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SM_237-T11_19Nov07
Service Manual Version 1.2
TITLE
LCD TV For 237-T11
Page 1/72
Service Manual
LCD TV For 237-T11
Model Number: 237T Model Name:237-T11 :FM1-
FM Number.:FM1-037000EGS25
Model Number: 237T Model Name:237-T11 :FM1-
FM Number.:FM1-037000EGS36
Model Number: 237T Model Name:237-T11 FM Number.:FM1--03700DEGS46
:FM1
Approval Made by
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Table of Contents
1. Introduction……………………………………………………………….……………………………….......4
1-1 Preface……………………………….……………….……………………….…………………………..4
1-2 Caution…………………………………………………..……………………………..………………….4
1-3 Warning………………………………………………………..…………………………….……………4
1-4 Important………………………………………………………..…………………………………………4
2. Specifications…………………………………..……………….……………………………………………5
3. Diagram………….…………….………………………………………………………………….………….6
3-1 Wiring Diagram……………………..……………………………………………….……………………6
3-2 System Block Diagram(Video)………………………………………………………..…………………7
3-3 System Block Diagram(Audio)………………………………………….……………………………….8
4. Trouble shooting flow chart……………………………………………………………..…………………….9
4-1 Abnormal Display…………………………………………………………………………..…………....9
4-2 Abnormal Power On/Off………………………………………………………………………………..10
4 - 3 L E D L i g h t A b n o r m a l D i s p l a y 、 K e y p a d
P r o b l e m … … … … … … … … … … … … … … … … … … … … … . . 1 1
4-4 Image Abnormal Display……………………………………………………………..………………….12
4-5 Audio Abnormal Output…………………………………………………………………..……………..13
4-6 The Other Abnormal Display……………………………………………………….…………………..14
5. Disassembly……………………………………………………………………………………….…………15
5-1 Stand.……………………………………………………….…………………………………………….15
5-2 Back Cover……………………………………………………………………..…………………………15
5-3 System Board………………………………………………………………………..………………….16
5-4 Power Module for LPL-WX1…………………………………………………………………………17
5-5 Power Module for LPL-WX4……………………………………………………………………………18
5-6 Panel Module…………………………………………………………………………………………….19
5-7 Speakers.…………………………………………………………………………….…………………..20
5-8 Keypad Board……………………………………………………………………………………………21
6. Factory Menu.………………………………………………………………………………………………..22
7. Firmware upgrade…………………………………………………………………………………………..23
8. EDID write in and ADC correction and Parameter Adjustment……………………………………..……..29
8-1 EDID write in…………………………………………………………………………………………...29
8-1.1 EDID tools……………………………………………………………………………………………29
8-1.2 EDID write in…………………………………………………………………………………………29
8-2 ADC Correction and Parameter Adjustment……………………………………………………..………30
8-2.1 ADC Correction………………………………………………………………………………………30
8-2.2 Parameter Adjustment.………………………………………………………..………………………31
9. Exploded view………………………………………………………………………………………….…...32
10. Parts List and Photo………………………………………………………………………………………....33
10-1 Parts List For LPL SL01.………………..................................................................................................33
10-2 Parts Photo For LPL SL01..……………………………………………………………………………35
10-3 Parts List For LPL SLA1………………..................................................................................................45
10-4 Parts Photo For LPL SLA1.……………………………………………….…………………………47
10-5 Parts List For LPL WX4..……………….................................................................................................57
10-6 Parts Photo For LPL WX4..…………………………………………………………….………………59
11. Menu wheel…………………………………….……………………………..…………………………...69
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1. Introduction
1-1 Preface
This service manual describes module-level LCD TV repair for qualified service personnel. This
service manual also includes selected production troubleshooting information for electronic
technicians and engineers.
1-2 Caution
This service manual contains important safeguards and instructions that must be followed for the
safe and proper servicing of this TV.
1-3 Warning
1. Advise customers to follow all operating instructions and safety precautions that have been
furnished with the product.
2. Unplug the ac line cord before cleaning or disassembling the product.
3. Check the ac line cord and plug for wear or damage and replace as necessary.
4. Do not use liquid cleaners or aerosol cleaners to clean the display.
5. Do not place the product on an unstable table or cart. It can cause the product to fall, resulting
in injury and product damage. If a cart is used, use caution when moving the cart/apparatus
combination to avoid injury from tip-over.
6. Use only replacement parts specified by the manufacturer or replacement parts with the same
performance and safety characteristics. Use of substitute parts with different characteristics can
result in fire or electric shock.
7. Do not hit the LCD panel. In case of breakage, use care when removing broken glass.
8. Keep the product away from heat sources such as radiators, heaters, stoves, and other
heat-generating apparatus.
9. Do not block any ventilation openings.
10. Do not use the product near water; for example, near a bathtub, washbasin, kitchen sink
laundry tub, in a wet basement, or near a swimming pool.
11. If the product uses a grounded-type ac plug and line cord, but the location has a 2-prong
receptacle, advice the customer to contact a qualified electrician to replace the outlet.
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2. Specifications
PRODUCT SPECIFICATIONS
Dimensions (WxHxD) 36.73 inches x 29.33 inches x 36.73 inches x 29.33 inches x
10.24 inches 10.24 inches
Carton Dimensions 41.34 inches x 32 inches x 12 41.34 inches x 32 inches x 12
(WxHxD) inches inches
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3. Diagram
3-1 Wiring Diagram
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Dark spots
Backlight
uniformity Step1: Fail
Display Problems Check damage to Replace Panel
panel
Light leakage
OK
Step2: Fail
Check for a loose or Replace LVDS
broken connection connect wire
Spot & Simi
between Con.J11from
system board to Panel
LVDS connection.
Ghosting
Test
Dust & Scratch
Finish
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Abnormal Power
On/Off
Step1:
Check Power Supply, Con. Fail Replace Power
No Power J101–pin 1 to ground = 5V supply
Con CN1 pin 3 to ground =
5V
Note: Before
proceeding OK
confirm that
Power cable is
connected and
that proper Step2:
voltage is being Check Keypad board Fail Replace Keypad
fed to TV. (Check CN1-pin1 to ground =
board
power switch 5V or Check D1
located next to lighting?
power input and
confirm that it’s Abnormal Power
ON.) Off OK
Source can’t
switch
Test
Finish
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、Keypad Problem
4-3 LED is Malfunctioning、
Trouble Condition Check Item Replace Material Test
Step1 :
Check CN 10 on system
board to CN 1 on Fail Secure connection
LED is not working
LED is Malfunctioning Keypad board for a or replace cable
loose connection or bad
cable
OK
Step1: Fail
Check connector CN 10 on
Keypad doesn’t work System board to CN1 Secure connection
located on Keypad board for
a loose connection
OK
Step2:
Check connector CN 10 on Fail
System board to CN1 Replace Cable
located on Keypad board for
a broken cable
OK
Step 3:
Replace Keypad Board
Fail
Step 4 : Test
Replace System Board
Finish
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No picture through
HDMI
No picture through
Step1: Fail
1. Secure connection
1. Check if VGA cable 2. Change PC resolution to
VGA is loose. fit the timing table
2. Make sure the PC is 3. Replace VGA cable
set to a resolution the
TV supports
3. Check both ends of
VGA cable for broken
Note: Before proceeding make or loose pins.
sure the PC is not in standby or OK Fail
Replace System
hibernation mode. Make sure
the video card is secure and not Step2: board
Check component J4 on
loose (AGP or PCI slot). system board for a short
& component U26 that
stores EDID information
for a short.
Test
Fail
Can’t adjustment Check switches on the
Audio Problems Replace Keypad
Volume keypad board
board
Step1:
Check for loose Fail Replace connect
No audio connection between wire
CN3 and peaker and
CN4 and speaker
Make sure external audio
connection is secure OK
before proceeding with
troubleshooting
Step2 : Fail
Replace speaker
Check if the Speaker
module is broken module
OK
Test
Finish
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Remote control
Step1: Fail Replace Remote
Check Remote control & Battery
fails
control & Battery
OK
Firmware update
Step1 : Fail
Update firmware
setting process
Check firmware
fails settings
OK
Test
Finish
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5. Disassembly
5-1 Stand
Screw T4*45-PH-Cross-Black
Screw T4*25-PH-Cross-Black
SCREW T4 X 12
Screw MT4x8-PH-Cross-Black
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Screw MT4x8-PH-Cross-Black
Screw M4x8-PH-CETW-NI
Screw T3*8
MT3*6-PH-CROSS-Black
3. Loosen and remove 5 screws and safely remove connectors as indicated by red circles
4. Take off the System Board.
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MT3*6-PH-CROSS-Black
1. Loosen and remove 6 screws and safely remove connectors indicated by red circles.
2. Safely remove the Power module.
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MT3*6-PH-CROSS-Black
1. Loosen and remove 6 screws and safely remove connectors indicated by red circles.
2. Safely remove the Power module.
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Screw M4x12-Black
Screw MT4x8-PH-Cross-Black
MT3*6-PH-CROSS-Black
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5-7 Speakers
Screw MT4x10-W-H
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MT3*6-PH-CROSS-Black
6. Factory Menu
To show the Factory Menu with multiple pages.press these buttons at the same time:
Source,VOL↓, CHN↓.The FACTORY MENU appears on-screen.
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7. Firmware upgrade
Important Notes:
1. Make sure that you are logged in to the computer as the Administrator or as a
user with installation rights.
2. Make sure that no other programs interfere with the installation, save your
work and close all other programs.
3. It is recommended to print the instructions to use as a reference before installing.
Loading Instructions:
1. Review the available downloads, the bugs fixed, and the new features added.
2. Create a directory to save the zip file and extract all files into the directory created.
3. Note: The following items are downloaded – make sure they are available under the same folder.
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Firmware
Necessary for
Interface Tool to run. Interface Tool
4. Connect USB cable from your computer to the TVs firmware upgrade port
located in the back of the unit.
Television
Computer
USB Cable
Note: You are require to install the USB driver to assure proper communication
between the computer and television. This executable file is in the
“MTK8202 USB2UART drive” folder.
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5. Once you finish installing the USB driver, open the Interface Tool to begin downloading the
firmware.
Mtk_DL_V1.4 A_20060601.exe
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8. When step 1 is complete, a message will prompt you to disconnect and connect the power cord.
(Press OK after you plug in the power cord.)
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11. When step 2 is complete, a message will prompt you to disconnect and connect the power cord.
(Press OK after you plug in the power cord.)
12. Press the OK button and exit the Interface Tool. Disconnect the USB cable from your
TV/Computer.
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Press Enter
Press Enter
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1. PC(Notebook)
2. Software(EDID Write EEprom20060816.exe)and confirm Personal computer hard disk
Have 2 files (1. C:\EDID Editor(including Hex files) 2.C:\LCD TV\DATA(product and
record had No.)
8-1.2 EDIDPCBA
3. EDID writetool、USB
in cable、RS232 mini din、Print cable、VGA cable
Step 1 Step 2
Step 4 Step 3
MDA3 Step 5
Step 6
Step 7
1. Open Labview EDID Writ Eeprom20060816 file, and confirm software Keep Running.(Refer
Step 1)
2. choice RS-232 (PC System)Port No.(Refer Step 2),choice burn in type (Refer Step 3)
3. press Set Model button(Refer Step 4), and key in 237-T11. and confirm Scalar solution (Refer
Step 5)
4. confirm EDID Jig PCBA (printer port and USB A-B Line connect to PC, HDMI line to TV first ,
MinDim RS-232 to TV)
5. and then press Button(Refer Step 6), then open a save file path in widow.
PCBA Jig.) ,if write OK you can fine green light and show the message
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:
Attention:
1. Please make sure it's under "VGA Source" before
processing ADC.
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2. Please pay attention to different solution for
ATI/MTK8202/PW106 as Photo 3 green circle.
3. Please make sure the set-up for RS232 is correct.
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Photo 4
1. Click the icon on the desk "Gamma Calculator" (please
see Photo 1), and then Photo 2 would show up.
2. Click the icon "Gamma Calculator" of Photo 2, and
then Photo 3 would show up.
3. Please follow (as Photo 4 blue circle) to choose the
solution & panel mode.
4. Connect the" RS232, USB, VGA changeful wire, and
audio wire" with TV. And then connect the other side
of VGA changeful wire with the pattern generator, and
set up the TV source under "VGA". And please locate
the "CA-210" on center of TV screen.
5. Click "BL" button, and the window with "Gamma Photo 5
adjustment" message would show up. Please click
"OK" for next step. (as Photo 4 red circle)
6. Adjust the GAMMA (R;G;B) and then click the button
"Enter" after GAMMA adjustment is
completed.(Please follow Photo 5, 6)
7. Please check the result.
Photo 6
Attention::
Check pattern points for adjustment
(CHROMA PROGRAM: :71 1360_FT_VGA ): :
1. Check if the frame is damaged and if the size is
smaller than normal, or if those points in the 5 Photo 7
squares correspond well. (Photo 7)
2. Each gray bar should be identified with only pure
color.(Photo 8)
3. 256 Gray. L->R--->check if there is sync
(influenced by high frequency). (Photo 9)
Photo 8
Photo 9
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9.Exploded view
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40 37C_CUSHING-TOP MP2-1000031G000
41 37C EPE Bag MP2-0000162G000
42 TEAM LIFT Label ML0-0000393G000
43 Drawing paper 1080x910 MX0-0000079G000
44 37C3_B_PROTECTION PAPER MX0-0000100G000
45 RFID tag for Target models ML0-0000455G000
46 BARCODE W90mm*60mm ML0-0000195G000
47 Barcode ribbon transfer paper ML0-0000017G000
48 237-T11 Carton w /weee logo MX0-3000326G000
49 AC Power Cord ECB-0318AW8G000
50 LT23HVT remote control EEC-RC0CG37G000
51 Olevia_HookUp_8_(En/Fr) MK0-UM00124G000
52 Battery EEC-BAGP24GG000
53 Ziploc bags#10(W/O LOGO) MX0-0000025G000
54 CD-En-Fr_ATi_MTK_2 Series_T-2 MD0-CD00073G000
55 QSG-En-Fr_MTK_237_Target-1 MK0-QS00097G000
56 OSD Tree Guide MK0-QS00092G000
57 TFHD Series Warranty Card MK0-WC00048G000
58 Power on Guide-1 MK0-QS00102G000
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10-2 PARTS PHOTO For LPL WX1-SL01 (See 10.1 Parts list )
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10-3 PARTS LIST For LPL WX1-SLA1 (See 10.4 Parts Photo)
237-T11 For LPL WX1-SLA1 Parts List-SL01(FM1-037000EGS36)
Item Parts Name Parts NO.
1 271W power module EEC-PWLC370G000
2 LPL 37" WXGA LC370WX1-SLA1 ELP-371SLA1G000
3 P0519 MDA3 System PCBA SC0-P519201GMI4
4 MDA3 Keypad PCBA SC0-P517701GMI0
5 37C_B_FRONT _MODULE_L9524_TCV SX0-0000324G000
6 37C_B_Back Cover MODULE_TCV SX0-0000320G000
7 Flat Cable Clip_FAA51-PG EEC-FCFAA51G000
8 32_37C_KEYPAD_BUTTON MP0-0000497G000
9 Graphic Label for MDA3 ML0-0000263G000
10 37C_Support Metal Assy_MDA3 SX0-0000273G000
11 37C WALLMOUNT Module SX0-0000274G000
12 MTK 32" LPL LVDS wire ECB-5LC0118G000
13 SCREW T4 X 12 MS0-WA34012G000
14 SCREW/NI/MT4*8 MS0-FA14008G000
15 SCREW MT4*8-PH-CROSS-BLACK MS0-WA34008G000
16 SCREW T3*8 Black MS0-WA33008G000
17 SCREW MT3*6-PH-CROSS-Black MS0-A133006G000
18 SCREW/T4*10/Ni MS0-WA14010G000
19 TV barcode label ML0-0000016G000
20 S/N label 15*44mm ML0-0000015G000
21 RIBBON MX0-0000000G000
22 Heatproof tape MP2-0000175G000
23 237T Marketing Label_GP ML0-1000155G000
24 537_542 tech label-Dolby ML0-0000314G002
25 MD1 40" keypad wire+Magnet buckle SX0-0000446G000
26 37C_Speaker_Module_R+ Magnet buckle SX0-0000441G000
27 37C_Speaker_Module_Left+ Magnet buckle SX0-0000442G000
28 Power on Label-2 ML0-0000438G000
29 37" Panel Protection Film MP0-0000730G000
30 Screw T4*45-PH-Cross-Black MS0-1A34045G000
31 Screw T4*25-PH-Cross-Black MS0-BA34025G000
32 37C_STAND_COVER_2nd MP0-0000535G001
33 32 FOOT PAD MM0-0000034G000
34 Condnctive shielding foam VGA Port EEC-EM13234G000
35 Condnctive shielding foam EEC-EM30202G000
36 Condnctive shielding foam EEC-EML10W2G000
37 Condnctive shielding foam EEC-EM22033G000
38 Magnet buckle B15-UH-13x23x7 EEC-PLB15UHG000
39 337 claspless cushion bottom MP2-1000043G000
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40 37C_CUSHING-TOP MP2-1000031G000
41 37C EPE Bag MP2-0000162G000
42 TEAM LIFT Label ML0-0000393G000
43 Drawing paper 1080x910 MX0-0000079G000
44 37C3_B_PROTECTION PAPER MX0-0000100G000
45 RFID tag for Target models ML0-0000455G000
46 BARCODE W90mm*60mm ML0-0000195G000
47 Barcode ribbon transfer paper ML0-0000017G000
48 237-T11 Carton w /weee logo MX0-3000326G000
49 AC Power Cord ECB-0318AW8G000
50 LT23HVT remote control EEC-RC0CG37G000
51 Olevia_HookUp_8_(En/Fr) MK0-UM00124G000
52 Battery EEC-BAGP24GG000
53 Ziploc bags #10(W/O LOGO) MX0-0000025G000
54 CD-En-Fr_ATi_MTK_2 Series_T-2 MD0-CD00073G000
55 QSG-En-Fr_MTK_237_Target-1 MK0-QS00097G000
56 OSD Tree Guide MK0-QS00092G000
57 TFHD Series Warranty Card MK0-WC00048G000
58 Power on Guide-1 MK0-QS00102G000
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10-4 PARTS PHOTO For LPL WX1-SLA1 (See 10.3 Parts list )
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10-5 PARTS LIST For LPL WX4-SLA1 (See 10.6 Parts Photo)
237-T11 For LPL WX4-SLA1 Parts List (FM1-03700DEGS46)
Item Parts Name Parts NO.
1 AEP013 37" power supply EEC-PW37003G000
2 LPL 37" WXGA LC370WX4-SLA1 ELP-37WX4SLGLP0
3 P0519 MDA3 System PCBA SC0-P519201GMI4
4 MDA3 Keypad PCBA SC0-P517701GMI0
5 37C_B_FRONT _MODULE_L9524_TCV SX0-0000324G000
6 37C_B_Back Cover MODULE_TCV SX0-0000320G000
7 Flat Cable Clip_FAA51-PG EEC-FCFAA51G000
8 32_37C_KEYPAD_BUTTON MP0-0000497G000
9 Graphic Label for MDA3 ML0-0000263G000
10 37C_Support Metal Assy_MDA3 SX0-0000273G000
11 37C WALLMOUNT Module SX0-0000274G000
12 MTK 32" LPL LVDS wire ECB-5LC0118G000
13 SCREW T4 X 12 MS0-WA34012G000
14 SCREW/NI/MT4*8 MS0-FA14008G000
15 SCREW MT4*8-PH-CROSS-BLACK MS0-WA34008G000
16 SCREW T3*8 Black MS0-WA33008G000
17 SCREW MT3*6-PH-CROSS-Black MS0-A133006G000
18 SCREW/T4*10/Ni MS0-WA14010G000
19 TV barcode label ML0-0000016G000
20 S/N label 15*44mm ML0-0000015G000
21 RIBBON MX0-0000000G000
22 Heatproof tape MP2-0000175G000
23 237T Marketing Label_GP ML0-1000155G000
24 537_542 tech label-Dolby ML0-0000314G002
25 MD1 40" keypad wire+Magnet buckle SX0-0000446G000
26 37C_Speaker_Module_R+Magnet buckle SX0-0000441G000
27 37C_Speaker_Module_Left+Magnet buckle SX0-0000442G000
28 Power on Label-2 ML0-0000438G000
29 37" Panel Protection Film MP0-0000730G000
30 Screw T4*45-PH-Cross-Black MS0-1A34045G000
31 Screw T4*25-PH-Cross-Black MS0-BA34025G000
32 37C_STAND_COVER_2nd MP0-0000535G001
33 32 FOOT PAD MM0-0000034G000
34 Condnctive shielding foamVGA Port EEC-EM13234G000
35 Condnctive shielding foam EEC-EM30202G000
36 Condnctive shielding foam EEC-EML10W2G000
37 Condnctive shielding foam EEC-EM22033G000
38 Magnet buckle B15-UH-13x23x7 EEC-PLB15UHG000
39 337 claspless cushion bottom MP2-1000043G000
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40 37C_CUSHING-TOP MP2-1000031G000
41 37C EPE Bag MP2-0000162G000
42 TEAM LIFT Label ML0-0000393G000
43 Drawing paper 1080x910 MX0-0000079G000
44 37C3_B_PROTECTION PAPER MX0-0000100G000
45 RFID tag for Target models ML0-0000455G000
46 BARCODE W90mm*60mm ML0-0000195G000
47 Barcode ribbon transfer paper ML0-0000017G000
48 237-T11 Carton w /weee logo MX0-3000326G000
49 AC Power Cord ECB-0318AW8G000
50 LT23HVT remote control EEC-RC0CG37G000
51 Olevia_HookUp_8_(En/Fr) MK0-UM00124G000
52 Battery EEC-BAGP24GG000
53 Ziploc bags#10(W/O LOGO) MX0-0000025G000
54 CD-En-Fr_ATi_MTK_2 Series_T-2 MD0-CD00073G000
55 QSG-En-Fr_MTK_237_Target-1 MK0-QS00097G000
56 OSD Tree Guide MK0-QS00092G000
57 TFHD Series Warranty Card MK0-WC00048G000
58 Power on Guide-1 MK0-QS00102G000
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10-6 PARTS PHOTO For LPL WX4 –SLA1 (See 10.5 Parts list )
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11.Menu wheel
Press the MENU button on the Remote Control to the Olevia TV .The MENU WHEEL
appears. Select one of the menus as shown below and on the following pages: Picture,Setup,
Audio or Screen.
Picture
Brightness
Contrast
Color temp
6500
Native
Color
Tint
Sharpness
Noise Reduction Low, Medium, High, Off
Mode
Lighting Dark, Medium, Bright Room
Input VCR, Interlaced DVD,
Progressive DVD, Standard
Def TV, High Def TV, User
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Audio
Treble
Bass
Balance
Language English, Francais, Espanol
MTS (Multi-channel Mono, SAP, Stereo
Television Sound)
Mute On, Off
Speaker On, Off
iDIVA Off, Rock, POP, Live, Classic,
Soft, Concert, Living Room,
Hall, Arena, Church
Lip Sysc
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Screen
Adjustment
H.Position
V.Position
Fine Tune
Auto Sync
Aspect Ratio Aspect, Full Screen,
Panoramic, Zoom 1,
Zoom 2, 1:1 Mode
Cropping On, Off (Off, Minimum,
Medium, Maximum)
View Full Screen, PIP, Split Screen
PIP Position Low Right, Low Left,
Upper Right, Upper Left
PIP Size Small, Medium, Large
Swap
Main Picture Source Tuner1, Composite1/2,
S-Video1/2, Component1/2,
HDMI1/2, VGA, VGA-
Component
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Setup
TV
Channel Setup Favorite, Skip, Name
Auto Channel Search Cable Standard, Air
Channel Add
Closed Caption
Analog Type CC1~4, T1~4
Digital Type Off, CS1~6
Font As Broadcaster, Stype1~7
Size As Broadcaster, Large,
Medium, Small
Font Color Black, White, Green, Blue,
Red, Cyan, Yellow, Magenta
Background Color Black, White, Green, Blue,
Red, Cyan, Yellow, Magenta
Parental Control
Enter Password
Rating On, Off
MPAA Rating G, PG, PG-13, R/NC-17, X
Block Unrating On, Off
TV Rating TV-Y, TV-Y7, TV-Y7-FV TV-G, TV-PG(V,S,L,D)
,TV-14(V,S,L,D), TV-MA(V,S,L)
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