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WRAPPED

M U LT I R I B

POWER
TRANSMISSION BELTS

R AW E D G E C O G G E D

H A RV E S T E R C O M B I N E
Quality Accreditations

American Petroleum Institute

American Petroleum Institute accredited


Licence No : 1B-0009

ISO 9001:2000 Environmental Management System ISO/TS 16949:2002

ISO/TS 16949:2002 for Design and


ISO 9001: 2000 for Design and Manufacturing of
Environmental Management System
Manufacture of Oil Seals,V Belts,
V Belts for Industrial Applications.
Standard ISO 14001 : 1996
Timing Belts and Moulded Rubber
Parts for Automotive Applications.
Wrapped - Industrial

CLASSICAL SECTION V-BELTS


…designed for rigorous operation

Features Applications
• reliable tensioning capacity • transmission engineering • conveyance technology
• suitable for V-flat drive units • mining
• precision built trouble-free • construction machines
make up of sets
SECTION Z A B C D E
Top Width (mm)'W' 10 13 17 22 32 38
Thickness (mm)' T' 6 8 11 14 19 23
Angle (º) 40 40 40 40 40 40
Nominal (mm) 400 - 4300 450 - 5000 600-12700 800-12700 1900 - 16700 5000-16750
Length (inch) 16 - 170 18 - 200 23-500 32-500 75-658 200-660
Nominal Length: Unless otherwise specified, nominal length considered is inside length (Li) in inches.
Standards: DIN 2215, RMA IP 20, ISO 4184, BS 3790, API 1B, JIS K 6323

WEDGE SECTION V-BELTS (Space Saver Belts)


…for safe and reliable high power transmission

Features Applications
• high power transmission • transmission engineering
• precision built trouble-free • mining • wood processing equipment
makeup of sets • construction machines
SECTION SPZ SPA SPB SPC
Top Width (mm ) ' W ' 10 13 17 22
Thickness (mm ) ' T ' 8 10 14 18
Angle (º) 40 40 40 40
Nominal (mm) 500 - 4500 500-7000 600-12500 1400-17500
Length (inch) 20-177 20-275 24-490 55-688

Nominal Length: Unless otherwise specified, nominal length considered is pitch length (Lp) in mm.
Standards: DIN 7753 Part 1, RMA IP 22, ISO 4183, ISO 4184, BS 3790, API 1B

HIGH CAPACITY NARROW V-BELTS (Space Saver Belts)


..for safe and reliable high power transmission

Features Applications
• high power transmission • transmission engineering • mining
• precision built trouble-free • construction machines
make up of sets • wood-processing equipment
SECTION 3V 5V 8V
Top Width ( mm ) ' W ' 10 17 25
Thickness ( mm) ' T ' 8 14 23
Angle (º) 40 40 40
Nominal (mm) 500 - 4500 600 - 12500 2500 - 12700
Length (inch) 20 - 177 24 - 490 98 - 500

Nominal Length: Unless otherwise specified, nominal length considered is outside length (La) in inches.
Standards: RMA IP 22, ISO 4183, ISO 4184, BS 3790, API 1B, JIS K 6368

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Wrapped -
Industrial, Agriculture

FRACTIONAL HORSE POWER/SINGLE-V BELTS


Features Applications

• HMLS polyester cord gives low • Washing Machines, dish washers,


stretch and better flexibility. • Industrial refrigerators,
• Polychloroprene rubberised • Industrial fans, Blowers,
poly cotton jacketing fabric and centrifugal pump
imparts good ozone, grease , • Meat Slicers
oil and heat resistance and • Cream Separators
antistatic properties. • Garage Equipment
• Specially compounded base • Woodworking machines
gives good flex fatigue resistance.

SECTION 3L 4L 5L
Top Width (mm)'W' 10 13 17
Thickness (mm)' T' 6 8 11
Angle (º) 40 40 40
Nominal (mm) 400 - 4300 450 - 5000 600-12700
Length (inch) 16 - 170 18 - 200 23 - 500

Nominal Length: Unless otherwise specified, nominal length considered is Outside length (La) in inches.
Standards: RMA IP 23

BANDED BELTS
Features Applications

• Eliminates belt whip, belt twist and • Stone crushers


belt turn. • Reciprocating Compressors
• Ideal for drives where pulsating • Cold forging machines.
loads are present.
• The top cross cord layer protects
the belt from external damage.

SECTION A B B C C 3V 5V 5V 8V SPZ SPC


Size Range 42”-150” 42”-173” 174”-598” 62”-120” 121”-598” 420-1500 700-1750 1760-5980 1000-5980 1270-1700mm 2500-15200mm
Belt Width 15-90 x N 19.30 x N 19.30x N 25.55 x N 25.55 x N 10.30 x N 17.50 x N 17.50 x N 28.58 x N 12.00 x N 25.55 x N
Thichness 11.0 13.5 13.5 17.5 17.5 10.5 16.0 16.0 26.5 10.5 16.0
Pitch 15.90 19.30 19.30 25.55 25.55 10.30 17.50 17.50 28.58 12.00 25.55
Max. No. 6 6 5 4 5 6 6 5 5 9 5

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Wrapped -
Industrial, Agriculture

HEXAGONAL BELTS
Features Applications

• Suitable for drives where belts bend • agricultural machinery


both ways on several pulleys • textile machines
• Specially compounded base
gives good flex fatigue resistance

SECTION AA BB CC
Top Width (mm) 'W' 13 17 22
Thickness (mm) 'T' 10 14 17
Angle ( º/ ) 40 40 40
Nominal (mm) 1500 - 3800 1500-6800 2030-6800
Length (inch) 60 - 150 60 - 270 80 - 270

Nominal Length: Unless otherwise specified, nominal length considered is inside length (Li) in inches.
Standards : DIN 7722, ASAE S 211.4, ISO 5289, RMA IP 21

HARVESTER COMBINE BELTS


Wrapped Variable Speed Belts …when high-power transmission is to be efficiently
combined with infinite speed control (also available in cogged)

Features Applications

• maintenance-free • agricultural machinery


• reliable tensioning capacity • speed control drives
• outstanding transverse stiffness • textile machines
• very high power transmission capacity • machine tool equipment
• drive engineering
• printing machines

SECTION 36 45 50
Top Width (mm) 'W' 36 45 50
Thickness (mm) 'T' 14 20 22
Angle (º) 30 30 30
Nominal (mm) 1000-3800 1500-5000 2000-5000
Length (inch) 40-150 60-200 78-200

Nominal Length: Unless otherwise specified, nominal length considered is outside length
Standards : DIN 7719, RMA / MPTA IP 25, ASAE S 211.4, ISO 1604, ISO 3410

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Raw Edge Plain/Cogged -
Industrial, Agriculture
& Automotive
Raw Edge Cogged - Industeial

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RAW EDGE COGGED


Raw Edge Cogged - Agricultural Raw Edge Cogged - Automotive

RAW EDGE BELTS - Cogged/ Plain


1.Specially heat treated and High Modulus - Low Stretch (HMLS) polyester cord
2.Polychloroprene cushion rubber compound
3.Anisotropically oriented - Short Fiber filled polychloroprene base compound
4.Specially designed Moulded cogs for better flexibility, low heat generation and better belt Cooling.

APPLICATIONS
Automotive industries
RAW EDGE PLAIN General engineering industries
Agricultural industries

SPECIAL FEATURES
TOP LAYER
a) Specially woven Poly - cotton fabric rubberised with Polychloroprene rubber which imparts better
resistance to flex crack development.

CORD
a) Special adhesive treated - High Modulus - Low Stretch ( HMLS) polyester cable cord provides high
tensile strength with minimum stretch which in turn gives V-Belt good tension retention, superior
resistance to fatigue and shock loads.

COMPOUND
a) Polychloroprene used throughout the belt provides oil and heat resistance.

b) Fibre filled polychloroprene base compound gives increased power transmission capability, superior
transverse stiffness and high wear resistance.

PRECISION
The edges are precisely cut and ground to exact dimensions to ensure uniform fit along the sides of the
pulley grooves.

Unless otherwise specified the nominal length of different sections is as follows.


Please see conversion table for more details.
RAW EDGE COGGED-INDUSTRIAL NOMINAL LENGTH
Classical Inside Lengh (Li) in Inches
Wedge Pitch Length (Lp) in mm
Narrow V Outside Length (La) in mm
RAW EDGE COGGED-AGRICULTURAL
Harvester Combine Outside Length (La) in mm

RAW EDGE -AUTOMOTIVE


Cogged Outside Length (La) in mm
Plain Inside length (Li) in mm

Standards :- DIN 7753, SAE J 636, JASO E 107


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Multi Rib / Serpentine Belts -
Industrial & Automotive

Multi Rib / Serpentine-Industrial Multi Rib / Serpentine-Automotive

Cross Section PH PJ PL PM Cross Section PK


Pitch (p) mm 1.60 2.34 4.7 9.4 Pitch (p) mm 3.56
Height (t) mm 2.80 4 10 17 Height (t) mm 4.5
Angle (α) (/ ) 40 40 40 40 Angle (α) (º) 40
Nominal mm 1320 - 2540 450 - 2500 1250 - 15000 2300 - 15000 Nominal mm 700 - 4500
Length Inches 50 - 100 18 - 100 49 - 590 90 - 590 Length Inches 27 - 177

Design features : Low stretch


Extremely flexible
Low Noise
Speed ratios over 1:30 are possible
High maximum belt speed upto 60 m/sec depending upon the section
Premium quality with heat, oil resistance and anti-static properties.

Nominal Length: Unless otherwise specified, nominal length considered is effective length (Le) in mm

Standards : RMA IP 26, SAE J 1459, ISO 9981, JASO E 109

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Belt Cross Reference

Wrapped Belts (WB) Raw Edge Cogged Belts (REC) Raw Edge Plain Belts (REP) Raw Edge Laminated Belts (REL) No. Name
1 2 2 1 Cover Fabric
2
3 3 3 2 Top Fabric
3
4 4 4 3 Top Cushion Rubber
4 4 Adhesion Rubber
5 5 5
5 5 Tension Member
6 6 6
6 6 Compression Rubber
7 8
7 Bottom Fabric
8 Laminate Fabric

W Dimensions The length of a line circumscribing the belt along


La (Outside Length) - its periphery
Li (Inside Length) - its inner circumference.
Lp Lp (Pitch Length) - its pitch zone.
T Li
Le (Effective Length) - the level of the effective diameter
La of the measuring pulleys whilst the v-belt is at a
specified tension.
W - Width of belt
T - Thickness of belt

BELT CROSS REFERENCE - INDUSTRIAL


FENNER ISO RMA JIS DIN BS
Y Y - - 6 Y
Z Z - M 10 Z
A A A A 13 A
B B B B 17 B
C C C C 22 C
D D D D 32 D
E E E E 40 -
3V - 3V 3V - -
5V - 5V 5V - -
8V - 8V 8V - -
SPZ SPZ - - SPZ SPZ
SPA SPA - - SPA SPA
SPB SPB - - SPB SPB
SPC SPC - - SPC SPC
2L - 2L - - -
3L - 3L - - -
4L - 4L - - -
5L - 5L - - -
ISO: INTERNATIONAL ORGANIZATION FOR STANDARDIZATION
RMA: RUBBER MANUFACTURERS ASSOCIATION, U.S.A.
JIS: JAPANESE INDUSTRIAL STANDARD
DIN: DEUTSCHE INDUSTRIE NORMEN, GERMANY
BS: BRITISH STANDARD, U.K.
FENNER ISO SAE JASO
AV10 AV10 10A V-10
AV13 AV13 13A V-13

ISO: INTERNATIONAL ORGANIZATION FOR STANDARDIZATION


SAE: SOCIETY OF AUTOMOTIVE ENGINEERS

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Conversion Table

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Some Useful tips on
Belt Installation & Maintenance
Correct design of drives using V-Belts ensures longer belt life and a higher degree of operating safety. Premature failure can often be
traced back to faulty installation or maintenance. Some useful tips are given below:

Ø PULLEYS: The grooves should be in good condition, free from scores or sharp edges, all dimensions should conform to the
relevant ISO/RMA standards.

Ø ALIGNMENT: Shafts and pulleys should be correctly aligned prior to belt installation. A maximum tolerance of ½° in both planes
is recommended.

Ø MULTIPLE V-BELT DRIVES: Assemble belts in matched sets either by measurement or by manufacturer's code
numbers/markings. Re-measure belts if they have been stored for sometime.

Ø INSTALLATION OF V BELTS: The drive center distance should be reduced prior to installation of belts so that they may be fitted
without undue force. The severe stresses placed upon V Belts when they are forced over the pulley flanges can damage the cover fabric
and the high quality, low stretch tension members.

Ø BELT TENSIONING: The drive should be tensioned correctly and re-tensioned after 30 minutes and 4 hours at full load, to
compensate for the small initial belt stretch and “bedding” into the pulley grooves.

Ø IDLER PULLEYS

The use of idler pulleys should be avoided. If for design reasons,


such an arrangement is necessary, then an inside idler should be
used in preference to an outside idler. If the Idler pulleys have to
be used for the foregoing reasons the following criteria should be
observed in the drive design:
A. Position in the belt span
b. Diameter of the pulley
c. Shape
d. The adjustment travel of the pulley, both for tensioning and re-tensioning the belts
e. Correction of the power rating per belt

Minimum diameter for Internal idlers


Internal idler should be greater than or equal to smallest loaded pulley in the drive system.

Minimum diameter for External idlers


External idler should be greater than or equal to 1.35 times the smallest loaded pulley in the drive system.

Ø STORAGE & MAINTENANCE


The physical properties of V-Belts could change significantly over a period of time if not stored properly. It is important that the
storage area is dust/moisture free, protected against direct sunlight/high intensity artificial light eg flourescent lights producing
ozone, at a storage temperature of +15ºC (+59ºF) and +25ºC (+77ºF). Belts should be stored without stress, tension or pressure.

It is recommended that V Belt drives be regularly inspected for loss of belt tension, unusual heat build up or wear. Re-tension
or replace when necessary. Should an individual belt in a matched set require replacement for any reason, a complete new set
must be fitted. Belts from different manufacturers must not be mixed on the same drive. V belts need no special attention. Belt
dressings must not be used.

For further information log onto www.fennerindia.com or contact us by email on fenner_India@fennermail.com

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Trouble Shooting

WARRANTY

Fenner (India) Limited warrants to the original purchaser that its products are free from defects in materials and workmanship for the one (1)
year period following date of manufacture of the product. Due to varied & wide application requirements, no definition of belt life can be
determined. Fenner (India) Limited will guarantee that their products will meet the established International standards and will last as long or
longer than any comparable product that is in the market. Liability under this warranty is limited to the purchase price of the product(s).
Fenner (India) Limited will replace or issue credit for any belt that contains a defect in workmanship, material, quality (based on application)
that does not meet an expected life. This warranty excludes incidental or consequential damages. Fenner India will not entertain the usage of
belts and failure in either wrong or unintended applications unless otherwise specified and discussed.
Fenner (India) Limited

Khivraj Complex 2, 480 Anna Salai, Nandanam


Chennai 600 035, India.
Phone 91-44-24312450-57
Fax : 91-44-24349016, 24320193.
Email : fenner_india@fennermail.com
www.fennerindia.com

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