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Feature
Desalination (a Filtration + Separation publication) Volume 5 Issue 2

Seawater desalination:

Current trends
and challenges
C
hanging climate patterns, population growth pressures and the limited
availability of new and inexpensive fresh water supplies are shifting the
water industry’s attention. In an emerging trend, the world is reaching to
the ocean for fresh water. Nikolay Voutchkov from Water Globe Consulting
explains recent trends and explains his predictions for the future market.
Until recently, seawater desalination was or national desalination project programmes features which yield more fresh water per
limited to desert-climate dominated regions. in countries such as Spain, Australia, Israel, membrane element than at any time in the
Technological advances, and an associated Algeria and Singapore, aim to secure 20-25% recent history of this technology: higher
decrease in water production costs over the of their long-term drinking water needs with surface area, enhanced permeability and
past decade, have expanded its use in coastal desalinated seawater. denser membrane packing. Increasing active
areas traditionally supplied with fresh water membrane leaf surface area and permeability
resources. Today, desalination plants provide Technology advances allows it to gain significant productivity using
approximately 1% of the world’s drinking the same size (diameter) membrane element.
water supply and this percentage has been High productivity elements Active surface area of the membrane elements
increasing exponentially for the past ten years is typically increased by membrane production
A key factor which has contributed to the
[1], (See Figure 1). Seawater desalination is process automation, denser membrane leaf
dramatic decrease of seawater desalination
the fastest growing sector of this market. More packing and by adding membrane leafs within
costs over the past ten years is the
than US$10 billion of investment in the next the same element.
advancement of the SWRO membrane
five years is projected to add 10,510 MGD of
technology. Today’s high-productivity The total active surface area in a membrane
new desalination plant production capacity
membrane elements are designed with several element is also increased by increasing
worldwide. This capacity is expected to double
by the year 2020.
Two basic types of technologies have been New desalination capacity 1980 – 2009
widely used to separate salts from ocean 8
water: thermal evaporation and membrane Commissioned
separation. Over the past ten years, seawater 7
desalination using semi-permeable seawater Contracted
reverse osmosis (SWRO) membranes has
Capacity (million m3/d)

6
gained momentum and currently dominates
desalination markets outside of the Middle
5
Eastern region. Here, thermal evaporation
is still the desalination technology of choice
(mainly due to access to lower-cost fuel and 4
traditional use of facilities co-generating
power and water). 3
A clear recent trend in seawater desalination
is the construction of larger capacity plants,
2
which deliver an increasingly greater
portion of the fresh water supply of coastal 1
cities around the globe. Most of the large
desalination plants built between 2000 0
1980

1982

1984

1986

1988

1990

1992

1994

1996

1998

2000

2002

2004

2006

2008
2009

and 2005 were typically designed to supply


only 5-10% of the drinking water for large
coastal urban centres. Today, most regional Figure 1. Thirty-year world desalination capacity trend. (Source: GWI, 2009; Note: 1 million m3/day = 264.2 MGD).
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Desalination (a Filtration + Separation publication) Volume 5 Issue 2

membrane size/diameter. Although 8 inch


SWRO membrane elements are still the
‘standard’ size most widely used in full-scale
applications, larger 16 inch and 18 inch size
SWRO membrane elements have become
commercially available over the past three
years, and have already found full-scale
implementation in several SWRO projects
worldwide [2].
In the second half of the 1990s, the typical
8 inch SWRO membrane element had a
standard productivity of 5,000 to 6,000 gallons
per day (gpd) at a salt rejection of 99.6%.
In 2003, several membrane manufacturers
introduced high-productivity seawater
membrane elements which are capable of
producing 7,500 gpd at a salt rejection of
99.75%. Just one year later, even higher
productivity (9,000 gpd at 99.7% rejection)
seawater membrane elements were released on
the market. Over the past three years SWRO
membrane elements combining a productivity of
10,000 to 12,000 gpd with high-salinity rejection
have become commercially available and are Figure 2. Energy use breakdown of typical SWRO desalination plant.
now gaining wider project implementation.
where environmental considerations and public capacity of 250,000 gpd or less) is to use
The newest membrane elements provide
acceptance dictate selecting plant location positive displacement (multiple-piston)
flexibility and choice and allow users to
further away from the distribution system, high-pressure pumps and energy recovery
trade productivity and pressure/power
energy use for product water delivery may devices, which are often combined into a
costs. The same water product quality goals
become a significant portion (10% to 30%) of single unit. These systems are configured
can be achieved in one of two general
the total project energy demand. Under these to take advantage of the high efficiency of
approaches: (1) reducing the system footprint/
circumstances, building fewer small size plants the positive displacement technology which
construction costs by designing the system
may become more viable and cost effective. practically can reach 94-97%.
at higher productivity, or (2) reducing the
system’s overall power demand by using more High pressure pump efficiency Improved energy recovery
membrane elements, designing the system at
lower flux and recovery, and taking advantage An approach for reducing total RO system Advances in the technology and equipment
of new energy recovery technologies which energy use which is widely applied throughout allowing the recovery and reuse of energy
further minimize energy use if the system is the desalination industry is to incorporate applied for seawater desalination, have
operated at lower (35% to 45%) recoveries. larger, higher efficiency centrifugal pumps resulted in a reduction of 80% of the energy
which serve multiple RO trains. This trend used for water production over the last 20
Innovative hybrid membrane configuration stems from the fact that the efficiency of years. Today, the energy needed to produce
combining SWRO elements of different multistage centrifugal pumps increases fresh water from seawater for one household
productivity and rejection within the same with their size (pumping capacity). For per year (~2,000 kW/yr) is less than that used
vessel, which are sequenced to optimize example, under a typical configuration where by the same household’s refrigerator.
the use of energy introduced with the feed an individual pump is dedicated to each
water to the desalination vessels, is also While five years ago, the majority of the
desalination plant RO train, high pressure
finding wider implementation. In addition, existing seawater desalination plants used
pump efficiency is usually in a range of 80-83%.
a number of novel membrane SWRO train Pelton Wheel-based technology to recover
However, if the RO system configuration
configurations have been developed over the energy from the SWRO concentrate, today
is such that a single high pressure pump is
past five years aiming to gain optimum energy the pressure exchanger-based energy recovery
designed to service two RO trains of the same
use and to reduce capital costs for production systems dominate in most desalination facility
size, the efficiency of the high pressure pumps
of high-quality desalinated water. designs. The key feature of this technology
could be increased by up to 85%.
is that the energy of the SWRO system
Enhancements for lower energy use Proven design which takes this principle concentrate is directly applied to pistons
to the practical limit of centrifugal pump which pump intake seawater into the system.
Energy is one of the largest expenditures
efficiency (≈ 90%) is implemented at the 86 Pressure-exchanger technology typically yields
associated with seawater desalination. Figure 2
MGD Ashkelon seawater desalination plant in 5-15% higher energy recovery savings than
shows a distribution of the energy use within a
Israel. Two duty horizontally split high pressure the Pelton-Wheel-based systems.
typical seawater desalination plant. As shown
pumps are designed to deliver feed seawater
on this figure, the SWRO system typically Figure 3 depicts the configuration of a typical
to 16 SWRO trains at a guaranteed long term
uses more than 70% of the total plant energy. pressure exchanger-based energy recovery
efficiency of 88%. Continuous plant operational
The second area of large energy use is often system. After membrane separation, most
track record over the past five years shows that
the product water delivery to the distribution of the energy applied for desalination is
the actual efficiency level of these pumps under
system. Typical seawater desalination plant contained in the concentrated stream (brine)
this configuration is closer to 90%.
would be located within 5-10 miles from the which also contains the salts removed from the
ultimate points of desalinated water delivery A current trend for smaller desalination seawater. This energy-bearing stream (shown
to the final users. However, in some projects, facilities (plants with fresh water production with red arrows on Figure 3) is applied to the
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Feature
Desalination (a Filtration + Separation publication) Volume 5 Issue 2

in the SWRO membrane structure, chemistry,


spacer size, and configuration which can allow
more flow to be produced by a square inch of
RO membrane area with reduced downtime
for membrane cleaning.

Several years ago, researchers at the


University of California-Los Angeles
developed a new RO membrane which
uses a cross-linked matrix of polymers and
engineered nano-particles specifically designed
to provide accelerated draw of water ions,
while rejecting nearly all contaminants. The
structure of existing RO membranes is such
that the water molecules have to pass through
a lengthy curvilinear path to reach the other
side of the membrane. The matrix of the new
membranes is structured at the nano-scale to
create molecular tunnels which shorten and
expedite water transfer, and thereby produce
Figure 3. Pressure exchanger energy recovery system. more fresh water per square of membrane.
This new thin-film nano-composite RO
back side of pistons of cylindrical isobaric The main constraints today associated with membrane technology is projected to increase
chambers, also known as pressure exchangers achieving such low energy use in large-scale the productivity of membrane elements
(shown as yellow cylinders on Figure 3). desalination plants are the quality of the by 50-70% and to further reduce capital,
These pistons pump approximately 45-50% product water in terms of boron, chlorides operation and maintenance costs for water
of the total volume of seawater fed into the and bromides, and the efficiency of the production. In addition, the new technology
RO membranes for salt separation. Since a available off-the-shelf pumps and motors is expected to have lower fouling properties
small amount of energy (4-6%) is lost during used for source water collection, transfer and and repel organics, thereby reducing costs for
the energy transfer from the concentrate to feed to the SWRO system. Often, the above- membrane cleaning and energy use by 10-15%
the feed water, this energy is added back to mentioned product water quality targets are as well as increasing the useful life of the
feed flow by small booster pumps to cover driven by other, more stringent uses, such as membrane elements.
for the energy loss. The remainder (45-50%) irrigation of boron- or chloride-sensitive crops
of the feed flow is handled by high-pressure and ornamental plants, rather than by water Seawater cost trends
centrifugal pumps. Harnessing, transferring quality requirements for human consumption. Advances in seawater RO desalination
and reusing the energy applied for salt Achieving these goals requires the addition of technology during the past two decades,
separation at very high efficiency (94-96%) one or more water quality polishing facilities combined with the transition to construction
by the pressure exchangers allows a dramatic after the main SWRO desalination process, of large capacity plants, and enhanced
reduction of the overall amount of electric which in turns increases the overall energy competition by using the Build-Own-Operate-
power used for seawater desalination. consumption for water production. Transfer (BOOT) method of project delivery,
In most applications, a separate energy recovery While the quest to lower energy use have resulted in an overall downward cost
system is dedicated to each individual SWRO continues, there are physical limitations trend. While the costs of production of
train. However, some recent designs include to how low the energy demand could go desalinated water have benefited from the most
configurations where two or more RO trains are using RO desalination. The main limiting recent advances in desalination technology,
serviced by a single energy recovery unit. factors are the osmotic pressure that would the cost spread among individual desalination
need to be overcome to separate the salts projects observed over the past three years is
In 2005, a group of US federal and state fairly significant.
from the seawater, and the amount of
agencies, public utilities and private
water that could be recovered from a cubic Most recently commissioned large seawater
desalination industry leaders formed the
metre of seawater before the membrane desalination projects worldwide produce
Affordable Desalination Collaboration
separation process is hindered by salt scaling desalinated water at an all-inclusive cost of
(ADC). The team has taken up the
on the membrane surface and the service US$0.8-1.5/m³ (US$3.0-5.5/kgal). However,
challenge to design a SWRO plant aimed
systems. This theoretical limit for the entire the traditionally active desalination markets in
at achieving the lowest currently possible
seawater desalination plant is approximately Israel and Northern Africa (i.e. Algeria) have
power demand using state-of-the-art
1.2 kWh/m³ (4.5 kWh/kgal). yielded desalination projects with exceptionally
pumping and energy recovery equipment
and the latest membrane technology. They low water production costs i.e. the SWRO plant
Future technology advances in Sorek, Israel – US$0.53/m³ (US$2.00/kgal)
have installed a pilot SWRO plant at the
US Navy’s test facility in Pt. Hueneme, Key areas of development of RO membrane and the 87 MGD Hadera desalination plant in
California and have operated this plant technology are associated with the increase Israel – US$0.60/m³ (US$2.27/kgal). On the
for a period of two years at various process in the productivity of the membrane other end of the cost spectrum, some of the
configurations and performance set points. elements, their resistance to fouling by the most recent seawater desalination projects in
The results from this long-term testing contaminants contained in the source water, Australia had been associated with the highest
show that potable water with salinity of and their durability and longevity. The quest desalination costs observed over the past ten
less than 500 mg/L can be produced from for increased productivity of RO membrane years, i.e., the Gold Coast SWRO plant in
Pacific Ocean water (salinity concentration elements has taken two directions: (1) Queensland at US$2.90/m³ (US$10.95/kgal)
of 33,500 mg/L/33.5 ppt) using less than development of larger diameter membrane and Melbourne’s Victorian desalination plant at
2.5 kWh/m³ (9.5 kWh/kgal) of energy. elements and (2) incremental improvements US$2.52/m³ (US$9.54/kgal).
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Desalination (a Filtration + Separation publication) Volume 5 Issue 2

While this extreme cost disparity has a outfall structures which use the buoyancy usually 30-50% of the total desalination
number of site-specific reasons, the key of the warm power plant cooling water to plant construction costs, a unit labour rate
differences associated with the lowest and provide accelerated initial mixing and salinity increase of 20-100%, could trigger sometimes
highest-cost projects are related to five plume dissipation at very low cost. The intake unexpected and not frequently observed
main factors: and discharge facility costs for these plants are project cost increases.
usually less than 10% of the total desalination
Desalination site location plant costs. Risk allocation
In the case of the above-referenced Australian Without exception, the lowest cost
Phasing strategy
desalination plants, the project sites were desalination projects to date have been
selected with a significant weight on ‘not-in- The desalination projects with highest and delivered under turnkey BOOT contracts
my-back-yard’ considerations. This resulted lowest costs have a very distinctive difference where private sector developers share risks
in project locations situated at an overly in terms of project phasing strategy. Large with the public sector based on their ability
long distance (10-50 miles) from the points high-cost projects incorporate single intake to control and mitigate the respective project
of delivery of the desalinated water into the
water distribution system.
and discharge tunnel structures built for
the ultimate desalination plant capacity.

related risks.

Desalination projects on the low end of References


Environmental considerations the cost spectrum use multi-pipe intake 1. GWI – Global Water Intelligence: Market-
Similarly, there were problems locating systems constructed mainly from high density leading Analysis of the International Water
desalination plant discharges for the polyethylene (HDPE) which have a capacity Industry, 10, pp.9, 2009.
referenced Australian desalination projects commensurate with the production capacity of
the desalination plant. 2. Bergman R.A. and Lozier J.C. ‘Large-
in the vicinity of marine species habitats
Diameter Membrane Elements and Their
with high sensitivity to elevated salinity.
Labour market pressures Increasing Global Use’. IDA Journal. pp.16,
This resulted in the need to build complex
First Quarter 2010.
concentrate discharge diffuser systems which Labour market differences can have a
costs in most cases exceeded 30% of the profound impact on the cost of construction
Contact
total desalination project expenditures. For of desalination projects. The overlapping
Nikolay Voutchkov, PE, BCEE
comparison, most of the desalination plants schedules of the series of large desalination Water Globe Consulting LLC
yielding the lowest water production costs projects in Australia have created a temporary Stamford, CT
have concentrate discharges either located shortage of skilled labour, which in turn Tel: (203) 504 8343
in coastal areas with very intensive natural has resulted in a significant increase in unit Email: nvoutchkov@gmail.com
mixing, or are combined with power plant labour costs. Since labour expenditures are www.water-g.com

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