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EMV Cable Transit, Modular System

Electromagnetic screening
Fire-resistant, gas- and watertight

...Quick-Fix TCME,

...Filler block FME,

...Wedge K-120/EMV

Plug Seal RRE for pipes


and core holes

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bst - Register 5
B5.EMV.01 b st - fi r e st op. c o m

EMV Cable Transit, Modular System


Why to install edificial screening and EMV cable transits?
Buildings, parts thereof and rooms where computers or highly sensitive electronic equipment - like
transmitters and control systems, communication technology or medical diagnostic devices - are in
operation, are shielded from electromagnetic interfering fields by electrical conductive foils or metal
grids. These magnetic fields result either from sudden electromagnetic impulses (EMP), caused by
lightnings (LEMP), nuclear explosions (NEMP), switching operations in overhead lines and transformer
stations, etc. Or, electronic devices produce magnetic fields by themselves which could influence
other instruments, if not sufficiently shielded. Especially through the cable shield such impulses are
transmitted. Therefore, even the best edificial screening has no effect if cable transits into the building
or cable penetrations within are not properly shielded.

Basic frame SB, Quick Fix TCME (Tolerance Cable Module EMV) and Filler Blocks FBE
The modular bst system SB/EMV offers the perfect protection from unwanted electromagnetic impulses
at outdoor-to-indoor transits and cable penetrations. Pre-manufactured bst frames of type SB (see also
page 4) are concrete-cast into building apertures, bricked-in or mounted on-wall and then they are
electrically conductive connected to the building screen. Upon installation of cables they are sealed by
Quick Fix TCME („Tolerance Cable Modules EMV“ adaptable to the cable diameter) made from elastic
rubber. Wedge K-120/EMV compresses the bst EMV Modular System so that beside the fire protection
also gas- and watertightness are achieved. Modules carry an insert of copper tips, which provides the
conductive connection between cable shield and frame. Cores within the modules or also filler blocks
FBE fill the reserve space for later installations.

bst Basic frame SB Building


screen

Wedge
K-120/EMV

Filler block FBE

Anchor plate

Quick Fix TCME


Modules with
adapters and core Cable

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download info:
EMV/EMC www.bst-firestop.com/data/datb5emv01e.pdf pdf
bst-fi r e s top.com B5.IM.01

QUICK-FIX TCME Technology for EMV Cable Transits


TOLERANCE CABLE MODULE
Quick Fix TCME (Tolerance Cable Modules EMV) made from elastic, highly fire-resistant and halogen
free elastomeric material (bst-HFE) are supplied in sets with adapters and cores to be adapted to the
respective cable diameter. Contact tips and sheets made of copper create a conductive connection
between cable shield and frame.
Set each consisting of
TCME 20/0+5-12 12 Quick-Adapter 20/S Ø5 - 7 (7,5)mm (black)
12 Quick-Adapter 20/L Ø8 (7,5) - 10 (10,5)mm (grey)
2 Quick-Basic 6x20 Ø11 (10,5)-12 (12,5)mm (red)
6 Quick-Core Ø5mm (red)

TCME 30/0+13-23 8 Quick-Adapter 30/S Ø13(12,5)-16(16,5)mm (black)


8 Quick-Adapter 30/L Ø17(16,5)-21(21,5)mm (grey)
2 Quick-Basic 4x30 Ø22(21,5)-23(23,5)mm (red)
4 Quick-Core Ø13mm (red)

TCME 40/0+23-33 8 Quick-Adapter 40/S Ø23(22,5)-26(26,5)mm (black)


8 Quick-Adapter 40/L Ø27(26,5)-30(30,5)mm (grey)
2 Quick-Basic 4x40 Ø31(30,5)-33(33,5)mm (red)
4 Quick-Core Ø23mm (red)

TCME 60/34-51 and 2 Quick-Adapter 60/S Ø34(33,5)-38(38,5)mm (black)


TCME 60/0+34-51 2 Quick-Adapter 60/L Ø39(38,5)-43(43,5)mm (grey)
2 Quick-Adapter 60/XL Ø44(43,5)-48(48,5)mm (red)
2 Quick-Basic 60 Ø49(48,5)-51(51,5)mm (red)
1 Quick-Core Ø34mm (red)

TCME 90/52-78 and 2 Quick-Adapter 90/S Ø52(51,5)-57(57,5)mm (black)


TCME 90/0+52-78 2 Quick-Adapter 90/L Ø58(57,5)-63(63,5)mm (grey)
2 Quick-Adapter 90/XL Ø64(63,5)-69(69,5)mm (red)
2 Quick-Adapter 90/XXL Ø70(69,5)-75(75,5)mm (black)
2 Quick-Basic 90 Ø76(75,5)-78(78,5)mm (red)
1 Quick-Core Ø52mm (red)

TCME 120/79-99 and 2 Quick-Adapter 120/S Ø79(78,5)-84(84,5)mm (black)


TCME 120/0+79-99 2 Quick-Adapter 120/L Ø85(84,5)-90(90,5)mm (grey)
2 Quick-Adapter 120/XL Ø91(90,5)-96(96,5)mm (red)
2 Quick-Basic 120 Ø97(96,5)-99(99,5)mm (red)
1 Quick-Core Ø79mm (red)

Filler blocks FBE


Can be used optionally instead of Quick Fix TCM/EMV with core. FB/EMV have the advantage of a
faster assembly and fill the reserve space for later cable installations.
Set each consisting of
FBE 120x5/0 1 Solid Filler Block 120x5x60mm

FBE 120x10/0 1 Solid Filler Block 120x10x60mm

FBE 20/0 1 Solid Filler Block 20x20x60mm

FBE 30/0 1 Solid Filler Block 30x30x60mm

FBE 40/0 1 Solid Filler Block 40x40x60mm

FBE 60/0 1 Solid Filler Block 60x60x60mm

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download info:
pdf www.bst-firestop.com/data/datb5im01e.pdf
Insertmodules EMV
B5.IM.02 b st - fi r e st op. c o m

bst EMV Modules in pairs IME and Multi Insert Modules “true to size”
bst EMV modules in pairs (Insert Module IME) with fixed diameters suitable for the respective cable (“true to size”)
are used for the fire-resistant, gas- and watertight sealing of cable penetrations. They are made from highly fire-
resistant, halogen free elastomeric rubber (bst HFE) and can be used as an alternative to Quick-Fix TCME. Especially
recommended for frames with full cable load and cable diameters in same size (e.g. computer cables). EMV modules
in pairs are compatible with Quick-Fix TCME and can be interchanged or used in combination optionally. Contact tips
and foils made of copper form the conductive connection between cable shield and frame. Module lenght 60mm.
Table B5.IM.021

Order mode

Module-pair IME 15 IME 15/3, 15/4, 15/5, 15/6, 15/7, 15/8, 15/9
in pairs

Module-pair IME 20 IME 20/4, 20/5, 20/6, 20/7, 20/8, 20/9, 20/10, 20/11,
20/12, 20/13, 20/14, 20/15, 20/16, in pairs

Module-pair IME 30 IME 30/12, 30/13, 30/14, 30/15, 30/16, 30/17, 30/18,
30/19, 30/20, 30/21, 30/22, 30/23, 30/24, in pairs

Module-pair IME 40 IME 40/22, 40/24, 40/26, 40/28, 40/30, 40/32, 40/34,
in pairs

Module-pair IME 60 IME 60/32, 60/34, 60/36, 60/38, 60/40, 60/42, 60/44,
60/46, 60/48, 60/50, 60/52, 60/54, in pairs

Module-pair IME 90 IME 90/55, 90/56, 90/57, 90/60, 90/62, 90/63, 90/64,
90/66, 90/68, 90/70, 90/73, 90/74, 90/76, 90/80
in pairs

Accessories
Wedge K-120/EMV and anchor plate compress and secure modules within the frame to achieve beside
the shielding effect also pressure tightness. The bst Contact Paste facilitates assembly of system parts
and protects the copper parts from corrosion.

Wedge Anchor plate Contact Paste P1


K-120/EMV

Wedge Kit K-120/EMV


We recommend to order system parts K-120/EMV, anchor plate and contact paste P1 as a set. Each set
consists of one wedge, five anchor plates and one tube of P1 – the exact quantity of system parts for
one frame field of type SB or SS.
Wedge Kit Consisting of
Wedge Kit K-120, 1 pcs. K-120/EMV, galv., 5 pcs. anchor plates Ex-120, galv.,
galvanized 1 contact paste P1
Wedge Kit K-120, 1 pcs. K-120/EMV, galv., 5 pcs. anchor plates Ex-120, galv.,
Aluminum 1 contact paste P1
Wedge Kit K-120, 1 pcs. K-120/EMV, high-grade steel, 5 pcs. anchor plates Ex-
High-grade steel AISI 316 120, high-grade steel, 1 contact paste P1

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download info:
Insertmodules EMV www.bst-firestop.com/data/datb3im02e.pdf pdf
bst-fi r e s top.com B5.AC.01

Basic frame type „SB“ for concrete and brickwork


Design
Basic frame of type SB for concrete and brickwork, standard version made from angle steel, hot
galvanized, material thickness 5mm, bars on multiple frames made from flat steel 8mm, including
holes for a tight bolted connection with the building screen. Optionally, frame with welded brackets
made of flat steel for a bolted connection with earthing strap can be supplied.

Material quality
Steel S235JR (St.37.2), hot galv.
Aluminium, material Al.Mg.Si.05, H2 H1
High-grade steel, material
DIN 1.4301 or 1.4571

60 B1 B1
B2 B2
Table B5.AC.011 Dimensions in mm
SB/SBO 4x1 4x2 4x3 4x4 4x5 4x6 4x7 4x8 4x9 4 x 10
H1xB1 160x120 160x248 160x376 160x504 160x632 160x760 160x888 160x1016 160x1144 160x1272
H2xB2 240x240 240x368 240x496 240x625 240x752 240x880 240x1008 240x1136 240x1264 240x1392
SB/SBO 6x1 6x2 6x3 6x4 6x5 6x6 6x7 6x8 6x9 6 x 10
H1xB1 218x120 218x248 218x376 218x504 218x632 218x760 218x888 218x1016 218x1144 218x1272
H2xB2 298x240 298x368 298x496 298x624 298x752 298x880 298x1008 298x1136 298x1264 298x1392
SB/SBO 8x1 8x2 8x3 8x4 8x5 8x6 8x7 8x8 8x9 8 x 10
H1xB1 277x120 277x248 277x376 277x504 277x632 277x760 277x888 277x1016 277x1144 277x1272
H2xB2 357x240 357x368 357x496 357x624 357x752 357x880 357x1008 357x1136 357x1264 357x1392

Basic frame type „SS“ for steel constructions


Design
Frames for welded steel constructions, as a standard made from 60x10 flat steel, primed.

Material quality 10
10
Flat steel S235JR (St.37.2), primed
H1 H2 H1 H2
or galvanized
SS-4x1
Aluminium Al.Mg.Si.05,
High-grade steel, material DIN 1.4301
B1
60 B1
or 1.4571 B2
B2

Table B5.AC.012 Dimensions in mm


SS/SSO 4x1 4x2 4x3 4x4 4x5 4x6 4x7 4x8 4x9 4 x 10
H1xB1 160x120 160x250 160x380 160x510 160x640 160x770 160x900 160x1030 160x1160 160x1290
H2xB2 180x140 180x270 180x400 180x530 180x660 180x790 180x920 180x1050 180x1180 180x1310
SS/SSO 6x1 6x2 6x3 6x4 6x5 6x6 6x7 6x8 6x9 6 x 10
H1xB1 218x120 218x250 218x380 218x510 218x640 218x770 218x900 218x1030 218x1160 218x1290
H2xB2 238x140 238x270 238x400 238x530 238x660 238x790 238x920 238x1050 238x1180 238x1310
SS/SSO 8x1 8x2 8x3 8x4 8x5 8x6 8x7 8x8 8x9 8 x 10
H1xB1 277x120 277x250 277x380 277x510 277x640 277x770 277x900 277x1030 277x1160 277x1290
H2xB2 297x140 297x270 297x400 297x530 297x660 297x790 297x920 297x1050 297x1180 297x1310

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download info:
pdf www.bst-firestop.com/data/datb5ac01e.pdf
Frames EMV
B5.RR.01 b st - fi r e st op. c o m

Plug Seal RRE for buildings or steel constructions


The modular bst system RR/EMV grants perfect protection against unwanted electromagnetic impulses
at outdoor-to-indoor transits and cable penetrations. Pre-manufactured bst Plug Seals of type RR/EMV
made from elastic, highly fire-resistant, halogen free elastomeric material (bst HFE) are installed into
already existent wall pipes or into pipe sleeves welded to steel constructions. Inserts from copper
tips form a conductive connection between the modules TCM/EMV or FB/EMV and the duct (edificial
screening). By tightening the bolts on fittings system parts are compressed. Modules TCM/EMV
(Tolerance Cable Module) can be adapted to the cable diameter by adapters included in the set. Cores
within modules TCM/EMV or filler blocks FB/EMV fill the reserve space for later cable installations.

Building screen
RRE

Filler blocks FBE

Contact Paste P1

Quick Fix TCME


Modules with adapt-
ers and core

Cable

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download info:
Plug Seal EMV www.bst-firestop.com/data/datb5rr01e.pdf pdf
bst-fi r e s top.com B5.RR.02

Plug Seal RRE for wall pipes or steel constructions


Design
Pre-manufactured plug seals made from an elastic, highly fire-resistant,
halogen free elastomeric material (bst HFE) with steel fittings, galvanized
or high-grade steel, material 1.4571 (AISI 316Ti) are the basic frame for
inserting the modules. Bolts (optionally also with Nyloc nuts) and fittings
made of steel, galvanized or high-grade, compress the system. Contact
strips of copper enable a conductive connection between cable shield,
modules and the building screen. Combined with Quick Fix TCM/EMV and
filler blocks FB/EMV the system offers the perfect sealing against fire, gas-
and waterpressure and the shielding effect at the same time.

Table B5.RR.021, Dimensions in mm


Type Available space Core hole Installation dim. in mm Module length Fixing bolts
A cm² ø mm D1 D2 L1 L2 L3 DIN603(DIN84)
RRE 100 60 36 100-102 100 111 71 85 60 4 pcs. M6x80
RRE 125 80 64 125-128 125 135 76 95 60 8 pcs. M6x90
RRE 150 90 81 150-153 150 160 76 95 60 8 pcs. M8x90
RRE 200 120 144 200-203 200 210 76 95 60 8 pcs. M8x90

Picture to table B5.RR.021

Table B5.RR.022, Filling capacity


Type Blind filling Maximum cable filling
RRE 100 4 pcs. 30/0 or 16 cables 3-9 Ø or
1 pc. 60/0 9 cables 4-16 Ø or
4 cables 12-24 Ø or
1 cable up to 54 Ø
RRE 125 16 pcs. 20/0 or 16 cables 4-16 Ø or A

4 pcs. 40/0 4 cables 12-34 Ø or


1 cable up to 54 Ø
RRE 150 9 pcs. 30/0 16 cables 4-16 Ø or
9 cables 12-24 Ø or
4 cables 22-34 Ø or
1 cable up to 80 Ø
A
RRE 200 16 pcs. 30/0 or 36 cables 3-16 Ø or
4 pcs. 60/0 16 cables 12-24 Ø or
9 cables 22-34 Ø or D2

4 cables 32-54 Ø or
1 cable up to 110 Ø

L2 L1 L3

D1

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download info:
pdf www.bst-firestop.com/data/datb5rr02e.pdf
Plug Seal EMV
B5.AC.02 b st - fi r e st op. c o m

QUICK-FIX Assembly instruction -TCME in frame type SB


TOLERANCE CABLE MODULE

Remove cable insulation in Clean the frame and Determine the suitable EMV Put the EMV module in
length of 10-15mm up to grease it with bst Contact module and grease it with and insert cable so that
the screen (within frame Paste. paste. copper part of module
area). touches cable screen.

Insert upper half of TCME Suitable TCME module If TCM Ruler indicates and use the grey (if red –
module and put in anchor to be determined also by grey adapter, remove the use basic module without
plate. TCM Ruler. black one … adapter).

Put in TCME module as … and complete module … and assemble remain- Insert fix anchor in time
before, press cable screen row. Insert anchor plate ing EMV modules acc. to (row before last) and…
onto the copper part … … filling plan.

…pre-press modules by Tighten fix anchor by Insert last anchor plate, … grease EMV Wedge
the bst Power Squeezer hex-wrench and remove assemble last module row K-120 all around with
(use compression plate). power squeezer. and … bst lubricant and put it
in (press only the bolt
head).

b s t - fir e sto p.com Loosen fix anchor by hex- … tighten bolt on EMV
wrench and ... wedge by ratchet ID17
07/09 V2.1 e

bst Brandschutztechnik Döpfl GmbH until wedge and frame


Albert Schweitzer Gasse 6c, A-1140 Vienna edge are even.
Fon +43-1-97 0 97-0, Fax +43-1-97 0 97-18
Mail: office@bst.co.at, Net: www.bst-firestop.com

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download info:
Assembly EMV www.bst-firestop.com/data/datb5ac02e.pdf pdf

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