Commissioning Procedure Goedehoop Flotation Upgrade

Commissioning Procedure

Page 1 of 23
Enprotec Commissioning Procedure

Revision 01

Approved By:

Date: 10/01/2011

Commissioning Procedure Goedehoop Flotation Upgrade Contents
1. 2. 3. 4. 5. 6. Objectives ................................ ................................ ................................ ................................ .. 4 Scope ................................ ................................ ................................ ................................ ......... 4 Definitions ................................ ................................ ................................ ................................ . 4 Signature responsibilities per commissioning phase................................ ................................ ... 5 Punch list Description................................ ................................ ................................ ................. 6 THE COMMISSIONING STUCTURE AND RESPONSIBILITIES ................................ .......................... 7 6.1. 6.2. 7. 8. Commissioning Manager ................................ ................................ ................................ .... 7 General ................................ ................................ ................................ .............................. 8

Logistic Support ................................ ................................ ................................ ......................... 8 Commissioning Control ................................ ................................ ................................ .............. 8 8.1. C1 level Commissioning Punch Listing Contractor and/or Suppliers & Construction Team. Pre Commissioning Checks Power Off ................................ ................................ ............... 9 8.2. C2 level Commissioning Dry - Construction Team, Contractors and/or Supplier and Plant. Pre Commissioning Checks Power On ................................ ................................ .............. 10 8.3. C3 level Commissioning Material 11 Commissioning Team and Plant Cold Commissioning

8.4. C4 level Commissioning Commissioning Team and Production Process Engineer. (Hot Commissioning) ................................ ................................ ................................ ........................... 12 8.5. C5 level Commissioning Production Build-up and Optimisation - Production Process Engineer and Plant Operating Personnel (performance Test) ................................ ....................... 12 8.6. 9. 10. 11. 12. General ................................ ................................ ................................ ............................ 13

Request for Site Modifications Construction Team ................................ ................................ 13 Final Handover ................................ ................................ ................................ ..................... 13 Commissioning team Identification and Induction................................ ................................ 13 Attachments Commissioning Acceptance Certificates................................ ........................... 14

C1 LEVEL COMMISSIONING ACCEPTANCE CERTIFICATE ................................ ................................ . 15 DETAILS OF WORK BEING HANDED OVER ................................ ................................ ..................... 15 RESPONSIBLE PERSON................................ ................................ ................................ .............. 15 C2 LEVEL COMMISSIONING ACCEPTANCE CERTIFICATE ................................ ................................ . 16 DETAILS OF WORK BEING HANDED OVER ................................ ................................ ..................... 16 RESPONSIBLE PERSON................................ ................................ ................................ .............. 16 Page 2 of 23
Enprotec Commissioning Procedure

Revision 01

Approved By:

Date: 10/01/2011

.......... ................ ..... ............. ................................................................................. .. 20 RESPONSIBLE PERSON........................................................................... 18 C5 LEVEL COMMISSIONING ACCEPTANCE CERTIFICATE ............. ..................................................... ............... .. .............................. ........... ................................................................................................. ....................................... .......................... ...... ...............Commissioning Procedure Goedehoop Flotation Upgrade C3 LEVEL COMMISSIONING ACCEPTANCE CERTIFICATE ...... .. 21 List of Exceptions .................. ............................................................................... .......... 23 Page 3 of 23 Enprotec Commissioning Procedure Revision 01 Approved By: Date: 10/01/2011 .. ..................... ......... 19 Final Handover Certificate ..................................................................... ................................................. 19 DETAILS OF WORK BEING HANDED OVER .................................. . ........................... ................. 17 DETAILS OF WORK BEING HANDED OVER ..... .. .......................................... ........................................................... 17 RESPONSIBLE PERSON........................ .................................................................. ................. 20 List of Exceptions ..................................................................................... ..... .............. ........... ............... 23 Full Description of Modification Requested .................................. 19 RESPONSIBLE PERSON........ ................................................................................................. 18 RESPONSIBLE PERSON.............. ...... 21 RESPONSIBLE PERSON.................. .............................. ... 21 Request for site Modifications .............. ............ ................. ...... ............ ............... 18 DETAILS OF WORK BEING HANDED OVER ......... .................................. .................................................................................. 17 C4 LEVEL COMMISSIONING ACCEPTANCE CERTIFICATE ......... 20 Project Handover to Owner Certificate ........................................................ ................................... 23 Reasons and Justification for Modification ...

At this point there is a shift in Safety Responsibility as well as plant Operation and Maintenance from contractor to client GHC team. To define the commissioning strategy and control procedures required to allow for a smooth transition from completion of construction by the Contractor C1 to formal hand over and acceptance of equipment and systems by the Project Commissioning Team C3 and to final hand over to the Plant after C5 commissioning. Metallurgical Manager and the Engineering Manager The OMR refers to the Plant appointed operation team who will act on behalf of the plant from commissioning stages C3 through to C5 and ongoing plant operation These certificate are signed by the Contractor and his Sub-contractor at stages C1 & C2 of the commissioning process signifying acceptance that the equipment is ready for C3 commissioning Plant Operations Operation and Maintenance Representative (OMR) Acceptance Certificates C1 & C2 Pre-commissioning Check (Static testing) at component level Acceptance Certificate C3 Cold Commissioning (Dynamic testing) in Systems These certificates are signed by the Contractor and the OMR at stage C3 once the construction completion certificate/s is signed off.Commissioning Procedure Goedehoop Flotation Upgrade 1. Definitions The Plant The Plant refers to Plant Management who is represented by the Construction Manager. Scope This procedure will cover the commissioning strategy that will be adopted for the commissioning of the Flotation B-Bank i. Objectives 1. To clarify and define the different phases of hand over. 1. The contractor is still available for support and commissioning modification identified in the first 24 hrs of operation This certificate is signed off by the OMR and the Contractor Acceptance Certificate C4 Page 4 of 23 Enprotec Commissioning Procedure Revision 01 Approved By: Date: 10/01/2011 . Multi Cell upgrades to Enprotec Dual Cell Technology. This means the plant is ready for operation by the Operations Team & Beneficial use is Identified.1. their responsibilities and obligations at each stage 2. (Complete with it material handling sections) 3.e.2. the different parties involved.

Exceptions will be noted on the Final Acceptance Certificate 4. Signature responsibilities per commissioning phase Contractor. Vendor or supplier and Sub. Vendor or supplier and Sub.Commissioning Procedure Goedehoop Flotation Upgrade Hot Commissioning Acceptance Certificates C5 Performance Testing Final Acceptance Certificate At stage C4 of the commissioning process signifying acceptance of plant operations This certificate is signed by the OMR and the Contractor and the Client Projects Manager at stage C5 of the commissioning process signifying acceptance of the plant performance as per design requirements This takes place once all the plant equipment has met the expected ''Performance Specifications" to the satisfaction of the Plant.Contractor C2 Enprotec Construction Manager ( Main Area Contractor) Client Area Construction Manager C & I Vendor assistance during this phase C3 Enprotec Commissioning Manager ( Main Area Contractor) Goedehoop Colliery Commissioning Manager C4 Enprotec Commissioning Manager ( Main Area Contractor) Goedehoop Colliery Commissioning Manager Enprotec Commissioning Manager ( Main Area Contractor) C5 Enprotec Projects Manager ( Main Area Contractor) Anlgo Senior Project Manager Enprotec Commissioning Manager ( Main Area Contractor) FINAL HADOVER CERTIFICATE Enprotec Projects Manager ( Main Area Contractor) Anlgo Senior Project Manager PROJECT HANDOVER TO OWNER CERTIFICATE Anlgo Senior Project Manager Anlgo General Manager Anglo Board Representative Page 5 of 23 Enprotec Commissioning Procedure Revision 01 Approved By: Date: 10/01/2011 .Contractor C1 Enprotec Construction Manager ( Main Area Contractor) Client Area Construction Manager Contractor.

Enprotec punch list to be generated and the punch list items to be worked off. but must be rectified before the Final Handover Acceptance Certificate sign off Commonly revered to as "Wish list items". However. The deviation must therefore be rectified before signing of the Acceptance Certificate and proceeding to the next commissioning phase Deviations can be rectified during the next stage of commissioning. This is aimed at identifying any deviations from design or short comings in the construction or performance of the plant or equipment prior to signing of the Final Acceptance Certificate This refers to the degree of seriousness of the said deviation or punch list items .Commissioning Procedure Goedehoop Flotation Upgrade 5.the definition of such is noted below: This deviation may affect health and/or safety of the plant personnel. These are detailed on a separate form Referred to as a Request for Site Modification. Punch List Punch list Type Type A Type B Type C Type D Page 6 of 23 Enprotec Commissioning Procedure Revision 01 Approved By: Date: 10/01/2011 . At each stage of the commissioning phase a detailed and thorough inspection is performed by the relevant parties. A request for the client s representative to generate their punch list. an interim authorization may be given by the Responsible Engineer to allow the next stage of commissioning to proceed. The client s representative to generate punch items. These are deviations that can be rectified while the plant is running. which in turn the items are to be worked off. Punch list Description Note! Sequence for punching list sign off s      Sub-Contractor punch list to be completed. which fall outside the Contractual Scope Of Work. These forms are generated by the plant but are subject to approval and authorization by the Construction Manager & Engineering Manager. then A request from the Enprotec Construction Manager/Supervisor to generate their punch list.

Commissioning Hand over certificates C1 to C5. Equipment data sheets. Applicable commissioning. Commissioning procedure. drawings and as-build drawings are available for Final Handover to the Plant at the C5 Commissioning stage. An equipment summary extracted from the P & ID indicating all equipment by discipline. Ensuring that the required operational parameters are identified and met before the plant is handed over to the Plant. Development of the commissioning program and monitoring of progress with the assistance of the Project Planning Co-ordinator. Manage and control the commissioning and hand over to the Plant. Applicable check lists from the contractor submitted for approval.1. Ensuring all documents.Commissioning Manager The commissioning Manager of each area Underground/Surface is responsible for managing both the dry and the ore commissioning of plant. THE COMMISSIONING STUCTURE AND RESPONSIBILITIES The Commissioning structure consists of the following key personnel: 6. Ensure compliance with laid down procedures. Commissioning structure and functions. Identification and appointment of personnel on the commissioning structure. His responsibilities shall include the following activities:            Commissioning strategy. Page 7 of 23 Revision 01 Approved By: Date: 10/01/2011 . operating and maintenance procedures and manuals. Initiation of audits and monitoring activities to ensure compliance to the commissioning procedures and safety standards. Commissioning schedule and plan for the respective area. The commissioning package for each Commissioning Manager will typically contain the following:        Enprotec Commissioning Procedure P & ID highlighted to show equipment forming the particular module or piece of equipment to be commissioned.Commissioning Procedure Goedehoop Flotation Upgrade 6. Identification of infrastructure requirements and ensuring availability ahead of commissioning.

2. technical punch list completed and Contractor and/or Supplier. technical punch list completed. Pre Commissioning Checks Power Off C2 From the Contractor and/or supplier to the Construction Engineer. General    Other key members of the Commissioning Team shall be selected from mining personnel or representatives as required. The relevant Discipline Engineers shall assist the Commissioning Managers in compiling procedures and check lists.Commissioning Procedure Goedehoop Flotation Upgrade   Lubrication schedules and any vendor instructions. Operational parameters and system data for process equipment. These will be handed over to the Documentation controller for filling and issuing as required. no Process involvement. The logistic support work typically involves liaising with Contractors to identify specifics such as. maintenance and training requirements in the relevant contract document. All Commissioning planning will be co-ordinated by the project planning coordinator. potential maintenance contracts and al related documentation. This will ensure adequate training to the relevant plant operators. Commissioning Control The responsibilities for the various stages of commissioning and handover shall be as follows: C1 From the Contractor and/or supplier to the construction Engineer. 7. Pre Commissioning Check Power on Page 8 of 23 Enprotec Commissioning Procedure Revision 01 Approved By: Date: 10/01/2011 . the maintenance frequency for specific equipment. 8. recommended and strategic spares requirements. On completion of commissioning a Flotation technician from Enprotec will be on site for six months thereafter. personnel training. tools. Logistic Support The project has included where necessary. 6. These requirements have been identified in conjunction with Goedehoop and the Contractor/Supplier. In the event of additional commissioning requirements this shall be arranged directly by the Commissioning Manager in conjunction with the Contractor/Supplier taking cognizance of the time and cost involved for the supplier to present themselves on site.

volumes and flow rates as specified in compliance with the test on completion contractually. 8. Rectification of punch list by Contractor. Mechanical and C & I Engineers shall be responsible for their specific discipline throughout all the various stages of commissioning in conjunction with the Plant Process and Engineering staff on a modular basis. This form shall be the Acceptance Certificate and shall reflect outstanding punch list items. No process Material Cold Commissioning Dynamic Testing Systems as well Auto Start & Shut down of Plant C4 Operational staff introducing limited process material and checking process functionality and safety. The Contractor and/or Supplier shall complete the C1 Acceptance Form provided by the Construction Engineer (copies also in contract document). alignment and pressure test. Hot Commissioning C5 Operational staff introducing plant/equipment functionality for throughput.C1 level Commissioning Punch Listing Contractor and/or Suppliers & Construction Team. Loss control and applicable security checks completed.(Power off) The equipment shall have all hardwired interlocks and protective systems checked and tested by the Contractor or Supplier.Commissioning Procedure Goedehoop Flotation Upgrade C3 From the construction Engineer and Plant Engineering staff to Process Operational staff and process punch list completed. Pre Commissioning Checks Power Off This means Punch Listings of discrete parts of equipment of systems By Contractors and/or suppliers before handing over to the Plant/Process Engineers. The Construction Engineer shall accept and sign off the certificate once he has satisfied himself that all the items on the punch list can be carried forward to run Page 9 of 23 Revision 01 Enprotec Commissioning Procedure Approved By: Date: 10/01/2011 . Plant Performance Test The Construction Electrical. Cleaning of the area intended for handover. The Commissioning manager will sign off this stage of commissioning when following have been achieved:         Punch Listings by Contractor and Project Construction Team. Completion of test sheet as for Megger.1.

All witnessing certificates such as Megger test.C2 level Commissioning Dry . splashing and any other adverse operating features shall be eliminated.2. C1 Document Package consists of. are run for short periods under the supervision of the Commissioning Manager. rotational speed test etc. Contractors and/or Supplier and Plant. The leaks.  Construction Team punch list. calibration and rectification of all instrumentation such as level. Contractor and/or Supplier in accordance with the running test and procedures provided by the Commissioning Manager.  Note pertaining to acceptable punch list items that may be carried to the next stage of commissioning.Commissioning Procedure Goedehoop Flotation Upgrade testing without endangering life of the safety of the works. The following shall be done during these tests:      The equipment or module PLC sequence interlocks shall be checked. 8. Pre Commissioning Checks Power On Individual system/s check (interlocks) to take place.  All certifications must be identified by Commissioning Manager. He shall clear any uncertainties with the Construction Manager if in doubt. density.   The C1 Commissioning Acceptance Certificate must be signed of before proceeding to the next stage of commissioning.Construction Team. pressure test. Contractor and/or Supplier. This involves running the equipment or module dry to test or perform relevant checks on the equipment or system. and power meter shall be done. C1 Commissioning shall be considered complete when all the above including the entire Category A punch list items have been addressed and all the documentation has been handed over to the Documentation Controller.  After all safety checks have been completed. Warranty repairs shall be identified and the installation Contractor and/or Supplier will provide a programme for rectification. Unacceptable structural vibrations shall be identified and eliminated. pressure.  Acceptance Certificate. The checking.  Contractors punch list. all equipment such as motor etc. flow. Page 10 of 23 Enprotec Commissioning Procedure Revision 01 Approved By: Date: 10/01/2011 . loop checks.

The C3 Commissioning Acceptance Certificate must be signed of before proceeding to the next stage of commissioning. cells. it is essential to establish that the pump will not behave entirely differently under normal operating conditions.3.pipes. 8. At this stage prior to the start of C4 commissioning.Commissioning Procedure Goedehoop Flotation Upgrade The Plant/Process Engineer shall be present during these test to familiarise himself with equipment. confirm instrument calibrations and confirm sequences and interlocks. At this stage. in the applicable area. the plant or sections of the works must be handed over and accepted by the Plant Operations team from the commissioning team. no modification requests shall be accepted until proven during the next phase of commissioning i. for example. It is essential that all the construction activities. shuts. Material shall only commence once a discreet piece of equipment or system is ready to run sequentially. if a pump does not perform as expected during this phase. The purpose of wet commissioning is limited running of discreet piece of equipment or system with water to essentially check pump . All Page 11 of 23 Enprotec Commissioning Procedure Revision 01 Approved By: Date: 10/01/2011 . are complete at this stage. etc. pumps.e. It is essential that the Plant/Process Engineer and plant Operation Team be involved at this stage of commissioning in order to facilitate a seamless progression to the next stage of commissioning. All equipment that forms a module or stream shall be run together to allow balancing and to check all the interlocks and process control. The Commissioning Manager must ensure that all outstanding C1 and C2 punch list items are complete or progressing as planned before handing over. C2 Commissioning Acceptance certificate must be signed of before proceeding to the next stage of commissioning.C3 level Commissioning Material Plant Cold Commissioning Commissioning Team and All individual interlocks are completed and the control room to then take ownership of the completed interlocks system for sequential testing.

A comprehensive list of all process equipment requiring optimisation shall be made available together with the expected performance criteria. This would also provide an opportunity to reinforce training of operators and artisans. This optimisation process is to optimise the process in line with the plant design parameters only. The purpose of this stage of commissioning is to introduce material to the equipment or system. Engineers and their respective teams will work together until the discreet piece of equipment or system is running with material at the rated capacity. plant operations and maintenance of the works is the responsibility of the plant operations.5. safety and maintenance responsibility for the water/ore commissioning on the discreet piece of equipment or system.Commissioning Procedure Goedehoop Flotation Upgrade safety. starting at low rates and building up progressively until rated capacities are achieved. The C4 Commissioning Acceptance Certificate must be signed off before proceeding to the next and final stage of the commissioning stage. 8.C4 level Commissioning Commissioning Team and Production Process Engineer. (Hot Commissioning) The Production Process Engineer shall take over full operational. 8.C5 level Commissioning Production Build-up and Optimisation Production Process Engineer and Plant Operating Personnel (performance Test) Production build-up and optimisation follows material commissioning. The two Managers. Once the equipment or system is fully commissioned with material. a C5 Commissioning Acceptance Certificate will be filled in and signed by the Construction Engineer who shall then arrange for the Plant representative to observe the process and accept on behalf of the plant Page 12 of 23 Revision Enprotec 01 Approved By: Date: Commissioning 10/01/2011 Procedure . The Contractors and/or Suppliers where deemed necessary may be asked to be available during optimisation of their equipment to assist the team and ensure that process/performance guarantees are met. The equipment and/or system shall be manned and run for at least eight hours during the optimisation process. Once the process/performance guarantees and the operational efficiencies are met by a specific piece of equipment. the Senior Process Metallurgist/Plant Process Engineers shall commence with the optimisation of each relevant piece of equipment.4. The Commissioning Ma anger and his team will be available to assist the Production Process Engineer during this phase.

which have been made during commissioning. Procedure PPP-RSM shall apply to all modifications. flow sheets and P & Ids to reflect any modifications. Commissioning team Identification and Induction All personnel to undergo commissioning induction understand the lockout procedure and adhere to the lockout procedure Stickers on hard hats and different ID cards are to be utilized to identify the commissioning team. 11. The relevant Construction Engineer shall provide all the required certification and back-up documentation. the equipment or system shall be run at full production as per the requirements of test on completion before official hand over to the Plant. 8. the following activities may remain to be completed and are the responsibility of the Project and Construction Engineers. portable fire extinguishers.6. The commissioning engineers shall accept the system. Final Handover After the final handover to the Plant. The completion and forwarding to production of as-build drawings resulting from modifications during commissioning.General Loss Control Systems such as fire detection/prevention.Commissioning Procedure Goedehoop Flotation Upgrade Once all the C5 Certificates have been signed off. These are generated by the Construction Team and/or Plant personnel and reviewed and approved/rejected by the Construction Manager. fire hydrants. The Electrical Engineer shall commission the Power Management System before acceptance. Page 13 of 23 Enprotec Commissioning Procedure Revision 01 Approved By: Date: 10/01/2011 . 9. Compilation of a post completion audit and report. The Construction Manager shall submit the Final Hand over Certificate to the relevant Plant representative. Request for Site Modifications Construction Team The Request for Site Modifications. fire escape routes and general loss control shall be commissioned by a nominated Loss Control representative and audited by the Plant Loss Control Manager. The cost implication for such a modification determined prior to completing such a request.    Updating of operating manuals. 10.

.................ENP -C2 C3 Level Commissioning Acceptance Certificate............ENP -RSM APPROVED FOR ISSUE Name: ___________________ Name: Signature: Date: ________________ ________________ ________________ Signature: ___________________ Date: ___________________ GHCPPP Commissioning Manager GHCPPP PROJECT MANAGER Page 14 of 23 Enprotec Commissioning Procedure Revision 01 Approved By: Date: 10/01/2011 ...........................ENP -C3 C4 Level Commissioning Acceptance Certificate...............................................................................................................................ENP -PL Request for Site Modifications................................. Attachments Commissioning Acceptance Certificates C1 Level Commissioning Acceptance Certificate......................ENP -C1 C2 Level Commissioning Acceptance Certificate.......................Commissioning Procedure Goedehoop Flotation Upgrade 12..............ENP-FHC Project Hand-Over to Owner Certificate...........................................................................................ENP -C4 C5 Level Commissioning Acceptance Certificate................................................................................................................................................................ ...................ENP -POC Commissioning Punch List........................................ ........... .............................................................ENP -C5 Final Hand-Over Certificate..

ENP C1 REF DATE: 13/01/2011 REV. It is the responsibility of the Contractor/Supplier to address the attached Punch List as per the programme agreed with The Construction Manager. NO. Upon signing this certificate the Construction Engineer undertakes to carry out the next stage of the commissioning process namely C2 level Dry Commissioning. DETAILS OF WORK BEING HANDED OVER RESPONSIBLE PERSON (PER DISCIPLINE) DISCIPLINE SUB.Commissioning Procedure Goedehoop Flotation Upgrade C1 LEVEL COMMISSIONING ACCEPTANCE CERTIFICATE Form No.:00 CONTRACTOR/SUPPLIER CONTRACT NUMBER DESCRIPTION OF EQUIPMENT PUNCH LIST NUMBER This is to certify that the Equipment/System as described below has been tested and punch list to the satisfaction of the Construction Engineer.CONTRACTOR/SUPPLIER ENPROTEC CONSTRUCTION MNGR CLIENT AREA MANAGER NAME SIGNATURE DATE Page 15 of 23 Enprotec Commissioning Procedure Revision 01 Approved By: Date: 10/01/2011 .

Commissioning Procedure Goedehoop Flotation Upgrade C2 LEVEL COMMISSIONING ACCEPTANCE CERTIFICATE Form No. Upon signing this Certificate the Commissioning Engineer undertakes to carry out the next stage of the commissioning process. ENP C2 REF DATE: 13/01/2011 REV. NO.:00 CONTRACTOR/SUPPLIER CONTRACT NUMBER DESCRIPTION OF EQUIPMENT PUNCH LIST NUMBER This is to certify that the Equipment/System as describe below has been Dry Commissioned to the satisfaction of the Construction Engineer.CONTRACTOR/SUPPLIER ENPROTEC CONSTRUCTION MNGR CLIENT AREA MANAGER NAME SIGNATURE DATE Page 16 of 23 Enprotec Commissioning Procedure Revision 01 Approved By: Date: 10/01/2011 . namely C3 level Wet Commissioning. It is the responsibility of the Contractor/Supplier to address the attached Punch List as per the programme agreed with the Construction Manager DETAILS OF WORK BEING HANDED OVER RESPONSIBLE PERSON (PER DISCIPLINE) DISCIPLINE SUB.

Upon signing this certificate the Commissioning Process Engineer undertakes to carry out the next stage of the commissioning process.Commissioning Procedure Goedehoop Flotation Upgrade C3 LEVEL COMMISSIONING ACCEPTANCE CERTIFICATE Form No. NO.:00 CONTRACTOR/SUPPLIER CONTRACT NUMBER DESCRIPTION OF EQUIPMENT PUNCH LIST NUMBER This is to certify that the Equipment/System as described below has been successfully Wet Commissioned tested and that all outstanding C1 and C2 Punch List items are completed or progressing as planned. namely C4 level Material Commissioning. ENP C3 REF DATE: 13/01/2011 REV. DETAILS OF WORK BEING HANDED OVER RESPONSIBLE PERSON (PER DISCIPLINE) DISCIPLINE Enprotec Commissioning Mgr Client Commissioning Mgr NAME SIGNATURE DATE Page 17 of 23 Enprotec Commissioning Procedure Revision 01 Approved By: Date: 10/01/2011 .

It is the responsibility of the Contractor/Supplier to address the attached Punch List items as per the programme agreed with the Commissioning Process Engineer & Construction Manager.Commissioning Procedure Goedehoop Flotation Upgrade C4 LEVEL COMMISSIONING ACCEPTANCE CERTIFICATE Form No. NO. Production Buildup. Upon signing this certificate the Maintenance and Commissioning Process Engineers undertake the responsibility to out the next stage of the commissioning process. Maintenance. ENP C4 REF DATE: 13/01/2011 REV. DETAILS OF WORK BEING HANDED OVER RESPONSIBLE PERSON (PER DISCIPLINE) DISCIPLINE Enprotec Commissioning Mgr Client Commissioning Mgr NAME SIGNATURE DATE Page 18 of 23 Enprotec Commissioning Procedure Revision 01 Approved By: Date: 10/01/2011 .:00 CONTRACTOR/SUPPLIER CONTRACT NUMBER DESCRIPTION OF EQUIPMENT PUNCH LIST NUMBER This is to certify that the Equipment/System as described below has been successfully commissioned with MATERIAL and the rated capacities of the Equipment/System were achieved. Operation and Optimisation. namely C5 level.

ENP C5 REF DATE: 13/01/2011 REV. NO. DETAILS OF WORK BEING HANDED OVER RESPONSIBLE PERSON (PER DISCIPLINE) DISCIPLINE Enprotec Commissioning Mgr Enprotec Project Mgr Client Senior Project Mgr NAME SIGNATURE DATE Page 19 of 23 Enprotec Commissioning Procedure Revision 01 Approved By: Date: 10/01/2011 .Commissioning Procedure Goedehoop Flotation Upgrade C5 LEVEL COMMISSIONING ACCEPTANCE CERTIFICATE Form No. It is the responsibility of the Commissioning Process Engineer/Construction Manager to address the outstanding Punch List items as per attached programme prior to handover.:00 CONTRACTOR/SUPPLIER CONTRACT NUMBER DESCRIPTION OF EQUIPMENT PUNCH LIST NUMBER This is to certify that the Equipment/System as described below has been successfully commissioned with Material at the rated production capacities of the said Equipment/System. namely FINAL HANDOVER TO THE PLANT. Upon signing this certificate the Maintenance and Commission Process Engineers undertakes the responsibility to carry out the next stage of the commissioning process.

Commissioning Procedure Goedehoop Flotation Upgrade Final Handover Certificate Form No.:00 CONTRACTOR/SUPPLIER CONTRACT NUMBER DESCRIPTION OF EQUIPMENT PUNCH LIST NUMBER This is to certify that he Equipment/System as described below has been successfully commissioned and meets the expected performance specifications (attached) List of Exceptions RESPONSIBLE PERSON (PER DISCIPLINE) DISCIPLINE Enprotec Commissioning Mgr Enprotec Project Mgr Client Senior Project Mgr NAME SIGNATURE DATE Page 20 of 23 Enprotec Commissioning Procedure Revision 01 Approved By: Date: 10/01/2011 . ENP. NO.FHC REF DATE: 13/01/2011 REV.

ENP-POC REF DATE: 13/01/2011 REV.Commissioning Procedure Goedehoop Flotation Upgrade Project Handover to Owner Certificate Form No. NO.:00 CONTRACTOR/SUPPLIER CONTRACT NUMBER DESCRIPTION OF EQUIPMENT PUNCH LIST NUMBER This is to certify that he Plant/System as described below has been successfully commissioned and meets the expected performance specifications (attached) List of Exceptions RESPONSIBLE PERSON (PER DISCIPLINE) DISCIPLINE Anglo Snr Project Mgr Anglo General Mgr Anglo Board Representative NAME SIGNATURE DATE Page 21 of 23 Enprotec Commissioning Procedure Revision 01 Approved By: Date: 10/01/2011 .

:00 Punch List No: Date: Sheet__________of__________ Location/Plant: Equipment Number: Description of Equipment: Drawing Number: Contract Number: Contractor/Supplier: Commissioning Level: (C1 to C5) Item No.Commissioning Procedure Goedehoop Flotation Upgrade Commissioning Punch List Form No. ENP-PL REV Date: 13/01/2010 REV No. Description of Defect Defect Type Due Date Actual Date Responsibility Legend DEFECT: TYPE: D= Design S = Safety Required Required A = Equipment/System is not handed over or approved for "Dry" commissioning C = Equipment/System is handed over subject to the attached punch list programme Name Signature Date Discipline Originator Clerk of Works Enprotec Commissioning Mgr M = Modification O =Outstanding Required Item B = "Dry" commissioning is authorized Discipline Originator Clerk of Works Enprotec Commissioning Mgr Name Signature Date Page 22 of 23 Enprotec Commissioning Procedure Revision 01 Approved By: Date: 10/01/2011 .

Project Eng. ENP-RSM Modification No: Location/Plant: Plant or Plant Section: Orginator: REV Date: 13/01/2011 REV NO:00 Date: Signature: Full Description of Modification Requested Reasons and Justification for Modification CRITICALITY ESTIM. Process Eng.Commissioning Procedure Goedehoop Flotation Upgrade Request for site Modifications Form No. Construction Eng.R MINOR NON-CRITICAL MAJOR Up to R1000 +R1000 upto R5000 +R5000 upto R10000 +R10000 upto R50000 Disruptions to Production Nil Minor Medium Major Disciplines Commissioning Eng. Cost . Project Manager Design Manager Name Signature Date Comments Decision and Actions Taken __________________________________________________________________________________ __________________________________________________________________________________ Page 23 of 23 Enprotec Commissioning Procedure Revision 01 Approved By: Date: 10/01/2011 .

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