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Tagaceng Dosen Lag Bk Dported Wire Rep Sm CPWang gunn — 4B Table of Contents tem PRELIMARY CONCEPTION ‘+ Basic drum dimension planning + Capstan arrangement conception + Double bracket concept ‘+ Improvement on double bracket winch + Miscellaneous Lecturers remarks Draft calculations (1* round estimations for components.) + shat + Bearing selection 2 Gear selecton ‘Analysis for improvomont on 1% erat concept Formal DRUM + Drum dimensioning wt. so + Drum bearing selection MAIN SHAFT (20mm) + Main shat clameter determination + Bearing for main shat + Bearing ie GEAR SELECTION + Goar load analysis ‘Matava! galeoton Ratio, tangential load edule selection “Tooth sess analysis key RATCHET + Force analysis + Pw cross section stress analysis + Pit pin sess check PINION SHAFT (12mm) + Min shaft diameter analysis + Performance analysl — Goodman Diagram + Bearing selecton esi alien Swh Joo gh | taghe (weg) ° z Sask pd ee 8 Hm = Alas 6 jo0rim coum + der cveambr “Alias Hol ond 4 ton Inge [fe ek ope et swarm te dar [aang eh Wom tate % Bea tal oH) We et hme roan crm, | a | Bey me | i = BE fom | | pm suit (Beedam Alem mucinp ) | 9 Em | Bee 16 Mpperwatin he gun drum i Cone ode eli g bore asp Mtoe | 2D fecque bth ef Belarene — Sn A) tadiel Qollor Span 3) beerng 12m i) doe Sn Total rete 81 weer oft ee Capsten Rescnet 87 cap Conceprise ef Rehhet Mecheniser ms fang het Se Gamplcle coauplvn of TT Debt dal Fckek tehomav — oo - = 24p2J0/ ckot winch Concept (2) That sim su. too ige Length wie 19610 on be J Smo Dros gf 130mm Geneol Anclars O Demarini cop. 6 | Mag = Bx swe + 500 Ky Sem tee S80 lyf clcted © beclyue ob opt pat Tepe |) oy on ox Dbucluction of thin cnfqostlon eva | - ff Fob oe L, titty pet ~ Bte egue gerd he ce te antl ein 13th et Wem satus co ~ Mongete Be F person chtwrcl ot 24 om sadn 6 jee loenge i = croak esac of Moon pecteabhe to a a | een ee apa ke goat da a Se Ke tench ae A aaa eat Hiwteer an me deci. onde eal AR commude cwralles ate be ape full. thes. 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At | eS iss \ 4 pew Beslan beang corny “th 1D flare fii the ponent Bary SKF gon 2 it teh fr ents \ 678090 Bene Dyna 10 tag? 21360 CBee Ste stop (tp bool bt) Ya | pool rena St Te ce Pe | Dtooew | 100 by x bmn x 10 rpm > 600,000 enmlabos a Shwe bad SF 1G! 130rtle ror 9 0-6 thrfae Sot even 8 tery surtable a Peete aren Chek Se cruel 0.9514 2.0057 28 6.12) P ew tm > ROSTH Fas irs + 114108 wet (fe Apr milan © ool (Os 2450 Gin 2 600 riya ASLEB > Boer « v.c06 ©. v0.0 252m -~ .&% fe Tn Je > HE + Bhs nl ht (Tote ) ia mee" tak salfemt —genst 0 sifewh oy fe bose.) Finest tine alts Hid gy + Pod nd J inte = Susnted tov) page ere iit EP * 3318 ne ye fy = and O (dace ) orameo BT dmb pack Omak tna ey than Keys prctk Size Senne ote Gat oo dnt) ele cnr eee ae = nvred clegt rat te tad ech i aye Glee A femrny bars ke ul eo (taal ell fran pte} leeds am cruenl bolt ~ taper A Gan win ly) sue top cst Seb _ck_Har_Junts | cinefcuce. 24 (onaasagy ott } Fg bey he ae crledtng caret cam be feat | Eg ttn on dt om) uf \ hab wet» ~ ru be tested (Hab bea an be ba © Bustf) eu coalal ee ee Foal 20s wie Inte” (ete). + Tilt thon 0 Lt snefenn bay pgp ' » i Crossif fated He Bas ' uy ey ee a Kees foo big = pin hal ets mip thn ae re or) = ccm te Hd Cpe Bi _Uictos bp) 71,9 = joo de bape op. Vif = do ast cli by bette — ees ose f baw ye Ct roe a Sue be seat. | My eer Tin Emo oka, ~shes ditibine te chet rope Sistem Gp fit cog NY Neithias Bol copnise shogs je ke et 2 taal ym 00 bs pb Ha i tog pba Oye = ccawat “oe be -_ ti" = ty by soa “ My a sajol | apie we ye vn fat oa of ed eb ty we He my 4 es — — Sat etna, take © ef Ale ag, my Raeeabod SECTION A. PARTS LIST {DRUM castes 2. TORQUE BUSH - brace 5. MAIN SHAFT -080 MAD cod crown stot 4. GEARMAN 5 PINION SHAFT 060 Mao PINION {RATCHET - case hardened carbon see! 8. PAW = madum exon saa! 8. EXTENSION SPRING 40: RELEASE LEVER -PVC 1. CRANK casa $2.HANDLE SHAT. can ste! $2. HAND GRIP “HOPE “ARTHENT OF MEGHANIGAL, MATERIALS AND MANUFACTURING ENGINEERING Force (kg). oN 2p 14, BEARING-DRUN 18, BEARING SHAFT 2« 18. BEARING PINION 2x AT-CASING - cost ste! 18, COVER cast tel 19, IRCUP 4x 20, HAND GRIP END CAP - tea 2, CABLE PAW RELEASE. brake cable 22. CRANK RELEASE THUMB SCREW 125. SHAFT KEY - carbon sie! 2A, PAW PIVOT SCREW Sale Working Load 100 kgf Heigttrope engi 10% Spec input toque 18m Design safety factor 25 Reducton alo 1:7 Wierope Sm Bearing-deum SKF 6181410 70 Bearng-shat SKF 6:004-R2 ID 20 Bearing Prion SKF 6200 ID 10 DDAVALL spur gear (20) Nose / Cobos Direction of turn \ to lift 1 Mala gor 85 teeth (WAZ085-F) Pilon 12 teeth (VAZ0-12-5) Foundation pons tz 4 ‘Torque tush bots. M Bay 4 Casing cover serow M4 a5 Hand Operated IL DINENSIONS We Wire Rope Winch lpea.No. 008- Rev 2 foRG PLE _PRovecr ISCALE- 12 on AS paper [DATE(eum- loRawn lcrecxeo: [ALL DIMENSIONS £0, mm UNLESS OTHERWISE SHOWN 4 DONOT ALTER WITHOUT AGREEMENT OF DESIGNER ‘iioset CP. Wang ‘uosion ‘COURSE: Engineering Design PROJECT: Winch Design

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