by 5.0Hz
S 07 Open start zone 100 3 0 3000 - When Open start, initial frequency apply zone
Ex.1) SBD
100: Before the number of encoder input pulse
reach 100, run by initial frequency
Ex.2) SAV
3: Before photo-sensor signal data reach
(31-3), run by initial frequency
S 08 Open start 5.0 5.0 0.0 Max Hz Output frequency during Open start zone
frequency Freq
S 09 Open running 27.0 20.0 0.0 Max Hz Normal running frequency after Open start zone
frequency Freq
S 10 Open Creep 50 14 0 30000 - During normal Open running,the position that
start position start deceleration by Creep speed
Ex.) SBD
500 : From the position when encoder input
data is 500, start decelerate
S 11 Open Creep 2.0 2.0 0.0 Max Hz After Open deceleration, running frequency
frequency Freq until OSL position
S 12 Frequency to 2.0 2.0 0.0 Max Hz After OLS detection 1.0sec, running frequency
keep Open Freq to keep Open
Ex.) SBD
5.0: After OLS detection 1.0sec, run by 5.0Hz
S 13 Close acceleration 0.5 0.7 0.1 30.0 sec When Close running, accelerate time during
time accelerate zone
S 14 Close deceleration 0.6 0.6 0.1 30.0 sec When Close running, decelerate time during
time decelerate zone
S 15 Open acceleration 0.5 0.7 0.1 30.0 sec When Open running, accelerate time during
time accelerate zone
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Initial
mini maximu
Group No Description data unit Remark
mum m
SBD SAV
Door setting group
(A22E or A31E)
S 16 Open deceleration 0.6 1.0 0.1 30.0 sec When Open running, decelerate time during
time decelerate zone
S 17 S-CL1 35.0 35.0 0.0 50.0 % Jerk of acceleration in initial zone when Close
running acceleration
S 18 S-CL2 30.0 35.0 0.0 50.0 % When Close running acceleration, Jerk at the
end of acceleration
S 19 S-CL3 30.0 40.0 0.0 50.0 % Jerk of deceleration in initial zone when Close
running deceleration
S 20 S-CL4 50.0 50.0 0.0 50.0 % When Close running deceleration, Jerk at the
end of deceleration
S 21 S-OP1 35.0 35.0 0.0 50.0 % Jerk of acceleration in initial zone when Open
running acceleration
S 22 S-OP2 30.0 35.0 0.0 50.0 % When Open running acceleration, Jerk at the
end of acceleration
S 23 S-OP3 30.0 40.0 0.0 50.0 % Jerk of deceleration in initial zone when Open
running deceleration
S 24 S-OP4 50.0 50.0 0.0 50.0 % When Open running deceleration, Jerk at the
end of deceleration
S 25 Reopen 1.0 1.0 0.1 30.0 sec When Reopen, acceleration time
acceleration time
S 26 Reopen 0.3 0.3 0.1 30.0 sec When Reopen, deceleration time
deceleration time
S 27 OLS voltage 1 10.0 10.0 0.0 50.0 % Adjustment data of output voltage under OLS
status
S 28 OLS voltage 2 15.0 25.0 0.0 50.0 % Adjustment data of output voltage under OLS
status and when encoder input turn to Close
side
S 29 CLS voltage 1 10.0 10.0 0.0 50.0 % Adjustment data of output voltage under CLS
status
S 30 CLS voltage 2 15.0 25.0 0.0 50.0 % Adjustment data of output voltage
under CLS status and when encoder input turn
to Open side
S 31 SES position 250 14 0 10000 - Position setting that disable SES
Ex.) SBD
200: From CLS position until encoder pulse
reach 200, start output SES-Cut command
Ex.2) SAV
14: Photo-sensor input from position 14,
start output SES-Cut command
S 32 Supplemental Menu
S 33 OP measure mode 0 Use 0 1 - 0: When Power On, measure OP
x After OP measurement, automatically set as 1
1: Status that finish OP measurement
When Power On, and is not CLS/OLS,begin
low speed run
When Power On, and is CLS/OLS, begin
normal run
S 34 Door running mod 0 0 0 99 - 0: Normal run
e 99: Test run mode
If recognize Close or Open command then
disable test running mode
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Initial
mini maximu
Group No Description data unit Remark
mum m
SBD SAV
Door setting group
(A22E or A31E)
S 35 Automatically run 0 0 0 9999 - 9999: Test running mode
mode If recognize Close or Open command then
automatically set as 0 and disable auto
running mode
S 36 System Type 1 0 0 1 - 0 : SAV
1 : SBD(When Photo Sensor detect, SAV)
2 : ADS
S 37 1 1 0 Xx (ADS door set initial data by Type)
S 38 Door width setting 6.5 Use 0.0 Max Hz Running frequency of detecting SBD door width
frequency X Freq
S 39 Init Mode 0 0 0 2 0: No change.
1 : Parameter saved
2 : Error initialization
3 : Running times & Lock initialization
99 : Parameter initialization
S 40 F Modify 0 0 0 0 F Menu Access Code input
S 41 SAV side OP 0.0 0.0 0.0 1.0 SAV Side Open setting: 1
(It will be informed later)
Initial
New Mnini Maximu
group Description data mum Unit Remark
No m
SBD SAV
Encoder setting group (A32E)
SAV side OP 0.0 0.0 0.0 1.0 SAV Side Open setting: 1
F 37
(It will be informed later.)
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Error catalog
Code Error name When it is detected, then act Detect condition
1 Arm Short After Err.Info saved, stop Arm Short
LVLVLV of IPM Gate power
3 OV Trip After Err.Info saved, stop DC Link voltage > 200V
4 After Err.Info saved, stop Keep DC Link voltage < 90V
500msec
5 ETH After Err.Info saved, stop 2A, continuous action is possible
When 50%(3A), and continuously act 60sec
then thermal starter trigger
8 MTH After Err.Info saved, stop Detect when Motor Thermal is triggered
9 Position signal abnormal After Err.Info saved, stop Inverter Run speed feedback = 0
0.7A<output current < 2A output
frequency 1.5Hz
Detect when keep above condition 1sec
21 OC U Err.Info save U phase output current > OC level
22 OC V Err.Info save V phase output current > OC level
23 OC W Err.Info save W phase output current > OC level
24 Output Unbalance Err.Info save Inverter Run
Output frequency > OPW detect frequency
When keep Ia + Ib + Ic > 0.5A
over 100msec
25 Ia Offset Err.Info save Offset of la > 10% of rating
26 Ib Offset Err.Info save Offset of lb > 10% of rating
27 Ic Offset Err.Info save Offset of lc > 10% of rating
28 Over Load Err.Info save When keep output current > 2A
over 5sec
29 Over Speed Err.Info save Neither OLS nor CLS
When keep output frequency > 10Hz
feedback speed > 110% of output frequency
over 1sec
30 Velocity Tracking Error Err.Info save Neither OLS nor CLS
When keep output frequency > OPW detect
frequency
output frequency – feedback speed > 5Hz
output current > 0.7A over 1sec
31 CDS On Error Err.Info save After OPW detect is over, and in normal
work mode
Door position > 95%
Close command
When motor stop and CDS input is Off.
Reset OLS to detect error mode
32 CDS Off Error Err.Info save After OPW detect is over, and in normal
work mode
Door position < 50%
Open command
and CDS input is On.
; reset CLS to detect error mode
33 OLS On Error Err.Info save After OPW detect is over, and in normal
work mode
Door position < 5%
Open command and motor stop
When OLS input is Off.
; reset CLS to detect error mode
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① Verify cable to terminal block of PJ1, PJ2 PCB does not interfere with circle plate.
④ While turning door manually before power ON, verify manually open/close force of
door is 10~30Kgf.
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① Check the voltage of connector with car upper junction box's DMC switch ON.
② With connector plug not inserted to door PCB, if door switch of safety switch of car
Check car door switch operation with tester while slowly closing the door with power
OFF.(See Fig.6, Tab.11)
Tab.6) Operating position of car door(gate) switch
③ After DMC switch OFF and connector is inserted, check door driving with DMC
switch ON.
D. M. C swi t ch ON
YES
a) MAINT(low mode) : door always opens(on-car and in-car are the same).
b) In-car: For door driving, close button must be ON.
c) On-car: CLOSE button must be ON.
48V
DOLS output
DOLS출력
0V
48V
Gate
게이트 switch
output
스위치 출력
0V
Full Full
( 전개)
opened ( 전폐)
closed
DOLS
DOLS동작 Gate
게이트 switch
스
movement operation
위치 동작
(Fig.11)스위치
( 그림11) SW OPR & output
동작과 출력
① Check contact resistance of safety shoe switch contact at shoe line end(10Ω or less).
△ P2 to initial value P0 of mode 0(or 31 CLOSE starting, mode 0, and OPEN starting,
mode 31). Multiplying value restored in ROM on PCB makes these increments
by weighted value given by DIP switch. Weighted value is determined by the state of
DIP switch, which is conversed into Hex in PCB. The more switches (2 of Fig.10)
become ON, the more values conversed become large(See Tab.7). So, in order to
increase door speed of block wanted to increase, the number of switches to be ON of
DIP switches must be increased. Setting DIP SW by operation block is as Tab.8,9.
Frequency
ÁÖÆļö
2 Áö·É
order
P4
ON P4
P3
P3
P2
P2
P1
P1
P0
1 2 3 4 1 2 3 4
1 0 1 2 3 4 MODE
( 그림12)Setting
(Fig.12) DI P method
스위치 of설정요령
DIP SW (Fig.13)
( 그림13)Creation
패턴의 of pattern
생성
Caution: After change of DIP switch, definitely press RESET SW(SW6) for 1 sec or
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more.(See outside view of DCD-20X PCB). When adjusting switch door speed
changes determined by above conversion table.
Thus, the door speed of SW 4 ON is faster than when SW(SPEC.) 1,2,3 is ON.
Start
½ÃÀÛ
Speed OPEN½Ã
pattern when o pening
¼ÓµµÆÐÅÏ OP- DOLS
OP-OLT(4)
to conversed number.
(Note) Grip: Operation of car & hall door are connected by clutch.
CL-FRC(4)
Start
½ÃÀÛ
CL-ACC(1) CL-DEC(2) End
³¡
SpeedCLOSE½Ã
pattern when¼ÓµµÆÐÅÏ
closing CL-TERM(3)
RST RAC
4 2S
1 CO
Time
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※ This explains LED attached to door PCB and method to treat abnormal operations that
① Meaning of indication and operation state of each LED Explanation of LED attached to
door PCB(See Tab.11) With the exception of these, when abnormalities occur, door
PCB decides type of abnormality and indicates failure with LED that indicates OPEN
command output(LD2) and CLOSE command output(LD3) in normal conditions
(See Tab.12).
Tab.11) LED operation state indication when abnormal operation occur
LD2 Means OPEN command of door PCB is outputted OPEN command inputted
lightening
panel lightening
① If serious noise occurs during operation, first check adjusted state of position.
detecting plate.(Factory setting. in full close, check position switch hole and circle
plate hole are coincide)
② Check the operation of DOLS in full opening and the operation of gate switch when full
closing.
③ When above item ② is O.K, check 1-phase from 3-phases for lost.
If OPEN or CLOSE command is properly inputted from CTRL panel, for opening, LD2
and for closing, LD3 must light ON.
② If there are no change of voltage, line from CTRL panel could have failure. If voltage
changes, for opening, LD2 and for closing, LD3 must light ON according to command
of CTRL panel. Otherwise, it means input circuit error in PCB. Replace PCB.
Tab.13) Output voltage of IPM control power
PU+ ① DC 15V
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R S T 48V Control
제어반 panel
Safety
카위접속상자 switch of
car안전 스위치
upper junction
box
PJ1-8 PJ1-9 PJ1-17 PJ1-4
Inverter
인버터 door도어
circuit기판
board
-
1 2 3
PC1 + PC3 + PC5 +
- - -
PJ2
as s embling
IPM Á¶¸³
(Fig.16) Checking
( 그림16) I PM 의 power
전원 voltage
전압 체크 of IPM
① First verify DIP switch is fit to exit width(EW). If not fitted, reset it (See Tab.14).
ON
SPEC RST RAC
※ This is standard of
700 ~ 750
1 2 3 4 1 2 3 4
CENTER OPEN, and
SPEC RST RAC for SIDE OPEN,
ON
800 ~ 850 switch ON switch 4 of
1 2 3 4 1 2 3 4 SPEC DIP SW, and
SPEC RST RAC
t T b 14
ON
SW1 900 ~ 950
1 2 3 4 1 2 3 4
1 2 3 4 1 2 3 4
1 2 3 4 1 2 3 4
※ This is standard of CENTER OPEN, and for SIDE OPEN, switch ON switch 4 of SPEC
③ After setting change for DIP switch press reset SW(SW6) hard for 1 sec. or more.
Door speed
Motor speed command
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When there is a large difference between position detected by CLS/OLS switch and
position calculated by R/E. e.g.) When metal is placed at nearing switch during operation.
DLD e.g.) When closing is hindered by force.
Handicapped & Nudging Mode : Closing speed is reduced by half during closingfor
Handicapped Mode and during opening and closing for Nudging Mode.
PCB Network and Connector Description
There are 2 PCBs for HAV Doors. DCD-30M is the main PCB, and DCD-30F contains
EMI filter and motor output filter.
Circuit LED
JN4 (4 EA)
Instrument Box
Processor
PJ3
Heat JN2
PJ1 detection
(17P)
Currnt IPM
PJ4 SSR
Sensor
(13P)
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※ Note : JH1 and JN3 are not used. (Factory reference only)
※ Caution : IPM of DCD-30M including lower left part, DCD-30F PCB, Heater and electro-
※ Note : With power on, DIP switch configuration does not effect SPEC.
0 2
1 3
0 1
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2 3
4 5
6 7
8 9
10 11
12
※ Note : Above configurations will be set from the factory, but it must be verified before
power is supplied.
※ Caution : With improper setting, door operation speed may become too fast or slow.
HAV door uses actual speed and position detected by ROTARY ENCODER to control speed
(CLOSED LOOP SPEED CONTROL), and speed pattern is optimally set at the factory. Thus,
speed pattern adjustment is almost not required. Only for required cases, speed pattern
should be adjusted according to below.
OP-ACC2 OP-DEC
RAC
OP-OLT
OPEN
OP-ACC1
CL-TERM CLOSE
RST
CL-ACC
CL-DEC
CL-SPD
※ SPEC2 detail of S6
heater operation with power on. (By touching control box exterior.)
After 10 ~ 20 minutes, returns to normal operation as interior temperature increases.
If actual surrounding temperature is not low and LD4 remains on, temperature sensor in PCB
is in fault.
★ Note1 : After installation with low machine room temperature, door error may occur at
initial power input, but, after 10-20 minutes, error will be cleaned.
★ Note2: If door speed is not normal even though dip-switch adjustment, Check the CLS
and OLS signal or in cage of rear door, replace the rotary encoder phase.
★ Note3 : If photo sensor does not work, check that the used contact is normally close or
open. Most of case, photosensor contact is normal close from factory. So it needs to modify
its contact to normal open in jobsite.
★ Note4 : Jumper the safety shoe(Left,Right) with P48V in DCD-30M. And connect the
safety shoe signal line to communication board on car top. And it needs to set I/O for this
signal. If there line was not jumpered, car door will not close.
Rev. No. 0
MMR Elevator_SI Doc. No.
DL
EL) 06-008
FOD Test & Commissioning for Page 37/38
Field Industrial Engineering SI210 Controller Date July. 2006
Index
Number
Functional Classification Operation condition in case of Trouble
Classification
1 ~ 15 System Error
16 ~ 29 Inverter Interface Error
30 ~ 69 Inverter / Converter Error It is defined by Error Operation Flag of
70 ~ 149 Device Error each TCD
150 ~ 199 Control Error
200 ~ 239 Network Error
Rev. No. 0
MMR Elevator_SI Doc. No.
DL
EL) 06-008
FOD Page 2/103
Field Industrial Engineering Trouble Shooting Date July. 2006
Detection
TCD Definition Description Hold Grade
OPER. SPD.
1
2
3
4
Operation CPU S/W WDT trouble
5 ERR_SW_WDT ● R1
occurred
6 ERR_MEM_ALLOC Memory allocation failed ● R1
7 ERR_TASK_CREATE Task making failed ● R1
8 ERR_SEM_CREATE Semaphore making failed ● R1
9 ERR_WDT_CREATE Operation CPU WDT Timer making failed ● R1
10 ERR_INT Non definitional vector Interrupt occurred ● XX
11
12
13
14
15
16 ERR_INV Speed CPU H/W WDT trouble occurred ● R1
17 ERR_INV_RETRY Speed CPU Retry failure ● ● R1
18
19
20
21 ERR_INV_DPRAM Speed CPU DPRAM WRITE trouble ● ● R1
22
23
24
25
26~
29
30 ERR_INV_OC INV over current (H/W detection) ● ● R1
31 ERR_DC_OV DC Link over voltage ● ● R1
32 ERR_INV_U_SHORT INV phase U IGBT trouble ● ● R1
33 ERR_INV_V_SHORT INV phase V IGBT trouble ● ● R1
34 ERR_INV_W_SHORT INV phase W IGBT trouble ● ● R1
Rev. No. 0
MMR Elevator_SI Doc. No.
DL
EL) 06-008
FOD Page 4/103
Field Industrial Engineering Trouble Shooting Date July. 2006
Detection
TCD Definition Description Hold Grade
OPER. SPD.
35 ERR_INV_TR Regenerative IGBT trouble ● ● R1
36 ERR_INV_H_CT INV Hall CT trouble ● ● R1
ERR_INV_U_STACK_TH
37 INV over heat ● R4
ERMAL
38
39
40
41 ERR_INV_C_CNTL INV current control trouble ● R1
42
43
44
45
46
47
48 ERR_INV_DC_LINK_UV DC link under voltage ● R2
49
50
51
ERR_INV_REVERSE_RU
52 INV reverse rotation detection ● R1
N
53 ERR_INV_CHARGE INV charging trouble ● C R1
54 ERR_INV_OVER_LOAD INV over load detection ● R1
55 ERR_INV_LOW_SPEED INV under speed detection ● R2
56 ERR_INV_HIGH_SPEED INV over speed detection ● R3
57 ERR_INV_BRAKE_OC BRAKE over current trouble ● ● R2
58 ER_INV_BRAKE_CNTL BRAKE control trouble ● R2
59 ERR_INV_ANTISTALL INV. No operable for 24 sec. ● R2
60 ERR_INV_SPEC INV Spec Data trouble ● ● R1
61 ERR_INV_SPEC_COM INV Spec write trouble ● R1
62 ERR_INV_V48 INV momentary power failure detection ● R1
63
64
65
66
67
68
69 ERR_V100 Missed phase detection (100V) ● R3
70 ERR_POWER 48V power trouble (missing phase) ● R1
71 ERR_V48 Voltage drop detection (85% below) ● R4
Rev. No. 0
MMR Elevator_SI Doc. No.
DL
EL) 06-008
FOD Page 5/103
Field Industrial Engineering Trouble Shooting Date July. 2006
Detection
TCD Definition Description Hold Grade
OPER. SPD.
73
74 ERR_SPEC_OVER Operation SPEC DATA trouble ● RO
75
76 ERR_EEPROM_WRITE EEPROM Write trouble ● R3
77 ERR_EEPROM_READ EEPROM Read trouble ● ● R1
ERR_EEPROM_FHT_SU EEPROM floor height measuring Table
78 ● R3
M Sum trouble
NVRAM floor height measuring Table
79 ERR_NVRAM_FHT_SUM ● R3
Sum trouble
80
81
82
83
84 ERR_R5SC_ON R5SC RELAY ON trouble ● ● R1
85 ERR_R5SC_OFF R5SC RELAY OFF trouble ● R1
86 ERR_C1BR_ON C1BR CTT. ON error ● ● R1
87 ERR_C1BR_OFF C1BR CTT. OFF trouble ● ● R1
88 ERR_C1ST_ON C1ST CTT. ON trouble ● ● R1
89 ERR_C1ST_OFF C1ST CTT. OFF trouble ● ● R1
90 ERR_SUPPRESS_ON SUPPRESS ON trouble ● ● R1
91 ERR_SUPPRESS_OFF SUPPRESS OFF trouble ● ● R1
92 ERR_ENCO R.E disconnected ● ● R1
93 ERR_ENCO_READ R.E pulse counter read trouble ● ● R1
94 ERR_ENCO_COUNTER R.E pulse counter trouble ● ● R1
ERR_MECHANICAL_
95 R5SX OFF trouble (Safety line) ● R1
SAFETY
96 ERR_ABNORMAL_MODE Operation mode input trouble ● R4
97 ERR_CDS, CDS trouble ● R2
98 ERR_LDS LDS trouble ● R2
99 ERR_DUP_IN Dual input signal trouble ● ● R1
100 ERR_SDS1D_ON SD1D ON trouble ● R3
101 ERR_SDS2D_ON SD2D ON trouble ● R3
102
103
104
105
106
107 ERR_SDS1U_ON SD1U ON trouble ● R3
Rev. No. 0
MMR Elevator_SI Doc. No.
DL
EL) 06-008
FOD Page 6/103
Field Industrial Engineering Trouble Shooting Date July. 2006
Detection
TCD Definition Description Hold Grade
OPER. SPD.
108 ERR_SDS2U_ON SD2U ON trouble ● R3
109
110
111
112
113
114 ERR_POSI POSI ON trouble (LDC) ● ● R2
115
116 ERR_LDU POSI ON trouble (LDU) ● XX
117 ERR_LDD POSI ON trouble (LDD) ● XX
118
119 ERR_SDS SLOW DOWN S/W trouble ● R6
120
121
122
123
124
125 ERR_BRAKE_OFF BRAKE open trouble ● ● R3
126 ERR_MAIN_INV_SPEED Speed different between operation / speed ● ● R3
127
128
129
130 ERR_WEIGHT_SENSOR Load detector input trouble ● R3
131
132 ERR_OPEN_LOCK Door Open Lock detection ● XX
133 ERR_OPEN_LOCK_3 OPEN_LOCK repeated trouble ● R2
134 ERR_CLOSE_LOCK Door Close Lock detection ● XX
ERR_CLOSE_LOCK_
135 Door Close Lock repeated trouble ● R3
REPEAT
136 ERR_ALP ALP trouble ● ● R1
137
138
139 ERR_NUDGING Nudging trouble ● R7
Discharging voltage of Backup Battery
140 ERR_NVRAM_BATTERY ● XX
under reference
141 ERR_RTC Clock Chip trouble ● XX
142
143
144
145 ERR_INV_DM INV. Door CPU WDT trouble ● R6
146 ERR_COOLER_FLAOT_S Air-conditioner Float S/W trouble ● XX
Rev. No. 0
MMR Elevator_SI Doc. No.
DL
EL) 06-008
FOD Page 7/103
Field Industrial Engineering Trouble Shooting Date July. 2006
Detection
TCD Definition Description Hold Grade
OPER. SPD.
W
147 ERR_OBS OBS detection ● ● R1
148
149
150 ERR_SDS1D_OS SD1D Over Speed detection ● R3
151 ERR_SDS2D_OS SD2D Over Speed detection ● R3
152
153
154
155
156
157 ERR_SDS1U_OS SD1U Over Speed detection ● R3
158 ERR_SDS2U_OS SD2U Over Speed detection ● R3
159
160
161
162
163
164 ERR_E_STOP Emergency stop detection ● R3
165
166
167
ERR_SPEED_DEVIATIO
168 Speed difference (real speed detection) ● ● R3
N
169
170 ERR_DIRECTION Operation direction trouble ● ● R1
171 ERR_DIGI_FLOOR Synchronous position trouble ● R3
172
173
174
175
176
177 ERR_REPEAT Emergency stop occurred frequently ● ● R4
178 ERR_S_DRIVE_REPEAT Safety drive occurred frequently ● ● R5
179
180
181
182 ERR_OVER_DUTY Operation duty trouble ● XX
183
SDS forced deceleration occurred
184 ERR_SDS_FORCE_DEC ● ● R3
frequently
185
186
Rev. No. 0
MMR Elevator_SI Doc. No.
DL
EL) 06-008
FOD Page 8/103
Field Industrial Engineering Trouble Shooting Date July. 2006
Detection
TCD Definition Description Hold Grade
OPER. SPD.
187
188 ERR_OLS OLS trouble ● R3
189
190 ERR_DECEL_ZONE POSI trouble for 2 deceleration ● XX
191 ERR_DOOR_COMMAND Open/Close simultaneous command ● XX
192 ERR_DOOR_POSI Door position trouble ● R6
193 ERR_DOOR_VOLTAGE Door voltage trouble ● R6
ERR_DOOR_MOTOR_TH
194 Door motor over heat ● R6
ERMAL
195 ERR_DOOR_OC Door current trouble ● R6
196 ERR_PHOTO_SHOE Photo-Shoe input error ● XX
197
198
ERR_PCB_PROTECTION
199 PCB protection failed ● XX
_FAIL
200 ERR_CNET_SYNC CNET LON communication trouble ● R4
201
202 ERR_CNET_COM Car communication trouble ● R4
203 ERR_CNET_COM Car communication trouble ● R4
204
205
206
207
208
209
210
211 ERR_OTHER_MAIN_1 Other elevator trouble ● XX
212
213
214
215
216
217 ERR_HALL_BT_JAM Hall button jam detection ● XX
218
219
220
221
222
223 ERR_1_HALL Hall nod trouble ( More than 1) ● XX
224 ERR_ALL_HALL Hall nod trouble (All) ● XX
225
Rev. No. 0
MMR Elevator_SI Doc. No.
DL
EL) 06-008
FOD Page 9/103
Field Industrial Engineering Trouble Shooting Date July. 2006
Detection
TCD Definition Description Hold Grade
OPER. SPD.
226
227
228
229
230
231
232
233 ER_ESMI ESMI communication trouble ● XX
~
236
237 ERR_CRT CRT communication trouble ● XX
238
239 ERR_RUSSIA_OPZX Landing Door Open (Russia only) ● ● R1
[Meaning] [Condition]
Checks errors.
1. SYS1 LED(green) on DOC-1XX lights up or off
(Normal if it flickers)
2. When a Watchdog error occurs
- it is transferred to 74HC4538 chip and recognized by speed
[Explanation]
control section
Tasks are monitored within the software(S/W) regularly. - running control program registers a S/W watchdog error in the
If a task has errors three successive times, S/W Watchdog error occurs. table and reset running control program automatically.
DI-1 elevator operation control program is composed of 12 tasks. These tasks are
inspected for their any possible errors as shown below.(Initial Error_Counter value
is set to 0(Zero)).
[Countermeasures]
- This error has no relation to the outside connection.
- Check the voltage(5V) on output of SMPS,
If no, replace SMPS.
Task에 error in
Error occurs 발생 ?
task - If the same error continues to happen, replace DOC-1XX.
Yes
No
Error_Counter를
Increase 1
1 증가시킨다.
Error_Counter
Error_Counter == 3
Yes
시스템에서
Create memory사용할pool
메모리for 풀(pool)
system 생성
메모리 풀(pool)
Memory pool생성
실패
creating ?
failed ?
No
Yes
메모리 풀(pool)에서
Memory assigning타스크(Task)나
for task &
인터럽트 핸들러(Interrupt
interrupt handler &handler),
큐(Queue)queue
등에서 in사용할
pool. 메모리 할당
No
Memory assigning
메모리 할당 실패 ?
failed ?
프로그램
Perform다음
Next단계 Yes
stage수행
of P/G
Memory assigning
메모리 할당 Error 발생
error generated?
시스템에서
Create memory사용할pool
메모리for 풀(pool)
system 생성
Task
타스크 creating
생성 혹은 or
No interrupt
인터럽트registering
등록 실패 ?
failed?
Yes
프로그램
Perform다음next단계
stage수행
of P/G
Task creating error
타스크 생성 Error 발생
generated
엘리베이터 운전 제어
Initialize elevator 프로그램
operation
시스템
control P/G초기화
system
Semaphore
Create 생성
semaphore
Semaphore creating
No Semaphore 생성 실패 ?
failed?
Yes
Perform next stage of
프로그램 다음 단계 수행
P/G
Semaphore생성
Semaphore creating
Error
error
Watchdog Timer not only carries out tasks periodically just as several
other tasks do, but also supervises all other tasks. So its period is the
shortest(30m sec) and it has top priority.
시스템에서
Create memory사용할
pool
메모리 풀(pool) 생성
for system
Create watchdog
Watchdog Timer 생성
timer
Watchdog Timer
Watchdog timer
Yes
생성 실패
creating ?
failed?
Watchdog
Watchdog Timer 생성
timer No
creatingError
error발생
generated
Assign
메모리 memory 타스크(Task)나
풀(pool)에서 for task &
인터럽트 핸들러(Interrupt
interrupt handlerhandler)에서
in
사용할 메모리
memory pool할당
Task
타스크 creating
생성 혹은 or
No interrupt
인터럽트 등록 실패 ?
registering
Yes
프로그램
Perform다음 단계
next
수행
stage of P/G
Task creating
타스크 생성 Error 발생
error generated
[Reference]
The number of interrupt vector can be checked by ‘A42E’.
(Trace information)
Revision: 0
MMR Elevator_SI / Trouble Shooting Page: 15/103
○ Operation CPU
TCD 16 Speed CPU H/W WDT trouble occurred Detection Application Si210
○ Speed CPU
[Detection] In case that H/W Watchdog error of DSP maintain over 3 cycle of
detection(Min. 60~ Max. 90ms), detect the trouble and output
the signal of DSP reset.
This trouble can not be detective in case of over 48 volts.
(Voltage drop/ failure)
Revision: 0
MMR Elevator_SI / Trouble Shooting Page: 16/103
○ Operation CPU
TCD 17 Speed CPU Retry failure Detection Application Si210
○ Speed CPU
[Meaning] DSP H/W Watchdog has been detective and DSP can not be operable [Countermeasures]
even if operation CPU perform retry of DSP more than 4 times.
- Check if the communication connector(64P) between
DOC-1XX and DPC-11X is connected well, If connector is
abnormal, replace.
[Explanation] If retry signal of operation CPU keeps up more than 4 times, - Check the voltage(5V) on output of SMPS,
the error is detected and make the elevator being inoperable. If no, replace SMPS.
- Twist the cables of the communication connector(64P)
- Check if ground condition is correct.
- Replace DPC-11X.
[Meaning] When communicating DPRAM between operation side & speed side, [Countermeasures]
a error detected if transmitted data is different with feed back data for
- Check if the communication connector(64P) between
4 cycles(120ms) in series.
DOC-1XX and DPC-11X is connected well, If connector is
abnormal, replace.
[Explanation] 1. When transmitting data by DPRAM, feed back data - Check the voltage(5V) on output of SMPS,
If no, replace SMPS.
Transmitted data Feed back data - Twist the cables of the communication connector(64P)
- Check if ground condition is correct.
Coil[RS_SUPPRESS_ON]: 0x91C3 Coil[SV_INV_SUPPRESS_FB]: 0x9208 - Replace DOC-1XX
- Replace DPC-11X.
SWD_O[VO_C1ST]: 0x8081 Coil[SV_INV_C1ST_FB]: 0x920A
[Meaning] When current in the electric motor exceeds limit value(If over current [Countermeasures]
occurs,stop switching in order to prevent damages on motor and 1. Check VB connector on DPC-1XX PCB.
inverter devices).
2. Verify that HCT cable is properly connected to U and V of HCT.
3. Check a proper connection HCT direction (Normal if HCT ‘arrow’
[Explanation] points
downwards).
INV U-V-W stack
4. Verify that voltage of HCT connectors are +15V and -15V.
5. Check J5H jumper on DPC-1XX and number of HCT turns, on the
HCT basis of the below table.
U
V +15V
W HCT J5H
J5Hjumper
SHORT pin Motor max. Capa.
MOTORÃÖ´ë¿ë·®
R10 R9 R11 R12 IGBT, IPM
IGBT ¿ë·® HCT turns
J5H TURN¼ö position
PIN »ðÀÔÀ§Ä¡ (check(¸íÆÇÈ®ÀÎ)
the nameplate)
1 2
3 4 R78 75A 2 1-2 4.5kW ~ 7.5kW
+5V
100A 2 3-4 9.5kW ~ 11kW
R18
10 OCT
VB - 03
- 13 150A 1 1-2 13kW ~ 15kW
11 + U6HD U4GA
VB - 07
R44 C88 200A 1 3-4 18.5kW ~ 22kW
DPC-1XX 6. Check if ground conditions of building & control panel are good.
7. Check followings:
- Resistance R9, 10, 11, 12 and 78 (marked on the left diagram) are properly
To DPC-1XX VB connector
fitted.(R9: 10K, R10: 1.5K, R11: 5K, R12: 12K, R78: 1M)
HCT - When a short pin is inserted into 1-2 on J5H, the potential of pin 10 on U6H
HCT 커넥터 1 2 3 4 5 6
connector
+15V -15V IAS GND IBS GND is 6.26 ±0.31V
1 6
HCT - When a short pin is inserted into 3-4 on J5H, the potential of pin 10 on U6H
A B
is 8.89 ±0.44V.
HCT
HCT의 방향이
‘arrow’ 아래로
should 8. Replace HCT.
U-phase point 향해야 정상임
downwards 9. Replace DPC-1XX PCB.
U상 V상
V-phase
Revision: 0
MMR Elevator_SI / Trouble Shooting Page: 19/103
○ Operation CPU
TCD 31 DC Link Over voltage Detection Application Si210
○ Speed CPU
[Meaning] [Countermeasures]
When DC link voltage is 770V or more is detected (Stop switching to prevent condenser, IPM
and IGBT from damages). 1. Turn the power OFF and examine the followings:
- VG connector on DPC-1XX PCB
- GA connector on DPP-1XX PCB
[Diagram]
- GW, GP and GX connectors on DPP-1XX PCB
과전압
Over voltage 검출회로
detection circuit 2. Check if the voltage of DC link is 770V±60V.
3. Check if reference voltage is within 7.9 ±0.5V.
VDC(+)
GW - 03 DPP-1XX Check point (DPC-111: R31, DPC-131: TE40, TE100)
15V (GDC) 정상시 LOW(0V)
Normal if Low(0V)
이상시 HIGH(15V)
VDC(-)
D23
Abnormal if High(15V) 4. If item 2, 3 are OK, check the connection between INV STACK
GP - 09 OV
R101 R36
R31
& DPP-1XX, replace DPP-1XX.
15V
R102 R37 C10D29 PC7 D30
VG - 13
5. Check if regenerative IGBT operates normally. (Refer to TCD35:
-9V R47
R103 R38
R30 DPC-1XX In case of regenerative IGBT trouble, this error may be occurred.
4
R39
- 2 R21 C5 (INV)
R104
5
+
VG - 14 6. Check if input power of control panel is correct.
LED1 R98 C4 IC1
7. If TCD 31 is detected while the car is not running, check followings:
-9V - VG connector on DPC-1XX.
- VA, GA connector on DPP-1XX. (Check if #13,14 pin of VA, GA is
connected - short check is normal)
8. After power off, check regenerative resistors is OK.
VDC(+) VDC(-) (Before this job, the voltage of DC link is 0V)
Motor PCB
connector connector
11kW below DPP-13X GP-01 GP-02 *Caution : To prevent the hazard of electric shock on DC link end,
even though the power is OFF, make sure that LED1(CHG)
13~15kW DPP-12X GP-01 GP-03
on DPP-10X PCB lights OFF.
[Countermeasures]
[Meaning] Motor capacity 11kW below : In case that one of upper IGBT & one of
1. Turn the power off and check if the condition of VG connector of DPC-
lower IGBT in IPM are switching on together or regenerative IGBT in IPM
is short failure, the trouble occurs. 1XX PCB and GA & VA connector of DPP-1XX PCB are OK.
Motor capacity 13kW~15kW: In case that one of upper IGBT & one of 2. In case of DPP-111, check if the condition of GXU, GXL, GU connector
lower IGBT in IPM are switching on together, the trouble occurs. and GW-03 pin are OK, and the connection between GU, GW & IGBT
Motor capacity 18kW~22kW: In case that +IGBT & -IGBT of U phase on INV. Stack.
are switching on together, the trouble occurs. 3. In case of DPP-131, check if the condition of GU, GV, GW & GX pin
And incase that the connection of INV STACK is incorrect or drive
connector are OK, and the connection between IPM and INV. Stack.
power of IGBT is incorrect or inverter output(U,V,W) are shortened
together. 4. After removing cables from DPP-1XX and IPM, check output of gate
SMPS
[Explanation] (GU-01,02: 15V, GV-01,02: 15V, GW-01,02: 15V, GX-01,02: 15V,
Motor 11kW below: Motor 13kW~15kW:
R.IGBT inside IPM R.IGBT outside IPM
Motor 18kW~22kW: GX-03,02: -9V)
IGBT
5. Check if the condition of HCT cable and HCT is OK.
6. Check the direction of HCT
CONVERTER
DIODE IPM
Reactor is applied
in case of 13kW
- Normal if HCT ‘arrow’ points to the bottom of CP
and above
- Check wiring directions and refer to INV. over current.
3Φ 380V 7. Check for proper connections of the followings:
HCT - VB connector to DPC-100 PCB
U
V
W
IM - U-phase HCT signal wire to VB-03
- V-phase HCT signal wire to VB-07.
8. Turn the power ON and check the followings:
- Power supply to TP3 and TP6 on DPP-1XX PCB
- Voltage of GATE terminal
9. If TDC 32 is detected while the car is not running, check followings:
- VG connector on DPC-1XX.
GP - 01
GP - 03
GU - 01
1Φ 110V GU - 02
VB - 07
VB - 03
GV - 01 - VA connector on DPP-1XX.
GATE GV - 02
SMPS
GW - 01
GW - 02 DPP-1XX DPC-1XX 10. If the voltage of pin 6 of RA1(coordinates: 81) on DPC-1XX is +15V,
GX - 01 (GDC) VA VG (INV) examine the connection between pin 21 on DPC-1XX VG connector,
GX - 02
GX - 03
and pin 21 on DPP-1XX VA connector.
It is normal if they are connected.
In case of IGBT,
Use GATE TRANS 11. Examine and replace IGBT, IPM.
12. Replace DPP-1XX PCB.
13. Replace DPC-1XX PCB.
Revision: 0
MMR Elevator_SI / Trouble Shooting Page: 21/103
[Countermeasures]
[Meaning] Motor capacity 13kW~15kW: In case that one of upper IGBT & one of
1. Turn the power off and check if the condition of VG connector of DPC-
lower IGBT in IPM are switching on together, the trouble occurs.
Motor capacity 18kW~22kW: In case that +IGBT & -IGBT of V phase 1XX PCB and GA & VA connector of DPP-1XX PCB are OK.
are switching on together, the trouble occurs. 2. In case of DPP-111, check if the condition of GXV, GXL, GV connector
And incase that the connection of INV STACK is incorrect or drive and GW-03 pin are OK, and the connection between GV, GW & IGBT
power of IGBT is incorrect or inverter output(U,V,W) are shortened on INV. Stack.
together. 3. In case of DPP-131, check if the condition of GU, GV, GW & GX pin
connector are OK, and the connection between IPM and INV. Stack.
4. After removing cables from DPP-1XX and IPM, check output of gate
[Explanation]
SMPS
(GU-01,02: 15V, GV-01,02: 15V, GW-01,02: 15V, GX-01,02: 15V,
DIODE GX-03,02: -9V)
CONVERTER Reactor 리액터는
applied for
V-phase IGBT
V상 IGBT 모터용량 5. Check if the condition of HCT cable and HCT is OK.
Reactormotor for15kW
appliedcapa.
motor cap.
13KW
15kW or이상에만
or only
more more 채용only 6. Check the direction of HCT
3-phase 380V
3상 380V - Normal if HCT ‘arrow’ points to the bottom of CP
HCT
U
V
- Check wiring directions and refer to INV. over current.
IM
W
7. Check for proper connections of the followings:
- VB connector to DPC-1XX PCB.
- U-phase HCT signal wire to VB-03.
- V-phase HCT signal wire to VB-07.
8. Turn the power ON and check the followings:
- Power supply to TP2 and TP5 on DPP-1XX PCB.
GW - 03
VB - 03
GV - 04
GV - 01
GV - 05
GV - 07
VB - 07
[Countermeasures]
[Meaning] Motor capacity 13kW~15kW: In case that one of upper IGBT & one of
1. Turn the power off and check if the condition of VG connector of DPC-
lower IGBT in IPM are switching on together, the trouble occurs.
Motor capacity 18kW~22kW: In case that +IGBT & -IGBT of W phase 1XX PCB and GA & VA connector of DPP-1XX PCB are OK.
are switching on together, the trouble occurs. 2. In case of DPP-111, check if condition of GXW, GXL, GW connector
And incase that the connection of INV STACK is incorrect or drive and GW-03 pin are OK, and the connection between GW & IGBT
power of IGBT is incorrect or inverter output(U,V,W) are shortened on INV. Stack.
together. 3. In case of DPP-131, check if the condition of GU, GV, GW & GX pin
connector are OK, and the connection between IPM and INV. Stack.
4. After removing cables from DPP-1XX and IPM, check output of gate
[Explanation]
SMPS.
DIODE
CONVERTER (GU-01,02: 15V, GV-01,02: 15V, GW-01,02: 15V, GX-01,02: 15V,
W-phase IGBT
W상 IGBT Reactor
*리액터는applied on GX-03,02: -9V)
모터용량
motors
Reactor 13KW
15kW
applied and
for motor cap.
이상에만
15kW 채용
above
or more only 5. Check if the condition of HCT cable and HCT is OK.
3상
AC 380V
380V
HCT 6. Check the direction of HCT
U
V
W
IM - Normal if HCT ‘arrow’ points to the bottom of CP
- Check wiring directions and refer to INV. over current.
7. Check for proper connections of the followings:
- VB connector to DPC-1XX PCB
- U-phase HCT signal wire to VB-03
- V-phase HCT signal wire to VB-07.
8. Turn the power ON and check the followings:
GW - 05
GW - 01
GW - 06
GW - 09
GW - 03
VB - 03
VB - 07
GXW - 02
단상110V
AC 110V
GXW - 05 - Power supply to TP1 and TP4 on DPP-1XX PCB
GXL - 06
GATE
GXL - 07
DPC-1XX
- Voltage of GATE terminal (-8V±1V in stop)
DPP-1XX VA VG
TRANS
(GDC) (INV) 9. If TDC 34 is detected while the car is not running, check followings:
- VG connector on DPC-1XX.
- VA connector on DPP-1XX.
10. If the voltage of D20 (coordinates 5C) is 0 and the voltage of pin 8
of RA1(Coordinates 81) on DPC-1XX is +15V, then, examine the
connection between pin 25, on DPC-1XX VG connector, and pin 25
on DPP-1XX VA connector. It is normal if they are connected.
11. Examine and replace IGBT, IPM.
12. Replace DPP-1XX PCB.
13. Replace DPC-1XX PCB.
Revision: 0
MMR Elevator_SI / Trouble Shooting Page: 23/103
○ Operation CPU
TCD 35 Regenerative IGBT trouble Detection Application Si210
○ Speed CPU
[Meaning] DPP-111: In case that On failure of regenerative IGBT occurs or driving [Countermeasures]
power of regeneration is failure or the connection of INV STACK is bad,
the trouble occurs. 1. Turn the power OFF and examine the followings:
- VG connector on DPC-1XX
[Diagram] - VA connector on DPP-111
- GP and GXL connectors on DPP-1XX
- Connection between GP on DPP-111 and IGBT on INV STACK
Regenerative - Check that variable resistor(BR) on DPP-111 PCB is set to a black
회생resistor
저항
DIODE mark.
CONVERTER 리액터는
Reactor applied for
Regenerative
회생 IGBT IGBT 모터용량
motors 15kW
capa. 13KW
2. If TCD 35 is detected while the car is not running, check followings:
or more 채용
이상에만 only - VG connector on DPC-1XX
AC 380V
3상 380V - VA connector on DPP-111
HCT
U If the voltage of pin 5 of RA1(Coordinate 81) on DPC-1XX is +15V,
V IM
W then, examine the connection between pin 19 on DPC-1XX VG
connector and pin 19 on DPP-111 VA connector.
It is normal if they are connected.
3. Examine IGBT.
4. Replace DPP-111 PCB.
5. Replace DPC-1XX PCB.
GP - 03
GP - 05
GP - 09
VB - 07
VB - 03
단상
AC 110V
110V
GATE DPC-1XX
DPP-111 VA VG
TRANS
(GDC) (INV)
GXL - 09
GXL - 17
Revision: 0
MMR Elevator_SI / Trouble Shooting Page: 24/103
○ Operation CPU
TCD 36 Inverter Hall CT trouble Detection Application Si210
○ Speed CPU
[Meaning] When current controlling HCT and VB connector on DPC-1XX PCB [Countermeasures]
are not connected.
1. Examine VB connector and cable on DPC-1XX PCB
(Connector checking jumper should be connected as in the left diagram)
[Diagram] 2. Examine connector and cable of HCT.
2. If TCD 36 is detected, while the connector is tightly inserted,
replace VB connector cable.
[Meaning] When the thermal switch on radiating plate activates in order to prevent [Countermeasures]
IGBT from being damaged by overheating. ( 85 ℃ or more, b contact)
1. Examine the followings:
- GP and GXL connectors on DPP-1XX
[Diagram] - VA, GA connector on DPP-1XX and VG connector on DPC-1XX
- Check for a proper connection between GP Pin 6, Pin 7 and terminal
INV. STACK
Detect circuit for Overheating Normal LOW(0V)
ends of thermal guard.
THERMAL GUARD DIODE Abnormal HIGH(15V)
CONV.
THERMAL1
2. Check the fan on the stack
THERMAL2
- Running status of the fan
15V
PC
VG - 17 - Power supply to the fan
R. IGBT DPC-1XX - Status of relay.
VG - 18
(INV)
IPM -9V
3. If the ambient temperature in the machine room is over 40°C, check
U IGBT
V IGBT the air-conditioning runs.
W IGBT DPP-1XX
( GDC) 4. Turn the power ON and check the stack overheats after sufficiently
cooling down the radiating plate and properly connecting GP connector
FAN
to DPP-1XX.
5. If TCD 37 is detected, check the followings:
PCB THERMAL1 THERMAL2
DPP-121
- VG connector on DPC-1XX
GB-04 GB-05
TH-01
- VA connector on DPP-111, GA connector on DPP-131
DPP-131 TH-02
[Meaning] When a current command, which is over 150% of the rated motor [Countermeasures]
current, is detected due to failure in the motor, unstable input power
supply & drop of voltage.
1. Examine the number of turns of HCT
DPC-1XX
- Voltage of power supply to CP is normal
(INV) - Gears of traction machine
This is detected when the current command value is over 150% of the rated motor current,
while the motor are running at the rated speed, going through starting and acceleration zone.
Revision: 0
MMR Elevator_SI / Trouble Shooting Page: 27/103
○ Operation CPU
TCD 48 DC Link Under Voltage Detection Application Si210
○ Speed CPU
GP - 09
VDC(-)
D23
(1: +15V, 2: -9, 4: GND)
R62
R101 R36
4. If the voltage of pin 3 of RA1(Coordinates 81) on DPC-1XX is +15V,
R63
R102 R37
15V
C13 D36 PC9 D37
then, examine the connection between pin 15 on DPC-1XX VG
VG - 15
-9V R49
connector and pin 15 or DPP-1XX VA connector.
R103 R38
R35 DPC-1XX
9 (Normal if they are connected)
R104 R39 + 14 R23 C9 (INV)
8 VG - 16
- 5. This indicates that the voltage has not charged.
LED1 R98 C4 IC1
Check regenerative IGBT ON failure and MAIN IGBT ON failure.
-9V 6. Check the condenser and replace it, if necessary.
7. Replace DPP-1XX PCB and DPC-1XX PCB.
8. Check RCR resistor and wiring.
9. Check input power.
VDC(+) VDC(-)
PCB
Connector Connector 10. In case that the trouble occurs in the beginning of acceleration,
DPP-12X GP-01 GP-03 check if the door switches is off.
DPP-13X GP-01 GP-02
[Meaning] When the actual direction of the motor is opposite to the command. [Countermeasures]
1. Check the connection between the encoder fitted to the motor shaft
and the control panel.
[Explanation]
2. Examine that U and V-phase on the STACK pass through those of the
This TCD is to be detected when the actual running direction of the motor is opposite to the HCT in order.
command at a speed of 16 m/min. or more after starting. The detection is carried out at the 3. Check the number of turns of HCT(Refer to the INV over current table).
interval of 10m SEC only on the running of the motor. 4. Check for proper connections of the followings:
- U, V and W-phase INV STACK wires to motor terminals in order
- VG connector on DPC-1XX and VA, GA connector on DPP-1XX
- GU, GV, GW & GX connectors on DPP-131 PCB and IPM
- GXU, GXV & GXW connectors on DPP-111 PCB and IGBT
5. Check the following
- IGBT and IPM on INV STACK turns ON/OFF normally
(U-phase+, U-phase-, V-phase+, V-phase-, W-phase+ and W-phase-)
and U, V and W-phase currents are sine waves with 120 degree
phase difference. (When measuring check pin 3, 4 and 5 with a
oscilloscope, examine that U, V and W-phase currents are sine
waves without any distortion) If abnormal, STACK needs replacing.
6. Replace DPC-1XX PCB
7. Replace DPP-1XX PCB
8. Check if the positioning of traction machine is reverse or normal
9. Check if the cable of Rotary Encoder is disconnected
10. Check the condition of Rotary Encoder wiring
11. Replace HCT.
Revision: 0
MMR Elevator_SI / Trouble Shooting Page: 29/103
○ Operation CPU
TCD 53 Inverter Charging Trouble Detection Application Si210
○ Speed CPU
[Meaning] When a failure occurs in the charging circuit which protects the [Countermeasures]
condensers and power devices by damping surge current on a initial
charging of DC link end. 1. Refer to DC LINK under voltage trouble.
2. Check for the connection status of the followings:
[Diagram] - VC connector on DPC-1XX and GW and GP connector on DPP-1XX
C1VD
Option
- Wiring of VC connector on DPC-1XX PCB (C1VD)
DIODE
RCRR CONVERTER
MCCB
- Wiring of RCRR, RCRS and RCRT resistor
3Φ380V 3. Turn the power OFF and check short-circuited DC-link ends.
RCRS
NOISE (The examination should be carried out after the voltage at DC link has
FILTER RCRT
been completely discharged and LED1 on DPP-1XX PCB extinguishes.)
GW - 03
GP - 09
VC - 01
4. Replace DPP-1XX PCB
DPC-1XX DPP-1XX
VG VA
VC - 02 (INV) (GDC) 5. Replace DPC-1XX PCB
In case C1VD is applied: DC link voltage is charged through charging resistor RCRR, RCRS
and RCRT when C1VD is picked up in 3 seconds after the power turns on. If DC link voltage is
inspected to be low(below 330V) in 8 seconds after the C1VD contactor is picked up, drop out
C1VD contactor and then pick it up again. If DC link voltage is not charged in 8 seconds, it will
be dropped out and be in unable condition. This time, refer to DC link low voltage failure.
In case C1VD is not applied: DC link voltage will be charged through RCRR, RCRS within 3
seconds after power on, and 8 seconds later, DC link voltage will be inspected whether the
voltage is under 330V or not.
And TCD53 will be appeared even if the voltage is still under 330V after inspecting DC link
voltage 8 seconds later.
Revision: 0
MMR Elevator_SI / Trouble Shooting Page: 30/103
○ Operation CPU
TCD 54 Inverter Overload Detection Detection Application Si210
○ Speed CPU
[Meaning] When the current detected on motor exceeds general motor capacity [Countermeasures]
continuously.
1. Check the No. of HCT TURN (Refer to INV over current table)
2. Verify that SPEC such as motor capacity, control panel capacity, etc..
[Diagram] are correct.
3. Check VB connector on DPC-1XX PCB and HCT connection
4. Check the condition of traction M/C gear and brake.
5. Verify that there’s no jam in car and CWT rail
2
6. Replace E PROM in DPC-1XX
DPC-1XX
(INV) 7. Replace DPC-1XX
U - Phase Currency
U상전류
8. Replace HCT
A/D -
LOW Overload 9. Check if the positioning of traction machine is reverse or normal
V - Phase Currency
V상전류 A/D변환 PASS + 과부하 검출
Detected
CONVERSION
FILTER -
10. Check if the cable of Rotary Encoder is disconnected
W - Phase Currency
W상전류 (Refer to TCD 92)
150% of Rated
전동기 정격전류
Motor Current
의 150%
This error is detected when the motor’s U, V, and W-phase values that have been radio-
rectified, converted into A/D values, and then gone through LOW PASS FILTER exceed
150% of rated
motor current. Error is detected when the rated value is exceeded for over 1 second.
Revision: 0
MMR Elevator_SI / Trouble Shooting Page: 31/103
○ Operation CPU
TCD 55 Inverter Under Speed Detection Detection Application Si210
○ Speed CPU
[Meaning] When actual motor speed does not reach the value commanded. [Countermeasures]
1. Check the connection between control panel and the Rotary Encoder
fitted to motor shaft.
2. Verify that U and V-phase on inverter stack side are passing through U
[Explanation] Detection starts 100msec after motor start-up. An error is detected and V-phase of HALL-CT respectively.
when motor speed is detected to be below 4m/min for 100 m/sec while 3. Check the No. of HALL-CT turn (Refer to INV over current table)
speed command value is 6 m/min or more.
4. Check the connection sequence of U, V, and W-phase from inverter
stack to motor terminal.
5. Check the connection between VG connector in DPC-1XX PCB and
VA & GA connector of DPP-1XX.
6. Check the connection between IGBT and GU, GV, and GW connector
in DPP-111.
7. Verify that inverter stack IGBT(U-phase+, U-phase-, V-phase+, V-
phase-, W-phase+, W-phase-) turn ON and OFF normally and U, V,
and W-phase currents are sine waves with 120 phase difference.
(Verify that U, V, and W-phase currency are sine waves without
deformation by measuring check pin(CHK) 3, 4, and 5 on DPC-1XX
with scope)
If any error is found, replace the stack.
8. Replace DOC-1XX PCB.
9. Replace DPC-1XX PCB.
10. Replace DPP-1XX PCB.
11. Replace HCT
12. Check if the positioning of traction machine is reverse or normal.
13. Check if the cable of Rotary Encoder is disconnected.
(Refer to TCD 92)
14. Check if the electric power goes to motor terminal.
Revision: 0
MMR Elevator_SI / Trouble Shooting Page: 32/103
○ Operation CPU
TCD 56 Inverter Over speed Detection Detection Application Si210
○ Speed CPU
[Meaning] When the actual number of rotations of motor is higher than the normal [Countermeasures]
abnormally.
1. Check the connection between the encoder fitted to the motor shaft
and the control panel.
2. Examine that U and V-phase on the STACK pass through those of the
[Explanation]
HCT in order.
This error is detected when the motor’s turn number detected exceeds 16 m/min 3. Check the number of turns of HCT(Refer to the INV over current table).
and, in case of high speed operation, is over 110% of the rated speed. In case of 4. Check for proper connections of the followings:
slow speed, the error is detected when the number is over 120% of the commanded - U, V and W-phase INV STACK wires to motor terminals in order
value for speed.
- VG connector on DPC-1XX and VA, GA connector on DPP-1XX
- GU, GV, GW & GX connectors on DPP-131 PCB and IPM
- GXU, GXV & GXW connectors on DPP-111 PCB and IGBT
5. Check the following
- IGBT on INV STACK turns ON/OFF normally. (U-phase+, U-phase-,
V-phase+, V-phase-, W-phase+ and W-phase-) and U, V and W-
phase currents are sine waves with 120 degree phase difference.
(When measuring check pin 3, 4 and 5 with a oscilloscope, examine
that U, V and W-phase currents are sine waves without any distortion)
If abnormal, STACK needs replacing.
6. Replace DOC-1XX PCB.
7. Replace DPC-1XX PCB.
8. Replace DPP-1XX PCB.
9. Replace Rotary Encoder and check the line.
10. Replace Hall CT.
Revision: 0
MMR Elevator_SI / Trouble Shooting Page: 33/103
○ Operation CPU
TCD 57 Brake Over Current Trouble Detection Application Si210
○ Speed CPU
[Meaning] When the current of Brake coil exceeds the normal, the trouble occurs [Countermeasures]
[Meaning] When the input power of Brake coil is unstable or low, and the power is [Countermeasures]
cut at Fuse or somewhere, the trouble occurs.
1. Check the connection of VJ connector between DPC-1XX & DPB-1XX.
2. Check the red LED. If it is off, check the power supply line(DC 110V).
3. Check if #4, 6 pin of the connector on DPB-1XX is DC 100V.
[Explanation] In case that the current is broken or applied abnormally,
the trouble occurs. 4. Check if #3, 5 pin of the connector UB on DOP-1XX is DC 100V.
5. Check the condition of Fuse FS1, FS2.
6. Check if C1ST, C1BR operate well.
7. When C1BR, C1ST are activated, check if #2, 6 of VK connector on
DPB-1XX have DC110V.
5. Check if the line of Brake is broken.
6. Replace DPB-1XX PCB.
7. Replace DPC-1XX PCB.
Revision: 0
MMR Elevator_SI / Trouble Shooting Page: 35/103
○ Operation CPU
TCD 59 Inverter Inoperable for 24 seconds Detection Application Si210
○ Speed CPU
[Meaning] When a momentary power failure is detected in DSP on DPC-1XX PCB. [Countermeasures]
[Meaning] When the failure of DC110V or the under voltage of Brake PCB is detected. [Countermeasures]
[Meaning] This is the method that detects any possible lost phase of E/L three-phase [Countermeasures]
input power. The decision is carried out by checking the DC rectifying
voltage(DC 48V) in the controlling power three-phase AC37V.
1) Verify that D48 FUSE LED(LED3.LED4) in DOP-100 PCB
lights on.
[Explanation] If IALM(red) LED and P.F(red) LED flashes within DOC-1XX, 2) Check the fuse(FS3, FS4) when the above LED lights off. If it
operation will be unable.
is
disconnected, replace it with a rated fuse(250V/3A).
V48_Down_10sec_Count >= 0x0A TCD 70
3) If any error are not found at the above items, verify that the
0x48106
voltage
AC 37V± 10% among pin 1, 9 and 12 of PB connector in
Left picture below show DC 48V at a normal power and the right picture shows DOP-100P PCB BOARD.
wave form when a phase was lost.
4) Verify that the voltage between AB-10 pin in DOC-100 PCB
Lost phase detecting circuit in DOC-1XX lights ARM LED when it detects a wave
form which falls down 35V or less. If it detects such wave for 300msec, it makes and F.G
Error 70. is DC48V± 10% .
[ Wave form & voltage on normal ] [ Wave form & voltage on abnormal ]
[Meaning] When input power(3 phases) drops to its 85% or below, [Countermeasures]
the trouble occurs.
1. There is a special countermeasure.
Check the power source from the building.
2. Refer to countermeasures of TCD70.
[Explanation] In case 85% of voltage drop continues for 90 msec, the trouble is
detected.
It is detected by the voltage(DC48V) rectified from AC37V that is
3 phases power for control.
+1 under_85p_count
Revision: 0
MMR Elevator_SI / Trouble Shooting Page: 42/103
○ Operation CPU
TCD 74 Operation SPEC DATA Trouble Detection Application Si210
○ Speed CPU
If data of each BIT is 1, the SPEC DATA of set BIT is the reason of the trouble.
15 14 13 12 11 10 9 8
Service Shelter
- - - - - -
floor plate
7 6 5 4 3 2 1 0
H.CT Rotary
IGBT Motor - Speed TM Gear
TURN Encoder
Revision: 0
MMR Elevator_SI / Trouble Shooting Page: 43/103
○ Operation CPU
TCD 76 EEPROM Write Trouble Detection Application Si210
○ Speed CPU
[Meaning] [Countermeasures]
When different values are found over 100 times while writing data on
EEPROM and reading data from the same address.
1. Verify if SW2 switch in DOC-1XX is switched to “WE” side.
2. Verify if EEPROM is properly inserted into DOC-1XX.
[Explanation] This error means that the SPEC DATA is not written properly when
3. Check EEPROM.
letting SPEC DATA written in EEPROM.
( 28C64-xxPC: xx should be below 15 )
4. Replace SPEC ROM.
Revision: 0
MMR Elevator_SI / Trouble Shooting Page: 44/103
○ Operation CPU
TCD 77 EEPROM Read Trouble Detection Application Si210
○ Speed CPU
[Meaning] Different data are found over 4 consecutive times while reading data [Countermeasures]
from the same address on EEPROM. 1. Check EEPROM.
( 28C64-xxPC: xx should be below 15)
2. Verify that EEPROM is properly inserted into DOC-1XX
[Explanation] While reading the SPEC DATA of EEPROM,
when different data is found over 4 times consecutively though BOARD.
reading SPEC DATA on the same address. 3. Replace SPEC ROM.
Revision: 0
MMR Elevator_SI / Trouble Shooting Page: 45/103
○ Operation CPU
TCD 78 Floor Height measuring Table SUM trouble Detection Application Si210
○ Speed CPU
[Meaning] [Countermeasures]
NVRAM floor height table error
1. When the sum obtained by adding each floor height table value saved in
NVRAM(Backup RAM) and the floor height sum data saved in
RAM(Backup RAM) does not match.
2. When the floor height sum data in NVRAM is 0(Zero).
3. When the floor height of the lowest floor of floor height table in NVRAM is
not the lowest floor height(150000).
[Symptom]
1. Low speed return operation to the lowest level with buzzer ringing and display
ACD = 0B.
[Meaning] R5SC ON condition lasts for over 500ms after R5SC OFF was commanded. [Countermeasures]
SWD_I[VI_R5SC]
4. The LED(red) of R5SC relay will light on while driving.
SWD_O[VO_R5SC] check_out
Verify if contacts are connected during LED lights on and
0x8001 0x8082
disconnected during LED lights off.
SWD_I[VI_R5SC] SWD_O[VO_R5SC] Coil[SV_INV_SW_FAIL] 0x923D 5. Check contacts when relay turns on.
6. Replace R5SC relay(contactor type).
0x8001 0x8082 0x9210 Coil[SW_SS_DSP_WD]
check_out
TMC_Start(R5SC_
ERROR_DETECT_T)
TMC_Check(R5SC_ERROR_
DETECT_T, FINISH_STATE) SWD_I[VI_R5SC]
TCD 84
0x8001
Revision: 0
MMR Elevator_SI / Trouble Shooting Page: 48/103
○ Operation CPU
TCD 85 R5SC Relay off trouble Detection Application Si210
○ Speed CPU
[Meaning] R5SC OFF condition lasts for over 500ms after R5SC ON was commanded [Countermeasures]
1. Verify if the voltage of AB-01 is 48V .
2. Verify if the voltage of AA-01 is 48V when NORMAL/STOP
switch is positioned to NORMAL.
[Explanation]
3. Verify if R5SC relay is properly inserted.
SWD_I[VI_R5SC] 4. The LED(red) of R5SC relay will light on while driving.
SWD_O[VO_R5SC] check_out
Verify if contacts are connected during LED lights on and
0x8001 0x8082
disconnected during LED lights off.
SWD_I[VI_R5SC] SWD_O[VO_R5SC] Coil[SV_INV_SW_FAIL] 0x923D 5. Replace R5SC relay(contactor type).
check_out
TMC_Start(R5SC_
ERROR_DETECT_T)
TMC_Check(R5SC_ERROR_
DETECT_T, FINISH_STATE) SWD_I[VI_R5SC]
TCD 85
0x8001
Revision: 0
MMR Elevator_SI / Trouble Shooting Page: 49/103
○ Operation CPU
TCD 86 C1BR CTT. on trouble Detection Application Si210
○ Speed CPU
[Meaning] Even after 500ms away from C1BR off command, C1BR on is maintained. [Countermeasures]
P48
0x8082 0x9210
1. Check voltage of AA-08 of DOC-1XX from above circuit.
0x8001 Coil[SW_SS_DSP_WD]
• When C1BR driving section is ON : DC 48 V
check_out • When C1BR driving section is OFF : 0 V
TMC_Start(R5SC_
ERROR_DETECT_T) 2. Check the state of input state indicating row(row 3)
TMC_Check(R5SC_ERROR_ column 10 on LCD of DOA-100.
DETECT_T, FINISH_STATE) SWD_I[VI_R5SC]
TCD 85
• When C1BR driving section is ON : 1
0x8001 • When C1BR driving section is OFF : 0
3. Check C1BR contact point of contactor.
• Even after 500ms away from OFF command of C1BR output, C1BR contact
does not turns OFF, and C1BR contact point input is ON is detected(driving
section ON failure).
• Even with C1BR contact off, C1BR contact point input on is detected, because
of contact point not being off(contact point melted and adhered).
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○ Operation CPU
TCD 87 C1BR CTT. off trouble Detection Application Si210
○ Speed CPU
• Even after 500ms away from ON command of C1BR output, C1BR contact
does not become ON, and C1BR contact point input is OFF is detected(driving
section OFF failure).
• Even with C1BR contact on, C1BR contact point input off is detected, because
of contact point not being on(failure of contact point off).
Revision: 0
MMR Elevator_SI / Trouble Shooting Page: 51/103
○ Operation CPU
TCD 88 C1ST CTT. on trouble Detection Application Si210
○ Speed CPU
[Meaning] [Countermeasures]
Even after 500ms away from C1ST off command, C1ST on is maintained.
P48
• Even after 540ms away from OFF command of C1ST output, C1ST contact
does not become OFF, and C1ST contact point input is ON is detected.
• Even with C1ST contact off, C1ST contact point input on is detected, because
of contact point not being off.
Revision: 0
MMR Elevator_SI / Trouble Shooting Page: 52/103
○ Operation CPU
TCD 89 C1ST CTT. off trouble Detection Application Si210
○ Speed CPU
[Meaning] Even after 500ms away from C1ST on command, C1ST off is maintained. [Countermeasures]
P48
[Meaning] Even after 360ms away from driving OFF command from operation side [Countermeasures]
to speed side,ON feedback is maintained.
•1. Check flickering condition of WDT LED(green) of DPC-1XX.
•2. Check connection condition of communication cable(64P)
[Explanation] between operation and speed.
Coil[SV_INV_
Coil[RS_SUPPRESS_ON] RUN_STOP_FB] SWD_I[VI_C1ST]
• Check flickering condition of SYS2 LED(green) of DOC-1XX.
0x91C3 0x9207
0x802A
Coil[SV_INV_
Coil[RS_SUPPRESS_ON] RUN_STOP_FB]
0x9207
0x91C3
check_out
TMC_Start(SUPRS_
ON_OFF_DETECT_T)
TMC_Check(SUPRS_ON_OFF_
DETECT_T, FINISH_STATE) Coil[RS_SUPPRESS_ON]
TCD 90
0x91C3
Even suppress OFF command of operation control side is maintained for 360ms,
the suppress command which is a feedback from speed control side does not
become OFF, and maintain continuously ON.
[Symptom]
[Meaning] Even after 360ms away from driving ON command from operation side [Countermeasures]
to speed side,OFF feedback is maintained.
•1. Check flickering condition of WDT LED(green) of DPC-1XX.
•2. Check connection condition of communication cable(64P)
[Explanation] between operation and speed.
Coil[SV_INV_ • Check flickering condition of SYS2 LED(green) of DOC-1XX.
Coil[RS_SUPPRESS_ON] RUN_STOP_FB] SWD_I[VI_C1ST]
0x91C3 0x9207
0x48082
Coil[SV_INV_
Coil[RS_SUPPRESS_ON] RUN_STOP_FB]
0x91C3 0x9207
check_out
TMC_Start(SUPRS_
ON_OFF_DETECT_T)
TMC_Check(SUPRS_ON_OFF_
DETECT_T, FINISH_STATE) Coil[RS_SUPPRESS_ON]
TCD 91
0x91C3
[Explanation]
ALM LED (Red color) on DOC-1XX is turned on: Operation unable condition
With speed command is more than 1m/min and C1ST & C1BR is on [Countermeasures]
1. In rope compensation operation, if the pulse of R/E doesn’t change for 4.86 seconds,
the trouble occurs.
1. Voltage check of AD connector in DOC-1XX in stop.
2. In other operation (not rope compensation), if the pulse of R/E doesn’t change for
• PIN 1 : 15 V ± 5% (power supply of R/E)
1.62 seconds, the trouble occurs.
• PIN 2 : 0 V ± 0.5 V (GND)
• PIN 3 : 0 V ± 0.5 V or 15 V ± 5%
Coil[RS_RUNNING] SWD_O[VO_C1BR] SWD_I[VI_C1BR] SWD_I[VI_C1ST] • PIN 4 : 0 V ± 0.5 V or 15 V ± 5%
0x91C3 0x9207 0x9207 0x48082 2. Check voltage of AD connector in DOC-1XX during running.
TCD 92
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○ Operation CPU
TCD 93 R.E pulse counter read trouble Detection Application Si210
○ Speed CPU
[Meaning] The difference is more than 1mm in reading the value of R.E twice. [Symptom]
[Explanation]
In case the difference that is more than 1mm in reading the value of R.E twice, occurs
more than 10 times, TCD 92 is detected.
[Countermeasures]
[Meaning] In case that the case of changed value between R.E counter value read [Countermeasures]
in current cycle and in the previous cycle exceeds 3 times, and
1. Check SPEC data from address 0100H ~ 0112H of control
this exceeded value is continued for 150ms, the trouble is detected.
SPEC. (Refer to map of TCD 60)
2. Check if R.E is out of function. (Refer to TCD 92)
[Explanation]
[Meaning] [Countermeasures]
Off detected from hoist way and safety circuit.
1. Enter A21E in KEYPAD of DOA-100, to check address 8011
and verify the data if it is x01.
+1 r5sx_err_count
Revision: 0
MMR Elevator_SI / Trouble Shooting Page: 59/103
○ Operation CPU
TCD 96 Operation mode input trouble Detection Application Si210
○ Speed CPU
[Meaning] [Countermeasures]
In case of high speed signal and ON_CAR signal having input concurrent
time, or no signal of operation being inputted at the same time. DCL-241
P48V
[Explanation] $82AD
0x82AE
0x82AD P48V [ In case of applying IN CAR Switch ] DCL-241
CND_F_Op[CN_ON_CAR]
[Meaning] When CDS is inputted after DOLS operation, the trouble is detected. [Countermeasures]
SWD_O
[VO_R2OP] SWD_I[VI_LDS]
check_out
0x8083 0x802C
SWD_I[VI_DOLS] SWD_I[VI_CDS]
0x802D
TMC_Check(R2CD_R2LD_ 0x802B
ERROR_DETECT_T,RUN_STATE)
check_out
990 msec TMC_Start(R2CD_R2LD_
ERROR_DETECT_T)
TMC_Check(R2CD_R2LD_
ERROR_DETECT_T,
FINISH_STATE) Coil[DC_DOLS] SWD_I[VI_CDS] TCD 97
0x90A6 0x802B
Revision: 0
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○ Operation CPU
TCD 98 LDS trouble Detection Application Si210
○ Speed CPU
[Meaning] When LDS is inputted after DOLS operation, the trouble is detected. [Countermeasures]
SWD_O
[VO_R2OP] SWD_I[VI_LDS]
check_out
0x8083 0x802C
SWD_I[VI_DOLS] SWD_I[VI_CDS]
0x802D
TMC_Check(R2CD_R2LD_ 0x802B
ERROR_DETECT_T,RUN_STATE)
check_out
990 msec TMC_Start(R2CD_R2LD_
ERROR_DETECT_T)
TMC_Check(R2CD_R2LD_
ERROR_DETECT_T,
FINISH_STATE) Coil[DC_DOLS] SWD_I[VI_LDS] TCD 98
0x90A6 0x802C
Revision: 0
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○ Operation CPU
TCD 99 Dual input signal trouble Detection Application Si210
○ Speed CPU
[Meaning] Different contact states of the same inputs between operation CPU and [Countermeasures]
speed CPU exceeds for 300ms. 1. Check trace data of TCD 99 by means of ‘A42E’ trace mode.
2. The meaning of each bit is as left table, in case that ‘1’ is set
at one of bit, meaning of the bit is the reason of trouble.
[Explanation]
err_count ++
b7 b6 b5 b4 b3 b2 b1 b0
[Meaning] [Countermeasures]
SD1D does not operate from bottom floor.
1. Check the value of address 8023 from MEMORY READ
MODE, when car is not in bottom floor. If it is x00, it is normal. If
it is x01, check voltage of LSD-05, LSD-06 and HA-02. They
[Explanation] must have DC 48V.
DC48V is normal, if not, check wiring and connection.
It is detected when SD1D input does not enter when car is in bottom floor.
2. Check the value of address 8023 from MEMORY READ
TCD 77 TCD 78 TCD 114 ERD_Digi_Fl_Err MODE when car is in bottom floor. If it is x01, it is normal. If it is
x01, check voltage of LSD-06 and HA-02, and They must have
DC 0V.
Coil[SV_ Coil[SW_SS_48V_ Coil[AC_OP_ Coil[AC_OP_FHM_
FORCE_DECEL] DOWN_HOLD] FHM_MODE] START_MODE] 3. Check if SD switches works normally.
0x921D 0x923C 0x9031 0x9032
4. Check assembly condition of SD
Coil[SW_GS_
OPEN_ZONE] Coil[AC_OP_MAINT_MODE] SWD_I[VI_LDC]
check_out
0x9256 0x9030 0x8025
Coil[IS_ZERO_V]
0x91F2
FTD_Current_Fl ==
check_out SPD_Floor_Spec.Bottom SWD_I[VI_SD1D]
TCD 100
0x8023
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○ Operation CPU
TCD 101 SD2D ON trouble Detection Application Si210
○ Speed CPU
[Meaning] [Countermeasures]
SD2D does not operate from bottom floor.
1. Check the value of address 8024 from MEMORY READ
MODE, when car is not in bottom floor. If it is x00, it is normal. If
it is x01, check voltage of LSD-07, LSD-08 and HA-03. They
[Explanation] must have DC 48V.
DC48V is normal, if not, check wiring and connection.
Detected only when the rated speed is 90m/min or more.
Detected when SD2D input does not enter when car is on the bottom floor. 2. Check the value of address 8024 from MEMORY READ
MODE when car is in bottom floor. If it is x01, it is normal. If it is
x01, check voltage of LSD-08 and HA-03, and They must have
DC 0V.
TCD 77 TCD 78 TCD 114 ERD_Digi_Fl_Err
Coil[SW_GS_
OPEN_ZONE] Coil[AC_OP_MAINT_MODE] SWD_I[VI_LDC]
check_out
0x9256 0x9030 0x8025
Coil[IS_ZERO_V]
0x91F2
FTD_Current_Fl ==
check_out SPD_Floor_Spec.Bottom SWD_I[VI_SD2D] TCD 101
SPD_Control_Spec. 0x8024
Contract_Velocity >= 90
Revision: 0
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○ Operation CPU
TCD 107 SD1U ON trouble Detection Application Si210
○ Speed CPU
[Meaning] [Countermeasures]
SD1U does not operate from bottom floor.
1. Check the value of address 8021 from MEMORY READ MODE,
when car is not in top floor. If it is x00, it is normal. If it is x01,
check voltage of LSU-05, LSU-06 and HA-06. They must have DC
[Explanation] 48V.
DC48V is normal, if not, check wiring and connection.
It is detected when SD1U input does not enter when car is in top floor.
2. Check the value of address 8023 from MEMORY READ MODE
when car is in top floor. If it is x01, it is normal. If it is x01, check
TCD 77 TCD 78 TCD 114 ERD_Digi_Fl_Err
voltage of LSU-06 and HA-06, and They must have DC 0V.
Coil[SW_GS_
OPEN_ZONE] Coil[AC_OP_MAINT_MODE] SWD_I[VI_LDC]
check_out
0x9256 0x9030 0x8025
Coil[IS_ZERO_V]
0x91F2
FTD_Current_Fl ==
check_out SPD_Floor_Spec.Top SWD_I[VI_SD1U]
TCD 107
0x8021
Revision: 0
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○ Operation CPU
TCD 108 SD2U ON trouble Detection Application Si210
○ Speed CPU
[Meaning] [Countermeasures]
SD2U does not operate from bottom floor.
1. Check the value of address 8022 from MEMORY READ
MODE, when car is not in bottom floor. If it is x00, it is normal. If
it is x01, check voltage of LSU-07, LSU-08 and HA-07. They
[Explanation] must have DC 48V.
DC48V is normal, if not, check wiring and connection.
Detected only when the rated speed is 90m/min or more.
Detected when SD2U input does not enter when car is on the top floor. 2. Check the value of address 8022 from MEMORY READ
MODE when car is in bottom floor. If it is x01, it is normal. If it is
x01, check voltage of LSU-08 and HA-07, and They must have
TCD 77 TCD 78 TCD 114 ERD_Digi_Fl_Err DC 0V.
Coil[SW_GS_
OPEN_ZONE] Coil[AC_OP_MAINT_MODE] SWD_I[VI_LDC]
check_out
0x9256 0x9030 0x8025
Coil[IS_ZERO_V]
0x91F2
FTD_Current_Fl ==
check_out SPD_Floor_Spec.Top SWD_I[VI_SD2U]
TCD 108
SPD_Control_Spec. 0x8022
Contract_Velocity >= 90
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○ Operation CPU
TCD 114 POSI ON trouble (LDC) Detection Application Si210
○ Speed CPU
[Explanation] 2. Check at door zone, if the value of 3rd row and 5th column of
Coil[RS_RUNNING] Coil[SW_FS_MAINT] SWD_I[VI_LDC] DOA-100 is ‘1’.
0x91B0 0x929A 0x8025
3. Check at no door zone, if the value of 3rd row and 5th column
Coil[SW_GS_LDC]
of DOA-100 is ‘0’.
0x9251
4. Check the voltage between Y1-05 of DOM-100 and CA-10 of
Coil[SW_GS_OPEN_ZONE] Coil[IS_CUR_V_10]
check_out DOC-1XX. (with door zone, 0V is normal and without door zone,
0x9256 0x91EB 48V is normal)
check_out 2070 msec
TMC_Start(POSI_
5. Check if POSI is defective.
OFF_ERR_T)
TMC_Check(POSI_OFF_
ERR_T,FINISH_STATE)
TCD 114
POSI off error
TMC_Start(POSI_ON_
OFF_DETECT_T)
TMC_Check(POSI_ON_OFF_
DETECT_T,FINISH_STATE) TCD 114
POSI on error
SWD_I[VI_LDC]
old_LDC_state
0x8025
Revision: 0
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○ Operation CPU
TCD 116 POSI ON trouble (LDU) Detection Application Si210
○ Speed CPU
[Explanation]
[Countermeasures]
When LDU trouble is detected, rope compensation function would be cut.
1. The trouble will be detected, when SPEC data in address 0016
SPD_Function. TMC_Check(POWER_ Coil{AC_OP_ SPD_I[SP_ is set, even if rope compensation is not applied.
Rope_Compen READY_T,FINISH_STATE) MAINT_MODE] FAC_INSPECT]
0x9030
2. Check if the input signal of LDU is activated normally.
TCD 78 TCD 79
(Check by Memory Read Mode A21E, Address: 8027)
TCD 114
tmp
[Explanation]
[Countermeasures]
When LDD trouble is detected, rope compensation function would be cut.
1. The trouble will be detected, when SPEC data in address 0016
SPD_Function. TMC_Check(POWER_ Coil{AC_OP_ SPD_I[SP_
Rope_Compen READY_T,FINISH_STATE) MAINT_MODE] FAC_INSPECT]
is set, even if rope compensation is not applied.
ldc_off_event
0x91AF
SWD_I[VI_LDC]
old_ldc
0x8025
Revision: 0
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○ Operation CPU
TCD 119 SLOW DOWN S/W trouble Detection Application Si210
○ Speed CPU
[Meaning] [Countermeasures]
When speed command is more than 10m/min but real speed is 8m/min
or less, and this continues more than 3 sec. The trouble will be detected.
1. Refer to TCD 86.
2. Check assembly condition of Brake if it works normally.
3. Check the disconnection of Rotary Encoder.
[Explanation]
See TCD 92.
SWD_I[VI_C1BR] Coil[IS_CMD_V_10] Coil[IS_CUR_V_8] Coil[AC_OP_ALP_MODE]
Coil[RS_ROPE_
Coil[RS_DECELERATION] COMPEN_REQUEST]
0x91BE 0x91A8
Coil[RS_ROPE_COMPEN_RUN]
0x91B5 0x92A8
Coil[A_ALP_RUN_PERMIT] Coil[SW_ALP_DIR_DECISION]
check_out
0x9062 0x92BC
check_out
3060 msec TMC_Start(BREAK_
OFF_DETECT_T)
TMC_Check(BREAK_OFF_
DETECT_T,FINISH_STATE)
TCD125
Revision: 0
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○ Operation CPU
TCD 130 Load detector input trouble Detection Application Si210
○ Speed CPU
[Meaning] [Countermeasures]
It will be detected in Input trouble of Load detector
Potential meter (PTM)
1. Perform ‘No Load Point Setting’ (A61E) and ‘Full Load Point
Setting’ (A62E).
- ‘No Load Point Setting’ is priority.
[Explanation]
Detected load by load detector exceeds 135% or is under -25%, and either 2. Check if channel value of each PTM shows on 3rd row normally.
condition continues for 2 sec. and more. - Car load mode (A86E)
[Condition]
Make high speed operation unable with door opening.
Revision: 0
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○ Operation CPU
TCD 132 Door open lock detection Detection Application Si210
○ Speed CPU
[Meaning] DOLS signal does not go in within 10 sec. after open command
Door open lock detected
and if this condition repeats 3 times, the trouble will be detected.
[Countermeasures]
1. Check door operating. In case that door can’t operate due to a
[Explanation]
Coil[SW_SS_48V_
foreign substance on sill, remove it.
Coil[RS_
RUNNING] Coil[DC_DOLS] Coil[DC_DCO] DOWN_HOLD] 2. Check if DMC CUT of DOR-131 & apparatus box is placed on
NORMAL.
0x91B0 0x90A6 0x9082 0x923C 3. Check open command signal.
If data of 2nd row & 13th column of annunciator is ‘1’, open
Coil[A_AUTO_ Coil[SW_GS_ command is energizing.
DOOR_CLOSE] OPEN_ZONE] SWD_O[VO_R2OP] Check if the volt of CA-01 is 0.7V±0.1V.
check_out
Check the connection & wiring, if the data is ‘0’ and the volt of
0x9256 0x8083
ERD_Door_Err 0x9050 CA-07 is 0V±0.1V.
4. If LED of R2LD relay isn’t off. Check the volt of AB-15 (LDS) &
TMC_Check(OPEN_LOCK_DETECT_T,FINISH_STATE) CA-08 (CDS).
check_out
When door is opened, the volt of AB-15 & CA-08 should be 0V
(OPEN_LOCK_DETECT
_T).Spec = 4000 level.
0x8083
5. When door is opened completely, check if data of 3rd row &
15th column of annunciator is ‘1’. ‘1’ is normal.
6. If the volt of CA-07 is 48V±10%, check the condition of DOLS
(OPEN_LOCK_DETECT
_T).Spec = 10000 contactor. When door is opened, check LD5 (OLS/CLS) of DCD
PCB is turned on. (LED is on in normal)
TMC_Start(OPEN_ 7. Check if RDZ relay operates normally.
LOCK_DETECT_T)
TMC_Check(OPEN_LOCK_ LED of the relay should be turned on with door zone and off
Open_Trouble_Count < 3
DETECT_T,FINISH_STATE) without door zone.
TMC_Start(OPEN_
LOCK_DETECT_T)
Open_Trouble_Count++
TMC_Reset(OPEN_
LOCK_DETECT_T)
Open_Trouble_Count >= 3
TCD 132
Revision: 0
MMR Elevator_SI / Trouble Shooting Page: 74/103
○ Operation CPU
TCD 133 Open_Lock repeated trouble Detection Application Si210
○ Speed CPU
[Meaning] [Countermeasures]
TCD132 occurs 3 times in series
Refer to TCD132.
[Explanation]
If TCD132 occurs, it tries to open door of another floor after moving to another
floor. But if TCD132 occurs 3 times in series, ‘Open Lock repeated trouble’ will
occurs.
The elevator keeps hall/car call unable and stops operation.
Revision: 0
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○ Operation CPU
TCD 134 Door close lock detection Detection Application Si210
○ Speed CPU
[Meaning] Door does not close within 10 sec. after close command,
Door close lock detected
the trouble will be detected.
[Countermeasures]
1. Check door operating. In case that door can’t operate due to a
[Explanation]
foreign substance on sill, remove it.
Coil[A_AUTO_ Coil[SW_GS_
DOOR_CLOSE] DOOR_ZONE] Coil[IS_ZERO_V] Coil[DC_DCO] ERD_Door_Err
2. Check if DMC CUT switch of DOR-131 & apparatus box is
placed on NORMAL.
0x9050 0x9250 0x91F2 0x9082 3. Check close command signal.
If data of 2nd row & 14th column of annunciator is ‘1’, close
SWD_I[VI_CDS] command is energizing.
SWD_O[VO_R2CL] check_out Check if the volt of CA-02 is 0.7V±0.1V.
0x8684 0x802B 4. If LED of R2LD relay isn’t off. Check the volt of AB-15 (LDS) &
Coil[DC_F_CLS] Coil[SW_SV_2ND_FIRE] CA-08 (CDS).
When door is closed, the volt of AB-15 & CA-08 should be 48V
0x90B5 0x9275 level.
SWD_I[VI_LDS] 5. When door is closed, check if data of 3rd row & 12th (LDS) &
13th (CDS) column of annunciator is ‘1’. ‘1’ is normal.
0x802C
TMC_Check(CLOSE_LOCK_ 6. If 12th (LDS) is ‘0’, check the volt of AB-15 and condition of
DETECT_T,FINISH_STATE) TCD 135 landing door.
If 13th (CDS) is ‘0’, check the volt of CA-08 and condition of
Coil[SW_GS_ car door.
Coil[DC_DOLS] OPEN_ZONE]
7. Check if data of 3rd row & 14th column of annunciator is ‘1’.
TMC_Check(FORCE_ 0x90A6 0x9256 ‘1’ is normal.
OPEN_T,FINISH_STATE) 8. Check the condition of DCLS contactor. When door is closed,
check_out
With NUGING : 20 sec check LD5 (OLS/CLS) of DCD PCB is turned on.
Without NUGING : 10 sec TMC_Start (CLOSE_ (LED is on in normal)
LOCK_DETECT_T)
9. Check if RDZ relay operates normally.
TMC_Check(CLOSE_LOCK_
DETECT_T,FINISH_STATE) LED of the relay should be turned on with door zone and off
close_lock_count ++
without door zone.
close_lock_count >= 2
TCD 134
Revision: 0
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○ Operation CPU
TCD 135 Close_Lock repeated trouble Detection Application Si210
○ Speed CPU
[Meaning] [Countermeasures]
TCD134 occurs 12 times (can be changed by SPEC) in series
Refer to TCD134.
[Explanation]
[Meaning] [Countermeasures]
When ALP control panel is out of order.
1. Check if the condition of ALP is normal by annunciator of ALP.
In case of power failure, elevator must go to door zone by the power of ALP,
but elevator isn’t operable due to abnormal condition.
Abnormal condition
1. Operation unable due to R5SC off.
2. Operation unable due to floor error.
3. Operation unable due to abnormal signal from DSP.
4. In case that the speed exceeds designated speed.
Revision: 0
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○ Operation CPU
TCD 140 Discharging voltage of Backup Battery under reference Detection Application Si210
○ Speed CPU
[Meaning] [Countermeasures]
NVRAM is abnormal
1. Check if Backup Battery is normal.
This trouble doesn’t hinder elevator operating. It will be returned to normal after
rescue operation to bottom floor.
Revision: 0
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○ Operation CPU
TCD 141 Clock chip trouble Detection Application Si210
○ Speed CPU
[Meaning] [Countermeasures]
When RTC chip doesn’t operate well, the trouble occurs.
1. Perform ‘RTC set’ by ‘A69E’.
In case that RTC chip is abnormal, the trouble occurs. 3. Replace DOC-1XX.
This trouble doesn’t hinder elevator operating.
Revision: 0
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○ Operation CPU
TCD 145 INV. Door CPU WDT trouble Detection Application Si210
○ Speed CPU
[Meaning] [Countermeasures]
In case that the connection between apparatus box & DCL-24X is
abnormal.
1. Check if the connection between TERM-01 and DRIN-01 is
disconnected.
[Explanation]
[Meaning] [Countermeasures]
Float switch is still activated even after drain operation for 1 min.
1. Check the float switch.
[Explanation]
1. This trouble doesn’t hinder elevator operating even if the trouble occurs.
[Meaning] [Condition]
The signal of LDC keep off for 20~45 sec. at on position during high
speed operation. (Detecting time is depend on floor height)
This is hold type, so cut safety line and keep elevator inoperable.
[Explanation]
TMC_Start(OBS_
LDC_ON_DETECT_T)
TMC_Check(OBS_LDC_ON_
DETECT_T,FINISH_STATE)
TCD147
SWD_I[VI_LDC] old_LDC_state
Revision: 0
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○ Operation CPU
TCD 150 SD1D Over Speed detection Detection Application Si210
○ Speed CPU
[Meaning] Over speed is detected at SD1D zone and emergency stop. [Countermeasures]
1. When SD1D is activated, check the volt of HA-02.
Normal: 48V → 0V.
2. When SD1D is activated, check address 0x8023 by MEMORY
[Explanation] READ MODE (A21E)
1. In case that the condition of forced deceleration is detected. Normal: ‘00’ → ‘01’.
(Coil[SV_FORCE_DECEL] = ON) 3. Check the assembly condition of SD1D.
>> The speed is 15m/min higher than the command at where SD1D is If necessary, adjust it.
activated. And if this condition keeps for 150 msec. and more, the trouble
is detected.
But, if the speed is less than 30 m/min, No trouble is detected.
2. In case that the condition of forced deceleration is not detected.
Speed 60 m/min 90 m/min 105 m/min
( Coil[SV_FORCE_DECEL] = OFF )
1) 60m/min Distance 1000 mm 1400 mm 1800 mm
>> If the speed is higher than limit speed below according to regular speed at
where SD1D is activated, the trouble will be detected. * Above distance is from ‘0’ level of bottom floor to the center of
switch roller.
2) 90m/min and higher
>> If the speed is higher than limit speed below according to regular speed at
where SD1D is activated and this condition keeps for 150 msec. and more,
the trouble will be detected.
[Meaning] Over speed is detected at SD2D zone and emergency stop. [Countermeasures]
1. When SD2D is activated, check the volt of HA-03.
Normal: 48V → 0V.
2. When SD2D is activated, check address 0x8024 by MEMORY
[Explanation] READ MODE (A21E)
1. In case that the condition of forced deceleration is detected. Normal: ‘00’ → ‘01’.
(Coil[SV_FORCE_DECEL] = ON) 3. Check the assembly condition of SD2D.
>> The speed is 15m/min higher than the command at where SD2D is If necessary, adjust it.
activated. And if this condition keeps for 150 msec. and more, the trouble
is detected.
But, if the speed is less than 30 m/min, No trouble is detected. Speed 90 m/min 105 m/min
2. In case that the condition of forced deceleration is not detected.
( Coil[SV_FORCE_DECEL] = OFF ) Distance 2000 mm 2700 mm
>> If the speed is higher than limit speed below according to regular speed at
where SD2D is activated and this condition keeps for 150 msec. and more, * Above distance is from ‘0’ level of bottom floor to the center of
the trouble will be detected. switch roller.
[Meaning] Over speed is detected at SD1D zone and emergency stop. [Countermeasures]
1. When SD1U is activated, check the volt of HA-06.
Normal: 48V → 0V.
2. When SD1U is activated, check address 0x8021 by MEMORY
[Explanation] READ MODE (A21E)
1. In case that the condition of forced deceleration is detected. Normal: ‘00’ → ‘01’.
(Coil[SV_FORCE_DECEL] = ON) 3. Check the assembly condition of SD1U.
>> The speed is 15m/min higher than the command at where SD1U is If necessary, adjust it.
activated. And if this condition keeps for 150 msec. and more, the trouble
is detected.
But, if the speed is less than 30 m/min, No trouble is detected.
Speed 60 m/min 90 m/min 105 m/min
2. In case that the condition of forced deceleration is not detected.
( Coil[SV_FORCE_DECEL] = OFF ) Distance 1000 mm 1400 mm 1800 mm
1) 60m/min
>> If the speed is higher than limit speed below according to regular speed at * Above distance is from ‘0’ level of top floor to the center of
where SD1U is activated, the trouble will be detected. switch roller.
2) 90m/min and higher
>> If the speed is higher than limit speed below according to regular speed at
where SD1U is activated and this condition keeps for 150 msec. and more,
the trouble will be detected.
[Meaning] Over speed is detected at SD2U zone and emergency stop. [Countermeasures]
1. When SD2U is activated, check the volt of HA-07.
Normal: 48V → 0V.
2. When SD2U is activated, check address 0x8022 by MEMORY
[Explanation] READ MODE (A21E)
1. In case that the condition of forced deceleration is detected. Normal: ‘00’ → ‘01’.
(Coil[SV_FORCE_DECEL] = ON) 3. Check the assembly condition of SD2U.
>> The speed is 15m/min higher than the command at where SD2U is If necessary, adjust it.
activated. And if this condition keeps for 150 msec. and more, the trouble
is detected.
But, if the speed is less than 30 m/min, No trouble is detected. Speed 90 m/min 105 m/min
2. In case that the condition of forced deceleration is not detected.
( Coil[SV_FORCE_DECEL] = OFF ) Distance 2000 mm 2700 mm
>> If the speed is higher than limit speed below according to regular speed at
where SD2U is activated and this condition keeps for 150 msec. and more, * Above distance is from ‘0’ level of top floor to the center of
the trouble will be detected. switch roller.
[Meaning] Emergency stop detected, elevator is suddenly stopped during run with [Countermeasures]
more than 10m/min speed by the trouble in relation to R/E.
1. Check whether MAINT(Inspection) switch has been operated
during driving.
2. Verify whether switch and connectors in PCB have had
[Explanation] bad contacts.
3. Check if R/E is disconnected.
run_stop Coil[RS_RUNNING] Coil[IS_CUR_V_10] 4. Check if LDS &CDS operate normally.
TCD 164
5. Check the state of R5SC relay.
0x91EE
0x91B0 6. Check the state of ALARM LED.
TCD 92 7. Check the flickering state of SYS1 LED inside DOC-1XX.
8. Check the flickering state of SYS2 LED inside DOC-1XX.
9. Check if safety switches are activated. (Man-hole, pit, SCS)
TCD 93
* In case of emergency stop with 10m/min speed and more
The reason can be analyzed by ERROR LOG Table (A42E)
TCD 94 - Trace monitor
0x91B0
Revision: 0
MMR Elevator_SI / Trouble Shooting Page: 88/103
○ Operation CPU
TCD 168 Speed difference (real speed detection) Detection Application Si210
○ Speed CPU
[Meaning] When the speed difference between command & real is more than [Countermeasures]
30m/min, the trouble is detected.
1. Refer to TCD 60 and check if SPEC is correct in accordance
with the field.
2. Check if brake open & close as its function.
[Explanation] 3. Check disconnection of Rotary Encoder (AD Connect).
Refer to TCD 92.
Coil[IS_CUR_V_15] Coil[IS_CMD_V_15] SWD_O[VO_C1BR] Coil[SV_DDLP_CMD] 4. Check balancing rate between car & C.WT.
(It must be within 0.45 ~ 0.55)
0x91EC 0x91E4 0x8080 0x9206
Coil[RS_FAST_
SWD_I[VI_C1BR] SWD_I[VI_LDS] SWD_I[VI_CDS] RUN_COMMAND] check_out
abs(SVD_Cmd_V - SVD_Cur_V)
check_out >= 30 speed_err_count ++ speed_err_count
SVD_Cmd_V <
speed_err_count > 3
SVD_Cur_V TCD 168
speed_err_count > 12
TCD 168
check_out
=0 speed_err_count
Revision: 0
MMR Elevator_SI / Trouble Shooting Page: 89/103
○ Operation CPU
TCD 170 Operation direction trouble Detection Application Si210
○ Speed CPU
[Explanation]
[Countermeasures]
0x91AF
TMC_Reset(DIR_
ERROR_DETECT_T)
TMC_Check((DIR_ERROR_
SWD_Emergency_Call DETECT_T, FINISH_STATE)
TCD170
ICC_Set_Sys_Output_Port
(RE_DIR_ERROR, ON)
Revision: 0
MMR Elevator_SI / Trouble Shooting Page: 90/103
○ Operation CPU
TCD 171 Synchronous position trouble Detection Application Si210
○ Speed CPU
15 .. 7 6 5 4 3 2 1 0
[Meaning] It is detected that the failures of high speed running prohibited have [Countermeasures]
occurred 12 times within 10 min
1. Check Error Log Table by A42E, find out the trouble occurred
frequently and perform trouble shooting.
[Explanation]
Coil[EM_EO_ Coil[AC_OP_
old_fast_run_cut FAST_RUN_CUT] MAINT_MODE] +1 E_Stop_Count[9]
0x90F4 0x9030
+1 E_Stop_10M_Count
E_Stop_10M_Count >= 12
TCD 177
Coil[EM_EO_FAST_RUN_CUT] old_fast_run_cut
0x90F4
Revision: 0
MMR Elevator_SI / Trouble Shooting Page: 92/103
○ Operation CPU
TCD 178 Safety drive occurred frequently Detection Application Si210
○ Speed CPU
[Meaning] Detected that rescue running have occurred more than 6 times [Countermeasures]
within 10 min.
1. Door Zone 외에 정지하는 원인을 찾는다.
2. 주행 중에 비상 정지하는 경우는 Error Log Table 참조한다.
3. 착상 시 Door Zone에 못 미치거나 지나쳐서 정지하는 경우는
[Explanation]
SPEC의 착상 제어용 파라메터 설정이 바르게 되어 있는지
It is hold type, prohibit operation by R5SCafter opening door at door zone 확인 한다. ( Pgc_Gain → ADDR:0x0212 )
1. Search the reason for stopping out of door zone.
2. If stopping during running, refer to the error log table,
Coil[SW_FS_SAFETY_DRIVE_DETECT] tmp 3. When below-stopping or over-stopping during leveling occurs
verify whether parameter setting for the control of leveling is
0x92A8 light. (Pgc_Gain → ADDR:0x0212)
0x9030
+1 S_Drv_10M_Count
tmp old_safety_drive
Coil[SW_GS_IS_STOP] SWD_I[VI_LDC]
TCD 178
Stop at door zone with door opened for 10 min., and return
normal operation automatically.
[Explanation]
[Condition]
Stand by 10 min. after door open at door zone.
Revision: 0
MMR Elevator_SI / Trouble Shooting Page: 94/103
○ Operation CPU
TCD 184 SDS forced deceleration occurred frequently Detection Application Si210
○ Speed CPU
Coil[AC_OP_ Coil[SW_SV_
FIREMAN_MODE] 2ND_FIRE]
TMC_Check(OLS_ERROR_
DETECT_T,FINISH_STATE) Coil[SW_GS_DOOR_ZONE]
TCD 188
0x9250
0x802B 0x802D
Revision: 0
MMR Elevator_SI / Trouble Shooting Page: 96/103
○ Operation CPU
TCD 192 Door position trouble Detection Application Si210
○ Speed CPU
[Explanation]
In case of the trouble of door thermal, under voltage, over voltage & current,
TCD192 occurs.
Revision: 0
MMR Elevator_SI / Trouble Shooting Page: 97/103
○ Operation CPU
TCD 200 CNET LON communication trouble Detection Application Si210
○ Speed CPU
[Meaning] DPRAM communication between Main LON and i186 does not operate [Countermeasures]
1. If the trouble isn’t disappeared after system reset is done on
DOC-1XX, Check if ROM(OS ROM) of DOC-1XX & ROM Main
LON are mounted correctly.
[Explanation] 2. If the trouble isn’t disappeared after performing 1 item above,
Replace ROM(OS ROM) of DOC-1XX & ROM Main LON.
3. Replace DOC-1XX even if nothing is improved after performing
I186EC_Port3_Input & 0x20
Coil[VALID_186_TOKEN] item 2 above.
0x9300
err_count > 5
TCD 200
[Condition]
LON LED on DOC-1XX will light off.
Revision: 0
MMR Elevator_SI / Trouble Shooting Page: 98/103
○ Operation CPU
TCD 202 Car communication trouble Detection Application Si210
○ Speed CPU
[Condition]
LON LED of DOC-1XX or LED of DCL-24X is flickering with 1.2 sec. cycle
Revision: 0
MMR Elevator_SI / Trouble Shooting Page: 99/103
○ Operation CPU
TCD 211 Other elevator trouble Detection Application Si210
○ Speed CPU
[Meaning] Communication error with other car is detected in duplex operation. [Countermeasures]
HJP SH
HJP SH
SH SL SL SH
DHG-16X
DHG-16X
DHG-16X
Revision: 0
MMR Elevator_SI / Trouble Shooting Page: 100/103
○ Operation CPU
TCD 217 Hall button jam detection Detection Application Si210
○ Speed CPU
[Meaning] When hall button is being pushed continuously, the trouble is detected. [Countermeasures]
Button_Jam_Detect[0][UP_INDX]
TCD 217
Button_Jam_Detect[0][DN_INDX]
Address Floor
0x9954 1st floor ~ 8th floor UP Button
0x9955 9th floor ~ 16th floor UP Button
0x9956 17th floor ~ 24th floor UP Button
0x9957 25th floor ~ 32nd floor UP Button
0x9958 1st floor ~ 8th floor DOWN Button
0x9959 9th floor ~ 16th floor DOWN Button
0x995A 17th floor ~ 24th floor DOWN Button
0x995B 25th floor ~ 32nd floor DOWN Button
[Meaning] Communication error with all floor in hall line is detected [Countermeasures]
H_Data_Receive_Wait_Counter == 0
[Condition]
When TCD224 occurs, operation mode would be ACD26 and perform backup
operation.
Revision: 0
MMR Elevator_SI / Trouble Shooting Page: 103/103
○ Operation CPU
TCD 237 CRT communication trouble Detection Application Si210
○ Speed CPU
1
Appendix #1 SPEC TABLE
2
Appendix #1 SPEC TABLE
3
Appendix #1 SPEC TABLE
4
Appendix #1 SPEC TABLE
5
Appendix #1 SPEC TABLE
6
Appendix #1 SPEC TABLE
Legend(**H:Hex,****B:Binary,No-mark:Decimal 00H:without,01H:with)
PART Address LABEL
DATA DESCRIPTION DEFALT
3. 0200H INV_V_PI_Gain *H Input data within 46H ~ 82H(70~130) 64H
Invert 0202H Inv_Linear_10 *H Speed command when level before 10mm 07H
er 0204H Inv_Comp_Dist *H Advanced distance adjusting value for 06H
spec leveling control
0206H Inv_Adj_125 *H Compen. value of distance 125mm 0FH
0208H Load_Compen_Gain 30H
* Reverse shock Adj. Load compen. value gain OR
1. Opposite side:↑ *H (E/L speed; 60m/min -> 30H 50H
E/L speed ; 90~105m/min->50H)
2. Straight side: ↓
020AH Gain value during regener. 07H
Load_Regen_Factor *H (E/L speed; 60m/min -> 07H OR
E/L speed ; 90~105m/min->1EH) 1EH
020CH Load_Compen_Offset[0] *H Higher floor rope compen. 00H
(Not applied compen. Chain)
020EH Load_Compen_Offset[1] *H Intermediate floor rope compen. 00H
(Not applied compen. Chain)
0210H Load_Compen_Offset[2] *H Lower floor rope compen. 00H
(Not applied compen. Chain)
Profile deceleration specification
0212H Pgc_Gain *H 10H
position gain (Long distance traveling)
Profile deceleration specification
0214H Short_Pgc_Gain *H 00H
position gain (Shot distance traveling)
7
Appendix #1 SPEC TABLE
Legend(**H:Hex,****B:Binary,No-mark:Decimal 00H:without,01H:with)
PART Address LABEL
DATA DESCRIPTION DEFAUT
4. 0300H Total *H Total floor (Number of shelter plate installed) 8
Floor 0306H Display_Char[0][0] 20H Unused 20H
spec 0308H Display_Char[0][1] 20H Unused 20H
030AH Display_Char[1][0] *H 1FL 2-figures indicating character ‘B’
(Nothing:20H)
030CH Display_Char[1][1] *H 1FL 1-figure indicating character ‘1’
030EH Display_Char[2][0] *H 2FL 2-figures ASCII CODE ‘’
0310H Display_Char[2][1] *H 2FL 1-figure "0" 30H "A" 41H ‘1‘
0312H Display_Char[3][0] *H 3FL 2-figures "1" 31H "B" 42H ‘‘
0314H Display_Char[3][1] *H 3FL 1-figure "2" 32H "C" 43H ‘2’
0316H Display_Char[4][0] *H 4FL 2-figures "3" 33H "D" 44H ‘‘
0318H Display_Char[4][1] *H 4FL 1-figure "4" 34H "E" 45H ‘3‘
031AH Display_Char[5][0] *H 5FL 2-figures "5" 35H "F" 46H ‘’
031CH Display_Char[5][1] *H 5FL 1-figure "6" 36H "G" 47H ‘5‘
031EH Display_Char[6][0] *H 6FL 2-figures "7" 37H "H" 48H ‘’
0320H Display_Char[6][1] *H 6FL 1-figure "8" 38H "L" 4CH ‘6‘
0322H Display_Char[7][0] *H 7FL 2-figures "9" 39H "M" 4DH ‘’
0324H Display_Char[7][1] *H 7FL 1-figure "U" 55H "P" 50H ‘7‘
0326H Display_Char[8][0] *H 8FL 2-figures Nothi ‘’
20H “-“ 2DH
ng
0328H Display_Char[8][1] *H 8FL 1-figure ‘8‘
032AH Display_Char[9][0] *H 9FL 2-figures ‘’
032CH Display_Char[9][1] *H 9FL 1-figure ‘9’
032EH Display_Char[10][0] *H 10FL ‘’
2-figures
0330H Display_Char[10][1] *H 10FL 1-figure ‘8‘
0332H Display_Char[11][0] *H 11FL ‘’
2-figures
0334H Display_Char[11][1] *H 11FL 1-figure ‘9‘
0336H Display_Char[12][0] *H 12FL ‘1’
2-figures
0338H Display_Char[12][1] *H 12FL 1-figure ‘0’
033AH Display_Char[13][0] *H 13FL ‘1’
2-figures
033CH Display_Char[13][1] *H 13FL 1-figure ‘1’
033EH Display_Char[14][0] *H 14FL ‘1’
2-figures
0340H Display_Char[14][1] *H 14FL 1-figure ‘2’
0342H Display_Char[15][0] *H 15FL ‘1’
2-figures
0344H Display_Char[15][1] *H 15FL 1-figure ‘3’
0346H Display_Char[16][0] *H 16FL ‘1’
2-figures
0348H Display_Char[16][1] *H 16FL 1-figure ‘4’
034AH Display_Char[17][0] *H 17FL ‘1’
2-figures
034CH Display_Char[17][1] *H 17FL 1-figure ‘5’
034EH Display_Char[18][0] *H 18FL ‘1’
2-figures
0350H Display_Char[18][1] *H 18FL 1-figure ‘6’
0352H Display_Char[19][0] *H 19FL ‘1’
2-figures
0354H Display_Char[19][1] *H 19FL 1-figure ‘7’
0356H Display_Char[20][0] *H 20FL ‘1’
2-figures
8
Appendix #1 SPEC TABLE
Legend(**H:Hex,****B:Binary,No-mark:Decimal 00H:without,01H:with)
PART Address LABEL
DATA DESCRIPTION DEFAUT
0358H Display_Char[20][1] *H 20FL 1-figure ‘8’
035AH Display_Char[21][0] *H 21FL ‘1’
2-figures
035CH Display_Char[21][1] *H 21FL 1-figure ‘9’
035EH Display_Char[22][0] *H 22FL ‘2’
2-figures
0360H Display_Char[22][1] *H 22FL 1-figure ‘1’
0362H Display_Char[23][0] *H 23FL ‘2’
2-figures
0364H Display_Char[23][1] *H 23FL 1-figure ‘2’
0366H Display_Char[24][0] *H 24FL ‘2’
2-figures
0368H Display_Char[24][1] *H 24FL 1-figure ‘3’
036AH Display_Char[25][0] *H 25FL ‘2’
2-figures
036CH Display_Char[25][1] *H 25FL 1-figure ‘4’
9
Appendix #1 SPEC TABLE
Legend(**H:Hex,****B:Binary,No-mark:Decimal 00H:without,01H:with)
PART Address LABEL
DATA DESCRIPTION DEFAUT
040AH *H 31FL ‘’
3-figures
04ACH *H 32FL ‘’
3-figures
038AH
Service_Inform[0][0] Unused
038CH Service information on 1st FL
Service_Inform
*H LDC-installed stop floor and LDC-installed non- C1H
[0][1]
stop floor to be classified
038EH With shelter plate
C2H
B7 B6 B5 B0 C3H
Non-stop FL-> 1 0 C8H
*H Floor Data 00H
Stop FL -> 1 1
03C8H Ex) 2 FL non-stop : 82H = 10000010B
3 FL stop : C3H = 11000011B
03CAH Service_Inform Service information on 32nd FL
*H 00H
[0][32] (Non-stop floor does not need marking)
03CCH-
Unused
040CH
040EH Parking *H If use PARKING floor (01H) 01H
0410H Reference1 *H Reference FL(If '0', no return to reference FL) 01H
0412H Reference2 *H 2nd reference FL 00H
0414H Exit1 *H Escape floor 01H
0416H Exit2 *H 2nd escape floor 00H
0418H Dispersion FL during DUPLEX (If ‘0’, no
Dispersion1 *H dispersion) 00H
* Dispersion FL =( reference FL +top FL)/2
041AH Dispersion2 *H Unused
041CH Top *H Top floor 08H
041EH Middle *H Intermediate FL 04H
0420H Bottom *H Bottom floor 01H
0422H *H Multi-step deceleration start floor in up direction
Up_Decel_Zone 00H
(Two rows shelter plate installed floor)
0424H *H Multi-step deceleration start floor in down
Down_Decel_Zone direction 00H
(Two rows shelter plate installed floor)
042CH Hall_Lantern_Dir 00 / 01 Lantern with direction lamp function 00H
042EH Security_Opt 00/01 Close to Security floor succor run
0430H *B 00H
0432H 00H
Security_Floor Close to Security_floor bit set
0434H 00H
0436H 00H
5. 0500H Installed_Node[0] 00 / 01 ID No.1 OPB 01H
Car 0502H Installed_Node[1] 00 / 01
node ID No.2 OPB 00H
spec 0504H Installed_Node[2] 00 / 01 ID No.3 OPB 00H
0506H Installed_Node[3] 00 / 01 ID No.4 OPB 00H
0508H Unused 00H
00H
00H
00H
00H
10
Appendix #1 SPEC TABLE
Legend(**H:Hex,****B:Binary,No-mark:Decimal 00H:without,01H:with)
PART Address LABEL
DATA DESCRIPTION DEFAUT
050CH Bt_Bz_Cut 00 / 01 Cage button BZ sound cut 00H
050EH Bt_Bz_Toggle 00 / 01 EFO(Russia) BZ sound applied 00H
Emergen
Without
Inspect
VIP
Full
cy
*H 0H 1H 2H 3H 4H
Safety Off
In use
Auto
Full
6H 7H 8H 9H
0516H Sub_Lamp2 *H Setting usage of additional CPI lamp 2 02H
0518H Sub_Lamp3 *H Setting usage of additional CPI lamp 3 00H
051AH Sub_Lamp4 *H Setting usage of additional CPI lamp 4
051CH –
Unused
051EH
11
Appendix #1 SPEC TABLE
Legend(**H:Hex,****B:Binary,No-mark:Decimal 00H:without,01H:with)
PART Address LABEL
DATA DESCRIPTION DEFAULT
6. 0600H *H Two rows of Hall net (ex> Duplex) 00H
Hall
0602H~
node Use_Bside Unused
0608H
spec
VIP_Button *B VIP B/T Installed FL (Max. 3 FL)
060AH 1 - 8 FL 5000060AH Add 00H
060CH 9 - 16FL 5000060CH Add 00H
060EH 17 - 24FL 5000060EH Add 00H
0610H 25 - 32FL 50000610H Add 00H
0612H -
0632H Unused
Emergen
Without
Inspect
Start
VIP
Full
cy
0H 1H 2H 3H 4H 5H
Safety Off
In use
Auto
Full
6H 7H 8H 9H
063AH
Sub_Lamp2 *H Setting usage of additional indicator lamp 2 02H
12
Appendix #1 SPEC TABLE
Legend(**H:Hex,****B:Binary,No-mark:Decimal 00H:without,01H:with)
PART Address LABEL
DATA DESCRIPTION DEFAULT
13
Appendix #1 SPEC TABLE
Legend(**H:Hex,****B:Binary,No-mark:Decimal 00H:without,01H:with)
PART Address LABEL
DATA DESCRIPTION DEFAULT
8. 0800H -
Call 0808H Unused
service
spec 080AH Non_Stop1_Trigger_Con 00 / 01 NON STOP1 Switch 01H
d
080CH Non_Stop2_Trigger_Con 00 / 01 NON STOP2 Switch 01H
d
080EH - Unused
081CH 00H
14
Appendix #1 SPEC TABLE
Legend(**H:Hex,****B:Binary,No-mark:Decimal 00H:without,01H:with)
PART Address LABEL
DATA DESCRIPTION DEFAULT
Force_Stop[1] Setting in compulsion stop FL bit for DOWN
direction
0866H *B 0866H 1 ~ 8FL 00H
0868H 0868H 9 ~ 16FL 00H
086AH 086AH 17 ~ 24FL 00H
086CH 086CH 25 ~ 32FL 00H
086EH- Unused
08DEH
08E0H Hall_Service_Map[0] *H Normal call service map 83H
08E2H Hall_Service_Map[1] *H Unused 00H
08E4H Hall_Service_Map[2] *H Disabled person call service map 23H
08E6H Hall_Service_Map[3] *H Unused 00H
Definition of service map
7 6 5 4 3 2 1 0
A B C D
Hold
Type Type Type Type E/L No.2 E/L No.1
Flag
B/T B/T B/T B/T
* Hold Flag : In case hall call is registered , even if service type is changed to
non-stop floor, it will service before reset.
z A Type B/T : HALL NET 1 line DHG HU/HD
z B Type B/T : HALL NET 2 lines DHG HU/HD
z C Type B/T : HALL NET 1 line DHG HUC/HDC
z D Type B/T : HALL NET 2 lines DHG HUC/HDC
☞) 83H Æ A Type B/T setting for E/L No. 1 and 2
21H Æ C Type B/T setting for E/L No. 1
08E8H – Unused
*H 00H
09FCH
15
Appendix #1 SPEC TABLE
Legend(**H:Hex,****B:Binary,No-mark:Decimal 00H:without,01H:with)
PART Address LABEL
DATA DESCRIPTION DEFAULT
9. 0A00H *H Addition value for stand-by lift at reference 32H
Dispat 0A02H floor
Ref_Fl_Wait_Car
ch *H 0032H = 50 00H
spec Delay time = 50 * 100 ms = 5 s
0A04H *H Addition value for stand-by lift without 32H
Non_Dir_Car direction
0A06H *H 00H
5sec
0A08H *H Subtraction value for door closed lift 03H
Closed_Car
0A0AH *H 300ms 00H
0A0CH *H 02H
Subtraction value for ready to running
0A0EH Ready_To_Run_Car
*H 200 ms 00H
0A10H *H 00H
Run_Car Subtraction value for running lift
0A12H *H 00H
0A14H *H 00H
Unused
0A16H *H 00H
10. 0A80H Assistance operation detecting timer (sec) 32H
SPD_Nplex_Timer[0] *H
Parall Setting time :28H(40sec)~78H(120sec) (50sec)
el 0A82H Start of dispersion delay timer (sec) 1EH
SPD_Nplex_Timer[1] *H
runnin Setting time :00H ~ 3CH(60sec) (30sec)
g 0A84H SPD_Nplex_Timer[2] *H Unused FFH
spec 0A86H
SPD_Nplex_Timer[3] *H Unused FFH
16
Appendix #1 SPEC TABLE
Legend(**H:Hex,****B:Binary,No-mark:Decimal 00H:without,01H:with)
PART Address LABEL
DATA VIRTUAL INPUT SPEC
11. 0B00H - Fixed input area VID_Vi_Map[port no.][bit no.][0] : input specification
Virtual 0B2EH VID_Vi_Map[port no][ bit no.][][1] : state specification
input state specification) 01H ⇒ reverse (B-CON)
spec 0B30H VID_Vi_Map[0][12][0] VI_SD2U 00H ⇒ normal (A-CON)
0B32H VID_Vi_Map[0][12][1] 01H ex) VID_Vi_Map[0][3][0] = VI_DLD
0B34H VID_Vi_Map[0][13][0] VI_SD2D VID_Vi_Map[0][3][0] = 00H
0B36H VID_Vi_Map[0][13][1] 01H Bit 3 of port No. 0 is used DLD input,
0B38H - Fixed input area input state is A-CON
0B52H
17
Appendix #1 SPEC TABLE
Legend(**H:Hex,****B:Binary,No-mark:Decimal 00H:without,01H:with)
PART Address LABEL
DATA VIRTUAL INPUT SPEC
0BA0H - Unused 3DH 5DH VI_1ST_FIRE
0BBEH
3EH 5EH VI_2ND_FIRE
3FH 5FH VI_R1MM
* mark is fixed input (can’t editing) 40H 60H VI_RDMC
41H VI_R7NP 61H VI_PARKING
42H 62H
43H VI_R7RD 63H VI_HIGH
44H VI_R4FM
45H VI_R4FS
46H VI_EQ
47H
48H
49H
4AH
4BH
4CH
18
Appendix #1 SPEC TABLE
Legend(**H:Hex,****B:Binary,No-mark:Decimal 00H:without,01H:with)
PART Address LABEL
DATA VIRTUAL INPUT SPEC
12. 0C00H - Fixed output area VID_Vo_Map[Variable][0] : Output port specification
Virtual 0C52H VID_Vo_Map[Variable][1] : Output bit specification
Output VID_Vo_Map[Variable][2] : Output state specification
spec 0C54H VID_Vo_Map[14][0] 00H state specification) 01H ⇒ reverse (B-CON)
0C56H VID_Vo_Map[14][1] 00H 00H ⇒ normal (A-CON)
0C58H VID_Vo_Map[14][2] 00H ex) VID_Vo_Map[0][0] = 1H
0C5AH VID_Vo_Map[15][0] 00H VID_Vo_Map[0][1] = 0H
0C5CH VID_Vo_Map[15][1] 00H
VID_Vo_Map[0][2] = 0H
0C5EH VID_Vo_Map[15][2] 00H Bit 0 of port No. 1 is used C1BR output, non-reverse.
0C60H VID_Vo_Map[16][0] 00H Variabl
Description
e
0C62H VID_Vo_Map[16][1] 00H 0 VO_C1BR
0C64H VID_Vo_Map[16][2] 00H 1 VO_C1ST
0C66H VID_Vo_Map[17][0] 01H 2 VO_R5SC
0C68H VID_Vo_Map[17][1] 0DH 3 VO_OPEN
0C6AH VID_Vo_Map[17][2] 00H 4 VO_CLOSE
0C6CH VID_Vo_Map[18][0] 02H 5 VO_WHEEL_CHAIR_DOOR
0C6EH VID_Vo_Map[18][1] 05H 6 VO_NUDGING
0C70H VID_Vo_Map[18][2] 00H 7 VO_R1ML
0C72H - Fixed output (R1HI) 8 VO_COOLER
0C76H
9 VO_CAR_LIGHT
0C78H VID_Vo_Map[20][0] 02H 10 VO_CAR_FAN
0C7AH VID_Vo_Map[20][1] 03H 11 VO_INV_FAN
0C7CH VID_Vo_Map[20][2] 00H 12 VO_R4F1
0C7EH VID_Vo_Map[21][0] 02H 13 VO_R4F2
0C80H VID_Vo_Map[21][1] 02H 14 VO_EQ_RESET
0C82H VID_Vo_Map[21][2] 00H 15 VO_V_WAVE_RESET
16 VO_RESCUE_RETURN
17 VO_R2DM
18 VO_R4RF
19 VO_R1H1
20 VO_ROPE_GRIPPER
21 VO_R4FSX
22 VO_LDS_OFF_BUZZER
0CBEH VID_Vo_Map[31][2] 23 VO_RDZ
19
Appendix #1 SPEC TABLE
Legend(**H:Hex,****B:Binary,No-mark:Decimal
PART Address LABEL 00H:without,01H:with)
DATA DESCRIPTION
13. 0D00H - Fixed Timer area m sec. is indicated according to timer spec.
Timer 0D30H timer value is 4 byte variable.
spec Value is specified in address and reverse order in
0D38H Direction error detecting 540 EEPROM.
0D40H R5SC On/Off error detecting 540 Ex.) TM_PHOTO_OFF_DETECT is
0D48H C1ST On/Off error detecting 540 displayed by
$50000D10H |
0D50H Operation mode input error 990
($50000D12H << 8) |
detecting
($50000D14H << 16) |
0D58H - Fixed Timer area
($50000BD16H << 32).
0D78H
For example., TM_PHOTO_OFF_
DETECT = 1000 m sec = 3E8H m sec, and is stored
0D80H C1BR On/Off error detecting 540 in
0D88H Suppress On/Off error detecting 360 $50000D10H = E8H
0D90H – Fixed Timer area $50000D12H = 03H
0DC8H $50000D14H = 00H
0DD0H VOICE_CLOSE_START_T 990 $50000D16H = 00H.
0DD8H – Fixed Timer area
0E08H Thus, after conversing value required to change into
HEX, change in order of LSB from the below
0E10H Car FAN Off Timer 5000 address.
0E18H Unused
0E20H Unused
0E28H Cooler draining timer 30060
0E30H - Fixed Timer area
0E48H
0E50H Unused
0E58H Unused
0E60H Unused
0E68H Extend Open timer 180000
0E70H - Fixed Timer area
0E78H
20
Appendix #1 SPEC TABLE
Legend(**H:Hex,****B:Binary,No-mark:Decimal 00H:without,01H:with)
PART Address LABEL
DATA VIRTUAL INPUT SPEC
14. 1000H - Fixed input area CND_I_Map[port no.][bit no.][0] : input specification
In car 101AH CND_I_Map[port no.][bit no.][1] : state specification
virtual ex) 01H ⇒ reverse (B-CON)
input 101CH CND_I_Map[0][7][0] 00H 00H ⇒ normal (A-CON)
spec 101EH CND_I_Map[0][7][1] 00H ex) CND_I_Map[0][3][0] = CN_UP
1020H - Fixed input area CND_I_Map[0][3][1] = 00H
1036H Bit 3 of port No. 0 is UP input, state is reverse.
21
Appendix #1 SPEC TABLE
Legend(**H:Hex,****B:Binary,No-mark:Decimal
PART Address LABEL 00H:without,01H:with)
DATA DESCRIPTION
15. 1560H SPD_Hall_Svc_Option_Spec
01H Normal call service permitted 01H
Hall [NORMAL_SVC]
call 1562H SPD_Hall_Svc_Option_Spec
00H Rear call service permitted 01H
servic [BSIDE_SVC]
e 1564H SPD_Hall_Svc_Option_Spec
permit 01H Disabled persons call service permitted 01H
[WHEEL_SVC]
ted 1566H SPD_Hall_Svc_Option_Spec Not permit bit 0 VIP service
Code [VIP_SVC] 00H bit 1 When this bit is set, car call canceled
spec immediately
permit bit 2 ‘0’ : VIP mode is canceled during
07H deceleration for last car call
‘1’ : VIP mode is canceled after door close
completion of last car call
bit 3 Lock Type Button
bit 4
bit 5
bit 6
bit 7
22
Appendix #1 SPEC TABLE
Legend(**H:Hex,****B:Binary,No-
PART Address LABEL mark:Decimal00H:without,01H:with)
DATA DESCRIPTION
16. 1570H NCD_Bit_Acd[0].Operation 0 Operation bit definition
Non-
Parall 1572H NCD_Bit_Acd[0].Ref_Fl 0 bit 0 Anti-nuisance control
contr
el function stopped
ol
Operat 1574H NCD_Bit_Acd[0].Dis_Fl 0 bit 1 Hall floor, direction
mode
ion Indication stopped
Mode 1576H NCD_Bit_Acd[1].Operation 0 bit 2 Lantern function stopped
Permit 1578H NCD_Bit_Acd[1].Ref_Fl ATT 59H bit 3 Chime /gong function
ted Mode stopped
Code 157AH NCD_Bit_Acd[1].Dis_Fl 0 bit 4 Assistance operation valid
spec 157CH NCD_Bit_Acd[2].Operation 23H bit 5 Close B/T invalid
VIP
157EH NCD_Bit_Acd[2].Ref_Fl 0 bit 6 Specified floor return
stand
permitted
by
1580H NCD_Bit_Acd[2].Dis_Fl mode 0 bit 7 Dispersion start delay
permitted
1582H NCD_Bit_Acd[3].Operation VIP 0FH
1584H NCD_Bit_Acd[3].Ref_Fl runni 0 Ref_Fl( Dis_Fl ) bit definition
1586H NCD_Bit_Acd[3].Dis_Fl ng 0 bit 0 Non-Inter-Lock
mode
1588H NCD_Bit_Acd[4].Operation Offic 10H bit 1 Zone dispersion
158AH NCD_Bit_Acd[4].Ref_Fl e 55H bit 2 Start floor advance control
atten permitted
158CH NCD_Bit_Acd[4].Dis_Fl danc 0 bit 3 Door open after dispersion
e complete
mode
158EH NCD_Bit_Acd[5].Operation 80H bit 4 UP direction when dispersion
Singl
1590H NCD_Bit_Acd[5].Ref_Fl 51H bit 5 DOWN direction when
e
dispersion
Mode
1592H NCD_Bit_Acd[5].Dis_Fl 0 bit 6 Dispersion operation permitted
1594H NCD_Bit_Acd[6].Operation Paral 90H bit 7
1596H NCD_Bit_Acd[6].Ref_Fl lel 50H
1598H NCD_Bit_Acd[6].Dis_Fl Mode 42H
23
Appendix #1 SPEC TABLE
Legend(**H:Hex,****B:Binary,No-mark:Decimal00H:without,01H:with)
PART Address LABEL DEFA
DATA DESCRIPTION
ULT
17. 1A00H –
Floor 1A08H
heigh 1A0AH –
Floor height measured data for 1st floor
t 1A10H
table 1A12H –
Floor height measured data for 2nd floor
1A1AH
1A1CH –
Floor height measured data for 3rd floor
1A24H
1B10H- *H
1B16H FHT_SUM Floor height table sum data
18. 1C00H- *H
PCB 1C0AH Password Password
secur
ity 1C0CH- *H
1C1CH PCB_Protection PCB approval No.
spec
1C1EH- *H
Unique_ID_Lon[0] Main LON ID
1C28H
1C2AH- *H
Unique_ID_Lon[1] Car LON ID
1C34H
1C36H- *H
Unused Unused
1C4CH
1C4EH- *H
Encoder_ID[0] MAIN LON ID
1C5CH
1C5EH- *H
1C6CH Encoder_ID[1] Car LON ID
19. 3E00H Velocity_Adjust *H Parameter ( Rated velocity adjust )
Perfo * Max. adjust range ±4 m/min
rman
ce
speed-down : 0×01H, 0×02H, 0×03H, 0×04H
Para- Speed-up : 0×81H, 0×82H, 0×83H, 0×84H
meter
3E02H *H Time setting of 1st deceleration zone velocity
: Rising Time Set (Multi-step deceleration
Time 9 function)
ex) 1sec : 0×10 1.5sec : 0×15
3E04H *H Time setting of 1st deceleration zone uniform
Time 10 velocity (Multi-step deceleration function)
ex) 0.5sec : 0×05 2sec : 0×20
24
Appendix #1 SPEC TABLE
1. Button type
* B/T Type
*In case of parallel operation, hall network should be set same as simplex operation,
because each E/L has it own hall network configuration.
25
Appendix #1 SPEC TABLE
ex 1) DUPLEX operation : E/L No.1 information: (8/8, B3,B2,B1,1~5), E/L No.2 information: (6/6, B11~5)
26
Test & Commissioning Rev. No. 0
※ Check the voltage output of SMPS on DOC-120 PCB TB1 terminal block.
※ Verify that voltage between CCN1 connector No.4 on DCL PCB and ground is
※ Verify that voltage between ONC connector No.13 on DCL PCB and ground
※ Verify that voltage between CCN1 connector No.3 on DCL PCB and ground is
※ Verify that LD2 CPU LED(green) flickers at 0.5 second interval on the power supply.
Caution: WDT(watch dog timer) monitors that the speed control CPU performs
calculation correctly. If WDT does not flicker at 0.5 second interval, or ON only or
Test & Commissioning Rev. No. 0
Verify that LD1 ALM LED(Red) lights up after the power supply, and then, OFF in about
2 seconds.(ALM LED is for inverter hardware safety check)
a) Detecting over_ current on inverter.(or J5H (=DPC-111,112)JUMPER is not inserted)
b) WDT failure on speed control CPU.
c) Short-circuit of IGBT U-phase arm and failure of gate Trans power.
d) Short-circuit of IGBT V-phase arm and failure of gate trans power.
e) Short-circuit of IGBT W-phase arm and failure of gate trans power. IPM ARM SHORT
and GATE SMPS voltage error detection
f) Detecting over_voltage on DC link end.
g) Failure of regenerative IGBT, gate trans, Gate SMPS power.
ALM LED lights up when hardware errors are detected as stated in a) ~ g).
- Verify that JP4 jumper is properly inserted.( LED1 turn ON if not inserted)
- Verify that WDT LED flickers normally.
- In the above c) ~ g), check the connectors of DPP-1XX PCB and verify that Gate
SMPS(trans) input is applied by AC 110V±10%.(GTS connector in control panel
No.1↔ 3 : AC110V)
- Verify that C1VD contactor is inputted in about 3 seconds after the power supply.
Caution: If DC link voltage does not reach 330V 8 seconds after C1VD input(low- voltage
error), turn OFF C1VD contactor and then ON. Then, check the voltage after 8
seconds. If voltage is still low, turn OFF the contact to generate charging circuit
failure error.
- In this case, main power circuit connection, GATE SMPS(trans) input or connection,
charging circuit OFF, or IGBT, regenerative IGBT ON may fail. Thus, check these
conditions. If start the recharging, LD1 will be light ON.
Caution: It takes about 10 min. for DC link voltage to be completely discharged when
Test & Commissioning Rev. No. 0
power OFF. Thus, never touch DPP-1XX PCB and the stack when LD1 lights up.
- When LED does not light up though C1VD contactor is input after the power supply
inverter may be short, or regenerative IGBT ON, charging circuit OFF or LED diode may
fail. Checking should be carried out after DC link voltage is disconnected.
① Make UL and DL of limit switch common in DOM PCB TML1 terminal block.
"MSK"
ADAPTER CABLE
FOR LOWER LIMIT SW
MIC TO INSERT
"9P CAP HOUSING"
POSITION ASSEMBLED:ASSEMBLE MIC TERMINAL BOARD CIRCUIT DIAGRAM FOR MSK OPERATION
FOR MSK OPR TO LOWER PART OF UPPER BEAM. INSERT
Test & Commissioning Rev. No. 0
④ Be sure to restore to the original state upon the completion of non-scaffolding work.
a) Release UL and DL of limit switch from common state at TML1 terminal block.
※ For UL switch, release terminal block TML1-07 & TML1-08 from common state.
※ For DL switch, release terminal block TML1-07 & TML1-03 from common state.
b) Remove MSK connector plug(21P) and connecting plug(9P, 7P) from control panel
and connect to the final limit switches in hoistway.
For M/C ROOM operation should be set NORMAL/MAINT S/W to MAINT side,
and UP/DN S/W to UP or DN toggle.
※ Low speed operation from machine room should be done with the doors closed
is available.
③ Carry out low speed operation from machine room by UP/DN switch on DOR-13X PCB
to UP/DN.
④ Verify that operating direction conforms to operation command by moving it about
100mm.
⑤ Should the car is travelling in opposite directions of running commands, check the
connection status of the motor and R.E.
2) Connection method when motor rotates reversal
PULLEY
Motor
DRIVING PULLEY
T/R
SHEAVE
M/C T/R
DRIVING
M/C
SHEAVE
Motor
a) Reverse connection of motor: Motor vibrates during operations and stops for emergency
after error "41" occurs.
b) Reverse connection of R.E: The car travels in opposite directions of the running
commands and stop within 5 sec.
3) When UP operation
③ ANN shows "U" and the direction of car travelling up at column 16 of row 2.
③ ANN shows "DOWN" and the direction of car travelling up at column 16 of row 2.
YES
YES
NO -. Check SMPS input/output
SYS1,2 LEDs flicker
-. Check DOC-120 PCB
YES
-. Check T-cable for connection
CAR communication NO
-. Check SC jack on DOC-120 PCB
LON LED OFF or ON -. Check C-LON fuse in control panel
YES
NO -. Check E.STOP switch(APP/TOCI Box)
#R5SC RY "ON" -. Check E.STOP switch(DOC,DOR PCB)
-. EES,GRS,SCS,FLU,FLD
YES
NO -. Check switch
Give UP or DN call
-. Check safety circuit
through control panel
-. Check connections
YES
NO -. When motor rotates reversely,
E/L up(down) change the DIR position on
DOC-120 PCB.(Refer to Fig.4)
Test & Commissioning Rev. No. 0
① Switch the operation switch of the on-car connection box to "NORMAL" position.
② Perform IN CAR low speed operation by using top floor button, bottom floor button or
② Switch the operation switch of on-car connection box to "ON-CAR" operation mode.
③ Check the operation of ON-CAR switch, MSB(switch) and T.O.C.I Box on car.
Caution : Switch ON E.STOP switch and verify that the car operates.
Get on or off a car after switched ON the E.STOP switch.
Upon the completion of low speed operation, verify that the car interferes with entrance
and equipment, while running the car down at 1 meter intervals.
※ During governor wedge test, if traction machine sheave doesn't idle for 5 sec. or more,
4 of TML1) and verify that wedge stops Restore all conditions to original
the descending by gripping the rail 5 ones and verify that there is no
and sheave idles when E/L runs down error by performing UP/DN running.(See table7)
5 Return the catch weight to the original Table 7) Governor tripping speed
position by running up the car Speed Car side
(m/min) Switch Weight
Remove the common line from "SCS" 30~45 57±2 61±2
6 and return the governor switch 60 75±2 79±2
lever to the original position. 90 113±2 117±2
105 131±2 137±2
Restore all conditions to original
7 ones and verify that there is no
error by performing UP/DN running.
Test & Commissioning Rev. No. 0
5.1 Preparation
1) Installing UL and FLU
② When car is ±5 mm of bottom or top floor level, UL shall contact with CAM and not
① Lower the car 2~3 meter above the top floor level in low speed operation.
② Run the car in the up direction under speed operation. Distance where the car has
③ Repeat item ①.
④ Run the car in the up direction after making UL common. Distance where the car
has stopped by the operation of FLU should be within about 270 mm.
⑤ Run the car in the UP and DOWN direction after switching OFF UL.
(This time, car shall run DOWN but shall not run UP.)
※ On the basis of bending point side of limit switch CAM when car is on "0"
4) Cleaning
Section Working contents
Machine room -. Assemble control panel, governor,TR M/C sheave and duct cover.
Entrance and -. Clean hall door equipment, landing sill, rail and rail bracket.
Hoist way -. Clean rail (Sand defected rail surface with a file)
5) Compensation chain
① Bring the car down to the bottom floor and install a compensation chain support to
② Install a compensation chain latch at 400mm above pit floor of the counter weight rail.
(Refer to Figure 2)
③ Connect the chain to the support of the car by using 'U" bolt and bring the car up.
P ≤ 15
Test & Commissioning Rev. No. 0
Note 1) The above standard is applicable to a standard specification. Thus, when car weight
increases due to car interior decoration, separately calculate and apply a standard.
② Adjust car balance with the gap(30mm) between landing and car sill kept.
③ The gap of wedge body shall be the same on the right and left.
⑤ Verify that wedge stroke is 84mm and the distance between rail and wedge is
5±0.5mm.
⑥ Tighten the fastening nut of the tie rod attached to sling until it contacts with the tie rod.
Test & Commissioning Rev. No. 0
※ Tighten the nut half a turn after it contacts with tie rod guide.(Same in 4 points)
a) Tighten fastening bolt and set the sizes of push nut and ring to 10mm, with guide
shoe slightly contacting with 6mm size of "A" section.
b) If this 10mm size is not obtained, the car vibrates because the light hold rubber
cannot move. (Refer to Fig. 3)
c) If 6mm size of "A" section is not obtained, regular push pressure(32Kg) cannot be
obtained. If the size is too large, the car may vibrate severely and interfere with
hoistway equipment and car equipment.
d) If the size is smaller than 6mm in "A" section, pushing pressure becomes too
big and starting shock and stopping shock may occur.
① Tension the rope(same spring size) and run the car down to the bottom floor.
② No interference will be allowed between clutch cam and landing door.(Close the door)
Test & Commissioning Rev. No. 0
③ Keep the car loosening all roller set bolts of the guide rollers.
④ Loosen bracket and cam for fixing limit switch to avoid interference with the car.
⑥ Verify that car operation is not hindered because fastening nut of tie rod is tightened.
⑦ Hang the balance weights below the car and adjust balance so that car may be
※ Wedge body gap shall be the same in right and left side.
※ Verify that wedge stroke is 84mm and the clearance between rail and wedge is
5±0.5mm. At this time, the clearance between hall and car sill should be 30mm.
⑧ Tighten the guide roller spring nut(Left/right No.①) to adjust the spring length to 30mm.
Then guide roller contacts the rail. Tighten both spring nuts No.② and ③
to adjust the spring length to 30mm.(Perform in upper and lower section at a time)
(Refer to Fig. 4)
84
Test & Commissioning Rev. No. 0
⑨ The guide roller adjusted with spring should be ratable by 20Kg force.
⑪ Fasten the nut of the tie rod attached to the sling so as to contact slightly.
※ Tighten the nut half a turn after it contacts the tie rod guide.(Same at 4 points)
a) It is desirable to adjust the car balance in the middle of the floors after works for
movable cable, compensation rope or chain, wiring, etc. are completed. However,
generally, it may be carried out to the bottom floor in consideration of workability.
b) Guide roller should be adjusted within 5kg of front and rear force and within 10kg of
right and left force(but, 3kg and 6kg for 300m/min or faster).
This force should be measured while tensing up/down and right/left of the roller guide
body with spring balance hanging.
c) Also, loading additional balance weights on to the car obtains more sub weight when
balancing. Thus performing car balance with minimum balance weight is essential.
d) Bad balanced car could cause vibration or damage of guide roller. Special attention is
needed.
5.3 Installing and adjusting position detector(POSI) and position detector bracket
1) Adjusting shield plate distance of POSI
① Position the car to the bottom floor level, install POSI bracket temporarily on the rail,
and adjust it up and down vertically on to the basis of the rail.(Refer to Fig. 5)
② Install levelling device on to the support arm of the door machine base.
SHIELD
SHIELD POSI. PLATE
PLATE 40mm or more
RED-MARK 14
18. 5 120
278
Test & Commissioning Rev. No. 0
④ Connect MIC connector(LD) of POSI to machine room and on car connection box.
MAGNETIC MATERIAL
70mm
MAGNETIC MATERIA
MAGNETIC MATERIA
MAGNETIC MATERIA
MAGNETIC MATERIA
70mm
MAGNETIC MATERIAL
6. POTENTIO METER
6.1 Installation
Car ¹Ù´Ú
Ä« Floor
Cushion Rubber
¹æÁø°í¹« L
½ºÅ©·ç
Screw
60mm
BASE
1) Move the base and adjust the distance(L) from car bottom and top of base to be 15mm
by screw
Applied 1EA : $0018 => “41” ,DFTR : “81” Potentio meter : 40 DFTR : 80
Applied 2EA : $0018 => “42” ,DFTR : “82”
SPEC1 Dip S/W pin No.4 ON position on the DOC-120 PCB.
6.2 Connection table
14 SIGNAL2 2 SIGNAL
15 GDC 3 GDC 2
16 4
3
17 5
18
19
"PTM"CABLE` ASY 20 * In case it supplied 1 sensor,
(AEG00C746) 21 connect the MIC to PTM1
Test & Commissioning Rev. No. 0
④ Bottom floor car call button lights ON as Tab.1 according to car operating board ID
in order.
LED-LD1 indicates operation state of DCL-242 PCB, and the spec. is as follows.
NO State Condition Remark
1 Light OFF CPU RUN ,Comm. Error P24V power error, PCB(H/W) defects
CPU RUN OK,Comm. Error Comm. line's bad connection,
2 ON in 1 sec. Period
DIP SW's setting error
3 ON in 0.3 sec. period CPU RUN OK,Comm. OK
Test & Commissioning Rev. No. 0
※ DIP switch
Operation board ID's value should not exceed from the value set from Tab.1).
Especially, car operating board ID of DCL-242 PCB for in-car, on-car running
OPR SW input must be set from front of MAIN(01 HEX). When value other than
above specified is set, communication of control panel with DOC-120 PCB cannot
be established. At this time, CPI is cleared and call is not registered.
ON
OFF
1 2 3 4 5 6 7 8
(Fig.1) Structural drawing of DIP switch
OFF
1 2 3 4 5 6 7 8
OFF
1 2 3 4 5 6 7 8
- Verify DIP switch state, which is OFF(state when delivery) before operating.
- Operate DIP switch in direction of ON.
- For DIP switch setting, set 1 from bottom floor as reference floor and increase
by 1 according to increase of each floor(See Tab.2). But, if there is non-stop
floor, set ID without consideration of that floor.
Tab.2) Example of general type 15 stories(12 above & 3 under the ground) building floor ID
B/D floors SVC floors Setting DIP SW(HEX) Remark
12 STOP 0D
11 STOP 0C
10 NON STOP Without button unit
9 STOP 0B
8 STOP 0A
7 STOP 9
6 STOP 8
5 NON STOP Without button unit
4 STOP 7
3 STOP 6
2 STOP 5
1 STOP 4
B1 STOP 3
Test & Commissioning Rev. No. 0
DIP SW 1
Absolute FL HEX
1 2 3 4 5 6 7 8
1 1 0 0 0 0 0 0 0 1
2 0 1 0 0 0 0 0 0 2
3 1 1 0 0 0 0 0 0 3
∫ ∫ ∫
31 1 1 1 1 1 0 0 0 1F
32 0 0 0 0 0 1 0 0 20
XHA(CAP)
1 2 3 4 5 6 7 8 9
XHA(PLUG)
Machine
room 1 2 3 4 5 6 7 8 9
GND DC24V
HA TOP FL
1
DHG- 161 PCB
2
GND 3
DC24V 4
5
Test & Commissioning Rev. No. 0
B8 character ON
B8 character ON LAMP1 ON
B8 character ON LAMP2 ON
B8 character ON UP LAMP ON
B8 character ON DN LAMP ON
Test & Commissioning Rev. No. 0
④ Connection of HI1 mic jack for DHG-161 PCB and IND board(DCM-1XX) joint.
DHG-161 PCB.
⑩ When you complete work until ⑨, connect XHA MIC to CP after main power off.
* Above work procedure is to protect PCB damage that occur sometimes while you work
in hoistway for wiring.