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CALCULATION SHEET

Project VALHALL LQ MODULE Discipline STRUCT Date 24/03/09 By

Job No.

7020

Page

001 Date

Title

HTCC Room - padeye calculations

NKA

Chkd.

Padeye calculations Loads Max. Unfactored lifting Load, P Dynamic Amplification factor, DAF Consequence Factor, γc Maximum design vertical load, V Maximum design horizontal load, 50% of vertical load, H Maximum design lateral load, 5% of vertical load, LT

= = = = = =

19.62 kN 1.1 1.25 27.0 kN 13.5 kN 1.35 kN

2 MT

2.75 MT 1.38 MT 0.138 MT

A

LT H

A

V Shackle Selection : Bow Shackle - Refer EN:13889:2003(E) Static load for shackle selection Working load limit as per EN:13889:2003(E) Shackle pin diameter, Dpin ( D in fig) Inside width of shackle (w, in fig) Inside length of shackle (s, in fig)

= = = = =

19.62 63.8 25 36.5 76

kN kN mm mm mm

2 6.5

MT MT

Padeye geometry Radius of the main plate, rmp Thickness of the main plate, tmp Width of main plate, Wmp Diameter of padeye hole, Dhole Diameter of sling, Dsling

= = = = =

58 20 116 28 10

mm mm mm mm mm

Date .

.

fb Unity Check ratio Check for Shackle-pin shear pull out Factored vertical load. Ft Unity Check ratio Shear stress at section A-A The horizontal component of vertical load.Dhole) x tmp Calculated Shear Stress.4fy Bearing.0 mm2 = = = = 27.2 kN mm N/mm2 Ok 500. 0.0 0.0 20.66 0. of the padeye hole should be more than shackle pin dia. τ v Unity Check ratio Ok Ok Ok = = = 2100000 N/mm2 1.0 54.padeye calculations NKA Chkd.1 Ok = = = = 27. fv Unity Check ratio Check for tension and combined stress at section A-A Factored vertical load. Check for adequacy Dia. fy Design Criteria. 7020 Page 001 Date Title HTCC Room .15 355 N/mm2 = = = = = = = 185 185 204 123 278 204 232 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 = = = = = 27.75 fy Check for Bearing stress Factored vertical load. of main plate should be between 0. as per EC3 Axial Tension. V Area under shear-pull out.1 Ok = = = = 13. Calculated Shear Stress.9fy Combined.Dhole) x tmp Tensile area . 8 mm Padeye Design Young's Modulus.6 to 0.0 kN 1760.8times inside width of21.66 fy Equivalent stress.29. Abearing = Dpin X Tbearing Calculated Bearing Stress. Tbearing Bearing Area. 0. 0. V A t = (2xrmp .2 CALCULATION SHEET Project VALHALL LQ MODULE Discipline STRUCT Date 24/03/09 By Job No.5 7.33 N/mm2 0.33 N/mm2 0.0 mm2 .0 kN 1760. 0.by 3mm 28 mm Thk. H Shear area. E Material Factor. Fb = 0.5 times sling dia.1 kN N/mm2 Ok 1760.0 mm2 15. Ashear (same as tensile area) Calculated Shear stress at section A-A.0 mm2 15. A s = (2xrmp . γM Yield Strength. 0.6 fy Compression. 0.2 mm shackle. Minimum Clearance inside the shackle to be 0. V Bearing Thickness.66fy Shear.9 .6 fy Bending.

.

Date .

.

1 N/mm2 N/mm2 Ok Tensile and Combined stress at the attachment of padeye to the structure B H V Tensile stress check Factored vertical load. H Shear area.1 N/mm2 Ok = = 25.35 kN 88.66fy Unity Check ratio Check for Equivalent Stress.0 kN 2320 mm2 12 N/mm2 = = = 13. σe Equivalent Stres. σe = √ ( Ft2 + Fb2 + 3 τ v 2 ) Allowable Equivalent stress. 0.75fy Unity Check ratio A = = = = = 1.50 mm ### 10 ### N-mm mm mm4 = = 15. τv1= H/Ashear = = = 27. bending stress occurs at outer fibre of main plate. 0.5 kN 2320 mm2 6 N/mm2 . Ft1 = V/Aten Shear stress check The horizontal component of vertical load.5 232 0. V Tensile area. Ashear = Wmp X Tmp Shear stress. LT Distance taken conservatively from center of pin to the inside length of shackle. 7020 Page 001 Date Title HTCC Room . (Dpin/2+S) Bending moment Max. Check for bending At section AA only bending load is due to lateral load. Fb Allowable Bending stress.padeye calculations NKA Chkd. Aten = Wmp X Tmp Tensile stress. tmp/3 Moment of inertia at section A-A. (2xrmpx(tmp)3)/12 LT A Maximum bending stress.2 CALCULATION SHEET Project VALHALL LQ MODULE Discipline STRUCT Date 24/03/09 By Job No.44 N/mm2 204 0.

.

Date .

.

35 kN Lateral load acting at the distance from center of padeye hole. Mipb = 539550 N-mm Maximum Bending stress acts at the outer extremity of padeye plate.98 mm4 .2 CALCULATION SHEET Project VALHALL LQ MODULE Discipline STRUCT Date 24/03/09 By Job No.1 N/mm2 N/mm2 Ok = 6. point B in the figure Moment of inertia at section A-A. σe = √ ( Ft2 + Fb2 + 3 τ v 2 ) Allowable Equivalent stress. Fb Check for Equivalent Stress. LT = 1. = 53955 N-mm Moments of inertia about minor axis = ### mm4 150X75 PFC E 20 100 E 116 40 LT Bending stress at point E.0 N/mm2 Check for Out-of-Plane Bending The out-of-plane is due to the lateral component of vertical load and it is to be checked at point E Lateral load. Check for In-Plane Bending Inplane bending caused by horizontal component.7 232 0. (2xrmp)^3x(tmp))/12 = ### mm4 H C 116 mm C 20 Maximum bending stress. 7020 Page 001 Date Title HTCC Room . H acting at the padeye hole Inplane Bending Moment.padeye calculations NKA Chkd.75fy Unity Check ratio Result Hence Padeye passess all the design calculation checks = = 20. 0. = 40 mm Bending moment. Fb = 12. σe Equivalent Stres.

.

Date .

.

τv Allowable shear stress on weld Max weld utilization ratio = = = = = = = 13. Check for Weld Type 1 : Connecting padeye to the 150X75 PFC facia channel The welds need to be checked for all three forces acting on the padeye Steel Tensile strength (Ft) = 460 N/mm^2 EC3 Material Factor weld = 1.9 Y 104 3 X LT V assume throat weld = no width depth 1 6 100 2 6 100 3 104 6 6 Area 600 600 624 1824 y 3 113 58 x 50 50 97 r H 1 Y Ay Ax Ay2 Ax2 Ixx Iyy 1800 30000 5400 1500000 500000 1800 67800 30000 7661400 1500000 500000 1800 36192 60528 2099136 5871216 1872 562432 105792 120528 1001872 566032 2 X 100 Centroid X = 66. 7020 Page 001 Date Title HTCC Room .2 CALCULATION SHEET Project VALHALL LQ MODULE Discipline STRUCT Date 24/03/09 By Job No.15 Ok .46 N/mm2 409 N/mm2 0.88 MT * H ### MT* = reaction moment H= 13.49 Ixx Iyy = = ### mm4 4196032 mm4 13.01 kN 28.98 kN Force due to vertical load. MT Force on weld due to reaction moment Maximum reaction on weld Shear stress on weld due to max reaction force.25 EC3 Correlation Factor weld = 0.08 mm Y = 58 mm V/2 = 13.5 1431 13 26 kN kN-mm kN kN 62.49 V = 26.49 13. V/2 Moment due to horizontal load.padeye calculations NKA Chkd.01 kN Ip = r = ### 123 mm4 mm V/2 = 13.

.

Date .

.

72 14 kN kN-mm kN kN 29.41 N/mm2 .04 N/mm2 68.88 N/mm2 409 N/mm2 0. 7020 Page 001 Date Title HTCC Room .5 mm kN 27. τv Hence Resultant shear stress EC3 Allowable shear stress on weld Max weld utilization ratio = = = = = = = = 1. Check for Weld Resultant 150X75 PFC due to LT H 116 100 MT* 40 E MT* = reaction moment LT H Force due to lateral load.padeye calculations NKA Chkd. LT Moment due to horizontal load. τv = = = 116 13.2 CALCULATION SHEET Project VALHALL LQ MODULE Discipline STRUCT Date 24/03/09 By Job No. WL Force due to Vertical load. V/2 Shear stress on weld due to vertical force.17 Ok Type 2 : Connecting padeye to the 254UB146 beam H LT H LT V V Weld Length. MT Max force on weld due to reaction moment Resultant force on the weld Shear stress on weld due to max reaction force.3 54 4.

.

Date .

.

LT Max force on weld due to reaction moment Resultant Force on weld Shear stress on weld due to resultant force. 7020 Page 001 Date Title HTCC Room .7 40 MT* = reaction moment Moment due to horizontal force. 58 251.4 mm 125.08 kN-mm kN kN-mm kN kN N/mm2 N/mm2 N/mm2 Ok MT* VT .2 CALCULATION SHEET Project VALHALL LQ MODULE Discipline STRUCT Date 24/03/09 By Job No.93 18 33 409 0. MT Max force on weld due to reaction moment Moment due to Lateral force.padeye calculations NKA Chkd. τh Hence the resultant stress on combined forces EC3 Allowable shear stress on weld Max weld utilization ratio = = = = = = = = = 2235 9 224 1 8.

.

Date .

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