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Plaridel Bypass Project, Phase I Date: Bulacan, ProvinceMar. 11, 2011 MS-001
Method Statement Bridge Deck Precast ConstructionBy: wuoRev. Nos.: 0
This Document is the Proposed Construction Method by BBR Philippines Corporation for the Construction of Stay-In-Place Precast Plank Composite Deck of Bridge. It is to be submitted to the Engineer for approval. This Document may not be reproduced or copied without the written permission of BBR Philippines Corporation. Precast, stay-in-place (SIP) deck panels are precisely-designed and fabricated precastconcrete slabs spanning between beams. They serve as a form for thecast in-place (CIP) deck concrete and provide the principal positive moment reinforcementin the composite deck. That is, the steel reinforcementin the panel is designed to resist the self weight of the panel and the weight of thefield-placed concrete topping as a non-composite section. Then, after the field-placedconcrete topping cures, the SIP panel becomes an integral part of the composite deckthat resists all subsequent dead and live loads applied to the deck.
2.1 Reinforcing Steel Reinforcing Steel Grade Grade 60for Reinforcing Bars 16mm diameter Grade 40 for Reinforcing Bars 12mm diameter
Concrete Strength Minimum Design Concrete Cylinder Strength @ Stripping shall be f'c = 18MPa. Minimum Design Concrete Cylinder Strength @ 28 days shall be f'c = 28MPa.
BBR Construction Systems
Arce Technical Manager BBR Philippines Corp Tel. (02) 746-7237 (02) 638-7261 Fax No. Switzerland REGIONAL OFFICE BBR HOLDINGS. 0917-535-6824 MANILA OFFICE Loida M. LTD. Nos. (632) 638-7260 MmmmMMMMmp&Jack1 Martin L. 2011 MS-001 Doc. Singh General Manager Contact No. Phase I Date: Bulacan. Zug. No. Method Statement Bridge Deck Precast ConstructionBy: wuoRev. Singapore Rey Constantino D. ProvinceMar.Project: Plaridel Bypass Project. Furigay Project-In-Charge Foreman Leadmen BBR Construction Systems . LTD. Nos. BBR¶s Organizational Chart HEAD OFFICE BBR HOLDING. 11.: 0 3.
Lifting Hook. Spacer and Side forms Inspection of Installed Rebarsand other Miscellaneous Items Pouring of Concrete Concrete Curing Precast Plank Stripping Stocking of PC Planks BBR Construction Systems . Method Statement Bridge Deck Precast ConstructionBy: wuoRev. ProvinceMar.: 0 Work Force 4. Steel Bars& Rebar Assembly Preparation of Casting Bed & Steel Forms Installation of Assembled Rebars to Casting Bed Fixing of Rebar. Phase I Date: Bulacan.Project: Plaridel Bypass Project. 11. PRECAST CONSTRUCTION Cutting and Bending of Reinf.Dowel Bars. 2011 MS-001 Doc. Nos. ConstructionSequence The Construction Sequence shall generally follow the various steps shown on the following chart. No.
No. Method Statement Bridge Deck Precast ConstructionBy: wuoRev. Preparation of Casting Beds Fabrication of Rebars Fixing of Steel Reinforcement BBR Construction Systems . Nos. Phase I Date: Bulacan. ProvinceMar. 11. B. CONSTRUCTION METHOD A.Project: Plaridel Bypass Project. 2011 MS-001 Doc. C.: 0 PRECAST DECKING Positioning and Setting of Precast Plank on top of Beams Sealing of Gaps between Precast Panel Installation of Site-Placed Reinforcement of Deck Slab Inspection of Installed Rebarsand other Miscellaneous Items Pouring of Concrete Concrete Curing 5.
FIXING OF STEEL REINFORCEMENT i) The Reinforcing Steel Bars shall be assembledas one unit to be transferred intotheCasting Bed in accordance to the approved drawings . Concrete Spacers shall be appropriately spaced andinstalledand checked after the Reinforcing Steel Bar is finally rested to its final position on the Casting Bed. Cut and Bend using Bar Bending machine. I. well compacted base. F. ii) BBR Construction Systems . iii) iv) v) B. G. PREPARATION OF CASTING BEDS i) ii) Where applicable the casting beds shall rest on a level. Form Works Placing of Concrete Curing of Concrete Precast Plank Stripping Stocking of Precast Plank Erection of Precast Plank A. 2011 MS-001 Doc. As the pouring proceeds. ProvinceMar. C. Phase I Date: Bulacan.Project: Plaridel Bypass Project. H. Prepare the casting beds in accordance to applicable lines and grades for the fabrication of the Precast Plank Panel. The casting beds shall be formed appropriately prior to pouring of ready -mixed lean concrete to a minimum thickness of 100mm. 11. The surface of the casting beds shall be finished as smooth as can be achieved to obtain the required finish underneath. E. Nos. No. FABRICATION OF REINFORCING STEEL BARS i) A Reinforcing Steel Bar is prepared in accordance with the Approved Shop Drawings.: 0 D. all embedment necessary in anchoringthe fabricated steel forms shall be placed accordingly. Method Statement Bridge Deck Precast ConstructionBy: wuoRev.
11.Project: Plaridel Bypass Project. 2011 MS-001 Doc. ii) E. PRECAST PLANK STRIPPING i) Removable inserts. iii) iv) F.: 0 D. Method Statement Bridge Deck Precast ConstructionBy: wuoRev. The members will be enclosed with watered Burlaps for at least three (3) days or as required to achieve the design strength of the members. Units shall only bestripped at points indicated on he approved t shopdrawings or as approved by authorized personnel. fastenings. The minimumconcrete strength. testing. To obtain the best results for workability retention the use of admixtures such as plasticizer is an acceptable option in concrete production. frequency of testing and curing of cylinder s amples shall be in accordance with the accepted methods and specifications. FORMWORKS i) All Surfaces of the Steel Form that will make contact with the Concrete must be applied with Form Oil. PLACING OF CONCRETE i) ii) Discharge of Concrete shall not be from a great height. and form parts shall bereleased and/or removed prior to stripping. concrete members shall begin as soon as practicable after concrete placement to prevent moisture loss. ProvinceMar. Nos. Care shallbe exercised in removing the precast concrete unitfrom the form to prevent damage. number and location of lifting pointsfor handling of units. CURING OF CONCRETE i) Curing for precast. G. The Quality Assurance requirements for concreting works shall be observed. and details of lifting devices shallbe shown on the shop drawings.Initial lifting from the form shall be made cautiously H. No. STOCKING OF PRECAST PLANK BBR Construction Systems . Phase I Date: Bulacan. Proper compaction shall be applied and particular attention shall be paid of the Concrete edges. Sampling. Fixing of Bracesand Stays temporarily holding the Forms in correct position and alignment. The ready-mixed concrete shall be delivered at site with the maximum workability and handling properties to meet the essential qualities of concrete required for prestressed concrete girders.
Make sure the bearing end of Precast panel had been established as indicated in the plan. counterweight tail swing. including falseworkis adequate for the intended purpose and located correctly prior tothe precast elements being placed. level. Phase I Date: Bulacan. Units shall be supported and stored onunyielding supports at the designated blocking pointlocations.Project: Plaridel Bypass Project. ii) iii) BBR Construction Systems . Unit identification marks shall bevisible. The supports shall be on a firm. I. Nos. ProvinceMar. Method Statement Bridge Deck Precast ConstructionBy: wuoRev. Using Chain Block carefully positioned all precast panel into proper location and orientation.: 0 i) The storage area shall be laid out in a manner to helpensure delivery and storage of the units withoutdamage. 2011 MS-001 Doc. 11. No. boom swing and under hookand overhead obstructions. Check that the means of temporary support. PRECAST ERECTION i) Clear the site for truck and crane access ensuring room for craneoutriggers. andwell-drained surface.
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