Alarms

Sidel
001 Emergency circuit open (general)
Emergency circuit has been activated.
Alarm class: 1
 One or more emergency push buttons are activated.

 Check the signal layout windows on OP panel to find out which one is
pressed.
 Release the button.
003 Circuit safeties operator machine open (general)
Circuit safeties has been activated.
Alarm class: 1
 Zone 1 fences are opened.

opened.
 Close the fence.
004 Circuit safeties operator infeed product conveyor open [Pos. 2]

(general)
Alarm class: 1

opened.
005 Circuit safeties operator pallet store open
Alarm class: 1
 Pad store fence opened.

006 Circuit safeties wrapper conveyors open
Alarm class: 1
 Wrapper fence opened.

Guillermo A. Schilpp 1
03/07/2010
Sidel
007 Circuit safeties operator infeed product conveyor open [Pos. 3]

(general)
Alarm class: 1

opened.
017 Infeed conveyors Disable [Pos. 2]
Bottles infeed has been blocked by operator.
Alarm class: 3
 Message. Operator has disabled the bottles infeed at position 2.

 No actions to be taken.
018 Pallet Infeed conveyor Disable
Pallet infeed has been blocked by operator.
Alarm class: 3
 Message. Operator has disabled the pallets infeed.

020 Machine stopped without alarms
This message came out after 5 minutes that the machine is not running and no
alarms are present.
Alarm class: 3
 Message. Machine has been stopped by operator.

021 Machine phased stop by operator
The machine was stopped using the stop button when no alarms were presents.
Alarm class: 3
 Message. Machine has been stopped by operator.

03/07/2010
Sidel
022 Robot 1 Disable
Bottles pick up has been blocked by operator.
Alarm class: 3
 Message. . Operator has disabled the robot 1 pick-up.

023 Robot 2 Disable
Pad/frame pick up has been blocked by operator.
Alarm class: 3
 Message. . Operator has disabled the robot 2 pick-up.

025 Tapping Machine Disable
Tapping has been blocked by operator.
Alarm class: 3
 Message. Operator has disabled the tapping machine. The machine is now
in by-pass and it will not tye the pallet.
026 Infeed conveyors Disable [Pos. 3]
Bottles infeed has been blocked by operator.
Alarm class: 3
 Message. Operator has disabled the bottles infeed at position 3.

027 Manual Selector Pad Store [OP.8].
The manual selector is used to open “manualy” the pads store to refill it.
Alarm class: 3
 Message. The selector key on OP. 8 is at “open” position.

028 Select Automatic or Manual Conveyors [Pos.2].
Alarm class: 3
 Message.
03/07/2010
Sidel
029 Select Automatic or Manual Conveyors [Pos.3].
Alarm class: 3
 Message.
030 Pallet Elevator Disable
Pallet lift has been blocked by operator.
Alarm class: 3
 Message. . Operator has disabled the pallet lift.

031 Straping Machine Disable
Pallets wrapper has been blocked by operator.
Alarm class: 3
 Message. . Operator has disabled the wrapper machine.

033 Emergency button pressed OP1
Alarm class: 1
 Emergency push button at OP1 has been activated.

044 Emergency button pressed OP Robot 1
Alarm class: 1
 Emergency push button at Robot 1 cabinet has been activated.

045 Emergency button pressed OP Robot 2
Alarm class: 1
 Emergency push button at Robot 2 cabinet has been activated.

03/07/2010
Sidel
049 Emergency button pressed OP10
Alarm class: 1
 Emergency push button at OP10 has been activated.

065 Machine area 1 guard open
Fence has been opened.
Alarm class: 1
 Zone 1 fence opened.

opened.
066 Product infeed conveyors area 2 guard open [Pos.2]
Alarm class: 1

opened.
067 Pallet magazine pallet infeed conveyors area 3 guard open
Alarm class: 1

opened.
068 Pallet Tapping conveyors area 4 guard open
Alarm class: 1

opened.
03/07/2010
Sidel
069 Product infeed conveyors area 5 guard open [Pos.3]
Alarm class: 1

opened.
067 Pallet magazine pallet infeed conveyors area 3 guard open
Alarm class: 1

opened.
073 Machine area 1 barrier triggered
Safety barrier has been activated.
Alarm class: 1
 Zone 1 safety barrier triggered.

triggered.
 Reset the barrier.
075 Pallet magazine pallet infeed conveyors area 3 barrier triggered
Alarm class: 1

triggered.
076 Pallet Taping conveyors area 4 barrier triggered
Alarm class: 1

triggered.
03/07/2010
Sidel
077 Pallet Wrapper conveyors area 4 barrier triggered
Alarm class: 1

triggered.
145 Space Safety Disable Robot 1
The safety zone is an area where the robot can move freely. While the robot is
moving inside this area, other robots can not enter into this.
Alarm class: 2
 Safety zone has been disable from robot 1 TP (robot OP panel).

 Enable the safety zone.
146 Space Safety Disable Robot 2
The safety zone is an area where the robot can move freely. While the robot is
moving inside this area, other robots can not enter into this.
Alarm class: 2
 Safety zone has been disable from robot 2 TP (robot OP panel).

 Enable the safety zone.
148 Robot 1 Remote Not Enable
Remote control has been disable. Thus, the robot can’t be controled remotly by the
PLC.
Alarm class: 2
 The selector key at robot 1 cabinet “+RB1” is not in “AUTO” position.

 Put the selector in AUTO.
 The button “STEP” at TP has been pressed.

 An axis limit has been reached.

 Contact Sidel Assistant Service.
03/07/2010
Sidel
149 Robot 2 Remote Not Enable
Remote control has been disable. Thus, the robot can’t be controled remotly by the
PLC.
Alarm class: 2
 The selector key at robot 2 cabinet “+RB2” is not in “AUTO” position.

 Put the selector in AUTO.
 The button “STEP” at TP has been pressed.

 An axis limit has been reached.

151 Robot 1 Program Not Running
The program inside the robot controler has stopped.
Alarm class: 2
152 Robot 2 Program Not Running
The program inside the robot controler has stopped.
Alarm class: 2
154 Robot 1 Teach Pendant Enable
The teach pendant (TP) is used to program the robot as well as to move it. So, to
do this, is necesary enable the TP.
Alarm class: 2
 The selector key at robot 1 TP (Teach Pendant) is at “ON” position.

 Switch the key to “OFF” position.
155 Robot 2 Teach Pendant Enable
The teach pendant (TP) is used to program the robot as well as to move it. So, to
do this, is necesary enable the TP.
Alarm class: 2
 The selector key at robot 2 TP (Teach Pendant) is at “ON” position.

 Switch the key to “OFF” position.
03/07/2010
Sidel
241 Auxiliary overload switch triggered
Overload protection has been triggered.
Alarm class: 1
 Overload on electrical system of auxiliary circuit.

 Check the electrical failure.
242 Motor overload switch triggered area 1 (all motors)
Alarm class: 1
 Pallet blocked.
 Check if some pallet has blocked along the conveyors.
 Motor circuit problem.
 Check the motor as well as the wiring.
243 Motor overload switch triggered area 2. Pos.2 (all motors)
Alarm class: 1

Alarm class: 1
 Forks motor or up/down motor are blocked.

 Check if there is some block.
Alarm class: 1
 Pallet blocked.
 Check if some pallet has blocked along the conveyors.
03/07/2010
Sidel
246 Motor overload switch triggered area 5. Pos.3 (all motors)
Alarm class: 1

261 Center Device sensors blocked
Center Device Parachute out of position. When the fence is opened or the air supply
fails the parachutes are inserted. If they are not inserted in a period of 5 seconds,
the alarm come out. When the air supply has been restablished or the fence has
been closed the parachute are desinserted. If it isn’t happend in 5 seconds the
alarm come our.
Alarm class: 1
 Parachutes cylinder sensor failure.

 Check sensor.
 Parachutes cylinder blocked or cylinder air supply is missing.
 Check cylinder as well cylinder air supply.
273 Encoder Center Device blocked
The centerer motor is moving upward/downward and the value of encoder remains
unchanged.
Alarm class: 1
 Encoder failure.
 Check the encoder.
 Axis encoder-motor cupler failure.
 Check cupler.
512 Fault C200
The Elau C200 PLC has a fault. Refer to the diagnostic page to get the diagnostic
code of the alarm.
Alarm class: 1
 Check the diagnostic code in Elau Controler Manual.

 Switch off and switch on the main power supply. To reset some failures it’s
necesary to take off the power supply.
 Contact Sidel Assistance.
513 Pallet profile error input pallet conveyor (530M1)
The photocell of precense and shape are not occupped.
Alarm class: 2
 The pallet is not right positioned.

 Center the pallet between the two photocell.
03/07/2010
Sidel
514 Pallet outfeed error
One pallet reaches the 1st outfeed conveyor photocell while a second finished pallet
is going out.
Alarm class: 2
 The 1st pallet was block between the two conveyors and unfinished its
movement.
 In manual mode ,move the 1st pallet to the 2nd outfeed conveyor and move
the new finished pallet to the 1st outfeed conveyor.
 Reset the alarm and restart the machine.
515 Pallet profile Error centrar conveyor
The photocell of precense and shape are not occupped.
Alarm class: 2
 The pallet is not right positioned.

 Center the pallet between the two photocell.
516 Centerer Device Guide compacting Blocked
Opening or closing action failures.
Alarm class: 2
 Check if the guides are blocked.
518 Centerer Device Level
Both photocell, level and safety are not occupped.
Alarm class: 2
 Level Photocell was moved.

 Put the photocell in right position.
 Encoder problem.
 Check the encoder.
 Motor’s brake is not working.
 Check the brake.
525 Axis-Z Limit Pos.2

526 Axis-Y Limit Pos.2
541 Axis-Z Limit Pos.3
522 Axis-Y Limit Pos.3
The axis has reached the limit sensor.
Alarm class: 2
 Movement error.
 Encoder reading error.
 Do a home positioning.
03/07/2010
Sidel
561 Robot 1 – Head Sensors Not Functioning
The robot is going down to realease and it detects that the safety sensors on the its
head are not working.
Alarm class: 3
 Check the sensors.
562 Robot 1 – Robot head safety device
The safety sensors were actived at pick-up phase.
Alarm class: 3
 Check bottles profile.
574 Robot 1 – Head Bottle not Open
Opening error when traing to open the head’s grips.
Alarm class: 3
 Check the sensor.

 Check the cylinder.
593 Frame lost during transfer
Complete Frame or Frame’s sensor lost when the robot was traslating.
Alarm class: 2
 In manual, release the pad (if there is one) on pad store and then release
the frame on the frame store.
 Restart in auto.
03/07/2010

Alarms

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Alarms

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Sidel

001 Emergency circuit open (general)

Emergency circuit has been activated.

 One or more emergency push buttons are activated.

003 Circuit safeties operator machine open (general)

Circuit safeties has been activated.

 Zone 1 fences are opened.

004 Circuit safeties operator infeed product conveyor open [Pos. 2]

Circuit safeties has been activated.

 Zone 2 fences are opened.

005 Circuit safeties operator pallet store open

Circuit safeties has been activated.

 Pad store fence opened.

006 Circuit safeties wrapper conveyors open

Circuit safeties has been activated.

 Wrapper fence opened.

007 Circuit safeties operator infeed product conveyor open [Pos. 3]

Circuit safeties has been activated.

 Zone 5 fences are opened.

017 Infeed conveyors Disable [Pos. 2]

Bottles infeed has been blocked by operator.

 Message. Operator has disabled the bottles infeed at position 2.

018 Pallet Infeed conveyor Disable

Pallet infeed has been blocked by operator.

 Message. Operator has disabled the pallets infeed.

020 Machine stopped without alarms

 Message. Machine has been stopped by operator.

021 Machine phased stop by operator

 Message. Machine has been stopped by operator.

Bottles pick up has been blocked by operator.

 Message. . Operator has disabled the robot 1 pick-up.

023 Robot 2 Disable

Pad/frame pick up has been blocked by operator.

 Message. . Operator has disabled the robot 2 pick-up.

025 Tapping Machine Disable

Tapping has been blocked by operator.

026 Infeed conveyors Disable [Pos. 3]

Bottles infeed has been blocked by operator.

 Message. Operator has disabled the bottles infeed at position 3.

027 Manual Selector Pad Store [OP.8].

 Message. The selector key on OP. 8 is at “open” position.

028 Select Automatic or Manual Conveyors [Pos.2].

030 Pallet Elevator Disable

Pallet lift has been blocked by operator.

 Message. . Operator has disabled the pallet lift.

031 Straping Machine Disable

Pallets wrapper has been blocked by operator.

 Message. . Operator has disabled the wrapper machine.

033 Emergency button pressed OP1

Emergency circuit has been activated.

 Emergency push button at OP1 has been activated.

044 Emergency button pressed OP Robot 1

Emergency circuit has been activated.

 Emergency push button at Robot 1 cabinet has been activated.

045 Emergency button pressed OP Robot 2

Emergency circuit has been activated.

 Emergency push button at Robot 2 cabinet has been activated.

Emergency circuit has been activated.

 Emergency push button at OP10 has been activated.

065 Machine area 1 guard open

Fence has been opened.

 Zone 1 fence opened.

066 Product infeed conveyors area 2 guard open [Pos.2]