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what-when-how In Depth Information
Front Axle (Automobile)
Front Axle and Steering System
Front axle carries the weight of the front part of the automobile as well as facilitates steering and absorbs shocks due to road surface variations. The front axles are generally dead axles, but are live axles in small cars of compact designs and also in case of fourwheel drive. The steering system converts the rotary motion of the driver’s steering wheel into the angular turning of the front wheels as well as to multiply the driver’s effort with leverage or mechanical advantage for turning the wheels. The steering system, in addition to directing the vehicle in a particular direction must be arranged geometrically in such a way so that the wheels undergo true rolling motion without slipping or scuffing. Moreover, the steering must be light and stable with a certain degree of self-adjusting ability. Steering systems may also be power assisted. The chapter discusses the front axle construction and its alignment, and steering geometry and steering systems. 27.1.
The front axle (Fig. 27.1) is designed to transmit the weight of the automobile from the springs to the front wheels, turning right or left as required. To prevent interference due to front engine location, and for providing greater stability and safety at high speeds by lowering the centre of gravity of the road vehicles, the entire centre portion of the axle is dropped. As shown in Fig. 27.1, front axle includes the axle-beam, stub-axles with brake assemblies, u ack-rod and stub-axle arm. Front axles can be live axles and dead axles. A live front axle contains the differential mechanism through which the engine power flows towards the front wheels. For steering the front wheels, constant velocity joints are contained in the axle half shafts. Without affecting the power flow through the half shafts, these joints help in turning the stub axles around the king-pin. The front axles are generally dead axles, which does not transmit power. The front wheel hubs rotate on antifriction bearings of tapered-roller type on the steering spindles, which are an integral part of steering knuckles. To permit the wheels to be turned by the steering gear, the steering spindle and steering knuckle assemblies are hinged on the end of axle. The pin that forms the pivot of this hinge is known as king pin or steering knuckle pin. Generally dead front axles are three types. In the Elliot type front axles the yoke for king
The axle ends are forked to hold the steering knuckle extension between them. . The reverse Elliot front axles have hinged spindle yoke on spindle itself instead of on the axle. Tracta. The forked portion is integral with the steering knuckle. instead of a yoke type hinge. 27. at the centre of the wheels and loaded vertically downward at the centres of the spring pads. The resistance to motion also causes a torque in the case of drop type front axle as shown in Fig. Fig.e. Nm where. This type is commonly used as this facilitates the mounting of brake backing plate on the forged legs of the steering knuckle.1. In the Lemoine type front axle. N I = The distance between the centre of wheel and the spring pad. But its estimate is difficult and hence is generally accounted for through a factor of safety. It is normally used in tractors.spindle is located on the ends of I-beam. a totally different type of swivelling mechanism is used on the live front axle. In the static condition. an Lshaped spindle is used which is attached to the end of the axle by means of a pivot. Thus the maximum bending moment = Wl. m Under dynamic conditions. As compared to dead front axles. The axle beam in use is of I or H-section and is manufactured from alloy forged steel for rigidity and strength. Thus the portions projected after the spring pads are subjected to combined bending and torsion. Front axle. The front axle also experiences a horizontal bending moment because of resistance to motion and this is of a nature similar to the vertical one but of very small magnitude and hence can be neglected except in those situations when it is comparatively large. the vertical bending moment is increased due to road roughness. 27. The vertical bending moment thus caused is zero at the point of support and rises linearly to a maximum at the point of loading and then remains constant. To connect the wheel hub axles with driving axle shafts. Rzeppa (or Sheppa) on Bendix constant velocity or universal joints are normally used. Front axles are subjected to both bending and shear stresses.2. constant velocity joints are used for the vehicles fitted with the front live axles. the axle may be considered as a beam supported vertically upward at the ends i. W = The load on one wheel.
2. Loads on front axle.Fig. The shear stress in the axle is due to braking torque and its magnitude (as shown in Fig. 27. 27.2) .
a washer. and a dustcap (Fig. a pair of taper-roller bearings. Ball bearing type.1. . 27. a grease-seal.1. For more accurate setting. The bearings are designed to absorb both radial and axial loads when assembled. The nut is then slackened slightly until one of the slots in the nut aligns with the hole in the stub-axle. which are supported on the stub axle.7).27. This consists of a stub-axle. however. some manufactures recommend to tighten the adjusting nut to a specified torque before releasing the nut a given amount.4A illustrates a typical bearing arrangement for a non-driving hub. a castellated adjustment nut and split-pin. A centrally flanged cylindrical sleeve hub is fitted over small outer and large inner taperroller bearings. The bearings are then preloaded by tightening the nut with a torque wrench to some predetermined torque setting. B. Types of Front Hub Assembly The stub axle construction depends on whether it is a driving or non-driving hub. an externally cylindrical sleeve hub.4. This operation. Front bearing-hub assembly. The split pin is then inserted through and bent over to secure the nut in position. A. Non-driving Hub. Taper roller type. The hub is made of malleable iron or steel cast. fig. Figure 27.27. The slackness between the taper rollers and the inner and outer races are taken up by spinning the hub assembly while at the same time tightening the adjustment nut until all the free lay has been taken up.
5. The nut on this non-adjustable hub are tightened fully to the correct torque value.5 illustrates a typical hub arrangement used for a front-wheel drive car. 27. Front hub with front-wheel drive. Bearing Loads on the Front Axle Figure 27. ‘A’ is a point on the spindle axis in the centre plane of the wheel. which uses two angular contact type ball races held apart by a rigid spacer.6 illustrates the forces and the reactions on steering knuckle when the vehicle is at rest.1. which is quite different to that obtained after a bearing has been preloaded. Rt = The load on the thrust bearing Ru = The load on the upper knucklepin bearing Rl = The load on lower knucklepin ‘B’ and ‘C represent the centres of lower and upper knuckle-pin bearings respectively. 27. A dust cap with a central vent hole is used to enclose the end of the hub. The stub axle housing uses two bearings. Fig. An alternative bearing arrangement is presented in Fig. The thrust load and the knuckle-pin-bearing load can be expressed in terms of the reaction of wheel on wheel spindle. The type of bearing used is decided based on the load carrying capacity of the road wheel. a running clearance is provided. Figure 27.should not be confused with preloading. The flanged hub supports the road wheels and a brake drum or a brake disc. Let.2. Rw = The reaction of the wheel on the spindle acting vertically through the centre of contact of tyre on ground. This area of the hub sliouid not be filled with grease. As hub bearing withstands heat from the brakes.4B. 27. which support both the wheel hub and driving shaft. Driving Hub. .
(ii) its resistance to contamination and dilution by water. or lithium compounds are added. Over packing bearing hubs with grease causes churning and develops very high running temperatures.6. and (Hi) its ability to withstand mechanical working before the grease breaks. 27.1.1. so that it flows towards the lip seal and seeps past the seal lips. Due to high temperatures and excessive mechanical working the grease breaks down and becomes soft. The lip of the seal faces this bearing and fits over the cylindrically machined surface on the stub-axle. The centrifugal force acting on the grease in the hub pushes soft grease outwards.1. The relative operating properties of commonly used bearing greases are provided in Table 27. The three most important properties of a grease includes (i) the melting temperature. 27. Table 27. These loads are proportional to the static load and hence can be accounted for. The other loads acting on knuckle-pin bearing are those due to the rolling resistance and road shocks. . Operating properties of commonly used greases. Forces and reaction on steering knuckle. Bearing Lubrication The whole hub assembly is partially packed with grease. A radial-lip grease-seal is pressed inside the hub next to the larger bearing. The consistency of a grease depends on the viscosity of the base oil as well as on the structure and properties of the metallic soap added.Fig. at which the grease loses its semi-solid state. sodium.3. Bearing greases are based on mineral oil and to thicken the oil soaps of calcium.
Please search :: whatwhen-how. and the bearing rollers and tracks are examined for wear and damage.Upper temperature limits Types of Short duration K Continuous K grease soap Calcium 353 323 Sodium 393 353 Lithium 423 393 Water Mechanical resistance stability Good Poor Good Fair Good Good For checking the bearing and seal.7). the inside of the hub and the bearings are applied with grease (Fig. Before replacing the hub.. Fig..7. Previous post: Four Wheel Drive (Automobile) Next post: Front Wheels Alignment (Automobile) Servers have been moved from crankshaft to wwh. Axle-beam and stub-axle assembly. All parts are thoroughly washed in paraffin. the split-pin and the castellated nut on the end of the stub-axle are removed and the hub assembly is withdrawn.com þÿ Search Custom Search . 27. 27.
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Nitrozen is used for making the pressurization of the fluid. Under gas pressure. Therefore. 4). In this case the fluid starts to flow through the shims. the optimum result can be achieved. The external reservoirs assist in controlling the temperature of the fluid. that is useful for making the shock absorbing more even. When the shock absorbers of motorcycles get compression due to the movement of the motorcycles. through the needle valves (combination of return valves and compression valves). when the velocity of the piston is high. motorcycles are designed. or it is kept in a separate reservoir. in which everything is fitted in the main cylinder tube. therefore. it is advisable that the front and rear ends of motorcycles must match each other. The features of the damping action can be altered by changing the thickness. the fluid is put. At high pressure of fluid flow. there are integrated temperature compensation. Design of Motorcycle Shock Absorber Usually. the shims are deflected from their position. which is displaced through the . the shock absorbers of motorcycles are pressurized. It can also be forced through a number of other apertures. During rapid compression. This tube is also called as internal gas reservoir. In some modern motorcycle shock absorbers. There is also adjustable either mechanical or hydraulic preloading system is found in the motorcycle shock absorbers. On the top of the shock absorber. There is another type of shock absorber is found for the motorcycle. number or diameter of the shims. this separating is directly fixed. The fluid starts to flow more easily with the increasing temperature of the fluid. The fluid is forced into the external fluid chamber. The shims regulate the flow of fluid (Fig.With a suspension geometry that consists of fork angle and height. the fluid starts to flow in the piston road. The shims are the steel washers. 3). the needle valves are not sufficient for the flowing of the fluid. which increases the service life of both the components and the fluid. which are present just beneath the piston. which are present in the piston (Fig. This pressurization prevent the cavitation of the fluid. Fluid Flow in Motorcycle Shock Absorbers The fluid of the shock absorbers is forced through the needle valves at a slow rate (Fig. Changing of components from the suspension geometry of motorcycles can affect the geometry. the effect of shock absorbing is quite independent of the temperature. In motorcycle shock absorbers. 5). and the fluid and the gas pressure are kept apart from each other with the help of a piston. the individual-adjustment of rebounding damping and compression damping is possible. When the front and rear shock absorber components interact properly. but this flow of fluid is control inside the absorbers.
piston rod. Setting of Shock Absorbers in Bikes & Motorcycles 1. In this step. but this time the measurement is taken with rider (R3. which open during the high piston velocity. Similar measurement is done on the front axle also. 3. Place the bike or the motorcycle on its stand. To keep the suspension of the vehicle in full extended position. 4. Either from the lower edge of the rear mud guard or from any point just above the rear wheel axle marked by a piece of tape. the distance is measured (R1). A separate compressive valve is used through which the fluid is being force into the external fluid chamber. For applying load on the springs. The measurement process is repeated (R2. (Between bottom of the upper fork crown and the front wheel axle) (F1). 5. this valve is attached with the shims. Although. the motorcycle or the bike is allowed (With our rider). raise the rear end of the vehicle. 2. F2). F3). . 6. take the measurements (same as step E).
while cleaning it. The place used for cleaning the shock absorbers. The bump rubber should also be lifted. the pressure of gas of the absorbers should not be changed of altered. Inspection of Two-Wheeler Shock Absorbers • • • • • For more frequent and smoother play.hydraulicfacts. Ads by Google Mass Flow & Pressure meters and controllers for gases and liquids. Some special purpose equipments can be used for altering the gas pressure of these absorbers.Inspection & Maintenance of Two-Wheeler Shock Absorbers • • • • • • Soft detergent can be used for external wash of these shock absorbers. • • Brake cleaner and thinner can be used for quick drying-up of the surface of these absorbers. Frequent oil spray should be applied on these shock absorbers and these should keep clean. the piston shafts of the absorbers should be checked. For preventing any leakage and damage.com Hydraulic Valves Understand the Different Types Of Hydraulic Directional Valves! www. Prevent the excessive wear and tear of different rubber equipments present within the absorbers. The external reservoirs of the absorbers must also be checked. the ball joints should be checked regularly.com Industry Overview l Product Catalog l Suppliers Directory l Trade Leads l Trade Fairs . Normally. Compressed air can also be used for this purpose. accurate and fast www. Detergent never be used for cleaning these absorbers. because detergent may erode the external surface. Ensure the secure and tight fastening of the shock-absorbers in the two-wheelers.bronkhorst. should be clean.
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