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• Our Strength - Design, erection, quality control, erection (supervision), cold trial, hot trial, full fledged
• Our Strength - Design, erection, quality control, erection
(supervision), cold trial, hot trial, full fledged production of Ferro
alloys (complete) and steel plants (as per listed equipments).
This we do on turn key basis
As we do commissioning ourselves, we continuously improve our
design and incorporate all the view points (after proper analysis)
of experienced operators.
Working philosophy:
MECHANICAL
We do the complete engineering of mechanical equipments with
3D software. With this software we achieve following :
We check the complete assembly of the furnace. We check and
correct the interferences in the matching part.
Design optimisation and finite elements determination.
Optimum water requirement (on the basis of surface area
exposed to heat zone)
We get
the CG
(centre of gravity) and accurate weight of the
equipment.
Erection time is reduced drastically.
• Our Strength - Design, erection, quality control, erection (supervision), cold trial, hot trial, full fledged

In House Design Of Electrode Holder in 3 D Software

 ELECTRICAL :  We do the complete electrical engineering with latest software having capabilities of
 
  • ELECTRICAL :

 
  • We do the complete electrical engineering with latest software having capabilities of integrating all electrical activities, single line diagram,bom, electrical symbols.This has got advantages over normal cad design.

Fast, Easy & precise project configuration.

  • Highest level of project documentation quality due to Standardization.

  • Maximum Design flexibility. Panel Mounting, SLD

  • Accurate & logical representation of all connected device through any bus topology, plc & single- line diagram.

  • Eliminate error prone manual data entry of BOM, Interfacing, Assembly report.

  • For the Arc furnace electrical design we do following calculations:

  • Furnace impedance (based on the charge mix)

  • Transformer voltage and impedance selection (on “K” value)

  • Transformer voltage selection is done on the basis of types of Ferro alloys. The design incorporates PCD changing provision and enhanced range of transformer voltages, if product change is envisaged.

  • We incorporate arc furnace technology into submerged arc furnace. This helps the operator run the furnace in controlled and easy way. Safety features, especially in Bellow type pressure rings and close/semi close roofs are provided. This is based on the Arc furnaces technology.

   
     
Project control and monitoring : • We prepare the complete project planning with latest softwares. All

Project control and monitoring:

We prepare the complete project planning with latest softwares. All activities are based on our past experience, meticulously recorded by us in the previous projects

project

This

planning

is

further

subdivided

into

detailed

planning

area wise.

This helps to meet the target dates, very closely.

Project control and monitoring : • We prepare the complete project planning with latest softwares. All
Charge feeding in Running Furnace
Charge feeding in Running Furnace
Design Features Of SAF Of Vaibhav Furnaces General Criteria We Design the SAF to suit individual
Design Features Of SAF Of Vaibhav Furnaces General Criteria We Design the SAF to suit individual
Design Features Of SAF Of Vaibhav Furnaces General Criteria We Design the SAF to suit individual
Design Features Of SAF Of Vaibhav Furnaces General Criteria We Design the SAF to suit individual

Design Features Of SAF Of Vaibhav Furnaces

General Criteria We Design the SAF to suit individual customer to fit their requirement for specific process.

General SAF Design:

• Open • Semi closed • Closed • Rotating

Furnace Gas Collecting Roof

• Round • Close/ Semi Closed • Top Water Cooled • Air Curtain • Sliding Door • Explosion door inside panels (closed type Furnace) Fe-Alloy Plant During Erection

Design Features Of SAF Of Vaibhav Furnaces General Criteria We Design the SAF to suit individual

Fe-Alloy Plant During Erection

All Feature & design Available for customer

Electrode Holder Furnace Charging •Manual Automatic •Batch/ Continuous feeding

Furnace Shell  Air Cooled  Water Cooled  Water Panel  Stationary/ Rotating  Flat

Furnace Shell

  • Air Cooled

  • Water Cooled

  • Water Panel

  • Stationary/ Rotating

  • Flat Bottom

  • Tilt able

Electrical Bus System

Bus tube/ Bus Bar Water, Air Cooled Flexible Cables Inside/ Out side Hood Forged contact Clamp Low impedance

Furnace Shell Cover/Roof

•Robust design •Round/ Conical

•Water cooled Roof lining Bricks/Castable

Furnace Shell  Air Cooled  Water Cooled  Water Panel  Stationary/ Rotating  Flat

Fe-Si Furnace With Sliding Gate

Furnace Shell  Air Cooled  Water Cooled  Water Panel  Stationary/ Rotating  Flat
Arcing at initial Start up
Arcing at initial Start up

Electrode Holder:

•Robust Electrode column •Self Baking Sodurberg/ Pre-Baked carbon electrode for Silicon metal •Clamp position Below/Above furnace roof •Water cooling •Cooling shield & protection ring • smoke seals •Lifting device •Slipping device •Controlled electrode regulation

Vaibhav Furnaces Special Design Features Electrode Holder: This robust design of electrode holder give better result
Vaibhav Furnaces Special Design Features
Electrode Holder: This robust design of electrode holder give better result in
minimizing energy consumption, low maintenance & safe operation of
furnace.
Main Components Of System
Fail Safe hydraulic operated slipping & electrode regulation device.
1500 v Electrical Insulation
Electrode casing welding in running furnace
Controlled Electrode Slipping in full load
Proper Electrode baking for current transfer
Electrodes : we Design Holder for pre-baked & self baked electrode
Self baking electrode : It reduce the production cost in Ferro alloy product
Fe-Si, Fe-Cr, CaC2.
Cooling & Refractory Lining Concept: We Design the cooling part &
refractory to ensure long life, safe operation & Minimum heat loss of
cooling equipment.
Hydraulic power pack
Hydraulic power pack
Tap hole cooling
Tap hole cooling
Vaibhav Furnaces Special Design Features Electrode Holder: This robust design of electrode holder give better result
Electrical Aspects: high current electric component are Heart of Furnace & critical for energy optimization and
Electrical Aspects: high current electric component are Heart of Furnace & critical for energy optimization and
Electrical Aspects:
high current electric component are Heart of Furnace & critical for energy
optimization and optimum production.
Vaibhav Furnaces design very carefully to minimize the power loss. We consider following during detail
engineering :
Voltage & Impedance Of transformer
Reactance Of High current Bus tube/ Bar
Resistance Of charge
“K” factor of the final products
Proper insulation on live part
Harmonic & PF correction
Layout of Bus bar, to suit the impedence
Proper selection of Electrode Diameter
Insulations to minimize magnetizing effect
It Give Benefit to Customer
Optimum Furnace operation
Minimized electric losses
Long life
High current Electric supply system
Pollution Control System: We have vast experience in Arc Furnace Technologies, we implements this to SAF
Pollution Control System: We have vast experience in Arc Furnace Technologies, we
implements this to SAF for reducing pollution level to minimum with various concepts for
stringent condition So it gives Environmentally friendly condition.
Main System:
Spark Arrestor Various design Available
Off Gas Temperature control by using
Various type Heat exchanger
Wet Scrubber
Dry Scrubber
On line/ off line pulsing
Customer benefit
Environmentally Responsible system
& Multiple choice for selection various
System As per requirement
Installation: Advantage With Vaibhav Furnaces • • • • Experienced Team for procurement/ planning, erection &
Installation:
Advantage With Vaibhav Furnaces
Experienced Team for procurement/
planning, erection & commissioning
Strong back ground In Design & erection
Optimum electrical energy
Optimum manpower
Quality improvement
Cost reduction
Best technology with flexibility for
automation
Installations for which engineering done by
us) :
Less down time
Complete Ferro alloy plant with gas
cleaning and material handling system
Arc Furnaces
Ladle Furnaces
Vacuum degassing (VD) and Vacuum oxygen
decarburization.
Fume Treatment plant
Auxiliaries
Consultancy from concept to
commissioning.
Two 7 MVA Furnace For 78-80% Fe-Si
Our website : www.vaibhavfurnaces.com Get In Touch :- • Mailing Address . • Vaibhavfurnaces@yahoo.com • vaibhavfurnaces@yahoo.com
Our website : www.vaibhavfurnaces.com
Get In Touch :-
Mailing Address .
• Vaibhavfurnaces@yahoo.com
• vaibhavfurnaces@yahoo.com
• vaibhavfurnaces@gmail.com
• vipin@vaibhavfurnaces.com
Mobile Nos :
08004275098
(Vipin Gupta, CEO)
07828747543
(Manoj Gupta, Director - Finance)