Course Name : Civil Engineering Group Semester : Third Subject Title : Concrete Technology Teaching & Examination scheme: Teaching

Scheme TH 04 TU -PR 02 Paper Hrs 03 TH 80

Course Code : CE/CS/CR/CV Subject Code: 9021

Examination Scheme TEST 20 PR -OR 50@ TW -TOTAL 150

Rationale: Concrete Technology is a core technology subject of the courses of civil engineering group. Concrete is most widely used construction material in all types of civil engineering structures. Concrete is extensively used in the construction of various kinds of buildings, pavements, bridges, dams, waterways, pipes, water tanks, swimming pools etc. Advances in concrete technology have paved the way to make use of locally available materials by judicious selection of materials, its mix proportioning & proper workmanship so as to result in concrete that satisfies the performance criteria of the structure as per design. i.e. strength, durability and resistance to environmental attack. Civil engineering technician is to plan, execute the construction work as per drawing, supervise and ensure the quality of final product of concrete it means strength, durability & finish. For effective supervision & quality control of concrete construction at all stages of concrete chain which broadly consists of supply, storage of concrete ingredients, various concreting operations & testing operations before, during & after construction. For this purpose, a civil engineering technician must have good knowledge of the concrete materials ( i.e. properties of cement, sand, coarse aggregate water & admixtures.) and the main operations of concreting i.e. selection of materials, its mix proportioning, mixing, placing, compaction, curing & finishing. A technician should acquire the skill of testing, supervision of concrete work & interpretation of tests results.

Carry out field and laboratory tests on concrete in plastic and hardened stage. Infer the test results as per relevant I. cement. sand.Objectives: The Students will be able to 1. 2 3 4 5 6 7 8 Determine the properties of concrete ingredients i.S. coarse aggregate by conducting different tests. Design economic mix proportion for different exposure conditions and intended purposes. provisions. Use different types of admixtures to improve the properties of concrete for different field applications. Supervise various concreting operations. . Describe different types of concrete. Use different types of cement as per their properties for different fields applications.e.

compacting.Learning Structure: Quality control of Concrete by Performance Application Quality Control before construction Quality Control during construction Quality Control after construction Tests on fresh Concrete Procedure Design mix for ordinary concrete Storing batching. fine aggregates. aggregates. transporting. Water . mixing. finishing Different testing methods destructive and non destructive Principles Principles of mix design of concrete Principles of W/c ratio Principles of sampling & testing Tests on ingredients of concrete Concepts Properties of Cement. concrete Facts Cement. coarse aggregates. placing.

shape.Contents: Theory Chapter 01 2. bulk density . soundness. grading of Coarse Aggregates Determination of crushing value. Adulteration of cement (field test).4 Properties of coarse aggregates : Concept of size. 2. shape. storing cement at site. water absorption. 43 . initial & final setting times. physical properties of cement – fineness. different grades of opc 33. specific gravity & bulk density 2. its effect on concrete mix proportion. 53 & their specification of physical properties as per relevant I. codes. S. 1. surface moisture. compressive strength & soundness.3 Bulking of sand. Marks 12 16 . impact value & abrasion value of coarse aggregate. soundness. determination of silt content in sand & their specification as per IS 383 2.1 Physical properties of Ordinary Portland cement (OPC). flakiness index & elongation index of coarse aggregate and their specification. specific gravity.2 Types of Cement Physical properties. standard consistency. Hydration of cement. bulking impurities 2. effect of storage of cement on properties of cement / concrete.1 Properties of fine aggregates : Concept of size. water absorption.0 Name Of The Topic Hours Properties of Cement: 08 1.6 Determination of fineness modulus of coarse aggregate by sieve analysis. specifications as per relevant IS codes & field application of the following types of cement i) Rapid hardening cement Ii) Low heat cement Iii) Pozzolana Portland cement Iv) Sulphate resisting cement Vi) Blast furnace slag cement Vii) White cement Properties of Aggregates : 12 2.5 2. surface texture.2 Determination of fineness modulus & grading zone of sand by sieve analysis. surface texture. phenomenon of bulking. strength. determination and test on OPC.

interpretation & co-relation of test results 3. list of different method of mix design .7 Non. water absorption of sand & aggregate. Method for given data ( such as grading zone of sand. selection of w/c ratio for different grades of concrete prepared from different grades of OPC as per graphs specified in IS 10262 1982.1 Introduction to concrete Definition of concrete. shrinkage. minimum grade of concrete for R. Creep. necessity of supervision for concreting operation. methods of NDT . factors affecting creep.4 Properties of hardened concrete Definition of compressive strength. Determination of workability of concrete by slump cone test. segregation.03 Properties of Concrete: 3. factors affecting workability of concrete.. 3. 3.S.study of mix design procedure by I. elastic properties of concrete. proportion of 20 mm & 10 mm metals. significance of w/c ratio. vee bee consistometer & flow table tests.determination of design mix proportion by mass for M 20 grade of concrete using I. 10262-1982 .2000).C. Duff Abraham w/c law. cohesiveness. water retaining structure & in sea water construction. durability of concrete. bleeding.rebound hammer test & ultrasonic pulse velocity test.6 Testing of concrete Significance of testing. different grades of concrete (ordinary concrete. compaction factor test.3 Properties of fresh concrete Definition of workability.destructive testing of concrete Importance of NDT. standard concrete & high strength concrete as per provisions of IS 456. 3. durability. working principle of rebound hammer and factor affecting the rebound index. specification for deciding the quality of 16 16 .5 Concrete mix design Objectives of mix design.2 Water cement ratio Definition of w/c ratio.C. modulus of elasticity of concrete. compacting factor and exposure condition). sand & aggregate . determination of compressive strength of concrete cubes at different ages. factors affecting shrinkage 3. Range values of workability requirement for different types of concrete works.S. 3. method as per I. harshness. specific gravities of cement. impermeability. minimum grade of concrete for different exposure conditions.S. maximum w/c ratio for different grades of concrete for different exposure conditions.

stripping time for the removal of formwork as per I.S. 13311. 4562000 provisions for different structural members. steam curing. slabs. types of finishing & methods of application ( surface treatment. different methods of curing and their application ( spraying water. requirement of good formwork. determination of quality of concrete by ultrasonic pulse velocity test 04 Quality Control of Concrete: 4. materials used for filling joints. 4. curing by wet gunny bags. compaction & finishing of concrete: Modes of transportation of concrete . requirement of good finish. table vibrator. applied finish. 16 20 . precautions to be taken during transportation and placing of concrete in formwork compaction of concrete. ponding methods). purpose of finishing. methods of joining. well foundation. membrane curing. methods of compaction.S.3 Transportation. volume batching for nominal mixes & weight batching for design mix concrete.5 Waterproofing of concrete & joints in concrete construction: Importance & need of waterproofing. columns. curing by infra red radiations.4 Curing of concrete : definition of curing. materials used for formwork. expose aggregate finish. Different Types of Mixers & Vibrators Volume & weight batching. methods of waterproofing & materials used for waterproofing. Determination of rebound index & compressive strength of concrete by rebound hammer test as per I. coloured finish). placing. necessity of curing. types of mixers ( tilting & non-tilting type) Different types of vibrators . 13311 ( part 1 & 2 ). care to be taken during compaction. different types of formworks for different works such as beams.S. joining old & new concrete. 4. principle & application of each type of vibrator 4.2 Formwork : formwork for concreting.needle vibrator.1 Batching.concrete by ultrasonic pulse velocity as per I. 4. types of joints. surface vibrator.

Select proper method for analysis 3. Handle instruments properly Term work shall consist of eight experiments in part A & mini project work in Part B Part A : PART A consists of GROUP I & GROUP II. retarding admixtures. air entraining admixture & super plasticizers. effect of hot weather on concrete. Determination of standard consistency of OPC Determination of initial & final setting times of OPC.1Extreme weather concreting Effect of cold weather on concrete.05 Extreme weather concreting & chemical Admixture in concrete : 5. 5. . Measure the quantities accurately 2.2 Chemical admixture in concrete Properties & application for different types of admixture such as accelerating admixtures. Advantages & Limitation of the following types of Special concrete i) Ready mix Concrete ii) Reinforced Concrete iii) Prestressed Concrete iv) Fiber Reinforced Concrete v) Precast Concrete vi) High performance Concrete Total 06 08 64 80 Practical: Skill to be developed: Intellectual Skills: 1. 06 08 06 Properties of Special Concrete: Properties. precautions to be taken while concreting in hot & cold weather condition. Motor Skills : Group I– Physical tests on ordinary Portland cement (any four) 1) 2) 3) Determination of fineness of cement preferably by Blaine’s air permeability apparatus or by sieving. Interpret the results 1. water reducing admixture. Analyze the given data 2.

C.S. Hill Publishing Co. I. Kulkarni M. Gambhir Publisher Concrete technology Text book of Concrete technology Chemical Admixtures for H. Rixom concrete Tata Mc Graw .1996 Part 1 – Determination of fineness by dry sieving. I. Neyille & J Pearson Education ( Singapore ) J Brooks Pyt. New Delhi M. Determination of aggregate crushing value. Note: video cassettes or cd’s of above experiments developed by NITTTR (if available) shall be shown to the students on T. Part B: Mini Project : Comparative study of compressive strength of concrete for different Water cement ratio With and without curing.Determination of consistency of standard cement paste. L. / L.D. I.4031. Determination of aggregate abrasion value. Chand Publication P. projector prior to the conductance of above experiments.S. Shetty S.1988 ( reaffirmed 1995 ) Part 4 . New Delhi. Ghosh and Phull publication Powells’ Books Reference I.( Part 1 to Part 6 ) Indian standard method of physical tests for hydraulic cement . fine & coarse aggregated. Codes: 1.S. Ltd. I. Group II – Tests on fine & coarse aggregates (any four) 1) 2) 3) 4) 5) 6) Determination of silt content in sand by volume / weight Determination of maximum % of bulking of sand Determination of aggregate impact value.4031 ( Part 1 ) . New Delhi A.4) 5) Determination of compressive strength of ordinary portland cement Determination of soundness of OPC.BIS. Ltd.S.S. M. Determination of bulk density & water absorption.4031(part 4) . D. Learning Resources: Books: Sr. V.4031( part 3) -1988 ( reaffirmed 2000 ) Part 3– Determination of soundness I. Title 1 2 3 4 5 Concrete Technology Concrete technology Author M.No. .R.S. H. S.4031( Part 2) -1999 Part 2 – Determination of fineness by air permeability method.

S. I.S : 4031 ( part 6 ) – 1988.1989 ( reaffirmed 1995 ) –Indian standard – Portland slag cement specification I. low heat Specification I. plain and reinforced concrete – code of practice.S. : 10262 – 1982 Indian standard recommended guidelines for concrete mix Design Sp 23 handbook on concrete mixes ( based on Indian standards) I.Particle size and shape.. 11. New Delhi.I.S.S.Estimation of deleterious materials and organic impurities. B.. part-1 ultrasonic pulse velocity. B. 17. : 456 .S. ( reaffirmed 1997 ) Part iv .2000 Indian standard .S.S. 13. 12. ( reaffirmed 2002 ) Part iii ..S.2.Portland cement. : 12269 – 1987 ( reaffirmed 1999 ) Indian standard specification for 53 grade O. 13. ( reaffirmed 1997 ) Part ii . : 516 – 1959 Indian standard methods of tests for strength of concrete ( xii reprint December 1987 ). ( reaffirmed 2000 ) Part 5 .S. : 8041 – 1990 – Indian standard – rapid hardening Portland Cement specification BIS. : 12330 – 1988 ( reaffirmed 1995 ) – Indian standard specification for sulphate resisting Portland cement I. : 9103 – 1999 Indian standard –concrete admixtures specification I. B. I.. : 1911 . 16. ( fourth revision ). 13311 (part-1 & 2).S..43 grade ordinary portland cement Specification I. : 455. 8. BIS.: 7861 ( part 2 ) – 1981 ( reaffirmed 1997 ) – Indian standard of practice For extreme weather concreting part 2 – recommended practice for cold weather concreting I. density. part-2 rebound hammer . : 8112. Part i .Determination of initial and final setting times I. 15.Mechanical properties ( reaffirmed 1997 ) part v .1989 Indian standard . absorption & bulking. voids.S.S. ( reaffirmed 2002 ) I. New Delhi.S.S.New Delhi I.Measuring mortar making properties of fine aggregate.S..I.S.I.I. 14. New Delhi.Specific gravity. ( reaffirmed 2000 ) Part 6 . 4. I.1959 ( reaffirmed ) Indian Standard methods of sampling and analysis of concrete).S.1992 methods of non-destructive testing of concrete. 7. New Delhi.S.Soundness.4031 ( part 5 ) – 1988.. 3. I. : 383 – 1970 Indian standard specification for coarse & fine aggregates from natural sources for concrete.S. 18.Determination of compressive strength of hydraulic cement other than masonry cement I.S : 2386 ( part i to part vi ) – 1963 Indian standard methods of test for aggregate for concrete.P..1989 ( reaffirmed 1995 ) . : 1489 ( part 1) 1991 – Portland – Pozzolana Cement – specification part 1 fly ash based I. 9. I.S. 10.C. I.S. 5 6.. : 12600 . ( reaffirmed 1997 ) part vi .. : 7861 ( part 1 ) 1975 ( reaffirmed 1997 ) – Indian standard of practice for extreme weather concreting part 1 recommended practice for hot weather concreting I. New Delhi. B.

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