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GT2009
June 8-12, 2009, Orlando, Florida, USA
GT2009-59256
Leakage Model:
Fig. 1 Axial View of Labyrinth Seal Cavity and Control Pi −12 − Pi 2
Volume m& i = μ1i μ 2 H i (3)
RT
Coefficient (N/m)
The test conditions, seal geometry and operating conditions 0.0E+00
used in this analysis are obtained from the tests conducted by ‐1.0E+07
Picardo [6]. The input data are shown in Table 1. Air is used in
Picardo’s tests. The mass flow rate for the given operating ‐2.0E+07
conditions at rotor speed of 20200 RPM and preswirl ratio of ‐3.0E+07
0.578 is 0.373 kg/sec [6].The predicted exit axial flow Mach
‐4.0E+07
number is 0.29
‐5.0E+07
Table 1 Geometric, Operating, and Input Data
‐6.0E+07
Reservoir Pressure 70.149 bar
0.0 1.0 2.0 3.0 4.0 5.0
Sump Pressure 36.694 bar
Temperature 288.559 K Non-Dimensional Frequency
Radial Clearance 0.198 mm Fig. 3a Radial Dynamic Stiffness Coefficient Vs
Seal Radius 57.340 mm Excitation frequency, (Preswirl ratio=0)
Tooth Pitch 4.293 mm
Tooth Height 4.293 mm 0.0E+00
Rotor Friction Constant 0.079
Rotor Friction Exponent -0.250 fθ ,Circumferential Dynamic ‐1.0E+07
Stator Friction Constant 0.079 Stiffness Coefficient (N/m)
‐2.0E+07
Stator Friction Exponent -0.250
Compressibility Factor 1.000 ‐3.0E+07
Ratio of Specific Heats 1.400
‐4.0E+07
Kinematic Viscosity 0.00001510 m2/s
Gas Constant 286.900 J/kg K ‐5.0E+07
Number of Teeth 20
Tooth Location Stator ‐6.0E+07
‐7.0E+07
Speed Influence on Acoustic Resonance Location
Figures 3a and 3b show fr and fθ versus non-dimensional ‐8.0E+07
excitation frequencies for ω =15.2 krpm. The excitation 0.0 1.0 2.0 3.0 4.0 5.0
frequency Ω is normalized with respect to the rotor speed ω. Non-Dimensional Frequency
The plots show the resonant peaks of the 1st acoustic mode of
the labyrinth cavity. As ω increases, the dynamic-stiffness Fig. 3b Circumferential Dynamic Stiffness Coefficient
coefficients at the rotor speed are strongly influenced by Vs Excitation frequency, (Preswirl ratio=0)
resonance. Thus, the fr and fθ coefficients can no longer be
defined by linear expressions of Eq.(13). Figure 4, shows the predicted change in the acoustic
resonant frequency versus ω. For lower rotor speeds, the
resonant frequency closely matches the predicted isothermal
acoustic frequency of 5022 rad/sec from Eq. (10). As the 1CV
model is isothermal, acoustic frequency is evaluated using
isothermal sonic speed, c0 = RT . For higher rotor speeds,
the resonant frequency increases with increasing ω. This
dependency can be attributed to (i) the circumferential flow
velocity in the annulus becoming an appreciable fraction of c0,
and (ii) convective acceleration terms that are retained here but
neglected in conventional acoustics.
Gain dB
6000 140
5000 120
4000 100 1 2 3 4
10 10 10 10
3000 Freq. [rad/sec]
2000 -100
Phase [Deg]
1000 -200
0
-300
0 10000 20000 30000 40000 50000 60000 70000
Rotor Speed (RPM) -400 1 2 3 4
10 10 10 10
st Freq. [rad/sec]
Fig.4 Predicted 1 acoustic damped natural
frequency versus running speed. (Preswirl ratio=0)
Fig. 5 Magnitude and Phase Plot of Calculated and
Curve-fitted D transfer function (Zero preswirl, Rotor
Transfer-Function Models for Reaction Force Components Speed 15200 RPM)
If Rsω approaches c0, fr and fθ cannot be modeled by the
frequency-dependent model of Eq. (6). A similar situation
arises in honeycomb/hole-pattern stator seals where the Data and Curve Fit; 5 poles, 4 zeros E(s)
150
apparent acoustic velocity for flow within the seal can be Curve Fit
reduced due to the effect of gas compressibility within the 140
Data
Gain dB
-100
-300
f r + (Ω) = − Re[ D( jΩ)] − Im[ E ( jΩ)] -400 1 2 3 4
10 10 10 10
f r − (Ω) = − Re[ D( jΩ)] + Im[ E ( j Ω)] Freq. [rad/sec]
(15)
fθ + (Ω) = + Re[ E ( jΩ)] − Im[ D( jΩ)] Fig. 6 Magnitude and Phase Plot of Calculated and
Curve-fitted E transfer function (zero pre-swirl, Rotor
fθ − (Ω) = + Re[ E ( jΩ)] + Im[ D( jΩ)] Speed 15200 RPM)
Here, the ‘+’ power indicates positive excitation frequencies
and ‘-’ power indicates negative excitation frequencies. The The following D(s) and E(s) transfer functions were obtained
complex functions D(jΩ) and E(jΩ) are obtained by adding and by curve fitting fr and fθ for 0-8000 rad/sec:
subtracting terms in Eq.(15).
Analytical expressions are obtained for D and E by curve- −4.7 × 1012 s 4 − 1.1× 1016 s 3 − 1.3 × 1020 s 2 − 1.3 × 1023 s + 2.8 × 1025
D(s) =
fitting to standard polynomial forms. Figures 5 and 6 provide s 5 − 2.7 × 105 s 4 − 6.5 × 108 s 3 − 1.4 × 1013 s 2 − 1.7 × 1016 s − 1.7 × 10 20 (16)
representative results for ω = 15200 rpm and zero-preswirl. −1.24 × 108 s 4 − 2.4 × 1013 s 3 + 3.6 × 1017 s 2 + 3.6 × 1019 s − 2.3 × 10 23
E ( s) =
s 5 + 3.2 × 103 s 4 + 5.4 × 107 s 3 + 1.0 × 1011 s 2 + 6.8 × 1014 s + 4.8 × 1017
In Eq. (16), D(s) has unstable poles that are discounted in the
stability analysis.
where kr is the rotor stiffness and e is the rotor imbalance. k + = Re[ E ( jΩ nr + )] k − = Re[ E ( jΩ nr − )]
Comparisons were made for the speed-dependent Im[ D( jΩ nr + )] Im[ D( jΩ nr − )]
(frequency-independent) model and the frequency and speed C+ = C− = (18)
dependent model for a range of inlet swirl ratios and rotor Ω nr + Ω nr −
speeds. Figure 8 shows the (same) calculated amplitude results Im[ E ( jΩ nr + )] Im[ E ( jΩ nr − )]
for both models. Although not shown, the phase plots also c+ = +
c− =
coincide. This outcome applies because, for response to Ω nr Ω nr −
imbalance, the rotordynamic coefficients are calculated for
forward precession at ω for both model types. Where, Ωnr is the damped natural frequency of the rotor, and
superscripts + and - indicate rotor’s forward and backward
modes.
For hole-pattern stator seals, seal forces can significantly
change the damped natural frequencies of the rotor. In such
cases, the rotordynamic coefficients are re-evaluated at the
calculated damped natural frequencies, and the procedure is
Logarithmic Decrement
becomes iterative in nature. However, Labyrinth seal forces do non-synchronously reduced coefficients
not significantly change the rotor’s damped natural frequencies, 0.04 transfer function model
and in the present example the rotor’s critical speed closely
approximates the first forward and backward damped natural 0.03
frequencies. The stability analysis in this example is non-
0.02
iterative with the evaluation of rotordynamic coefficients at the
rotor’s critical speed. 0.01
K = Re[ D( j Ωcr )]
0
k = Re[ E ( jΩcr )]
Im[ D( jΩcr )] -0.01
C= (19)
Ωcr -0.02
Im[ E ( jΩcr )] 0 0.2 0.4 0.6 0.8
c=
Ωcr Preswirl Ratio
Where, Ωcr is the rotor critical speed. Fig. 9 Log-Dec versus u0(0) for Forward Critical Speed
The second frequency-dependent approach involves directly
implementing the D and E transfer-function results into the
rotor model using a state-space format. TEST CASE 2, ω = 40 krpm; Rsω = 0.7c0
Figures 9-11 present calculated log-dec results for the Figure 10 shows the following outcomes:
model versus the inlet preswirl ratio u0(0), which is varied from
• The synchronously-reduced model predicts instability for
0 to 0.8. Zero corresponds to a highly-effective swirl brake,
forward precession at all preswirl ratios up to 0.8.
and 0.8 corresponds to a high preswirl value as might be
• The frequency-dependent and transfer-function models
expected for a balance-piston seal with no swirl brake. Results
predicts instability at a preswirl ratio greater than ~ 0.66
were obtained using the following three approaches:
Although not illustrated, the improved models predict reduced
1. Speed dependent, frequency-independent model.
stability for the backward-precessing mode as compared to
2. Frequency-dependent stiffness and damping
predictions from the synchronously-reduced model.
coefficients
3. D and E transfer-function model.
Results are presented for both forward and backwards-
0.25 synchronously reduced coefficients
precessing roots.
0.2
Logarithmic Decrement
0.4
0.2
0.4
0.2
0.0
-0.2
-0.4
-0.6
0 0.2 0.4 0.6 0.8
Preswirl Ratio
Fig. 11b Log-Dec versus u0(0) for backward whirling
mode
Fig. 12b Log-dec Vs rotor speed for backward
whirling mode
The historical experience with labyrinth seals is that they
Evaluation of onset speed of Instability:
produce low values of direct stiffness and have a minimal
The onset speeds of instability for forward and backward
impact on the rotor natural frequencies. Figure 13a shows the
precessing modes are evaluated for u0(0)=0.5. Figure 12a
calculated damped natural frequency for the rotor’s forward
illustrates the predicted log dec for the forward precessional
precession mode. The synchronously-reduced model shows it
mode, showing that stability calculations are about the same for
first dropping and then increasing sharply as the ω increases.
synchronously-reduced and frequency-dependent solution up to
The frequency-dependent results show a modest drop in the
~14 krpm, but diverge from this speed onwards. The frequency-
ACKNOWLEDGMENTS
The work reported here was supported by the
Turbomachinery Research Consortium of the Texas A&M
University Turbomachinery Laboratory.
REFERENCES
[1] M. Kurohashi, et al., 1980, “Spring and Damping
Coefficients of the Labyrinth Seals,” Paper No. C283/80,
Proceedings of the 2nd International Conference on Vibrations
Fig. 13b Damped natural frequencies Vs rotor speed in Rotating Machinery (Institution of Mechanical Engineers),
held at Churchill College, Cambridge University, pp. 215-222.
for backward whirling mode
[2] Iwatsubo, T., 1980, “Evaluation of Instability Forces of
Figure 13b presents calculated results for backward- Labyrinth Seals in Turbines or Compressors,” NASA CP 2133
precessing natural frequency. The frequency-dependent model Proceedings of a workshop at Texas A&M University 12-14
shows a slow drop for ω out to about 48 krpm, followed by a May 1980, entitled Rotordynamic Instability Problems in High
gradual increase. The synchronously-reduced model shows an Performance Turbomachinery, pp.205-222.
initial sharp drop ending at about 27 krpm, followed by a sharp [3] Childs, D., Scharrer, J., 1986, “An Iwatsubo-Based Solution
rise as ω increases further. for Labyrinth Seals: Comparison to Experimental Results”,
Journal of Engineering for Gas Turbines and Power, Vol.108,
pp.325-331.
SUMMARY, DISCUSSION, AND CONCLUSIONS
The 1CV model for a see-through labyrinth seal continues [4] Wyssman, H., Pham, T., and Jenny, R. (1984), "Prediction
to be used; however, the solution procedure is modified to of Stiffness and Coefficients for Centrifugal Compressor
account for frequency-dependency as the rotor’s surface Labyrinth Seals," ASME J. of Engineering for Gas Turbines and
Power, 106, 920-926.
velocity approaches the speed of sound. Calculated results are
Similarly,
NC
Fθ (Ω) = − Rs r0π ∑ p′
i =1
1is