Operation Manual

Ton Shop Press 12 and 20 Tons with gauge

Read and follow the operating instructions and safety information before using for the first time.

Technical changes reserved!

Due to further developments, illustrations, functioning steps and technical data can differ
insignificantly.

Updating the documentation

If you have suggestions for improvement or have found any irregularities please contact us.

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The information contained in this document is subject to change without prior notice. No part of this
document can be copied or duplicated in another form without the prior written consent of WilTec
Wildanger Technik GmbH. The WilTec Wildanger Technik GmbH assumes no liability for any errors in
this user manual or the connection diagram.
Although WilTec Wildanger Technik GmbH has made every effort to make sure that this user manual
is complete, accurate and updated, errors cannot always be avoided. In the event of problems with
this user manual please complete and send this form back to us.

FAX-notification (+++49 2403 55592-15),

from: ________________________________________

Name: ________________

Firm:_____________________

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I would like to report the following mistakes:

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Introduction

Thank you for purchasing this quality product. To minimize the risk of injury we urge that our
clients take some basic safety precautions when using this device. Please read the operation
instructions carefully and make sure you have understood its content.
Avoid using cleaning agents and make sure that no liquid enters the electrical part of the pump.
Leave the maintenance, adjustment and repair to qualified technical personnel. In case of
unauthorised intervention the 2-year warranty is no longer valid! Keep these operation instructions
safe.

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Safety instructions / warnings

The owner and / or user must have read and understood the operating instructions of the device be-
fore using it. Installed personnel should be cautious, competent, trained and qualified in the safe han-
dling of the working equipment used when working with the shop press. Warnings should be read and
understood.

1. Be familiar with the application control, the application process and the warnings.
2. Ensure that all connectors are secure and secure.
3. Make sure you know the contents of the instructions for use.
4. This device is not intended to be used by persons (or even children) with reduced physical,
sensory or mental abilities or persons who do not have the appropriate experience or knowl-
edge, unless they are responsible for their safety Person or have previously been instructed to
use the equipment.
5. Children must be supervised to ensure that they do not play with the appliance.
6. Stay concentrated and do not allow any distraction during the process.
7. Do not use welding equipment near the support.
8. Always pay attention to the optimal lighting of the workplace.
9. Be sure to wear solid footwear.
10. Use a hairnet for long hair
11. Wear tight clothing.
12. Place jewelry (rings, earrings, watches, etc.)
13. Be careful not to wear loose straps or belts.
14. Long working in a standing position can lead to dizziness. Make regular breaks and drink
enough.
15. Never open the screw connections under pressure / load.
16. Set the press to the lowest position when refilling hydraulic oil. Use only high quality hydraulic
oil, NEVER brake fluid, alcohol, glycerine, detergent, engine oil, water, contaminated oil or
other inappropriate fluids.
17. The hydraulic cylinder is under pressure and must not be opened by force.

Inspection / inspection

Prior to commissioning the shop press, visual inspection must be carried out to detect leaks, damage,
loose or missing parts and worn parts.
Check the oil level regularly. Set the press to the lowest position when refilling hydraulic oil. Remove
the cap, the oil level must reach exactly to the opening. If necessary, refill with high-quality hydraulic
oil. Perform a complete oil change every year.
If scrapping of the press lever is necessary, the oil should be drained and disposed of properly, the
rest of the press should be recycled.

Operation
1. Place work piece on bed frame
2. Locate and close release valve by turning it clockwise until tight
3. Pump handle until the ram nears work piece
4. Align ram and work piece to ensure centre loading
5. Apply load to work piece by pumping handle. Do not overload work piece
6. Remove load from work piece by turning release valve counterclockwise. Stabilize work piece so it
does not fall while pressure is released.
7. Remove work piece until ram is fully retracted.

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WARNING

1. Read and understand the entire instruction manual before attempting operation
2. This press is designed and intended for use by property trained and experienced personnel only. If
you are not familiar with the proper and safe operation of a hydraulic press, do not use until proper
training and knowledge has been obtained.
3. Do not operate this press beyond its rated capacity
4. This press is designed for pressing, bending and straightening purposes only. DO NOT compress
springs or other objects that could be ejected from the press.
DO NOT compress objects that could shatter
5. Check the press for loose or damaged parts before each operation. Replace damaged parts and
tighten all loose bolts before operating
6. Some parts being pressed may have a tendency to pop out of the press or explode under
pressure. Protect yourself accordingly. Keep hands away from the pressure head and out of
support rod holes. Always centre the work piece on the table plates and centre the pressure head
on the work piece to prevent injury by ejection of the work piece.
7. Always wear safety glasses and safety equipment.
MAINTENANCE
1. Before each use inspect press for damage. Do not use it bent, broken, cracked, leaking or
otherwise damaged in any way.
2. Periodically lightly oil all moving parts including the ump piston and hydraulic ram.
3. Check hydraulic connections and hoses before each use. Do not use if cut, damaged, leaking or
otherwise damaged connections and/or hoses are noted.

Feature
1. Used for parts straightening, bending and crossing
2. Multi-position bed for work height adjustment

Technical specifications

Modell Capacity Max distance Min distance Stroke Weight

61480 12 Tonnen 858mm 90mm 135mm 70kg
61481 20 Tonnen 1035mm 90mm 145mm 90kg

Troubleshooting

Symptom Possible cause Corrective Action

Plunger cannot be moving
Plunger cannot be auto
retracted or retracts slowly
Witt not litt to full extension
The mechanical parts are
corrupt
1. Reservoir overfilled
2. Linkages binding
Jack oil level low
Add lubricate oil or grease
1. Drain jack oil to proper level
2. clean and lubricate moving
parts
Add jack oil

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Operation instruction

1. 10/12/20 Ton Shop Press comes with two Arbor Plates. The Arbor Plates can be used
individually or connected as shown below by the Arbor Lock.
2. The gap between the two plates is expandable form form 0-5”. To adjust the space between
the two Arbor Plates, loosen each bolt on the side of the plates, adjust the gap between the
plates, then retighten the bolts before use.
3. To set the Aprons at a specific height, slide the two Pins though opposite adjustment holes on
the press frames legs and secure in place using the two R-Clips.
4. Place the Arbor plate onto the press apron, making sure to centre it on the press apron.
5. WARNING! If the arbor Plates rest on an obstruction (such as bolt, debris, etc). an uneven
base can be created. This Can lead to unusual stress on the Arbor Plates and possibly a
break and /or personal injury.
6. Insert the narrower jack handle (the end with the pin) into the larger handle and engage the
pin into the “T” slot.
7. Using the slotted end of the jack handle, tighten (turn clockwise) the relief valve of the jack.
8. Insert the larger tube of jack handle into the jack handle connector located to the side of the
jack.
9. Pump the handle up and down to extend the jack and operate the shop press.
10. WARNING! Should you detect any kind of structural failure, stop using the shop press
immediately. If necessary, have the unit repaired by a qualified service technician.
11. When finished, remove the jack handle from the jack handle connector and loosen (turn
counter clockwise) the relief valve of the jack.

Bleeding

1. Remove the oil fill plug located on the back of the jack to expose the oil fill hole.
2. Open the release valve located on the front of the jack above. Insert the jack handle into the
pump core. Slowly pump handle to force air out of the oil fill hole.
3. As soon as the oil start to come out of the hole, stop pumping. Replace the oil fill plug. Close
the release valve.
4. Check the oil level. It must be just below the oil file hole. If necessary, fill with high quality
hydraulic oil.

Important notice:

The reprint or reproduction, even of excerpts, and any commercial use, even in part of this instructions
manual require the written permission of WilTec Wildanger Technik GmbH.

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Part List

Part No Description Qty Part No Description Qty

1 Press meter 1 20 M12 Nut 8
2 Ram 1 21 M8*20 Bolt 4
3 Hose 1 22 M12 Nut 4
4 Pump 1 23 20*85 Roll 4
5 Fixing ring 1 24 M12*30 Bolt 4
6 Press head 1 25 12 Washer 4
7 Cross beam 1 26 M12 Nut 1
8 Post 2 27 M12*30 Bolt 4
9 M12*120 Bolt 4 28 12 Washer 4
10 12 Washer 4 29 M12 Nut 4
11 Fixing block 1 30 M12*30 Bolt 2
12 Arbor plate 2 31 12 Washer 2
13 Press bed 2 32 M12 Nut 3
14 18*220 pin 2 33 M10*16 4
Bolt&Washer
15 Bracing 4 34 M12*30 Bolt 4
16 Foot 2 35 12 Washer 4
17 Shelf 1 36 M12 Nut 4
18 M12*30 Bolt 8 37 Rung 1
19 12 Washer 8 38 Fixing ring 1

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