Overview of On-Board Diagnostics (OBD I & II

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• In continuing efforts to improve air quality, the Environmental Protection Agency (EPA) amended the Clean Air Act in 1990. The Clean Air Act was originally mandated in 1970. The Clean Air Act has a direct impact on automobile manufactures whereby they are responsible to comply with the regulations set forth by the EPA. The 1990 amendment of the Clean Air Act set forth all of the changes currently being introduced on vehicles sold in the United States today. In 1967, the State of California formed the California Air Resources Board (CARB) to develop and carryout air quality improvement programs for California’s unique air pollution conditions. Through the years, CARB programs have evolved into what we now know as ON Board Diagnostics (OBD) and the National Low Emission Vehicle Program. The EPA has adopted many of the CARB programs as National programs and laws. One of these earlier programs was OBD I and the introduction of the “CHECK ENGINE” Light. BMW first introduced OBD I and the check engine light in the 1987 model year. This enhanced diagnosis through the display of “flash codes” using the check engine light as well as the BMW 2013 and MoDiC. OBD I was only the first step in an ongoing effort to monitor and reduce tailpipe emissions.

CHECK ENGINE

By the 1989 model year all automotive manufactures had to assure that all individual components influencing the composition of exhaust emissions would be electrically monitored and that the driver be informed whenever such a component failed. Since the 1996 model year all vehicles must comply with OBD II requirements. OBD II requires the monitoring of virtually every component that can affect the emission performance of a vehicle plus store the associated fault code and condition in memory. If a problem is detected and then re-detected during a later drive cycle more than one time, the OBD II system must also illuminate the Check Engine Light in the instrument cluster to alert the driver that a malfunction has occurred. However, the flash code function of the Check Engine Light in OBD I vehicles is not a function in OBD II vehicles.

This requirement is carried out by the Engine Control Module (ECM/DME) as well as the Automatic Transmission Control Module (EGS/AGS) and the Electronic Throttle Control Module (EML) to monitor and store faults associated with all components/systems that can influence exhaust and evaporative emissions.

OBD II Intro - 2

250 0.Cold Engine Startup Compliance NMHC CO NOx Non Methane Carbon Monoxide Oxide(s) of Nitrogen Level Hydrocarbon TLEV LEV ULEV 0. TLEV: Transitional Low Emission Vehicle LEV: Low Emission Vehicle ULEV: Ultra Low Emission Vehicle.4 1.090 0.4 3.040 3. LEV.040 3.2 0.4 1.131 0.7 Compliance Level TLEV LEV ULEV Non Methane Hydrocarbon Grams/Mile at 100. ULEV-84% cleaner. the most stringent exhaust reduction compliancy is what is known internally within BMW as HC II.4 0.125 0.3 0.4 3.000 miles NMHC CO Carbon Monoxide Oxide(s) of Nitrogen NOx 0.2 Compliance Level TLEV LEV ULEV Non Methane Hydrocarbon Grams/Mile at 50.2 4.1 OBD II Intro .70% cleaner. the National Low Emission Vehicle Program requires a certain number of vehicles produced (specific to manufacturing totals) currently comply with the following emission stages.7 0.3 .2 0. Prior to the National Low Emission Vehicle Program.50% cleaner.055 4.075 0.2 2. The benefit of exhaust emission reductions that the National Low Emission Vehicle Program provides compared with the HC II standard is as follows: TLEV.4 0.3 0.000 miles NMHC CO Carbon Monoxide Oxide(s) of Nitrogen NOx 0.6 0.156 0.Overview of the National Low Emission Vehicle Program Emission Reduction Stages: While OBD II has the function of monitoring for emission related faults and alerting the operator of the vehicle. Grams per Mile @ 50O F .2 0.

5mm ORVR 3/2 START 6/98 LDP PUMP 1mm LDP 0.5mm LEAK ORVR 3/2 ORVR 3/2 VALVE M52/ E39 PURGE FLOW MONITORING 3/2 VALVE START 3/96 M52/ Z3 BP 9/97 BP 9/98 PURGE FLOW MONITORING LDP 0.5mm ORVR 3/2 M62/ E38 E39 M73/ E38 START 1/97 PURGE FLOW MONITORING 3/2 VALVE START 1/96 PURGE FLOW MONITORING 3/2 VALVE BP 5/97 BP 6/98 LDP PUMP 1mm LEAK ORVR LDP 0.4 .5mm SMALL LEAK DETECTION (1mm) 3/2 ORVR 3/2 VALVE LDP PUMP 1mm LEAK ORVR 3/2 VALVE BP 9/98 LDP 0.OBD IIOBD II TAILPIPE COMPLIANCE EVAPORATIVE EMISSION COMPLIANCE 1995 M44/ E36 1996 1997 1998 HC II START 1/96 BP 1/97 TLEV TLEV BP 1/97 M44/ Z3 HC II START 10/96 M52/ E36 START 10/95 M52/ E46 TLEV LEV START 6/98 M52/ E39 START 3/96 M52/ Z3 TLEV TLEV START 1/97 LEV BP 9/98 LEV BP 9/98 M62/ E38 E39 START 1/96 M73/ E38 START 1/95 HC II HC II LEV BP 6/98 LEV BP 9/98 ² ² ² ² ² ² ² ² OBD II EVAPORATIVE EMISSION COMPLIANCE 1995 M44/ E36 1996 PURGE FLOW MONITORING 1997 1998 PURGE FLOW MONITORING SMALL LEAK DETECTION (1mm) 3/2 VALVE BP 1/97 PURGE FLOW MONITORING SMALL LEAK DETECTION (1mm) 3/2 VALVE M44/ Z3 START 1/96 PURGE FLOW MONITORING ² ² 3/2 VALVE START 10/96 M52/ E36 START 10/95 M52/ E46 BP 1/97 PURGE FLOW MONITORING SMALL LEAK DETECTION (1mm) 3/2 VALVE LDP 0.5mm 3/2 VALVE ORVR 3/2 BP 5/97 BP 9/98 ² ² ² ² ² ² ² ² START 1/95 OBD II Intro .

5 .1: • • A "Drive cycle" consists of engine startup. This definition is subject to the limitations that the manufacturer-defined trip monitoring conditions are all monitored at least once during the first engine start portion of the Federal Test Procedure (FTP). • Within this text the term "customer driving cycle" will be used and is defined as engine start-up. vehicle operation and engine shutoff. "Trip" is defined as vehicle operation (following an engine-off period) of duration and driving style so that all components and systems are monitored at least once by the diagnostic system except catalyst efficiency or evaporative system monitoring. operation of vehicle (dependent upon customer drive style) and engine shut-off. OBD II Intro .OBD II Drive Cycle’s & Trips As defined within CARB mail-out 1968.

EGS. all tests may not be completed within one "customer driving cycle".Federal Test Procedure (FTP) The Federal Test Procedure (FTP) is a specific driving cycle that is utilized by the EPA to test light duty vehicles and light duty truck emissions. Some of the components/systems must be monitored either once per driving cycle or continuously. Components/systems required to be monitored continuously: • • • • Cylinder Misfire Detection Fuel system Oxygen Sensors All emissions related components/systems providing or getting electrical connections to the DME. OBD II Intro . however customer driving styles may differ and therefore may not always monitor all involved components/systems in one "trip". The test can be successfully completed within the FTP defined criteria. As part of the procedure for a vehicle manufacturer to obtain emission certification for a particular model/engine family the manufacturer must demonstrate that the vehicle(s) can pass the FTP defined driving cycle two consecutive times while monitoring various components/systems.6 . or EML (comprehensive component monitoring). Systems and their components required to be monitored once within one driving cycle: • • • • Oxygen Sensors Secondary Air Injection System Catalyst Efficiency Evaporative Vapor Recovery System Due to the complexity involved in meeting the test criteria within the FTP defined driving cycle.

A "customer driving cycle" may vary according to traffic patterns.The graph shown below is an example of the driving cycle that is used by BMW to complete the FTP. The diagnostic routine shown above will be discontinued whenever: • • • engine speed exceeds 3000 RPM large fluctuations in throttle angle Road speed exceeds 60 MPH NOTE: The driving criteria shown can be completed within the FTP required ~11 miles in a controlled environment such as a dyno test or test track. which may not allow the "diagnostic trip" to be fully completed each time the vehicle is operated.7 . OBD II Intro . route selection and distance traveled. Following the start engine phase the sequence of test conditions may interchange.

Misfire faults occur.1 and as demonstrated via the Federal Test Procedure (FTP). Engine control or automatic transmission control enters a "limp home" operating mode. The following information provides several examples of when and how the "Check Engine" Light is illuminated based on the "customer drive cycle". Immediately if a catalyst damaging fault occurs (see Misfire Detection).MIL) is to be illuminated under the following conditions: • CHECK ENGINE Upon the completion of the next consecutive driving cycle where the previously faulted system is monitored again and the emissions relevant fault is again present.5 times the standard (FTP). A leak is detected in the evaporative system The oxygen sensors observe no purge flow from the purge valve/evaporative system. Engine control module fails to enter closed-loop operation within a specified time interval. OBD II Intro . Catalyst deterioration causes HC-emissions to exceed a limit equivalent to 1. • The illumination of the check engine light is performed in accordance with the Federal Test Procedure (FTP) which requires the lamp to be illuminated when: • A malfunction of a component that can affect the emission performance of the vehicle occurs and causes emissions to exceed 1.5 times the standards required by the (FTP). • • • • • • • • • Within the BMW system the illumination of the check engine light is performed in accordance with the regulations set forth in CARB mail-out 1968. Manufacturer-defined specifications are exceeded.8 ."CHECK ENGINE" Light (MIL) In conjunction with the CARB/OBD II regulations the "CHECK ENGINE" light (also referred to as the Malfunction Indicator Light . An implausible input signal is generated. Key is in the "ignition" on position before cranking (Bulb Check Function).

5. along with the condition associated with the illumination of the "Check Engine" light.1. MODIC or Scan tool. If the second drive cycle was not complete and the specific function was not checked as shown in the example. The fault code will also be cleared from memory automatically if the specific function is checked through 40* consecutive drive cycles without the fault being detected or with the use of either the DIS. two complete consecutive drive cycles with the fault present are required for the Check Engine light to be illuminated. Using the DIS or MODIC.9 . * NOTE: In order to clear a catalyst damaging fault (see Misfire Detection) from memory. If there is an intermittent fault present and does not cause a fault to be set through multiple drive cycles. OBD II Intro . A fault code is stored within the respective control module upon the first occurrence of a fault in the system being checked. With the use of a universal scan tool. 2. connected to the "OBD" DLC an SAE standardized DTC can be obtained. the condition under which the fault occurred must be evaluated for 80 consecutive cycles without the fault reoccurring. the engine control module counts the third drive cycle as the “next consecutive“ drive cycle. The check engine light is illuminated if the function is checked and the fault is still present. Once the "Check Engine" light is illuminated it will remain illuminated unless the specific function has been checked without fault through three complete consecutive drive cycles. 6. 4. 3. a fault code and the conditions associated with its setting can be obtained prior to the illumination of the "Check Engine" light. The "Check Engine" (MIL) light will not be illuminated until the completion of the second consecutive "customer driving cycle" where the previously faulted system is again monitored and a fault is still present or a catalyst damaging fault has occurred.

Interpretation of the Readiness Code by the DME(s) (SAE J1979) The complete readiness code is equal to "one" byte (eight bits). The readiness code is displayed with an aftermarket scan tool. The code is a binary (1/0) indicating. that can turn on the check engine light (MIL). Accessibility of the readiness code with DIS is not yet possible but is planned for the future.Readiness Code CARB/EPA Requirement: The readiness code provides status (Yes/No) of the system having completed all the required monitoring functions or not. N/A with BMW) O2 Sensor Heater Monitoring O2 Sensor Monitoring Air condition (=0. N/A with BMW) Secondary Air Delivery Monitoring EVAP System Monitoring Catalyst Heating (=0. OBD II Intro . 1 0 1 1 0 1 1 0 EGR Monitoring (=0. 0 = Test Completed or Not Applicable 1 = Test Not Completed A "readiness code" must be stored after any clearing of fault memory or disconnection of the ECU. A readiness code of "0" will be stored (see below) after a complete diagnostic check of all components/systems. as required by CARB/EPA. is performed. N/A with BMW at this time) Catalyst Efficiency Monitoring When the complete "readiness code" equals "0" then all tests have been completed and the system has established its "readiness".10 . Every bit represents one complete test and is displayed by the scan tool. The readiness code was established to prevent anyone with an emissions related fault and a check engine light on from disconnecting the battery or clearing the fault memory to manipulate the results of the emissions test procedure (I-M 240).

2. Drive the car in such a manner that all tests listed above can be completed (refer to the FTP cycle).Test Modules/Component Activation.Establishment of System Readiness 1. This function for system readiness is only of use if a customer is subject to an I-M 240 test and the readiness code(s) are not set as a result of a previous repair for the following: • • • Secondary Air system Leak diagnosis Tank Venting valve OBD II Intro .11 . In the future a DIS test module will be created to establish system readiness for most of the tests through a single operation. Currently only a partial list of "OBD" related components can be activated via the DIS .

A requirement of CARB/EPA is providing universal diagnostic access to DTC’s via a standardized Diagnostic Link Connector (DLC) using a standardized tester (scan tool). This single "Freeze Frame" or snapshot refers to a block of the vehicles environmental conditions for a specific time when the fault first occurred. For example: P-Powertrain. • DTC Storage: The table represents the stored information that would be available via an aftermarket scan tool if the same fault occurred 5 times. 0-SAE. DTC’s only provide one set of environmental operating conditions when a fault is stored. C-Chassis DTC Source. The information which is stored is defined by SAE and is limited in scope.12 . B-Body. This information may not even be specific to the type of fault. hence their nickname “P-code”.OBD II Diagnostic Trouble Codes (DTC) The Society of Automotive Engineers (SAE) established the Diagnostic Trouble Codes used for OBD II systems (SAE J2012). The SAE has designated the emission related DTC’s to start with the letter “P” for Powertrain related systems. 0-Total System 1-Air/Fuel Induction 2-Fuel Injection 3-Ignition System or Misfire 4-Auxiliary Emission Control 5-Vehicle Speed & Idle Control 6-Control Module Inputs/Outputs 7-Transmission • • Sequentially numbered fault identifying individual components or circuits (00-99) P 0 4 4 0 DTC’s are stored whenever the Check Engine Light (MIL) is illuminated. The DTC’s are designed to be identified by their alpha/numeric structure. 1-BMW System. Bosch Systems initial fault 2 nd occurrence 3 rd occurrence last occurrence Siemens Systems initial fault Aftermarket Scan Tool SAE defined freeze frame conditions n /a n /a n /a Aftermarket Scan Tool SAE defined freeze frame conditions OBD II Intro .

and soon after on all 1996 model year BMW vehicles.13 .9% OL OL 0. a separate OBD II Diagnostic Link Connector (DLC) was added. AGS/EGS and EML).6% 0. This diagnostic communication link uses the existing TXD II circuit in the vehicle through a separate circuit on the DLC when the 20 pin cap is installed. Using an aftermarket scan tool the following information can be displayed: SCREEN ONE SCREEN TWO DTC ENGINE SPD ECT VEHICLE SPD ENGINE LOAD FUEL STAT 1 FUEL STAT 2 ST FT 1 L T FT 1 ST FT 2 L T FT 2 P0100 905 RPM 160 F 0 MPH 3.Scan Tool Connection: Starting with the 1995 750iL.0% 1. The DLC provides access for an aftermarket scan tool to all emission related control systems (DME. Scan Tool Display Example: A fault was induced into a 1998 750iL by removing the wire connector from Air Mass Meter. TROUBLE CODES ECU: Number of DTCs: * P0 1 0 0 $12 (Engine) 1 Manufacturer controlled fuel and air metering FREEZE FRAME ENTER = OBD II Intro .0% 3.1% DIAG.

counter. The fault specific information is stored and accessible through DIS or Modic. and if fault is currently present or intermittent 3 fault specific environmental conditions with time stamp. etc. and if fault is currently present or intermittent OBD II Intro . and if fault is currently present or intermittent 3 fault specific environmental conditions with time stamp. counter. A fault qualifier gives more specific detailed information about the type of fault (upper limit. counter. • • • • • • • BMW Fault Code Storage: The table below represents the information that would be available via the DIS tester if the same fault occurred 5 times. BMW Codes are defined by BMW. BMW Fault Codes determine the diagnostic output for BMW DIS and Modic. Bosch Systems initial fault 2nd occurrence 3rd occurrence last occurrence Siemens Systems initial fault DIS Tester Information 3 fault specific environmental conditions with time stamp.(1) set of (4) fault specific environmental conditions are stored with the first fault occurrence. This information can change and is specific to each fault code to aid in diagnosing. not currently present or intermittent. and if fault is currently present or intermittent DIS Tester Information 4 fault specific environmental conditions with time stamp. He will be advised if the fault is actually still present. counter. counter. Siemens systems .BMW Fault Code (DIS/MoDiC) • BMW Codes are stored as soon they occur even before the Check Engine Light (MIL) comes on. A maximum of (10) different faults containing (4) environmental conditions can be stored. Bosch systems .14 . and if fault is currently present or intermittent 3 fault specific environmental conditions with time stamp.). and Siemens Engineers to provide greater detail to fault specific information. Bosch.a maximum of (4) sets of (3) fault specific environmental conditions are stored within each fault code. A maximum of (10) different faults containing (3) environmental conditions can be stored. disconnection. lower limit. BMW Fault Codes will alert the technician of the current fault status. plausibility. BMW Codes also store and displays a "time stamp" when the fault last occurred. This information can change and is specific to each fault code to aid in diagnosing.

15 .OBD II Intro .

Thermostat Monitoring (Not required at this time) Monitoring these emission requirements is a function of the engine control module which uses “data sets” while monitoring the conditions of the environment and the operation of the engine using existing input sensors and output actuators.16 . Signal or component shorted to ground. it will set a fault and illuminate the Check Engine Light as described on page 9. California Code of Regulations (CCR). OBD II Intro . This input or control signal monitoring falls under another category called “Comprehensive Component Monitoring”.1 of Title 13. The control module must recognize the loss or impairment of the signal or component. Signal or component shorted to B+. Signal or component lost (open circuit). If the control module cannot determine the environmental and/or engine operating conditions due to an impaired or missing signal. It determines a faulted signal or sensor via three conditions: 1. 3. Specific fault codes are used to alert the diagnostician of these conditions.Emission Control Function Monitoring & Comprehensive Component Monitoring OBD II regulations are based on section 1968. 2. The law set forth in section 1968. The data sets are programmed reference values the engine control module refers to when a specific monitoring procedure is occurring.1 requires an increased scope of monitoring emission related control functions including: • • • • • • • • • • • Catalyst Monitoring Heated Catalyst Monitoring (not currently used on BMW vehicles) Misfire Monitoring Evaporative System Monitoring Secondary Air System Monitoring Air Conditioning System Refrigerant Monitoring (Not applicable for BMW vehicles) Fuel System Monitoring Oxygen Sensor Monitoring Exhaust Gas Recirculation (EGR) System Monitoring (Not applicable for BMW vehicles) Positive Crankcase Ventilation (PCV) System Monitoring (Not required at this time).

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