Professional Documents
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REMI PLANTS
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PROCEDURE "SIZING OF REMI PLANTS"
The sizing engineering, functional and resistance standards of a natural gas receiving,
reduction and measurement plant, set by the Transporter as minimum requirements, are
described in this procedure.
This procedure has been drawn up in accordance with the principles set forth in current
national and international technical standards and law and on the basis of the specific
experience of the Transporter in the field in question: current law provisions must be
observed in all cases as regards the safety, engineering, construction and maintenance of
measurement instruments.
The main sizing criteria for natural gas receiving, reduction and measurement plants
illustrated in this procedure:
a) Upstream section, including the pipeline section between the delivery point and the
upstream filter manifold, the on-off valves, the insulating joint and emergency valve
(optional)
b) Filtering unit (to split liquids and/or solid particles that may be in the gas)
c) Preheating unit (optional)
d) pressure regulation plant, including service regulators, control and emergency
regulators ("monitor"), shutdown device (optional), blowdown valve
e) metering plant and associated by-pass
f) exit section, including downstream emergency valve, the on-off valves and the
insulating joint.
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In addition, the following elements are also components of the REMI plant :
To assure continuity of operations the units b) c) d) are usually installed in series in two
parallel lines. These lines are usually called “regulation lines”.
Solutions different from those presented in this procedure may be adopted if equivalent
or if they provide improvements from the functional point of view: the technical
assessment will be carried out on a case by case basis.
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1.5)Accessory REMI plants
It may be necessary, for fiscal reasons and in order to ensure correct measurement, to
have an accessory measurement plant parallel to the main one. In this case the minimum
configuration (concerning an interruptible plant with supplied flow rate < 300 m3/h) is
contained in the scheme FA of Attachment 7. If the plant is not interruptible or with a
supplied flow rate > 300 m3/h, the same approach should be used, consistent with this
procedure and attachments, and considering the possible installation of other equipment
(e.g. filters or regulators). The accessory REMI plants will normally be located
downstream of the main measurement plant.
Therefore in the design, building and testing of these equipments one has to comply with
the dispositions of the Decree mentioned above.
2.1)Flow rate
The flow rates, if not stated otherwise, are always expressed in m3/h at the standard
conditions, i.e. in m3/h at 15 °C and 1,01325 absolute bar.
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2.1.2) Minimum flow rate (Qmin)
This is the minimum flow rate actually required by the plant.
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Regulation line flow rate (Qlin)
This is the flow rate which regulates the sizing of the regulation line according to the
following scheme:
CHOICE BETWEEN:
a – FOR EACH LINE : Qlin ≥ 0,5 Qimp
3 b - Σ 3 LINES : Qtot ≥ 1,5 Qimp
with always 2 lines able to
supply
Q ≥ 2/3 Qimp.
2.1.4) Flow rate off the end of the reading scale of the measurement plant (Qf.s.)
This is the maximum flow rate which can be measured at the top end of the reading
scale of the measuring plant, whose value must be increased by a certain % in relation
to the flow rate delivered, to allow the correct determination of the volumes actually
offtaken.
2.2)Pressure
Where not otherwise stated, the pressure values are indicated in relative bar (o mbar).
The meanings of the most useful pressure concepts are described below.
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2.2.3) Minimum operational pressure (p min)
The minimum pressure the system may sustain during normal running conditions.
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2.2.9) Minimum pressure to size the measurement (p min M)
The minimum pressure to size the measurement main device and the pipes connected
to it. This value will be defined according to the following table:
P min M
p mon pre ≥ 24 bar The minimum value between “p min A * 1,4”
and 35 bar
12 ≤ p mon pre < 24 bar The minimum value between “p min A * 1,4”
and 20 bar
p mon pre < 12 bar Equal to p min A
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SCHEME PN (UNI-EN-1333)
(Valid for operational temperature up to 120 °C)
PN1 Maximum project pressure in PN Maximum project pressure in
bar 2 bar
6 5 50 49
10 9 64 62
16 15 100 98
20 19 150 147
25 24 160 156
40 39
N.B. In cases where PN and the associated ANSI are not easily found in the market,
the coupling should be done at the higher commercial PN or ANSI.
On the containers it is not necessary to install safety devices (blowout disk, safety
valves); unless the competent authorities expressely require it in particular cases.
It is not necessary to check the sizing of such devices eventually installed.
1 I valori di PN indicati sono solo quelli per i quali le Norme UNI hanno previsto l'unificazione dei vari
elementi di tubazione (flange, valvole, rubinetti, ecc.)
2 I valori sono arrotondati per difetto
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2.3)Temperature
2.3.1) Project temperature
The project temperature to be considered for the sizing of the plant in terms of
mechanical resistance, are:
-10 ÷ +95 °C for the part of the plant between the upstream flange of the filter and the
downstream flange of the preheater, inclusive of the possible transit pipe between the
two devices.
-10 ÷ +50 °C for the rest of the plant. In case of external temperature lower than –10 °C
the manufacturer must define the value of the minimum project temperature.
3) GENERAL PROVISIONS
The plant has to assure regular running at different operational conditions, as follows:
¾ The plant is not subjected to significant stresses other than those associated with the
gas pressure
¾ The external conditions are: temperature –10 ÷ +40 °C humidity up to 95 %
¾ The noise level during the normal operation conditions should not be higher than the
limit set at the plant’s location
The charts to be used within this procedure are contained in attachment 10.
The REMI plant has to be built and run according to the laws and rules issued by the
appropriate bodies and authorities.
In addition, for the preheating plants and the pressure containers and for the electric
devices, the rules issued by the competent bodies should be followed. The electric devices
in places with fire and explosion danger should be reported to the appropriate local
health authority (ASL) by the plant manager.
a) It should be possible to run the measurement plant with flow rate equal to Qimp.
and upstream pressure values equal to its minimum value.
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By this principle and considering that in some cases it is convenient to have the
highest downstream pressure as possible, the sizing criteria should aim to
minimize the pressure losses and to assure the normal running of the plant in all
the operational conditions.
b) The plant by pass, in relation to point a), should not represent a bottleneck which
increases the pressure losses creating utilisation problems.
c) Low speed allows better regulation, lower noise and pressure losses.
e) The measuring plant is made up of a main measuring system complying with the
legal metrology regulations and, if requested, by a backup system (or equipment)
to be used in case of failure of the main system or as control.
The main measuring system must provide in an automatic and continuous way
the values of the volumes and of the calculated flow rates needed to carry out the
measurement, save the data on gas quantities, the diagnostic and the operational
data. These data should be readable directly at the site or transferable by tele-
reading.
The plant can be made up of one or more measuring units in parallel, so that,
considering the nature of the operation (wide seasonal variation in the flow rate or
specific types of offtake) and the Qimp of the plant, the flow rate offtaken always
lies within the valid range to correctly determine the measured quantity.
f) The pressure regulation plant should not cause oscillations and pulses which may
determine measurement errors. It is preferable to insert the possible flow rate
regulation downstream of the measuring plant.
g) The downstream on-off valves of the regulation lines, if present, divide the plant in
two parts: (based on the connection of the taps of the safety devices upstream of
the on-off valve under discussion)
¾ The part upstream of the downstream on-off valves (inclusive), which must
sustain the maximum upstream pressure
¾ The part downstream of the downstream on-off valves, which must sustain
the expected max. regulated pressure.
For the cases where these valves are not considered, the plant must sustain the
upstream pressure up to the regulator (inclusive).
h) Usually the removable connections must be flanged (for the valves also
connections of the type welded – flanged are accepted and for DN ≤ 4" also loose
flanges are accepted). Threaded connections are accepted provided they assure the
seal and the safety and resistance requirements required by the present rules. They
should also assure, in the case of maintenance and substitution, the functionality
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and practicability at least equal to the flanged connections and comply with the
current rules.
Due to the fact that natural gas is variable in its composition and that it is not necessary to
obtain absolute accuracy of the parameters commonly in use to size the plants, average
indicative parameters are acceptable for this procedure and, where possible, simplified
formulae.
The formulae and parameters in the calculation for plant sizing are:
4.1)Parameters
K deviation coefficient from the law of perfect gas compared to the conditions of
ρs;
K = 1 - 0,002 p
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t gas temperature = 5 °C, if not otherwise specified.
4.2)Formulae
4.2.1) Calculation of the pipe diameter
Assuming the gas temperature equal to 5 °C, the simplified formula is:
345,92 * Q * (1 − 0,002 * p)
Dteo = where:
v * (1 + p)
v = speed in m/s
345,92= numeric constant
Q= flow rate in standard conditions in m3/h
p = relative pressure in bar, at the entry of the pipe
The theoretical diameter obtained by the above calculation must always be rounded to
the normalized diameter defined at point 5.1 applying the following rule:
DN ≥ 0,95 Dteo
(
dp = 1000 * P − P 2 − 25,24 * L * Q 1,82 * D − 4 ,82 ) where:
5.2)Materials
D.M. 24.11.84 definitions apply.
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6) TYPES OF ON-OFF VALVES TO BE USED
a) From the delivery point to the valves upstream of the filtering unit ball valves or
conic plug valves must be installed.
Ball valves can also have venturi passage with ratio between the passage diameter
(d) and the diameter (DN) of the valve ≥ 60%.
b) Upstream and downstream valves for the preheating unit and/or of the regulation
unit should be as indicated in a).
c) The on-off valve of the blowdown valve must be a ball valve with full passage.
d) The on-off valves of the measuring plant and of its by-pass must be ball valves
(with full or venturi passage as in a) or butterfly valves, with the exception of the
valve upstream of the venturimetric section which has to be a ball valve with full
passage.
f) For all other possible valves, the type will be defined on the basis of their function,
consistent with the above criteria.
The plants will be designed following the flow schemes contained in Attachment 3.
The quantity and location of the valves, of the equipment and pressure and temperature
intakes must be, in their minimum configuration, that described in those schemes. They
may be increased in number only to improve the plant functionality.
To simplify the check and design operations, the sizing criteria described do not take into
account the pressure losses through the plant, assuming that in most cases this omission is
acceptable.
For the plant resistance, the principles defined in the chapter “General Criteria” and the
information supplied in the chapter “Pressures” apply, except for what is specified in the
following points.
7.1)Diameters and maximum operational pressures of the valves, of the pipes (including
the manifolds) and of connected equipments
The valves must have the same DN of the pipe where they are inserted.
Every section of pipe must have uniform diameter.
The DN must be calculated from the theorical diameter according to the rule in point
4.2.1.
The theoretical diameter must be calculated in such a way that the speeds indicated in the
following scheme should be respected with the specified flow rate and minimum pressure
values.
In the following scheme the maximum operational pressure values are indicated to define
the project pressure relevant for the mechanical resistance of each component of the plant.
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The details in the following points apply to the geometric sizing and in terms of
mechanical resistance.
For the parts of the plant not included in the scheme, the general criteria already defined
apply.
Regarding the number and the location of the insulating joints the present procedure
assumes that REMI entry and exit sections are not underground, while the upstream and
downstream pipes of such sections are underground.
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PARAMETERS TO SIZE THE DIAMETERS
Pressures:
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PRESSURE TO SIZE THE MECHANICAL ENDURANCE
SECTION
Measure with Measure with var.
NOTE
regulated p. p.and.
1 Upstream section p mon max p mon max
2 Pipes, valv. filter For the pressure containers,
p mon max p mon max
FILTER see point 2.2.15
3 Pipes, valv. Preheat. For the pressure containers,
p mon max p mon max
PREHEATER. see point 2.2.15
Pipes, valves
4 upstream 1°
p mon max p mon max
regulator
REGULATOR
Pipes and valv. Up to the 1st valve in the gas
5 p mon max p mon max direction
Downstream After the 1st valve in the gas
p min P p min P
regulators direction
Manifold Up to the 1st valve in the gas
6 p mon max direction
downstream p mon max After the 1st valve in the gas
p min P
regulators direction
7 Valv. feed. And exit
p min P p mon max
measure. lines
Pipes downstream
8 and upstream entry
p min P p mon max
and exit valves
measure. lines
By-pass pipes and
9
Valves p min P p mon max
measure lines
10 Pipes and valves
p min P p mon max
series parallel
11 Pipes. Meter lines
p min P p mon max
METERS
12 Pipe venturimetr. line p min P p mon max
Manifold
13 p mon max p mon max
downstream filters
Manifold upstream
14 p mon max p mon max
preheating.
15 Manifold upstream
p mon max p mon max
regulators
16 Exit section p min P p min P
Pressures:
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7.2)Upstream section
This is the section between the delivery point and the upstream filter manifold, the latter
and possible upstream emergency valve included.
The general upstream on-off valve of the REMI plant (1st valve in the direction of the gas
downstream of the delivery point) must be located as close as possible downstream of the
delivery point.
The pipes must have uniform diameter and such dimension as to satisfy the following
condition:
To calculate the speeds the formula at point 4.2. can be used, where:
Q = Q plant in m3/h
P = Minimum pressure to size piping (p min P)
The (optional) upstream emergency valve must be installed outside the room in the
section between the general on-off valve and the next on-off valve/s.
Usually it is located downstream of the upstream insulating joint and must be electrically
isolated if it is by-passed from underground pipe protected by current.
The valve and the connected pipes must be sized to allow the supply of the flow rate in
case of emergency.
7.3)Filtering unit
The filters must be efficient enough to hold both the liquid and solid particles present in
the gas.
In addition the filters must have such a filtering capacity as to assure the normal
operations of specific equipment downstream of the same filter (es. regulator, meters, etc.)
with Qimp.
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¾ For the project and building criteria, the rules in force on this subject apply. In
particular the provisions of point 2.2.15 appy.
¾ The DN at the entry and at the exit cannot be lower than the DN of the pipes
connected to it.
¾ It is advisable to inspect the tube bundle, where the heat exchange takes place.
¾ The speed of the gas in the tube bundle, at the minimum operational pressure,
should be ≤ 40 m/s
¾ The pressure loss at the gas side between entry and exit, in the worst operational
conditions, must be ≤ 0,2 bar at the “p min P”.
The manufacturer must declare this deltapi.
For the project and building criteria, the rules in force on this subject apply. In
particular the provisions in point 2.2.15 apply.
h * ρs * Q
C= = 0,78 * h * Q
ηprer
where:
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ρs = gas volumic mass at 15 °C and 1,01325 bar ≈ 0,7 kg/m3
η prer = preheater efficiency ≈ 0,9
Q = maximum line flow rate in m3/h in standard conditions
h = enthalpic overfall in kcal/kg equal to the difference between gas
enthalpy at Pv - tv conditions and gas enthalpy at Pm - Tm conditions
(to be obtained on the basis of the scheme in attachment 1).
Pm = absolute upstream pressure to size the preheating
tm = 5 °C (average value) = delivery temperature
Pv = minimum absolute pressure foreseen downstream of the
regulator (p reg min)
tv = temperature downstream of the pressure regulator.
C = 0,000216 * h * Q
NOTE: This procedure deals specifically only with the cases of hot water preheating
plants, since they are the most frequently used.
Operational temperatures even higher than those indicated may be reached if
using different preheating plants (which may be used, if complying with the
rules in force). In this case, the sizing in terms of mechanical resistance should
take into account the necessary correlation between temperature and pressure.
h * ρs * Q
M= = 0,86 * h * Q
ηrisc * ηprer
where:
If the capacity M is expressed in kw and the enthalpic overfall h in kj/kg, the previous
formula becomes:
M = 0,00024 * h * Q
It is advisable, for safety and operational continuity reasons, that the total thermal
capacity should not be provided by just one boiler, but should be distributed at least
between two boilers working in parallel.
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The feed must be shunted downstream of the measure, with steel valve, able to sustain
the maximum operational pressure (usually the measurement pressure).
The reduction unit has to be made up of:
¾ A pressure reducer
¾ A safety valve which avoids, in case of failure of the reducer, the maximum
pressure defined downstream being exceeded.
The two elements, which may be integrated in just one device, may have the casing in
spheroidal iron or other suitable materials if the maximum operational pressure is ≤ 5
bar.
In all other cases the casing should be made of steel.
It is advisable that a backup unit is installed; in this case on the main unit, a stop valve
can be inserted in the regulator, as an alternative to the safety valve. In this case on the
emergency line the monitor (incorporated or not) may be installed, instead of the
safety valve.
7.5)Regulation plant
The regulation plant is made up by the ensemble of valves (monitor, regulator, block) and
possible additional equipment such as pilots, pressure taps, service regulators, connection
small pipes, safety and relief valves. The sizing criteria for the valves are provided.
The calibration value has to be chosen considering the maximum acceptable pressure
value in the downstream network.
The pressure regulation plant should allow a regulated pressure to be obtained with a
maximum variation versus the calibration value equal to 10%. If the measuring plant is
not automated this variation is limited to ± 2,5%.
For each regulation line the pressure reducing valve and the monitor can be two different
valves, in series on the same pipe axis and with the same size characteristics (the
connection between the two valves will be that provided by the manufacturer), or a single
valve with the two functions.
The use of “fail to open” regulating valves with monitor function is not allowed.
The monitor has to be marked EC as safety device complying with D.Lgs. n° 93 of
25.02.2000.
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7.5.1) Design Formula
With (P1 - P2) < 0,456 P1 (not in critical overfall)
gradi
⎡ 3417 P1 − P 2 ⎤
Q = 0,55 * Cg * P1* sen ⎢ * ⎥
⎣ C1 P1 ⎦
Q = 0,55 * Cg * P1
where:
0,654 * DN 2
Cg = for DN higher than 150
⎛ DN − 150 ⎞
1+ ⎜ ⎟
⎝ 250 ⎠
If the regulator is provided with a muffler and the manufacturer doesn’t define clearly
the resulting Q reduction, the known Cg is multiplied by 0,9.
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P reg min is the minimum regulated pressure value foreseen for the operations at
Qimp.
7.6)Relief valve
The aim of the relief valve is to avoid the increase in the regulated pressure which can
happen in case of closing failure both of the regulators and monitors. As an alternative, a
valve can be installed on each regulation line, or a single valve can be installed
downstream of the manifold.
In the case where the relief valve is installed downstream of the downstream on-off valve,
it is mandatory to install, downstream the relief valve, a spherical on-off valve with full
passage, sealed with lead in opening position, with DN and PN equal to those of the relief
valve.
The relief valves must be marked EC as safety devices complying with D.Lgs. n° 93 of
25.02.2000.
In the cases where this D.Lgs. allows the installation of “qualified valves”, in accordance
with ISPESL rules, these should have the value of the coefficient of efflux K
experimentally determined according to predefined criteria.
In the description of the device must be included:
The theoretical diameter "dteo" must be equal to 1/10 of the diameter of the pipe from
which it is shunted the pipe on which the same is installed.
The formulas to be used are:
π * ( dteo)
2
4* A*k
dteo = A=
π 4*k
Based on the calculated value of A, the equal or immediately higher value, available in
the market, is to be found.
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8) MEASUREMENT PLANT
The measurement plant is made up of the ensemble of devices and tools installed as
measurement, backup and/or control as well as the piping needed to by-pass the gas
flow.
The primary element has to be designed to allow a valid measurement within the range
Qero ÷ Qmin.
The measurement plants have to be realized in accordance with the general criteria
previously defined, as indicated at point 7.1., and complying with the technical
attachments to the present procedure.
The main criteria to define the characteristics of the metering plant are the following:
a) The main measuring system must be automated with electronic data processing
devices (flow computer). The m3/h and m3/d data needed for fiscal reasons must
be saved (current and previous month) and transferred by telereading (switched
network or GSM) according to the standards defined by the transporter. Besides,
in some cases, the back-up and control equipment are required to determine, in a
non automatic way, the gas quantities.
c) For values of Qero < 12000 m3/h the measurement by venturimetric diaphragm is
not allowed.
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e) If the meter with a Qmax designed on the basis of Qimp is not able to measure the
minimum flow rate offtaken (e.g.: seasonal variations) it is necessary to install a
meter with lower Qmax , indipendent and in parallel with the 1° meter.
f) For Qero ≥ 4000 and < di 30000 m3/h a second meter equal to the first one has to
be installed as back-up.
The second meter, if the case e) applies, can be of a lower class provided a by-pass
common to the two meters be installed.
g) For Qero ≥ 30000 m3/h the piping of the plant with meters, of the same gauge,
must allow connection in series.
h) For Qero ≥ 30000 m3/h in the plants with two or more meters (of the same gauge)
every meter has to be connected with an automated measurement chain (flow rate
calculator and transmitters).
i) For Qero ≥ 60000 m3/h in the venturimetric plants the automated measurement
chain (transmitters, flow rate calculator) must be duplicated (see attach. 2).
In accordance with what the above laws and rules define, the meter should be equipped
with metric seals, plate with all the data (Qmax, Qmin, pmax, impulses/m3, ecc.) and the
certificate with the calibration curve. The meters made in other EEC Countries must show
on the plate the EEC mark with the approval number of the model.
The meters should be equipped with two pulses emitters with characteristics complying
with the above rules.
b) The maximum operational and measurement pressure connot be higher than the
meter’s Pmax .
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c) The meters with casing made up by material different from steel (spheroidal cast
iron, aluminium) may be used with the limits defined by DM 24.11.84 as far as the
maximum operational pressure and nominal diameter are concerned.
d) To define the Qmax of the meter to be installed, the following steps should be
followed:
d1) Calculate the maximum theoretical flow rate with the following conventional
formula:
Qero
Q max t = 1,05 *
( p + 1)
where:
Qmaxt = theoretical maximum flow rate m3/h
Qero = flow rate delivered (max effective flow rate that the plant must
deliver)
1,05 = increase coefficient equivalent to approx 5% compared to Qero
p = relative measurement pressure in bar, according to the cases
p reg for the plants at regulated p and t
p min M for the measurement plants at pipeline p and t
d2) Identify the meter with Qmax, based on the following table, equal or
immediately higher than Qmaxt calculated as above.
The Qmax values are unified, however the manufacturers may provide
different DN for the same Qmax, or provide no meter with particular Qmax
value. This last case may reduce the choice.
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e) The pulse emitters may be low frequency if Qmax is ≤ 400 m3/h. For higher flow
rate at least one should be high frequency.
If a signal (4÷20 mA) is needed of the instantaneous flow rate a high frequency
emitter should be preferred independently of Qmax.
NOTE
The ratio Qmax/Qmin of the turbine meters is variable, because, remaining constant
Qmax, Qmin changes in function of the square root of the gas density at the line
conditions. The minimum flow rate in m3/h at the operational conditions is
approximately given by the following formula:
1,32 * Q min
Q min( p) =
p+1
1
1,32= d where d = relative density (0,57392).
a) Upstream section
a2) For meters with expandable walls, with rolling pistons: 5 DN1
b) downstream section
1Per i contatori a parete deformabile od a turbina radiale non risulta necessario alcun tratto rettilineo.
Per cui se il contatore installato è quello relativo a Qimp i tratti rettilinei non sono necessari.
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8.2.4) By-pass of the on-off valve upstream of the meter
On the measurement line with meters with DN ≥ 150 it is advisable to install a by-pass
(DN 25 ÷ 50) to use in the starting operations, avoiding to damage the meter.
The plant must be carried out in accordance with UNI EN ISO 5167-1/A1 rules, the
provisions hereunder indicated and possible rules defined by following legal metrology
regulations.
The gauging certificate of the measurement diaphragm should comply with attach. 5. and
the dimension check in accordance with these rules should be carried out by an
appropriate Institute. The exact dimension of the inside diameter of the pipe should be
reported with the gauging report as defined in attach.
It is advisable for accuracy reasons, both for equipment reasons and for the limits set by
Reynolds number, that the minimum flow rate ‘Qmin’ offtaken should be lower than
approximately 5 % of the F.S. Q. In fact, at that Qmin value corresponds a differential
pressure value equal to 1,25 mbar (measured by the low deltapi transmitter with f.s. 100
mbar). If the plant Qmin is lower than these percentages, better solutions should be
identified to measure the low flow rate, for instance by installing more measurement lines
with automated insertion.
a) Throttling devices
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b2) Downstream section
In all cases L ≥ 8 DN
The DN to consider, to define lengths, is the one that, in accordance with the table at
the following point, allows the measurement of a Q = Qimp with speed ≤ 25 m/s and
with:
¾ Measurement p = p reg min (always < p min P) for plant at regulated p and t
¾ Measurement p = p min P for the measurement plant at pipe p and t.
The values indicated are valid until new legal metrology criteria are introduced.
The DN project calculation is carried out according to point 7.1, complying with
the ß limit hereunder indicated and applying the flow rate calculation formula
indicated in UNI EN ISO 5167-1/A1 rule.
a) Once defined a reference plan (horizontal or vertical) along the axis of the
measurement section, the “entry section”, located in the reference plan for a total
length ≥ 10 DN (point 8.3.1.c), can be made up by a single pipe, or a pipe, elbows
and/or valves and/or other devices in accordance with the following points.
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b) The gas flow in the "entry section" must always remain, even changing direction,
in the same reference plan defined in a). Therefore it shouldn’t be installed in the
entry section:
¾ Elbows and T part on plan different from the reference one
¾ Any other device which causes a plan change,
compared to the reference plan, in the gas flow.
d) The on-off valves in the "entry section" should be of the type described in point 6d.
e) If the upstream rectilinear section has a length ≥ 50 DN the limits set in c) and d)
do not hold and besides the rectilinear sections mentioned in a) may be on
different plans and of the total length strictly necessary to connect the devices or
special parts or elbows.
f) The cases clearly different from those here described should be analyzed case by
case.
It should be foreseen pressure taps, deltapi (on the diaphragm) and thermometer
pocket to carry out checks in the field.
All the thermometer pockets should be inserted downstream, after the gli 8 DN, on the
upper generatrix of the pipe.
9) EXIT SECTION
9.1)Exit valve
The last downstream valve, in the gas direction, is described in attach. 3b and 3c.
Practically this may not occur. Therefore the conditions defined in 9.2 and 9.3 should be
satisfied, remaining valid the design criteria above defined until the exit valve.
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9.3)Downstream emergency valve (optional)
This valve should be installed outside the room, at the exit section, upstream or
downstream of the exit valve. It may be located upstream or downstream of the
downstream insulating joint and should be electrically isolated if shunted by
underground pipe shielded by current.
The emergency valve should be sized in order to be able to easily supply the emergency
flow rate.
9.4)Check valve
If the plant configuration or the system operations cause possible gas backflows, it is
necessary to install in the exit section a check valve.
10.1)Foreword
In this chapter the main criteria to follow in assembling and installing the receiving and
first gas reduction plants are described.
The assembling and installing of the pre-heating plant (boiler, pipes), not considered in
this chapter, should be carried out in accordance with the building and installation rules
of the heating plants, applying for the boiler the safety requirements foreseen by the laws
in force.
10.2)General priciples
10.2.1) Safety and easy of access
The design should consider in particular the safety factor.
The accessibility to all the equipment of the plant should be assured and any point
should be reachable by the relevant tools. An easy exit from the plant should be
assured in case of emergency.
10.2.4) Materials
The provisions of the same D.M. apply also to the materials. The pneumatic joints for
the devices, impulse taps and relief of the regulating tools must be made by stainless
steel. For inside diameters not greater than 10 mm, they can be also made of copper.
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10.3)Pipes, flanged connections, special parts, releases
As a rule pipes should be layed above ground or should in any case be inspectable.
Underground laying is only allowed for the pipes connecting the general on-off valves
and the plant. At the installation the pipes, the connections and the special parts must be
perfectly internally clean. In building the piping it should be used only special parts such
as: elbows, tees, weldolets, flanges, made by materials and dimensions complying with
appropriate standards (ASTM, ANSI, API, MSS, etc.).
The gaskets should be made in material resistant to effect of gas and to possible odorizing
substances.
In accordance with D.M of 24.11.84, for the safety valves and the release devices in the
atmosphere appropriate vent pipes should be prepared to let gas in the air at appropriate
height (not < to 3 m from the field), not affecting the openings of the possible boiler room.
In particular the end part of the releases should be made in such a way as to let the gas
vent bottom-up and to prevent rain infiltration.
10.4)Welding
Welding should be carried out by qualified welders and with processes qualified by
appropriate and officially recognized institutions.
Contiguous weldings between pipes along the axis with distance lower than 1,5 D (with a
minimum limit of 60 mm) should be avoided.
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If, for specific reasons, it is necessary to install measurement devices in the open air
(transmitters, recorders, calibrators, etc.) they should be shielded within appropriate
protections such as: boxes, cabinets, containers.
These protections should be made by appropriate materials, with such dimensions and
in such a way as to avoid temperature variations outside the limits defined by the
manufacturer.
Meters
The meter has to be installed in such a way as to avoid any mechanical stress caused
by the upstream and downstream piping and according to the manufacturer’s
instructions.
If requested, the lubricating oil must reach the set level, and be verified by suitable
lamp.
The meausrement pressure has to be taken by the appropriate tap “Pr” present on the
meter.
In the case of meters with expandable walls and rolling pistons even if provided with
tap Pr, the operational pressure can be measured upstream of the upstream rectilinear
section of the meter.
10.7)Electrical systems
The gas reduction and measurement plants are locations with the potential for explosions
due to the presence of inflammable gas where the electrical systems (from the 1st of July
2003, also other systems which can represent primer source) must comply with particular
safety requirements.
The definition of the area with explosion danger should be made in accordance with the
criteria set in the CEI EN 60079-10 (CEI 31-30) rule and in the 1999/92/CE directive.
To design the electrical system, the installation and choice of the protection according to
the three types of area (0,1,2), should comply with CEI EN 60079-14 (CEI 31-33) rule and
94/9/CE directive.
Regarding the electrical material to be used, in 1994 the CEE 94/9 directive has been
issued, received by D.P.R. n°126/98, aiming to define for all products, electrical and non
electrical, to be installed in the EU Countries, the essential requirements for the utilizazion
zone. This directive will substitute the previous ones (76/117/CE; 79/196/CE) starting
from the 1st of July 2003. The electrical devices with compliance certifications issued on
the basis of old directives may be installed until and no later than the 30th of June 2003.
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According to the law n.46/90, such electrical systems should be designed by a
professional belonging to the register within his competencies, and the works of
installation, transformation, expansion and extraordinary maintenance should be carried
out by qualified companies, or in the case of non installing companies, by the internal
technical departments which at the end of the works issue appropriate statement of
compliance of the system to the standards.
Such electrical systems, the grounding system, and possible devices against atmospheric
discharges have to be set at work, approved and verified in accordance with D.P.R. 22
October 2001, n° 462.
The check of the need of a device against atmospheric discharges has to be carried out in
accordance with CEI 81-4 rule or, where applicable, CEI 81-1 rule. If the protection system
has to be provided, the provisions contained in CEI 81-1 apply and, where foreseen by
D.P.R. 26.5.59 N.689, it has to be communicated to ISPESL.
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INDEX OF THE ATTACHMENTS
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ATTACH. 1 - DIAGRAM PRESSURE – ENTHALPY FOR THE NATURAL GAS
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Example on how to use the diagram
Let’s consider:
the following conditions, upstream of the heating plant and the pressure regulator:
The heat quantity supplied to each gas kg to increase the temperature from T1 +5 °C to
T2 +10 °C has to be determined.
On the diagram (see the explaining lines) starting from the point corresponding to 50
bar and +5 °C, draw a vertical line (isoenthalpic) up to the 11 bar straight line; in this
point run the temperature curve which the gas will take after the decompression, if not
preheated.
From this point draw a horizontal line (isobar) up to the +10 °C temperature curve: the
length of the segment indicates the heat quantity supplied at each gas kg , in
preheating phase (31 - 17,7 = 13,3 kcal/kg) or (129,8 - 74,1 = 55,7 kJ/kg).
To determine the gas temperature at the exit of the preheating and at the entry of the
pressure regulator, from the point where the segment and the +10 °C curve meet
follow the vertical line up to 50 bar: in that point the +26,5 °C curve runs and this is the
temperature we were looking for.
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ATTACH. 2 - MEASUREMENT PLANT WITH FISCAL VALUE
SYMBOLS:
V = provides a final value for flow rate and/or vol.
M = belongs to the measurement chain
R = back-up and control
C = control
Vol Qero < 4000 X
Vol. 4000 ≤ Qero < 30000 X
Vol. 30000 ≤ Qero X
Vent.12000 ≤ Qero < 30000 X
Vent.30000 ≤ Qero < 60000 X
Vent.60000 ≤ Qero X
DEVICES TYPE OF MEASUR.PLANT
DESCRIPTION ABBR. 10 30 40 60 61 62
1 Meter FT M M M
2 P and T indicators PI,TI R C C C C C
3 Manotermograph PR,TR R R
4 II° Meter Series/Parallel II°FT R R
5 Venturimetric section FE M M M
6 Type 1 calculator RK V
7 Type 2 calculator FF+FP V V V V V
8 2° Type 2 calculator FF+FP R V
9 Telereading module TEL V V V V V V
10 P Transmittiter PT M M M M M
11 T Trasmittiter TT M M M M M
12 High dp transmitter HdpT M M M
13 Low dp transmitter LdpT M M M
14 Gaschromatograph or RHOS transmitter GC o GT M M
15 E lectric recorder of RHOS and/or Q eGR/eFR R R
16 Multivariable transmitter (Q-dp-p-t) (5) MT R R
NOTE 1 4 2 2 3 2 3
4
NOTES:
1) For Qero < 4000 the installation of back-up and control measurement is
recommended.
2) For Qero ≥ 30000 a gas chromatograph (or in alternative the densimeter
RHOS) has to be installed. This device is recommended for Qero between
12000 and 30000. The gas chromatograph should be installed as indicated in
the Attachment 11/B of the chapter “Gas quality” of the Network Code. If
permitted by the legal metrology, the direct connection between the gas
chromatograph and the computer is possible.
3) The signal (4 ÷ 20 mA) of Q must be recorded when the measurement
pressure is, or may be, variable. The signal 4÷20 mA of Rhos must always be
recorded.
4) The devices from pos. 10 to pos. 16 must be duplicated in function of the 2nd
calculator.
5) Device substituting the deltapi indicator and the 3 peen mechanical recorder.
This transmitter calculates Q; it displays the values Q-dp-p-t-; it stores the
same values with hourly frequency for 45 days.
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ATTACH. 3 - STANDARD SCHEMES FOR "REMI PLANTS" AND DESCRIPTION OF THE
DEVICES
SUMMARY SCHEME
PRESS.
TYPE OF CHARACTERISTICS
PREHEA TYPE
CUSTOMER REGULATION LINES
T.
NOT
INTERRUPTIBLE
Pubblic Utility > 12 A Min. 2 lines (F,P,M,R) Qlin ≥ Qimp
Pubblic Utility ≤ 12 B Min. 2 lines (F,M,R) Qlin ≥ Qimp
Not Pubblic Utility > 12 A Min. 2 lines (F,P,M,R) Qlin ≥ 0,5 Qimp
Not Pubblic
≤ 12 B Min. 2 lines (F,M,R) Qlin ≥ 0,5 Qimp
Utility
INTERRUPTIBLE
> 12 C LINE (F,P,M,R) Qlin ≥ Qimp
≤ 12 D LINE (F,M,R) Qlin ≥ Qimp
As an alternative to the monitor it may be installed: block valve (upstream of the regulator) or
block valve incorporated in the regulator.
The choice of these alternatives will be made by the designer assessing the operational
conditions foreseen in the downstream network, especially in particular cases (e.g. more remi
plants connected in parallel.
M = MONITOR R = REGULATOR
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REGULATION PLANT – NOT INTERRUPTIBLE
TYPE A
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REGULATION PLANT - NOT INTERRUPTIBLE
TYPE B
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REGULATION PLANT - INTERRUPTIBLE
TYPE C
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REGULATION PLANT - INTERRUPTIBLE
TYPE D
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ATTACH. 3B – MEASUREMENT PLANT WITH FISCAL VALUE
TYPE 10
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MEASUREMENT PLANT WITH FISCAL VALUE
TYPE 30
With meters of the same class the elements 46 and 48 are optional.
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MEASUREMENT PLANT WITH FISCAL VALUE
Qero ≥ 30000
TYPE 40
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MEASUREMENT PLANT WITH FISCAL VALUE
TYPE 60
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MEASUREMENT PLANT WITH FISCAL VALUE
TYPE 61
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MEASUREMENT PLANT WITH FISCAL VALUE
Qero ≥ 60000
TYPE 62
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EQUIPMENT CHARACTERISTIC
The characteristics to be supplied during the plant Approval or Modification phases are the
following:
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PRESSURE RESISTANCE THERMORESISTANCE
Manufacturer Manufacturer
Type Type
Scale Scale
LOW DP TRANSMITTER HIGH DP TRANSMITTER
Manufacturer Manufacturer
Type Type
Scale Scale
VOLUMIC MASS TRANSMITTER MULTIVARIABLE TRANSMITTER
Manufacturer Manufacturer
Type Type
METER
Manufacturer
Type
Homologation
BLIND FLANGE BLIND DISC
Nominal diameter Nominal diameter
Nominal pressure Nominal pressure
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ATTACH. 3C – REMI PLANT WITH VARIABLE PRESSURE AND TEMPERATURE
F = SEPARATING FILTER
- SCHEME FOR MOTOR TRANSPORT PLANT (300 ≤ Qero < 4000 m3/h)
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PIPE P AND T : VOLUMETRIC
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PIPE P and T : VENTURIMETRIC
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PIPE P and T : MOTOR TRANSPORT
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ATTACH. 4 - MAXIMUM ALLOWABLE ERRORS IN MEASUREMENT SYSTEMS
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ATTACH. 5 - DIAPHRAGM CALIBRATION CERTIFICATE
CERTIFICATE n° _____________________________
DATE _____________________________
Check and gauging according to UNI EN ISO 5167-1 rule: diaphragm n° ____________________________________
REQUESTED BY ________________________________________________________________
ADDRESSEE ________________________________________________________________
No bur or other elements visible at first sight at the Entry and Exit edges.
The upstream sharp edge complies with the regulations.
The checks have been performed at the temperature of .................. °C for the following equipment:
_______________________________________________________________________________________________
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ATTACH. 6 - GAUGING OF THE MEASUREMENT SECTION
IDENTIFICATION DATA
D in mm.
D measured values in mm (to 2 decimal places) Value average
Sez. a, b, c
D1 D2 D3 D4
Sez. a
Sez. b
Sez. c
NOTE:
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ATTACH. 7 - REMI PLANT WITH UPSTREAM P MAX ≤ 5 BAR
EXPLANATORY NOTES
a) Foreword
The design and implementation of REMI plants should comply with D.M. 24
November 1984 "Fire prevention Dispositions for the transportation, distribution,
storage and utilization of natural gas with density lower than 0,8", published in the
supplement of the “Gazzetta ufficiale” n° 12 - 15 January 1985.
Also the provisions contained in the UNI-CIG 8827 Rule should apply in particular as
far as final reduction plants are concerned.
Final reduction plants are defined as those reducing pressure for pipeline gas,
operating with relative entry pressure in the range 0,04 < P max es. ≤ 5 bar and exit
pressue not higher than 0,04 bar used to supply a distribution network or households
directly.
c) In the case of filters, separation of liquid particles is not mandatory. In this case, if
necessary, the control operations should be intensified.
The minimum filtering capacity of the whole functioning range should be equal to
100% of the solid particles ≥ 50 micron and not higher than that defined by the
manufacturers for the regular running of specific equipment (e.g. meters, regulators,
etc.).
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e) Thermometers should only be used where good technical standards allow this.
f) The meter should be installed in accordance with the manufacturer’s instruction and
with the rectilinear upstream and downstream distance indicated in the “Procedure to
size Remi plants".
g) The equipment should be installed in housings allowed by the D.M. and by the UNI-
CIG rules described above.
If metallic boxes are used, they should be equipped with appropriate grounding.
h) The schemes mentioned at point 2 refers to minimum REMI plant configurations with
the following characteristics:
¾ P mon max ≤ 5 bar
¾ not final reduction plant
¾ Qimp < 300 m3/h
¾ Fiscal measurement in accordance with attach. 2
¾ Automated system.
h1) For REMI plants with P mon max > 5 attach. 7 is not applicable.
h2) In the case of a final reduction plant, Qero > 120 m3/h and P mon max between
1,5 and 5 bar, it is necessary that, both on the main line and on the possible
emergency line, a second emergency device be installed; in this case one of the
emergency devices should be made up of a stop valve to be installed upstream of
the monitor or incorporated in it.
h3) For every reduction plant (final and not final) if Qero ≤ 120 m3/h and P mon max
≤ 1,5 bar, the installation of only one emergency device is allowable made up of a
double pressure reduction-regulation overfall incorporated in the reducer,
provided it is in accordance with the above UNI-CIG rule.
h4) For plants with Qimp ≥ 300 m3/h the measuring plants should also comply, in
relation to the piping, with attach. 2 and 3b.
h5) If the ancillary measurement plant is not interruptible, it must comply with the
other schemes shown in the following table, where relevant (e.g. filters or
regulators may not be relevant).
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SUMMARY TABLE AND SCHEMES
As an alternative to the monitor, stop valves (upstream of the regulator) or stop valve
incorporated in the regulator, can be installed.
The choice between these alternatives will be defined by the designer globally assessing
the operational conditions expected in the downstream network, according to specific
cases (e.g. more remi plants connected in parallel).
M = MONITOR R = REGULATOR
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REGULATION PLANT – NOT INTERRUPTIBLE
TYPE NF
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REGULATION PLANT - INTERRUPTIBLE
TYPE F
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REGULATION PLANT - ANCILLARY
TYPE FA
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ATTACH. 8 - CRITERIA FOR PERFORMING PNEUMATIC CONNECTIONS
GENERAL PRINCIPLES
a) The length of the pipes must be as short as possible; the maximum total length
allowed (for single connection) is 45 m.
b) The connecting pipes should be laid above ground and should be easily
inspectable. If the distance requires it, appropriate bearings should be considered
and gangways are permitted at a minimum height of 2 m so as not to obstruct the
passage. Underground passages are not allowed.
c) The pneumatic connection pipes at any point of the passage should always have a
8% minimum slope towards the condensate separating kegs, or towards the
manifolds or towards the connection point on the main line when these latter do
not exist.
a) Pipes
The following materials should be employed in order of preference:
¾ Stainless steel
¾ copper
¾ steel API 5L Gr B
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In the last case the connections should be of pocket-type to be welded.
b) Pipe fittings for connection pipes Φ 6 mm, 10 mm and 12 mm (stainless steel and
copper)
The use of compression pipe fittings of universal type with countersunk pipe at
37° in stainless steel is recommended for the connections on devices, valves,
manifold etc.
When the connection lengths are such that a single pipe cannot be used, a welded
connection is recommended as a alternative.
¾ Stainless steel
¾ Carbon steel
¾ Nonferrous metallic materials only for max. operational pressure ≤ 5 bar.
Type of shutter:
¾ Needle valve type or not lubricated ball valve type are permitted.
The connections should always have DN ≥ 3/8" with threaded ends, according to
ANSI B.2.1. NPT.
In any event the inside passage should have a diameter smaller than 6 mm.
In cases where the connections are made by steel pipes API 5L Gr B ≥ DN 1/2",
given the rigidity of such connections and the seal of pipe fittings, more taps or
manifolds should be installed to allow the calibration without disconnecting the
instruments.
The use of manifolds is always recommended since they allow calibration and
control operations to be performed easily and safely, and without any
disconnections (always to be avoided).
Type of manifold:
The taps and the manifolds should have high quality performance, such as:
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MEASUREMENT DEVICE PNEUMATIC CONNECTIONS
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KEY
NOTE
In the case of two meters running alternate or in series, the same water trap can be
used interposing a 3-valve or (recommended) 5-valve manifold between the pipe
entering the water trap and the pipes coming from the meters.
N.B.
The valves and the taps not used will be sealed in closing.
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MEASUREMENT DEVICE PNEUMATIC CONNECTIONS
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KEY
N.B.
The valves and the taps not used will be sealed in closing.
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ATTACH. 9 - CRITERIA TO INSTALL COMPUTERIZED MEASUREMENT SYSTEMS
SCOPE
This document defines the general criteria for the development and installation of
automated systems for the fiscal measurement of gas supplied by REMI plants.
Systems considered
The measurement systems considered include:
For the main components, indicated in points a) and b), these devices should be subject
to the statutory metric tests; these devices, according to the definition of the Central
Metric Bureau, are classified as:
¾ "Type 1", an electronic device converting the gas volume, associated to the meter,
where the (temperature and pressure) sensors are an integral part of the meter.
¾ "Type 2", an electronic device converting or processing the gas volume, where the
temperature, pressure (and possibly differential pressure) sensors are separate (and
interchangeable) components.
GENERAL PRINCIPLES
The choice of the type of electric safety device to be used to install converters must be
done in accordance with CEI EN rules in force.
The converters should not be installed in places under the direct action of solar rays, of
rain, or in places where dust or corrosive acids are present in the atmosphere.
Installation should also not take place close to sources of electromagnetic disturbances
such as electric cabins, inverters, high tension lines, etc.
The "type 2" converters can be contained in boards installed both on the floor and on
the wall, provided its internal components can be easily accessed.
In both cases it should be possible to access the internal connections from just one side
(front or back) by specific door which can be sealed to prevent unauthorized acts.
The "type 1" converters can be installed both on the wall and directly on the meter,
provided the maximum access to their internal components is assured.
For particular weather conditions, a condensate resistance and/or aeration fan should
be installed, to allow correct operation of the converter given the expected maximum
and minimum temperature and humidity level in the room where it is installed.
Other equipment (e.g. Q regulators, additional recorders, commutators, controls etc.),
provided the size and number allow, can be installed on the board provided they are
fitted in specific space totally closed on all sides by welded plate and independent
access door.
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ELECTRIC CONNECTIONS
Specified below are type of cables, how they should be laid and connected to the
equipment, the power supply line and grounding.
a) General principles
All the electric cable should preferably be of the type “NOT FIRE
PROPAGATING” in line with CEI 20-22 rule.
The wires should be of flexible type, made of copper and spiral.
The R-value can be > 1,5 (Uo/U = 230/300 V) for plants in Ex-i execution while it
should be > 3 (Uo/U = 450/750 V) for the type of plants using other protection
methods.
The feeding or signal cables, in addition to the primary insulation of each
conductor, should have secondary insulation by appropriate material, containing
all the conductors and should be in the form of a cylindrical shape.
The terminals of the conductors should be clearly marked in the same way as that
indicated in the functional electrical scheme, a copy of which should be available
on the plant.
In the AD-PE plants the terminal connection on the transmitter side, or
thermoresistance side, should be made by flexible cable-holding pipe in Ex-d
execution.
In the Ex-i plant the Zener barriers shoul be of the passive type in for safety
reasons.
b) Equipment connections
b1) Cable Characteristics
A multicore cable with PVC abrasion proof coating (minimum size 0,8 mm)
should be used to carry out the lines for the entry/exit signals and every
conductor should have a minimum section of 1,5 mm2.
This section, only for plants in Ex-i execution, can be ≤ 1,0 mm2 if the length is
< 100 m. Where the colour of the sheath is used to identy the circuits, the light
blue color should be reserved for the Ex-i circuit cable.
The cable should be provided with a total electric shielding (with 100%
coverage) made by (Mylar) aluminium tape with 0,05 mm minimum thickness
and flexible drainage conductor by tinned copper minimum section 0,5 mm2;
or by copper plait. One end of the cable shielding should be connected to the
ground at only one point which in the Ex-i circuits, if not otherwise indicated,
should be on the same ground bar of the passive barriers.
The number of wires should be defined on the basis of the device to be
connected.
To connect theromoresistance cables at least 4 wires should be used.
The colours used for the measurement signal cables should be different, for +
and – signs.
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Permitted above ground locations include gangways, channels or directly
fixed on the wall. Underground laying should be carried out in accordance
with the appropriate building criteria, such as the use of inspection and
threading traps, connected by PVC pipe sections with length < 20 m.
The cable housings should be defined along the whole path in such a way as
to keep separate the different circuit types (e.g. power, signal and
communication cables) - therefore signal cables should not be laid in the same
passages, gangways, channels or pipes used for laying power cables.
Parallel paths are allowed for signal and power cables only if they are laid at a
distance apart greater than 0,80 m.
This spacing is not required for short parallel sections (around a few metres).
Ex-i circuit cables should not be inserted in pipes containing non Ex-i circuit
cables or not belonging to the measurement system.
Non armoured cables without protecting pipes should be protected against
mechanical damage along the whole path.
Each category of laying should be undertaken, in terms of the quantity and
size of cable, consistent with the expected load and other stresses.
The path of the cable must be chosen in such a way that its distance and
orientation do not lead to induced overvoltage, that is they should be laid
without producing induction loops.
b3) Connections
The connections to entry and exit signals should be linked to terminal boards,
located within the box containing the converter, appropriately grouped
according to the functions.
Where Zener barriers are required for saftey reasons, they will replace the
terminals and will be the only point of interconnection between the
measurement equipment and computer.
Independently from the type of safety plant, the electric connections of the
equipment (Dp, P, T, ρ., etc.) should be made up by a single cable for each
device without intermediate junctions between the terminals of the same
device and those on the device to which the signal is directed.
To fix the conductors to the terminal boards terminals with insulated prod
should be used.
The shunts from computer exit signals with additional or different functions
from fiscal measurement (e.g. flow rate regulation, remote transmitting) must
always be carried out by interposing an appropriate galvanic separator
between the terminal board and the converter.
c) Network supply
If the equipment is supplied by the network voltage, they should be supplied by
an untinterruptible power supply with batteries sized to assure the normal
running of the measurement system, during a power failure on the main network,
for a 6 hour period. Every device directly supplied by the power supply must be
individually connected to it, isolated by appropriate switch. The supply line
upstream of the uninterruptible power supply, which must use a multipolar cable
with a minimum of 3 wires of section 1,5 mm2 with PVC sheath and coating, must
be shunted by the main supply line by interposing a magnetothermal differential
switch with high sensitivity (Id=300 mA), sensitive to alternate and unidirectional
pulsating currents (class A), with breaking capacity 6kA and adequate uninominal
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current; this switch should be dedicated - that is it should not cross the supply line
dedicated to other devices.
The provisions contained in 3.2.2. (connection of the measurement equipment)
apply for the laying of cables.
d) Earthing
The recommendations described here should be considered as an addition to those
contained in CEI 64-12, 64-8 e 81- 1 rules.
As a general earth plate it is advisable to use a meshed earth net spread all over
the plant area, thickening it in the most critical zones, connected to which at a
single point, should be an equipotential bar, the cable shields, the functioning and
protection earth wires.
The earth wires of the accessible metallic parts of the devices (e.g. the box) should
be installed so as to minimize the impedance and to limit to the minimum the area
subtended by the turns made up with the other supply and signal cables.
For the earthing of intrinsically safe plants AD-I, the solutions suggested by the
manufacturers of the relevant equipments (transmitters, converters, etc.) should be
followed together with the provisions contained in the Certificate of Compliance
(Ex-i) of such devices.
In the intrinsically safe circuits (barriers, separators and transmission cables
marked by the transmitters) earthing should be carried out by a conductor
insulated by every other earth of the plant and connected to the earth system in
just one point (all the passive barries, fixed on just one earth bar, must be
connected to the equipotential earth system by a single conductor with section 6
mm2.)
The resistance between the earth terminal and the equipotential earth point must
be less than 1 Ω.
The passive barriers, in any operational condition, should never be subjected to a
voltage higher than 250 V a.c.; it is therefore a prerequisite that the earthing of the
intrinsically safe circuits and the earthing of the network supply at 230 V a.c. be
equipotential.
¾ Overvoltage discharger
The installation of dischargers assures the protection against overvoltage due to
lightning discharges which hit overhead lines, supply lines or areas close to the
cabin. They provide protection also against overvoltage due to commutations in
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ENEL stations and against the MT or HT line short circuits. This does not always
assure that the voltage will not exceed the maximum values; in any event, for the
dischargers which do not allow automatic restart, continuous checks are needed to
control the situation.
¾ Network filters
The network filters should be able to limit symmetrical and asymmetrical
interferences. Filters with double absorption cells are preferred since they are more
effective.
¾ TVSS
The TVSS (Transient Voltage Surge Suppressor) are hybrid devices, made up of
filters and resistors, able to absorb very high quantities of energy and are
characterized by a high operating speed to take account of the rapid growth of the
impulse. This aspect is very important since it protects the device from damaging
events and lengthens its operational life.
To protect telephone lines it is advisable to use hybrid protection made up of
dischargers and resistors, to provide protection for lines subject to frequent
overvoltage.
It is also advisable (if feasible), to increase the electromagnetic conditions within a
REMI cabin, to interconnect all the metallic parts of the structure with significant
dimensions (metallic coverings, reinforcement bars, etc..), as well as to connect it to
the lightning protection system (LPS), creating an effective shield (Faraday cage) of
the structure.
CEI 81-1 and CEI 81-4 rules contain the assessment of the risk to decide whether to
install a lightning protection systems (LPS) and the criteria to use in their
installation.
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ATTACH. 10 - CARTHOGRAPHIC DOCUMENTATION FOR PIPELINES
1) SCOPE
The scope of this annex is to provide a mechanism to identify the devices of the
functional diagrams of gas reception and reduction plants.
In this system equipment is identified by a graphic symbol and a literal abbreviation,
those relating to the instruments also by a literal sign, and are described either in the
list of instruments on in appropriate specification. (See point 5)
2) GRAPHIC SYMBOLS
The graphical representation of the symbols does not require any particular scale. The
dimensions of the symbols will be chosen according to the complexity of the system
concerned.
The symbols should be set out in the design according to the most logical sequence and
in the direction of the gas flow, avoiding line intersections, as far as possible.
To increase the understanding of the direction of the process flows, direction arrows
may be inserted on the lines representing the pipes.
All heights should be in mm.
3) NUMERICAL ABBREVIATIONS
In the functional plant diagrams, numerical abbreviations and graphical symbols are
used to identify devices in the diagram.
The numerical abbreviation is followed by a number if the device is unique and by a
number followed by a dot and by another progressive number if there is more than one
instance of the same equipment.
In the list of equipment only the first number is shown.
If the device is multi-functional (e.g. manothermograph) the numeric abbreviation will
always be the same and it will be repeated, for each function, near the graphic symbol
on the diagram.
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4) LITERAL ABBREVIATIONS
The literal abbreviations, used for the equipment, identify their function.
The construction and interpretation of the literal abbreviations use the following table:
MEANING OF
EQUIPMENT
ABBR. POSITION LETTER THE
DESCRIPTION
LETTERS
aFR Prefix a Average Average
1a position F Flow Rate Flow rate
2a position R Recorder Recorder
FR 1a position F Flow Rate Flow Rate
2a position R Recorder Recorder
PI 1a position P Pressure Pressure
2a position I Indicator Indicator
TI 1a position T Temperature Temperature
2a position I Indicator Indicator
In the construction of the abbreviation the position of the letter has a fundamental
importance.
In fact, the identification abbreviation is generally made up by different letters with the
following positions:
- a) prefix
- b) 1a position
- c) 2a position
- d) 3a position
- e) 4a position
- f) suffix
The prefixes (4.4.a.), precede the first positions, are in lower case letters and are
identified on the previous table in the second column.
The positions 1a, 2a, 3a, 4a, (4.4.b,c,d,e) are in upper case and are identified in the
following table in the third, fourth,fifth and sixth colums respectively.
The suffixes (4.4.f) occupy the last position, divided by a hyphen and are in upper case.
In the table they are identified in the seventh column.
The prefixes (4.4.1.) and the letters indicated in points 4.4.2. represent the function of
the base equipment.
The suffix indicated in point 4.4.3. identifies the equipment upstream or downstream
of the base equipment to which it sends or from which it receives the signal.
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FUNCTION OF THE LETTERS IN EACH POSITION OF THE ABBREVIATION
1a 2a 3a 4a
LETTER PREFIX POSITION POSITION POSITION POSITION SUFFIXES
Lower case Upper case Upper case Upper case Upper case Upper case
letter letter letter letter letter letter
1 2 3 4 5 6 7
A Absolute average analysis Alarm alarm alarm
B flame
C By programme conductivity Regulator regulator regulator
D Differential delta. Operational Volu. Blowout disc
mass
E electric Primary element Primary
element
F Flow rate Computer Flow rate
G reference vol. mass Glass pilot lamp
H high manual
I Indicator
K time Calibrator calibrator
L low level
M humidity Electric engine
P pressure Printer Piston
Q board
R ratio pressure Recording.
temperature
S speed safety - block block
block
T turbine temperature transmit. transmit. transmit. transmit.
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5) LIST OF EQUIPMENT
The list of equipment is made up by seven colums with the following headings:
The graphic symbol will only appear on the diagram according to the point 2
clarifications.
The numeric abbreviation will appear both on the diagram and in the list of
equipment, according to the point 3 clarifications.
The literal abbreviation, if relevant, will appear on the diagram, located within the
graphic symbol of the equipment, according to the point 4 clarifications.
The functional diagram must be designed on UNI A4 or UNI A3 papers.
When designing plant, and for those equipment for which a specification description is
required, their number of specifications may be added to the list of equipment, in
addition to a short description of the equipment.
The following tables contain the graphical symbols in current use (including the
additional literal abbreviations if appropriate).
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Pipes - Connections – Electric Transmission
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Elbow- Tees - Reductions - Bottoms- Flanges – Thermometric pockets – Dielectric
Disks – Dielectric Joints- Demounting Joints – Valves with special functions
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Valves – Servo controlled Valves – Blowout Discs – Hydraulic guides - Safety
devices with blowout discs – Stop Valves - Valves with special functions
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Pressure Regulators
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Pressure containers - Separators - Filters – Heating Filters - Exchangers
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Odorizers – Expansion tank - Boilers - Punps - Compressors
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Meters – Throttling devices – Venturimetric Sections – Flow Rectifiers
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Instruments- Indicators – Indicators and Recorders
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Recording instruments – Regulating Recording instruments – Average Flow Rate
Recorders
Totalling instruments
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Recording instruments with more pens - Printers - Computers
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Converters - Transmitters – Ancillary Devices
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