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THE YARN CLASSIFICATION SYSTEM
Definition of customized class. Data produced with respect to the incorrect material are rejected. Definition of customized class. Cut prognosis indicates the number of cuts with particular settings. based on scatter plot. Scatter plot of yarn faults in USTER® CLASSIMAT matrix. Checking of uncleared yarn. Textile laboratory: for quality control and quality assurance. Test protocols. Determination of vegetable matter content. Scatter plot of foreign matter faults in USTER® FOREIGNCLASS matrix. Supply Voltage 100/120 V. Cumulative/per class. 200/240 V Stabilizing Range ±25% Power Consumption max. Classification of foreign matter in 27 classes. Online simulation of defects in fabric or garment. Determination of the optimum setting parameters for yarn clearing. Yarn certification. Production: on the first/last section of the winding machine.THE YARN CLASSIFICATION SYSTEM Technical Design Architecture: Intelligent Measuring Head Standalone Classifying Unit Mass Reflectance for Foreign Fiber Capacitive Capacitive and Foreign Fiber Detectors: Configuration: Functions Thin and Thick Places: Detection and analysis of seldom-occurring yarn faults. Determination of optimum clearing curve. 300 VA Foreign Matter: Yarn Count/Weight: Evaluation: CAY (Computer Aided Yarn Clearing): Application Range: Power Supply: USTER® CLASSIMAT QUANTUM 2 (5) . Absolute/per 100 km. Classification of yarn faults in 23 thick and 4 thin classes. Measured values per machine/winding position. All/remaining foreign matters after QUANTUM clearing. Definition of length and weight of wound yarn. Inspection of purchased yarn. Monitoring of yarn count C-channel for yarn count faults (detection of incorrect material). Checking of cleared yarn. Online visualization of yarn faults (thick places). For staple-spun yarns of natural and synthetic fibers. All/remaining yarn faults after QUANTUM clearing.
1 A4 A4 A3 A3 A2 A2 A1 A1 A0 A0 B4 B3 B2 B1 B0 B0 C4 C3 C2 C1 C0 C0 D4 D3 D2 D1 D0 D1 E F H1 H2 G I1 I2 32 l l h 32 F Fault length [cm] 1 2 4 8 8 Length Classes A: shorter than 1 cm B: 1 to 2 cm C: 2 to 4 cm D: 4 to 8 cm E: longer than 8 cm F and H: 8 to 32 cm G and I: longer than 32 cm Cross-section Classes 0: +70 to +100% 1: +100 to +150% 2: +150 to +250% 3: +250 to +400% 4: over +400% E: over +100% F and G: +45 to +100% H1 and I1: 30 to 45% H2 and I2: 45 to75% Definition of Foreign Matter Class Limits Classification Diagram Reflectance Visibility [%] 30 A4 A4 A3 A3 B4 B3 B21 B22 B13 B14 B11 B12 C4 C3 C2 C12 C11 2 2 3 3 D4 D3 D2 D12 D11 5 5 E4 E3 F E2 E12 E11 7 7 F l l length Fault h [cm] 20 A2 A2 10 7 5 0 0 10 1 1.THE YARN CLASSIFICATION SYSTEM Definition of Class Limits Classification Diagram Fault size [%] +400 +250 +150 +100 +70 +45 0 30 45 75 0 0.4 14 Length Classes A: shorter than 1 cm B: 1 to 2 cm C: 2 to 3 cm D: 3 to 5 cm E: 5 to 7 cm F: longer than 7 cm Cross-section Classes 1: 5 to 10% 2: 10 to 20% 3: 20 to 30% 4: over 30% USTER® CLASSIMAT QUANTUM 3 (5) .
Online visualisation of thick places. ¹ Detection of «rogue» bobbins.THE YARN CLASSIFICATION SYSTEM Measuring Head Types of Measuring Heads: Yarn Count Range: Special measuring head designs for different automatic cone winding machines. Setting range: 1 to 9999 yarn faults 1 to 999 km reference lengths Alarm if a bobbin exceeds the preset limit values. Assessment of quality over an extended period on the basis of individually arranged class totals. For comparisons of measured values. Online Application Software USTER® STATISTICS 2001: Material-dependent USTER® STATISTICS 2001 according USTER® CLASSIMAT QUANTUM. USTER® STATISTICS can be displayed on the screen.7 tex 200 8 tex Alarms Textile Alarms: Yarn fault for individual winding positions. the Customer Statistics can be displayed on the screen. USTER® STATISTICS can be displayed on the screen. Similar to USTER® STATISTICS but based on customers data. ¹ Function alarm is actuated by the following disturbances: Failure of the classifying unit Voltage deviation Failure of the measuring head Deviation in the sensitivity of a fault channel Bobbin Alarm: Technical Alarm: ¹ only possible if the corresponding signal is supplied by the winding machine. Two types of measuring heads for different yarn count ranges. Line diagram for representation of all classifications carried out. Yarn count alarm for incorrect yarn counts in measuring slot. USTER® YARN GRADES Rotor Spinning Capacitive. Material-dependent USTER® STATISTICS 1997 according USTER® CLASSIMAT 3. USTER® STATISTICS 1997: Customer Statistics: USTER® YARN GRADES: Trend Analysis: USTER® CLASSIMAT QUANTUM 4 (5) . For comparisons of measured values. For comparisons of measured values. C15: Nm 10 280 C20: Nm 5 125 Nec 6 170 Nec 3 75 100 3. USTER® YARN GRADES Ring Spinning Capacitive.
x Savio Espero. MC7. non-condensing Room Climate: Installation Winding: Murata MC7-V. DP1 Motocono Most manually operated machines Application to machines from other manufacturers on request. PS6. the specified climatic conditions must be observed! Temperature: (20±2)°C Humidity: (65±2)% relative humidity For all electronic parts: Temperature: +4 to +40°C Humidity: max.THE YARN CLASSIFICATION SYSTEM General Ambient Conditions Location/Room Conditions: Recommended Standard Conditions: Textile laboratory with standard climatic conditions specified below. Orion Schlafhorst AC138. 80% relative humidity. AC338 SSM PW1. To prevent any influence on testing material. 100 2000 Meters/Minute Reliability Factory Testing: Factory Calibration: Operation: Full Functional Complete Self-Calibrating System Overview Flatscreen PC Classing Control Unit Tensioner Device (optional) Bracket (optional) Keyboard Mouse Application Software Measuring Heads Subject to technical modifications Color Printer USTER® Statistics CAY® Visualisation Foreign Matter (optional) USTER® Grades USTER® CLASSIMAT QUANTUM 5 (5) . Winding Positions: Speed: 6 to 12 positions. exclusive operation on winding machine only.