PROJECT NAME

Drying and Cooling Plant of City Group of Industries

Structural Design Basis Report

PROJECT CLIENT:
CITY GROUP OF INDUSTRIES.

CONSULTANT:
SB CONSULTANT LTD.

APPROVING AUTHORITY:
BANGLADESH ECONOMIC ZONES AUTHORITY (BEZA)
DECLARATION

We, hereby declare that this report is a design basis report for structural analysis and design made for
Drying and Cooling Plant, comprised 8 (G+7) stories Factory building at Rupshi, Naraynganj,
Bangladesh.

All rights reserved. This report and all other documents related to this project are confidential, may
contain information that is privileged or otherwise protected from disclosure, and are only for the
intended recipient. No part of the contents of these documents shall be reproduced or transmitted in
any form or by any means without the permission of SB Consultant Ltd.

A.K.M Saiful Bari, PEng.

Principal Structural Engineer
FIEB:- 8374,DMINB-CE-0011

Md. Mansur Alam

Structural Engineer
AMIEB-20008
1.0EXECUTIVE SUMMARY

SB Consultant Ltd. has engaged by City Group of Industries to perform structural design of 8 (G+7)
storied factory building at Naraynganj, Dhaka, Bangladesh. The main purpose of this analysis and design is
to determine, whether the building will sufficient capacity to support the anticipated vertical and lateral loads
as per BNBC-1993. The major description about this building are listed below.

 The anticipated vertical and lateral loads are considered as per BNBC-1993. The basic structural
system of this building is considered Moment Resisting Frame System
 According to soil test report we are considered pile foundation. Pile type is pre-cast. All columns are
supported by pile foundation. Provided pile size, length and pile cap depth, reinforcements are
adequate to resist vertical and lateral loads.

 All columns have sufficient size and reinforcements to carry the vertical and lateral loads.

 All grade and steel floor beams are adequate in size and reinforcements to carry the flexure and
shear forces.

 Provided slab thickness and reinforcements are adequate to resist vertical floor loads.

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2.0INTRODUCTION

This report sets out the basic design criteria, which SB Consultant Ltd. adopts in the civil and structural
design of this project. It contains loading criteria, material strengths and geotechnical information used in the
design of the various elements making up the project. This report will also form part of our calculations for
submission to the approving authority for the construction permit application.

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3.0GENERAL DESCRIPTION OF THE STRUCTURE

The building, namely, comprises 8 (G+7) stories residential building. The following Table-1 shows the basic
information of the structure.

Table-1: Basic information of the Structure

Item Description

Basic Structural System Moment resisting frame

Typical Floor Area Approximately 350 m2 per floor

Number of Stories 8 (G+7)

Floor Usage Factory building

Foundation Type Pile foundation (Pre-Cast )

Slab Type Beam supported cast in situ slab

A credible structural design drawing

Design Drawing
has been prepared

The structural solutions adopted for the project are described in detail in this report, but the principal
aspects are as follows:

 In foundation design pre-cast pile foundation has been considered according to soil condition as per
soil test report.

 The super structure is proposed to be beam supported slab which has variable slab thickness
considering panel size of floor.

 Lateral stability of the structure is provided principally by the Column and Beam

The systems proposed provide the economic structure suited for this type of development, which can
Achieve the aesthetic ambitions and functional requirement of the authority.

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4.0BUILDING REGULATIONS & DESIGN CODES

The civil and structural design will be conducted in accordance with Bangladesh national building codes or
alternative international standards commonly adopted in Bangladesh.

4.1 DEAD AND LIVE LOADS

Bangladesh National Building Code (BNBC- 1993).

Note that this regulation is applied for general floor loads. Higher loads will be considered
for special loading areas and M&E spaces.

4.2 SEISMIC DESIGN

Applied Seismic load in FEM model as per UBC-94 which support the Bangladesh National
Building Code (BNBC- 1993).

4.3 WIND DESIGN

Applied Wind load in FEM model as per UBC-94 which support the Bangladesh National
Building Code (BNBC- 1993).

4.4 REINFORCED CONCRETE DESIGN

Bangladesh National Building Code (BNBC- 1993).

Building Code Requirements for Structural Concrete (ACI-318-08), American Concrete

Institute.

4.5 STEEL STRUCTURE DESIGN

Bangladesh National Building Code (BNBC- 1993).

Building Code Requirements for Steel Structural (AISC) LRFD 93, (American Institute of Steel
Corporation)

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5.0MATERIAL SPECIFICATIONS

5.1 GENERAL STANDARDS

Material standards specified for this project will be a combination of Bangladesh National
Building Code (BNBC-1993) and, chosen to be compatible with the materials readily
available in Bangladesh. Standards used will include:

5.2 CONCRETE AND REINFORCEMENT STRENGTHS

5.2.1 Concrete Grades

Part 28 days cylinder strength (Mpa)

Piles 24
Pile Caps 27

Columns 27
Beams/ Slabs 24

5.2.2 Reinforcement /Steel Grades

Main reinforcement (TMT deformed bars)

fy = 410 Mpa for all Members
Steel Grade 50 ksi

5.3 MINIMUM CONCRETE COVER

The minimum concrete cover is generally in accordance with BNBC-1993 standard.

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 6.0 LOADINGS

6.1 GRAVITY LOADS ON FLOORS

Typical values are given here, and these will be updated where necessary as the design
progresses. These values are based on Bangladesh National Building Code (BNBC: 1993) and
ASCE 07-05

Dead Loads:

Weight of slab (using Reinforced concrete unit weight of 25 KN/m 3)

Floor finishes screed including floor finishes = 1.2 Kpa

(typically 5 cm. total thickness allowed.)

Superimposed Dead Loads:

Weight of Brick wall (using Brick unit weight of 20 KN/m3

Live Loads:
Considered as per BNBC 1993, chapter 2

Live load applied as per BNBC-1993

Floor usages KN/m2
Typical floor 2
Roof floor 1.5

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6.2 WIND PRESSURES

6.2.1 Wind Pressures on Primary Structures

The design of primary structures against wind loading is conducted in accordance with part
6, chapter 2 of BNBC: 1993.

The design wind pressures are to be calculated by using the below wind design parameters
relevant to the proposed project area.

Parameter Design Value

Basic wind speed 121.18mile/h or 195 Km/h

Exposure type C

Structural importance category: 1.0

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BASIC WIND SPEEDS AS PER SELECTED LOCATIONS IN BANGLADESH

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 6.3 SEISMIC LOADS

6.2.2 Strength Provisions

According to part 6, chapter 2, of BNBC: 1993, Bangladesh seismic hazard map is divided into
three
seismic zones. Naraynganj district belongs to zone II.

As the proposed structure is regular and belongs to seismic zone, equivalent static analysis is
adequate to obtain design seismic forces as per section 2.5.5.1. of BNBC-1993

As described in BNBC: 1993, the design base shear V, is given by;

Where the seismic design parameters are set forth below.

Parameter Category Value

Seismic Zone coefficient, Z Zone II 0.15

Structure Importance coefficient,I Importance Class II 1.0

Response reduction factor, R Moment resisting frame system 8

Numerical coefficient, C As per code prescribed Section 2.5.6

Total Seismic Weight, W From FEM model

Site Coefficient S3

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UBC 94 Auto Seismic Load Calculation, which support the BNBC 1993
This calculation presents the automatically generated lateral seismic loads for load pattern QX according to UBC 94,
as calculated by ETABS.
Direction and Eccentricity

Direction = X
Structural Period

Period Calculation Method = Program Calculated

Coefficient, Ct C t=0.03 ft
Structure Height Above Base, hn h n=112.37 ft
Approximate Fundamental Period, Ta [UBC
T a=C t ¿ ¿ T a=1.035 sec
Eq. 28-3]
Program Calculated Period, T T ≤ 1.4 T a

Factors and Coefficients

Factor, Rw [UBC Table 16-N] Rw =8

Importance Factor, I [UBC Table 16-K] I =1
Seismic Zone Factor, Z [UBC Table 16-I] Z=0.15
Site Coefficient, S [UBC Table 16-J] S=1.5

Equivalent Lateral Forces

1.25 S
Base Shear Coefficient [UBC Eq. 28-2]
¿ 2
T3
maximum ¿ 2.75
minimum ¿ 0.075
min ≤ V coeff ≤max
ZIC
Base Shear, V [UBC Eq. 28-1] V= W
Rw

Calculated Base Shear

Period
W V Ft
Direction Used Vcoeff
(lb) (lb) (lb)
(sec)
X 0.377 2.75 1872892.96 96571.04 0

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UBC 94 Auto Seismic Load Calculation
This calculation presents the automatically generated lateral seismic loads for load pattern QY according to UBC 94,
as calculated by ETABS.
Direction and Eccentricity

Direction = Y
Structural Period

Period Calculation Method = Program Calculated

Coefficient, Ct C t=0.035 ft
Structure Height Above Base, hn h n=112.37 ft
Approximate Fundamental Period, Ta [UBC
T a=C t ¿ ¿ T a=1.208 sec
Eq. 28-3]
Program Calculated Period, T T ≤ 1.4 T a

Factors and Coefficients

Factor, Rw [UBC Table 16-N] Rw =8

Importance Factor, I [UBC Table 16-K] I =1
Seismic Zone Factor, Z [UBC Table 16-I] Z=0.15
Site Coefficient, S [UBC Table 16-J] S=1.5

Equivalent Lateral Forces

1.25 S
Base Shear Coefficient [UBC Eq. 28-2]
¿ 2
3
T
maximum ¿ 2.75
minimum ¿ 0.075
min ≤ V coeff ≤max
ZIC
Base Shear, V [UBC Eq. 28-1] V= W
Rw

Calculated Base Shear

Period
W V Ft
Direction Used Vcoeff
(lb) (lb) (lb)
(sec)
Y 0.794 2.186991 1872892.96 76800 4267.67

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SEISMIC ZONING MAP OF BANGLADESH

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13
 6.4 LOAD COMBINATIONS

The nominated design standards adopt the working stress design approach for foundations and
the strength design approach for Steel and reinforced concrete elements. The structure and
elements thereof will be checked against the most critical effects of the load combinations
below. Note that no increase in allowable stresses is used with the service load combinations,
and the given strength load combinations are applicable only to AISC and ACI 318-08 or earlier
versions.

Case Basic Load Combinations

1 1.4D
2 1.4D + 1.7L
3 0.9D + 1.3 (W or1.1E)
4 0.75(1.4D + 1.7(W or 1.1E)
5 0.75(1.4D+1.7L + 1.7W)
6 0.75(1.4D+1.7L + 1.7(W or 1.1E)
RCC BUILDING

STEEL BUILDING
Case Basic Load Combinations
1 1.4D
2 1.2D + 1.6LF
3 1.2D +(0.5F or 0.8W)
4 1.2D + 1.3W+0.5LF
5 1.2D + 1.5E+0.5LF
6 0.9D+ (1.3W or 1.5E)

where D = Dead load;

L = Floor live load;
W = Wind load;
E = Seismic load

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7.0FOUNDATIONS

7.1 GEOTECHNICAL SITE CONDITIONS

Deposits of loose-to-medium cohesion less soil (with or without some soft cohesive layers),
or of predominantly soft-to-firm cohesive soil considered as per sub soil investigation report

7.2 PILE FOUNDATIONS

As there is no pile test result here we consider pile capacity 200 ton with factor of safety 2.5 at
12m depth from existing ground level though the pile capacity at mention depth is 250 ton.

Pre-cast pile has been designed here.

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 8.0STRUCTURAL SCHEME

8.1 FACTORY FACILITY STRUCTURE

The proposed structure is eight(08) storeys tall. The floor system is proposed to be steel
beam supported with deck slab. The slab thickness above ground floor is proposed to be
150 mm to 200 mm and these floors have a general floor to floor height of 10 to 13 ft and variable.
Typical floor layout and typical floor sections are provided in the appendix.

8.2 LATERAL LOADS RESISTANCE SYSTEM

For the wind and seismic load, the sway resistance is provided by column.

8.3 ANALYSIS PROCEDURE

Static Analysis procedure has been performed as there is no plan or elevation irregularity exist
and as the proposed structure is regular and belongs to seismic Zone-II, equivalent static
analysis is adequate to obtain design seismic forces as per section 2.5.5.1 of BNBC-1993

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9.0 STRUCTURAL PARAMETERS FOR THE
.0. ARCHITECTURAL AND LIFT SPECIFICATIONS

9.1 CONCRETE FINISHES

The structural specification is based on BNBC, ACI,ASCI standard of concrete finish.

The terms used to describe the different types of concrete finish should be used in the
Architectural finishes schedule when calling up concrete finishes.

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Appendix A: Typical Floor Framing Plans

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 Appendix A:
Typical Floor Framing Plans

Figure A-1: Level GF Floor Plan

Figure A-2: Level F1 Floor Plan

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 Appendix A:
Typical Floor Framing Plans

Figure A-3: Level F-2 Floor Plan

Figure A-4: Level F-3 Floor Plan

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 Appendix A:
Typical Floor Framing Plans

Figure A-5: Level F-4 Floor Plan

Figure A-6: Level F5 Floor Plan

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 Appendix A:
Typical Floor Framing Plans

Figure A-7: Level F6 Floor Plan

Figure A-8: Level F7 Floor Plan

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Figure A-9: Level Roof Floor Plan

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Appendix B: Computer Model of the Structure

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Figure B-1: 3D Model of Structure

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Appendix C: Serviceability and Structural Member Check

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 Check for Serviceability Requirements:

Vertical deflection due to DL+0.7LL+WX :

Maximum vertical deflection (x direction) = 0.19 in

Allowable limit for downward deflection = L/500= (32.25*3.28*12)/500= 2.53 in
Maximum deflection < allowable limit (ok)

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Vertical deflection due to DL+0.7LL+WX:

Maximum vertical deflection (downward) = 2.0 in

Allowable limit for downward deflection = L/500= (32.25*3.28*12)/500= 2.53 in
Maximum deflection < allowable limit (ok)

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COLUMN ADEQUACY CHECK

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Short Column Adequacy Check:

Percentage of required reinforcement from etabs

Provided reinforcement:

Pedestal Required Reinforcement Provided Reinforcement Remarks

C-800x800 1.08 % 1.15% Adequate

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Grade Beam Adequacy Check:

Fig: Grade Beam Reinforcement

Provided Required
Size Layer
Sl Level Reinforcement Reinforcement Remarks
(in)
(in2 (in2)
) 0.52
Top Layer 1.45 adequate
Gb 12’’ x 20”
1
12’’ x 20” Bottom 0.24
1.1 adequate
Layer

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Steel Column Adequacy Check:

Steel Column PMM ratio Check:

Fig: column pmm ratio at Grid -N0

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Fig: column pmm ratio at Grid N1

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Fig: column pmm ratio at Grid N2

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Fig: column pmm ratio at Grid N3

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Fig: column pmm ratio at Grid N4

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Steel Beam Adequacy Check:

Steel Beam PMM ratio Check:

Fig: Beam pmm ratio Level 1 (+6.0 M)

Fig: Beam pmm ratio Level 3 (+10.5 M)

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Fig: Beam pmm ratio Level 4 (+14.5 M)

Fig: Beam pmm ratio Level 5 (+17.75 M)

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Fig: Beam pmm ratio Level 7 (+26.0 M)

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SLAB DESIGN:

Figure: Slab moment Diagram in X direction (kip-ft)

Positive reinforcement
Mu(kip-
ft) 2.35   As (Required) (in2)/ft 0.13
b(in) 12   As(min),0.018bt 0.1296
d(in) 5.0   As (provided), in2/ft 0.24
fc(ksi)) 3.5      
fy(ksi) 60      
a 0.571931      
t 6      

Negative Reinforcement
Mu(kip-
ft) 4.2   As (Required) (in2)/ft 0.21
b(in) 12   As(min),0.018bt 0.1296
d(in) 5.0   As (provided), in2/ft 0.24
fc(ksi)) 3.5      
fy(ksi) 60      
a 0.571931      
t 6      

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Anchor Bolt Adequacy

Maximum uplift force from etabs= 381 kip

Anchor Bolt available= 8-32mmØ

Tension/uplift capacity of anchor bolt=0.75FuAr =0.75 x58x1.24=53.94 Kip
Ar=1.24 (Table 3.2 of steel design Giude-1)

Required anchor bolt=381/53.94=7.06 Nos

So, Number of anchor bolt is ok to carry uplift force.

(Reference AISC Design Guide-1)

Embedment length Calculation

Amount of force required to carry by each anchor bolt=381/8=47.6 Kip

Concrete pullout strength=ØNp=Øψ4Abrg8fc’

Where Ø=0.7, Ψ=1, Abrg=1.24(Table 3.2 of steel design Giude-1) So,

Concrete pullout strength=0.7x1x1.24x8x4=27.78 Kip> 15 Kip

(OK)
Concrete breakout strength=Øψ316Sqrt(fc’)hef (AN/ANo)

5/3
Concrete breakout strength=0.7 x 1x 16 x sqrt(4000) x (25) x1=151 Kip > 120 Kip
So, embedment length is sufficient enough to carry uplift load.
(Reference AISC Design Guide-1)

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FOUNDATION CHECK

42
Load at Service Condition DL+LL:

Load at Factored Condition 1.4DL+1.7LL:

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Check for 2-Pile (Grid: N1-E1)
Maximum load = 347 kip
Axial capacity of per pile as per soil report= 100 Ton =220 kip
Maximum developed vertical service load on single pile, P= 347/2= 173.5 kip <220 Kip (ok)

Punching Capacity Check:

Factor Load = 532 kip
Column Size = 32’’x32’’
Depth = 24’’
F’c = 4000 psi
Bo = 4( 32+24) = 224 in

Vc = 4φ√f’cbod
=1156 kip >> 532 kip (so ok)

Reinforcement Check

Bottom reinforcement
Develop moment = 532/2 *1.16 kip-ft=308 k-ft
Concrete Compressive Strength, f’c= 4000 psi=31 MPa
Yield Strength of Steel, fy= 60000 psi=414 MPa
Width, b= 32 in
Effective Depth, d= 26 in
Area of steel, As= Mu/ (Φfyd) = 308*12/ (0.8*60*26))
, As= 2.96 in2 so, As= 1.11 in2/ft
Minimum As= (200/fy)*bd= (200/ 60000)*12*26= 1.04 in 2 <1.11 in2
So As required = 1.11 in2/ft
So, provide 20 mm @ 100 c/c (in long direction)

Check for 1-Pile (Grid: N8)

Maximum load = 156 kip
Axial capacity of per pile as per soil report= 100 Ton =220 kip
Maximum developed vertical service load on single pile, P= 156 kip <220 Kip (ok)

Punching Capacity Check:

Factor Load = 237 kip
Column Size = 32’’x32’’
Depth = 18’’
F’c = 4000 psi
Bo = 4( 32+18) = 200 in

Vc = 4φ√f’cbod
=774 kip >> 237 kip (so ok)

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