Professional Documents
Culture Documents
Operation Manual
ECNO:409c
Table of Contents
2 Operations 6
Standby setting 13
Ramp-soak control 14
Auto-turling function 16
Key lock 19
Proportional band 20
Integral time 21
Derivative time 22
Anti-reset windup 26
Control algorithm 27
PV offset 39
SV offset 40
Alarm types 42
Ramp-soak modes 46
2
® Third block parameters
49
Specifying control system and action, and output direction at input burn-ouL
49
01 operation 61
3 Troubleshooting 70
Index 72
3
4 5 6 7 8 9 10 11 12 13 14
PXR I I I I I I-I I I I I 1-0
~
digit Specification Note
4 <Size of front H x W>
24 x48 rnm 3
~
5 <Input signal>
Thermocouple °C T
Thermocouple of R
RTD pt100n 3-wire type °C N
RTD Pt100n 3-wire type of 5
1 to5V DC A
4 to 20mA DC B
6 <Control output 1>
Relay contact output A
SSRISSC driving output C
4 to 20mA DC output E
7 <Control output 2>
None Y Note 1 Process alarm (2 points) (the codes" F and G n in the 9th digit) cannot
Relay contact output Note 1 A be specified.
SSRISSC driving output Note 1 C Note 2 Control output 2 (the codes" A, C, and E n in the 7th digit) cannot be
4 to 20mA DC output Note 1 E specified.
Note 3 Control output 2, communication digital input (2 points), alarm (2
8 <Revision code> 1
points), and 24V power supply (the codes" A, C and E n in the 7th digit,
9 <Optional specifications 1> .. F and G .. in the 9th digit, and" A, B, and C n in the 10th digit) cannot
None 0 be specified.
Alarm 1 point 1
8 ramps/soaks 4 The default settings of input signals, measured ranges, and setting values
Alarm 1 point + 8 ramps/soaks 5 are shown below.
Alarm 2 point Note 2 F
Alarm 2 point + 8 ramps/soaks Note 2 Thennocouple specified : Thermocouple K, Measured range: 0 to 400°C,
G
Setting value: O°C
10 <Instruction Manual> <Power supply voltage>
Resistance bulb specified : Pt, Measured range: 0 to 150°C. Setting value:
None 100 to 240V AC N O°C
Japanese 100 to 240V AC Y Voltage, Current specified : Scaling: 0 to 100%, Setting value: 0%
English 100 to 240V AC V In any case other than the description above, specify input signals and
Japanese 24V AC/24V DC A The input signals for the thermocouple and the resistance bulb can be
RS-485 Z-ASCLL interface NOO The reverse and direct actions can be switched with keys on the face panel.
4
1 Part Names and Functions
This chapter explains the part names and functions on the face panel. The face panel has the PV and SV displays, the status
indicating lamp, and the setting keys, etc. Those functions are explained below. Please read and understand them before
using the PXR. For details about the setting of parameters, see Chapter 2.
8 Auto-tuning/self-tuning lamp
Lamp for alarm output 1 3
Type: PXR3
® Auto-tuning/self-tuning lamp
® Lamp for alarm output 2 (option) Flickers under an auto-tuning or self-tuning operation.
Lights up when alann output 2 is actuated. Flickers un
der ON-delay operation. @SVlamp
Displays the PV (process value) in nonnal condition
® Display (while the lamp stays out). Press the ISEL' key to light
Displays the PV (process value) or SV (set value). When up the SV lamp and display the SV (set value). Note that
setting a parameter, its name or its value appears. the lamp stays out while parameters and data are dis
played.
Flickers while the display shows the PV (process value)
in standby state.
5
2 Operations
This explains how to set the SV value) and the par'amete:rs for the PXR.
and third blocks are used at initialization or when they are of absolute necessity.
Some parameters may not be displayed at the time of delivery depending on the type of the instrument.
rn- : TM-1 Timer I display Displays the remaining time of timer] . - (Unit: seconds) dSPl-16 17
rn-2 TM-2 Timer 2 display Displays the remaining time of timer 2. - (Unit: seconds) dSPl-32 17
RL ,
I
AL 1
Set value of Sets thc valuc at which
alarm ] alarm I is detected.
RL 1 is displayed
when alarm type ] When the alarm type is absolute value: dSPl-128 18 *
Lower limit Sets the lower limit is 0 to 1~ or 32 to o to IOO%FS (*:10)
R I-L A1-L value of value at which alarm 1 34, and I-H or dSP2-1 18 *
alarm 1 is detected. R 1- L is displayed When the alarm type is deviation:
when alarm type I -100 to 100%FS (*:10)
Upper limit Sets the upper limit is ] 6 to 31.
RI-H A1-H value of
alarm]
value at which alarm 1 dSP2-2 18 *
is detected.
Sets the value during
Set value of which RL2 is displayed
RL2 AL2 alarm 2
alann 2 is
detected. when alarm type 2 is 0 When the alarm type is absolute value:
dSP2-4 18 *
Lower limit Sets the lower limit
to 15 or 32 to 34, and oto 100%FS (*: 10)
R2-L A2-L valuc of vdlue at which alann 2 R2 -H or R2 -L is dSP2-8 18 *
alarm 2 is detected. displayed when alarm When the alarm type is deviation:
type 2 is 16 to 31. -100 to 100%FS (*: 10)
Upper limit Sets the upper limit
R2-H A2-H valuc of
alarm 2
valuc at which alarm 2
is detected.
dSP2-16 18 *
0: All settings are changeable both from dSP3-1
the face panel and via communication. *
1: All settings are unchangeable from the
face pancl, but changeable via
communication.
2: Only the SV is changeable from the
face panel, and all settings are
Specifics whether or not to allow the changeable via communication.
Lo[ LoC Key lock
change of parameters. 3: All settings are changeable from the 19
face panel, but unchangeable via
communication.
4: All settings are unchangeable from the
face panel or via communication.
5: Only the SV is changeable from the
face panel, but all settings are unchangeable
via communication.
Note: The parameters for which * is marked with the page number in Reference page are related to Remedies
of"4" on page 70.
6
Parameters of the second block Note: The parameters for which * is marked with the page number in
Reference page are related to Remedies of "4" on page 70
Parameter Setting range and factory User's Parameter Reference
display symbol Parameter name Description default setting (*) set value mask DSP page
p Proportional Set p to 0.0 to select the ON/OFF 0.0 to 999.90/0 (*: 5.0) dSP3-2
P band control (Two-position control). 20
-
L I Integral time oto 3200 seconds (*: 240) dSP3-4 21
d D Derivative time 0.0 to 999.9 seconds (*: 60.0) dSP3-8 22
Hysteresis Sets the hysteresis for ON/OFF oto 50%FS (*: equivalent of I.O°C)
range for dSP3-16
H~5 HYS ON/OFF
control. 23*
control
Cooling-side 0.0 to 100.0 (*: 1.0) dSP3-32
[DoL CooL proportional 24
band coefficient
Cooling-side -50.0 to +50.0 (*: 0.0) dSP3-64
db db broportional 25
and shift
Output -100 to 100% dSP3-]28
bRL bAl convergence
value (*: single 0.0, dual 50.0) 26
Anti-reset oto 1000/0FS (*: 1000/oFS) dSP4-l *
Rr Ar windup 26
Control Selects the control algorithm. PIO: Runs normal PIO control.* dSP4-2
[f,L CTrl algorithm FUZY: Runs PIO control with fuzzy logic. 27
SELF: Runs PIO control with self-running.
PV (Measured o to ]OO%FS (*: 2%FS)
5LFb SlFb value) stable Sets the PV stable range for the self- dSP4-4 31 *
range tuning operation.
Setting HYS Selects the hysteresis operation at oFF: Starts the two-position control at the dSP4-8
ON/OFF control. values ofSV+HYS/2 and SV-HYS/2.
onoF onoF (Hysteresis)
on: Starts the two-position control at the values 32
mode
ofSV and SV+HYS, or SV and SV-HYS.*
Cycle time Not shown at 4-20mA DC output RLY, SSR: 1 to 150 seconds dSP4-16
rr
, L Te of control (*: Contact output = 30, 33
output I SSR/SSC-driven output = 2)
Input signal Set this parameter when changing ] to ]6 (*: specified by customer while dSP4-64
P-n2 P-n2 code the types of temperature sensors. ordering) Note 1 35
Lower limit of -] 999 to 9999 (*: specified by customer dSP4-128
P-5L P-Sl measuring range while ordering) Note 1 36
Upper limit of -] 999 to 9999 (*: specified by customer dSP5-]
P-SU P-SU measuring range while ordering) Note 1 36
Setting the deci· oto 2 (*: specified by customer while dSP5-2
P-dP P-dP mal point position ordering) Note 1 38
P-F P-F
°C I OF °C I OF dSP5-4 36
sclection
PV (Measured
PUGF PVOF value) offset
Shift the display of the PV. -]0 to 10%FS (*: 0) dSP5-8
39*
SV (Setting Shift the Sv. But the SV display
SUGF SVOF value) offset is not changed.
-50 to 50%FS (*: 0) dSP5-16 40*
Time constant 0.0 to 900.0 seconds (*: 5.0) dSP5-32
P-dF P-dF of input filter 41
RLn I AlM1 Alarm type 1 Sets the types of alarm operations. o to 34 (*: 0/5) dSP5-64 42
RLn2 AlM2 Alarm type 2 Sets the types of alarm operations. o to 34 (*: 0/9) dSP5-128 42
Status display - (*: OFF) dSP6-2
SfRr STAT of ramp-soak 46
Selecting Selects ramp-soak patterns. 1: Performs 1st to 4th segments. * dSP6-4
Pf" PTn ramp-soak 2: Performs 5th to 8th segments. 45
execute type 3: Performs 1st to 8th segments.
S~-
, Sv-1
I st target value Sets the] st target SV of ramp-soak
/Switching-SV operation. I Selected at switching-
Within the SV limit. (*: O%FS) dSP6-8 46*
• value SV function for OJ 1
rn I, TM1r First ramp Sets the first ramp segment time. o to 99h59m (*: 0.00) dSP6-16 46
segment time
7
Parameter Setting range and factory User's Parameter Reference
display symbol Parameter name Description default setting (*) set value mask DSP page
r{IIS TM1S
1st soak Sets the 1st soak segment time. oto 99h59m (*: 0.00) dSP6-32
46
segment time
Sets the 2nd target SV of ramp-soak Within the SV limit. (*: O%FS) dSP6-64 *
5~-2 Sv-2 2nd target SV
operation. 46
rn2, TM2r
2nd ramp Sets the 2nd ramp segment time. oto 99h59m (*: 0.00) dSP6-128
46
segment time
rn25 TM2S
2nd soak Sets the 2nd soak segment time. oto 99h59m (*: 0.00) dSP7-1
46
segment time
dSP7-2 *
5~-3 Sv-3 3rd target SV Sets the 3rd target SV of ramp-soak Within the SV limit. (*: O%FS) 46
operation.
rn3, TM3r
3rd ramp Sets the 3rd ramp segment time. oto 99h59m (*: 0.00) dSP7-4
46
segment time
rn35 TM3S
3rd soak Sets the 3rd soak segment time. o to 99h59m (*: 0.00) dSP7-8
46
segment time
Sets the 4th target SV of ramp-soak Within the SV limit. (*: O%FS) dSP7-16 *
S';-t{ Sv-4 4th target SV
operation. 46
r n'i, TM4r
4th ramp Sets the 4th ramp segment time. oto 99h59m (*: 0.00) dSP7-32
46
segment time
4th soak Sets the 4th soak segment time. oto 99h59m (*: 0.00) dSP7-64
rn'i5 TM4S segment time 46
5th target Sets the 5th target SV of ramp-soak Within the SV limit. (*: O%FS) dSP7-128 *
5~-5 Sv-S SV operation. 46
rns, TM5r
5th ramp Sets the 5th ramp segment time. oto 99h59m (*: 0.00) dSP8-1
46
segment time
rn55 TM5S
5th soak Sets the 5th soak segment time. oto 99h59m (*: 0.00) dSP8-2
46
segment time
Sets the 6th target SV of ramp-soak Within the SV limit. (*: O%FS) dSP8-4 *
5~-b Sv-6 6th target SV operation. 46
rn6, TM6r
6th ramp Sets the 6th ramp segment time. o to 99h59m (*: 0.00) dSP8-8
46
segment time
rno5 TM6S
6th soak Sets the 6th soak segment time. o to 99h59m (*: 0.00) dSP8-16
46
segment time
Sets the 7th target SV of ramp-soak Within the SV limit. (*: O%FS) dSP8-32 *
5~-'7 Sv-7 7th target SV
operation. 46
rn'1, TM7r
7th ramp Sets the 7th ramp segment time. o to 99h59m (*: 0.00) dSP8-64
46
segment time
7th soak Sets the 7th soak segment time. o to 99h59m (*: 0.00) dSP8-128
rn'15 TM7S segment time 46
8th target Sets the 8th target SV of ramp-soak Within the SV limit. (*: O%FS) dSP9-1 *
5~-B Sv-8
SV operation. 46
rnB, TM8r
8th ramp Sets the 8th ramp segment time. oto 99h59m (*: 0.00) dSP9-2
46
segment time
rnB5 TM8S
8th soak Sets the 8th soak segment time. o to 99h59m (*: 0.00) dSP9-4
46
segment time
Ramp-soak
Selects the power-on start, repeat, oto 15 (*: 0) dSP9-8
nod Mod mode
and standby functions for ramp- 46
soak operations.
Note I: When a customer does not specify the settings while ordering, the following settings are selected as factory defaults.
Thermocouple input: Thermocouple K Measured range: 0 to 400°C
Resistance bulb input: Measured range: 0 to 150°C
Voltage/Current input: Scaling: 0 to 100%
8
Note: The parameters for which * is marked with the page number in
Parameters of the third block
Reference page are related to Remedies of "4" on page 70.
SV (Setting value)
5~-L Sv-L lower limiter
Sets the lower limit of the Sv. o to 100%FS (*: O%FS) dSP9-32 50*
SV (Setting value)
5~-H Sv-H upper limiter
Sets the upper limit of the SV. o to 100%FS (*: 100%FS) dSP9-64 50*
dL~ I dLYl Delay time I Delay time or timer value for alann 1 relay. o to 9999 seconds (*: 0) dSP9-128 51
dL~2 dLY2 Delay time 2 Delay time or timer value for alann 2 relay. o to 9999 seconds (*: 0) dSPIO-I 51
Sets the hysteresis range of ON and
RlhY Alhy Alarm 1 hysteresis
OFF of alarm 1.
o to 50%FS (*: 1) dSPIO-16 53*
..
RcaP
PL[ :
A20P
PLCl
Alarm 2 options
~ Alarm latch (I: use, 0: not use) 000 to III (*: 000)
Alarm of error status ( I: use, 0: not use)
De-energized output ( I: use, 0: not use)
Lower limit for output I Sets the lower limit for output 1. -3.0 to 103.0% (*: -3.0)
dSPll-l
dSPIl-4
54
56
PH[ f PHCl Upper limit for output I Sets the upper limit for output 1. -3.0 to 103.0% (*: 103.0) dSPll-8 56
PL[2 PLC2 Lower limit for output 2 Sets the lower limit for output 2. -3.0 to 103.0% (*: -3.0) dSPII-16 56
PH[2 PHC2 Upper limit for output 2 Sets the upper limit for output 2. -3.0 to 103.0% (*: 103.0) dSPII-32 56
Sets the limit types of outputs I and
prflr
LUI PCUT Output limit types 2 (breaking the limit, or maintained o to 15 (*: 0) dSPll-64 57
within the limit).
Oure oUT2
Output value (MY)
display
Displays the value of output 2. - dSP12-1 58
RCJ (Cold junction Sets the cold junction compensation ON: Performs the RCJ (Cold junction
compensation) function to ON/OFF. compensation). *
r[J rCJ setting dSP12-2 59
OFF: Does not perform the RCJ
(Cold junction compensation).
User-definable zero Shifts the zero point of input value. -50 to 50%FS (*: 0) dSP12-8 *
RdJD AdJO adjustment 60
User-definable span Shifts the span of input value. -50 to 50%FS (*: 0) *
RdJ5 AdJS adjustment dSP12-16 60
5r,,0 STno
Station No. Sets the station No. for o to 255 (Setting to [] does not start dSP12-128 64
communication. the communications function.) (*: I)
Input type for PYP Sets the input type for communicating o to 255 (*: 34)
P~P PYP (Color Touch- with PYP. dSP13-2 66
Operation Unit)
Selecting retransmission output type. 0: PV/ 1: Set point! 2: Output!
Retransmission
Ro-f Ao-T output type 3: Error (* : 0) dSP13-4 67
Note 2: The following settings are selected as factory defaults depending on the model you order.
Seventh digit = Y model: 0 Seventh digit = A, C, E model: 4
9
Parameter Setting range and factory User's Parameter Reference
display symbol Parameter name Description
default setting (*) set value mask DSP page
d5P I dSP1
to to
d5P9 dSP9 Sets whether or not to display each o to 255 (*: specified by customer
Parameter mask
parameter. while ordering)
- 69
dPfD dSP10
to to
dPf3 dSP13
10
2-2 Basic operations
(appo~1 (appo~
I
'------'
OFF
SV lamp ... "·indicating PVI 5rb ~ I j.----P---,,-/I Set data registration 1[SZJ
{
Lit. flickers
.... ··indicating SV
11
[S2J [2S] [SZJ 11 [6] [SZJ 11 [6]
Pressing the ISEL I key for 2 second after setting parameters, the indication
shifts to the SV indication state.
Note that the SV (SVO) will be registered in 3 seconds without any operation. (Refer to P.12)
When changed the parameters HP-n2", HALM 1" or "ALM2", turn the power OFF and ON.
11
2-3 Parameter functions and method of settings
r flf991PVindication 1. Press the ISEL 1key to display the SV. (SV lamp is lit.)
125 all ISV indication
1311811 2. Press the I/'... 1or 1'./ 1keys to display 3l.f81.
3. 311B1 will be registered in the SV (front SV) in three seconds. After that, the controller will
operate with the SV being 3...,8.1.
12
CD First block parameters
ISf b!:II Standby setting (Settings: oFF/on)
[Description] - - - - - - - - - - - - - - - - - - - - - - - - - - -
• This parameter switches the control between RUN and • The other operations are the same as those of the ramp
Standby. soak standby.
• During standby, the control output and the alarm output • The setting of ON/OFF for standby is saved after power
stay OFF, like the standby for ramp-soak operation. off.
Retransmission output is kept operated. (However, if the • When the standby is set to ON during the auto-tuning,
type of retransmission output is set to the MY, it becomes self-tuning, and ramp-soak operations, those operations
4mA or lower.) will stop. (The PID constant will not be renewed.) Even
• While the alarm with a hold is selected, the hold function through it is set to OFF later, the auto-tuning, self-tuning,
takes effect after changing the Standby setting from ON and ramp-soak operations will not be re-started.
to OFF. • During standby, the ON-delay timer is reset. When
• 5rb~ is displayed during the standby for ramp-soak returning to RUN from the standby state, the timer will
operations or the controller changes to the standby state start from the beginning.
in case of the occurrence of errors. • The SV lamp flickers only when standby state.
I t'i 991 PV indication 1. Press and hold the ISEL Ikey for one second.
15fb~1
I -"0
/
1
,-,1
I "
3. Press the I/"'-. Ior I~ I keys to flicker and to display on.
ISfb!:l1 4. Press the L$~J:J key once. The standby state for control is selected. (control output and all the alarm
outputs: OFF)
I
(Repeat the procedure from 2 to 4 to check the set value.)
1?5oq I I
I
SV indication 5. If you want to display the operation status, press and hold the SELt I key for two seconds. The value
on the SV display will flash, indicating the standby status.
13
I p,- or; IRamp-soak control (Settings: oFF/rUn/hLd) (Option)
[Description] - - - - - - - - - - - - - - - - - - - - - - - - - - -
• This function automatically changes the SV (Setting Up to SV-8
value) according to the program pattern set in advance as
shown in the right line graph. Up to eight pairs of ramp
•:
SV-3 .
soak operation can be programmed. SV-2 ------------------ l
: (f) : ~:
• The first ramp starts at the PV (Measured value) that is : 8 : 0. :
: ~ : g: g :'J: :g
• The program can also automatically run at power-on SV-4 - ------~- g--:-. ~ -t-~-J---t----~- ~ ---,
(Power-on starting function). Refer to the parameter of PV First ramp:
I
7f:" :
I
~:I ! :
"
: 3 : Fourth soak
1"'0'
I :1I 9.9 IPV indication 1. Press and hold the ISEL I key for one second.
15rb~1
2. Press the IV' Ikey to display P,- oG .
3. Press the ISEL I key once.
I
~
~I
Then, the program will start according to the ramp-soak pattern that is
i
I
set in advance. * 1
I
(Repeat the procedure from 3 to 5 to check the set value.)
I
!25 aD ISV indication! 6. If you want to display the operation status, press and hold the ISEL I key for two seconds.
The SV is displayed on the display area.
I
I
*1) When the program was not set, it is turned to End.
14
[Description] - - - - - - - - - - - - - - - - - - - - - - - - - - -
• This parameter cancels the alann latch when it is latching. Related parameters:
125DDISVindication 6. If you want to display the operation status, press and hold the I SEL I key for two seconds.
The SV is displayed on the display area.
15
""---_P_,_f ' Auto-tuning function (Settings: 0/1/2)
[Description] - - - - - - - - - - - - - - - - - - - - - - - - - - -
[Note] • There are two codes for AT:
Ifthe controller is powered off during auto-tuning, this Setting code [1]: SV standard type
makes the auto-tuning ineffective with each parameter Performs the auto-tuning based on the SY.
of p, ~, and d unchanged. To start the auto-tuning Setting code [2]: Low PV type
operation, set Rf to "1" or "2" again. Performs the auto-tuning based on the
• To suspend the auto-tuning, set Rf to "0". This makes SV-I0%FS.
the auto-tuning cancel with each parameter of P, ~, and
d unchanged. [Note}
• Once the parameters of P, ~ , and d are set automatically Since ON/OFF control is performed during auto-tun
by the auto-tuning, those parameters are stored in the ing, overshoot against the SV may occur. To reduce
controller even after it is powered off. Therefore, it is not the overshoot, execute the auto-tuning operation with
necessary to execute the auto-tuning again. the setting code [2] (Low PV) selected.
• By setting Rf to "1" or "2" , the auto-tuning operation • The auto-tuning can be executed both just after power-on
starts, and at the end of the tuning, Dwill be displayed and in a control or stable status.
automatically to Rf.
• After the auto-tuning operation, the controller starts to Related parameters:
operate at the automatically set values of P, ~ , and d. P (page 20)
• A decimal point at the right end ofthe SV display flashes ~ (page 21)
during auto-tuning. d (page 22)
Rr (page 26)
[DoL (page 24)
[Settingexa~ple]Settingtheauto4uningoperationto1 - - - - - - - - - - - - -
I Il1991 PV indication I 1. Press and hold the ISEt I key for one second.
I
/srb!:lf [ Sfbf:J will be displayed.
0- i
I
4. Press the I/". 1or IV' 1keys to flicker the display and to display ;.
I
I RrJ
/1'
I
5. Press the ISEL I key once. Rf. is displayed and the auto-tuning will start. During auto-tuning,
I
a decimal point at the first digit from the right end of the display flickers.
I (Repeat the procedure from 3 to 5 to check the set value.)
I
, It{99,PV indication I 6. When the auto-tuning finishes properly, a decimal point stops flashing, and the set values of P, ~,
and d parameters change. When the auto-tuning finishes abnormally, a decimal point stops flash
ing, but the set values of ,0, ~ , and d parameters remain unchanged.
I
125OBI sv indication 7. If you want to display the operation status, press and hold the 1 SEL key for two seconds.
1
16
Ir n- :\. Ir n-21 Displaying ON-delay alarm or the remaining time oftimers (unit: seconds) (Option)
[Description] - - - - - - - - - - - - - - - - - - - - - - - - - - -
• These parameters display the remaining time of Timers 1 · r n- I, r n-2 display parameter
and 2.
closed.
Irn
, " ,'I
• During count-down, if the PV changes to the value of the i !~
for the timer is set to OFF, the counter is reset, and the
,nl
'L.'
alarm relay is opened.
I III 99 IPV indication 1. Press and hold the I SEL I key for one second.
~
I ,,- , 2. Press the LSZJ key to display r n- I. By pressing the I SEL I key,
om
'u the remaining time (10 seconds) of the timer I will be displayed. Pressing the I~~l.] key again,
rn-
it returns to I display.
125 aD ISV indication 4. If you want to display the operation status, press and hold the ISEL I key for two seconds.
The SV is displayed on the display area.
17
"O.'- ,'II .":1' :II .
. " '- C. Setting alarm 1 and 2
(Setting range:
"
.:1, In, 'I
,- "
tI Upper limit of alarm 1
." C - " . and 2
t
Absolute value alarm: 0 to 100%FS
[Description] - - - - - - - - - - - - - - - - - - - - - - - - - - -
• These parameters are used to for settings of alarm 1 [Note]
and 2. Setting codes (12 to 15) cannot be selected in alarm
• When the alarm type (RL n 1or RL n2) is set to 0 to 15, type 1 (RL n/).
other than 0 to 15, the upper and lower limits of alann 1 R Ih!:J, R2h!:J (page 53)
and 2 (R I-H, R2-H, R [-L, R2-L) can be set. dLY /, dLY2 (page 51)
I f'-19.91 PV indication 1. Press and hold the ISEL Ikey for one second.
ISfbYI 5rb':J will be displayed.
for RL 2 . After that, the controller will operate with the operation value of RL c= -1 DoC.
(Repeat the procedure from 3 to 5 to check the set value.)
125 aD ISV indication 6. If you want to display the operation status, press and hold the lSE~J key for two seconds.
The SV will be displayed on the display area.
18
LQ [ IKey lock (Setting range: 0-5)
[Description] - - - - - - - - - - - - - - - - - - - - - - - - - - - -
• This parameter makes the set values of parameters • There are six levels of the key lock:
unchangeable. However, the parameter name and the set o: Unlocked (reset)
values can be displayed. I : All settings are unchangeable from the controller, but
• To reset the key lock, change to 0 . changeable via communication.
• Even when the key lock is set, control and alarm functions 2 : Only the SV is changeable from the controller, and all
can operate properly. settings are changeable via communication.
3 : All settings are changeable from the controller, but
unchangeable via communication.
'i : All settings are unchangeable from the controller or
via communication.
S : Only the SV is changeable from the controller, but all
settings are unchangeable via communication.
I III 991 PV indication 1. Press and hold the ISEL Ikey for one second.
15rb~1 5r b ~ will be displayed.
[25 aD ISV indication 6. If you want to display the operation status, press and hold the I SEL I key for two seconds.
The SV will be displayed on the display area.
19
CV Second block parameters
___,0_1 Proportional band (Setting range: 0.0 to 999.9% of the measured range)
[Description] - - - - - - - - - - - - - - - - - - - - - - - - - - - -
• To select the ON/OFF control (two-position control), set • Set the hysteresis of the ON/OFF control (two-position
p to 0.0. It is not necessary to set ~ and d. control) in the parameter H~5 .
• P can be automatically set by the auto-tuning operation. • If auto-tuning is run after the ON/OFF control is selected,
• When P is too small, control will be unstable, and when the ON/OFF control changes to the PID control. To keep
P is too large, the response will be delayed. the ON/OFF control selected, do not execute the auto
tuning.
Related parameters: H~5 (page 23)
DnoF (page 32)
1/1l{9.9~~indicaUonl
1. Press and hold the ISEL I key for three seconds.
P will be displayed.
~I
2. Press the I SEL I key once.
!~'t;n[-
'.J.U
The current setting (5.0) will be displayed.
4. Press the l_§~] key once. Pwill be displayed and the 15.00/0 will be registered for P. After that,
the controller will operate with P being 15.0%.
(Repeat the procedure from 2 to 4 to check the set value.)
IC' 5au Isv indicaUon I 5. If you want to display the operation status, press and hold the IBEL I key for two seconds. .
The SV will be displayed on the display area.
20
___;:----llintegral time (Setting range: 0 to 3200 seconds)
[Description] - - - - - - - - - - - - - - - - - - - - - - - - - - - -
• Z can be set automatically by the auto-tuning operation. • When Zis set to 0, the integral operation does not start.
• Zcan also be set manually. • When P is set to 0.0, this makes the setting of ~ ineffec
tive.
[Setting example] Changing the integral time from 240 seconds to 600 seconds - - - -
Display Operating procedure
I III 991 PV indication 1. Press and hold the ISEL I key for three seconds.
P will be displayed.
~
~ 2. Press the I'-/Jkey to display ~.
I 211DI 3. Press the ISEL Ikey once.
The current setting (cliO) will be displayed.
I
1-:5DD}
I
4. Press the I/'... , or L~J keys to flicker and to display SOD.
~ 5. Press the SEL' key once. SOD will stop flashing and will be registered for ;.. After that, the
I
125 aD ISV indication 6. If you want to display the operation status, press and hold the ISEL I key for two seconds.
The SV will be displayed on the display area.
21
___d----J, IDerivative time (Setting range: 0.0 to 999.9 seconds)
[Description] - - - - - - - - - - - - - - - - - - - - - - - - - - -
• d can be set automatically by the auto-tuning operation. • When d is set to 0, the differential operation does not start.
• d can also be set manually. • When P is set to 0.0, this makes the setting of d ineffective.
[Setting example] Changing the differential time from 60.0 seconds to 50.0 seconds - - -
Display Operating procedure
I tlI991 PV indication 1. Press and hold the ISEL I key for three seconds.
P will be displayed.
c==EJ
c==dJ 2. Press the I'vi' I key to display d.
J 5UO) 3. Press the I SEL I key once.
The current setting (fiUD) will be displayed.
I
1-:5 u.u
nn
I
] 4. Press the I ~ I or I 'vi' I keys to flicker and to display SUD.
c==dJ 5. Press the ISEL I key once. d will be displayed and 50.0 seconds will be registered for d. After that,
the controller will operate with d being 50.0 seconds.
(Repeat the procedure from 3 to 5 to check the set value.)
125 aD ISV indication 6. If you want to display the operation status, press and hold the ISEL I key for two seconds.
The SV will be displayed on the display area.
22
H~ 51 Hysteresis range for ON/OFF control (Setting range: 0 to 50%FS)
[Description] - - - - - - - - - - - - - - - - - - - - - - - - - - -
• To select the ON/OFF control (two-position control), set [Ex] Input Thermocouple K : At measured range of 0
p to 0.0. It is not necessary to set Zand d . to 400°C, the setting
• When the hysteresis range (Range of ON/OFF control) is range is 0 to 200 °C.
too small, the output may switch the ON/OFF frequently. Resistance bulb : At measured range of 0
(This may affect the life of the device to be controlled, to 150°C, the setting
especially when contact output is selected.) range is 0 to 75°C.
• The unit of the set value of this parameter is °c or OF
(engineering unit). The setting range varies according to Related parameters: P (page 20)
the measured range of input. onoF (page 32)
If.,99 IPV indication 1. Press and hold the I SEL I key for three seconds.
P will be displayed.
CEJ
I H!:J51 2. Press the LS2J key to display H~5.
~ 3. Press the ISEL I key once.
The current setting ( I ) will be displayed.
I
I ~:35:~
I
4. Press the [A-lor I"'" I keys to flicker and to display 3S.
I H~51 5. Press the L~J;J.J key once. H!i5 will be displayed and 35°C will be registered for H!:J5. After that,
the controller will operate with the H!:J5 being 35°C.
(Repeat the procedure from 3 to 5 to check the set value.)
125 aD ISV indication 6. If you want to display the operation status, press and hold the ISEL I key for two seconds.
The SV will be displayed on the display area.
23
I[00 LICooling-side proportional band coefficient (Option: Available for DUAL output only) (Setting range: 0.0 to 100.0)
[Description] - - - - - - - - - - - - - - - - - - - - - - - - - - -
• This parameter is used for setting the cooling-side pro • When P is set to 0.0 and [DoL is set to 0.0 in the dual
portional band. (See the figure below.) output type, the cooling output is as shown in the figure
Output
below. The hysteresis is fixed at 0.5%FS.
Heating side Cooling side
/---- Heating output (Output 1) Cooling output (Output 2)
!4---+--+--- Coefficient: 0.5
g
ON 0.50/0 0.50/0 ON
/ J"......- - t - - Coefficient: 1.0
/
//
I.,.."
.... " ....../"r-------lr---- Coefficient: 2.0
Heating-side 50 Cooling-side
proportional
band
proportional
band
MV OFF g HYS ~I~
SV
DB
OFF
~
PV
fooL to 0.0.
500/0 .
100/0 = -2- x CoefficIent
[Setting example] Changing the cooling-side proportional band coefficient from 1.0 to 2.5 -
I I'-{991 PV indication 1. Press and hold the I SEL I key for three seconds.
P will be displayed.
c==eJ
IrooL I 2. Press the I "vi" I key to display roo L.
IrooL I 5. Press the [SELl key once. [DoL will be displayed and 2.5 will be registered for r ooL. After that,
the controller will operate with the [oDL being 2.5.
(Repeat the procedure from 3 to 5 to check the set value.)
125 [J[J ISV indication 6. If you want to display the operation status, press and hold the I SEL I key for two seconds.
The SV will be displayed on the display area.
24
__D_J_b 1Cooling-side proportional band shift (Dead band/Overlap band)
(Option: Available for DUAL output only) (Setting range: -50.0 to +50.0)
[Description] - - - - - - - - - - - - - - - - - - - - - - - - - - -
• This parameter is used for shifting the cooling-side pro • When db is a positive value, it is called the "Dead band",
portional band from the set value. (See the figure below.) and when it is a negative value, the "Overlap band".
• Since the unit of db is same one used for MV [%], if you
Output
want to set db in the unit of deviation [%], db must be
Heating side / ~~Iing side
converted using the equation below.
/
/
,, .. 100
DB [%] = Devlatlon x p [%]
/
/
/
/
/
Ex) When making a dead band with a deviation of
MV MV
1.0 [%] from the SV while the proportional
band (P) is 5.0%:
100
Overlap Dead DB [%] = 1.0 xSJ) = 20 [%]
band band
I 11.I99 IPV indication 1. Press and hold the I SEL I key for three seconds.
P will be displayed.
c=EJ
CdbJ 2. Press the I 'V I key to display db.
C]m
u.u 3. Press the ISEL Ikey once.
The current setting (DO) will be displayed.
I
I ~2D(-
I
4. Press the I""" Ior I'V I keys to flicker and to display 20.
CdbJ 5. Press the ISEL I key once. db will be displayed and 2.0 will be registered for db. After that, the
controller will operate with db being 2.0 %.
..
125 DO ISV indication 6. If you want to display the operation status, press and hold the [SEL Ikey for two seconds.
The SV will be displayed on the display area.
25
bRL IOutput offset value (Setting range: -100.0 to 100.0 %)
__R_,-_I Anti-reset windup (Setting range: 0 to 100%FS)
[Description] - - - - - - - - - - - - - - - - - - - - - - - - - - -
• The anti-reset windup ( Rr ) is automatically set to an PV
optimum value by the auto-tuning operation. In this range, the integral
By setting bRL, the amount of overshoot can be adjusted. } operation is not performed.
SV
h-----------} In this range, the integral
operation is performed.
[Note]
By making use ofthe fuzzy control system equipped with
PXR, the amount of overshoot can be minimized without
i
l i n this range, the integral
operation is not performed.
;r
! .·Display
I
1;119.9 ;pP~ indication
Operating procedure
Pwill be displayed.
t:BDa:~ 4. Press the I/'... 1or I'v' I keys to flicker and to display BOD.
I
I
(Repeat the procedure from 3 to 5 to check the set value.)
125 aD ISV indication I 6. If you want to display the operation status, press and hold the I SEL I key for two seconds.
I
The SV will be displayed on the display area.
26
I [r,- LIControl algorithm (Settings: PID/FUZY/SELF)
[Description] - - - - - - - - - - - - - - - - - - - - - - - - - - - -
• This parameter is used for selecting PID control, FUZZY • For the ON/OFF control (Two-position control), select
PID control, or PID control with self-tuning. the PID control and then set P to 0.0. For detailed infor
• To select the PID control or FUZZY-PID control, it is mation, refer to P (page 20).
necessary to set the parameters of P, Z,d, • Refer to the next page for the PID control with self-tuning.
and R,
I III 991 PV indication 1. Press and hold the 'SEL Ikey for three seconds.
c==EJ P will be displayed.
''''';'1
L' L 2. Press the I"" r key to display [r,- L.
--{FU2~}- 4. Press the I/'.. , or I"" Ikeys to flicker and to display FU2Y .
I
1"",-'1
LI L 5. Press the ISEL I key once. [r,- L will be displayed and FUZZY will be registered fo [r; L.
After that, the controller will operate with the FUZZY control system activated.
(Repeat the procedure from 3 to 5 to check the set value.)
125an 1SV indication 6. If you want to display the operation status, press and hold the ISEL I key for two seconds.
The SV will be displayed on the display area.
.*
27
[Self-tuning] - - - - - - - - - - - - - - - - - - - - - - - - -
OJ Function:
With the self-tuning function, PID parameters are automatically re-optimised depending on the actual condition of device
to be controlled and the setting temperature (SV).
~ How to execute:
Follow the procedure shown below to set and execute the self-tuning. The self-tuning starts to run at the appropriate
conditions. (See page 27)
®
+
+
@ Power off the PXR.
If the device that is to be
controlled has powered To re-start the self-tuning:
ON at this point:
Wait until the temperature
.....
~ of the device that is to be Select P~d in the
controlled falls and parameter of [ f r L.
stabilizes.
" J~
® Power on the device The device to be
to be controlled. controlled and the PXR
should be powered ON
+
® Power on the PXR.
at the same time or in
order of the left flow
chart.
(Tuning / Control) *2
J
* 1: How to set the parameter of [r r L:
L :JU.U.
28
[I] Conditions under which the self-tuning runs:
CD At power-on:
The self-tuning runs when all of the following conditions are met.
• The SV that appears at power-on is not the same one when the P , Z , d , and Rr were set previously. (i.e. P ,
Z, d , and Rr set by the self-tuning, auto-tuning, manual setting, and writing by communications tools at
previous time)
• The (SV-PV) at power-on is larger than (the value of P x input range) or (the set value of 5LFb ).
The self-tuning runs when all the conditions below are met.
• The changed SV is larger than the SV that was set when the P , ~ , d , and Rr were selected previously.
• The changed amount of the SV is larger than o.
• The changed amount of the SV is larger than (the set value of P x input range) or (the set value of 5LFb ).
The self-tuning runs when control becomes unstable and the hunting of the operating output (MV) occurs. (The self
tuning runs only once as long as the SV is not changed.)
® When the control standby mode is cancelled:
The self-tuning runs by the same reason as "CD At power-on" are met.
* Only when the PXR is set to standby mode at power-on.
® During dual output (The set value of the parameter of P-" I is larger than 4.)
(j) When setting the parameters of P , ~ , d , and Rr manually (including the setting written by communications
tools)
® When the self-tuning operation can not be completed within approx. 9 hours
[§] Caution
CD Once the PID constant is set, the self-tuning does not operate at next power-on as long as the SV is not
changed.
(1) For an accurate tuning, be sure to power on the device to be controlled before or at the same time as the
PXR is powered on. If the PXR has to be powered on first for reasons of the system configuration, perform
the auto-tuning with the PID or FUZZY control.
® If the device to be controlled is powered on under temperature change (especially when it rises), accurate
tunings can not be performed. Be sure to power on the PYX when the temperature of device to be controlled
is stabilized.
@) The self-tuning does not run for cooling system control under Direct Action output (Parameter P-" I = 2 or 3).
® In case the control is not stable after performing the self-tuning, change the algorithm to the PID or FUZZY
control and perform the auto-tuning.
29
LIl Reference [About the self-tuning method]
The PID constant is calculated in one of the following two methods.
The method is selected automatically depending on the characteristics of the device to be controlled.
• Step response method
• Limit cycle method
The following figures show the operations at power-on and changing the SV, and under unstable control.
CD Operations at power-on
PV PV
SV ~---~------- SV t------~------
Time Time
PV PV
Changing the SV Changing the SV
SV SV
Time Time
-.
100%
30
I 5LFbI PV (Measured value) stable range (Setting range: 0 to 100%FS)
[Description] - - - - - - - - - - - - - - - - - - - - - - - - - - -
• Self-tuning logic recognizes that control is stable ifPV is • It is not necessary to set this parameter under normal con
staying within the SV ± 5LFb . ditions.
I III 9.91 PV indication 1. Press and hold the [SEL I key for three seconds.
c==f] P will be displayed.
I ~ 30[
I
4. Press the I~ Ior 1'-/ I keys to flicker and to display 30.
ISLFbl 5. Press the ISEL Ikey once. 5L Fb will be displayed and 3 will be registered for 5L Fb. After that,
the controller will operate with the PV stable range being 3.
(Repeat the procedure from 3 to 5 to check the set value.)
125 aD ISV indication 6. If you want to display the operation status, press and hold the ISEL Ikey for two seconds.
The SV will be displayed on the display area.
!'
31
ID,1DF IHYS (Hysteresis) mode at ON/OFF control (Settings: oFF/on)
[Description] - - - - - - - - - - - - - - - - - - - - - - - - - - -
• This parameter is used for selecting the hysteresis opera
onoF: OFF onoF: ON
tion mode at ON/OFF control.
c:
-t-4-- ~i_ -a
.Q I HYS I I HYS I
t) 4
of F: Starts the ON/OFF control at the values of
ro
SV+ HYS and SV- HYS .
a> 1----":
en
L
2 2
a>
>
on : Starts the ON/OFF control at the values of
a>
0::
sv sv
SV and SV+HYS, or SV and SV-HYS.
• Related parameters: P
Htj5
P- n I
(page 20)
(page 23)
(page 49)
c:
o
U
ro
t)
~
o
I
_!~!4 ~
HYS
r
l+---!
sv
I
--S
I
sv
HYS I
I III 9.9 IPV indication 1. Press and hold the ISEL Ikey for three seconds.
CEJ P will be displayed.
I ~ o'n:~
I
4. Press the I'v" Ikey to flicker and to display Dn.
10" 0 FI 5. Press the L~EL] key once. 0 n0 Fwill be displayed and the hysteresis action ON will be registered
for onoF. After that, the controller will operate with the hysteresis being as shown in the figure
of ON above.
(Repeat the procedure from 3 to 5 to check the set value.)
[25 aD ISV indication 6. If you want to display the operation status, press and hold the ISEL I key for two seconds.
The SV will be displayed on the display area.
I III 9.9 IPV indication If unoperated state continues, the PV will be displayed.
32
'---_f_[----JI Cycle time of control output 1 (Setting range: 1 to 150 seconds)
[Description] - - - - - - - - - - - - - - - - - - - - - - - - - - -
• This parameter is applicable for to the contact output and For contact output:
SSR-driving output. The higher the frequency of output is, the more precise
• While input is within the proportional band, output the control becomes. However a high frequency of out
changes between ON and OFF in cycles. These cycles put may shorten the life of the contacts and the device to
are called cycle time. be controlled. Be sure to adjust the proportional cycles
Output ON considering controllability and the life of the device and
. . 1--1
the contacts.
JLJLSL Cycle
Typical: 30 seconds
,_ time _,_ _,
Cycle For SSR-driving output:
time
Use in short cycles if there is no problem with the device
• Do not set this parameter to "0".
to be controlled.
Typical: 1 to 2 seconds
I :If 991 PV indication 1. Press and hold the 1SEt 1key for three seconds.
Pwill be displayed.
c=EJ
em I L 2. Press the I'vi' 1key to display r[ .
I 3DI 3. Press the [SEt I key once.
I ~:2'Gl:
I
4. Press the I/'.. 1or [~] key to flicker and to display 2D.
em I L 5. Press the [SEL] key once. r[ will be displayed and 20 seconds will be registered for r[.
After that, the controller will operate with the cycle time being 20 seconds.
(Repeat the procedure from 3 to 5 to check the set value.)
12 511D ISV indication 6. If you want to display the operation status, press and hold the ISEL Ikey for two seconds.
The SV will be displayed on the display area.
33
r ,-
I L C.
:II Cycle time of control output 2 (Cooling-side)
(Setting range: 1 to 150 seconds) (Option: Available for DUAL output only)
[Description] - - - - - - - - - - - - - - - - - - - - - - - - - - -
• By this parameter is set, the cycle time of control output 2. For contact output:
• While input is within the proportional band, output The higher the frequency of output is, the more precise
changes between ON and OFF in cycles. These cycles the control becomes. However a high frequency of out
are called cycle time. put may shorten the life of the contacts and the device to
be controlled. Be sure to adjust the proportional cycles
Output: ON
considering controllability and the life of the device and
I--t
the contacts.
JLJLJLCycle
Typical: 30 seconds
I'" time _I'" ~I
Cycle For SSR-drive output:
time
Set it to short time if it does not cause any problem on the
• Do not set this parameter to "0". operation end.
Typical: 1 to 2 seconds
[Setting example] Setting the cooling-side cycle time from 30 seconds to 20 seconds-----
Display Operating procedure
1 1'-1991 PV indication 1. Press and hold the lSEL I key for three seconds.
c=:EJ P will be displayed.
I ~:C'DI I
4. Press the 16J or 1""-./ Ikey to flicker and to display C'G.
I r[21 5. Press the ISEL I key once. r[2 will be displayed and 20 seconds will be registered for r[c.
After that, the controller will operate with the cooling-side cycle time being 20 seconds.
(Repeat the procedure from 3 to 5 to check the set value.)
125DDISVindication 6. If you want to display the operation status, press and hold the SEL I I key for two seconds.
The SV will be displayed on the display area.
34
I p-,-, i! IInput signal code (Setting range: 0 to 16)
[Description] - - - - - - - - - - - - - - - - - - - - - - - - - - -
• This parameter is used for selecting input signals. Input • Input signals and codes
signal varies depending on the sensors (2 types below). CD Input signals code table
-K 3
• For type II, when changing from the voltage input to the
-R 4
current input, connect the supplied resistance of 250 n
5
I -8
between tenninals @ and @ .
-s 6
When changing from the current input to the voltage in
-T 7
put, remove the resistance of 250 Q connected to the in
-E 8
put tenninals.
-N 12
- PL-II 13
[Note] II 1 to 5 V, 4 to 20mA DC 16
After changing the codes, power off the PXR, and then
power it on again.
[ III 99 IPV indication 1. Press and hold the I SEL I key for three seconds.
P will be displayed.
c==EJ
!p-,,21 2. Press the I'V I key to display P- ,,2.
C] 3. Press the ISEL I key once.
The current setting (3) will be displayed.
C:JJ
-1
1"
4. Press the I ~ I or I 'V I key to flicker and to display 1.
p - ,,'2. After that, the controller will operate with the kind of input signals being thennocouple T.
(Repeat the procedure from 3 to 5 to check the set value.)
125 aD ISV indication 6. If you want to display the operation status, press and hold the SEL I I key for two seconds.
The SV will be displayed on the display area.
35
I P- 5L ISetting lower limit of the measuring range (Setting range: -1999 to 9999)
I P- 5UISetting upper limit of the measuring range (Setting range: -1999 to 9999)
* 0: with
X: without
36
[Setting example] Changing the measuring range from O°C to 150°C to -100°C to 200°C (Pt100)--
~ PV indication 1. Press and hold the ISEL I key for three seconds.
P will be displayed.
-(- IDD:~- 4. Press the l2SJ or 1'-/ Ikey to flicker and to display - l[Ja.
I
5. Press the ISEL Ikey once. P- 5L will be displayed and -100 will be registered for P- 5L.
(Repeat the procedure from 3 to 5 to check the P- 5L.)
1~2DD}- I
8. Press the I" Ior I'-/ Ikey to flicker and to display 2[J [J .
9. Press the ISEL I key once. P- 5Uwill be displayed and 2f] f] will be registered for P- 5U.
D
After that, the controller will operate with the measured range being -1 OODC to 200 C.
(Repeat the procedure from 7 to 9 to check the P- 5U.)
I 2DDISV indication 1o. If you want to display the operation status, press and hold the I SEL I key for two seconds.
The SV will be displayed on the display area.
37
IP-dPIDecimal point position (Settings: a I 1 I 2)
[Description] - - - - - - - - - - - - - - - - - - - - - - - - - - -
• This parameter is used for selecting the number of decimal Related parameters: P- 5L (page 36)
point positions for the process value (PV) . P- 5U (page 36)
L - -_ _ "2" (2 digits after decimal point. This is valid only for the voltage and current inputs)
~ PV indication 1. Press and hold the ISEL I key for three seconds.
Pwill be displayed.
5. Press the ISELl key once. P-dPwill be displayed and f will be registered for P-dP. After that,
the controller will operate with one decimal point position displayed.
I 15 ao ISV indication 6. If you want to display the operation status, press and hold the I SEL I key for two seconds.
The SV will be displayed on the display area.
I
I It{ gg \PV indication If unoperated state continues, the PV will be displayed.
I
-- j
38
[Oeseription]
• With this function, predetennined value is added to the in • The PXR3 operates at the displayed PV (the value to
put reading. This parameter is used for adjusting PXR3 's which the PV offset value is added).
indication so that it becomes same as the one of the re
corder.
[Setting example] Adding the PV offset value of 5°C to the input value of 1200 °C
Display Operating procedure
I It.{ 991 PV indication 1. Press and hold the [§glJ key for three seconds.
c=eJ P will be displayed.
125 ao ISV indication 6. If you want to display the operation status, press and hold the ISEL Ikey for two seconds.
The SV will be displayed on the display area.
39
I 5U[J FISV offset (Setting range: -50 to 50%FS)
[Description]
• With this function, predetennined value is added to the origi • Alarm judgment is made by the displayed SV to which
nal SV. This parameter is used to eliminate the offset that the SV offset value is not added.
occurs in performing P control. • When the retransmission output type is set to the SV, the
• The PXR3 operates based on the SV to which the SV off displayed SV, to which the SV offset value is not added,
set value is added. is output.
[Setting example] Adding the SV offset value of goC to the currently set value - - - - -
Display Operating procedure
I 11I99 IPV indication 1. Press and hold the ISEL Ikey for three seconds.
c=B Pwill be displayed.
ISUDFI 5. Press the 1SEL I key once. suaFwill be displayed and 9 will be registered for 5UaF.
(The displayed SV remains unchanged.) After that, the controller will operate at the SV value to
which the SV offset value of 9°C is added.
(Repeat the procedure from 3 to 5 to check the set value.)
125 aD ISV indication 6. If you want to display the operation status, press and hold the ISEL I key for two seconds.
The SV will be displayed on the display area.
40
I P-dF ITime constant of input filter (Setting range: 0.0 to 900.0 seconds)
[Description]
• This parameter is used for reducing the fluctuation of in
x Input
y
put signal (filter function). PID Control output
filter
For example, when the input filter constant is set to 5
seconds, the PV changes as shown in right figure while
input changes from 0 to 100% suddenly. It takes 5 sec /Input
°C
onds for the PV to change from 0 to 63.2%. 100
63 --- --------
[Note] (%
The factory default setting is 5.0 (5 seconds). Do not
change this parameter as long as changing is not of abso
lute necessity. l~ .. ,
5 seconds
[Setting example] Changing the filter constant from 5.0 (5 seconds) to 10.0 (10 seconds)-
Display Operating procedure
I III 99 IPV indication 1. Press and hold the !SEL f key for three seconds.
c==f] Pwill be displayed.
Ip-dF! 5. Press the \SEL I key once. P-dFwill be displayed and IaD will be registered for P-dF. After that,
the controller will operate with the filter constant being 10.0.
(Repeat the procedure from 3 to 5 to check the set value.)
125 DD ISV indication 6. If you want to display the operation status, press and hold the ISEL Ikey for two seconds.
The SV will be displayed on the display area.
41
[Description]
• These parameters are used for selecting the operation types [Note]
ofAlanns 1 and 2. • Since the alarm set value may change after changing the
• Alann1 is activated in the same way as Alama except for codes alarm operation types, be sure to set the alarm set value
12 to 15. (Codes 12 to 15 cannot be selected for Alann1 .) again.
• When any code of 12 to 15 is selected for Alarm 2, Alarm 2 • After changing the alarm operation types, power the PXR
is activated and Alarm 1 is cancelled. "Alarm hysteresis", off, and then on.
"Delay time", and "Alarm latch" can be selected in Alarm 2 Setting code 0 indicates "No alarm".
settings.
• The display ofthe parameter in which the alann value is set
Related parameters: R Ih!::l , R2h!::l (page 53)
varies depending on the alarm operation types.
R loP, R20P (page 54)
RL :, RL2 (page 18)
[Note] Alarm set value and alarm operations dL tj I , dL tj2 (page 51)
Alarm set value (AL)
Plus setting Minus setting
Upper Disabled
limit
Absolute 1--_--+ -_ _0 - +- ----1
value
Lower Disabled
limit
Upper ~ ~~*?~~;~:i¥t®.l
limit A AL (j.
Deviation I--_- sv
+ -_ _ - ; sv_ _--.
value
Lower
limit A {j. AL
sv SV
[Setting example] Changing the alarm type of Alarm 2from upper-Jimit deviation to the upper-limit deviation with hold -
Display Operating procedure
[ 11I9.9 IPV indication 1. Press and hold the I SEL I key for three seconds.
a- I
4. Press the I~ II V" I keys to flicker and to display B.
IRL,'121 5. Press the I SEL I key once. RL n2 will be displayed and Bwill be registered for RL ,'12. After that,
the controller will operate with Alann 2 of upper limit deviation with hold.
(Repeat the procedure from 3 to 5 to check the set value.)
125 HD r sv indication 6. If you want to display the operation status, press and hold the ISEL I key for two seconds.
The SV will be displayed on the display area.
42
[Alarm type list]
The table below shows the meaning of symbols in the following operation figures.
Alarm 1 Alarm 2
Alarm type
Display symbol Screen name Display symbol Screen name
0-15 AL 1 Set value of Alarm 1 AL2 Set value of Alarm 2
A1-L Lower-limit of set value of Alarm 1 A2-L Lower-limit of set value of Alarm 2
16-31
A1-H Upper-limit of set value of Alarm 1 A2-H Upper-limit of set value of Alarm 2
Alarm 1 is activated in the same way as Alarm 2 except codes 12 to 15. (Codes 12 to 15 cannot be selected for Alarm 1.
If any of them is set, it is recognized as code 0, which indicates "No alarm". )
• When any code of 12 to 15 is selected for Alarm 2, Alarm 2 is activated and Alarm 1 is not raised. "Alarm hysteresis",
"Delay time", and "Alarm latch" can be selected in Alarm 2 settings.
• The display of the parameter in which the alarm value is set varies depending on the alarm operation types.
• Since the alarm set value may change after changing the alarm operation types, confirm the alarm set value. (Note that
this is not abnormal.)
o 0 No alarm
I.
I
- - - - - - -....... pv
11 11 Range upper and
lower limits deviation
• ALn I ALn •
I
...I
....
I
..
Absolute Upper-limit 1~~llllir*1~1~~~illll~;1~1~j~~l!ili~!~I:~;!~I. pv Range {ALM1/2 indepen ____f~=:·ti~~f,i{mi~~I~~~11~:=:li~~~~=~Ji~....._...
~1 PV
r--r=l~d~e~nt~op~e~ra~tio~n)Q-==jiiSVii==~l
absolute value
value t--_---+-_ _- l - - --lr-- A_L_n ----I
alarm Range upper
alarm
2 2 Lower-limit ""'Il~~ltw;I;~:!f~l~I··tti
" =~~fli~~i:i:~:[I ___+ pv 12 and lower limits PV
absolute value ALn
absolute value AL2 AL 1
I AL2 , AL 1 •
Upper-limit Range upper and .'4 ~ I
1!!!!:i!!!!i;~;:ii!i:!i;i:l~~iiiii~i:~i:!!::I. pv
I"
3 3
_ _~I:! !i~! !i! i!j~:l1&~ I!t.w~i1iX~if!~ !~ ~i; : 1_. . . . pv
ALn Timer
9 9 32 32 ON-delay
Lower-limit ~:i : ~ :Wl11~~1~=~:~lf=~!Ii.....
.................... l!:;:::"'_::~
_ ____L.1_ . . . . . . .
PV
timer
deviation (with hold) SV
dLYn
10 10 Upper and lower ALn ALn
limits deviation III" ~!4 ~ III. PV Oi
(with hold) SV 33 33 OFF-delay
timer
ALM IIII.IIIIL__
I I
I dLYn I
34 34 ON/OFF
delay timer ~M=tJ~
dLYn dLYn
43
• Alarm codes with dual set values
ALM1 ALM2 Alarm type Operation figure ALM1 ALM2 Alarm type Operation figure
Range upper
Upper and If.j[~tl!i~~j~fufl~~:~l~:~lj~II~!ll~:1
Upper 16 16 lower limits
pv Range 24 24 and lower limits A1-l A1-H • pv
and absolute value alarm absolute value A2-l A2-H
lower A1-l A1-H
limits Upper and lower Range upper I A2-ll A2-HI
alarm 17 17 limits deviation 25 25
,
14 ~14
, ~I
,
pv and lower
limits deviation pv
sv
Upper limit A1-l
18 18 absolute value and Range upper
pv
lower limit deviation limit absolute
26 26 value and lower pv
limit deviation sv A1-H
Upper limit A2-H
19 19 deviation and lower pv A1-H
limit absolute value Range upper I A2-HI
27 limit deviation
Io4--+t
1 ,
27
Upper and lower and lower limit l~l.I~11ml~j~lj~m~~~1~J pv
20 20 limits absolute pv absolute value A1-L
sv
A2-L
value (with hold)
Range upper and
Upper and lower 28 28 lower limits absolute pv
A1-l A1-H
21 21 limit deviation value (with hold) A2-L A2-H
pv
(with hold) A1-l A1-H
Range upper and I A2-ll A2-HI
Upper limit absolute 29 29 lower limits
14
I
~14
, ~ I
,
22 22 deviation (with hold) li~~~~i~it~j~~~ijii~~il;i~~i~~1 pv
value and lower limit pv
deviation (with hold) sv
A1-l
Range upper limit I A2-ll
~
Upper limit deviation 30 30 absolute value I I
44
Pf n ISelecting ramp-soak patterns (Settings: 1 / 2 / 3) (Option)
[Description] - - - - - - - - - - - - - - - - - - - - - - - - - - -
• This parameter becomes effective when the ramp-soak [Note]
operation is changed from oFF to rUn. • This parameter is not effective if it is changed during RUN
• Setting range or HOLD.
: Perfonns 1st to 4th segments. • Types 1 and 2 cannot run one after another.
2 : Perfonns 5th to 8th segments. • Once 5~ - I to 5~ - Bare set, when the SV limiter is set
3 : Perfonns 1st to 8th segments. the set values of 5~ - : to 5~ - B are not changed, but
the SV displayed during ramp-soak operation is affected
by the SV limiter.
SV SV-3
: SV-5 SV-7
..
I
I I
1 /499 I PV indication 1. Press and hold the 1SEt 1key for three seconds.
0- I
4. Press the I/'...1 [~~J keys to flicker and to display 3.
\ Pfnl 5. Press the ISELI key once. Pfnwill he displayed and 3will be registered for Pf n. After that, the
controller will operate in ramp-soak type 3
125 DD ISV indication 6. If you want to display the operation status, press and hold the I SEL [ key for two seconds.
The SV will be displayed on the display area.
45
I s r Rr IRamp-soak status display (Display only)
Is~ - II to Is~ - B 1st to 8th target SV (Setting range: 5~-L to 5~-H) (Option)
1
rn1,-1 to rnBr 1st to 8th ramp segment time (Setting range: 0 to 99h 59min) (Option)
rn lsi to IrnBsl1 st to 8th soak segment time (Setting range: 0 to 99h 59min) (Option)
nDd I Ramp-soak modes (Setting range: 0 to 15) (Option)
[Description] - - - - - - - - - - - - - - - - - - - - - - - - - - - -
• By these parameters, the SV (Set value) are automati [Parameters]
cally changed over time according to the patterns set in In order to execute these functions, it is necessary to set
advance as shown in the figure below. A maximum of 8 the programs in advance. To set the programs, set the SV
ramp-soak segments can be set in PXR. (Setting value) and time desired for the parameters shown
• The first ramp starts from the PV (Measured value) just in the table on next page.
before performing the program.
• The program can also be started at power-on automati Related parameters: pr n (page 45)
cally (Power-on start function). p,.. oC (page 14)
• A maximum of eight ramp-soak segments can be set. It 5~ - L (page 50)
is also possible to set 4 ramp-soak segments twice in 5~ - H (page 50)
stead.
• When the following parameters are changed under ramp
soak operation, operation will change the patterns of the
ramp-soak pattern is changed to the new setting.
• 5~ - I to 5~ - B
•rn I,.. to rnB,..
•rn IS to rnBS
• nod
SV
Upto SV-8
•: SV-3 --------------------------- I
I
I
SV-2 ------------------ :
SV-1 ------- I I
: I •
SV-8
SV-4 --- : : : : : :r
---
----r----..,-----r----.---.J----
1st ! 1st : 2nd : 2nd : 3rd! 3rd
: 4th! 4th
i
ramp : soak: ramp! soak !ramp! soak ramp: soak
SV-5 SV-7
: i ! ! ! ! !
: : : : : : :
TM1r TM1S TM2S TM3S TM4S! ----. . Up to TM8S, TM8r Time
TM2r TM3r TM4r I
~:.
4 ramp soaks (PTn=1) I 4 ramp soaks (PTn=2)
46
Parameter Factory
Name Description Remark
display symbol default settings
oFF: OFF
J-rP to B-r p: Under the 1st to 8th ramp operation
I-51.: to B- 5c: Under the 1st to 8th soak operation
No
End: Ends the program symbol
S~- I SV-1 1st to 8th Sets the target value (SV) of each ramp segment O%FS appears
to to target SV (Setting range: S~ Lto 5~ H) - - when
the
5~-B SV-8
ramp-soak
rn Ir TM1r 1st to 8th ramp Sets the ramp time for each segment 0.00 model
to segment time (Setting range: 0 to 99h 59min) is not
rnBr TM8r selected.
rnl5 TM1s
to
1st to 8th soak
segment time
Sets the soak time for each segment 0.00
to (Setting range: 0 to 99h 59min)
rnBS TM8s
r~ soo [Ramp]
\
\
\ SV-2
The segment in which the set value changes toward the tar
\
\
~nd soak 1
4th r~mp get value.
\
\
\
47
• The segment in which both the ramp time and soak time
200
are set to "0" is skipped.
[Ex]
SV-I: 50 SV-2:200 SV-3:100 50 ---------.=-~---~--
TMlr:O.lO TM2r:0.OO TM3r:l.00 PV !
TM1r TM1S TM3r TM3S
TMIS:O.05 TM2S:0.00 TM3S:0.75
I f1199! PV indication 1. Press and hold the SEL Ikey for three seconds.
I I
-) 1I0Ga~
I
4. Press the I/'...1 [Y:J keys to flicker and to display 1I0GO.
15 ~ - f r 5. Press the ISEL Ikey once. 5~ - I will be displayed and 400°C will be registered for the 1st target
value.
(Repeat the procedure from 3 to 5 to check the set value.)
125 nD ISV indication 6 • If you want to display the operation status, press and hold the l§SEL] key for two seconds.
The SV will be displayed on the display area.
48
® Third block parameters
I P- n II Specifying control system and action, and output direction at input burn-out
(Setting range: 0 to 19)
[Description]
• This parameter specifies action (SinglelDual and Heating! • Control operation code table
Cooling), and output direction at input bum-out. Control action Bum-out output*
Code
• The standard model (single output) or the heating/cool Model
(P-n1) Output 1 Output 2 Output 1 Output 2
ing control output (dual output) are available. 0 Lower limit
- Reverse
There is defference of hardware between the standard 1 Upper limit
- Standard ... ...
2 Lower limit
model and the heating!cooling control output model. Set - (single) Direct
3 i Upper limit
the code that is applicable to your controller. 4 Lower limit
- Lower limit
• In general, reverse action is applyed for the heating 5 Upper limit
Reverse
process and direct action is applyed for the cooling -----s-
-
Lower limit
Upper limit
7 Upper limit
process. - Direct
8 Lower limit
----g Lower limit
* The lower limit of a bum-out output indicates - Direct
Upper limit
[Setting example] Changing the "Reverse/Lower limit for burn-out output" to the "DirecUUpper limit for burn-out output"
Display Operating procedure
I III 991 PV indication 1. Press and hold the ISEL I key for five seconds.
Ip-" 11 p -" I will be displayed.
o f
3. Press the I" I or I'v' I keys to flicker and to display 3.
4. Press the ISEL I key once. P-" I will be displayed and 3will be registered for P-" f. After that,
the controller will operate with the "Direct/Upper limit for bum-out output" selected.
125 aD ISV indication 5 • If you want to display the operation status, press and hold the ISEL I key for two seconds.
The SV will be displayed on the display area.
49
I sa:; - LISV (Setting value) lower limiter (Setting range: 0 to 100%FS)
,Sa:; - HI sv (Setting value) upper limiter (Setting range: 0 to 100%FS)
[Description] - - - - - - - - - - - - - - - - - - - - - - - - - - - -
• These parameters set the setting range of the SV (Setting [Note)
value). • Before setting the parameters of 5;' - Hand 5;' - L, be sure
• Both the SV under ramp-soak operation and the SV switched to set the following parameters.
by the DII function are affected by the SV limiter. • Setting the lower limit of the measured range (P - 5L)
• The SV upper and lower limiters (5;' - H, 5;' - L) can be set • Setting the upper limit of the measured range (P - 5U)
within the range ofthe measuring values (P - 5L, P- 5U). • Setting the of decimal places point position (P -dP)
• After changing the parameters of P- 5L, P- 5U, and
Measured value
(PV) P- dP, power off the PXR, and then on. Then, set the pa
li~
11 rameters of 5~ - H and5;' - Lagain.
Lower limit of SV lower Setting value SV upper Upper limit of
measuring range limiter (SV) limiter measuring range
• Before setting the SV, set the parameters of 5~ - Hand
(P-SL) (SV-L) (SV-H) (P-SU) 5;' - L.
: : • Be sure to set the values of 5;' - Hand 5;' - L so that 5~ - H
....:~------~.:
~
Setting range of the SV (Setting value)
I Ilf 991 PV indication 1. Press and hold the ISEL Ikey for five seconds.
[P-n :1 P- n I will be displayed.
-~
IUU.U 4. Press the I/'. 1or 1"-/ Ikeys to flicker and to display laaa.
I
15~-HI 5. Press the ISEL Ikey once. 5~ - Hwill be displayed and 100°C will be registered for 5;' - H. After
that, the upper limit of the SV will be 100°C.
(Repeat the procedure from 3 to 5 to check the set value.)
I/aaD !SVindication 6. If you want to display the operation status, press and hold the ISEL I key for two seconds.
The SV will be displayed on the display area.
50
IdL '::I II, IdL'::I cIThe time ofON-delayalann ortimer function (Setting range: Oto 9999seconcls)
(Option)
[Description]
ON-delay alarm • The timer display function shows the remaining time of
With this function, the alarm relay is closed after the pre
timers 1 and 2.
determined delay time. (See operation Q) shown in the
• The set time is counted down while the ON or OFF timer is
figure below.)
activated.
In case the cause of the alarm is solved within the delay
• While the ON timer is activated, the alann relay is closed
time, the alarm relay is not closed. (See operation ® shown
when the remaining time is o. While the OFF timer is acti
in the figure below.)
vated, the alarm relay is opened when the remaining time is o.
The alarm relay is opened regardless of this parameter.
'------------
If] 1...-- ~isplays the remaining
time (seconds)
ON
Alarm
operation OFF
ON IT,
I
Alarm relay
ON :.--.:
_I
I , :
operation under
Alarm relay ON
I I I ,
'0'
I I I I
operation during
ON-delay OFF
Relay output ON':I:, I I :::
alarm LED . .
OFF: : :i----Ti,---T-
CD Delay ® @ I , I
Li
I , I :
setting time
~~:~e~~~ed OFF
ON i
I I
i,
,---4-----1-
• In case the alarm is set to OFF during standby, the ON
:I :I 1I !
I ,
delay operation performs again when returning to RUN. I I I I ,
• When the delay time is changed during ON-delay opera Tim:re~i~:II~~; T=-ts:r------t------~j
tion, the alarm is activated in the changed delay time. 0: ,
:
I
:
I
:
I
:
I
T:dLYn(n=1 121 3)
Timer function
• When the ON-delay timer is selected, the relay is closed in • OFF-delay timer operation
I I T
the set time after DI input is set to ON. While the DI input l~'
H=1
, ,I
I I' I
, " I
activated while the DI input stays either ON or OFF.
~~;rt OUlPUlO: : I t t
, I I I ,
---t------tsJ---tN
, I r I I I
Tim:re~i:::~:: T
o I
I
I
I
' I
I I
I
I
I
I
I , I I' I
T:dLYn(n=1 I 2 I 3)
51
[Setting example] Setting the delay time for ON-delay alarm to 30 seconds------
Display Operating procedure
Ill(991 PV indication 1. Press and hold the ISEL I key for five seconds.
IP-n II P- n I will be displayed.
ldL!:J :r 2. Press the 1'-/ Ikey to display dL!:J /.
~ 3. Press the ISEL key once.
f
125aD sv indication
r
6. If you want to display the operation status, press and hold the ISEL I key for two seconds.
The SV will be displayed on the display area.
52
Hysteresis of alarm 1 and 2 (Setting range: 0 to 500/0 FS) (Option)
[Description] - - - - - - - - - - - - - - - - - - - - - - - - - - - -
• The alarm is detected in the two-position operation (ONI • Hysteresis can be set for each alarm.
input at ON and the input at OFF. For example, the hys A1hy
teresis of SoC means that the range between ON and OFF ·ALM1 H
is SoC.
AH
-----+ Input ~ Ii
AL2
• Lower limit alarm
OFF OFF
AL AH
I 1'-1991 PV indication 1. Press and hold the !SEL I key for five seconds.
Ip -n :I p-" I will be displayed.
IInl
~ 3. Press the ISEL I key once.
The current setting ( I.f] ) will be displayed.
c::w'/
- jn _
',u" 4. Press the I""" I or I'vi' Ikeys to flicker and to display if].
5. Press the I~SEIJ key once. R2ht:J will be displayed and 3°C will be registered for R2h~. After
that, the controller will operate with the hysteresis of alarm 2 being 3°e.
(Repeat the procedure from 3 to 5 to check the set value.)
125 [Jf] ISV indication 6. If you want to display the operation status, press and hold the ISEL I key for two seconds.
The SV will be displayed on the display area.
53
IRloP I, IR20P IOptions of alarm 1 and 2 (Setting range: 000 to 111)(Option)
[Description]
• These parameters are used to switch ON/OFF the alarm • The de-energized output alarm function is used for ener
latch, the error satus alarm, and the de-energized output gizing or de-energizing the alarm relay to be closed. While
alarm functions for each ofAlarm 1 and 2. this function is set to ON, when the alarm judgment shows
• Each function is set to ON by setting the following digit the ON status, the relay is opened, and when the alarm
to "1 ": judgment shows the OFF status, the relay is closed.
!
ON
Alarm judgment
Alarm latch (1: use, 0: not use)
once the alarm judgment shows the alarm ON status. To Alarm relay movement ON
with de-energizing function
cancel the alarm latch, follow the instructions below. OFF
• Power off the PXR, and then on.
• Set the alarm latch to OFF. [Note]
• Cancel the alarm latch at the alarm latch canceling • The ON-delay, the alarm latch, and the de-energized out
parameter. put functions can be activated for the error status alarm.
• Cancel the alarm latch by DI input. • The alarm lamps (ALl, AL2) goes on and off according
• Cancel the alarm latch via communication. to the alarm judgment regardless of the de-energized out
The alarm of error status is activated, when the problems put settings.
in the table below occur. When using this error status
alarm function, set the alarm types (ALM1 or 2) to "0".
Display Causes
.,.,,,.,
• A break in the thermocouple sensor
UUUU • A break in the resistance bulb sensor (RTD) (A)
• The PV reading value exceeds the P-SU by 5%FS or more.
54
[Setting example] Setting the error status alarm function for Alarm 2 to O N - - - - - -
Display Operating procedure
I It{ '3.91 PV indication 1. Press and hold the I SEL I key for five seconds.
IP-n II P-n I will be displayed.
E]]1
u IU
I
4. Press the I/'... I or I""" I keys to flicker and to display II III .
IReaPI 5. Press the ISEL Ikey once. ReaPwill be displayed and the main unit input error alarm function for
Alarm 2 will be turned ON. After that, the controller will operate with the error status alarm
function for Alarm 2 being ON.
(Repeat the procedure from 3 to 5 to check the set value.)
Ie5aD ISV indication 6. If you want to display the operation status, press and hold the I SEL f key for two seconds.
The SV will be displayed on the display area.
I 11I9. 9 PV indication
r If unoperated state continues, the PV will be displayed.
55
IPL[ II J 1 . . . - -_ _- - - ' Upper and lower limits for control output 1 (Setting range: -3.0 to 103.00/0)
IPL[21, 1 . . . - -_ _- " Upper and lower limits for control output 2 (Setting range: -3.0 to 103.0% )
PLC
• How the output is limited (maintained within the limit or
breaks the limit) is set in the parameter of P[ Ur . o Input 100(0/0)
• When flammability is controlled by turning the gas on
r[ :Cycle time
[Setting example] Changing the lower pulse width limit from 20.00/0 to 10.0%
Display Operating procedure
I III 9.91 PV indication 1. Press and hold the ISEL I key for five seconds.
IP-n II P- n I will be displayed.
[E[[]
LL , 2. Press the [V] key to display PL [ I.
I~:,nnl-
I
'u.u
I
4. Press the I ~ lor I ' - / I keys to flicker and to display IOU.
I
[E[[]
LL ,
5. Press the ISEL I key once. PL [ I will be displayed and 10% will be registered for PL [ I. After I
that, the controller will operate with the output lower limit being 10%. I
125 au ISV indication 6. If you want to display the operation status, press and hold the ISEL Ikey for two seconds. I
56
I P[ uri Output limit types (Setting range: 0 to 15)
[Description]
• This parameter sets whether to maintain the value within
the limit or to break the limit when the output value in Output 1 Output 2
PCUT Upper limit Lower limit Upper limit Lower limit
creases up to the limit set value.
0 103% -3% 103% -3%
1 103% Limit 103% -3%
Output value
2 Limit -3% 103% -3%
(beyond the limit)
3 Limit Limit 103% -3%
1030/0
4 103% -30/0 103% Limit
Breaking the limit 5 103% Limit 103% Limit
PHC
6 Limit -30/0 103% Limit
!
I
'Limit 7 Limit Limit 103% Limit
I
I 8 1030/0 -3% Limit -3%
Limit
!
I
9
10
103%
Limit
Limit
-3%
Limit
Limit
-3%
-3%
PLC : 11 Limit Limit Limit -3%
Breaking!the limit 12 103% -3% Limit Limit
13 103% Limit Limit Limit
PHC Output value
PLC 14 Limit -3% Limit Limit
-30/0 (under the limit)
15 Limit Limit Limit Limit
[Setting example] Selecting the operation that outputs 1and 2 are maintained within the upper and lower limits -
Display Operating procedure
I I'-19.9 IPV indication 1. Press and hold the ISEL I key for five seconds.
IP-n II P- n I will be displayed.
lorllrl
I LUI 2. Press the I'V Ikey to display P[ Ur .
C]] 3. Press the ISEL 1key once.
The current setting ( D) will be displayed.
[ -)5( I
4. Press the I/'... 1or I'V Ikeys to flicker and to display 15.
[orll'l
I LUI 5. Press the I SEL I key once. P[u r
will be displayed and 15 will be registered for P[ U After that, r.
the controller will operate with outputs 1 and 2 maintained within the upper and lower limits.
(Repeat the procedure from 3 to 5 to check the set value.)
125 an ISV indication 6. If you want to display the operation status, press and hold the ISEL Ikey for two seconds.
The SV will be displayed on the display area.
57
I-fIr , ,
DUI 'I L...- ---I
[Description] - - - - - - - - - - - - - - - - - - - - - - - - - - -
• These parameters display the output values of outputs 1
[Setting example] Con"firming the output value (the calculated value) of control output 1 -
Display Operating procedure
I IlIS9 IPV indication 1. Press and hold the ISEL I key for five seconds.
[P-n :[ ,0 - n : will be displayed.
[Q]1[]
UI , 2. Press the LS2'J key to display urI.
0
I25 aD ISV indication 4. If you want to display the operation status, press and hold the [S-a] key for two seconds.
The SV will be displayed on the display area.
58
r [J IRCJ (Cold junction compensation) (Setting range: ON/OFF)
[Description]
• This parameter sets whether or not to perform the RCJ • Set this parameter to OFF under the conditions that the
(Cold junction compensation) for the thermocouple in RCJ is not needed, such as when the RCJ is performed
put. Use the factory default setting (ON: performs the outside of the PXR or when the temperature deviations
RCJ) under normal conditions.
are recorded.
Dn : Performs the RCJ (Cold junction compensation).
pensation).
[Setting example] Changing the RCJ (Cold junction compensation) from ON to OFF
~-
I I'-199 IPV indication 1. Press and hold the ISEL I key for five seconds.
IP-n II P- n I will be displayed.
Ci£E I
4. Press the I ~ lor I 'vi' I keys to flicker and to display of F.
I r[JI 5. Press the ISEL Ikey once. r [ J will be displayed and 0 FF will be registered for r [ J. After that,
the controller will operate with the RCJ (Cold junction compensation) being oFF.
(Repeat the procedure from 3 to 5 to check the set value.)
125 au ISV indication 6. If you want to display the operation status, press and hold the ISEL I key for two seconds.
The SV will be displayed on the display area.
59
JidJD Adjusting the PV (Measured value) display (0%) (Setting range: -50 to 50% FS)
IRdJSI Adjusting the PV (Measured value) display (100%) (Setting range: -50 to 50% FS)
[Description]
• The user-definable functions are independent of the adjust 5.Retum the parameter of r [J to ON.
ment values of the PXR. Setting the parameters of RdJ [J
and RdJ 5 to acan return to the factory default settings. [Operating example for input range of O°C to 400°C]
1. Prepare the following devices before adjustment by us Reading at input of DOC: -1°C
ing these parameters. {
Reading at input of 400°C: 402°C
• DC voltage standard generator
RdJ5.)
Setting the parameters of RdJD and RdJ5 to "0" re
turns to the factory default settings.
I It..{ 991 PV indication 1. Press and hold the ISEL] key for five seconds.
IP-n II P-" I will be displayed.
IRdJDI 5. Press the ISEL~ key once. RdJDwill be displayed and 1°C will be registered for RdJl1. After that,
the controller will operate with the zero adjustment being + 1°C.
(Repeat the procedure from 3 to 5 to check the set value.)
f 2511D ISV indication 6. If you want to display the operation status, press and hold the ISEL I key for two seconds.
The SV will be displayed on the display area.
60
I d~ - III d~ - 21 01 operation (Setting range: 0 to 12) (Option)
[Description] - - - - - - - - - - - - - - - - - - - - - - - - - - - -
• Select each DI function with d~ - I and d~ - 2 (DI set • The ramp-soak operation can be also switched between
ting parameter) and set the DI to ON to activate the func RUN/RESET manually.
01 set parameter, 01 and type of SV to be switched and selected • When the control is in standby state,
dL - ,, d~-2 012 OFF DI20N
I
~c~~~.(setvalue) -1~/qDJ-
Set value Set value 011 OFF I 011 ON 011 OFF 011 ON
1 1 5~ 15~- I 5~-2 I S~-3 IDUringpvdisPlayl
~ I 5~ - Il
altemateIY.
61
Starting the auto-tuning (01 functions 3, 4)
• These functions can switch the start/stop of the auto
tuning.
AT (Standard)
AT start AT cancel
AT (Low PV)
62
[Settingexa~ple] ChangingtheSV(FrontSV)toSV1~~~~~~~~~~~~~
I IY99 IPV indication 1. Press and hold the 1SEL 1key for five seconds.
jp-" II P- n I will be displayed.
e]r- I "
4. Press the I/'..1 or I'-/ I keys to flicker and to display I .
Id~ - Il 5. Press the ISEL 1key once. d~ - 1will be displayed and 1 will be registered for d~ - 1.
(Repeat the procedure from 3 to 5 to check the set value.)
6. Short-circuit the Di 1 terminals. The SV will be changed from the front SV to SVI.
125 Of] ISV indication 7. If you want to display the operation status, press and hold the L~E1J key for two seconds. The SV
value and SV No. will appear alternately.
The switched SV or 5~ - 1 will be displayed alternately on the display area.
63
I 5rn D IStation No. for communication (Setting range: 0 to 255) (Option)
[Description] - - - - - - - - - - - - - - - - - - - - - - - - - - -
• Do not set the same number as other Micro-controllers.
I /'-1991 PV indication 1. Press and hold the ISEL key for five seconds.
r
!p -n 1\ P- n I will be displayed.
4. Press the I/'.. 1or I'-./ Ikeys to flicker and to display 123.
5. Press the [SELl key once. Sf no will be displayed and 123will be registered for Sf no. After that,
the controller will operate with the station number being 123.
(Repeat the procedure from 3 to 5 to check the set value.)
125 aD ISV indication 6. If you want to display the operation status, press and hold the ISEL I key for two seconds.
The SV will be displayed on the display area.
64
[on I Parity for communication (Setting range: 0 to 2) (Option)
[Description] - - - - - - - - - - - - - - - - - - - - - - - - - - -
• This parameter sets the parity for communications.
The baud rate is fixed at 9600bps.
a :Odd parity
I : Even parity
2 : No parity
I III 991 PV indication 1. Press and hold the I SEL I key for five seconds.
Ip-n II
P- n I will be displayed.
I [ani
2. Press the I'../ key to display [0 n.
I
6. Power off the PXR3, and then on. The even parity is set now.
12S0alSVindication 7. If you want to display the operation status, press and hold the ISELI key for two seconds.
The SV will be displayed on the display area.
65
P!:IP IInput type for PYP (Setting range: 0 to 7,32 to 47) (Option)
[Description]
• When the Color Touch-Operation Unit (Model: PYP)
Set value Input type Temperature range(ae)
made by Fuji Electric is connected to the PXR, this pa
00 Resistance bulb PtlOO Oto 150ae
rameter makes the PYP recognize the measured range.
01 lIS o to 300ae
02 lEe o to 500ae
• When setting the same temperature range that is set in
03 o to 600ae
the input range, P-SL, and P-SU of the PXR, the read
04 -50 to looae
05 -100 to 200°C
ings between the PXR and PYP are met.
06 -150 to 600°C
07 -ISO to 8500 e
32 Thermocouple J oto 400 ae
33 J o to 800 ae
34 K o to 400ae
35 K o to 800ae
36 K o to 1200ae
37 R oto 16000 e
38 B o to 18000 e
39 T -199.9 to 200°C
40 T -ISO to 400 ae
41 E o to 800 a e
42 E -199.9 to 800 ae
43 S oto I600 ae
44 N o to I300 ae
45 U -199.9 to 400°C
46 WRe5·26 oto 2300 0 e
47 PLII oto 13000 e
I 11I9.9 IPV indication 1. Press and hold the I SEL I key for five seconds.
I ~:iBl:-
I
4. Press the I " I or 'V Ikeys to flicker and to display 3B.
f
I p'dpl 5. Press the I~$~LJ key once. p~p will be displayed and3B(Thermocouple B) will be registered for the input range.
After that, PYP will recognize the input range of the PXR3 as thermocouple B ( 0 to 1800°C).
125 aD ISV indication 6. If you want to display the operation status, press and hold the [SEL I key for two seconds.
The SV will be displayed on the display area.
66
IR0 - r IRetransmission output type setting (Setting range: 0 to 3) (Option)
[Descri ption]
• This parameter is used to set the retransmission output
type.
The means of the set values are as shown below.
[Setting example] Changing the retransmission output type from the process value (PV) to the
set value (SV) - - - - - - - - - - - - - - - - - - -
Display Operating procedure
c=:::25J PV indication 1. Press and hold the ISEL I key for 5 seconds.
Ip -n :I P- n I will be displayed.
OF 1"
4. Press the I ~ I or I~J key to flicker and to display I (SV retransmission).
IRo-rl 5. Press the ISEL I key once. Ro -rwill be displayed and 1 (SV retransmission) will be registred for the
retransmission output type. After that, the controller will operate with the retransmission output being SV.
c=:::25J SV indication 6. If you want to display the operation status, press and hold the ISEL I key for two seconds.
The SV will be displayed on the display area.
67
IRD - LI Retransmission base scale (Setting range: -100.0 to 100.0%) (Option)
Retransmission span scale (Setting range: -100.0 to 100.00k) (Option)
[Description] - - - - - - - - - - - - - - - - - - - - - - - - - - - -
• The retransmission base scale and span scale can be set • When the value of retransmission output (example: SV)
as shown below. Unit for the setting is %. becomes equal to the set value ofAo-L, the retransmis
sion output becomes 0% (output).
Output type Description of percentage • When the value of retransmission output (example: PV)
PY/SV/DV Percentage of input measurement becomes equal to the set value of Ao- H, the retransmis
•
range (Note 1) sion output becomes 100% (output).
MY Output value
Note 1: Calculate the set value by using the following for Related parameters: Ro - r (page 67)
[Setting example] At K thermocouple input of 0 to 400°C, make the setting so that the PV (value
of retransmission output type) becomes 0% at 10QoC, and 1000/0 at 300°C.
Since the measurement range is 0 to 400°C, P - SL = 0 (lower limit value of measurement range), and P - SU = 400 (upper
limit value of measurement range). So, from the formula shown above,
0
1) Setting Ao-L : What position is IOOoe in the temperature range from 0 to 400 e? = 25% (=(100 - 0) + 400 x 100 [%]) -+ Ao-L = 25.0 (%)
2) Setting Ao-H : What position is 300 e in the temperature range from 0 to 400 e ? = 750/0 (=(300 - 0) + 400 x 100 [0/0]) --+ Ao-H = 75.0 (%)
0 0
~ SV indication 1o. If you want to display the operation status, press and hold the ISEL Ikey for two seconds.
The SV will be displayed on the display area.
I 2sl PV indication If unoperated state continues, the PV will be displayed.
68
Parameter display mask (Setting range: 0 to 255)
[Description] - - - - - - - - - - - - - - - - - - - - - - - - - - -
• This parameter skips the parameter display by items. • "Parameter mask DSP" in "2-1 Parameter list" (page 6)
• This parameter is used not to display the items that are shows which parameter is skipped by setting d5P I to
not used, or not to change the settings mistakenly. d5P9 and dP ID to dP 13 .
• Set the total value of the codes of the item that you want
to skip.
•
I/lf991PVindication 1. Press and hold the ISEL Ikey for five seconds.
]p _" 1/ P- n I will be displayed.
Id5P31 2. Pressthel,-/lkeytodisplayd5P3.
~ 3. Press the! SEL key once.
I
I ~: 12I
I
4. Press the! /'-.1 orl '-/ Ikeys to flicker and display 12.
Id5P 31 5. Press the[§~~J key once. d5P 3 will be displayed and 12 will be registered for d5P 3 .
After that, the parameters of Z. and d will be skipped, and will not be displayed.
(Repeat the procedure from 3 to 5 to check the set value.)
125DDISVindication 6. If you want to display the operation status, press and hold the SEL I I key for two seconds.
The SV will be displayed on the display area.
69
3 Troubleshooting
This section explains the judgments and remedies for problems.
Reference
Symptoms Possible causes Remedies pages
1. The display has shown CD The setting of P- n 2 is not correct for Set the parameter of P n2 correctly. Page 35
UUUUorLLLL. the input signals of sensors or others.
® The polarity of the input signal does not Correct the polarity of the input signal on the
match that of the PXR. PXR3.
® Input terminals are short-circuited in ther- Set the parameter of P n2 to 3, and check if the tem- Page 35
mocouple B or R. (p - ,-.2 = 4,5) perature around an ordinary temperature is displayed.
(Thermocouples Band R have a large error around ordi
nary temperatures. However, this is not a fault.)
® The input signals and type of sensors or others Ask to make adaptations on your model. Or -
do not match those of the controller you use. replace your model with a new one.
@) The connecting cables for the sensor are loose. Tighten the connecting cables. -
® A break or short-circuit occurred in the Replace the sensor with a new one. Or remove -
sensor. the short-circuit.
(J) The sensor or other input devices that are Replace the sensor or other input devices with -
connected to the PXR3 have problems. new ones.
® The set value of the parameter of P 5L Set the parameters again so that the value of Page 36
is larger than the value of P- 5U. P 5L is smaller than the value of P 5U.
® The measured value is too large or too Set the parameters again so that the difference of Page 36
small. the set values of P 5Land P 5U is made larger.
2. Err has been dis- CD The value of P 5U is set to 3277°C or more Set the parameters of P 5Land P 5U again Page 36
played. for thermocouple and resistance bulb input. according to the input range table.
® The measured range ( P 5Uto P 5L) is set Set the parameters of P 5Land P 5U again Page 36
to 10000 or more for voltage and current input. so that the measured range is 9999 or less.
3. A decimal point has not "0" is set in the parameter of PdP. Set the parameter of PdP to "1" or "2". Page 38
been displayed.
4. The SV or the set val- CD The parameter of P 5L , P-5U,or Set all the parameters again. (When the set values ofthe param- Page 36
ues ofsome parameters PdP was changed. eters of P- 5L ,P - 5U, and PdP are changed, the
have been changed set value ofeach parameter for which "*" is marked at the page
without any operation. number ofthe reference page in the Parameter list, are changed.)
® When the set value of P 5Uis larger than Set P dP to "0", and return P 5U to an Page 34
1000, "1" is registered for Pd p. original value.
5. ON/OFF control (Two-posi 0.0 is not set in the parameter p. Set the parameter P to 0.0. Page 20
tion control) has not started.
6. ON/OFF control is not CD The set value of parameter H~5 is not Adjust the set value of parameter H~ 5 to be Page 23
functioning properly. correct. suitable for the device to be controlled.
® The setting of parameter 0 n 0 F is not correct. Set the parameter 0 n 0 F correctly. Page 32
7. The Micro-controller is CD The set values of the parameters P , ~ , Perform the auto-tuning. Page 16
not controlling prop and d are not correct.
erJy. Cl) The cycle times are too long. Decrease the set value of the parameters r[ Page 33
and r [2 gradually.
Q) Output is limited. Set the parameters ,OL [ f , PH[ I , Page 56
PL[ 2 and PH [2 again to be suitable for the
process.
@ Output is not limited correctly. Set the parameter P[U r again to be suitable Page 57
for the process.
70
Reference
Symptoms Possible causes Remedies pages
8. Response is too slow. (The mea- Input filter constant is too large. Decrease the set value of the parameter Page 39
sured value changes slowly.) i P-dF.
I
9. Output changes be CD Some input terminals are short-circuited. Remove the short-circuited terminals. -
tween ON and OFF, but @ The connecting cable for the device to be Connect it properly. -
the indicated value does controlled are not connected properly.
not change. ® The device to be controlled has powered ofT. Power it on. -
@ The output signals of the Micro-control- Prepare the Micro-controller to be suitable for the
ler do not match the input signals of the device to be controlled. Or select the device to be
device to be controlled. controlled to be suitable for the Micro-controller.
10. The keys do not operate. "1 ", "2", "4", or "5" is set in the parameter Set the parameter Lo[ to "0" or "3". Page 19
The set value of the paro Lor.
meters cannot be changed.
11. The SV cannot be CD "1 ", or "4" is set in the parameter LD [ . Set the parameter LD [ to "0", "2", "3" or Page 19
changed.
"5".
® You have tried to change the SV during ramp-soak Set the parameter of P,- D G to 0 FF . Page 14
operation ( rUn, HL d ,or End is selected.)
12. The parameters you want The concerned parameters are set to skip in Change the set value of the concerned dSP. Page 69
to confirm or change are the parameters of d5P J to dP 13 .
not displayed.
13. Auto-tuning does not CD After starting the auto-tuning operation, Make the difference ofthe set values of P- 5L Page 36
,,,"u,
work properly.
., , ,
the display has showed
LLLL·
uuuu or andP- 5U larger, and perform the auto-tun
ing again.
@ You have changed the SV after starting Set the desirable SV, and perform the auto- _
the auto-tuning operation. tuning again.
® The response of the controlled device was Use a controller whose control cycle is fast, _
too fast. such as PYH.
@ You have tried to perform the auto-tuning Set the parameter Pr DC to oFF, and per- Page 14
during ramp-soak operation. form the auto-tuning again.
® Peripheral devices have problems. Or they Connect them properly.
are not connected properly.
® Direct/reverse actions are not suitable for the Set the parameter of P- n I properly. Page 49
operations of the system to be controlled.
(J) The response of the controlled system was Perform the tuning manually. (Set the para- Page 20
too slow, and the auto-tuning did not fin- meter P to "0" to try the ON/OFF control.)
ish in 9 hours.
14. An excessive over- (1) Perform the auto-tuning with the para Page 16
-
shoot has occurred dur meter Rf being "2" (Low PV type AT).
ing auto-tuning opera (2) Perform the tuning manually. Page 20
-
tion.
15. The self-tuning does See the section of the parameter [f r L. Page 27
not work properly.
71
Index
A o
Adjusting the PV display (0%) 60 ON/OFF control (two-position control) 20
Adjusting the PV display (100%) 60 Operations 6
Alarm codes 43 Options of alarm 1 and 2 54
Alarm of input error status 54 Output direction at input bum-out 49
Alann types 42 Output limit types 57
Anti-reset windup 26 Output offset value 26
Auto-tuning function 16 Output value display 58
Overlap band 25
B
p
Basic operations 11
Parameter display mask 69
•
c Parameter functions and method of settings 12
o Ramp-soak control 14
Displaying On-delay alarm or the remaining time of timers 17 Retransmission span scale , 68
Dual output 24 Reverse action 49
H s
How to switch parameters II Selecting ramp-soak patterns 45
Hysteresis range for ON/OFF control 23 Setting lower limit of the measuring range 36
L
Low PV type 16 T
Lower limit alarm 53 The time of ON-delay alarm or timer function 51
Timer codes 43
M Troubleshooting 70
u
Upper limit alarm 53
User-definable function 60
72
Memo
73
ihSafety Precaution
• Before using the PXR3, read the "Instruction Manual" or consult with your local distributor or Fuji Electric for safety
purpose.
• The uses and places for some of equipment described in this manual are limited. Some devices need regular inspec
tions. Consult with your local distributor or Fuji Electric.
• Only electricians should connect this equipment.
• The contents of this manual have been prepared carefully. However, it should be noted that Fuji Electric is not respon
sible for any loss, including consequential damage from errors in writing or missing information.
Before operating the PXR3, carefully read the safety precaution in the "Instruction Manual".
Over-temperature Protection
Any control system design should take into account that any part of the system has the potential to fail.
For temperature control systems, continued heating should be considered the most dangerous condition, and the machine
should be designed to automatically stop heating if unregulated due to the failure of the control unit or for any other reason.
The following are the most likely causes of unwanted continued heating:
In any application where physical injury or destruction of equipment might occur, we recommend the installation of inde
pendent safety equipment, with a separate temperature sensor, to disable the heating circuit in case of overheating.
The controller alann signal is not designed to function as a protective measure in case of controller failure.