Professional Documents
Culture Documents
project plan
Dongfeng plant status description
Workshop passageway
test line
overhead travelling crane A&B
Reserved area
office Stock area of commodity
vehicles
Working time:244days per year,8hours per day(working time in schedules),8hours per day
Takt time:time in assembly 210mins per unit ,adjustment and test time is 120mins per unit;
Definition of KD: delivery under assembly status in chassis sector, delivery under sub -assembly
Assembly mode: simple assembly line, fixing the frame upwards, adding cargo body assembly
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Dongfeng plant KD technics plan
1、The length of former assembly line is 36 M, regards the planed production model
KE5E\KD4E(the length of truck is 8M),production capability, refer to the standard operation mode
of assembly the similar model in DFCV plant, decrease the chassis assembly station from 8 to 6;
decrease the final assembly station from 39 to 3(at the same time considering the possibility of
subsequent assembly heavy truck)
chassis assembly
area 8stations 6stations
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Dongfeng plant KD technics plan
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Dongfeng plant KD technics plan
The assembly line is a linear chain , composite of 4 final assembly stations,7 sub-assembly
stations.
The assembly mode adopts frame upwards installed(before the frame loads in the assembly line,
it turnover first, all the components and parts all installed upwards).
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Dongfeng plant KD technics plan
4、operation station
chassis station station
frame on line and harness assy 1
steering sub-assy 1-1
engine parts assy station 2
pipe/air reservoir/valve/dryer/exhaust pipe sub-assy 2-1
frame lifting/powertrain assy and fuel/oil fill station 3
axle sub-assy 3-1
engine/gearbox sub-assy 3-2
cooling system sub-assy 3-3
cab sub-assy 3-4
body down station 4
body assy 4-1
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Dongfeng plant KD technics plan
Backup Area
Passenger way
Inspection line
Backup Area
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Paint line
30m
30m
KD parts stock area Truck stock area
9
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Dongfeng plant KD technics plan -layout after project
Technology layout :
1、Chassis assembly line : length 36m,width 6m,total 3 truck space. The line is moved forward by
manual power. The line have 2 units crown block capacity 2ton and 1 new equipment capacity 0.5ton
cantilever crane . logistics channel is between assembly line and inspection line with width 3m;
2、Adjustment Area : Length 30m,width 30m which can meet the chassis inspection;
4、Body assembly area : length 30m,width 18m : sub-assembly area length16m,body assembly
area length 14m. New equipment: 1unit crown block: capacity 5ton,height 6m,span 18m
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Dongfeng plant KD technics plan -station and worker
1、station plan:Final assembly line: 3 stations,sub-assembly line have 4 stations,small parts sub-assy
2 station ,body assy:body final assy 1 station,body down and accessory 1 station
2、worker Plan:total 46 workers(assembly worker 41,(include body assy and body down,3);
adjustment worker 2;assistant 3),details below:
Assembly Area Body assy
Body Sub- other
Final assembly area Sub-assembly area
down assy
Total
2-1 workers
Station 1
Station 3 pipes、air 3-2 4-1
frame on line Station 2 1-1 3-1 3-3 3-4 4
Station frame lifting、main reservoir、 engine、 body sub- adjustment assistant
and harness engine parts steering axle cooling system cab body down
assy and fill oil valves、dryer gearbox assy
assy
exhaust pipe
3
(front 1, 2
8 8 8 2(1 sub-a,1
workers (each side 4) (each side 4) (each side 4)
2 2 rear 1 3人
assistant)
(each 3 2 3 46
assistant side1)
1)
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Dongfeng plant KD technics plan --chassis
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Dongfeng plant KD technics plan -chassis adjustment&inspection
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Dongfeng plant KD technics plan– body assembly
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Dongfeng plant KD technics plan– logistic
Paint line
There is a
cross between
the logistics
route and
chassis offline
route
KD parts storage Original trucks storage
Office
area
Chassis adjustment
area
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