SARMADA McDERMOTT SON. SHO.

BMD Contract no: R2782

SARAWAK SHELL BERHAD I SABAH SHELL PETROLEUM COMPANY LIMITED
Shell Contract no: 591447

2007-2009 TRANSPORTATION AND INSTALLATION OF OFFSHORE FACILITIES

Saltwater and eRA Management Procedures for the 10"7/M3S and 14" Sa~eri
2 4 Sept 2008 14 August 2008 Approved For Constructioh··._ Incorporated client comments Added verbiage for single vessel operation and wet buckle timeUne CB CB MK MK

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07 Jury 2008

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10 March, 2008

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Incorporated Client Comments Added Data for 14" PRT and Heads Re-Issued for A roval CB CB Approved Operations Approved PMT Approved Shell Approved CA/MWS

CB

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B A REV.

18 February 2008 8 October 2007 DATE

AN AN

Incorporate Client Comments and Saderi Pi eline For R.eview DESCRIPTION

BY

TOTAL OR PARTIAL REPRODUCTION ANDIOR UTILIZATION OFTHIS DOCUMENT ARE FORBJODEN WITHOUT PRIOR WRITTEN AUTHORIZATION OF THE OWNER Barmada McDermott Sdn Bhd Peti #50, Wisma Selangor Dredging, 16th Floor, West Block, 142-C, Jalan Ampang, 50450 Kuala Lumpur Tel: (603) 2163-2022 (Hunting line) Fax:(603) 21611014

Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited

Barmada McDermott Sdn. Bhd. REVISION: 2

Document No. R2782-INST -PIP-8009

27/08/2e08

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BARMADAM
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2007 .. 009 ,'RANSPORTATION 2

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OFFSHORE- FACILITIES

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Saltwater and eRA Management Prccedures for the 10" G'1/M3S and 14" ~rtl::l~
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Barmada McDermott Sdn. , Shd."

Sarawak Shell Berhad I :Sabah Shell Petroleum :;. Company LImited

Tel; (603) 2163~2022(Hunting line)

Document NQ. R2782-INST -PIP-SOOg

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Sarawak Shell Berhad / Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST-PIP"B009; Rev 2

TABLE OF CONTENTS
1.0 INTRODUCTION General.. Tow Route Glossary 1..4 Rejection Criteria 2.0 TRANSPORTATION OF PIPES 2.1 Delivery Points 2.2 Pre-Loadout Inspection 2.3 loadout 2.4 Transit 3.0 PIPELAY , 3.1 3.2 3.3 1.1 1.2 1.3 , · 7 7 8 12 12 13 13 13 1'3 14 15 , 15 15 16 16 17 18 20 21 21 21 21 2'1 22 2'2 23 23 23 23 23 25 25 , 25 26 27 27 28 28 28 29 31 33 33 33

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General. CRA Awareness Contamination Risk and Mitigation 3.3.1 HANDLING FROM BARGE to READY RACK 3.3.2 BEVEL STATION , 3.3.3 READY RACK 3.3.4 BEAD STALL & WELD STATION 3.4 Temporary Pipeline Attachments 3.4.1 Subsea Pullheads , 3.4.2 In-Line Equipment 3.4.3 X-Ray Stop Trolley : 3.4.4 Reach Rod 3.4.5 Internal Pipeline Line-Up Clamp (IPLUC) 3.4.6 Hand Tools 4,0 RISER & SUBSEA TIE-INS Pre-Fabrication and Transportation of Riser and Spools Weather Window 4.3 Flanged Riser , 4.4 Flanged Spools 5.0 PIGGING, HYDROTEST .ANDPRECOMMISSIONING 4.1

.,..,

4.2

5.1 Philosophy 5.. 2 Pre-commissioning Scope 5.3 Pre-commissioning Execution 6.0 CONTINGENCY BUCKLE PREVENTION & RECOVERY Preventive Measures and Detection Buckle 6.2.1 Dry Buckle 6.2.2 Wet Buckle (2 Vessels Rectification Operation) 6.2.3 Wet Buckle (Single Vessel Reotification Operation) - G7 pipeline 6.2.4 Wet Buckle (Single Vessel Rectifioation Operation) - SADERI pipeline 7.0 PRE-COMMISSIONING 6.1

6.2

7.1 7.2

Dewatering with Compressed De-Oiled Air Packing pipeline with nitrogen

Page Sof 113

APPENDIX APPENDIX APPENDIX APPENDIX APPENDIX APPENDIX APPENDIX

Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST-P1P-8009; Rev 2

A: BOCKLE CON IINGENCY SEQUENCE DIAGRAM B: STARTUP AND LAYDOWN HEAD DRAWINGS C: BUCKLE CONTINGENCY TIMELINE D: DIAMOND WIRE CUTTER E:14" PRT OPERATIONS F: 10" PRT OPERATIONS " G: BURST DISCS SPECIFICATION

34 42 51 54 56 79 110

Page 6 01113

Sarawak Shell Berhad! Sabah SheH Petroleum Company Limited 2007-2009 Transportation and Jnstaliationof Offshore Facilities Salfwater Management Procedure for 1. · G7/M3S and 14" Saderi Pipelines O Doc. No. R2782-INST-PIP-8009; Rev 2

1.0 1.1

INTRODUCTION General Sarawak Shell Berhad / Sabah Shell Petroleum Company Ltd (SSB or COMPANY) has awarded a 3 years transportation and installation contract for development of their hydrocarbon fields offshore east Malaysia to Barmada McDermott Sdn Bhd (8MD or CONTRACTOR). For execution of this Contract, 8MD shall be responsible for the project management, transportation and offshore installation of the offshore pipelines and structures. The pipelay shall be conducted using BMD's main pipelay work barge OB26 and two anchor handling vessels as part of its spread. The pipeline installation works for this contract involves strict saltwater ingress criteria, both prevention and response. This is to preserve the pipeline from chloride contamination which is corrosive to the internai cladding material. This document details the special apparatus and methodology that will be employed through out the installation program to ensure the internal cladding material will be devoid of chlorides and contamination detrimental to the corrosion resistance properties of the clad material. This procedure is meant to cover the 10" M3S, 10" G7 and 14" Saderi eRA Pipeline. The focus of this procedure ison the following points: • CRA Awarenessand ContaminationRisk + Mitigationduringtransportationand pipeJay • Buckle Contingencyand Recoveryduring pipelay This procedurealso gives an indicative philosophyfor the following points, which are individuallycovered in much greaterdepth and detail in their respectiveinstallationprocedures: • Riser+ SSTllnstallations • Pigging,Hydrotestingand Pre-Commissioning

NOTE: This procedure is heavily derived from previously approved 20" and 28" Saltwater Management Procedure, R2782-INST-PIP-014. Minor amendments and new specifics added in this procedure compared to the preceding document to reflect the 10" and 14" pipeline requirements.

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Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure tor 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST-PIP-8009; Rev 2

1.2

Tow Route

Page B of 113

Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3Sand 14" Saderi Doc. No. R2782-INST-PIP-8009; Rev 2

Pipelines

Page 9 of 113

Sarawak Shell Berhad I Saban Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST-PIP-S009; Rev 2

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Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007-2009 Tr.ansportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782-1NST-PIP-8D09; Rev 2

Page 11 of 113

Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc, No. R2782-INST-PIP-8009; Rev 2

1.3

Glossary

Terms and acronyms used in this document. Abbreviation BMD SSB/SSPC BMB HSE NOT CSR ROV MWB TBA TBC CAB CRA 1.4 Definition Barmada McDermott Sdn. Bhd. Or CONTRACTOR Sarawak Shell Berhad / Sabah Shell Petroleum Company Limited or COMPANY Batam Marine Base Health Safety and Environment Non Destructive TestinQ Client Site Representative Remote Operated Vehicle Main Work Barqe To Be Advised To be Confirmed Capital Asset Barge Corrosion Resistant Alloy

1

2
3

4
5

6 7
8

9 10 11 12

.Rejection Criteria

SSB has advised the following automatic rejection criteria for the seawater ingress in the pipeline. Clad Material 316 Maximum cumulative exposure time 5 days 15 days 30 days (Contract) 15 days (new SSB requirement)

825 625 625

If the exposure time is above the above time limits, the pipeline will be condemned as the saltwater contamination will be too severe to salvage the pipeline. However, failure / corrosion leading to rejection may occur before this time and the maximum exposure time shall not be used as a buffer/delay. Remediation of sea water exposure shall be commenced immediately upon each and every exposure. For the contingency flush, the exposure time of the pipeline start at the onset of buckle until the pipeline has been flushed with treated freshwater twice. This ensures the chloride content in the pipeline has been adequately diluted.

PaQtl12 of 113

Sarawak Shell Berhad I Sabah Shelf Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782-1NST-PJP-8009; Rev 2

2.0

TRANSPORTATION OF PIPES 2.1 Delivery Points

All the pipes will be transported on nominated barges which are engineered for the transport forces. The pipes are coming from Kuantan either from Bredero or PPSC. The tow will be approximately 5 days from Kuantan to SarawakiSabah offshore oil fields. During this period of transit at high seas, numerous measures will be taken to ensure the pipes will be well protected from saltwater ingress.

2.2

Pre-Loadout Inspection

Prior to the loadout activities, the pipes are 100% inspected by BMD representative to ensure the pipes are free from contamination. This is covered as part of the ITP procedure R2782-GEN-QA002; Inspection and Test Plan for CRA Pipeline, Risers and Tie-ins. Relevant checks done in-line with the saltwater management are:1. Check internal condition of the pipes i.e. mill scale deposit (if any), dirt, or even onset of corrosion should be flagged to SSB 2. Marks on the pipes are done in accordance with approved SSB marking material. This is done by the pipe supplier. BMO markings are only on the outside of the pipes. 3. Ensure the end-caps supplied with the pipes are not damaged. Any damage will be reportedlhighlighted to sse 2.3 Loadout

During the loadout the pipes will be handled by the pipe-coaters (Bredero I PPSC) under direct supervision of SSB site team and monitored by BMD representative. During the loadout the following will be done to protect the ends. 1. Ensure end-caps are fitted on both each end of the pipe.. 2. A plastic wrap I bag will also be fitted over the end-caps sealed with duct-tape. 3. Tarpaulin will be covering both ends of each pipe bays to deflect excessive wave action on the pipe end thus ensuring the end-caps would not get damaged. The pipe would be handled carefully to ensure the pipe end-caps would not get damaged. Any damaged end-caps must be replaced by the pipe-coater. The tarpaulins, and plastic covers will be supplied and fitted by BMD during loadout.

Page 13 of 113

Sarawak Shell Berhad / Sabah Shell Petroleum Company Limited 2007 -2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST-PIP-8009; Rev 2

2.4

Transit

During transit of the p.ipehaul barge, the attending tug will be in monitoring the weather along the tow route. The crew would also periodically check the condition of the cargo. Any disturbance to the lashing and protective covers during transit will be addressed promptly by the crew.

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Sarawak Shell 8erhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7JM3S and 14" Saderi Pipelines Doc. No. R2782-INST·PIP-8009; Rev 2

3.0

PIPELAY 3.1 General

The pipes after arrival in-tield will be offloaded from the transport barge and prepared for production welding on the derrick lay barge. This is the point of contact of the internal of the pipe to the environment which pose a high risk of contamination. This section details the steps taken by BMD to ensure the pipes would not be contaminated and damaged during production. 3.2 eRA Awareness

Prior to commencement of pipeline installation activities, barge supervisors will conduct CRA awareness campaign on the barge. This is to educate and instil in the crew working on the project on the special measures required while dealing with CRA. The awareness campaign will consist of:1. CRA awareness presentation / training; OAQC and Field Engineer will explain to the crew iri a presentation on the points. 2. Signs will be posted to remind workers on the eRA handling guides. 3. Working area which the internal cladding will be exposed to (i.e. line up station, bead stall, deck) will be cleaned from carbon steel contaminants. Housekeeping practices are stepped up to ensure the area around the pipe ends would be free from dust, scrap etc. 4. OAQC primarily but with support from line supervisors on the barge will continuously remind and educate the crew on the CRA awareness for the duration of the project (further enhanced with pre-shift Tool Box talks).

Page 1501113

Sarawak Shell Berhad / Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST-PIP-8009; Rev 2

3.3

Contamination Risk and Mitigation

The below tables details the potential risk of contamination at each production station and the mitigation performed by BMD. 3.3.1 HANDLING FROM BARGE to READY RACK Risk Damage to the protective barriers on the pipe ends(plastic garbage sacks and end-caps) and the internal cladding Damage to protective barriers on pipe ends

No Activity 1 Rigging and handling

2

3

4

Mitigation Slings with big eyes would be used to choke the pipe on the outer layer at the end. No pipe handling hooks will be used All protective barriers will be Pipe Cleaning - Part I inspected upon receipt on the laybarge. If there is any apparent damage then the protective barriers will be immediately removed and the pipe will be immediately flushed with fresh water (taken from the laybarge potable drinking water supplies). Removal of the protective Damage to the internal clad The plastic garbage bags and endcaps will only be removed from the barriers on the pipe ends during the removal process pipes after entry into the covered (plastic garbage bags and front end. end caps). Contamination from the riggers The rigger will be trained to keep handling the end-caps the pipe free from foreign particles" QAQC close supervision will be necessary to instil the awareness to the workers. After removal of the protective end Pre-existing contamination Pipe Cleaning - Part II barriers, the interior of the pipe joint will be visually examined. If there is any apparent contamination the pipe will be immediately flushed with fresh water (taken from the !aybarge potable drinking water supplies).

Page 16 of 113

Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Doc. No. R2782-INST-P1P-8009; Rev 2

Pipelines

3.3.2

BEVEL STATION Risk Contamination process

No Activity 1 Prepare the bevel end

2

3

4

Mitigation the cut A cold cutting bevelling machine is employed to do this. All swarf/cold cut residue shall be removed by a small hand held broom to ensure the residue is not carried further into the pipe joint. Clean the internal of the pipe Contamination from the material An isopropyl alcohol solvent will be used for the cleaning of first 300used mm of the interior surface (post bevelling). This chemical is benign and do not have corrosive properties, ferrite and chloride content. A clean rag or a lint-free paper towel shall be used for this. Hand tooling (grinding I Contamination from the hand Only hand tools which is approved tools by BMD and SSB Site QAQC team buffer) if any to be used. Tool faces that come in contact with the internal clad material to be made from Stainless Steel. General Handling and work Cleanliness i.e, workspace free Only designated personnel will be from foreign particles allowed in the work area to keep Area the human - pipe exposure to a minimum. OAOC or the line-up foreman will supervise/enforce the traffic. from

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Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST-PIP-8009; Rev 2

3.3.3

READY RACK

No Activity Risk 1 Internal cleaning of the pipe Contamination by blasting compressed air supply through the pipe

2

3

4

Mitigation the air All air used for internal cleaning will be from a single source (Le., from the field joint coating air supply for the vacuum blasting/recovery - which is dried and de-oiled). No foreign particles would be present. Further visual check post blasting will be done to confinn no foreign particles are left behind in the pipe. External cleaning of the pipe Contamination of the internal A clean/dry foam "plug" will placed by power and/or hand tools cladding by the exterior carbon inside the pipe prior to working on steel particles. the exterior pipe surface. Following completion of the exterior work, the surface will be cleaned with a blast of dry/de-oiled air prior to removal of the foam plug. The plugs will be kept covered when not in use to prevent contamination. Swabbing rabbit will only be used if the above noted air blast is not sufficient to remove the visible debris. from Run messenger line for the Contamination the The messenger line is made from messenger line swabbing rabbit putlline polypropylene or nylon which is benign and do not act as a catalyst for corrosion. The messenger line will be run from one end to the other with a burst of compressed air. The line will be checked periodically to inspect the condition Any dirt left (if any) by the messenger line would be cleaned by the swabbing_rabbit. Pull the swabbing rabbit Swabbing rabbit introduces The swabbing rabbit will be foreign materials in the pipeline cleaned after each use with compressed air Of if deemed necess'!!Y_ wash. a Swabbing rabbit would dent the The swabbing rabbit body is constructed from aluminium with internal cladding the cleaning discs made from soft po.!Y_urethane. Clean floor storage I laydown Storage and laydown area for swabbing rabbit shall be cleaned area fOrswabbing rabbit regularly to remove dirt and dust from
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Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Sader! Pipelines Doc. No R2782·INST-PIP-8009' Rev 2

S

Setup pre-heat on the carbon steel

Overheat exposure internal clad

to

from contamination of the swabbing rabbit Oil free / grease free gloves shall be used. If needed, isopropyl can be used to remove any contaminants from the swabbinq rabbit. the Will use a digital probe-type thermometer to monitor the heat input to the steel surfaces so it would not exceed the limit on the approved WPS.

Page 19 of 113

Sarawak Shell 8erhad J Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST -PIP-8009; Rev 2

3.3.4

BEAD STALL & WELD STATION

No Activity Alignmentof the pipe bevel 1

2

3

Risk Mitigation Internal Line up clamp parts During each changeup of the may dirty up the internal of the welding shoes, the IPLUC will be pipe inspected and cleaned properly to ensure unit is secure and clean Welding on the bead / root Incorrect weld on the internal Only approved weld consumables clad as per WPS to be used for the pass bead and root passes. QAQC to control consumables usage. Welding on the bead / root Internal oxidation of eRA Argon back purge with a maximum cladding and weld bead. 500ppm oxygen content is used to pass protect the internal weld from oxidation.

Page 20 of 113

Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Sal1water Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. H2782-INST-PIP-8009; Rev 2

3.4

Temporary Pipeline Attachments

The pipeline will be in contact with the following essential equipment during the installation. 3.4.1 Subsea Pullheads

The pullhead (startup, laydown and emergency laydown head) are temporary attachments to the pipeline which will be used as pulling point for the pipeline installation rigging i.e. OMA, bowstring, recovery and laydown activities. FoHowing completion of the pulling head fabrication and associated NOT, the pulling heads will be hydrotested to 2x the bottom pressure for duration of four (4) hours. Freshwater will be used for the hydratest. Bi-di pigs would also be pre-loaded in the startup head to facilitate pigging, flooding and dewatering operations during installation. The SU head will have 2x barriers to salt water ingress, double ball valves (in closed position) and a blind flange (if possible). The pullheads are fabricated from SSB supplied project pipes and flanges which are internally cladded. 3.4.2 In-Line Equipment

Several in-line equipments will be inside the pipeline during pipelay. Items included in the in-line equipment are buckle detector (not needed on the 10" M3S, 10" G7 orthe 14" Saderi pipelines), X· ray trolley and the internal pipe line-up clamp {IPLUC). All the equipment will be serially connected to each other via a stainless steel wire cable. Swivel joint, shackle, and socket connections would also be stainless steel make to prevent iron oxide contamination within the pipe. 3.4.3 X-Ray Stop Trolley

X-ray stop trolley is where the X-ray imaging unit will be positioned. The trolley would be a fully stainless steel body on stainless steel wheels. The X-ray stop trolley unit condition will be inspected whenever the unit is pulled out for battery Change-out. This is to ensure the device would be intact and operational within the pipe. 3.4.4 Reach Rod

In event of the IPLUG could not be released via the hydraulic controls, a reach rod would be inserted within the pipe to activate the manual release mechanism on the IPLUG. The reach rod will be made from stainless steel to ensure whenever the rod is inserted it would not contaminate the internal clad material.

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Sarawak Shell Berhad ! Sabah SheH Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10'~G7!M3S and 14" Saderi Pipelines Doc. No. R2782-INST-PIP-8009; Rev 2

3.4.5

Internal Pipeline Llne-Up Clamp (IPLUC)

The internal pipeline line up clamp is a hydraulically operated unit which 1. Aligns the pipe for joining at the splice 2. Provide weld backing for the welding process for better root welding. 3. The IPLUC unit has ports for back purge of argon gas for root and hot pass. The IPLUC is served and controlled via a service hose running through the adjoining pipe joint forward of the bead stall. All controls tor the unit will be operated by the line-up operator which will llne up the splice to ensure the mating between pipe is within welding parameters. Roller on the IPLUC are made from rubber with leading edges on the unit are padded with stainless steel plates. This will ensure any contact points with the internal cladding are with stainless steel material onIy. Furthermore, all service lines and components of the IPLUC are checked prior to use to ensure the unit will be operational within the pipe. 3.4.6 Hand Tools

During production, hand tools such as grinders, brushes would come in contact with the pipe to further refine the bevel or clean the edges of the pipe This is unavoidable thus to ensure contamination is kept at a minimum these steps will be adhered to:1. Only stainless steel based contact points on the tools would be allowed to work on the cladding surfaces 2. The special "Cladding Only" hand tools will be clearly marked and kept segregated from the carbon steel tools. 3. QAQC and Immediate supervisor will educate the worker on the importance on using the right tools. This will be enforced and monitored during production. 4. Only authorized personnel would be allowed within the work area to reduce human interaction with the pipes.

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Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M38 and 14" Saderi Pipelines Doc ..No. R2782-INST-PIP-8009; Rev 2

4.0

BISER & SUBSEA TIE~INS

4.1

Pre-Fabrication and Transportation of Riser and Spools

The risers and spools would be prefabricated in Batam and transported out to the field via a BMD nominated barge. The spools and risers during the fabrication process in Salam would be under stringent scrutiny from SMD QAQC to ensure the same quality and enforcement to zero contamination on the welded joints are followed. Once the spools and riser have been fabricated, they would be swabbed to remove impurities / debris from the internal of the pipes. Then they would be end-capped, duct taped, bagged and then covered with tarpaulin for the transportation to site. . The same handling and preparatory measures as the pipelines would be followed whilst dealing with the risers and spools joints.

4.2

WeatherWindow

Prior to commencement of the subsea tie-in activities; BMD Superintendent with SSB CAR would be jointly consulting the weather report and local site condition. They will determine either the subsea tie-in operation would proceed based on acceptable good weather duration. 4.3 Flanged Riser

The flanged risers are found on the 10" M3DRA platform. The riser will be .installed empty flanged mid water. Once the flange have been buttoned up, the riser will be flushed twice with freshwater and the bid-dl pigs caught in a temporary pig receiver (or up against a Lueder plate) pre-attached at the bottom of the riser. This flushing action will clean the riser of salt impurities. An additional length would be pre-fabricated on the riser for height adjustment. This is to ensure the subsidence of the platform has been factored in the riser fabrication. Once the height of the riser have been ascertained during installation, the green length will be cut to length, eRA awareness procedure for the cutting and welding of the joint applies. The 14" Saderi riser will be installed ina single piece onto M1DR-A; and will be fitted with a pig launcher on top of the riser and a Lueder plate at the bottom. It is anticipated that a partial flooding of the riser with freshwater during lower and positioning into the clamps wilt be required. The respective risers would be clamped onto the riser clamps installed on the jacket members.

4.4

Flanged Spools

Flanged spools are inherent in the design of the 10" and 14" CRA pipelines. These spools needs to be filled up with freshwater prior to installation. To preserve the spools from contamination, sequential flushing of the spools will be carried out each time a new section of the spool is installed.
Page 23 of 113

Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10· G71M3S and 14" Saderi Pipelines Doc. No. R2782-INST-PIP·8009; Rev 2

For G7 pipeline tie in and SADERI tie in, due to the exposure limit to salt water, tie in will not be done simultaneously as of M3S pipeline. Tie in will be done at each end by D826 only. A more detailed installation sequence for the riser and spool installations will be covered in the specific riser and SSTI procedure.

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Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST-PIP-8009; Rev 2

5.0

PIGGING, HYDROTEST AND PRECOMMISSIONING 5.1 Philosophy

An overview of th~ current pre-commissioning workscope is highlighted below. Detailed procedures for pre-commissioning are provided in the specific Project pre-commissioning procedures.

5.2

Pre-commissioning Scope Freshwater

Flooding of the pipeline shall be with treated freshwater to comply with COMPANY specifications which require water with a chloride content of less than 200ppm. Sufficient quantities of freshwater is brought to site with adequate quantity for contingency. The freshwater water sample taken from Satam and/or Bintulu, the 2x pre-tested freshwater sources, has been analysed at a laboratory to confirm the chloride content is within COMPANY specifications. The freshwater is being transported to site via a vessel specially cleaned to remove the possibility of water contamination. Resupply of freshwater shaHbe from Sintulu port. Water samples from Bintulu port will be analysed and approved upfront for use on this Project. Should addinonal freshwater supply is required infield test will be conducted on the water source via field test kits to ascertain the chloride content prior to use. Cleaning, Flooding and Gauging Due to the sensitive nature of the CRA pipelines, extra care has been taken when handling and welding the linepipe as listed above. No significant amount of cleaning is expected on the linepipe. Only pigs compatible with the eRA liner shall be introduced into the pipeline system. The pigs proposed for the CRA pipelines shall meet the following specifications: • • • • • • The pig body shall be made of stainless steel body Gauging plates shall be made of 5.0mm stainless steel 316S The hard polyurethane discs shall not damage the eRA Hner No brushes to be used No magnets to be used The pig train shall comprise of 2 pigs: o 1 no bi-dl batch pig - to displace seawater, removal of any remaining dirt/dust and for flooding of freshwater o 1 no. gauge pig

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Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G71M3S and 14" Saderi Pipelines Doc. No. R2782·INST-PIP-8009; Rev 2

Hydrotesting Hydrotesting of the pipelines shall be performed as per CONTRACTOR's hydrotest procedures. Bulk Dewatering Bulk dewatering shall be performed at successful completion of hydrotesting. CONTRACTOR shall dewater the pipelines with air. The air supply would be from a de-oiled high capacity compressor. 2 nos dewatering bi-dl pigs shall be used. The pigs shat be bl-dl with 4 sealing discs. Nitrogen Packing After successful completion of dewatering activltfes the pipeline shall be left packed with nitrogen and pressurized up as per CONTRACTOR's hydratest specifications and left ready for COMPANY to commence production. 2 nos bi-di pigs will be propelled to pack the pipeline with nitrogen.

SSB advises that no drying is needed for the pipelines in the installation programme (14", and 2x 10"); provided that the pipelines are packed with nitrogen.

5.3

Pre-commissionlnq Executlon

Under Petronas regulations, should CONTRACTOR subcontract the dewatering of pipelines, this work can only be completed by Subcontractors on Petronas's approved Vendor Development Program (VDP) list. For the dewatering workscope, only PBJV Group is approved. The pre-commissioning workscope shall be performed as follows: a. Cleaning, Flooding, Gauging, Hydrotesting - Performed in-house by BMD b. Dewatering and Ntrogen Packing - Performed by Petronas VDP subcontractor - PBJV under supervision of BMD

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Sarawak Shell Berhad / Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST·PIP·8009; Rev 2

6.0

CONTINGENCY BUCKLE PREVENTION & RECOVERY The most volatile probability of condemnation of the pipeline is in the event of pipe buckle. This is due to the tight saltwater ingress criteria, the pipe need to be flushed with treated fresh water (using multiple runs) to remove the seawater as soon as possible. Early detection and fast response would be needed to save the pipe. 6.1 Preventive Measures and Detection

The following steps are taken to prevent seawater ingress due to buckling in the pipeline 1. Engineering; The pipeline is engineered within the material limit of the pipe and the equipment capacity of the barge. The engineering encompasses pipelay, startup, laydown, abandonment, single point lift (dry or wet), multiple davit lift and emergency laydown/recovery. From the analyses, limits in the operation are defined. 2. Monitoring and control; During pipelay it is essential to ensure the parameters defined in the engineering are adhered. The following parameter need to be monitored and controlled at all times. a. Tension b. Stinger elevation c. Weather Whenever any of the above parameters exceed the engineered limits, an immediate investigation on the condition of the pipe will be done depending on the Superintendent and CSRs discretion. ROV will be deployed to survey the pipe condition whilst crew on the barge would retrieve the buckle detector to inspect any tell-tale sign of buckling. For quick response the equipment and material required in the event of the buckle are always with the spread which include:Item Fresh Water supply I barge Pipe Recovery Tool Action A barge full of fresh water adequate to flush the pipelines would be with the spread at all times. The device is used for immediate intervention for buckling by providing seal, act as a pig stopper, dewatering head and also as a lift attachment for the recovery of the pipeline. This unit with all associated equipment would be on standby with the barge. Olver would be trained to position and operate them underwater The pinger will enable tracking of fhe pig during the multiple funs and provide confirmations that the pigs has reached the end prior to reversif!a direction of pig run.

1 2

3

Diamond Wire Cutter

4

Pigs

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Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G71M3S and 14" Saderi Pipelines Doc. No.. R2782-INST-PIP·8009; Rev 2

6.2

Buckle

There are two types of buckle, which are Dry and Wet. A pipeline is said to have suffered a dry buckle if it is dented beyond acceptable limits, but the pipe has not opened up and allowed any ingress of water (i.e., the inside of the pipeline is dry). A minor dry buckle is when it is considered safe to back up the barge and cut out pipe joints until the damaged pipe is recovered. A severe dry buckle exists when it is possible that backing up the barge wliJ cause further damage to the pipeline, i.e., the buckled section can not support the recovery tension white passing thru the tension machines. 6.2.1 Dry Buckle

The following procedures will be followed in event of a minor dry buckle1. The barge will be backed up and successive joints of pipe cut off until the buckled joint is forward of the tension machines. 2. The damaged joint will be cut out and the end of the pipeline re-bevelled. 3. The internal pipeline equipment will be re-inserted and normal pipelay will re-commence. Note: The undamaged pipe joints cut out may be re-bevelled and re-used. Note: Owing to the time required to weld out the emergency laydown head and abandon the pipeline owing to the eRA requirements for welding and NOT; it is considered more practical to attempt to recover a severe dry buckled line back onto the barge. 6.2.2 Wet Buckle (2 Vessels Rectification Operation)

The buckle is categorized as wet buckle whenever there is seawater ingress inside the pipeline. Following procedure is to be followed during the wet buckle for the 10" and 14" eRA pipelines. The saltwater exposure clock STARTS at the time of the pipeline wet buckle. 1. Deploy ROV to inspect and locate the buckle area. .2. Notify DSV that a wet buckle has occurred. 3. DSV will relocate to starting platform (either M3DR-A or M1DR-A) to assist with the recovery operations. 4. Deploy diver to install a diamond wire cutter to cut the buckle pipeline - in a place where there is good pipe. 5. The diamond wire cutter will cut the pipe within 40 in the vertical plane. This is the tolerance for the Pipeline Recovery Tool (PRT) to seal the pipe. 6. Meanwhile the divers will rig up the to the damaged pipeline portion forward of the cut to move the damaged portion out of the immediate viCinity 7. Once the pipeline has been cut, rig up and shift the damaged pipeline portion away from the good portion to enable insertion of the PRT. 8. Stab the PRT into the freshly cut pipe and activate the PRT to seal the pipe end. 9. Recover pipeline with the A&R cable up to the stinger and pipe tunnel (wet recovery).
Page 28 of 113

Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Sader! Pipelines Doc. No. R2782-INST-PIP-8009; Rev 2

10. Engage both tensioners on the recovered pipe. 11. Connect hose to PRT hotstab port.

12. Open valve to discharge residual water within pipe until water discharge has subsided.
13. Deactivate the PRT and remove the PRT from the end of the pipeline. 14. MfW DSV open receiver.

up valve on the startup head, this will enable the head to be used as a pig

15. MfW bring the fresh water barge alongside to the DB26. 16. Bevel the pipeline end.

17. Weld WN flange onto pipeline end. 18. Attach a pig launcher onto the weldneck flange 19. Hook up pigging hose to the pig launcher. 20. Load 1st Bi-di pig into pig launcher and secure.
21. Push the bi-dl pig with treated fresh water, this will displace the seawater out from the pipeline and replaces it with freshwater (Flush #1).

22. The pigging pressure must be more than 250psi at the outlet to break the burst disc at the
SU head and allow seawater

to be discharged out.

23. Pig will be pushed until it reaches the SU head. Field engineer would calculate expected volume to reach destination and monitor accordingly during pigging.

24. Stop pumping once pig has arrived at destination.
25. Load the 2nd bi-di pig into pig launcher and secure.

26. Push the bi-di pig With treat fresh water, this will displace the seawater out from the pipeline and-replaces it with freshwater (Flush #2).
27. Pig will be pushed until it reaches the SU head. Field engineer would calculate expected volume to reach destination and monitor accordingly during pigging.

28. Stop pumping once pig has arrived at destination.
Note that the saltwater exposure clock STOPS at the completion of the 2nd flushing run. 29. Load the 3rd Si-di pig into pig launcher and secure. 30. Launch the pig with compressed deoiled air to dewater the pipeline.

31. Field engineer would calculate volume and time elapsed to ascertain the arrival time of the
pig at the SU head. 32. Stop pumping once pig has arrived at destination. 33. Cut the WN flange off the pipeline. 34. Bevel the pipe. 35. Resume pipelay.

6.2.3

Wet Buckle (Single Vessel Rectification Operation) - G7 pipeline

The saltwater exposure clock STARTS at the time of the pipeline wet buckle. 1. Deploy ROV to inspect and locate the buckle area. 2. Relocate the DLB to Start Up Head.
Page 29 of 113

Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST-PIP-8Q09; Rev 2

3. Deploy diver to open discharge valves (Ball valve with check valves & burst disc). 4. Relocate the DLB to the damaged pipeline location. 5. Oeploy diver to install a diamond wire cutter to cut the buckle pipeline - in a place where there is a good pipe. 6. The diamond wire cutter will cut the pipe within 4° in the vertical plane, This is the tolerance for the Pipeline Recovery Tool (PRT) to seal the pipe. 7. Meanwhile the divers wlll rig up to the damaged pipeline portion forward of the cut to move the damaged portion out of the immediate vicinity. 8. Once the pipeline has been cut, rig up and shift the damaged pipeline portion away from the good portion to enable insertion of the PRT. 9. Stab the PRT into the freshly cut pipe and activate the PRT to seal the pipe end. 10. Recover pipeline with the A&R cable up to the stinger and pipe tunnel (wet recovery). 11. Engage both tensioners on the recovered pipe. 12. Connect hose to PRT hotstab port. 13. Open valve to discharge residual water within pipe until water discharge has subsided. 14. Deactivate the PRTand remove the PRT from the end of the pipeline. 15. M/W bring the fresh water barge alongside the OLB. 16. Bevel the pipeline end. 17. Weld WN flange onto the pipeline end. 18. Attach a pig launcher onto the WN flange. 19. Hook up pigging hose to the pig launcher. 20. Load tst Bi-Oi pig into the pig launcher and secure. 21. Push the 1st Bi-Oi pig with treated fresh water; this will displace the seawater out from the pipeline and replaces it with fresh water (Flush #1). 22. The pigging pressure must be more than 250 psi at the outlet to break the burst disc at the S/U head and allow seawater to be discharged out. 23. The 1st Bi-Dl pig will be pushed until it reaches the SlU head. Field engineer would calculate the expected volume to reach destination and monitor accordingly during pigging. 24. Stop pumping once the 1st Bi-Di pig has arrived at destination. 25. Load 2nd Bi-Dl pig into the pig launcher and secure. 26. Push the 2nd Bi-Oi pig with treated fresh water; this will displace the seawater out from the pipeline and replaces it with fresh water (Flush #2). 27. The 2nd Bi-Di pig will be pushed until it reaches the S/U head. Field engineer would calculate the expected volume to reach destination and monitor accordingly during pigging. 28. Once the 2nd Bi-Oi pig has arrived at the destination, keep pumping water for another 15 minutes and then stop pumping. NOTE: Seawater exposure clock STOPS at the completion of the 2nd flushing run. 29. Load 3rd Bl-Dl pig into the pig launcher and secure. 30. Launch the 3rd Bi-Di pig with oil-tree compressed air to dewater the pipeline.
Page 30 of 113

Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST-PIP·8009; Rev 2

31. Field engineer would calculate volume and time elapsed to ascertain the arrival time of the 3rd Bi-Di pig at the SJU head. 32. Stop pumping once the 3rd Bi-Di pig has arrived at destination. 33. Gut the WN flange off the pipeline. Bevel the pipe. Insert and activate the PRT 34. Laid the pipeline down 35, D826 to relocate to the start up head and close the ball valve on start up head 36. SAT diver will be utilized to install the A&R.cable wire to emergency laydown head. 37. Recover the pipeline to the barge welding station. 38. Once the laydown head pass the tensloner, activate the tension machine. 39. Resume pipelay.

6.2.4

Wet Buckle (Single Vessel Rectification Operation) - SADERI pipeline

The saltwater exposure clock STARTS at the time of the pipeline wet buckle. 40. Deploy ROV to inspect and locate the buckle area. 41. Relocate the DLB to Start Up Head. 42. Deploy diver to open discharge valves (Ball valve with check valves & burst disc). 43. Relocate the DLB to the damaged pipeline location. 44. Deploy diver to install a diamond wire cutter to cut the buckle pipeline - in a place where there is a good pipe.~. 45. The diamond wire cutter will cut the pipe within 4° in the vertical plane. This is the tolerance for the Pipeline Recovery Tool (PRT) to seal the pipe. 46. Meanwhile the divers will rig up to the damaged pipeline portion forward of the cut to move the damaged portion out of the immediate vicinity. 47. Once the pipel.ine has been cut, rig up and shift the damaged pipeline portion away from the good portion to enable insertion of the PRT. 48. Stab the PRT into the freshly cut pipe and activate the PRT to seal the pipe end. 49. Recover pipeline with the.single point lift method up to the surtace. 50. Build scaffolding platform near the pipeline end. 51. Install single point lift clamp on the pipeline, about 2 meter from the end of the pipe. 52. Transfer load from the PRT (and whip block line) to the single point lift clamp (attached to the auxiliary block). 53. Meanwhile, derig the PRT from crane. 54. Attach a pig launcher onto the temporary flange welded on the pipeline. 55. Hook up pigging hose to the pig launcher. 56. Load 1st Bi-Di pig into the pig launcher and secure. 57. Push the 1st Bi-Di pig with treated fresh water from temporary pig launcher to the start up head; this will displace the seawater out from the pipeline and replaces it with fresh water (Flush #1). 58. The pigging pressure must be more than 250 psi at the outlet to break the burst disc at the S/U head and allow seawater to be discharged out.
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Sarawak Shell Berhad j Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14n Saderi Pipelines Doc. No. R2782-1NST-PIP-8009; Rev 2

59. The 1st Bi-Di pig will be pushed until it reaches the S/U head. Field engineer would calculate the expected volume to reach destination and monitor accordingly during pigging. Volume of treated fresh water to be pumped will be the theoretical volume of the pipeline with additional 20% contingency; 60. Stop pumping once the 1st Bi-Oi pig has arrived at destination. 61. Load 2nd Bi-Di pig hto the pig launcher and secure, 62. Push the 2nd Bl-Di pig with treated fresh water; this will displace the seawater out from the pipeline and replaces it with fresh water (Flush #2), 63. The 2nd Bi-Di pig will be pushed until it reaches the stu head. Field engineer would calculate the expected volume to reach destination and monitor accordingly during pigging, Volume of treated fresh water to be pumped will be the theoretical volume of the pipeline with additional 20% contingency, 64. Stop pumping once the 2nd Bi-Oi pig has arrived at destination. NOTE: Seawater exposure clock STOPS at the completion of the 2nd flushing run. 65. Load3rd Bi-Di pig into the pig launcher and secure, 66, launch the 3rd Bi-Di pig with oil-free compressed air to dewater the pipeline. 67, Field engineer will calculate volume and time elapsed to ascertain the arrival time of the 3rd Bi-Di pig at the Stu head. Pumping of air will continue for 20% longer than the required time, 68, Stop pumping once the 3rd Bi-Oi pig has arrived at destination. 69, Cut the WN flange off the pipeline. Bevel the pipe. 70. Insert and activate the PRT, 71, SAT diver will be utilized to install the A&R cable wire to emergency laydown head. 72. Recover the pipeline to the barge welding station. 73. Once the laydown head pass the tensioner, actvate the tension machine. 74, Prepare and continue normal pipelay

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Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No..R2782-INST-PIP-8009; Rev 2

7.0

PRE-COMMISSIONING 7.1 Dewatering with Compressed De-Oiled Air

Compressed deoiled air will be used to push the pig to dewater the line. The following gears are ready infield to be used for the operation. 1. Large capacity compressor with high working pressure. 2. An air de-oiler to cycle the air to be free from oil and other related contaminates. 3. Compliment of suitable hoses and fittings. 7.2 Packing pipeline with nitrogen

Once the pipeline has been dewatered, the pipeline would be filled with nitrogen. Uniform filling of the pipeline is achieved by propelling pigs with nitrogen.

Page 33 of 113

Sarawak Shell Berhad !Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10· G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST-PIP-8009; Rev 2

APPENDIX A: BUCKLE CONTINGENCY SEQUENCE DIAGRAM

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Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007 -2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782-1NST·PIP·8009; Rev 2

Ir--------------------------------------~---loy pipe STEl'l pipeline buckle

STEP 2

loydown pJpe (with
emergency loyd¢vm heed)

STEP 3

diamond cut pipeline behJnd buckled Iocotion

STEP4

retocote cut pipe Qtta)' from pipeline after diamond cui

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Sarawak Shell Berhad / Sabah Shelf Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" SaderiPipelines Doc. No. R2782-INST-PIP-8009; Rev 2

weid flange ono fit pig IQt,lncner

launcher
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on

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(Open. to

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launch pig driven with {resh"'titer lo f~ pipelioo

STEPS·

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to flush

DSV close vnlve on startup
post dewatering

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Page 36 of 113

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Sarawak Shell Berhad / Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc, No, R2782-INST-PIP-8009; Rev 2

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Page 37 of 113

Sarawak Shell 8erhad / Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST-PIP-8009; Rev 2

~----------~~--------------------------------~
srer e ~
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Page 38 of 113

2007-2009

Sarawak Shell Berhad J Sabah Shell Petroleum Company limited Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST-PIP-8009; Rev 2

r.--------------------------------------------~
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Page 39 of 113

Sarawak Shell 8erhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation o.f Offshore Facilities Saltwater Management Procedure tortO" G7lM3S and 14" Saderi Pipelines Doc. No. R2782-1NST~PIP·8009; Rev 2

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Page 40 01113

Sarawak Shell Be.rhad / Sa bah Shell Petroleum Company Limited 2007-2009 Transportafion and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3-S and 14~Sader! Pipelines Doc. No. R2782-1NST-PIP-8009; Rev 2

Ir--------------------------------------------~

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Page 41 of 113

Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Sader! Pipelines Doc. No. R2782·INST-Plp·8009; Rev 2

APPENDIX B: STARTUP AND LAYDOWN HEAD DRAWINGS

Page 42 of 113

Sarawak Shell Berhad / Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST-PIP·S009; Rev 2 i'"
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Page 43 of 113

Sarawak Shell 8erhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Sader! Pipelines Doc. No. R2782-INST-PIP-8009; Rev 2

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Page 44 of 113

Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M38 and 14" Saderi Pipelines Doc. No. R2782-INSI-PIP-8009; Rev 2

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Sarawak Shell Berhad I Sebeh Shell Petroleum Company Limited 2Q07-2009 Transportation and InstaUation of Offshore Facilities

Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines
Doc. No. R2782·INST·P]P-8009.; Rev 2 .

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Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007·2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782·INST-PIP-8009; Rev 2

APPENDIX C~BUCKLE CONTINGENCY TIMELINE

Page 51 of 113

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Sarawak Shell Berhad I Sabah SheJi Petroleum Company Limited 2007-20Q9 Transportation and Installation of Offshore Facilities Saltwaler Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST-PIP-B009; Rev 2

APPENDIX D: DIAMOND WIRE CUTTER

Page 54 of 113

Sarawak Shell Berhad / Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10· G7/M3S and 14" Saderi Pipelines Doc. No. R2782-fNST-PIP-8009; Rev 2

CONSOLIDATED

TIDAL

SDN BHD

2. PE.RF'ORMANCE 2.1 Culting lime

TBD
3 .• DWeS EQ.U.IPMENT 0 3.1 Diamond Wire Cuiting Machine IDWCM}

I'e have considered u:mzng the follo'Mng machines: TL3A 18!' DWCM for 10' pipes

lmm.
moner

aOmm.

1h50

min

Q4A 36" DWCM tar 20" ami 28' pipes

3.2 Power Optiolls/Assistance All the O'INC machines can be' poweredfl'om surtace Ilya dedicated fiydmulic Power Unit (HPU) or directly from work-class ROV on board Hydmu!ie Power Pack Ot by and additional Hydraulic Po·' er .... Pack able to supply oil flow and pressure as otl!lined in the machine speCification above. Diver Of ROV assistance is required for machmes' installation and recovery, checking and inserting wedges. (if required). Dredging .andior removal of marine.grovrcl'l is out wim OUf scope of services. Both diver and R.OV are required to be equipped for cutting the diamond wire, to ensure the possibilit'f to disengage tile macl1io; from the slructu.re all times, Fordiller.assisted cperetlon we requlre the u!.\€ of underwater T\i cameras tor surface monlforing & theeking me cutting precess.

at

Page 55 of 113

Sarawak Shell Berhad / Sabah Shell Petroleum Company Limited 2007-2:009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2:782-1NST-PIP-8009; Rev 2:

APPENDIX E: 14" PRT OPERATIONS

TDWOffshorc services

FOR 14" PIPELINE RECOVERY

FAT PROCEDURE
TOOL
PROJECT NO: 073007

CLIENT: Me Dermott

DOCUMENT: TDW-073007-09-01

_

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Page 56 of 113

Sarawak

Shell Berhad I Sabah Shell Petroleum Company Limited 2007·2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14ft Saderi Pipelines Doc. No. R2782·INST·PIP·8009; Rev 2

f,
i

PAT PROCEDURE 14"l'RT
Doc No. 0730()7·09·01 TOW OffShOre Services
---'-.....

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03
16.10.07

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REVISION RECORD

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CRITERIA

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rssr EQUIl'lylENT

TBST PERSCh'lNEJ., FUNCTIONS TEsrLocATloN
Tl:::ST SETUP DRAW.ING$ PRT OVERVIEW P!CnJRES

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Revision Record

Page 57 of 113

Sarawak Shell Berhad I Sabah She!1Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10n G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST-PIP-8009; Rev 2

T._D_W_O_f_rs_h_o_r_e~S_l)r_VI_ce_S-..L

!.~ 'C!::t '
Safety

--~~. ··7,liIg¢
FAT PROCEDURE 14" PRT

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Sclfety of persou nell equipment and [he environment are paramount prior to and during all phases efthe project. No work will be started unless it CUll be completed SAF.EI..Y. WOl'kshalJ be stopped if~n unsafe situatiol1 arises until such time as they can safely be resolved.
The site shall be free of all bazards prior to starting operations including, butno! limited to:
I I I

Electrical

Mechallical
fire Chemical Entanglement Crushil1g

• Differential pressure
• • •

• Noise

• Improper Itfting

The Test Supervisor is responsible to see that proper protecrive measures are in place such as electricM isolations, nil access barriers find warning signs, and win ensure that all personnel are suitably dressed with personal protective equipment The Test Supervisor is. responsible tbr holding a safelY briefing prior to the work to familiarise all involved personnel, with any hazardous or potentially hazardous aspects of the work, The Test Supervisor is responsible for keeping other personnel In the general area advised as to when the wOI'k will start and finish

THINK SAFETY!

Page 58 of 113

Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportatlon and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R27B2-INST-PIP-B009; Rev 2

Ft\T PROCEDURE: 14"PRT

row offshore Services
2 Introduction

Doc:;No. 073007-09-01

This document describes the structural load tests that will be performed on this Pipeline Recovery Tool (PRT) to demonstrate that the tool satisfies the design requirenrents, Acceptance criterie for the various steps are defined. Spaces are provided in the various sections for signature by the test supervisor and the v.erifyilJg thhd party.
3 Test

In the tbUowiilg paragraphs nil relevant test specifics are presented, and the details related to each section outlined, 3.1 Scope of test the foHowing:
The scope for subjcct1ests is in accordancewith

-- 3.2 The foilowing test criteria apply to subject tests:

..cry.)'ERJL
_.,,1.::...' 2.

----:--~~----·--D:l~SCllIPTI,ON .

_~_r'::=.:n~l<E._pifremains r

3. ____

...L._o_tl_le_r_;\_;lis_,u~a.~b:Eetectec_l detects,

Ion completion of'Ioad test the PRT has no geOtnclrical deformation, crack or
. ~~ .~

l!?cked into the eipe el~ foe applied The PRT can be set and tlilsel usingcme hot sta~

load: .--------'-1
._"
.-,-----J

~_,

Page 59 of 113

Sarawak Shell Berhad / Sabah Shell Petroleum Company Limited 2007 -2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST-PIP-8009; Rev 2

PA'I'PROCEDURE
14" PRT

Plige 5 of
Prepared hy

i6

Doc No. 073007-09-0t TDW Offshore Services
L~

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3.3

'res. load

Design load= Max recovery tension '" 200 T. Test load = Designlead x 1,22+201' ""lOOT Ref: DNV Lifting appliances
j

Side test toad

=

10% of axial

test

load

Fcr¢e Tonnes
LOlla casnt

Oe$jgn moment arm m

- Teslmomenlatrn
11)-

Te$lload Tonlles
203

Test rnomeril
kNll1

Axial!Wd. Lateral toad L;:)sd esse z Gltef~tloed

150 t5

0,907

MN
O,_~74

36,.01

133

0,907

46,5

1"8

3.4

Test load lift arm

Safe Working Load, SWL, 2;Q T, Lift ann lest load = Design load x 2,2 ""4;41', ref; DNV Lifting appliances

Page 60 of 113

Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782-1NST-P1P-8009; Rev 2

~'

'!~
T~st equipment

F,C\T PROCEDURE

14" PRT

Page 6 oflS
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TOW Offshore Services
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The fbHowing test equipment will be used dudng testing:

.: lTENl . , -(iTY ..DESCRIPTION ' ] _:.1_++P+R:::.T~>S:::..:'e::.;ri=al!..:.#:...!·1 . :...44~2:.::5.:....7--:---=.".,-~ TO W 2 1_-+~L=1::.:ft....:::a::..::rn::.:l.;..:m:.:.o:..;;ll:.:.nt:.:.e,::.d..=o.::.l1..::lh::..:e:.,;P;;,,:. 1;_;4.=.24.:_·· R;;,T:..J'l.::S:..:c,;.;:ri,:;;al;_;-j;_;i 1:..:·2:....._._~_-_" __ T~·--· f--_3 __ . __ 1 '--!f-:.H_:.:o:.:_tstuborsettillg an~~~::..::t.::.lin:.:;g,,-' f t;;:;h:.::..e..;;"P..;;"R:.:T...:.,' -----i-TDW ._ 4 I Hydraulic pump wieth pressure gauge to operate -TDW~---~ "the PRT functions, Tensile test bench \vlth pipe as shown 011 drawing TDW 5 143670 sheet I . 1--'-6--+---Hydraulic cylinders(Larzep D35015)\vit-h-p-tlm-' J~ I-----~'-m-\V--··_-+._ valve and pl'~ssure gauge to a12I?.IJ.::...'-"ax:...;.i;_a.;__ll:..o._ad;_''-__'I--~ _ ......l i7 1 Jiydnnltic cyHhaer (Larzep SlI'l10006) with l>U!HP, TDW
c -_ ;....! __ ........

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3.6

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l>rcSS\lre gaugetQ.~~de

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Test persounel functions

The followillg personnel will be Involved duringtesting:

3.7

Testlocatiou

"n10 tests will be conducted at TOW premises: Fabrikkveien .15 Forus 4068 Stavanger NORWAY

Page 61 ot 11.3

Sarawak Shell Berhad / Sabah Shell Petroleum Company limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc..No. R2782-INST-P1P-8009; Rev 2

--.----~---------.----__r. -l'~-g~-----

Rc,i,;il>11

t;.:t.w~. I
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FAT PROCEDUlffi 14"PRT
Doc No. 073007,09-01

P"ge 7 of 15
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Page 62 of 113

Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G71M3S and 14" Saderi Pipelines Doc. No. R2782-INST"PIP-B009; Rev 2

. --------~FAT PROCEDURf~ 14" PRT Doc No, 073007·09-01 TDW Offshore Services,
.,--------_

Page

HUO.07
........ ~_L._ __

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3.9

Test setup drawings

NOT RELEASED FOR FABRICATION:!

f.:'i."'_71!J~
<hi.

.14li

l~O~ 1

Page 63 of 113

Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10' G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST-PIP-8009; Rev 2

EAT PROCEDURE 14"PRT

row~,,~.1
3.10

Doc No. 073007-{l9-0t KI.a
..

~----.--~---.-------PUT Overviea' Plcmres

-------~

16,10.07

Flsh tail

Packer

Dc\:t.:lItering no1stab
..Hots.lab .. ,'(PRT MarMqld 1~ f9r setting slips) FIGURE 3.W.l RIGHT SIDE OF PRT

Page 64 of 113

Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007·2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782·INST-Plp·8009; Rev 2

FAT PROCEDURE {4" PRT

Page 10uf15
11re[J3.[cd by' . D3!.~

03

Bumper nose

Lift arm

Shackle interface

Hotstab receptacle . (~RT Mallffold2-: for .se~fn8plug) FIGURE 3,10.2 LEFT

stos OF PRT

Page 65 of 113

Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST-PIP-8009; Rev 2

FAT PROCEDURE 14" PH."I'

P9.ge 11 oriS
Prep;t(e<i by Dare

03

Doc No. 073007·09-01

K1..a.

16.lOm

--.----.--~---4.
4.• 1

TEST PROGBDUHE
.Function test
by

These tests shall take place In workshop. Handling shall be performed manually, and hydraulic control central, 4.1.' SETTING

use of

Stell D~~¢rij.)tio.n··
l.

POSitt?1.1 PItT pipe end until it stops on the pipelil1eIYI~-(,+ ) __ end 01 Ihe test I'Ig t~3670 _ .. -'~(li' _ ..• _ 2, Manually insert ROY Hot stab into PRT mailifold 1. IfJ/IO"Q)- -~ !-,---If-::::----.,--.c-~-.-. __ ~ . ',' __ .i/<;£; ,###BOT_TEXT###quot;0 \ •..:;; ...... ''':-'''.l1_-+,",.,...._ __ :3. PreSSl.lnZe .. ~~T.. 1.ln A t? 200. b.ar, observe the slips ..e b/rrrOr.. \}' \,J ~. t.t)i~~.Ci~" ~:e..' extend. PR1 IS fully SE T. Apply pressure on the PRT . ~ " for app. I. mit]llte, . . ". __.' V. fJ j). ~l. ~,.i? 4. Manually remove Hot stabfrom PRT mRllIfqld 1. 'fII~-tlt~ :?~·I,\C1.l:H 5. Manually inserts ROV Hot stab into PR T miituifol~~2.. lrJIJ-fJ-;.
I

.. ... ...

u:

."

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..... . ."is('l" .

Tt.'St.' .,q.'f~)tICQi~ip~nt$ Sumw~lf'lr.d '. . .
1)~itY .

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-;

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l! ;}

--

p'

•\

'(kg

6. ~ __ 7. 8.

Pressurize SET Hne A to 200 bar. Apply pressure 011 o/ttJ-o"f _the PRT for.EIPilllinute. .-.~_---.---~~r=-ilSfj.::::. ..:::..-=+-++Manually 1'e'112ove ot stab from. PF.,.1.manlfold:2. H W1rl7lt:=:t--t-'_--+PRTis now fully sci and ready fOI' testing. .f/to~ )

_

~__

t£fJ'

I

Page 66 of 113

Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7(M3S and 14" Saderi Pipelines Doc. No. R2782-INST·PIP·8009; Rev 2

FAT PROCEDURTi, 14"PR1'

KLil

16.l!l07

4.1.2

PLUG SEAL TEST

rS""t-el-)-rr-=-)7e'--sc:-r-C-il'--)t~io-n------:-:----'--""--'

--,

·---:"':"'"'"----r=---r-=-:-:--- r-C,-,

-'-6u_'

l'--rli~ilfS

.,

I.

In""lthe

PR~ in a test Lig with ;Iugged

de."atcrilig"

.'.

----'-I

port, Ri, shall be horlzontal. 2. Fill up thetest rig wirh app. lO bar of water pressure . .f----il-'-Blced out afr from tesll'ig. Rec::oi'd pressure

3.

Hold the pressure for 15 min,
RecOl"CI rressure.

4.1.3

UNSE1'TtNG .~lientl Third,

Conunenes'

l._ . 2.

Remove Diin1rt~y fro~~l' i'and put it inti" 'safe )lace., Inscl'tHot stab connected to hand pump into PRT manifold L Pressurise UNSET Ihie 13 to r;;Tfi 2 00 bars, observe stroke indicators move as cylinder rods retract. PRY ~rulh.:_UNSET when oy'Hl1de~rs=-' b:;__o=-U~O:c.::li.:.:c170...;.;tl.;.;.L-:---;:--_'_"'_---1I-:-r+-_-r:"'t"'_--t
Vent off pressure in line B" by removing the hot stab.

plug

m;';iIrold

:3 •
f__

4.

~ .. PU~ ~. ~~mm~l~fllg bacf1nma;jfOhll~ .. -_·_' ~

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6.

PH. I

_____ ,.',_.

IS

now

fnUy unset and tested.

.

~_~__,_~_._L-_

Page 67 of 113

Sarawak S.hell Berhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G71M3S and 14" Saderi Pipelines Doc. No. R2782-INST-PIP-8009; Rev 2

r·-··-----" '.~' .'.·D ... W·,
TDW~"~"' •• :~:,
4.104

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FAT PROCEDURE

14"PRT
1

_° _' r-: _09~-.O_1 3_0_07_

~_L__
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I"''P'''' bj'
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I . Pllge 13o£15_'--4-_
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03 l6~1O.~_7__

D.. ,,-----.-

De wlltering test
'.'"

Step De'$crhrtiou
1.
Connect

Client I party

Su'per~" Tbird
I({~.~

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.

a. high flow water supply whh flow

. visor
meter to

-c.m"':=J
L...-...... .• ___

2.
3.

fhe de-wat!!1'lng hot ~!.ab. Apply a pressure gauge as close as possible to the hot stab. 1 Open the \v1tte.r supply and let water flow trough the

(/!til

Io/;-.:;:Y'l1,/1}i!

._._

t~fi(),trt rClt'Q-c:r.

'PRT. I---,------ ----.~.-.. _.-. -....... .. _.--._ 4. Read the flowtrough the PRT in step of l bar. 5. bar I bar 2 bar 3~~ 4 bar 5h.w 16bar 7bal' ... flmv FIO\v Flow flow' Flow I Flow Flow

....

rf/rr(}r ,_

..-_-~~.----

-_-- -~
..

4
6ft

IU~ 1~

2:

IfLf5D . tli.io IR.H) 1'30'(;1 .

....51- ~O jO

__

...

.."

4.2

Load TesC
00

Bquipmentto be set up as shown

drawing ill section 3-,8,

6, Remove hot stab from P[{T.

7.
.-----4...,.. ,~ ...

8.

Page 68 of 113

2007-2009

Sarawak Shell Berhad J Sabah Sheil Petroleum Company Limited Transportation and Installation of Offshore Facilities S.allwater Management Procedure for 10" G7/M38 and 14" Saderi Pipelines
Doc. No. R2782-INST-PIP-8009; Rev 2

----_. __ ......

_----,-

.---~ .-----~-------Fi\ T PROCEDURE 14"PRT DC)(:No. 073007·09-01
Page 14 of 15 Prcpnr;~i'r;yK1.;1 03 Dare

TOW Offshore Services

r---any

,

.----___._-~.--. ---_._-- __ .... _-._--1.0Apply side load (lf36.4

~....I...----

16.10.07

mO\Jcmel.!!..£ff!KL
TO'I1!1CS,

_

. 510 bar with a 50 tun iaek. (load case 1)

11·· old klaus fOt'$ minutes, observe and H note an movement ofPRT. 12 Release side load. 13 Release axial load.

1--·-:.J.

17

"'F·:;::R:;;;:el=n:':":O\:':"c"':':'

00:'.:.:'::11::":,~lift';;';:":'b-ea-nl.:ll a>1!.on':::d_.:jt~he~':~) ~~=FJ!:{4.IJo..:::J".<;..a;;.,.·.!l..L~+-

..

c tindel'SromthetcstlL-,.,-_~_. f 18,Insert ROV hot Slab and UNSET PRT . t J Id uSJI1g IlQ.·S'iab. a t. ?OO b ar, .10· fior IS sec, .:.
to b¢ Sure that the accumulator is emptied

--1 _--

for oil, 19 Remove PH.T from test rig. .-

20 Visually inspect the slips for damage, and type il~_!heresult in Table 4,J~. 21 Visually inspect the pipe for grip marks 16/1 afterlhe tool is set, ~ 22 Sign out the result. tb~
'''''''-

-

II{(;~

~~/I

-~

~

Page 69 of 113

Sarawak Shell Berhad / Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore. Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST·PIP·8009; Rev 2

FAT PROCEDURE 14"PRT

TDW Offsbore ServIces
.l.-. ~_ ...__ . _

16.10.07

("::

Figure 4.1 Slips Position

2. 3.
f--_~_.~. __

04.

0~,

-j..:lo~~· '--

....

_

~-.---._-!_!:Io;:.:t..~_~._.---

O. c~ Table 4.1 Slips Inspection Result
TOW

Test Aeeepted

{ .H~.:-:{..:~. (.1!<!-. {t::. ;

IJi;{a"

I(J

/'.

, " ..

Page 70 of 113

Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation 01 Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST-PIP-B009; Rev 2

FAT PROCEDURE
14"PRT

I--__;"----'--+----.Prepared by Dare

Page t6 of 16

03

.... _

Doc No. 073007-09-01
TDW Off5110-teServices
_ .. __ _. __ _._ _._ __ __ __ ._.. _ __ _ .• _L.... __ •__ ..~._ "._.

16.1 ().07
_J

5

Load Test liftillgann . ,Comments

.#r~p,Oescription

2, Connect a shackle to the outer hole in the ann
3. Use
it

crane weight and the overhead crane. Lift to test

~fQ'"·(ft

._~ ,:veigtlt, 4,4 tonne..~. . ...... ""_ 4. Check the lift arm andthe conneetion to the PRT for

i/§;.t? }qiO-I.I--,r

S Check the serial number and S\VL marking on the
arm.
6. Sign out the 1~s111t.The lift arm shall have its own

.~am~lles._.

.

...

_._..

W/{)-Ofr
\
''if __
..J....._

!l"i

JfjlfJ'~1-

Form :3 certificate.

' .1;; :1' '~;;.......J-J.

Page 71 of 113

Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2.007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M38 and 14" Saderi Pipelines Doc. No. R2782-1NST-P1P-8009; Rev 2

P~ge 72 of 113

Sarawak Shell 8erhad I Sabah Shell Petroleum Company Limited 2007-.2009 Transportation and Installation of Offshore Facilities
Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines

Doc. No. R2782-INST-PIP-8009; Rev 2

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      Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007·2009 Transportation and InstaJiation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST·PIP-8009; Rev 2

      'rmil

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      Page 75 of 113

      Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST-Plp·ao09; Rev 2

      14" PRTFAT Test 16.10.07 ~ltTDWWorkshop

      J'RT 111 te.st rig foraxial

      &;

      side

      load test.

      PRT in Seal test rig.

      Page 76 of 113

      Sarawak Shell Berhad / Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities SaJtwaterManagement Procedure 'for 10" G7/M3S and 14" Saderi Doc. No .. R2782-INST-PJP-S009; Rev 2

      Pipelines

      14" PRT

      Dewatering and Flow test.

      Page 77 01113

      Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST-PIP-8009; Rev 2

      PRT entering load test rig,

      Logging of pressure with PC.

      Page 78 of 113

      Sarawak Shell Berhad / Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G71M3S and 14" Saderi Pipelines Doc. No. R2782-INST-PIP-8009; Rev 2

      APPENDIX F: 10" PRT OPERATIONS

      TDW Offshore Services
      'lOW ,OffShcm~ Services

      OPERATING MANUAL FO'R 10" PIPELINE RECOVERY TOOL
      PROJECT NO: 073003

      CLIENT: MCDERMOTT
      ,~

      -,

      073003-10 DOCU~1ENT:

      ')

      1 Revision

      . ------

      Issued for use, Issued for internal review Description

      19,(1r':l(1..)7

      ')'),05.07 fut"

      KIA
      KIA By

      BBj BBj _-!J1pnn'l'd

      Page 79 of 113

      Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007·2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. A2782-INST-PIP·8009; Rev 2

      P~g<"

      R.e-~titiO['l

      OPBR..~T1NG i\fA.NuAL

      10" PRT

      Page 2 of 32
      Prep:u"dby
      0::'1<:.

      02
      22.05.07

      ~
      TOW Offshore Serlllees

      Doc No. 073003·10
      KLf\

      O.

      REVISION .RECORD INTRODUCTION PRT DESCRlPTION DEF Il''ITIONS REFERENCES ." ",

      ~

      , "

      3

      1.0 2.0 3.0 4.0 5.0
      5.1
      5 ..2

      4 4 5

      , ;

      is 5
      5
      6

      OPERATIONAL SAFETY CONSIDERATIONS
      OPERATlNGLIMITS
      Mo\RINE OPER. .... ONAL n

      FAlLURES TIiA T C.~'l AFFECT PIPELlNE RECOVERY OP £RATIONS

      6.0

      STO~4cGE A.i,,>n PRESERVATION L."'i'STRUCTIONS STORi\GE REMOVAL FROM.STORAGE PRESERVATION AFTER USE
      PrC"IURE "

      7

      6.1 6.2 6.3
      6.4

      ,.

      7 7 9
      ' 10

      6.4.1 6.4.1 6.4.3 7.0 8,0
      9.0

      Two Port Hot Stab with hand pump Rubber sheet-wrapped around the slips packerarea Dwnn~r hot stab secured with a plastic strip " CHECKLIST FORPRT OPERATIONS "' , , " "

      10
      10

      "

      "

      11 ll 12
      14

      PRT PRE-DIVE CHECKLI.'H, PRT I:"J TRANSPORT & H.~'DLL."\G FRAi'\lE ROYPRE·DIVE OPERA.TING INSTRUCTIONS SETTING, RECOVERY , L"NSETTIN'GONDECK tINSETTINGSUBSEA
      DR.A.WINGJPICTURE ,. "

      9.1 9.2 9.3 9.4
      9;;5

      "

      14 14 ,15 16
      17

      ,

      ·

      9.5.1 9.5.2 9.5.5 10 10.1 10.2 10.3 11.0 12.0 ]2.1 12.2 13.0

      Twa Port ROV Hot Stab , ., PRT Dummy hot stab Hydraulic schematic drawing ~
      , ,

      11

      " ,
      ;,

      18 20 21 21 22 24 " ., 26 27 27 27 28 , _ 29

      CONTINGEN CY PROCEDURES lJNSET, STABBlNGIN SETTIN'G UNSETTIN·G POSTDIVEi EQl!'IP ilIENT LIST "

      SLII'SINSPECTION

      CHECK LIST

      FOR SUBSEA/ROVOPERATIONS FOR ON-stJRFAC.E REMOV ALOPERA nONS S'UPPORT PARTS LIST PSI SUPPL Y

      14.0· ACCUl

      Related Interests

        nILATOR OPERATIONS

        Page 80 of 113

        Sarawak Shell Berhad / Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7lM3S and 14" Sader! Pipelines Doc. No. R2782-INST-PIP-8009; Rev 2

        OPER.~TING l\:fA~UAL 10"PRT
        DOi:: No. 073003-10 TOW Offshore SerVices

        Pilge 30f32
        Prepared try.

        02

        KL'\

        22.05.07

        lA-I ACCUMULATORPILUNG " ., 14.2 REMOV.E 1'>.TITROGEN PROM THE ACCU}'1ULATOR 14.3 CHECK 1'-lJTROGENPRESSURE ON '!HE ACCt.jMUL~ TOR 14,4 ACCU!"fULATOR OPERATIONS PICTL'RES 14>4.1 ACCU.MTJUTOR POSSISION " 14,4.2 PROTECTI01VCAP 14.4.3 FILliNG FI1TLVG 14.4.4 FILLliVGKIT

        ,,'

        ., ; "

        29 29 30 30 30 30
        31

        32

        O.

        REVISION RECORD Description
        Issued fOr Inrernal review Issued fur use

        Page 81 of 113

        Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007·2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782·INST-PIP-8009; Rev 2

        TDW Offshore Services

        e

        ,

        p~ OPERA Th'\lG ~IANUAL IO"PRT Doc No. 073003-10 Page4of32
        Pre~dby

        Revision

        02
        D'lte

        KL~

        22.05.07

        1.0

        Il'lTRODUCTION how the 10" Pipeline Recovery Tool (PRT), works and how it

        This documentdescribes should be used.

        2.0

        PRTDESCRIPTION

        The PR T lias the following features: 1. 32 Tonnes 8\'1., D1'<TV certified. 2. ROV operated hydraulically set slips that are fail-safe once self-locking .. The .PRT cannot be released as long as it's under tension. 3. tntemal gripping 011 tile pipeline wall 100 llllll from the. pipeline end, 4. Interface to 125 Tonnes Crosby WideBody shackle. 5. Lifting arm. fitted to PR T for iustallatiou, 6. Sealing against inside pressure ..

        Page 82 of 113

        Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007-2D09 Transportation and Installation of Offshore Facilities Saltwater Management Procedure tor 1D" G7/M3S and 14" Saderi Pipelines
        DOG.

        No. R2782-INST-PIP-8009; Rev 2

        TOW Offshore Services

        e
        .

        P~ge OPERATING ?vLA.~lJAL IO"PRT Doc No. 073003-10 KIA Pitge 5.of32
        PIl'p;ued by

        Revision

        02
        Date

        22.05.07

        3.0

        DEFIl'J:TIONS

        PRT PRT-SET

        PRT-UNSET
        4.. 0

        Pipeline Recovery Tool. The operation whereby the PRT is lockedinto the pipeline end.' The 4 hydrauliecyliuders ou the PR T'extend to SET. The operation whereby the PRT isunlocked fromthe pipeline end, The 4 hydraulic cyliIldel's 011 the PRT retract to tlNSET

        REFEREl"l'CES Doc ument no. 073003-06 073003-]0 Title

        No.
        L 2.

        Design premise for 10" pipeline recovery tool Dewatering Procedure

        5.0

        OPERATIONAL

        SAFETY CONSIDERA

        TrONS

        The ROV to operate the PRT must conform to the specification. The PRT is in self-locking mode from the moment it has axial load from pipeline. All accumnlator ensures positive pressure on the piston side of the hydraulic cylinder, Self-locking mode is achieved when the slips get a grip in the inner wall of the pipeline and since the slips and the bowl has it wedged shape the slips will get an even better grip the more axial load you put on the bowl. There are a number of factors that affectjhe overfill safety of the pipeline recovery operation,

        these are listed below. 5.1 Operating and consideration limits

        The 10" PRT should be used within the limits listed below fur itscertification to remain valid:
        Design load

        32
        59 12,9

        Tonnes
        Tonnes Tonnes

        Pro of test load
        Side load applied ill shackle bolt. centre Seal capacity Seal test pressure

        10
        13

        Bar
        Bar

        Page 83 of 113

        Sarawak Shell Berhad I Sabeh Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST·Plp-8009; Rev 2
        Page OPERA.TING l\!ANU~q
        fu;,,;sion

        10"PRT

        P~ge6of32
        Pre~;u-edb? Date

        02

        ~
        TOW' Offshore Services

        Doc No. 073003-10

        KL'\.

        22.05.07

        5.2

        l.\ilnl'ine opera tiona I r... . Ilures that

        CRn

        affect pipeline recovery opera nous

        The following failures have beenstudied for the pipeline recovery operation and the following corrective actions to be implemented have been identified. Failure modes ill. Marine operations when unsetting the PRT on deck have no affect on the PR:T and fire therefore not included in the table. Dming Stabb1ng in DUling Setting Dul'lng SET and pipeline recovery Lay pipeline back seabed
        all

        DP failure

        ROV prevented from stabbing tool into pipe end, repair DP system PRT cannot be stabbed in without auROV 0'1' isolation plug cannot be SET, repair ROV or use second ROV

        Payout winch wire, repair DP system

        ROV breakdown

        PRTcannotbe set without an ROV or isolation plug cannot be SET, repair ROV use secondROV

        01'

        PRTcallUot be recovered without. being observed by an ROV. Have both ROV's in water observing PRT during recovery to avoid delay when liftiug to surface caused by ROV breakdown.
        L1y

        Winch failure

        If PR T is pulled out of pipeline before slips are set, recover PR T to deck and inspect slips, replace if badly damaged, Not relevant

        If PR Tis pulled out of pipeline before slips are set, recover PR T to deck and inspect slips, replace if'badly damaged. Not relevant.

        pipeline back seabed

        011

        Pipeline tensile failure

        No corrective action as such however a dsk reducing measure 'Should be implemented to keep aU unnecessary personnel away from the Recovery wire on the vessel while the lifting operation is taking place.

        Page 94 of 113

        _______

        <"i __

        ~

        _

        Sarawak Shell Berhad J Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore. Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Doc. No. R2782-1 NST-PI P-B009; Rev 2

        Pipelines

        p"g<'

        Re,;isio1\

        ~

        W.

        OPERA Tll'JG ;\fA,_"'1'C Ar, 10"PRT Doc No. 073003-10

        P,lge 7 of 32
        Frep<=dbr

        02
        Dme 2·2.05.07

        TOW Offshore· Service:!;

        KL~

        6.0
        6.1

        STORA.GE A.'1DPRES EltVA nON INSTRUCTIONS
        STORAGE

        The PRT in the transport &. handling frame needs to be stored offshore ill II dry euvi ronment free from contact with sea air to prevent corrostonof critical surfaces; The transport & handling 1i-:'I111e is also used to move the PR T from vessel to vessel,
        6j

        REMOV.4.LFROMSTORAGE

        When the tool is removed from storage before it is used the following checks should be done before the PRT Pre-dive checklist activities are done, ref section "j .0.

        ..S):ep .••.,[)(;'~c;:riPllon'
        J ..
        2. around the slips.

        .

        Sig u. Dn teltime

        ..','.

        "

        Remove the rubber sheet t110'1 wrapped t is ReIllOY; the plastic strip securing the dummy 110t stab, Remove dummy hot stab from manifold 1 and put it in the parking space on the lift arm, Insert Hot stab (see Chapter 6.4.1 for more information) connected to hand. pump into PRT
        10 between 0 and 15 bar to stroke actuator ring forward and push slips out. If the pressure required is above this value then there is excessive corrosion between the body and the actuator ring, ."

        3, 4.

        I

        5.

        Pressurize

        manifold

        1. SET lineA

        SHOlJLD TIIISBE THE CASE THEN1HE PRTN'EEDS TO BE DIS£

        Related Interests

          1A..!.~TLED, CLEANED A."'D RE-COATED BY QUALIFIED PSI PERSONNEL.

          6.
          7.

          Remove dummy hot stab from manifold 1 lind put it in the parking space on the lift ann.
          Insert Hotstab (see Chapter 6.4.1 fOTmore

          S.

          9. 10. 11.

          informariou) connected 10 handpump into PRT manifold 1. Pressurize UNSET nne B to fully retract cylinder rods, observe actuator ring move. Visuallycheck for oil leaks from fittings and cylinders, check slips move' freely. C yde the cylinders twice to flush. Remove Hot .stab from PRTm3nifold 1. Remove dUll11UY hot stab from the parking space on the lift arm and put it ill the manifold
          L

          Remove dummy hot STabfrom manifold 2 and

          Page 85 of 113

          Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10' G7/M3S and 14"Saderi Pipelines Doc. No .. R2782-INST-PIP-8009; Hev2

          ,

          OPERA TThiG 1AN"1JAi

          lO"PRT
          Doc No. 073003-10

          Pnge 8 of 32

          02
          22.05.07

          .~

          TOW Offshore Services

          KLA.

          12. 13.

          put iriu the parking space on the lift arm. InseltHot&1ab(seeChapter6.4.1 for-more information) connected to hand pump into PRT manifold 2. Pressurize SET line A o.nSln!lliPiug between 0 . and 5 bar to-check th<'ltpressure head s trose forward and push slips out, NOIE; Do not SET the plug more than max 15
          mmsrroke. Pressurize UNSET line BOil S1l1111Plug to stroke the plug back to unset position. Remove joint cover and visually check for oil leaks

          14.

          15.
          16.

          from fittings, check slips move freely. Mount . the joint coverback on. Remove Hot stab from PRT uianitold 2,
          Remove dummy hot stab from the parking

          space on the lift ann aud put it in the manifold 2~

          Page86 of 113

          Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST-PIP-8009; Rev 2

          OPER.i\TING I\HN1JAL

          lO"PRT Doc No. 073003-10
          lDW Offshore Servioes

          Page 9 of32

          02 22,05.07

          KIA

          6.3

          PRESERVATION AFTER liSE

          After the PRT has been removed from the pipeline end 011 surface the following actions need to be taken before me Post (live checklist; sectionI 1.0 is done.
          "

          ,:',

          L 1,
          3.

          4. 5. 6. 7.

          Remove the PR T slips. Wash/dean up the PRY, PRT slips, PIng slips and pipeline port with fresh water, Spray the. surfaces of the bowl and ou the backside of the PRT slips with Ntolycote312. Protect the PRTfrom corrosion using thin oil Tectyl Of similar. Put on the PRTslips, slips screws, Secure the dummy 110t stab with a plastic ship or similar, Wrap a rubber sheet around the slips all the PRT. rtrr PR T IN 1RAN SPOR T FRk'vfE ..<\ND RETtJRt"l' PRT TO STORAGE IN A DRY
          AREA, REF. SECTION 6.1 ABOVE.

          Page 6701113

          Sarawak Shell Berhad / Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 1.4"Saderi Pipelines Doc. No, A2782-INST-PIP-8009; Rev 2

          Page

          OPERATING r.1ANuAL lO"PRT Doc No. 073003c10
          TOW Offshore Servh;::as

          .Page 10 of 32

          02

          6.4 6.4. 1

          Pkture Twa Pol't Hnt Stah with hand pump

          Page 8801113

          Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST-PIP-8009; Rev 2

          Page

          Revision

          OPERATING

          1Bl\i"'UAL

          10" PRT

          Page, 11 of 32
          Prepared by

          02
          Dm:e.

          ~
          TDW Offshore Services

          Doc No. 073003-10

          KL-\

          22.05.07

          6.4.3

          PRT PRE-DIVE

          CHECKliST,

          PRT IN TRANSPORT

          & H-\.lIilDUNG

          FRAZ,.1E

          See drawings ofPRT and Transport and Handling: frame in (:'hapter 95 J.lln<l9. 5.4.

          ·.St~p: bi"~Ci1ption
          L 2. 3.

          Sign Dateltimt

          4.
          5.

          6. 7__ S. 9.
          10,

          Bolt lloldingbulllper nose on is tight Remove all the. PRTslips segments. All PR T slips retainer bars screwed into bowl Connectall the PRT .slips segments. AllPR T unset bars fitted to slips/actuator ling Protection pipe in good condition, i.e. not damaged to prevent cylinder movement. Lift arm in place with dummy plug parking space securely fitted (if necessary). Handle screw fitted to lift !InTI,tightened enough so ROV can unscrew handle. 4,75 Tonnes shackle fitted to front holeonlift 811n.overCentre of'Gravity ofPRTwith a125 Toanes Crosby Wide Body shackle. Check that accumulator pressure is around 200 bars. To check this pressure follows procedure
          described inChapter 14.1.

          11,

          12. 1" .J. 14. 15.

          Check that SET pressure gauge gla ss is not broken. Check that plug pressure gauge glass is not broken (if Installed). Connect wire loop to PRT using 12~ "Ionnes Crosbv Wide Body shackle (if necessary). Connect rigging to lift ann as required for sub sea installation assistance. PRTfully checked outand ready for subset operafiors. Sign/Date

          PRT Ready for sub sea operations

          Page 89 of 113

          Sarawak SheIl 8erhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7iM3S and 14" Saderi Pipelines Doc. No. R2782·INST-P1P-8009; Rev 2

          OPERATING

          M .. 'l.N"U.U

          10"PRT
          Doc No. 073003-10
          TOW Offshore Services

          p,~ge 12 of 32
          Prepared by

          02 Dare 22.05.07

          KL~

          8.0

          ROV PRE-DIVE CHECKLIST F OR PRT OP ERA.TIONS

          Before the ROV is launched to operate the PRT~the leak test circuit on the ROV needs to be tested to ensure that it is leak proo f

          ,Ste-p
          L

          Des<'.1iption .' C~t ROV Hot stab (see Chapter

          S~n Da tc>1t1mt . 9.5.1 for

          .

          ...

          1.
          3.
          4. 5,

          more information) including hydraulic Intensifier (if necessary) to ROV system hydraulics, see drawing on next page. A port closest to handle is used for setting of

          PRT.
          PressUllze SET L1NE A to 200 bar, observe hydraulic lines for leakage, Repeat. 011 B port

          line, Remove ROV Hot stab from manifold, test
          complete. Pump oil out of ports A and B of the hot stab.

          ROV Ready for PRT operations

          Sigl1iDate

          Page 90 of 113

          Sarawak Shell Berhad / Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc, No. R2782·INST-PIP-8009; Rev 2

          , €;}

          PrIgt

          Rerision

          OPERl ... ING j\fA.t-,'l.L>\L T lO"PRT Doc No. 07300.3-'10

          Page 130f32
          Pr(p:u-ed by Dare

          02

          TDW Offshore Services

          KL'\.

          22.05.07

          GAUGE TO BE OBSERVEDBY ROVyj')

          NOTES

          HYDRAULIC INTENSIFIER -......,~~

          1. V1 TO BE LEAK TIGHT WHEN CLOSED TO ENSURE CORRECNES OF LEAKTESTON SET LINEA

          I

          I

          :
          I

          :_
          I I

          I I
          I

          1"'-"I JI

          SPARE VALVE ON ROV VALVE PACK

          I L

          SET LI###BOT_TEXT###quot;E A LEAK TEST REQUIREMENTS FOR ROVHYDR..<\.ULIC SYSTEM

          Page 91 of 113

          Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 20.07-20.09Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782.-INST-PIP-B009; Rev 2

          ,

          P"fl' OPER...nlNG l.i;\l'-.TUAL

          kcitiOll

          10"PRT Doc No. 073003-10

          Pllge14002
          Pre pared by Dare

          02

          ~
          TOW Offshore Servjces

          1<1..;\

          22.05.07

          9.0

          OPERA TlNG INSTRUCTIONS

          When the PRTis SET the tool can be used for recovery and dewatering the pipeline. 9.1 SETTING
          O •

          ':f .. :~wplete date/lime c ~¢p Desn'lption 1. Position PRT in pipe end until it stops on the pipeline end. Z.. ROV remeves Dummy plug (see Chapter 9.5.2 f01"1110re information) from manifo ld 1 and place. it in the parking bracket of the lift ann, ROV inserts ROV Hot stab (see Chapter 9.5.1 for more 3. information) into PRT manifcld 1. Pressurize SET line A to 200 bar, observe actuator ring move as 4. cylinder rods extend, Apply pressure for app 1 min. Observe pressure on tool sta bilizes around :2 00 bars. 5. Record pressure
          r.
          "

          6.

          .. ,...... " .... Bar ROV removes Hot stab from PRT manifold 1.
          'l)(scripti.oJi

          Ste'P;:
          7. S.

          Complete datertime

          13.
          14.

          The pipeline can now be dewatered, Observe pressure jl;auge. ROV rotates the Handle screw CCW (when viewed from above). Maintain grip ouhandle once removed from PR T. Remove lifting arm from PRT and recover to surface. THE STATUS OF THE lvL6u"frFOLDlPLUG/STABS SHALL BE AS FOLLOWS: ?v1..~"nFO 1 DUMl\{Y HOT STAB FITTED ill PRT is now fully set and tested. \VHEN THE HOOK HAS BEEN C01'>.'NECTEDTO 1HE PRT, JUST BEFORE LIFTING STARTS, ROV TO OBSERVE SET PRESSURE GAUGE ON TOOL TO CONFffi.M IT HAS NOT FALLEN FROM THE READING TAKEN AT STEP 8 (APPROX. 200BAR). PlPEUNE RECOVERY TO SD"RF ACE CA.N' NOW START.

          15,

          16.

          9.1

          RECOVERY

          stepJ)e~¢j'iption . ",' ..'' .. 1. One ROV shall be used to observe the PR T and its hydraulic pressure as the pil)elille is recovered to surface to check for any

          Page 92 of 113

          Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007·2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST-PIP·8009; Rev 2

          ,

          p~

          Re\ltiOl1

          OPERATING i\iAN1JAL WPRT Doc No. 073003-10

          Page 15 of32
          Prepared by D~re

          02
          22.05.07

          ~
          TOW Offshore Services

          KL,\

          2.

          signs of the pipeline. fulling offthe PRT. The pressure should be approx, 200 bars. On the wine I~ observe the wire tension as the pipeline is recovered, Adjust winch speed as required to keep within PRT
          cperaticaal limlrs.

          9.3

          UNSETIP\G ON DECK
          ',.

          Step, :~~SCliptkln
          t.

          Oil

          Complete date/time

          "When pipeline end arrives

          surface and the pipeline tension has

          2, 3, 4,

          been hung offin the tower, the PRT l,\Ii11 e removed from the b pipeline end by the deck crew asfollows. Remove Duemy hot stab from manifold 1 and puts it in a safe
          place,

          Insert Hot stab (see Chapter 6.4.1 for more iufol1l111tioll)cOtlllected to hand pump into PRT manifold 2, Pressurise UNSET line B to nun '117 OOf,observe actuator ring
          move as cylinder rods retract. PR'ffully l..iNSET when cvlinders bottom out. Vent off pressure in line B, remove hot stab, Put dummy plug hack in. manifold 1, Remove PR T from pipeline end

          5.
          6.

          ..

          t.

          S.

          Get the lift ann and the handle screwback from the ROV and fit these 011tile toot

          Page 93 of 113

          Sarawak Shell Berhad / Sabah Shell Petroleum Company Limited 2007-2009 Transportation and lnstallation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc ..No. R2782-INST-PIP-8009; Rev 2

          TDW Offshore SIi.lvices

          i

          Plgt

          hvisilln

          OPERATING ~Hl\i1JAl lO"PRT Doc No. 07.3003-10

          Ptlge 16 of 32
          P!~p:ued by Date

          02
          22.05.07

          KLi\.

          9.4

          t NSE1Tll~'G

          sua SEA
          CoinPlete d.'lte/time

          'Step . DescliptioJi Remove Dunmy hot stab from manifold] and pu t it in a safe 1.
          place. 2. 3, 4. S.

          Insert Hot stab (see Chapter 6.4.1 for moreinformatico) COl~le<:ted to band pump intoPR T manifold 1. Remove Dmmny hot stab from manifold 1 and puts it in a safe place. InseltROV Hot stab into PRTruanifold 1. Pressurise UNSET line B to min 117 bar, observe actuator ring move as cylinder rods retract. PR T ftllly tiNS BT w hell cylinders
          bottom out.

          6, 7.

          S.
          9. 10.

          Vent off pressure ill line E, ROV removeROVHot stab. Putdammy plug backiu1Ul11lifold L RemovePRT from pipeline end The PRT can 1l0W be recovered to deck. Get the lift rum and the handle screw back from the ROV and fit these 011 the tool.

          Page 94 of 113

          Sarawa.k Shell Berhad I Sabah Shell Petroleum Company limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST-PIP-8009; Rev 2 Page OPERATLl>.JG l\t\N1JAI..
          Revision

          10" PRT

          Page 17 of 32
          Prepared by

          Q2 Dnle 22.0507

          ~
          TDW Offshore·Services

          Doc No. 073003-10

          KLA..

          9.5
          9.5.1

          DmwillgfPictul'l'
          TwoPol'tROVHotStab

          Page 95 of 113

          Sarawak Shell Berhad / Sabah Shell Petroleum Company Limited 2007-.2009 Transportation and lnstallatlon of Offshore Facilities Saltwater Management Procedure for 1G G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST·PIP-8009; Rev 2
          b

          Page OPERATING :'A!\iuAL

          u,ition

          lO"PRT

          Page 18 of32
          P.-ep=dby
          Dati!

          02

          ~
          TDWOffshore Services

          DQcNo.07300.3-1O

          KL-\

          22.05.07

          95."2 PRTDulnmrbotstllb

          1

          ,.

          I,
          I

          l

          Page 9601 113

          Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST-PIP-8009; Rev 2

          OPER:\J1NG ~HNti."'.L IO"PRT Doc No. 073003-10
          TOW OfhllJore Services

          P~20of32

          02

          22.05.07

          9.5.5

          Hydraulic schematic dnnviug

          ~~
          PUX?

          Page 97 of 113

          Sarawak Shell Barhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST·PJp·a009; Rev 2 P:tge 1\.""on

          OFERATING MANuAL IO"PRI

          Page 21 of 32
          P~!?l!!~d

          02
          D.te

          tr,

          ~

          ...

          Doe No. 073003-10
          KLA

          TDW Offshore Services

          22.05.07

          10

          CONTINGE1~CY PROCEDURES

          The following failures and corrective action ha ve been identified for the PRT 10.1
          Ror
          No

          IJNSET, Stabbing in
          COlII.p~lII!ni

          F.ibnMode

          c.,me,
          hlllJlllld by do!\ni;.

          1.0.. 1Foil ....

          Ld<~~ S~ >.nd _ol,e1mlot:ll~

          Slit" oot
          1 ....,,""2d

          IIrtrl1J

          ful~

          NmadIy u,"liID

          Pt"·,-e",,

          Sy.;t.mF:iI_ Elfe'"
          5!>bb;"g

          ~r.tbodDf

          de~di;:,11

          bofen,

          Vh".>[ i.n1;p~mnof W-Tl!tRDV

          Com.iiI .. Amon.1: Rep s'r 1'0110"-u1' Awjy LNSET ]JI.">Z"O i~PRi

          sl1~i>B
          rU.", RK.vvar?RT re m.fac'i:~ ,,'Old h~ ~ bods
          dIltia;:a..l'lqpll'!ll
          l-e';~E

          ,~.

          S~!QBody

          wldiu:
          Br&.n e~.

          :Bri.'l;m

          v.:uw
          ~]lp'to

          W;.

          B,oken q,u'i:l;
          ;!.~ ..

          Slip;; <OIl..xcpd<m" - "" Ioq;e. hili!

          avmtoodr

          &r>pI>'.~"'1 hIv""'WoID ~ .. n1s,!>bb'"

          in WillllO! ,t;.bm.
          Of exc"es"m'.f:o

          !cJceR.q'd
          1·litu:d

          Shirt ... ;, b~ ;" ~t;'n,to.

          l.ift~,=

          Hi;!>

          In,j>.<1

          Lo,d.

          PRT~ , ..meally Q!I IL:m~rylir.a

          in:.-pttCtD.llaI PRTbj'roV beio, .. >obbDg in

          ~~lift=>i r£(:u'/~ry-?li~

          Brcbn
          <l0DJpmeli.

          Hi!h

          ~d Lo.d ::.lwl>~e
          m.m<i l$elin~ :!i."",.ut

          ,.~.n,."",

          PRTID~

          JIrt,..-ent ,!>bb~

          Vim.;! b<!f~n,tobb,,:

          re,,,,,.. ,y!il:l!
          !'Klwllln<lt'».!

          FRr~ROV v~.t
          ill

          m.pi!Cu:Jllof

          R£<..,.,.,rPRT to >U!:ik•.. ;o;;."id,h;;h inp""i \:lads
          ~~~p~.r

          l'rur..

          )'>eko:rd:un1!l'd

          ill',

          insp~n:,Jlof W!!lldbC",. .lIlbb~;"'by

          .'hup

          eag.s 'iOlllwt
          ""d

          t~~

          ct,,,)"

          ROVbd,,,,,

          N"", '!'ET~pl<:

          Br&.n .~"..

          H:ili
          ~.<! Load,

          c_.&i!l: ofPRT.
          U""bl> to d.:am!ypug at Jato,.

          ~=,d

          Sb~J!\~t!.I.as

          ~.r

          :&;c!!Zir~a

          't:~ilg-,:in fo.Wi Rog,'<1

          J"'n1f""~ R£<."",,'PRT

          ROV~

          btrlian off

          R=h

          ]".,diinz

          I.,.,..."

          Vim:<lby R.OV

          "'~

          Page 98 of 113

          Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure lor 10" G7/M3S and 14" Saderi Pipelines Doc. No_ R2782-INST-PIP-8009; Rev 2

          OPER.-"i.TNG

          lHANuAL

          10"PRT Doc No_ 073Q03-H)

          Page 220£ 32

          0.2.

          TOW

          Offshore .setvlces

          22.05,07

          10.2
          Rot
          NOc

          SETTIl"\G
          C.",po",,'" F •.DuNM.do C~"'.O:; 1&.01 Folh.~ Elf«ts U"'Ihl1; to fully SET $.)" .....

          rtf..,t.

          Fruro.:..

          M.ll»d.r doW~li.u VmlOt
          ms.ptct:blJ:·of

          :C01'1~('th<.e-

          Ad»u .. ~

          RE' p i>r F ol101T-up

          Sl\MRTI"LUG
          !..o;cli>gSiip,

          S.ETI1NG
          :S lip ",:t flllly
          ."-i.,,dod.

          and

          Adu3tm~.

          I'lDllld bydom

          Uua1;llit<> ""bi>I###BOT_TEXT###quot;e full·".,lf !o'::k"!~ pi>.hle~<'htoo
          acJi,o''e ..Jlh.)!"

          It""""..r SnnrIPh"
          Receeer SnnrtP~

          ~"'i!'l.1I:b;'
          ROVof
          ~~~ala-

          Lcd;'! S·lip, Aclul;<:t~

          and

          b>i ... """d

          &icci.."'lJ..

          oor

          S~r:08.",lT-

          .Broten screw lu>Jifu!g.~ to beevl Lilm!'>' LUbI!'!

          Cceresssc bem-en B"",j,,'nd S~J>S. &Dl.:o.~

          U"..bI.

          to fully SET

          U""l>~.t"

          ~

          .. !i'i=

          .':itoQ.t!1i! /

          m.-h!

          S:lip <.OltQq. o.m.." -no kIl;.. held
          ap;,,;t!>ody

          ·"""lile, ;'obt""
          Mayp"""'"
          «:mple.t. SE1'TING

          !O.::J<;"'m>do,

          ·dh", <b!cl.

          p~~e

          l.ia~iJl

          li)I:a_<lli<
          C}Uoder~.;$ )iec2'3

          D,,!e~,.
          :!Ii!al

          Lo-",

          ftmd"'l> ce d

          =-._tioIl

          C""""t.""'plil. SErIING C"""", «mpht. SErIING <"",phI. SETIING
          ccm.p-u~.

          V;"u.1 i..~~:tD2of Smn·.phg_b: ROVoi. .ylW.de.-;1I:~ c: .::uo!' ""lDrOO SEt pro"""" wliDoA SET~~"'il-''' <n.1im A

          3... "' .... SumiPlJ¥

          ·Re:_r S"",t1?h>g

          Hce nl> n::aUif<>l:l

          'On
          intr<>du

          ",lE"
          ~1;itibiJ.g

          U",bi> !Q """"'''' fu~SE1' PI~"'''''.
          ~Pl~'S-w."1Zi"
          :-e",~

          c""""''''~,,.
          JDUlm;iDl

          "'e<z""",..SlUu@l"l1:

          EO! :::bb~-u:m"oil

          L"t:ika~

          Ci>Kk,,,l,eL'!
          .,.<lCV 3

          2

          L,.;,bge

          iniI'odu.,.d who" staOOing Dit it
          .'\~o.=

          Dn

          C,;.uoot

          C amot achE'1:' tem:

          R...,,,,,,,· :,;"",rtP\-e
          R..,e>HS=iI'hV

          SETp' __
          dQ·::-r~~_Lj::iri

          Cmlm!

          SEl'lTh'G

          <litH"f Hydmur linas & fitt~.

          " .. , ,,'.!>o» SEf
          bof.. .,t.J.bI>eI'
          """",'0<1.
          d&e,:tir;D

          Perrnll".,.1<

          t.m!!"

          ~t't

          dwIu: , =<>.1>=. Slipllot f"l~y ... 'ondod " 1~ by~ Umbh
          1<) fulI;).-

          c... "~ " e=]lle;e
          SETTING

          V35tt.,t
          leo}: d!

          Roc.",..SlUirlP~

          l'RT UNSETTING
          l.o<kngS.~ >md Actuate! !U»;i! SET ·U.n.bl.to adrian full~e~ leek",: ""'"" p:~liru; r~QR1::-{ ·5!i;>.> o'DoI ""nu'.,..fla»;i!
          Lccl;;,g

          Vi;ual i.."ttpecti,n-G-! fJi~'ymde-.:· <ncb R""", .. H'r= ·~tc.ra~ f pre ... dr... cl.!cl: V:iim~ m':."p~tDn·{J.f_

          .F-""",;e,.PRT

          PRT~ROV

          lnl:,'"l,.d :Or~
          bo!d~·lW·o
          bcwl Bl'ci~:!"'Xl'~r

          Cct1'Q$m

          b.:w~u
          Slips.

          U,.,blO'"fiiilySBT

          B_l.md B_!:"oken dlIt~ ,tabbiD!l' .in Slip .an.!-cp down -""~'b>ld .pio>t~,

          .cl>i.<;" fllll ,.if
          !;""l,l.t"

          R.~",,,,·PRI

          leek~~t

          Sl###BOT_TEXT###gt;:i to B"",11Imr
          S.ips. tQ.aC';t~
          ~i"

          pfpeliut

          ~·et,m."\lIY

          M~Y"''e\ .. ttmlPi.e.te SETrD:G

          m

          R"""""PRt

          PRT%,ROV
          oh)'

          de,

          '1,011>
          l~oS&d: Sfre.i:ll'2iliui!

          B_1

          reta:u.er.

          m~:;;~~
          !o.d drl:ll:l~

          C)'1in.doM

          ~xt~)ld.;<>

          lvuy

          full:t>O'h.

          ,.ftm):
          Bod)'
          Il.X'3-ea;e:.Q:

          SEI1'll'G U!lJbE.

          cowplor.

          1"",..m1.

          PRTi.;·FJi)V

          ~~tpnQi
          r.1roJ;~

          '\flw::1-1

          1t><", ... PKl"

          of. c.ymdeI

          fti::ll<tt tiihm! of c,~tf:m.:to
          c.yEruW{·~

          C~ beio;,,,.,,

          to fully

          SET

          U""hl!to .die."!! fuih.1f
          ~k~\md!r p'!&_..~1~ recovery

          R.~1;"Jl.&e:m_
          :!..t.mi!~e j ·~e-

          R..c", .. rPRT

          3awl..nd oody, ktulior~e hydJ.1lI1< C)iliud.. ,A)i!o<", Hctmb=~
          :StrU'!:s
          E"¢.!a'"P7..·,a

          .db... 'chec~ R""~'!et FR.!'
          Ca.."lIlO~ i!.Cme'\o:e SBTp:''O!$1.U'E' Kec~t'eI'FKT

          ~;h;",,: pre:os.Wi!
          .:IEli'!.l

          "'a"",,, ieak
          cla.-!i.:m nl:ll:ti:> ....
          Lo<;:,

          Leeka ...

          D_d",.
          DIt

          M.yprevent complatil SEITING """"'"
          SETTING

          t<W.?I!r.~

          t.,h~

          U""l>h

          'o;l<ru.,·,

          C;;J""'~ t:00l~"",

          al1meA Catw! ;u:.~~~

          Recov .. r.FRT

          Page 99 of 113

          Related Interests

            I'e have considered u:mzng the follo'Mng machines: TL3A 18!' DWCM for 10' pipes

            lmm.
            moner

            aOmm.

            1h50

            min

            Q4A 36" DWCM tar 20" ami 28' pipes

            3.2 Power Optiolls/Assistance All the O'INC machines can be' poweredfl'om surtace Ilya dedicated fiydmulic Power Unit (HPU) or directly from work-class ROV on board Hydmu!ie Power Pack Ot by and additional Hydraulic Po·' er .... Pack able to supply oil flow and pressure as otl!lined in the machine speCification above. Diver Of ROV assistance is required for machmes' installation and recovery, checking and inserting wedges. (if required). Dredging .andior removal of marine.grovrcl'l is out wim OUf scope of services. Both diver and R.OV are required to be equipped for cutting the diamond wire, to ensure the possibilit'f to disengage tile macl1io; from the slructu.re all times, Fordiller.assisted cperetlon we requlre the u!.\€ of underwater T\i cameras tor surface monlforing & theeking me cutting precess.

            at

            Page 55 of 113

            Sarawak Shell Berhad / Sabah Shell Petroleum Company Limited 2007-2:009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2:782-1NST-PIP-8009; Rev 2:

            APPENDIX E: 14" PRT OPERATIONS

            TDWOffshorc services

            FOR 14" PIPELINE RECOVERY

            FAT PROCEDURE
            TOOL
            PROJECT NO: 073007

            CLIENT: Me Dermott

            DOCUMENT: TDW-073007-09-01

            _

            ...--'.----.-----__ f_.

            ---~

            ----

            .----.----..,.-----.._,..------~

            Page 56 of 113

            Sarawak

            Shell Berhad I Sabah Shell Petroleum Company Limited 2007·2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14ft Saderi Pipelines Doc. No. R2782·INST·PIP·8009; Rev 2

            f,
            i

            PAT PROCEDURE 14"l'RT
            Doc No. 0730()7·09·01 TOW OffShOre Services
            ---'-.....

            Pngc 2 of 15

            03
            16.10.07

            [(La
            ..

            ~-.-~.-__....--.----- .."-" ,2
            , ••• '••• ," t.~ •• , '" .,.

            o
            1.

            REVISION RECORD

            SAlmTY .. ".!' .••,••~••••"••~,'~."'-II'~~.,•• ':' ~ ~ ••~

            u •• ~ .. ~ ..

            1i

            io"

            o!-.e

            ~

            "',...•

            .,

            ,.~

            ~

            ,.~.,.

            •• ~

            ,."'

            •• :IF"."t.I .. ~

            ,.11111'3

            3.1
            3.2

            SCOPE OFtr::ST ACCEPTANce

            ,

            "

            »

            " .. ,.

            , ..

            ·4 4

            CRITERIA

            ;
            ,. ,
            " , "."

            , .."
            "

            ,
            ,
            · ,.

            "
            ""
            " ·

            3.3
            3.4
            3.5

            Tusr'LDJ\O
            TEST tOAD IJFr AR1\f

            5

            3.9 4.

            3.6 3.7 3..8

            rssr EQUIl'lylENT

            TBST PERSCh'lNEJ., FUNCTIONS TEsrLocATloN
            Tl:::ST SETUP DRAW.ING$ PRT OVERVIEW P!CnJRES

            5 ,6 6
            6

            }?Ri·B'YDRA{,!I.lC SCHBIATtCSl.h·uP
            .. ,

            ,

            ,

            ""
            ""

            ,

            ,,,..,

            ,

            ,

            ,.7 .8
            __ ., ,.. ,....•...

            3.10

            9

            Tl':ST I'Hi)CE,DURE ,. , .
            4.1. .FuNCTION TEST 4. f SEITltVG

            ,
            m" ,

            H

            1.1
            , '

            4../.]

            r.

            II

            PLelG SeAL l'EST.

            " "
            ,

            "

            ,""
            "

            .", ".,."
            "

            :-:

            "

            , " ,...,

            "

            4.1..3 -1.1.4
            4.2

            UNSET111VG De watering test

            ""

            ,

            ,'

            CO,'Ll TEST

            ,,

            11 , 12 "" .12 ,,,."., .13 ,.13

            "

            o

            Revision Record

            Page 57 of 113

            Sarawak Shell Berhad I Sabah She!1Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10n G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST-PIP-8009; Rev 2

            T._D_W_O_f_rs_h_o_r_e~S_l)r_VI_ce_S-..L

            !.~ 'C!::t '
            Safety

            --~~. ··7,liIg¢
            FAT PROCEDURE 14" PRT

            I_)_OC_N_O

            ::7~?-Ol

            _

            I~ 1~:_7_ ;~
            .. I Pago>
            01

            ._ 10

            03

            _-J_D~

            1.

            Sclfety of persou nell equipment and [he environment are paramount prior to and during all phases efthe project. No work will be started unless it CUll be completed SAF.EI..Y. WOl'kshalJ be stopped if~n unsafe situatiol1 arises until such time as they can safely be resolved.
            The site shall be free of all bazards prior to starting operations including, butno! limited to:
            I I I

            Electrical

            Mechallical
            fire Chemical Entanglement Crushil1g

            • Differential pressure
            • • •

            • Noise

            • Improper Itfting

            The Test Supervisor is responsible to see that proper protecrive measures are in place such as electricM isolations, nil access barriers find warning signs, and win ensure that all personnel are suitably dressed with personal protective equipment The Test Supervisor is. responsible tbr holding a safelY briefing prior to the work to familiarise all involved personnel, with any hazardous or potentially hazardous aspects of the work, The Test Supervisor is responsible for keeping other personnel In the general area advised as to when the wOI'k will start and finish

            THINK SAFETY!

            Page 58 of 113

            Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportatlon and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R27B2-INST-PIP-B009; Rev 2

            Ft\T PROCEDURE: 14"PRT

            row offshore Services
            2 Introduction

            Doc:;No. 073007-09-01

            This document describes the structural load tests that will be performed on this Pipeline Recovery Tool (PRT) to demonstrate that the tool satisfies the design requirenrents, Acceptance criterie for the various steps are defined. Spaces are provided in the various sections for signature by the test supervisor and the v.erifyilJg thhd party.
            3 Test

            In the tbUowiilg paragraphs nil relevant test specifics are presented, and the details related to each section outlined, 3.1 Scope of test the foHowing:
            The scope for subjcct1ests is in accordancewith

            -- 3.2 The foilowing test criteria apply to subject tests:

            ..cry.)'ERJL
            _.,,1.::...' 2.

            ----:--~~----·--D:l~SCllIPTI,ON .

            _~_r'::=.:n~l<E._pifremains r

            3. ____

            ...L._o_tl_le_r_;\_;lis_,u~a.~b:Eetectec_l detects,

            Ion completion of'Ioad test the PRT has no geOtnclrical deformation, crack or
            . ~~ .~

            l!?cked into the eipe el~ foe applied The PRT can be set and tlilsel usingcme hot sta~

            load: .--------'-1
            ._"
            .-,-----J

            ~_,

            Page 59 of 113

            Sarawak Shell Berhad / Sabah Shell Petroleum Company Limited 2007 -2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST-PIP-8009; Rev 2

            PA'I'PROCEDURE
            14" PRT

            Plige 5 of
            Prepared hy

            i6

            Doc No. 073007-09-0t TDW Offshore Services
            L~

            L

            -

            -'-

            3.3

            'res. load

            Design load= Max recovery tension '" 200 T. Test load = Designlead x 1,22+201' ""lOOT Ref: DNV Lifting appliances
            j

            Side test toad

            =

            10% of axial

            test

            load

            Fcr¢e Tonnes
            LOlla casnt

            Oe$jgn moment arm m

            - Teslmomenlatrn
            11)-

            Te$lload Tonlles
            203

            Test rnomeril
            kNll1

            Axial!Wd. Lateral toad L;:)sd esse z Gltef~tloed

            150 t5

            0,907

            MN
            O,_~74

            36,.01

            133

            0,907

            46,5

            1"8

            3.4

            Test load lift arm

            Safe Working Load, SWL, 2;Q T, Lift ann lest load = Design load x 2,2 ""4;41', ref; DNV Lifting appliances

            Page 60 of 113

            Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782-1NST-P1P-8009; Rev 2

            ~'

            '!~
            T~st equipment

            F,C\T PROCEDURE

            14" PRT

            Page 6 oflS
            I~

            03

            TOW Offshore Services
            _~ c••••• _-,.

            J

            I

            I

            K_L·

            ~a~ ..

            .__::_~

            3.5

            The fbHowing test equipment will be used dudng testing:

            .: lTENl . , -(iTY ..DESCRIPTION ' ] _:.1_++P+R:::.T~>S:::..:'e::.;ri=al!..:.#:...!·1 . :...44~2:.::5.:....7--:---=.".,-~ TO W 2 1_-+~L=1::.:ft....:::a::..::rn::.:l.;..:m:.:.o:..;;ll:.:.nt:.:.e,::.d..=o.::.l1..::lh::..:e:.,;P;;,,:. 1;_;4.=.24.:_·· R;;,T:..J'l.::S:..:c,;.;:ri,:;;al;_;-j;_;i 1:..:·2:....._._~_-_" __ T~·--· f--_3 __ . __ 1 '--!f-:.H_:.:o:.:_tstuborsettillg an~~~::..::t.::.lin:.:;g,,-' f t;;:;h:.::..e..;;"P..;;"R:.:T...:.,' -----i-TDW ._ 4 I Hydraulic pump wieth pressure gauge to operate -TDW~---~ "the PRT functions, Tensile test bench \vlth pipe as shown 011 drawing TDW 5 143670 sheet I . 1--'-6--+---Hydraulic cylinders(Larzep D35015)\vit-h-p-tlm-' J~ I-----~'-m-\V--··_-+._ valve and pl'~ssure gauge to a12I?.IJ.::...'-"ax:...;.i;_a.;__ll:..o._ad;_''-__'I--~ _ ......l i7 1 Jiydnnltic cyHhaer (Larzep SlI'l10006) with l>U!HP, TDW
            c -_ ;....! __ ........

            L....._. ,
            3.6

            .

            "._._ ~~'e.and

            l>rcSS\lre gaugetQ.~~de

            I~L ~ __

            .

            ~~_--,

            Test persounel functions

            The followillg personnel will be Involved duringtesting:

            3.7

            Testlocatiou

            "n10 tests will be conducted at TOW premises: Fabrikkveien .15 Forus 4068 Stavanger NORWAY

            Page 61 ot 11.3

            Sarawak Shell Berhad / Sabah Shell Petroleum Company limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc..No. R2782-INST-P1P-8009; Rev 2

            --.----~---------.----__r. -l'~-g~-----

            Rc,i,;il>11

            t;.:t.w~. I
            ~! l'~~OffShore_. _s_er_vf_c_es--Ll 3,8

            FAT PROCEDUlffi 14"PRT
            Doc No. 073007,09-01

            P"ge 7 of 15
            l'r~p~(ed by

            03
            , Dafe'

            ._..

            .__ ~,_,.~

            ...

            __L.__

            ~~_a _. __ ,_."

            ~(:_).]_O_.O_7 __

            PRTHydl'iiulic. Scl\cma tie ,S~tu(I

            Page 62 of 113

            Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G71M3S and 14" Saderi Pipelines Doc. No. R2782-INST"PIP-B009; Rev 2

            . --------~FAT PROCEDURf~ 14" PRT Doc No, 073007·09-01 TDW Offshore Services,
            .,--------_

            Page

            HUO.07
            ........ ~_L._ __

            ~_~_J

            3.9

            Test setup drawings

            NOT RELEASED FOR FABRICATION:!

            f.:'i."'_71!J~
            <hi.

            .14li

            l~O~ 1

            Page 63 of 113

            Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10' G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST-PIP-8009; Rev 2

            EAT PROCEDURE 14"PRT

            row~,,~.1
            3.10

            Doc No. 073007-{l9-0t KI.a
            ..

            ~----.--~---.-------PUT Overviea' Plcmres

            -------~

            16,10.07

            Flsh tail

            Packer

            Dc\:t.:lItering no1stab
            ..Hots.lab .. ,'(PRT MarMqld 1~ f9r setting slips) FIGURE 3.W.l RIGHT SIDE OF PRT

            Page 64 of 113

            Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007·2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782·INST-Plp·8009; Rev 2

            FAT PROCEDURE {4" PRT

            Page 10uf15
            11re[J3.[cd by' . D3!.~

            03

            Bumper nose

            Lift arm

            Shackle interface

            Hotstab receptacle . (~RT Mallffold2-: for .se~fn8plug) FIGURE 3,10.2 LEFT

            stos OF PRT

            Page 65 of 113

            Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST-PIP-8009; Rev 2

            FAT PROCEDURE 14" PH."I'

            P9.ge 11 oriS
            Prep;t(e<i by Dare

            03

            Doc No. 073007·09-01

            K1..a.

            16.lOm

            --.----.--~---4.
            4.• 1

            TEST PROGBDUHE
            .Function test
            by

            These tests shall take place In workshop. Handling shall be performed manually, and hydraulic control central, 4.1.' SETTING

            use of

            Stell D~~¢rij.)tio.n··
            l.

            POSitt?1.1 PItT pipe end until it stops on the pipelil1eIYI~-(,+ ) __ end 01 Ihe test I'Ig t~3670 _ .. -'~(li' _ ..• _ 2, Manually insert ROY Hot stab into PRT mailifold 1. IfJ/IO"Q)- -~ !-,---If-::::----.,--.c-~-.-. __ ~ . ',' __ .i/<;£; ,###BOT_TEXT###quot;0 \ •..:;; ...... ''':-'''.l1_-+,",.,...._ __ :3. PreSSl.lnZe .. ~~T.. 1.ln A t? 200. b.ar, observe the slips ..e b/rrrOr.. \}' \,J ~. t.t)i~~.Ci~" ~:e..' extend. PR1 IS fully SE T. Apply pressure on the PRT . ~ " for app. I. mit]llte, . . ". __.' V. fJ j). ~l. ~,.i? 4. Manually remove Hot stabfrom PRT mRllIfqld 1. 'fII~-tlt~ :?~·I,\C1.l:H 5. Manually inserts ROV Hot stab into PR T miituifol~~2.. lrJIJ-fJ-;.
            I

            .. ... ...

            u:

            ."

            .. .. ...

            . ..'

            ..... . ."is('l" .

            Tt.'St.' .,q.'f~)tICQi~ip~nt$ Sumw~lf'lr.d '. . .
            1)~itY .

            I
            -;

            \I~.r.~.'

            l! ;}

            --

            p'

            •\

            '(kg

            6. ~ __ 7. 8.

            Pressurize SET Hne A to 200 bar. Apply pressure 011 o/ttJ-o"f _the PRT for.EIPilllinute. .-.~_---.---~~r=-ilSfj.::::. ..:::..-=+-++Manually 1'e'112ove ot stab from. PF.,.1.manlfold:2. H W1rl7lt:=:t--t-'_--+PRTis now fully sci and ready fOI' testing. .f/to~ )

            _

            ~__

            t£fJ'

            I

            Page 66 of 113

            Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7(M3S and 14" Saderi Pipelines Doc. No. R2782-INST·PIP·8009; Rev 2

            FAT PROCEDURTi, 14"PR1'

            KLil

            16.l!l07

            4.1.2

            PLUG SEAL TEST

            rS""t-el-)-rr-=-)7e'--sc:-r-C-il'--)t~io-n------:-:----'--""--'

            --,

            ·---:"':"'"'"----r=---r-=-:-:--- r-C,-,

            -'-6u_'

            l'--rli~ilfS

            .,

            I.

            In""lthe

            PR~ in a test Lig with ;Iugged

            de."atcrilig"

            .'.

            ----'-I

            port, Ri, shall be horlzontal. 2. Fill up thetest rig wirh app. lO bar of water pressure . .f----il-'-Blced out afr from tesll'ig. Rec::oi'd pressure

            3.

            Hold the pressure for 15 min,
            RecOl"CI rressure.

            4.1.3

            UNSE1'TtNG .~lientl Third,

            Conunenes'

            l._ . 2.

            Remove Diin1rt~y fro~~l' i'and put it inti" 'safe )lace., Inscl'tHot stab connected to hand pump into PRT manifold L Pressurise UNSET Ihie 13 to r;;Tfi 2 00 bars, observe stroke indicators move as cylinder rods retract. PRY ~rulh.:_UNSET when oy'Hl1de~rs=-' b:;__o=-U~O:c.::li.:.:c170...;.;tl.;.;.L-:---;:--_'_"'_---1I-:-r+-_-r:"'t"'_--t
            Vent off pressure in line B" by removing the hot stab.

            plug

            m;';iIrold

            :3 •
            f__

            4.

            ~ .. PU~ ~. ~~mm~l~fllg bacf1nma;jfOhll~ .. -_·_' ~

            ~_I

            6.

            PH. I

            _____ ,.',_.

            IS

            now

            fnUy unset and tested.

            .

            ~_~__,_~_._L-_

            Page 67 of 113

            Sarawak S.hell Berhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G71M3S and 14" Saderi Pipelines Doc. No. R2782-INST-PIP-8009; Rev 2

            r·-··-----" '.~' .'.·D ... W·,
            TDW~"~"' •• :~:,
            4.104

            ,L _:_oc_~._.
            I
            ,..
            -,_ ..
            -..,

            ,

            !1.>'lgc --' .

            _.

            FAT PROCEDURE

            14"PRT
            1

            _° _' r-: _09~-.O_1 3_0_07_

            ~_L__
            ..
            Test
            '

            I"''P'''' bj'
            ~1

            I . Pllge 13o£15_'--4-_
            _~_..L-

            03 l6~1O.~_7__

            D.. ,,-----.-

            De wlltering test
            '.'"

            Step De'$crhrtiou
            1.
            Connect

            Client I party

            Su'per~" Tbird
            I({~.~

            '.

            .

            a. high flow water supply whh flow

            . visor
            meter to

            -c.m"':=J
            L...-...... .• ___

            2.
            3.

            fhe de-wat!!1'lng hot ~!.ab. Apply a pressure gauge as close as possible to the hot stab. 1 Open the \v1tte.r supply and let water flow trough the

            (/!til

            Io/;-.:;:Y'l1,/1}i!

            ._._

            t~fi(),trt rClt'Q-c:r.

            'PRT. I---,------ ----.~.-.. _.-. -....... .. _.--._ 4. Read the flowtrough the PRT in step of l bar. 5. bar I bar 2 bar 3~~ 4 bar 5h.w 16bar 7bal' ... flmv FIO\v Flow flow' Flow I Flow Flow

            ....

            rf/rr(}r ,_

            ..-_-~~.----

            -_-- -~
            ..

            4
            6ft

            IU~ 1~

            2:

            IfLf5D . tli.io IR.H) 1'30'(;1 .

            ....51- ~O jO

            __

            ...

            .."

            4.2

            Load TesC
            00

            Bquipmentto be set up as shown

            drawing ill section 3-,8,

            6, Remove hot stab from P[{T.

            7.
            .-----4...,.. ,~ ...

            8.

            Page 68 of 113

            2007-2009

            Sarawak Shell Berhad J Sabah Sheil Petroleum Company Limited Transportation and Installation of Offshore Facilities S.allwater Management Procedure for 10" G7/M38 and 14" Saderi Pipelines
            Doc. No. R2782-INST-PIP-8009; Rev 2

            ----_. __ ......

            _----,-

            .---~ .-----~-------Fi\ T PROCEDURE 14"PRT DC)(:No. 073007·09-01
            Page 14 of 15 Prcpnr;~i'r;yK1.;1 03 Dare

            TOW Offshore Services

            r---any

            ,

            .----___._-~.--. ---_._-- __ .... _-._--1.0Apply side load (lf36.4

            ~....I...----

            16.10.07

            mO\Jcmel.!!..£ff!KL
            TO'I1!1CS,

            _

            . 510 bar with a 50 tun iaek. (load case 1)

            11·· old klaus fOt'$ minutes, observe and H note an movement ofPRT. 12 Release side load. 13 Release axial load.

            1--·-:.J.

            17

            "'F·:;::R:;;;:el=n:':":O\:':"c"':':'

            00:'.:.:'::11::":,~lift';;';:":'b-ea-nl.:ll a>1!.on':::d_.:jt~he~':~) ~~=FJ!:{4.IJo..:::J".<;..a;;.,.·.!l..L~+-

            ..

            c tindel'SromthetcstlL-,.,-_~_. f 18,Insert ROV hot Slab and UNSET PRT . t J Id uSJI1g IlQ.·S'iab. a t. ?OO b ar, .10· fior IS sec, .:.
            to b¢ Sure that the accumulator is emptied

            --1 _--

            for oil, 19 Remove PH.T from test rig. .-

            20 Visually inspect the slips for damage, and type il~_!heresult in Table 4,J~. 21 Visually inspect the pipe for grip marks 16/1 afterlhe tool is set, ~ 22 Sign out the result. tb~
            '''''''-

            -

            II{(;~

            ~~/I

            -~

            ~

            Page 69 of 113

            Sarawak Shell Berhad / Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore. Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST·PIP·8009; Rev 2

            FAT PROCEDURE 14"PRT

            TDW Offsbore ServIces
            .l.-. ~_ ...__ . _

            16.10.07

            ("::

            Figure 4.1 Slips Position

            2. 3.
            f--_~_.~. __

            04.

            0~,

            -j..:lo~~· '--

            ....

            _

            ~-.---._-!_!:Io;:.:t..~_~._.---

            O. c~ Table 4.1 Slips Inspection Result
            TOW

            Test Aeeepted

            { .H~.:-:{..:~. (.1!<!-. {t::. ;

            IJi;{a"

            I(J

            /'.

            , " ..

            Page 70 of 113

            Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation 01 Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST-PIP-B009; Rev 2

            FAT PROCEDURE
            14"PRT

            I--__;"----'--+----.Prepared by Dare

            Page t6 of 16

            03

            .... _

            Doc No. 073007-09-01
            TDW Off5110-teServices
            _ .. __ _. __ _._ _._ __ __ __ ._.. _ __ _ .• _L.... __ •__ ..~._ "._.

            16.1 ().07
            _J

            5

            Load Test liftillgann . ,Comments

            .#r~p,Oescription

            2, Connect a shackle to the outer hole in the ann
            3. Use
            it

            crane weight and the overhead crane. Lift to test

            ~fQ'"·(ft

            ._~ ,:veigtlt, 4,4 tonne..~. . ...... ""_ 4. Check the lift arm andthe conneetion to the PRT for

            i/§;.t? }qiO-I.I--,r

            S Check the serial number and S\VL marking on the
            arm.
            6. Sign out the 1~s111t.The lift arm shall have its own

            .~am~lles._.

            .

            ...

            _._..

            W/{)-Ofr
            \
            ''if __
            ..J....._

            !l"i

            JfjlfJ'~1-

            Form :3 certificate.

            ' .1;; :1' '~;;.......J-J.

            Page 71 of 113

            Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2.007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M38 and 14" Saderi Pipelines Doc. No. R2782-1NST-P1P-8009; Rev 2

            P~ge 72 of 113

            Sarawak Shell 8erhad I Sabah Shell Petroleum Company Limited 2007-.2009 Transportation and Installation of Offshore Facilities
            Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines

            Doc. No. R2782-INST-PIP-8009; Rev 2

            @
            Ll

            ',....·T_.._,..",..,-~··'···''1· ·._,...'' ...

            ""'T~I--1

            ~r-~·rT""r'-'

            :r'Pf

            <

            "

            I",

            ;"

            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            nILATOR OPERATIONS

            Page 80 of 113

            Sarawak Shell Berhad / Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7lM3S and 14" Sader! Pipelines Doc. No. R2782-INST-PIP-8009; Rev 2

            OPER.~TING l\:fA~UAL 10"PRT
            DOi:: No. 073003-10 TOW Offshore SerVices

            Pilge 30f32
            Prepared try.

            02

            KL'\

            22.05.07

            lA-I ACCUMULATORPILUNG " ., 14.2 REMOV.E 1'>.TITROGEN PROM THE ACCU}'1ULATOR 14.3 CHECK 1'-lJTROGENPRESSURE ON '!HE ACCt.jMUL~ TOR 14,4 ACCU!"fULATOR OPERATIONS PICTL'RES 14>4.1 ACCU.MTJUTOR POSSISION " 14,4.2 PROTECTI01VCAP 14.4.3 FILliNG FI1TLVG 14.4.4 FILLliVGKIT

            ,,'

            ., ; "

            29 29 30 30 30 30
            31

            32

            O.

            REVISION RECORD Description
            Issued fOr Inrernal review Issued fur use

            Page 81 of 113

            Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007·2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782·INST-PIP-8009; Rev 2

            TDW Offshore Services

            e

            ,

            p~ OPERA Th'\lG ~IANUAL IO"PRT Doc No. 073003-10 Page4of32
            Pre~dby

            Revision

            02
            D'lte

            KL~

            22.05.07

            1.0

            Il'lTRODUCTION how the 10" Pipeline Recovery Tool (PRT), works and how it

            This documentdescribes should be used.

            2.0

            PRTDESCRIPTION

            The PR T lias the following features: 1. 32 Tonnes 8\'1., D1'<TV certified. 2. ROV operated hydraulically set slips that are fail-safe once self-locking .. The .PRT cannot be released as long as it's under tension. 3. tntemal gripping 011 tile pipeline wall 100 llllll from the. pipeline end, 4. Interface to 125 Tonnes Crosby WideBody shackle. 5. Lifting arm. fitted to PR T for iustallatiou, 6. Sealing against inside pressure ..

            Page 82 of 113

            Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007-2D09 Transportation and Installation of Offshore Facilities Saltwater Management Procedure tor 1D" G7/M3S and 14" Saderi Pipelines
            DOG.

            No. R2782-INST-PIP-8009; Rev 2

            TOW Offshore Services

            e
            .

            P~ge OPERATING ?vLA.~lJAL IO"PRT Doc No. 073003-10 KIA Pitge 5.of32
            PIl'p;ued by

            Revision

            02
            Date

            22.05.07

            3.0

            DEFIl'J:TIONS

            PRT PRT-SET

            PRT-UNSET
            4.. 0

            Pipeline Recovery Tool. The operation whereby the PRT is lockedinto the pipeline end.' The 4 hydrauliecyliuders ou the PR T'extend to SET. The operation whereby the PRT isunlocked fromthe pipeline end, The 4 hydraulic cyliIldel's 011 the PRT retract to tlNSET

            REFEREl"l'CES Doc ument no. 073003-06 073003-]0 Title

            No.
            L 2.

            Design premise for 10" pipeline recovery tool Dewatering Procedure

            5.0

            OPERATIONAL

            SAFETY CONSIDERA

            TrONS

            The ROV to operate the PRT must conform to the specification. The PRT is in self-locking mode from the moment it has axial load from pipeline. All accumnlator ensures positive pressure on the piston side of the hydraulic cylinder, Self-locking mode is achieved when the slips get a grip in the inner wall of the pipeline and since the slips and the bowl has it wedged shape the slips will get an even better grip the more axial load you put on the bowl. There are a number of factors that affectjhe overfill safety of the pipeline recovery operation,

            these are listed below. 5.1 Operating and consideration limits

            The 10" PRT should be used within the limits listed below fur itscertification to remain valid:
            Design load

            32
            59 12,9

            Tonnes
            Tonnes Tonnes

            Pro of test load
            Side load applied ill shackle bolt. centre Seal capacity Seal test pressure

            10
            13

            Bar
            Bar

            Page 83 of 113

            Sarawak Shell Berhad I Sabeh Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST·Plp-8009; Rev 2
            Page OPERA.TING l\!ANU~q
            fu;,,;sion

            10"PRT

            P~ge6of32
            Pre~;u-edb? Date

            02

            ~
            TOW' Offshore Services

            Doc No. 073003-10

            KL'\.

            22.05.07

            5.2

            l.\ilnl'ine opera tiona I r... . Ilures that

            CRn

            affect pipeline recovery opera nous

            The following failures have beenstudied for the pipeline recovery operation and the following corrective actions to be implemented have been identified. Failure modes ill. Marine operations when unsetting the PRT on deck have no affect on the PR:T and fire therefore not included in the table. Dming Stabb1ng in DUling Setting Dul'lng SET and pipeline recovery Lay pipeline back seabed
            all

            DP failure

            ROV prevented from stabbing tool into pipe end, repair DP system PRT cannot be stabbed in without auROV 0'1' isolation plug cannot be SET, repair ROV or use second ROV

            Payout winch wire, repair DP system

            ROV breakdown

            PRTcannotbe set without an ROV or isolation plug cannot be SET, repair ROV use secondROV

            01'

            PRTcallUot be recovered without. being observed by an ROV. Have both ROV's in water observing PRT during recovery to avoid delay when liftiug to surface caused by ROV breakdown.
            L1y

            Winch failure

            If PR T is pulled out of pipeline before slips are set, recover PR T to deck and inspect slips, replace if badly damaged, Not relevant

            If PR Tis pulled out of pipeline before slips are set, recover PR T to deck and inspect slips, replace if'badly damaged. Not relevant.

            pipeline back seabed

            011

            Pipeline tensile failure

            No corrective action as such however a dsk reducing measure 'Should be implemented to keep aU unnecessary personnel away from the Recovery wire on the vessel while the lifting operation is taking place.

            Page 94 of 113

            _______

            <"i __

            ~

            _

            Sarawak Shell Berhad J Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore. Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Doc. No. R2782-1 NST-PI P-B009; Rev 2

            Pipelines

            p"g<'

            Re,;isio1\

            ~

            W.

            OPERA Tll'JG ;\fA,_"'1'C Ar, 10"PRT Doc No. 073003-10

            P,lge 7 of 32
            Frep<=dbr

            02
            Dme 2·2.05.07

            TOW Offshore· Service:!;

            KL~

            6.0
            6.1

            STORA.GE A.'1DPRES EltVA nON INSTRUCTIONS
            STORAGE

            The PRT in the transport &. handling frame needs to be stored offshore ill II dry euvi ronment free from contact with sea air to prevent corrostonof critical surfaces; The transport & handling 1i-:'I111e is also used to move the PR T from vessel to vessel,
            6j

            REMOV.4.LFROMSTORAGE

            When the tool is removed from storage before it is used the following checks should be done before the PRT Pre-dive checklist activities are done, ref section "j .0.

            ..S):ep .••.,[)(;'~c;:riPllon'
            J ..
            2. around the slips.

            .

            Sig u. Dn teltime

            ..','.

            "

            Remove the rubber sheet t110'1 wrapped t is ReIllOY; the plastic strip securing the dummy 110t stab, Remove dummy hot stab from manifold 1 and put it in the parking space on the lift arm, Insert Hot stab (see Chapter 6.4.1 for more information) connected to hand. pump into PRT
            10 between 0 and 15 bar to stroke actuator ring forward and push slips out. If the pressure required is above this value then there is excessive corrosion between the body and the actuator ring, ."

            3, 4.

            I

            5.

            Pressurize

            manifold

            1. SET lineA

            SHOlJLD TIIISBE THE CASE THEN1HE PRTN'EEDS TO BE 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09","author":"c_nghia","tracking":{"object_type":"document","object_id":195231965,"track":"similar_to","doc_uuid":"4FMokmU04sV1bUg+ECOVznbzPBA="},"url":"https://www.scribd.com/document/195231965/31402032-Dec-09"},{"type":"document","id":100656092,"thumb_url":"https://imgv2-1-f.scribdassets.com/img/document/100656092/108x144/637421964b/1424767901?v=1","retina_thumb_url":"https://imgv2-2-f.scribdassets.com/img/document/100656092/216x288/7cd419ba4b/1424767901?v=1","title":"SPE 74-039 Pipes Welded With CRA Cladding","short_title":"SPE 74-039 Pipes Welded With CRA Cladding","author":"sre_eram4160","tracking":{"object_type":"document","object_id":100656092,"track":"similar_to","doc_uuid":"R8uXL1YzTumYOMgsoYGfJwczGJM="},"url":"https://www.scribd.com/doc/100656092/SPE-74-039-Pipes-Welded-With-CRA-Cladding"},{"type":"document","id":47062572,"thumb_url":"https://imgv2-2-f.scribdassets.com/img/document/47062572/108x144/23e0b567e9/1295332907?v=1","retina_thumb_url":"https://imgv2-1-f.scribdassets.com/img/document/47062572/216x288/f7d007fe7e/1295332907?v=1","title":"cra","short_title":"cra","author":"akhouri4848","tracking":{"object_type":"document","object_id":47062572,"track":"similar_to","doc_uuid":"Lm8ypk9a8xKtm2z1Wvz8aGUSurg="},"url":"https://www.scribd.com/document/47062572/cra"},{"type":"document","id":75920100,"thumb_url":"https://imgv2-1-f.scribdassets.com/img/document/75920100/108x144/00e27c7fd4/1374894948?v=1","retina_thumb_url":"https://imgv2-2-f.scribdassets.com/img/document/75920100/216x288/6ca11bdaed/1374894948?v=1","title":"Shell US 2GS-57 Pipe With Internal Weld Overlay","short_title":"Shell US 2GS-57 Pipe With Internal Weld Overlay","author":"Sudarshan Narasipura","tracking":{"object_type":"document","object_id":75920100,"track":"similar_to","doc_uuid":"tCZamckfEfr5bWuKnr95Z5U8W/I="},"url":"https://www.scribd.com/document/75920100/Shell-US-2GS-57-Pipe-With-Internal-Weld-Overlay"},{"type":"document","id":81828936,"thumb_url":"https://imgv2-2-f.scribdassets.com/img/document/81828936/108x144/552e214421/1374836428?v=1","retina_thumb_url":"https://imgv2-2-f.scribdassets.com/img/document/81828936/216x288/3075a9d936/1374836428?v=1","title":"Tie in Joint Welding (Gold Weld) Spec","short_title":"Tie in Joint Welding (Gold Weld) Spec","author":"repository1","tracking":{"object_type":"document","object_id":81828936,"track":"similar_to","doc_uuid":"ArXu3pil8405bwS8FxJqi6s5Z9s="},"url":"https://www.scribd.com/doc/81828936/Tie-in-Joint-Welding-Gold-Weld-Spec"},{"type":"document","id":129026443,"thumb_url":"https://imgv2-2-f.scribdassets.com/img/document/129026443/108x144/ebbe06e688/1530841296?v=1","retina_thumb_url":"https://imgv2-2-f.scribdassets.com/img/document/129026443/216x288/6226421ad8/1530841296?v=1","title":"Golden Joint Procedure Rev1","short_title":"Golden Joint Procedure Rev1","author":"Mohd Effiezool Yaser","tracking":{"object_type":"document","object_id":129026443,"track":"similar_to","doc_uuid":"ibqjyNJP13hRoUiEvpVNn0f91SA="},"url":"https://www.scribd.com/document/129026443/Golden-Joint-Procedure-Rev1"},{"type":"document","id":168765310,"thumb_url":"https://imgv2-1-f.scribdassets.com/img/document/168765310/108x144/f31abb14d6/1519105797?v=1","retina_thumb_url":"https://imgv2-1-f.scribdassets.com/img/document/168765310/216x288/da24fc8eca/1519105797?v=1","title":"2.2.2 Technical Requirements for Weld Overlay, Cladding & Hardfacing","short_title":"2.2.2 Technical Requirements for Weld Overlay, Cladding & Hardfacing","author":"im4uim4uim4u","tracking":{"object_type":"document","object_id":168765310,"track":"similar_to","doc_uuid":"Ro+w6fyyFaY/HHLOPUctik4F4Yk="},"url":"https://www.scribd.com/doc/168765310/2-2-2-Technical-Requirements-for-Weld-Overlay-Cladding-Hardfacing"},{"type":"document","id":116377851,"thumb_url":"https://imgv2-1-f.scribdassets.com/img/document/116377851/108x144/20f6722fb8/1537171315?v=1","retina_thumb_url":"https://imgv2-2-f.scribdassets.com/img/document/116377851/216x288/60eabfb622/1537171315?v=1","title":"Method Statement for Process Piping Golden Joint Fabrication Inspection and Final Acceptance","short_title":"Method Statement for Process Piping Golden Joint Fabrication Inspection and Final Acceptance","author":"rvsreddy1972","tracking":{"object_type":"document","object_id":116377851,"track":"similar_to","doc_uuid":"0zGHVuaJaH30uEFHSLeCJ/OhFAY="},"url":"https://www.scribd.com/doc/116377851/Method-Statement-for-Process-Piping-Golden-Joint-Fabrication-Inspection-and-Final-Acceptance"},{"type":"document","id":21105929,"thumb_url":"https://imgv2-1-f.scribdassets.com/img/document/21105929/108x144/6de2b004a3/1366237471?v=1","retina_thumb_url":"https://imgv2-2-f.scribdassets.com/img/document/21105929/216x288/0d9a09d23f/1366237471?v=1","title":"Pre-Installation of Offshore Pipe Lines ASHWIN THOTTUKARA","short_title":"Pre-Installation of Offshore Pipe Lines ASHWIN THOTTUKARA","author":"ASHWIN THOTTUMKARA","tracking":{"object_type":"document","object_id":21105929,"track":"similar_to","doc_uuid":"FL1K3r5c6gB/WPGHKUjKz90Mr2o="},"url":"https://www.scribd.com/document/21105929/Pre-Installation-of-Offshore-Pipe-Lines-ASHWIN-THOTTUKARA"},{"type":"document","id":192022353,"thumb_url":"https://imgv2-2-f.scribdassets.com/img/document/192022353/108x144/4cdede73b8/1413254097?v=1","retina_thumb_url":"https://imgv2-1-f.scribdassets.com/img/document/192022353/216x288/8b05051134/1413254097?v=1","title":"SPE 76-008 Fittings With CRA Cladding","short_title":"SPE 76-008 Fittings With CRA Cladding","author":"Renjithgopan","tracking":{"object_type":"document","object_id":192022353,"track":"similar_to","doc_uuid":"j4CGQ4RKfKKLe9nKgLWnIYBzThU="},"url":"https://www.scribd.com/document/192022353/SPE-76-008-Fittings-With-CRA-Cladding"}],"title_link":null,"title":"Documents Similar To CRA Material.pdf","track_opts":{"compilation_id":"yZFsR1Cp2MUE1sK4T61mzqcYysw=","module_id":"M1Z+qt4us3JnNsmXodGuToCSXk4=","widget_name":"document_carousel"}}]},"seo_new_docs_recommenders":{"recommenders":[]}},"seo_roadblock_props_path":"/doc-page/seo-roadblock-props/50441870","signup_context":null,"toolbar":{"search_path":"/search-4gen?allowed_pages=&auth_token=ssngMz0yxo2ohnRJ1723Co28R70%3D&authenticity_token=f8ws0QOS1SuqpyeP8P8vnm2GemrlRcjy4xH8z0EfJtsCoW8KdOpw7El8jUHYyyt3ym7tdgJVj5lYJHhXOMSLcw%3D%3D&expires=1538018574&wordDocumentId=50441870&wordUploadId=53229838"},"renewal_nag_props":null}-->

            1A..!.~TLED, CLEANED A."'D RE-COATED BY QUALIFIED PSI PERSONNEL.

            6.
            7.

            Remove dummy hot stab from manifold 1 lind put it in the parking space on the lift ann.
            Insert Hotstab (see Chapter 6.4.1 fOTmore

            S.

            9. 10. 11.

            informariou) connected 10 handpump into PRT manifold 1. Pressurize UNSET nne B to fully retract cylinder rods, observe actuator ring move. Visuallycheck for oil leaks from fittings and cylinders, check slips move' freely. C yde the cylinders twice to flush. Remove Hot .stab from PRTm3nifold 1. Remove dUll11UY hot stab from the parking space on the lift arm and put it ill the manifold
            L

            Remove dummy hot STabfrom manifold 2 and

            Page 85 of 113

            Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10' G7/M3S and 14"Saderi Pipelines Doc. No .. R2782-INST-PIP-8009; Hev2

            ,

            OPERA TThiG 1AN"1JAi

            lO"PRT
            Doc No. 073003-10

            Pnge 8 of 32

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            TOW Offshore Services

            KLA.

            12. 13.

            put iriu the parking space on the lift arm. InseltHot&1ab(seeChapter6.4.1 for-more information) connected to hand pump into PRT manifold 2. Pressurize SET line A o.nSln!lliPiug between 0 . and 5 bar to-check th<'ltpressure head s trose forward and push slips out, NOIE; Do not SET the plug more than max 15
            mmsrroke. Pressurize UNSET line BOil S1l1111Plug to stroke the plug back to unset position. Remove joint cover and visually check for oil leaks

            14.

            15.
            16.

            from fittings, check slips move freely. Mount . the joint coverback on. Remove Hot stab from PRT uianitold 2,
            Remove dummy hot stab from the parking

            space on the lift ann aud put it in the manifold 2~

            Page86 of 113

            Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST-PIP-8009; Rev 2

            OPER.i\TING I\HN1JAL

            lO"PRT Doc No. 073003-10
            lDW Offshore Servioes

            Page 9 of32

            02 22,05.07

            KIA

            6.3

            PRESERVATION AFTER liSE

            After the PRT has been removed from the pipeline end 011 surface the following actions need to be taken before me Post (live checklist; sectionI 1.0 is done.
            "

            ,:',

            L 1,
            3.

            4. 5. 6. 7.

            Remove the PR T slips. Wash/dean up the PRY, PRT slips, PIng slips and pipeline port with fresh water, Spray the. surfaces of the bowl and ou the backside of the PRT slips with Ntolycote312. Protect the PRTfrom corrosion using thin oil Tectyl Of similar. Put on the PRTslips, slips screws, Secure the dummy 110t stab with a plastic ship or similar, Wrap a rubber sheet around the slips all the PRT. rtrr PR T IN 1RAN SPOR T FRk'vfE ..<\ND RETtJRt"l' PRT TO STORAGE IN A DRY
            AREA, REF. SECTION 6.1 ABOVE.

            Page 6701113

            Sarawak Shell Berhad / Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 1.4"Saderi Pipelines Doc. No, A2782-INST-PIP-8009; Rev 2

            Page

            OPERATING r.1ANuAL lO"PRT Doc No. 073003c10
            TOW Offshore Servh;::as

            .Page 10 of 32

            02

            6.4 6.4. 1

            Pkture Twa Pol't Hnt Stah with hand pump

            Page 8801113

            Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST-PIP-8009; Rev 2

            Page

            Revision

            OPERATING

            1Bl\i"'UAL

            10" PRT

            Page, 11 of 32
            Prepared by

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            6.4.3

            PRT PRE-DIVE

            CHECKliST,

            PRT IN TRANSPORT

            & H-\.lIilDUNG

            FRAZ,.1E

            See drawings ofPRT and Transport and Handling: frame in (:'hapter 95 J.lln<l9. 5.4.

            ·.St~p: bi"~Ci1ption
            L 2. 3.

            Sign Dateltimt

            4.
            5.

            6. 7__ S. 9.
            10,

            Bolt lloldingbulllper nose on is tight Remove all the. PRTslips segments. All PR T slips retainer bars screwed into bowl Connectall the PRT .slips segments. AllPR T unset bars fitted to slips/actuator ling Protection pipe in good condition, i.e. not damaged to prevent cylinder movement. Lift arm in place with dummy plug parking space securely fitted (if necessary). Handle screw fitted to lift !InTI,tightened enough so ROV can unscrew handle. 4,75 Tonnes shackle fitted to front holeonlift 811n.overCentre of'Gravity ofPRTwith a125 Toanes Crosby Wide Body shackle. Check that accumulator pressure is around 200 bars. To check this pressure follows procedure
            described inChapter 14.1.

            11,

            12. 1" .J. 14. 15.

            Check that SET pressure gauge gla ss is not broken. Check that plug pressure gauge glass is not broken (if Installed). Connect wire loop to PRT using 12~ "Ionnes Crosbv Wide Body shackle (if necessary). Connect rigging to lift ann as required for sub sea installation assistance. PRTfully checked outand ready for subset operafiors. Sign/Date

            PRT Ready for sub sea operations

            Page 89 of 113

            Sarawak SheIl 8erhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7iM3S and 14" Saderi Pipelines Doc. No. R2782·INST-P1P-8009; Rev 2

            OPERATING

            M .. 'l.N"U.U

            10"PRT
            Doc No. 073003-10
            TOW Offshore Services

            p,~ge 12 of 32
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            8.0

            ROV PRE-DIVE CHECKLIST F OR PRT OP ERA.TIONS

            Before the ROV is launched to operate the PRT~the leak test circuit on the ROV needs to be tested to ensure that it is leak proo f

            ,Ste-p
            L

            Des<'.1iption .' C~t ROV Hot stab (see Chapter

            S~n Da tc>1t1mt . 9.5.1 for

            .

            ...

            1.
            3.
            4. 5,

            more information) including hydraulic Intensifier (if necessary) to ROV system hydraulics, see drawing on next page. A port closest to handle is used for setting of

            PRT.
            PressUllze SET L1NE A to 200 bar, observe hydraulic lines for leakage, Repeat. 011 B port

            line, Remove ROV Hot stab from manifold, test
            complete. Pump oil out of ports A and B of the hot stab.

            ROV Ready for PRT operations

            Sigl1iDate

            Page 90 of 113

            Sarawak Shell Berhad / Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc, No. R2782·INST-PIP-8009; Rev 2

            , €;}

            PrIgt

            Rerision

            OPERl ... ING j\fA.t-,'l.L>\L T lO"PRT Doc No. 07300.3-'10

            Page 130f32
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            GAUGE TO BE OBSERVEDBY ROVyj')

            NOTES

            HYDRAULIC INTENSIFIER -......,~~

            1. V1 TO BE LEAK TIGHT WHEN CLOSED TO ENSURE CORRECNES OF LEAKTESTON SET LINEA

            I

            I

            :
            I

            :_
            I I

            I I
            I

            1"'-"I JI

            SPARE VALVE ON ROV VALVE PACK

            I L

            SET LI###BOT_TEXT###quot;E A LEAK TEST REQUIREMENTS FOR ROVHYDR..<\.ULIC SYSTEM

            Page 91 of 113

            Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 20.07-20.09Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782.-INST-PIP-B009; Rev 2

            ,

            P"fl' OPER...nlNG l.i;\l'-.TUAL

            kcitiOll

            10"PRT Doc No. 073003-10

            Pllge14002
            Pre pared by Dare

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            ~
            TOW Offshore Servjces

            1<1..;\

            22.05.07

            9.0

            OPERA TlNG INSTRUCTIONS

            When the PRTis SET the tool can be used for recovery and dewatering the pipeline. 9.1 SETTING
            O •

            ':f .. :~wplete date/lime c ~¢p Desn'lption 1. Position PRT in pipe end until it stops on the pipeline end. Z.. ROV remeves Dummy plug (see Chapter 9.5.2 f01"1110re information) from manifo ld 1 and place. it in the parking bracket of the lift ann, ROV inserts ROV Hot stab (see Chapter 9.5.1 for more 3. information) into PRT manifcld 1. Pressurize SET line A to 200 bar, observe actuator ring move as 4. cylinder rods extend, Apply pressure for app 1 min. Observe pressure on tool sta bilizes around :2 00 bars. 5. Record pressure
            r.
            "

            6.

            .. ,...... " .... Bar ROV removes Hot stab from PRT manifold 1.
            'l)(scripti.oJi

            Ste'P;:
            7. S.

            Complete datertime

            13.
            14.

            The pipeline can now be dewatered, Observe pressure jl;auge. ROV rotates the Handle screw CCW (when viewed from above). Maintain grip ouhandle once removed from PR T. Remove lifting arm from PRT and recover to surface. THE STATUS OF THE lvL6u"frFOLDlPLUG/STABS SHALL BE AS FOLLOWS: ?v1..~"nFO 1 DUMl\{Y HOT STAB FITTED ill PRT is now fully set and tested. \VHEN THE HOOK HAS BEEN C01'>.'NECTEDTO 1HE PRT, JUST BEFORE LIFTING STARTS, ROV TO OBSERVE SET PRESSURE GAUGE ON TOOL TO CONFffi.M IT HAS NOT FALLEN FROM THE READING TAKEN AT STEP 8 (APPROX. 200BAR). PlPEUNE RECOVERY TO SD"RF ACE CA.N' NOW START.

            15,

            16.

            9.1

            RECOVERY

            stepJ)e~¢j'iption . ",' ..'' .. 1. One ROV shall be used to observe the PR T and its hydraulic pressure as the pil)elille is recovered to surface to check for any

            Page 92 of 113

            Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007·2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST-PIP·8009; Rev 2

            ,

            p~

            Re\ltiOl1

            OPERATING i\iAN1JAL WPRT Doc No. 073003-10

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            2.

            signs of the pipeline. fulling offthe PRT. The pressure should be approx, 200 bars. On the wine I~ observe the wire tension as the pipeline is recovered, Adjust winch speed as required to keep within PRT
            cperaticaal limlrs.

            9.3

            UNSETIP\G ON DECK
            ',.

            Step, :~~SCliptkln
            t.

            Oil

            Complete date/time

            "When pipeline end arrives

            surface and the pipeline tension has

            2, 3, 4,

            been hung offin the tower, the PRT l,\Ii11 e removed from the b pipeline end by the deck crew asfollows. Remove Duemy hot stab from manifold 1 and puts it in a safe
            place,

            Insert Hot stab (see Chapter 6.4.1 for more iufol1l111tioll)cOtlllected to hand pump into PRT manifold 2, Pressurise UNSET line B to nun '117 OOf,observe actuator ring
            move as cylinder rods retract. PR'ffully l..iNSET when cvlinders bottom out. Vent off pressure in line B, remove hot stab, Put dummy plug hack in. manifold 1, Remove PR T from pipeline end

            5.
            6.

            ..

            t.

            S.

            Get the lift ann and the handle screwback from the ROV and fit these 011tile toot

            Page 93 of 113

            Sarawak Shell Berhad / Sabah Shell Petroleum Company Limited 2007-2009 Transportation and lnstallation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc ..No. R2782-INST-PIP-8009; Rev 2

            TDW Offshore SIi.lvices

            i

            Plgt

            hvisilln

            OPERATING ~Hl\i1JAl lO"PRT Doc No. 07.3003-10

            Ptlge 16 of 32
            P!~p:ued by Date

            02
            22.05.07

            KLi\.

            9.4

            t NSE1Tll~'G

            sua SEA
            CoinPlete d.'lte/time

            'Step . DescliptioJi Remove Dunmy hot stab from manifold] and pu t it in a safe 1.
            place. 2. 3, 4. S.

            Insert Hot stab (see Chapter 6.4.1 for moreinformatico) COl~le<:ted to band pump intoPR T manifold 1. Remove Dmmny hot stab from manifold 1 and puts it in a safe place. InseltROV Hot stab into PRTruanifold 1. Pressurise UNSET line B to min 117 bar, observe actuator ring move as cylinder rods retract. PR T ftllly tiNS BT w hell cylinders
            bottom out.

            6, 7.

            S.
            9. 10.

            Vent off pressure ill line E, ROV removeROVHot stab. Putdammy plug backiu1Ul11lifold L RemovePRT from pipeline end The PRT can 1l0W be recovered to deck. Get the lift rum and the handle screw back from the ROV and fit these 011 the tool.

            Page 94 of 113

            Sarawa.k Shell Berhad I Sabah Shell Petroleum Company limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST-PIP-8009; Rev 2 Page OPERATLl>.JG l\t\N1JAI..
            Revision

            10" PRT

            Page 17 of 32
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            KLA..

            9.5
            9.5.1

            DmwillgfPictul'l'
            TwoPol'tROVHotStab

            Page 95 of 113

            Sarawak Shell Berhad / Sabah Shell Petroleum Company Limited 2007-.2009 Transportation and lnstallatlon of Offshore Facilities Saltwater Management Procedure for 1G G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST·PIP-8009; Rev 2
            b

            Page OPERATING :'A!\iuAL

            u,ition

            lO"PRT

            Page 18 of32
            P.-ep=dby
            Dati!

            02

            ~
            TDWOffshore Services

            DQcNo.07300.3-1O

            KL-\

            22.05.07

            95."2 PRTDulnmrbotstllb

            1

            ,.

            I,
            I

            l

            Page 9601 113

            Sarawak Shell Berhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST-PIP-8009; Rev 2

            OPER:\J1NG ~HNti."'.L IO"PRT Doc No. 073003-10
            TOW OfhllJore Services

            P~20of32

            02

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            9.5.5

            Hydraulic schematic dnnviug

            ~~
            PUX?

            Page 97 of 113

            Sarawak Shell Barhad I Sabah Shell Petroleum Company Limited 2007-2009 Transportation and Installation of Offshore Facilities Saltwater Management Procedure for 10" G7/M3S and 14" Saderi Pipelines Doc. No. R2782-INST·PJp·a009; Rev 2 P:tge 1\.""on

            OFERATING MANuAL IO"PRI

            Page 21 of 32
            P~!?l!!~d

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            tr,

            ~

            ...

            Doe No. 073003-10
            KLA

            TDW Offshore Services

            22.05.07

            10

            CONTINGE1~CY PROCEDURES

            The following failures and corrective action ha ve been identified for the PRT 10.1
            Ror
            No

            IJNSET, Stabbing in
            COlII.p~lII!ni

            F.ibnMode

            c.,me,
            hlllJlllld by do!\ni;.

            1.0.. 1Foil ....

            Ld<~~ S~ >.nd _ol,e1mlot:ll~

            Slit" oot
            1 ....,,""2d

            IIrtrl1J

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