Professional Documents
Culture Documents
Long-Term Storage of
Components, Subassemblies
and Devices
Published by:
ZVEI - German Electrical and Electronic
Manufacturers‘ Association
Electronic Components and Systems Division
and PCB and Electronic Systems Division
Lyoner Straße 9
60528 Frankfurt am Main, Germany
Phone: +49 69 6302-276
Fax: +49 69 6302-407
E-mail: zvei-be@zvei.org
www.zvei.org
Contact: Volker Kaiser
March 2014
While every care has been taken to ensure the accuracy of this doc-
ument, ZVEI assumes no liability for the content. All rights reserved.
This applies in particular to the storage, reproduction, distribution
and translation of this publication.
2
TABLE OF CONTENTS
1. Preface 4
2. Basic aspects 5
5. Specific factors 11
5.1 Features of active components 11
5.2 Features of passive components 12
5.3 Special features of batteries (and accumulators) 15
5.4 Special features of printed circuit boards, assembled
subassemblies and devices 18
5.5 Special features of electromechanical components such as
plastic housings and structural parts 20
3
1. Preface
Many functions and products would not be These guidelines on long-term storage are
achievable without advances in electron- intended to help develop a supply strategy
ics. In particular, the wide variety of new, for components which need to be warehoused,
high-volume applications has increased the processed and used beyond the storage period
pace of innovation in the development of guaranteed by the manufacturer. It is essen-
components, subassemblies and devices. The tial to consider which factors may affect com-
component industry is advancing at an expo- ponents during storage, or adversely affect
nential rate in accordance with Moore‘s Law, their subsequent processing or performance.
which observes that the number of transistors
on integrated circuits doubles approximately Ageing mechanisms and their error patterns
every two years. which have a bearing on component storage
or subsequent processing are classified and
Innovation cycles are getting shorter and com- described below. These guidelines also offer
ponents more powerful year on year. Memory readers recommendations for designing pro-
chips, for instance, have shrunk tenfold in the cesses for long-term storage, including stor-
last 10 years. The consequence of this minia- age and monitoring strategies.
turisation is that they become obsolete every
one to two years. There is no foreseeable end Raising awareness of storage issues during
to this rate of progress beyond 2020 (source: the development of subassemblies, sub-sys-
ZVEI Technologieroadmap 2020 – Elektronis- tems and devices is a further consideration.
che Bauelemente und Systeme [17]). Choosing the correct materials and compo-
nents during the design phase is the key to
Yet at the same time there is a desire for durable successfully extending the storage capabilities
products and correspondingly robust security of components and raw materials. The impor-
of supply that will last for years. This applies tant thing is to maintain processing capability
in particular to the replacement demand for and operational performance.
subassemblies, systems and devices as well
as for raw materials, components and circuit These ‘Guidelines for the long-term storage of
boards as required for instance by the aero- components, subassemblies and devices’ are
space, automotive, railway or industrial auto- intended to supplement the ZVEI White Paper
mation industries. But it is not always possi- ‚Langzeitversorgung der Automobilindustrie
ble to manufacture the required products for mit elektronischen Baugruppen‘.
prolonged periods. Action must therefore be
taken to maintain supplies even when parts
are no longer in series production. Conse-
quently, all manufacturers of components,
subassemblies etc. must consider the availa-
bility of their products right from the devel-
opment phase.
4
2. Basic aspects
‘Long-term storage’ in this context means Ideally ‘fresh goods’ should be used for stor-
storing components beyond the manufac- age. If this is not possible, the previous stor-
turer’s guaranteed lifetime whilst retaining age conditions must be taken into account, for
their functional integrity (fit, form, function). example climatic conditions.
It is vital to retain component integrity so as
to ensure safe subsequent processing using In addition, changes to the production and
appropriate assembly and connection tech- processing of subassemblies, devices, com-
nology. The manufacturer alone can assess ponents and raw materials may arise due to
whether the components under consideration environmental legislation, restrictions and
are suitable for long-term storage, or whether legislative changes to framework conditions.
they will suffer from loss of functionality, For instance, the effects of storage-related
and should be contacted in any event. If the ageing may occur considerably earlier if lead-
planned storage period is shorter than the based surface coatings are replaced with mod-
shelf life guaranteed by the manufacturer, no ified coating systems.
further action is required.
In this case it is important to ensure that pro-
The choice of storage method depends largely cessing conditions relating to specific compo-
on the intended storage period. Beyond the nents, such as thermal profiles for soldering/
manufacturer’s recommended shelf life, spe- housing and pretreatments, are archived and
cial storage conditions and processes must be can be readjusted. This avoids having to rede-
created which significantly slow down ageing fine production conditions. These processes
processes whilst retaining processing capabil- must be established throughout the entire
ity and performance. No further measures can supply chain. In the event of production relo-
be taken to extend the maximum shelf life of cation, storage and process parameters must
certain components (e.g. batteries). Basically, be adopted without change and requalified if
it is important to prevent harmful media from necessary.
reaching sensitive areas in the first place. If
components are to be stored for an extended It is advisable to carry out a risk assessment
period, the manufacturer must be contacted with regard to performance and processing
beforehand so that, if necessary, a joint capability in order to assess all constraints
approach can be agreed. and critical factors. Important considerations
must take into account during the product
Packaging can influence long-term storage design phase wherever possible.
capabilities. Consequently, ‘long-term pack-
aging’ may be considerably more expensive
than standard packaging. Consideration must
also be given to the many instances where
items need to be partially unpacked and then
repacked. Packaging must be carefully chosen
to ensure that items can be handled if neces-
sary (e.g. removed or separated) during long-
term storage. The packaging must provide
ESD (electrostatic discharge) and moisture
protection - if needed - throughout the chosen
storage period.
5
3. Components under consideration
Components,
Electromechanical parts subassemblies and
and plastic housings devices under
consideration
Unassessed aspects:
1. Wafers, bare dies, known good dies (KGD):
These items are to be stored by manufac-
turers and/or specialists.
6
4. General factors affecting storage
and error patterns
Factors and error patterns affecting many It should be borne in mind during subsequent
components and subassemblies are described processing that corrosion generally reduces
below. Proper storage requires these factors solderability and increases contact resistance.
to be addressed and eliminated. Factors relat- Corrosive mechanisms may be affected by the
ing to specific products are addressed in the following factors:
sub-chapters. • High air humidity
• Temperature
These guidelines do not claim to provide an • Aerosols (marine climates)
exhaustive list of all ageing mechanisms. Fur- • Harmful atmospheres, e. g. chlorine gas
thermore, the factors and error patterns are (Cl2), nitrogen oxides (NOx), and sulphur
not listed in order of importance. compounds such as sulphur dioxide (SO2)
and hydrogen sulphide (H2S) (exhaust gases
4.1 Contamination from power stations, chemical plants, vehi-
Contamination can occur as a result of gas cles, etc.)
emissions from surrounding materials. ‘Incor- • Gas emissions from plastics (housings, seal-
rect’ choice of material can lead to failures ants, paints and varnishes)
despite compliance with recommended stor-
age conditions. For instance, if temperature It is also important to be aware that the
limits are exceeded, plasticisers in the outer microclimates present within devices, subas-
packaging are likely to release gases. semblies and components can severely impair
operational and storage capabilities.
4.2 Corrosion
Corrosion is the general term for describing
how a material reacts with its environment.
The term oxidation refers only to oxygen
corrosion. Some corrosive products such as
tin dioxide (SnO2) or nickel oxide (NiO) are
used for passivation. The majority of corrosive
products, however, have a destructive effect.
The products of decomposition form, for
example, acid compounds which attack other Example of corrosion on an electrical contact
metal parts and metal coatings in addition to Source: Elesta Relays
the points of contact and interfaces. This may
result in:
• Loss of shielding
• Reduced conductivity of switch and plug-in
contacts
• Leakage from housing
7
4.3 Diffusion 4.4.2 Moisture extraction
Solid-state diffusion most commonly associ- During moisture extraction plastics tend
ated with electronics is a physical effect where to become brittle and lose their shape and
particles from one substance become mixed dimensional accuracy.
with those from another. This phenomenon,
which is dependent on time, environmental
conditions and the presence of diffusion par-
ticles, can have the following negative effects:
• Change in solderability due to ageing mech-
anism and zone growth
• Change in contact layers which affects con-
tact resistance
• Impairment of mechanical/thermal proper-
ties due to altered moisture content
Example of condensation in a relay
Diffusion barriers can in some circumstances Source: Elesta Relays
have a positive effect on long-term storage
capabilities. However, some diffusion barri- 4.5 Example of condensation in a relay
ers, such as passivating agents, may impair Ultraviolet light (wavelength range 100 nm
the processing capability of the component. – 400 nm) is a form of electromagnetic radi-
ation which is not visible to the human eye.
Consequently, special treatments may be The shorter the wave length, the more ener-
needed before further processing or deploy- gy-rich the radiation. The input of energy from
ment of the component. UV radiation from lighting can be harmful to
organic compounds. Many plastics can sustain
4.4 Moisture damage such as cloudiness or embrittlement,
depending on the intensity and duration of
4.4.1 Moisture absorption exposure. For this reason, it is generally advis-
able to use light-proof, and more especially
UV-proof packaging for the long-term storage
of electronic components.
4.6 Embrittlement
Embrittlement is the loss of ductility of a
material. The use of brittle materials increases
the likelihood of components being mechan-
ically damaged or destroyed during assembly
or in operation. Temperature, radiation and/
Source: Vacuumschmelze or gases promote irreversible embrittlement.
Reversible embrittlement can occur during
Plastics absorb moisture from the environment storage under low air humidity.
to a certain extent. This moisture tends to accu-
mulate at the interface between the potting
compound and the internal structures of the
component. During a rapid rise in temperature,
e.g. during soldering operations, this moisture
evaporates. The resulting increase in volume
may cause cracks to appear in the plastic or
delamination of internal interfaces. Condensa-
tion may arise in many components as a result
of excess moisture.
8
4.7 Solderability: Wetting, dewetting,
non-wetting
Three distinct soldering mechanisms occur,
depending on the extent to which the solder
is able to form a stable bond on substrates;
wetting, dewetting and non-wetting.
9
4.9 Whisker formation
‘Whiskers are hair-shaped mono-crystals
which can reach a length of several milli-
metres and typically range in diameter from
0.2 μm to 10 μm. Whiskers form metal bridges
e. g. between conducting paths on printed cir-
cuits and other metal surfaces. In addition to
tin whiskers, which have been known about
for some time, whiskers can also occur with
zinc, silver, aluminium, lead, gold and other
alloys. Apart from internal and external micro-
structural stresses, whiskering may arise due
to factors such as temperature, temperature
fluctuations and in some cases environmental
effects such as air humidity and atmospheric Whiskers on galvanised Sn layers
pollution. Source: Pancon
10
5. Specific factors
Corrosion
Plastic housing alone does not provide ade-
quate protection to prevent air humidity or
harmful gases penetrating the interior of the
housing and the connecting pins. Harmful
gases may also be released from unsuitable
packaging. Consequently, these components
Source: STMicroelectronics Application must be protected during storage from exter-
nal and internal corrosion and moisture.
Factors affecting performance
The following known factors/disruptive influ-
ences can damage components or lead to fail-
ure:
• Electrostatic discharge (ESD = Electrostatic
Discharge)
• Loss of data as a result of charge decay in
non-volatile storage devices (e. g. for repro-
grammable components)
• Moisture can damage the component (e. g.
the popcorn effect or corrosion)
11
Packaging/transport and storage Summary/recommendations
Packaging must be carefully selected to make During component storage, ageing and failure
any necessary handling of components as easy mechanisms mainly compromise solderability
as possible during long-term storage. It is not as a result of corrosion/oxidation.
generally possible to dry plastic-wrapped
components due to the temperatures required Packaging must provide reliable protection
(deformation of packaging materials). Long- against moisture (atmospheric), contami-
term storage in bakable materials such as nation (harmful gases) and radiation (UV)
trays (by agreement between manufacturers throughout the entire storage period.
and users) is recommended in many cases.
12
Factors affecting performance
∆ C/C0
(%)
0 NP0
X7R
-10
Z5U
-20
Y5V
-30
100 101 102 103 104
Time (h)
Typical ageing of ceramic capacitors during operating and storage periods
Source: Elcap – Wikipedia
13
Plastic foil capacitors Factors affecting processing capability
Plastic foil capacitors succumb to ageing pro- The general factors already described in the
cesses. Irreversible capacitance changes are ‘active components’ chapter also apply to pas-
caused by high temperatures such as those sive components.
occurring during soldering or high current
loads. These capacitance changes are caused Allowances must be made for increased
by slight shrinkage of the plastic film. Reflow leakage current once aluminium electrolytic
soldering can alter the capacitance value of capacitors have been assembled on the circuit
SMD types by up to 10 percent and by 1 to 5 board during the subsequent test programme.
percent for wired, wave-soldered foil capaci- The electrolytic capacitor must be given suffi-
tors. cient time to regenerate. If these effects can-
not be dampened during the test programme,
Reversible changes to loss factor and insula- the electrolytic capacitor must be preformed
tion resistance occur as a result of the uptake before assembly.
and release of water.
High moisture absorption levels during sol-
Tantalum capacitors with solid dering can lead to localised delamination of
electrolyte the interface/materials of plastic foil capaci-
Tantalum is not known to have a limitation tors. Moisture absorption during storage must
on shelf life. Furthermore, the error rate is therefore be avoided.
unlikely to increase over the decades. A ser-
vice life of > 40 years is achievable if used Packaging, transport and storage
correctly (no excess voltage, no ‘occasional’ Packaging for transport and storage must pro-
current peaks). vide components with adequate protection
from moisture, harmful atmospheres, impu-
There are no limitations on the service life of rities (contamination) and exposure to heat.
tantalum electrolyte capacitors resulting from
drying processes. Summary and recommendations
Passive components are suitable for storage
provided that the aforementioned factors and
ageing mechanisms are taken into account.
14
5.3 Special features of batteries (and accumulators)
Separator
(porous, permeable to ions)
Positive housing
(metal)
Negative housing
(metal)
Positive electrodes
Negative electrodes
Electrolyte
(normally liquid, ions act as
internal current conductors)
Gasket/insulation
(polymer)
15
The following electrochemical systems are • Electrode material may be discharged
technically relevant: without the stored electrical energy hav-
• Rechargeable wet cell (liquid electrolyte): ing been used due to parasitic reac-
• Pb/PbO2 (H2SO4) tions (examples: Zn + H2O → ZnO + H2,
• NiMH (KOH) 4 NiO (OH) + 2 H2O → 4 Ni (OH)2 + O2
• Rechargeable organic electrolyte:
• Li-Ion (also Li polymer) As a general rule, these effects limit the life-
• Primary wet cell (liquid electrolyte): time of rechargeable batteries to one till two
• Alkaline-manganese (Zn/MnO2) years for wet cell systems such as lead batter-
• Zinc-silver oxide ies or NiMH batteries and up to six years for
• Zinc-air lithium ion systems.
• Primary organic electrolyte or dry cell:
• Primary lithium (Li/MnO2, Li/SOCl2 etc.) 2) Ambient conditions
External effects can further reduce storage
Factors affecting performance capabilities, especially in the case of lith-
Three different mechanisms limit storage ium-ion systems. Increased temperatures
capacity: cause reaction rates to rise exponentially
• Chemical/physical changes within the cell (Arrhenius).
• Ambient conditions (temperature, air humid-
ity, light) Moisture can diffuse through sealants (espe-
• Interactions with applications (device/com- cially after age-induced embrittlement) and
ponents), when connected trigger decomposition reactions in the cell
(example 2 Li + 2 H2O → 2 LiOH + H2). Diffu-
1) Chemical or physical changes within sion of water from the cell can cause the cell
the cell to dry out.
Various chemical and physical changes within
the cell can reduce the battery’s usable capac- External corrosion of metallic housing mate-
ity: rial can result in subsequent contact problems.
• Changes to the crystalline structure of the
electrode materials Furthermore, external conductive fluid
• Formation of larger, less active PbSO4 bridges can lead to self-discharge, often asso-
crystals in lead batteries ciated with corrosion.
• Changes to the crystalline structure of
nickel hydroxide in NiMH batteries (con- 3) Interactions
version from beta-Ni (OH)2 to alpha-Ni Leakage current causes external discharge
(OH)2) when batteries are inserted in devices (1 µA
• Fine electrode material may be eluted into leakage current corresponds to 8.76 mAh
the electrolyte during storage, transported charge loss per year). This is particularly rele-
through the separator and then discharge vant to small batteries: button cells, for exam-
the negative electrode ple, have a capacity ranging from 10 – 100
• Trace impurities may bring about self-dis- mAh.
charge due to ‘shuttle reactions’ (repeat-
edly shuttling back and forth between elec-
trodes) (examples: Fe2+ ↔ Fe3+ + e-, NH4+ +
8 (OH)- ↔ NO2- + 6 H2O + 6 e-)
16
Internal protection circuits can cause lithi- Summary and recommendations
um-ion batteries to discharge even when they Battery discharge rates must be taken into
are not connected to devices. account when designing devices/components.
Batteries are not suitable for long-term stor-
Factors affecting processing capability age. Measures to increase the long-term stor-
Functional limitations are generally more age capabilities of batteries are essentially
dominant. Possible contact problems caused based on reducing ion transport within the
by corrosion of external terminals are thus of battery. However, this transport cannot be
secondary importance (when it’s drained, it’s entirely prevented.
drained).
The ‘best before’ date of primary batteries can
Packaging, transport and storage be summarised as follows:
The storage area should be clean, cool, dry, • Zinc-air cells: two till four years
well-ventilated, weather-resistant and pro- • Alkaline-manganese button cells: seven
tected from direct sunlight. The storage years
temperature should lie between +10 °C and • Lithium primary cells: eight till 15 years (in
+25 °C and may not exceed +30 °C. Humidity reality a little longer than specified)
levels above 95 percent and below 40 percent • Not normally specified for rechargeable
relative air humidity for prolonged periods, as batteries
well as condensation, are to be avoided.
‘User replaceable’ standard batteries should
Batteries should be stored inside devices or not be stored. Instead, replacement batter-
in packaging that has been approved by the ies should be purchased and used only when
battery manufacturer. required.
17
5.4 Special features of printed circuit
boards, assembled subassemblies and
devices
18
If they can be only partially assembled, their Summary and recommendations
suitability for further processing and storage Comprehensive recommendations for the
must be reassessed after every process involv- long-term storage of subassemblies cannot
ing heat. For example, with partially assem- be given since the specific area which is most
bled subassemblies it is advisable to pre-sol- sensitive to ageing and the ageing mechanism
der the areas to be brazed before the final limit storage in a highly individual manner.
solder.
Any long-term storage at subassembly level
Packaging, transport and storage reduces the residual life of the product still
At subassembly level, all component require- to be fully assembled in terms of processing
ments should be broadly satisfied. This essen- capability and performance.
tially means that the greatest possible com-
patibility must be ensured with regard to
moisture, storage temperature, ESD protec-
tion etc.
19
5.5 Special features of electromechani-
cal components such as plastic housings
and structural parts
20
Suitable protective measures such as Packaging, transport and storage
high-quality surfaces or passivation, however, The choice of packaging material has a par-
are required for low electrical loads. The shape ticular impact on the performance of electro-
of contacts can also have a positive effect on mechanical components. Plastic packaging
shelf life. which emits gases, has an insufficient UV pro-
tection or an excess of residual moisture in the
Factors affecting processing capability packaging may damage contacts. On the other
Detachable contacts such as screw connec- hand, a packaging microclimate that is too dry
tions, spring clamp terminals and blade ter- may contribute to embrittlement or shrinkage
minals are well-suited to long-term storage. of housings and functional components.
However, it may be important to select mate-
rials and coatings which provide good resist- Alternative packaging using metal or glass
ance to harmful environmental conditions. and routine interim inspections are to be
It may also be necessary to pretreat contact included in the storage strategy.
points with preservatives.
Storage conditions for electromechanical
Non-detachable connections such as crimp, components are similar to those of other com-
rivet, IDC (insulation displacement connector) ponents.
or compliant pin types achieve a good con-
nection by means of a positive fit. Insufficient Summary and recommendations
layer thickness or absence of barrier layers Avoiding the potential malfunctioning of elec-
in the contact zones leads to diffusion of the tromechanical components as a result of long-
base material into the contact layer during term storage is a particular challenge. The
long-term storage. If this occurs, a gas-proof complexity of the determining factors, error
connection can no longer be guaranteed. patterns, their effects and solutions can be
only partially covered here.
The surface quality is of paramount impor-
tance for jointing processes such as soldered
and welded or adhesive and bond connec-
tions. Before processing, connection points
must be examined and appropriate surface
activation or cleaning undertaken, especially
where connection points have been protected
by means of preservatives or other means
prior to long-term storage.
21
6. General recommended procedure for
storing components
22
6.2 Flow diagram for long-term storage
yes
yes
yes
23
6.3 Explanation of individual If consideration is not given to these points at
process steps a sufficiently early stage, a large part of the
shelf life guaranteed by the manufacturer will
Process step 1: often have already elapsed. It must then be
Establishing the type of storage decided what form best meets the availabil-
(storage as component, subcomponent ity needed for the remaining storage period.
or finished product) ‘Best’ in this context means demonstrating
If components are to be stored long-term, it is awareness of the technical and commer-
important to check in what form they may be cial consequences of long-term storage. The
available throughout the entire time. questions below must be answered in order
to reach a decision on long-term storage at
• Storage as unfinished manufactured goods component level.
(component)
• Storage as (partially assembled) printed cir- By this stage at the latest, it is advisable
cuit board to perform a risk assessment of the storage
• Storage as device, module or system process, for example using failure mode and
effects analysis (FMEA). The FMEA should pro-
It is important to consider whether the storage vide answers and estimates to the points in
of components, subcomponents or finished the checklist below.
goods provides the better option for maintain-
ing delivery capability. Particular attention Checklist:
must be paid to the following points: • Have optimal storage conditions been
• Failure mechanisms, verifiability/testability, defined by the manufacturer?
processing capability • Is the packaging suitable for long-term stor-
• Availability of devices, software, technol- age?
ogy, materials • Has the manufacturer recommended stor-
• Storage costs, assembly costs, reprocure- age conditions to extend the shelf life?
ment costs • Can a resealed (welded seal) original pack-
aging be stored?
• Does the desiccant/moisture indicator need
to be topped up/replaced?
Process step 2:
Choosing suitable packaging
(e. g. dry packaging)
If the manufacturer has not issued recommen-
dations to extend the shelf life, it is advisable
to pack the originally packaged goods in an
extra MBB (MBB = moisture barrier bag) for
storage. In so doing, it is important to ensure
Production of aluminium-electrolyte-capacites that moisture indicators (in the original pack-
Source: Epcos aging) can be clearly seen through the bag.
The extra bag must also contain desiccant and
moisture indicators in sufficient quantity for
the intended storage period.
24
The following aspects should be inspected:
• Effect of long-term storage on failure mech-
anisms (corrosion, solderability, etc.)
• Effect of long-term storage on housing
(dimensions, embrittlement, etc.)
• Changes to mechanical or visual character-
istics on exposure to light (embrittlement,
discolouration, etc.)
• Effect of processing condition (e. g. par-
tially assembled circuit board) on perfor-
mance and processing capability
The recommended ambient storage conditions If regular production is planned using the
for correctly packed components must be stocks of stored goods, a random inspection
examined specifically with regard to further can be performed alongside routine produc-
processing. It is also important to ensure that tion.
partially assembled components are suitably
packaged. If this parallel inspection is insufficient, addi-
tional measures can be defined in a test plan
Process step 3: in order to identify changes to processing
Are standard storage conditions capability and performance in good time.
sufficient?
Due to the wide variety of component types,
housings and packaging, a separate inspec-
tion must be carried out for each component
under consideration.
25
Extra supplies of components should be sched- Process step 6:
uled to replace those used during these tests. Removing production requirements
and/or samples
Containers for random inspections can be The following steps should be taken when
assembled in advance to avoid repeatedly removing from storage the number of units
opening the original packaging needlessly. required for production, in-process inspec-
tions and/or interim inspections (see planning
It is also important to define how and how in Chapter 5):
often the external packaging can be inspected • Compare the actual number of units with
and replaced. The packaging manufacturer the target number listed in the warehouse
can assist with this. inventory
• Visually inspect the packaging (damage,
The test plan (random inspection) should anomalies, moisture indicator, etc.)
include the following points: • Check for compliance with specified ambi-
• Definition of the sample size, test interval ent conditions (temperature, humidity, etc.)
and test type (wetting test, dip and look, etc.) • Comply with specified removal processes
• Definition of the assessment parameters (choice of container; sequence for opening
packaging/outer packaging including ambi-
For a small number of components it may be ent conditions)
helpful to specify further measures to extend • Comply with any other safety precautions
the storage time. These include: (ESD protection, use of airlocks, etc.)
• Energisation/reformatting
• Refreshing Process step 7:
• Reprogramming Implementing the inspection and
action plan
This concerns the total number of stored Product-specific regulations must be complied
goods. with when removing goods from storage for
production and/or inspection purposes. Visual
anomalies such as squashed, warped or damp
outer packaging call for an immediate inspec-
tion of the packaged components. This allows
the storage strategy (as defined in process
step 4) to be adapted early on.
26
Performing the inspections defined in the It may be necessary to modify the storage con-
test plan to monitor the quality of the stored ditions and/or inspection conditions:
goods: • Change the packaging
• Visual properties • Change the storage conditions
• Processing capability • Shorten the inspection interval
• Electrical properties • Increase the inspection scope
• Mechanical properties
Storage can continue provided that subse-
Performing the measures defined in process quent processing can be ensured through
step 5 on the total volume of stored compo- approved adaptations to production pro-
nents. cesses, e. g. highly activated flux, refresh or
reballing.
Observations made during production provide
information about the condition of the stored Storage must be discontinued if it becomes
goods, e. g.: clear that the measures taken or proposed will
• Malfunctions affecting assembly and con- not be sufficiently effective.
nection technology
• Wetting problems Process step 10:
• Bonding problems Scenario for emergency supply strategy
• Adhesion problems If storage by permissible means is no longer
• Malfunctions caused by corrosion of solder- possible, the supply strategy must be reviewed.
less connection technology Due to the sheer diversity of components and
associated number of possible functional
Information obtained when carrying out impairments and problems, it will be neces-
inspections and measures must be corre- sary to tailor individual solution accompanied
spondingly assessed and documented. by individual risk assessments (e. g. FMEA) to
each case.
Process step 8:
Deciding if processing capability/perfor- Emergency measures may include:
mance will be compromised • Assembly/further processing of existing
If the inspection results do not indicate any residual stocks for storage at the next level
non-permissible deviations or anomalies, the of the value chain
goods may remain in storage (process step 6). • Assembly with additional risks for storage
Any errors found during the random inspec- at the next level of the value chain (e. g.
tion or production are to be analysed and then soldering with highly activated flux)
appropriate action taken (process step 9). • Use of alternative components or even rede-
sign
Process step 9: • ...
Is continued storage feasible?
If errors or anomalies were discovered, it must
be decided whether continued storage is pos-
sible in principle.
27
7. Minimising risks during
long-term storage
Design rules:
• Do not use discontinued components • Avoid using exotic components
• Make use of standardisation and modu- • If possible, use components which have a
larisation to achieve compatibility (inter- longer shelf life (e. g. gold contacts)
changeability) • Backwards compatibility
• Preferably, use components with second
source availability
The trend in recent years indicates a short- It is not possible to make a general state-
ening of innovation cycles in terms of both ment about storage times and conditions due
components and products. At the same time, to the diversity and technological dynamism
customers are demanding longer and longer of the components market. Experience has
service lives with correspondingly longer shown that it is perfectly possible to con-
spare parts availability. In the face of these tinue using components after the maximum
two opposing trends, producers of electronic storage period specified by the manufacturer
devices are forced to ensure long-term avail- has expired. However, in so doing the risk is
ability. One possible strategy for addressing transferred from the component manufacturer
this is the long-term storage of electronic to the user.
components.
Using the flow diagram included in these
guidelines, this risk can be minimised and
storage can be undertaken in a controlled and
monitored manner.
28
9. Editorial staff,
members of the working group
Editorial staff
Lauer, Thomas – Cassidian
Steinhäuser, Jürgen – Elesta Relays
Bartsch, Thilo – Infineon Technologies
Külls, Robert – Pancon
Dr. Becker, Rolf – Robert Bosch
Lautenschlager, Ulrich – S.E.T. Electronics
Hofmann, Harald – Siemens, Industry Sector
Niklas, Ulrich – Zollner Elektronik
Kaiser, Volker – ZVEI
The working group ‘Lagerfähigkeit’ during a working session (not all members are present)
Source: ZVEI
29
10. Sources and further reading
[1] Titel (English) ‘Handling, Packing, Shipping and Use of Moisture/Reflow Sensitive Surface
Mount Devices’
Titel (German) ‚Handhabung, Verpackung, Versand und Einsatz feuchtigkeits-/Reflow-
empfindlicher Bauelemente für Oberflächenmontage’
(IPC/JEDEC J-STD-033)
[2] Titel (Englisc) ‘Moisture/Reflow, Sensitivity Classification for Nonhermetic Solid State Sur-
face Mount Devices’
Titel (German) ‚Feuchtigkeits-/Reflow- Empfindlichkeits-Klassifizierung für nichtherme-
tische, elektronische Bauelemente für die Oberflächenmontage’
(IPC/JEDEC J-STD-020)
[3] ‘Long-Term Storage for Electronic Solid-State Wafers, Dice, and Devices’
(JEP160)
[4] Titel (English) ‘Electronic components. Long duration storage of electronic components.
Guidance for implementation’
Titel (German) ‚Elektronische Bauteile. Langzeitlagerung elektronischer Bauteile. Anlei-
tung für die Durchführung’
(IEC/PAS 62435)
[7] Alterungsstudie
‚Recherche zur Lagerfähigkeit/Alterung von Elektronik in Kraftfahrzeugen’
(microtec)
[8] ZVEI-Weißbuch
Titel (English) ‘Long-Term Supply of the Automotive Industry with Electronic Components
and Assembly’
Titel (German) ‚Langzeitversorgung der Automobilindustrie mit Elektronischen Baugrup-
pen’
[9] ZVEI-Leitfaden
Titel (English) ‘Influencing factors on components and printed circuit boards resulting
from the increased thermal requirements of Pb-free packaging and assembly processes’
Titel (German) ‚Einflussfaktoren auf Bauelemente und Schaltungsträger durch erhöhte
thermische Anforderungen in bleifreien AVT-Prozessen’
30
[ 13] Titel (English) ‘Acceptability of Electronic Assemblies’
Titel (German) ‚Abnahmekriterien für elektronische Baugruppen’
(IPC-A-610)
[16] Titel (English) ‘Secondary cells and batteries containing alkaline or other non-acid elec-
trolytes - Safety requirements for portable sealed secondary cells, and for batteries made
from them, for use in portable applications’
Titel (German) ‚Akkumulatoren und Batterien mit alkalischen oder anderen nicht säure-
haltigen Elektrolyten – Sicherheitsanforderungen für tragbare gasdichte Akkumulatoren
und daraus hergestellte Batterien für die Verwendung in tragbaren Geräten’
(DIN – IEC 62133)
[ 17] ZVEI-Broschüre
‚Technologieroadmap 2020 – Elektronische Komponenten und Systeme’
[18] ZVEI-Broschüre
Titel (English) ‘Pb-free: Sn Finishes with low Whisker Propensity, Processability, Soldering
& Solder Heat Resistance for Automotive Applications’
Titel (German) ‚Pb-frei: Whiskerarme Sn-Oberflächen, Verarbeitbarkeit, Löten und Löt-
wärmebeständigkeit für Automotive Anwendungen’
[19] ‚Titel (English) ‘Environmental testing - Part 2-82: Tests - Test Tx: Whisker test methods for
electronic and electric components’
Titel (German): ‚Umgebungseinflüsse - Teil 2-82: Prüfungen - Prüfung Tx: Whisker-Prüfver-
fahren für elektronische und elektrische Bauelemente’
DIN EN 60068-2-82:2007-12 – IEC 60068-2-82:2007
31
Sources: FreedomImage-Fotolia, jerryjoz-Fotolia, Jultud-Fotolia, SG-design-Fotolia, Marquardt GmbH, s.e.t. electronics