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Pack Aluminides Vapor Aluminides Platinum Aluminides LPPS Metallic and Ceramic Overlay Coatings EBPVD Metallic and Ceramic Overlay Coatings Ceramic Abradable Seals Abrasive Tip Coatings Low K Ceramic Coatings Under Platform Coatings FAA DER Repairs Airfoil Replacements Cobalt Brazes Nickel Brazes Single Crystal Brazes Blade Tip Laser Powder Welding Extended Limit Repairs Upgrade Material Repairs Coating Upgrade Repairs CFM56-3 CFM56-5A CF6-50 CF6-80A CF6-80C2 JT8D JT8D-217C/219 JT9D-7J JT9D-7Q Series JT9D-7R4D PW2000 PW4000 V2500-A5/D5 FAA PMA parts Turbine Blades Turbine Vanes Turbine Shroud Segments Turbine Seals Compressor Blades Compressor Stators HPC Seals Innovation creates longevity not only for our customers. It’s in our evolution — as one of the first independents to repair gas turbine engine components. castings. We are one of the world’s largest non-OEM providers of advanced coatings. repairs and replacement parts for gas turbine engines. 01 Chromalloy is driven by innovation. Innovation creates longevity. And we are the only non-OEM company in the world that provides coatings. but also for Chromalloy itself. It’s in our roots — as pioneers in the 1950s of protective coatings for turbine airfoils. we are over 4. operating in 31 locations and 14 countries to meet the needs of our customers around the globe. repairs. Today. .000 people strong. manufacturing and overhauls — all from a single source. Chromalloy has thrived during the last six decades because of our advancements and ingenuity. And it’s in our future — as we continually develop new solutions that extend the life and reduce the operating expense of gas turbine engines.
most technologically advanced solutions and deliver those solutions in a flexible. They count on Chromalloy to deliver innovative solutions that maximize turbine performance and lower operating costs.02 Our Customers 03 Chromalloy has been trusted for over 50 years by gas turbine engine owners and operators — from commercial airlines and military customers. As an independent provider. we are uniquely focused on our customers and their needs. overhaul services and full engine management. providing full spectrum engine support for most turbines through parts repair and replacement. . We work together — internally and with our customers — to provide the latest. to aeroderivative marine and industrial gas turbine owners. cost-effective manner. Commercial Airlines — Chromalloy works with all major airlines worldwide. Military — Chromalloy provides parts repair and replacement as well as overhaul services for many turbines in use by the United States Air Force and other military forces around the world.
Chromalloy has earned 40 patents and developed numerous additional proprietary processes. including PhDs in metallurgy. as well as in energy and power. Carlyle Group — Chromalloy is part of the Carlyle Group. Since 1992. These highly-trained professionals joined Chromalloy to be at the forefront of their fields — and they continually strive to break new ground. performance and safety. The firm has specific expertise in the aerospace and defense sector. they each share a common commitment: to provide our customers with cost-effective services and parts that are unsurpassed in precision. We’ve always emphasized ingenuity. Carlyle combines global vision with local insight to maximize the strength and value of its companies. the people of Chromalloy are problem solvers. Today. research and investment in the future.04 Our People 05 Whether developing a breakthrough coating in a high-tech lab or streamlining a repair process on the shop floor. that culture of innovation attracts some of the smartest. physics. You’ll find a variety of degrees on our staff. chemistry. aeronautics and other disciplines. . one of the world’s largest private equity firms. And though our employees have diverse areas of expertise. most creative people on the planet.
spanning more than 300.S. and we continue to provide these coatings and their derivatives to all the major OEMs. RT-200 CBN Abrasive Tip + Developed in 1997: U. patent issued August 1999 + Proven in over 200.000 FAA DER repairs of 1st and 2nd stage HPT blades in PW2000. vacuum plasma coatings and other innovative processes that protect turbine components and increase their efficiency and reliability. zero can mean a lot — especially regarding safety. Safety Record In some cases. Expanding on our expertise. V2500-A1 and V2500-A5/D5 engines + Underlying oxidation resistant bond coating reduces blade tip erosion and improves repair yield + Exposed CBN grits improve cutting ability into duct segment’s abradable coating . diffused precious metal/aluminide coatings.06 Coatings and Safety 07 Chromalloy uses a twostep approach to deliver the most technologically advanced solutions in a flexible. Coating Technologies Chromalloy was the first company to develop commercially viable aluminide coatings. PW4000. But we feel even better about the confidence and peace of mind it brings to our customers. Chromalloy has never been issued a single FAA Airworthiness Directive (AD) over our entire 50-year history. We are the world’s largest provider of Low Pressure Plasma Spray Overlay and Electron Beam Physical Vapor Deposition (EBPVD) coatings. cost-effective manner: (1) repair instead of replace and (2) replace non-repairable parts with PMA parts. It’s a record we’re proud of because it speaks to the precision and durability of our work in service operation.000 PMAs and AFRs. we also offer ceramic (thermal barrier) coatings.
extend the time between overhauls and expedite turnaround.08 Repairs and MRO 09 CFM56-3 HPT Stage 1 Vane + Airfoil Replacement (AFR) Repair developed in 1994 + Since 2002: shipped over 30. Our pioneering work in protective coatings made us integral to the manufacturing of turbine engines and the follow-up on their components when they returned from service. Repairs Today. In turn. Air Force + Accrued over 14 million hours of operation + Investment cast with intricate internal cooling patterns that reduce base material temperatures + Film cooling holes on the airfoils and platforms are EDM or laser drilled Over 95. Chromalloy provides airline and military customers with MRO services.000 Airfoil Replacement Repairs Successful In-Service. No Airworthiness Directive ever issued against a Chromalloy part or repair in over 12 years. casting and manufacturing of precision turbine components. sourcedemonstrated repairs and advanced source-demonstrated repairs such as airfoil replacement repairs.S. including standard repairs. we add value to components. MRO — Maintenance. Repair and Overhaul In certain circumstances.000 vanes to commercial airlines and U. By incorporating the latest technology in coatings. . Chromalloy offers a full suite of maintenance and repair capabilities for commercial and military turbine engines. repairs and manufacturing into our MRO services. The scope of our capabilities and experience sets us apart from any other provider. our commitment to research has generated many proprietary processes: from metallurgical and mechanical repairs to the design.
Parts Right now. No Airworthiness Directive ever issued against a Chromalloy part or repair in over 50 years. through machining and coating. development. production and casting. These centers allow Chromalloy to provide engine manufacturers and operators with a single source for replacement parts — from design. We currently operate several state-of-the-art centers for investment casting. .10 Parts and BELAC 11 Over 214. United Airlines and Alitalia. high-scrap components on all but the newest turbines. however. over 300. CF6-80C2 1ST Stage Blade + PMA March 2005: 5.066 delivered to date + Cooling holes are EDM drilled and individually deburred to enhance fatigue life + Wall thickness verified with CT to assure uniformity and design conformance + Extensive quality control from casting through coating to assure tolerances meet or exceed requirements BELAC is a joint venture company launched and owned by Chromalloy. readily available.000 FAA-approved Chromalloy-engineered PMA and Airfoil Replacement parts are operating in commercial and military engines around the world. By managing the entire supply chain process and delivering complete. These particular components represent an airline’s greatest opportunity for cost savings. BELAC has more than 32. Vane and Duct Segment PMAs are Successful In-Service. engine-ready components. lower-cost alternatives to OEM HPT (High Pressure Turbine) blades. We design and manufacture HPT. they are also the most complex to manufacture.000 Blade. reliability and durability specifications of OEM parts — while being offered at a lower cost. We work with advanced tools including vision-guided interactive laser welding and drilling to precisely craft even the most sophisticated turbine components. and we provide PMA and alternative parts for highcost. BELAC provides airlines with high-quality. Today. Lufthansa Technik. LPT and HPC parts for a number of gas turbine engine types. we reduce costs and save time for OEMs and operators. Castings Chromalloy’s casting capabilities are unsurpassed and include single crystal technology. These components are engineered to meet or exceed the performance.000 HPT blades in operation.
Derbyshire manufacture & repair Massachusetts Burlington air worthiness office China Beijing sales office Saudi Arabia Jeddah ser vice center Nevada Carson City manufacture & repair Georgia Newnan manufacture.12 Locations Chromalloy’s Worldwide Network 4. Mexico Nuevo Laredo manufacture & repair Mexicali manufacture & repair Texas Dallas manufacture & repair San Antonio corporate office manufacture.000 people 31 locations 14 countries We are Chromalloy. repair. And we are working today — and everyday — to meet the needs of our customers. to extend the life of gas turbine engines and to reduce their operating expenses. overhaul & sales support Florida Tampa manufacture Israel Qiryat Gat manufacture & repair France Orleans/Rochefort manufacture Cergy-Pontoise manufacture & repair Indonesia Jakarta ser vice center Arizona Phoenix manufacture & repair New York Orangeburg manufacture & repair Singapore Singapore sales office California El Cajon/El Centro manufacture & repair Gardena manufacture & repair San Diego overhaul/depot ser vices San Francisco service center Netherlands Tilburg manufacture & repair Connecticut Windsor manufacture & repair Australia Melbourne ser vice center United Kingdom Nottingham. We are innovators. repair & warehouse Thailand Pathum-Thani manufacture & repair India Mumbai sales office Oklahoma Midwest City manufacture & repair .
Corporate Offices 4430 Director Drive San Antonio.com . TX 78219 Tel 210 333 6010 chromalloy.