Professional Documents
Culture Documents
A Civil Work
1 Earth Work Marking Measurement 100% Site Engineers
Excavation Visual
Side Slope IS1200
Elevation
2 Back filling Liquid limit & Plastic limit & IS2720 - Part 5 2 tests / 500 Cum or change of Site lab
Plasticity Index location or as directed by EIC
Compaction test (Proctor IS2720 - Part 1 Test / 500 Cum or change of
Density) (2 & 28) location or as directed by EIC
3 Fine aggregates Total deleterious materials, IS 2386 Part-II Twice per source Approved lab
(Sand) Particle Size Distribution IS 2386 Part-I & III Every 100 Cum or change of Site lab and one test for
Specific IS 383 source whichever is earlier, each source to be
gravity conducted at approved lab
other than site lab
Silt & Clay Content, IS 2386 Part-II Every day before start of work, Site lab,
3 Fine aggregates Alkali Content IS 2386 - Part-VII Once initially and with the change Approved lab
(Sand) of source if any and thereafter
every 6 months interval
Moisture Content IS 2386 Part-III Once per 100 Cum except during Site lab
IS 383 Monsoon when this has to be
IS 456 checked every day before start of
work.
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Field Quality Plan
4 Coarse Particle Size Distribution IS 2386 Part-I & III 1 No every 100 Cum and change Site lab,
Aggregates Specific garvity of source if any
IS 383 One test for each source to
be conducted at approved
lab other than site lab
Percentage of Soft IS 2386 Part-II Twice per Source Approved lab / site lab
deleterious materials
Moisture Content IS 2386 Part-III Once per 100 Cum except during Site lab,
IS 383 Monsoon when this has to be
IS 456 checked every day before start of
work.
Flakiness Index IS 2386 Part-I Once initially and subsequently Approved lab / site lab
with the change of source if any.
Elongation index IS 2386 Part-I Do
4 Coarse Impact Value IS 2386 Part-IV Once initially and with the change Approved lab
Aggregates Crushing Value IS 2386 Part –IV of source if any and thereafter Do
every 6 months interval
Soundness IS 2386 Part-V Do
Alkali Aggregates reactivity IS 2386 Part -VII Do
5 Water Chemical & Physical IS 3025 Water from each source before Approved lab
properties start of work and thereafter every 6
months
pH Value IS 456 Once initially thereafter every Site Lab
month
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5 Water
Sl Item of Quality Type of Quality Test To Reference IS Frequency of Test Remarks
No Test be conducted Codes or
Specification
Chloride and Sulphate IS 456 Once initially thereafter every 6 Site Lab
content months
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6 Cement Initial and final setting time IS 4031 Part-V Every batch of supply Manufacturer Test
& Normal Consistency Certificate / Site lab/
Once in a month Approved
Approved lab
lab
Compressive Strength IS 4031 Part-VI Every batch of supply Manufacturer Test
Certificate / Site lab/
Approved lab
Once in a month Approved lab
Specific gravity IS 4031 Every batch of supply Manufacturer Test
Certificate / Site lab/
Approved lab
Once in a month Approved lab
Chemical Analysis IS 4032 Every batch of supply or once in Manufacturer Test
IS 4031 Part-II every type of cement Certificate / Site lab/
Once in a month Approved
Approved lab
lab
Fineness & Soundness IS 4031 Every batch of supply Manufacturer Test
Certificate / Site lab/
Approved lab
Once in a month Approved lab
7 Fly Ash Chemical Analysis IS 3812 Once in the beginning and Approved lab
Physical test - Compressive subsequently after every six
strength at 28 days months or cahnge of source
whichever is earlier
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8 Concrete Trial Mix Design IS 10262 Once during starting of any Project Approved Lab / Site lab
or cahnge in ingradients of (both)
concrete or change in any source
Chloride and Sulphate IS 456 In the beginning and with the Approved lab
content change of source of any
ingredients
Placing before concrete As per drawing & 100% By Site Engineer & Quality
(Pour Card) tender specification Engineer
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10 Bentonite (Raw Sand Content IS 2911 Part-I Each Lot of Supply Manufacturer TC / Site
Matetrial) Liquid Limit & Plastic limit (Sec-2) Lab/ Approved Lab
pH Value
11 Bentonite Fluid Specific Gravity Do Twice per shift of 8 hrs working Site lab
12 WBM Flakiness Index & IS 2386 - Part 1 Every 100 Cum or change of Site lab / approved lab
elongation index source whichever is earlier
Los Angeles Abration Value IS 2386 - Part 4
Grading
IS 2720 - Part -4
Aggregate impact value IS 2386 - Part 4
13 Reinforcement Bend & Re bend, IS 1786 Each batch of supply Manufacturer Test
Tor & Mild Tensile IS 432 Certificate / Approved lab
CSP
14 Foundation Bolt & Bend & Re bend, IS 2062 Each batch of supply Manufacturer Test
Anchor Bolt Tensile IS 432 Certificate / Approved lab
CSP
15 All test as recommended by Each and every lot wise and Approved agency
Insulation bricks relevant IS codes IS 2024 source wise
16 Anti Corrosive As per manufacturer As per instruction of Each lot wise & Source wise Manufacturer TC /
Painting specification including pH EIC Approved Lab
value
17 All test as recommended by IS 6 (group-A) Each and every lot wise and Approved agency
Fire Bricks relevant IS codes source wise
18 Acid resistant All test as recommended by IS 4860 Each and every lot wise and Approved agency
bricks relevant IS codes source wise
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Field Quality Plan
19 Common Burnt Compressive Strength IS 3495 Each and every lot wise and Site lab / approved lab
Clay Bricks IS 1077 source wise
Soundness & Colour
Water Absorption
Efflorescence
Dimensions
20 Masonry Works Verticality IS 2222 100 % & as per drawing and tender Site Engineers / Quality
Dimensions IS 2250 Specification Engineers
Plastering & as per drawing
Final Inspection
21 Water proofing Water proofing compound Manufacturer Do Site Engineers / Quality
Treatment Specification Engineers
Methodology
22 RCC Hume Pipes Class of Pipes IS 458 Each lot wise & Source wise Manufacturer Test
Certificate / Site lab/
Size of Pipes 3 Nos Per lot Approved
Site lablab
/ approved lab
Thickness
Pressure Test
23 Hand railing pipes Mechanical Properties IS 1239 Part-I &II Dia wise lot wise& source wise Manufacturer Test
Certificate / Approved lab
Galvanising Quality IS 4736 do Manufacturer Test
Certificate /Approved lab
24 Marble / Granite/ Dimensions including IS 1124 100% Site Engineer before laying
Kotah / sahabad/ thickness & Tender
tandoor Stone Specification
Physiacl appearance
Moisture absorption Each lot wise & Source wise Site lab / approved lab
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24 Marble / Granite/ IS 1124
Sl Item
Kotahof Quality Type of Quality Test To & Tender
/ sahabad/ Reference IS Frequency of Test Remarks
No TestStone
tandoor be conducted Codes or
Specification
Specification
Each lot wise & Source wise Site lab / approved lab
Mhos Scale Hardness
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25 Terrazo tiles Dimensions IS 1237 One test per 10000 Nos or batch Site Lab
wise whichever is earlier & each
Water Absorption Site lab
source wise
Wet Transverse Strength Site lab / approved lab
Abrasion Test
26 Ceramic (Glazed Water Absorption IS 13630 One test per 10000 Nos or batch Manufacturer Test Lab/
& Unglazed) Crazing Test wise whichever is earlier & each Approved Lab/ Site lab
Vitreous tiles Impact Strength source wise
Chemical Resistance
27 PVC Sheet tiles Material IS 3462 One test in the beginning and Manufacturer Test
Thickness & IS 5318 subsequently one test per lot Certificate / Approved Lab
PVA based adhessive IS12830
28 False Flooring Floor Panel As per Tender One test in the beginning and Manufacturer Test
Pedestal Specification subsequently one test per lot Certificate / Approved lab
Stringers
Top Head
29 PVC Water Dimensions Tender One test per lot Manufacturer Test
Stopper Specification Certificate / Approved lab
30 Glass Properties like R.I. Tender One test per lot Manufacturer Test
Thickness Specification Certificate / Approved lab
31 Stainless Steel Diameter, Thickness Tender Easch Lot wise or change of Manufacturer Test
Pipes & Sheets & SS Garde Specification source Certificate / Approved lab
32 Ployethelene Wall Thickness & Weight IS 10146 For each tank before installation Manufacturer Test
water storage tank & leakage test Certificate & simultaneously
by site lab
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33 Timber Moisture content As per Appendix C, For each Cum or part thereof Site lab or approved lab
chapter 9 of CPWD
specfication or as
per tender
specification
34 Flush Door 1. End immersion Test, IS 2191 (Part-I&II) For each lot of 25 shutters or as One test for each source to
2. Knife Test, IS 2202 -Part -I & II per tender specification be conducted at approved
3. Adhession Test IS 4020, lab and subsequently
manufacturer test certificate
35 PVC Single As per manufacturer As per tender For each lot Manufacturer test certificate
shutter with frame specification
36 Mortice Lock Test for Spring IS 2209 One test per 100 nos of locks or Approved lab
part thereof unless specified
otherwise.
37 Aluminium doors Mechanical properties of IS 1285 One no in the beginning Approved lab &
& windows extruded sevtions IS 1948 & 1949 Manufacturer test certificate
& site lab
Anodising & powder coating IS 5523 One no Door & window per lot &
thickness per source
38 Water Supply C.I. Diameter & thickness IS 1536 Each lot wise & Source wise Mfg. Test Certificate for
(L.A. Class) Pipes Weight per metre IS 1538 do each lot
Pressure Test Each section of length 100% at site before back filling
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39 GI Water Supply Mechanical properties IS 1239 Part-I &II Each lot wise, Source wise & dia Mfg. Test Certificate for
pipes wise each lot
Galvanising Quality IS 4736
Pressure Test As per Tender Each section of length 100% at site before back filling
40 UPVC water pipes Dimensions IS 4985 Each lot wise, Source wise & dia Mfg. Test Certificate for
wise each lot
Pressure Test As per Tender Each section of length 100% at site before back filling
41 UPVC Agri pipes Dimensions IS 12231 Each lot wise, Source wise & dia Mfg. Test Certificate for
wise each lot
Pressure Test As per Tender Each section of length 100% at site before back filling
42 UPVC Sewrage Dimensions IS 15328 Each lot wise, Source wise & dia Mfg. Test Certificate for
pipes wise each lot
Pressure Test As per Tender Each section of length 100% at site before back filling
43 Valves Pressure Test As per Tender 100% at site
44 Glazed Stone Dimensions including IS651 Each lot wise, Source wise & dia Site lab
ware Pipes thickness wise
Pressure Test As per Tender Each section of length 100% at site before back filling
45 Sanitary Fittings Dimensions & Physical Relevant IS 100% Site Quality Engineer
and fixture Inspection & ISI Marks
Leakage test
46 Steel Windows Dimensions As per drawing Each lot wise & Source wise & Size Site lab
wise
Setional Weight IS 1038 Mfg.Test certificate of
IS 1361 section used and rest by
IS 7452 Site lab
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47 HMPS & ordinary Dimensions & Setional IS 4351 Do Mfg. Test Certificate for
Door Frames & weight each lot Or site lab
Shutter
48 Rolling Shutter Dimensions including IS 6248 Each lot wise & Source wise & Size Site lab
profile thickness wise
Setional Weight Mfg.Test certificate of
section used and rest by
Nomemclature as per IS
Site lab
49 Fire check Door & Dimensions including IS 3614 Each lot wise & Source wise & Size Site lab
Rolling Shutter profile thickness wise
Setional Weight Mfg.Test certificate of
section used and rest by
Nomemclature as per IS Site lab
50 Cube Testing Calibration of pressure Manufacturer Once in every six months Approved agency
Machine gauge Specification
51 Batching Plant Calibration of all measuring IS 4925 Once in every month or 80% of Site lab
equipment monthly rated productionas
described by the manufacturer
considering 8 hrs working,
whichever is earlier.
Performance of plant Visual At random During day to day operation
52 Table balance Calibration of equipment as IS 4925 Once in 12 months Approved agency
well as the weights
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B. Road work
1 Embankment, Sub Sand Content IS 2720 - Part -4 2 tests / 300 Cum or change of Approved lab or site lab
grade and Liquid limit IS 2720 - Part -5 location or as directed by EIC
shoulder
Plasticity Index IS 2720 - Part -5
Modified Proctor IS 2720 - Part -8
Deleterious Content IS 2720 - Part -27 Once in the beginning and
subsequently after every six
months or cahnge of source
whichever is earlier
Soaked CBR in 4 days IS 2720 - Part -16 1 Test / 3000 Cum or change of
Moisture content IS 2720 - Part - 2 location or as directed by EIC
Field density IS 2720 - Part - 28 1 test per 1000 Cum or change of
source whichever is earlier
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2 Granular Sub Gradation as per Table IS 2720 -Part-4 1 test per 200 Cum Approved lab or site lab
Base 150mm thick 400.1 Grading-II / table
400.2 Grading -I
Modified Proctor IS 2720 - Part- 8 2 tests per 3000 Cum
Soaked CBR in 4 days IS 2720 - Part -16 1 test per 3000 Cum
Aggregate impact value IS 2386 - Part-4 1 test per 500 Cum
Los Angeles Abration Value IS 2386 - Part -4 1 test per 500 Cum
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3 Wet Mix Macadam Aggregate impact value IS 2386 - Part-4 1 test/ 200 Cum Approved lab or site lab
(200 mm thick per
Soaked CBR in 4 days IS 2720 - Part -16 1 Test / 3000 Cum or change of
layer)
location or as directed by EIC
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4 Primer Coat Quality of binder IS 73 & 217 & 8887 2 samples per lot Approved lab or site lab
( with emulsion to
Binder Temp for application Tender as per EIC
IS 8887)
Specification
Rate of spread of binder 1 test per 500 sqm and not less
than 2 tests per day
Tack Coat Quality of binder IS 73 & 217 & 8887 2 samples per lot Approved lab or site lab
( with emulsion to
Binder Temp for application Tender as per EIC
IS 8887)
Specification
Rate of spread of binder 1 test per 500 sqm and not less
than 2 tests per day
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5 Bituminious Quality of binder IS 73 & 217 & 8887 2 samples per lot Approved lab or site lab
macadam upto
Aggregate impact value IS 2386 (Part 4) 1 test per 50 Cum
maximum 100mm
compacted Los Angeles Abration Value do do
thickness (Using
60/70 grade Combined flakiness and IS 2386 (part 1) do
bitumen) elongation indices
Stripping value IS 6241 3 samples per source
Soundness (Magnesium IS 2386 (Part 5) 1 test per source
and Sodium Sulphate)
Water Absorption of IS 2386 (Part 3) 3 samples per source
aggregates
Grading of aggregates IS 2386 (Part -1) 2 tests per day per plant for
individual constituents and mixed
aggregates from dryer
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6 During laying & Binder content ASTM-D-2172 2 tests/day/plant Approved lab or site lab
Compaction Temp of binder in boiler As per Specification At regular interval as per EIC
and aggregate in drier
before mixing
Temp of mix at the time of As per Specification do
laying and rolling
Rate of spread of mixed As per Specification do
material
Level control of paver do do
Field density IS 2720 (Part -28) 1 test/ 250 Cum of which 10% tests
to be done on edges
Tolerance in surface level level survey 6.25 m longitudinal and 3.5m
transverse grid
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7 Dense Quality of binder IS 73 & 217 & 8887 2 samples per lot Approved lab or site lab
Bituminious
Aggregate impact value IS 2386 (Part 4) 1 test per 50 Cum
macadam 50mm
to 100mm Los Angeles Abration Value do do
compacted
thickness (Using Combined flakiness and IS 2386 (part 1) do
60/70 grade elongation indices
bitumen)
Stripping value IS 6241 3 samples per source
Soundness (Magnesium IS 2386 (Part 5) 1 test per source
and Sodium Sulphate)
Water Absorption of IS 2386 (Part 3) 3 samples per source
aggregates
Grading of aggregates IS 2386 (Part -1) 1 set of test on individual
constituents and mixed aggregates
from dryer/ 400 t mix and minimum
2 tests /plant /day
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8 During laying & Binder content ASTM-D-2172 1 test / 400 T mix subject to 2 tests/ Approved lab or site lab
Compaction day/ plant
Temp of binder in boiler As per Specification At regular interval as per EIC
and aggregate in drier
before mixing
Temp of mix at the time of As per Specification do
laying and rolling
Rate of spread of mixed As per Specification do
material
Level control of paver do do
Marshal Stability ASTM-D- 1559 A set of 3 samples / 400 T mix to a
min 2 sets /plant/day
Marshal Flow
Air Voids ASTM - D -2726
Voids in mineral
Aggregates (VMA)
Voids in mineral ASTM- D - 1559
Aggregates (VFB)
Field density IS 2720 (Part -28) 1 test/ 250 Cum of which 10% tests
to be done on edges
Tolerance in surface level level survey 6.25 m longitudinal and 3.5m
transverse grid
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9 Do Aggregate impact value IS 2386 (Part 4) 1 test per 50 Cum Approved lab or site lab
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10 During laying & Binder content ASTM-D-2172 1 test / 400 T mix subject to 2 tests/ Approved lab or site lab
Compaction day/ plant
Temp of binder in boiler As per Specification At regular interval as per EIC
and aggregate in drier
before mixing
Temp of mix at the time of As per Specification do
laying and rolling
Rate of spread of mixed As per Specification do
material
Level control of paver do do
Voids in mineral
Aggregates (VMA)
Voids in mineral ASTM- D - 1559
Aggregates (VFB)
Loss of stability on ASTM -D-1075 As required
immersion in water at 60
deg C
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10 During laying & Swell test Asphalt Institute As required Approved lab or site lab
Compaction Manual MS-2 No-2
Field density IS 2720 (part-28) 1 Test per 250 Sqm of which 10%
tests shall be carried out at edges
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12 During laying & Temp of binder at As per Specification At regular interval as per EIC Approved lab or site lab
Compaction application
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13 Elastometric Physical Test & Chemical As per Specification As per Specification & Pre Delivery inspection at
Neoprene Bearing Composition Test no:2 & IRC 83 Part-II IRC 83 part-II Manufacturer's test lab
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C Structural Steel
Work
1 Materials Physical & Chemical Test IS 2062 & IS 1599 Each lot wise & Source wise Manufacturer Test
Certificate / Approved lab
Ultrasonic test Approved Spec
Welding Rod Properties of electrodes IS 814
Connection Bolts Properties of Bolts IS 1367 & IS 1363
2 Welding Welding Parameter ASME - Sec IX/ Site lab / approved lab
Procedure/ AWS D1.1
Qualifiaction/
Records
3 Workmanship
Fit-Up Inspection Measurement / Visual As per drawing & 100% or as directed by EIC or as Site Engineers
Welding Weld size & Surface tender specification stipulated in the contract Site lab / approved lab
inspection imperfection
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Dye Penetration Approved Spec As per Spec or as Do Site lab / approved lab
Test directed by EIC
Paints DFT check IS 8629 (Part- I to III)
Dimensional Over all dimensions and As per drawing & Do Site Engineers
inspection before straightness tender specification
erection
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