You are on page 1of 41

PRESENTATION

ON
PROCONTROL SYSTEM
ARCHITECTURE
BY E.K.C. ARORA & AJAY GIRI
OWS 1 OWS 1 OWS 1 OWS 1

HUB 1 HUB 2

70FV01 70FV01
70FV05 70FV05
SERVER 1 SERVER 2

IPB # 1
70FA01 70FA01 XV 70FA01

IPB # 2
70FA01 70FA01 XV 70FA01

DIAGNOSTIC
WSPOSE
STATION

BUS TRAFFIC BUS BUS


PROCESSOR
DIRECTOR COUPLER COUPLER
70PR05
70BV05 70BK02 70BK02

BUS END
LOCAL BUS
MODULE STATION
70BA01

INDIVIDUAL ANALOG ANALOG BINARY BINARY


CONTROL INPUT OUTPUT INPUT OUTPUT

MCC E
P

~
PROCONTROL
PROCONTROL IS MICROPROCESSOR
BASED INTELLIGENT REMOTE
MULTIPLEXED SYSTEM DESIGNED
ON
MODULAR BASIS.
FEATURES

SIGNAL CONDITIONING AND


TRANSMISSION.
MODULATING CONTROL.
ON/OFF LOGICAL/SEQUENTIAL CONTROL.
INDIVIDUAL AND PROCESS PROTECTION.
MAN PROCESS INTERFACE.
DESIGN CONCEPT
PROCONTROL UTILISED SERIAL DATA BUS
TECHNIQUE WHICH PROVIDES

VERY HIGH DATA TRANSMISSION SPEED FOR REAL


TIME CONTROL.
PURELY CYCLIC MODE OF OPERATION.
REDUNDANT,FAULT TOLERENT,MULTI CHANNEL
STRUCTURE.
DISTRIBUTED CONTROL SYSTEM CONFIGURATION
FOR
FUNCTIONAL DISTRIBUTION OF CONTROL FUNCTION
GEOGRAPHICAL DISTRIBUTION OF CONTROL FUNCTION.
MAIN CHARACTERITICS
MODULAR HARDWARE AND SOFTWARE.
EXTENDED POSSIBILITIES.
SIMPLE SYSTEM CONFIGURATION AND
PROGRAMMING.
EXTENDED MONITORING FUNCTION.
HOT REPAIRE CAPABILITY.
PROCESS CONTROL SYSTEM

PROGRAMMABLE INPUT/OUTPUT
CONTROLLER

BUS
CONTROLLER

INPUT OUTPUT

FROM FIELD TO FIELD


DATA TRANSMISSION
THE DATA TRANSMISSION OF
PROCONTROL P IS PERFORMED
WITH TWO LEVEL SERIAL BUS
SYSTEMS
LOCAL BUS P-13
INTRAPLANT BUS P-42
LOCAL BUS

LOCAL BUS IS A HEART OF EVERY STATION AND


CONNECT ALL THE MODULES WITHIN THE STATION

TRANSMISSION RELIABILITY
PARITY BIT
CYCLIC TRANSMISSION
DATA VALENCY
CLOCK SIGNAL
REDUNDANCY
GEOGRAPHICAL STRUCTURE
LOCAL BUS

LOCAL BUS PCB (70BL01) HAS SEVEN LINES

AD : ADDRESS
DN : DATA OR INFORMATION
DI : INVERTED DATA OR INFORMATION
CK : CLOCK SIGNAL
US : 24V DC POWER SUPPLY
ZD : REFERENCE CONDUCTOR FOR BUS SIGNAL
Z : FOR REFERENCE CONDUCTOR
LOCAL BUS
BUS
TRAFFIC 70BV05
DIRECTOR
70BL01
LOCAL BUS PCB

70BV05
70BL01

70BL02
70BL01
70BV05 BUS CABLE

70BL01

70BV05

70BL02
70BL01

70BL02

70BL01

70BA01 BUS END MODULE


LOCAL BUS B/N CUBICALS
CUBICAL 1 CUBICAL 2

BUS BUS BUS


TRAFFIC ISOLATION ACCESS
DIRECTOR AMPLIFIER MODULE

BUS BUS
END END
MODULE MODULE
LOCAL BUS

BUS
LOCAL/ IPB
PROCESSOR I/O
COUPLER TRAFFIC
MODULE
DIRECTOR

DRIVE DRIVE
PROCESSOR I/O
CONTROL CONTROL LOCAL BUS
MODULE

LOCAL BUS DRIVE


I/O I/O BUS END
CONTROL
MODULE MODULE MODULE
SYSTEM DATA
LOCAL BUS
A) LENGTH OF LOCAL BUS LINE MAX. 3 MTR
1.CONFIGURATION B) WITH ADITIONAL MODULE MAX. 30 MTR
C) NO OF MODULES PER LOCAL MAX. 64
BUS
D) DISTANCE B/N IPB BUS ACCESS MAX. 3 MTR
COUPLER AND LOCAL BUS/IPB
COUPLER

A) SERVICE ADDRESS 2 EVERY 10 ms


2. DATA B) USEFUL ADDRESSES PER CYCLE 256
(CYCLE TIME 40 ms)
TRANSMISSION C) INFORMATION RATE 204. 8 KBAUD
D) TYPE OF MODULATION PULSE MODULATION
E) DATA SECURITY PARITY BIT,CLOCK
MONITORING
F) TRANSMISSION MEANS
WITHIN SUBRACK P.C.B 70BL01
B/N TWO SUBRACK ROUND CABLE 70BL02
B/N TWO CUBICLES ROUND CABLE 70BL03
INTRA-PLANT BUS

INTRA- PLANT BUS LINK ALL


STATION WITH LOCAL BUS ,
PROCESS COMPUTER AND
DIAGNOSTIC STATION WITH
REDUNDANT LINE
INTRA PLANT BUS

IPB IPB
TRAFFIC TRAFFIC
IPB DIRECTOR DIRECTOR
TRAFFIC
DIRECTOR

IPB IPB
TRAFFIC TRAFFIC
DIRECTOR DIRECTOR

IPB IPB IPB # 1 IPB # 2


INTRA PLANT BUS

IPB 1

IPB 2

IPB ACCESS IPB ACCESS IPB ACCESS IPB ACCESS IPB ACCESS IPB ACCESS
COUPLER COUPLER COUPLER COUPLER COUPLER COUPLER

LOCAL BUS LOCAL BUS LOCAL BUS LOCAL BUS LOCAL BUS LOCAL BUS
IPB COUPLER IPB COUPLER IPB COUPLER IPB COUPLER IPB COUPLER IPB COUPLER

STATION STATION STATION STATION


DATA EXCHANGE B/N LOCAL BUS AND IPB
IPB
70 FA01

L
O
C 70 FK01
LOCAL/IPB
A
BUS
L
COUPLER
B 70 FK01
U
S 70 FV01 XV

L
O
C
70 FK01
A
LOCAL/IPB
L BUS
COUPLER
B
U 70 FK01
S

70 FV01 XV

LINE#A LINE#B
LOCAL / INTRA-PLANT BUS
LOCAL BUS

XV1

BUS

70FA01
LOCAL/ IPB
COUPLER
PROCESSOR 70FV01 I/O
TRAFFIC
STATION -1
MODULE
DIRECTOR

LOCAL BUS
INTRA PLANT BUS

BUS
LOCAL/ IPB DRIVE
I/O
70FA01
COUPLER
PROCESSOR
CONTROL TRAFFIC STATION -2
MODULE
DIRECTOR

LOCAL BUS

BUS

70FA01
LOCAL/ IPB
COUPLER
PROCESSOR
DRIVE
CONTROL
I/O
TRAFFIC
STATION -3
MODULE
DIRECTOR
SYSTEM DATA
INTRA-PLANT BUS
A) NO. OF INTRA-PLANT BUS LINES MAX. 16
1.CONFIGURATION B) LENTH FROM ADDRESS MAX. 1000 MTR
TRANSMITTER
C) NUMBER OF STATIONS PER MAX. 64
INTRAPLANT BUS LINE
D) NUMBER OF STATIONS PER 1024
ENTIRE CONTROL SYSTEM

2. DATA A) NUMBER OF ADDRESS FOR 256 X NO. OF STATIONS

TRANSMISSION MAXIMUM OF 64 STATIONS


B) TIME REQUIRED TO TRANSMIT 1 60 MICRO SECONDS
TELEGRAM
C) INFORMATION RATE 204. 8 KBAUD
D) SIGNAL CODE DPDM
E) AMPLITUDE +- 10V
F) DATA SECURITY PARITY BIT
F) TRANSMISSION MEANS
COXIAL CABLE,TYPE RG 213 U
CHARACTERISTICS IMPEDANCE 50 Ohm
ADDRESS ALLOCATION

LOCAL BUS

BINARY SIGNAL ANALOG SIGNAL

F C3 0 1F

ADDRESS ON LOCAL BUS ADDRESS ON LOCAL BUS

POSITION OF INDIVIDUAL NO BIT POSITION


BIT ON DATA BUS FOR ANALOG VALUE
ADDRESS ALLOCATION

INTRA PLANT BUS

1 0A 0 17

ADDRESS ON LOCAL BUS

POSITION OF INDIVIDUAL
BIT

STATION NUMBER

INTRA PLANT BUS SYSTEM NUMBER


CONTROL MODULES
PROCONTROL HAVE TWO BASIC TYPES OF
CONTROL MODULES

INDIVIDUAL CONTROL MODULES


UNIVERSAL PROCESSING MODULES

THESE MODULES ARE CONNECTED TO LOCAL


BUS,ONE OR SEVERAL OF THEM CAN BE
CONNECTED TO THE SAME BUS OR TO VARIOUS
ONES
INDIVIDUAL CONTROL MODULES

IMPLEMENTED TO CONTROL SUPERVISE,MONITOR AND PROTECT


ONE INDIVIDUAL FINAL CONTROL ELEMENT
FINAL CONTROL ELEMENT CAN BE VALVES , PUMPS, FANS
MODULE EQUIPED WITH MICROPROCESSOR WITH IN-BUILT INPUTS
OUTPUTS
INPUT ALLOW TO GATHER DATA ON THE POSITION AND STATUS
OF CONTROL SYSTEM
OUTPUT PROVIDES POSITIONING OR ON/OFF ORDERS EITHER IN
CONTACT OR mA FORM
ADDITIONAL AND OPTIONAL I/O CAPABILITY TO INTERFACE
CONTROL ELEMENT WITH CCR VIA HARDWARE
Control Module

Optional hardware
connection to
control room

Interface I/o

Microprocessor

I/o

Signal from/to process,


final control element
UNIVERSAL PROCESS MODULE

AUTOMATION UNIT,FUNCTIONALLY SUPERIMPOSED


ON THE INDIVIDUAL CONTROL MODULE
PERFORM COMBINED INDIVIDUAL AND AUTOMATIC
FUNCTIONS
PERFORM ARTHIMATIC AND LOGICAL OPEREATION
PROGRAM MEMORIES FOR BASIC FUNCTION ,
APPLICATION SPECIFIED INSTRUCTION LIST AND
MULTIFUNCTION
FACILITY TO SIMULATE DATA
PROCESSOR MODULE

SUPERVISION

POWER
LOCAL
SUPPLY
BUS SIMULATION
SIM
INTERFACE MEMORY

DATA BUS ADDRESS BUS

I/O PROCESING
REGISTER UNIT

DATA
MEMORY CONTROL
UNIT
ADDRESS BUS

TEST INSTRUCTION MULTI


MEMORY LIST FUNCTION LIST

CODE BUS
INPUT/OUTPUT MODULES

POWER SUPPLY FOR TRANSMITTER AND


TRANSDUCERS
SIGNAL VERIFICATION
DIGITALIZATION OF SIGNALS
ADDRESS ALLOCATION
SERIAL/PARALLEL CONVERSION
PROCESS INTERFACE
PROCONTROL MODULES
ANALOG INPUT MODULES
TYPE APPLICATION BRIEF DESCRIPTION
70 EA01 INPUT MODULE FOR 4 IDENTICAL FUNCTIONAL UNIT
ANALOG SIGNAL(X4) 4 BINARY I/P OF 24V FOR SIGNAL
20mA TO 0 TO +20 Ma VALUE DISTURBANCE
-10V T0 0 TO +10V 2 CODE SWITCHES FOR ADDRESS
SETTING
4 WIRE JUMPERS FOR SELECTION
B/N 20mA AND 10V

70EA02 INPUT MODULE FOR 4 IDENTICAL FUNCTIONAL UNIT


ANALOG SIGNAL(X4) 4 STABILIZED VOLTAGE SOURCE
0 TO 20 mA 21 TO 26V D.C. TO SUPPLY TO
TRANSDUCERS
2 CODE SWITCHES FOR ADDRESS
SETTING
ANNUNCIATION OF DISTURBANCE IN
THE MEASUREMENT LINE AND SUPPLY
SYSTEM
TYPE APPLICATION BRIEF DESCRIPTION
70 EA03 INPUT MODULE FOR 4 IDENTICAL FUNCTIONAL UNIT
RESISTANCE ( X4) LINEARIZATION FOR MEASUREMENT
MEASURE OF TEMPRATURE 2 CODE SWITCHES FOR ADDRESS
WITH PT100(UP TO 250 OHMS SETTING
CONVERT RESISTANCE IN TO ANNUNCIATION OF DISTURBANCE IN
LOCAL BUS SIGNAL THE MEASUREMENT LINE AND SUPPLY
SYSTEM

70EA04 INPUT MODULE FOR THERMO 8 IDENTICAL FUNCTIONAL UNIT


ELECTRIC VOLTAGE(X8) LINEARIZATION FOR MEASUREMENT
NICR-NI CORRECTION OF THERMOELECTRIC
FE-CUNI VOLTAGE WITH COLD JUNCTION
NICR-CUNI TEMPRATURE
PTRH-PT 2 CODE SWITCHES FOR ADDRESS
SETTING
ANNUNCIATION OF DISTURBANCE IN
THE MEASUREMENT LINE AND SUPPLY
SYSTEM
EPROM FOR SELECTION OF
THERMOELECTRIC VOLTAGE
BINARY INPUT MODULE
TYPE APPLICATION BRIEF DESCRIPTION
70EB01 INPUT MODULE FOR 24V BINARY 16 IDENTICAL FUNCTIONAL UNIT
SIGNAL ( X 16) 2 CODE SWITCHES FOR ADDRESS
CONVERSION OF 0/24V BINARY SETTING
SIGNAL IN TO LOCAL BUS SIGNAL

70EB02 INPUT MODULE FOR BINARY 16 IDENTICAL FUNCTIONAL UNIT


SIGNAL ( X 16) 2 CODE SWITCHES FOR ADDRESS
INTERROGATION VOLTAGE OF SETTING
48VDC SHORT CIRCUIT PROOF SUPPLY TO
CONVERSION OF 0/24V BINARY CONTACTS
SIGNAL IN TO LOCAL BUS SIGNAL

70EB03 INPUT MODULE FOR SUPERVISED 5 IDENTICAL FUNCTIONAL UNIT


CONTACT( X 5) 2 CODE SWITCHES FOR ADDRESS
FIVE DOUBLE THOW CONTACT SETTING
INTERROGATION VOLTAGE OF SHORT CIRCUIT PROOF SUPPLY TO
48VDC CONTACTS
NO EFFECT OF EARTH FAULT ANNUNCIATION OF DISTURBANCE IN
EATRH FAULT,WIRE BREAKAGE
ANALOG OUTPUT MODULES

TYPE APPLICATION BRIEF DESCRIPTION


70AA01 OUTPUT MODULE FOR 4 IDENTICAL FUNCTIONAL UNIT
VOLTAGE SIGNALS +-10V(X4) 4 BINARY IO/P OF 24V FOR SIGNAL
VALUE DISTURBANCE
2 CODE SWITCHES FOR ADDRESS
SETTING

70AA02 OUTPUT MODULE FOR 4 IDENTICAL FUNCTIONAL UNIT


ANALOG SIGNAL ( X 4) 2 CODE SWITCHES FOR ADDRESS
0 TO 20 mA SETTING
CONVER OF DIGITAL BUS
SIGNAL TO CURRENT SIGNAL
BINARY OUTPUT MODULES

TYPE APPLICATION BRIEF DESCRIPTION


70AB01 OUTPUT MODULE FOR 24V 16 IDENTICAL FUNCTIONAL UNIT
BINARY SIGNAL ( X 16) 2 CODE SWITCHES FOR ADDRESS
CONVERSION OF 0/24V BINARY SETTING
SIGNAL IN TO LOCAL BUS
SIGNAL

70AB02 OUTPUT MODULE FOR BINARY 16 IDENTICAL FUNCTIONAL UNIT


SIGNAL UP TO 60V ( X 16) 2 CODE SWITCHES FOR ADDRESS
INTERROGATION VOLTAGE OF SETTING
48VDC
CONVERSION OF 0/24V LOCAL
BUS SIGNAL IN TO POTENTIAL
FREE CONTACT
LOCAL BUS MODULE

TYPE APPLICATION BRIEF DESCRIPTION


70BA01 BUS END MODULE ADDITIONAL SUPPLY TO THE BUS LINE
USED AT THE END OF THE
LOCAL BUS FOR MATCHING
INE IMPEDANCE
70BA02 BUS ACCES MODULE FOR SOCKET ON THE FRONT FOR BUS
CONNECTING BUS CABLE CABLE
WHEN THE LOCAL BUS
CONNECTED FORM CUBICAL
TO CUBICAL
70BL01 BUS CIRCUIT BOARD BUS LINE
BUS PCB WITH CONNECTOR SOCKET FOR BUS CABLE
2 SUPPLY BUS
POSSIBILITY FOR FITTING SEVERAL
BUS SOCKET

70BL02 BUS CABLE SUBTRACK CABLE UP TO 3M LONG


/SUBTRACK
LINK THE BUS PCB OF TWO
SUBRACK
TYPE APPLICATION BRIEF DESCRIPTION
70BL03 BUS CABLE CUBICAL/CUBICAL CABLE UP TO 30M LONG
LINK THE BUS PCB OF TWO
CUBICALS

70BT01 BUS ISOLATION AMPLIFIER SOCKET ON THE FRONT FOR BUS


CABLE

70BV01 BUS TRAFFIC DIRECTOR PLUG IN JUMPER SETTING FOR CYCLE


CONTROL EXCHANGE B/N PERIOD
MODULE CONNECTED TO JACK FOR FORCE INTERRUPT OR
LOCAL BUS ADDRESS TRANSMISSION
LED FOR INDICATION OF
OPERATION
IPB MODULE

TYPE APPLICATION BRIEF DESCRIPTION


70FA01 IPB ACCESS COUPLER COUPLING BY THE WAY OF
CONNECT NORMAL LOCAL BUS MULTICORE INTERCONNECTING
STATION WITH INTRA PLANT CABLE
BUS SERVE FOR TRANSFER DATA SIGNAL
IN TO INTRAPLANT BUS CABLE
FOR TRANSFER OF ADDRES AND
DATA FROM INTRAPLANT BUS CABLE
TO LOCAL BUS CABLE
70FK01 IPB COUPLER WITH ADDRESS I/P USE TO TRANSMISSION AND
USE TO CONNECT LOCAL BUS RECEPTION OF ADDRESS AND
STATION CONTAINING THE IPB DATA SIGNAL TO FROM IPB CABLE
TRAFFIC DIRECTOR
70FV01 IPB TRAFFIC DIRECTOR OPERATE IN SINGAL AND
MANAGE THE SIGNAL REDUNDANT MODE
TRANSMISSION SEQUENCE FITTED IN TO LOCAL BUS SUBRACK
GENERATE MAXIMUM 4000 ADDRESS
WORD TRANSMITTED CYCLIC IN 8
DIFFERENT SEQUENCE
PROCESS MODULES

PROGRAMMABLE PROCESSOR

TYPE APPLICATION BRIEF DESCRIPTION

70PR05 PROCESSING OF BINARY AND 2 SOCKET FOR OPERATION WITH


ANALOG SIGNAL FOR LOGIC SIMULATION AND PROGRAMMING
CONTROL ,MODULATING UNIT
CONTROL AND COMPUTING 1CODE SWITCH FOR SETTING
FUNCTION ACCORDING TO MODULE ADDRESS
INSTRUCTION LIST EPROMS AVAILABLE FOR BASIC
PARAMETER CAN BE CHANGED FUNCTIONS/INSTRUCTION
ON LINE WITHOUT PROGRAM LINE/MULTIFUNCTION
MODIFICATION RAM FOR STARAGE OF PARAMETER
VALUE IN THE EVENT OF POWER
FAILURE
SIMULATION CAN BE POSSIBLE FOR
LOCAL BUS DATA
DRIVE CONTROL MODULE

TYPE APPLICATION BRIEF DESCRIPTION

70AS04 DRIVE CONTROL MODULE 6 BINARY INPUTS, 9 CONTACT INPUTS,


TO PROCESS CONTROL TASK 2 COMMAND OUTPUTS AND 5 LAMP
PROGRAMMABLE IN OUTUTS ARE PROVIDED
PROCONTROL P10 LANGUAGE ANNUNCIATION AVAILABLE FOR
ELECTRONIC SYSTEM AND DRIVE
SYSTEM
EPROM(2732) AVAILABLE FOR
PROGRAMMNG
IMPLEMENT SOFTWARE TYPE 70 AS
40/41/42/45/46/47
DRIVE CONTROL MODULE

TYPE APPLICATION BRIEF DESCRIPTION

70AS06 DRIVE CONTROL MODULE 6 BINARY INPUTS, 10 CONTACT


TO PROCESS CONTROL TASK INPUTS, 2 COMMAND OUTPUTS, 5
PROGRAMMABLE IN LAMP OUTUTS, 1 ANALOG INPUT, 3
PROCONTROL P10 LANGUAGE ANALOG OUTPUT ARE PROVIDED
ANNUNCIATION AVAILABLE FOR
ELECTRONIC SYSTEM AND DRIVE
SYSTEM
EPROM(2732) AVAILABLE FOR
PROGRAMMNG
OWS OWS OWS OWS

HUB

WSPOSE PANEL

SER SER
VER VER
1 2

IPB 1
LINE A
LINE B
IPB 2
LINE A
LINE B
THANK
YOU