Table of Contents

Sr. Description Page No. No Table of Contents.......................................................................................................................................1 1. BASIS OF DESIGN..............................................................................................................................1 2. AIR COOLED SPLIT AIR CONDITIONING UNITS.........................................................................1 3. FANS.....................................................................................................................................................3 4. REFRIGERANT PIPING .....................................................................................................................6 5. PIPING INSTALLATION ....................................................................................................................7 6. AIR DISTRIBUTION ...........................................................................................................................8 7. INSULATION ....................................................................................................................................11 PPENDIX - II...........................................................................................................................................15 LIST OF APPROVED MAKES FOR EQUIPMENT & MATERIALS ............................................15

OF (Exposed) extruded polystyrene.2 1.12 °F) DB 20. Cafeteria.0 °C ( 46.56 Transmission – 1.34 Btu/Hr.1 .4 BASIS OF DESIGN Site location. Outside air quantity : As per ASHARE 62. above mean sea level OUTDOOR DESIGN CONDITIONS The outdoor design conditions for various months for Pune have been considered as follows : Summer Monsoon Winter : : : 38. Ft2. 2.4% cumulative frequency distribution (ISHRAE weather data book).85 Deg E : 559 Mtrs. Ft2. Geographic location. : Pune – Maharashtra : 18.2004 2. Meeting Rooms DB : 23 ± 1 Deg C (74 ± 2 Deg F) RH : Less than 60% 1.1 AIR COOLED SPLIT AIR CONDITIONING UNITS SCOPE . 1.OF (Partition) Roof ‘U’ Value considering 65mm thick : 0. Altitude.13 Btu/hr/Ft2.53 Deg N 73.56 °F) DB 8. 0F : 0.9°F) WB (mean coincidental) 30.OF (Exposed) 0.5 INDOOR DESIGN CONDITIONS : Indoor design conditions for Air Conditioned spaces shall be as follows : a. Office areas.TECHNICAL SPECIFICATIONS 1.1 1.4 °F) WB (mean coincidental) Outdoor conditions are based on 0.5 °C (68.6 ASSUMPTIONS FOR HVAC LOADS : Glass ( Single Glass with control films) Wall ‘U’ Value : Solar-0.9 °C ( 87.30 Btu/Hr. Ft2.8 °C ( 76.64 °F) WB 9.4 °C ( 101.3 1. 1.2 °C ( 48.62 °F) DB (mean coincidental) 24.12 Btu/Hr.

supply. The motor shall be suitable for 415±10% / volts or 230±10 % volts. filter & insulated drain pan. In case of split unit. Drain pan shall extend under coil and fan sections with drain connections.7 FAN MOTOR AND DRIVE Fan motor shall be suitable for 415 ± 10% volts or 230±10% volts.Supply. erection. . the compressor shall be mounted with the outdoor units.C. A. 2. blower with motor. 50 Hz. Motors shall be especially designed for quite operation and motor speed shall not exceed 1440 rpm. Single phase. motors shall be provided with permanent capacitor. 2.5 REFRIGERANT PIPING AND CONTROLS Refrigerant piping and fittings interconnecting compressor condenser shall be all copper and valves shall be brass / gunmetal construction. motor. The Air cooled condenser with fan and compressor duly mounted on a common frame shall be installed at suitable places as per drawing with suitable angle iron / channel frame to be provided by contractor.The scope of this section comprise the supply.C. testing and commissioning of Air Cooled Split Units conforming to these specifications and in accordance with the requirements of Drawings and Schedule of Quantities. The suitable starters. 2. coil section.3 CAPACITY The refrigeration capacity of Split unit shall be as shown on Drawings and in Schedule of Quantities. 50 Hz.2 TYPE The Split Units shall consist of hermetically sealed reciprocating / Scroll compressor. 2.5 cm thick fibreglass as per section “Insulation” for the thermal insulation and acoustic lining. 2. shall be housed in insulated cabinet consisting of cooling coil. Indoor unit to be installed for Split Unit within building. Each section shall be constructed of thick sheet steel all welded / bolted construction. The motor shall be suction gas cooled and shall be sealed against dirt and moisture. Panels shall be internally lined with 2. Removable panels in fan and coil sections shall provide access to all internal parts.4 COMPRESSOR AND MOTOR Compressor shall be hermetic reciprocating / Scroll. all mounted on a steel frame. Outdoor unit shall consist of condenser coil. Base panel shall be constructed of fabricated steel structure provided with an under frame suitably braced.6 CASING The indoor & outdoor units shall be sectionalised / cabinet construction. 2. air cooled condenser. serviceable type and shall have dual pressure stat. Indoor units shall be consisting of fan section. integral refrigerant piping and wiring. switches. Each unit shall include one piece drain pan constructed of 20 gauge galvanised sheet steel plate. A. fan & compressor. and drain pan. adequately reinforced with structural members and provided with sufficient access panels for proper lubrication and maintenance. filter section. power control cabling between Air Indoor Unit and Outdoor Unit shall be included by the contractor. and an operating oil charge.

per sq. then coated with enamel paint to match the finish over the adjoining shop-painted surface.10 VIBRATION ISOLATORS The indoor and outdoor units shall be provided with ribbed rubber pad vibration isolators. 3. Fan speed shall not exceed 1000 rpm and maximum fan outlet velocity shall be 550 meters per minute. 2. Capacity rating and power consumption with operating points clearly indicated shall be submitted with the tenders and verified at the time of testing and commissioning of the installation. shall be 4 to 5. The number of fins per cm. Fan wheels shall be of double-width. Each coil shall be factory-tested at 21 Kg. air pressure under water.8 FAN Fan wheels and housing shall be fabricated from heavy gauge steel. 2. and the complete assembly shall be statically and hydraulically balanced. Shop coats of paint that have become marred during shipment or erection shall be cleaned off with mineral spirits.11 PAINTING Split units shall be factory finished with durable alkyd spray enamel. erection. in-line and propeller type fans conforming to these Specifications and in accordance with the requirement of Drawings and Schedule of Quantities. All rotating parts shall be dynamically balanced individually. 2.2. fan shaft bearing shall be oil/grease lubricated. The coil shall be pitched in the unit casing for proper drainage. double inlet forward-curve.1 FANS SCOPE The scope of this section comprises the supply. Fan housing shall be made of die-formed steel sheets with stream-lined inlets to ensure smooth air flow into the fans. testing and commissioning of centrifugal. multi-blade type enclosed in a housing and mounted on a common shaft. Face and surface areas shall be such as to ensure rated capacity from each unit and air velocity across each coil shall not exceed 100 meters per minute.12 PERFORMANCE RATING The unit shall be selected for the lowest operating noise level. 2. 3. Tube shall be mechanically / hydraulically expanded for minimum thermal contract resistance with fins.9 COOLING COIL Cooling coils shall be of fin and tube type having aluminium fins firmly bonded to copper tubes assembled in zinc coated steel frame.2 TYPE .

f. the outlet velocity shall be within 700 meter/minute and maximum fan speed shall not exceed 1000 RPM. fan outlet velocity shall not exceed 550 meter/minute and maximum fan speed shall not exceed 1450 rpm. in-line propeller fans shall be of the type as indicated on Drawings and identified in Schedule of Quantities. Motor name plate horsepower shall exceed brake horsepower by a minimum of 10%. For fans above 450 mm dia. c. Motor : Fan motor shall be energy efficient and suitable for 415±10% volts. e. oil / grease pack pillow block type. Housing shall be provided with standard cleanout door with handles and neoprene gasket.e. and motor position shall be as per the Approved-forConstruction shop drawings.4 CENTRIFUGAL FAN Centrifugal fan shall be DWDI / SWSI Class I construction arrangement 3 (i. The concrete foundation shall be atleast 15 cm above the finished floor level. Motor shall be designed specially for quiet operation and motor speed shall not exceed 1440 rpm. belt guard and vibration isolators. however neoprene / asbestos packing should be provided throughout split joints to make it air-tight. Drive to fan shall be provided through belt with adjustable motor sheave and a standard belt guard. The fan and motor combination selected for the particular required performance shall be of the most efficient (smallest horse power). 50 cycles. b. Bearings : shall be of the sleeve / ball-bearing type mounted directly on the fan housing. g.Centrifugal.5 AXIAL FLOW FAN . provided with class F insulation. turned. 18 gauge galvanized wire mesh inlet guards of 5 cm sieves shall be provided on both inlets. Shaft shall be constructed of steel. Fan Wheel shall be backward-curved non-over loading type. It shall be rigidly reinforced and supported by structural angles.3 CAPACITY The air-moving capacity of fans shall be as shown on Drawings and in Schedule of Quantities. Housing shall be constructed of 14 gage sheet steel welded construction. direction of discharge / rotation. 3 phase AC power supply. built as an integral part. a. V-belt drive. Bearings shall be designed especially for quiet operation and shall be of the self-aligning. squirrel-cage induction motor. so that sound level is lowest. Belts shall be of the oil-resistant type. Rotation arrow shall be clearly marked on the housing. and of approved make. High static pressure fan speed shall be as per manufacturer. Split casing shall be provided on larger sizes of fans. or as shown in approved-forconstruction shop drawings. ground and polished. 3. 3. bearings on both the sides) for DWDI fans complete with access door. and shall be mounted on a concrete foundation through resistoflex vibration isolators. 3. fancooled motor. squirrel-cage. d. Fan wheel and housing shall be statically and dynamically balanced. totally enclosed. Vibration Isolation : MS base shall be provided for both fan and motor. For fans upto 450 mm dia.

c.Fan shall be complete with motor. continuous duty. three or four blade type. The fan pitch control may be manually readjusted at site upon installation. primed and finish coated with enamel paint.6 PROPELLER FAN Propeller fan shall be direct-driven. ii. 50 cycles. Drive : to fan shall be provided through belt drive with adjustable motor sheave and standard sheet steel belt guard with vented front for heat dissipation. single winding. and 1440 RPM for fans with impeller diameter 450 mm and less. b. Vibration Isolation : The assembly of fan and motor shall be suspended from the slab by vibration isolation suspension of rubber-in-shear type. 3. f. Motor mounting plate shall be minimum 15 mm thick and machined to receive motor flange. Motor conduit box shall be mounted on exterior of fan casing. Casing shall be bonderized. Casing shall have flanged connection on both ends for ducted applications. Extended grease leads for external lubrication shall be provided. e. and lead wires from the motor to the conduit box shall be protected from the air stream by enclosing in a flexible metal conduit. Casing : shall be constructed of heavy gage sheet steel. The speed of the fans shall not exceed 1000 RPM for fans with impeller diameter above 450 mm. Fan casing. belt driven (or direct driven) and vibration isolation type. square with streamlined venturi inlet (reversed for supply applications) coated with baked enamel . Motor shall be specially designed for quiet operation. An inspection door with handle and neoprene gasket shall be provided. a. d. Straightening vanes shall be aerodynamically designed for maximum efficiency by converting velocity pressure to static pressure potential and minimizing turbulence. Fans shall be factory assembled and shipped with all accessories factory-mounted. silencers may be provided where specifically called for in Schedule of Quantities. For lowest sound level. Support brackets for ceiling suspension shall be welded to the casing for connection to hanger bolts. motor mount and straightening vane shall be of welded steel construction. totally-enclosed. Fan Outlet cone for static pressure regain. 3 phase AC power supply. Motor: shall be energy efficient squirrel-cage. suspension arrangement as per approved for construction shop drawings. standard frame. motor mount. a. fan cooled. Rotor : hub and blades shall be cast aluminium or cast steel construction. for obtaining actual air flow values. Accessories : The following accessories shall be provided with all fans : i. provided with class `F’ insulation. Blades shall be die-formed aerofoil shaped for maximum efficiency and shall vary in twist and width from hub to tip to effect equal air distribution along the blade length. Belts shall be of oil-resistant type. Inlet cone. fan shall be selected for maximum efficiency or minimum horsepower. mounted on a steel mounting plate with orifice ring. Mounting Plate shall be of steel construction. Fan blades mounting on the hub shall be statically and dynamically balanced. suitable for 415±10% volts. as specified and quoted. constant speed.

d. Orifice ring shall be correctly formed by spinning or stamping to provide easy passage of air without turbulence and to direct the air stream. Accessories : The following accessories shall be provided with propeller fans : i. Wire guard on inlet side and bird screen at the outlet. and for smaller fans shall be suitable for 220 ± 6% volts. ii. All refrigerant pipes and fittings shall be hard drawn copper tubes and wrought copper / brass fittings suitable for connection with silver solder / phos-copper. Single phase preventers’ for 3 phase fans. Measured air flow capacities shall conform to the specified capacities and quoted ratings. constructed of 12 to 16 gauge sheet steel depending upon the fan size. 3.7 PERFORMANCE DATA All fans shall be selected for the lowest operating noise level. The piping shall be continuously kept clean b. 3. 50 cycles single phase power supply. Regulator for controlling fan speed for single phase fan motor. e. Power consumption shall be computed from measurements of incoming voltage and input current. Motors shall be suitable for either horizontal or vertical service as indicated on Drawings and in Schedule of Quantities.8 TESTING Capacity of all fans shall be measured by an anemometer. REFRIGERANT PIPING a. All joints in copper piping shall be sweat joints using low temperature brazing and / or silver solder. power consumption. Shaft shall be of steel. Fixed or gravity louvers built into a steel frame at the outlet. Fan hub shall be of heavy welded steel construction with blades bolted to the hub. 4. designed for quiet operation with a maximum speed of 1000 rpm for fans 60 cm dia or larger and 1440 rpm for fans 45 cm dia and smaller. with operating points clearly indicated. totally enclosed with prelubricated sleeve or ball bearings. 50 cycles 3 phase power supply. b. c. its interiors shall be thoroughly cleaned by passing a clean cloth via wire or cable through its entire length.paint. . Fan Blades shall be constructed of aluminium or steel. shall be submitted and verified at the time of testing and commissioning of the installation. Mounting plate shall be of standard size. Before joining any copper pipe or fittings. accurately ground and shall be of ample size for the load transmitted and shall not pass through first critical speed thru the full range of specified fan speeds. iii. Motors for larger fans shall be suitable for 415±6% volts. Capacity ratings. Motor shall be standard (easily replaceable) permanent split capacitor or shaded pole for small sizes. iv. Fan blades and hub assembly shall be statically and dynamically balanced at the manufacturer’s works.

He must keep in view the specific openings in the building through which pipes are designed to pass. The system shall then be evacuated to a minimum vacuum of 70 cm of mercury and held for 24 hours. drain and air valves. Spacing of pipe supports shall not exceed the following : ___________________________________________________________ Pipe size Spacing between supports Rod Size ___________________________________________________________ Upto 12 mm 1. Pipe supports shall be of steel. details of fittings. or suspended from. cm (high side) and 10 kg per sq. the Sight glass with moisture indicator and removable type combination dryer cum filter with MS housing and brass wire mesh / punched brass sheet shall be installed in liquid line of the refrigeration system incorporating a three valve by pass. stands. Piping shall be properly supported on. d. locations of isolating and control valves.5 Meter 8 mm b. adjustable for height and Zinc chromate primer coated and finish coated black. e. Vacuum shall be checked with a vacuum gage. and all pipe supports. a gasket shall be provided in between. 5. Subsequently. it shall be thoroughly blown out using carbon dioxide / nitrogen. longitudinal sections. hangers as specified and as required. liquid line drier cartridges shall be replaced. After the refrigerant piping installation has been completed. showing the cross-section. while constructing the joints. Where pipe and clamps are of dissimilar materials. After ninety days of operation. The Contractor. c. Design Drawings indicate schematically the location of pipes. saddles. on award of the work. clamps. cm (low side). Pipe shall be cut only with hack saw blades and welding rods shall not be used for this purpose. Refrigerant lines shall be sized to limit pressure drop between evaporator and condensing unit to less than 0. PIPING INSTALLATION a. Pressure shall be maintained in the system for a minimum of 12 hours. the refrigerant piping system shall be pressure tested using Freon mixed with nitrogen / carbon dioxide at a pressure of 20 kg per sq. All refrigeration piping shall be installed strictly as per the instructions and recommendations of air conditioning equipment manufacturer. anchors.2 kg per sq.of dirt etc. clamps and hangers and be responsible for their structural sufficiency. . f. c. shall prepare detailed shop drawings. g. Horizontal suction line shall be pitched towards the compressor and no reducers shall be provided for proper oil return. The Contractor shall adequately design all the All the pipes shall be cleaned and applied with one coat of Zinc chromate primer.

buildings and structure. supply installation testing and balancing of all dampers. Fabrication of ducts shall be through well conditioned Triplex lock former or multiple lock . GSS Rectangular ducts upto 75 cm Rectangular ducts 76 to 150 cm and all round ducts. AIR DISTRIBUTION (FOR DUCTS FABRICATED AT SITE AS PER “ BIS” STANDARD) 6. Annular space shall be filled with fiberglass and finished with retainer rings welded on the ends of the sleeve. Pipe sleeves at least 3 mm thick. e. f. h. brackets. Contractor shall carefully examine the cut-outs provided and clearly point out where the cut-outs shown in the Drawings do not meet with the requirements. the gaps shall be sealed with fire sealant such as fire barrier caulks.1 SCOPE The scope of this section comprises supply fabrication installation and testing of all sheet metal / flexible ducts.0 meter 8 mm Bull heading in water/refrigerant piping shall be avoided.2 DUCT MATERIALS All ducts shall be fabricated from galvanized steel sheets / aluminium sheets of the following thickness as indicated in Schedule of Quantities. 2. edges beveled and burrs removed before laying. supports. in accordance with these specifications and the general arrangement shown on the Drawings. clamp saddles and hangers provided for pipe supports are adequate. Wherever pipes pass through the brick or masonry / slab openings. (with insulation) pipes respectively shall be provided wherever pipes pass through retaining wall and slab. j. All piping work shall be carried out in a workmen like manner.15 to 25 mm d. i. g. 6. The Contractor shall make sure that the clamps. causing minimum disturbance to the existing services. 50 mm / 100 mm larger in diameter than condenser / ref. 6. Cut-outs in the floor slabs for installing the various pipes are indicated in the Drawings. All pipes shall be accurately cut to the required size in accordance with relevant BIS Codes. The entire piping work shall be organized. so that laying of pipes. and pressure testing for each area shall be carried out in one stretch. and registers. Rectangular ducts 151 to 225 cm 24 gage 22 gage 20 gage ALUMINIUM 22 gage 20 gage 18 gage 16 gage Rectangular ducts greater than 225 cm 18 gage Sheet metal ducts shall be fabricated out of galvanized steel sheets. in consultation with other agencies work.

All horizontal ducts shall be rigidly and securely supported. a. divided or curved to one side (the required area being maintained) all as per the site requirements. In no case shall any duct be supported from false ceiling hangers or be permitted to rest on false ceiling. a. shall be used between duct flanges and between duct and duct supports in all ducting installation. All duct work shall be independently supported from building construction. All necessary allowances and provisions shall be made by the Contractor for beams. If a duct cannot be run as shown on the Drawings. Sheets used shall be produced by Hot Dip Process . b. The Contractor shall provide and neatly erect all sheet metal work as may be required to carry out the intent of these Specifications and Drawings . and conduits. Where necessary to avoid beams or other structural work. or from trusses. The work shall meet with the approval of Owner’s site representative in all its parts and details. d. Changes in dimensions and shape of ducts shall be gradual. All ducts shall be rigid and shall be adequately supported and braced where required with standing seams. plumbing or other pipes. c. Ducts shall be straight and smooth on the inside with neatly finished joints. generally conforming to relevant BIS Codes. of ample size to keep the ducts true to shape and to prevent buckling. and in strict accordance with approved shop drawings to be prepared by the Contractor. in an approved manner.3 All ducts shall be fabricated and installed in workmanlike manner. the ducts shall be transformed. with trapeze hangers formed of galvanized steel rods and galvanized steel angle/channel under ducts at no greater than 2 meter centre. 6. 6. tees. Where ducts pass through brick or masonry openings. Ducting over furred ceiling shall be supported from the slab above. in accordance with other services and as per approval of Owner’s site representative.3. conforming to relevant BIS Codes. Round exposed ducts shall be die-formed for achieving perfect circle configuration. after obtaining approval of Owner’s site representative. pipes. b. it shall be provided with 25 mm thick TF quality expanded polystyrene around the duct and totally covered with fire sealant such as fire barrier mortar for complete sealing. All joints shall be made air tight.formers. Self adhesive rubber lining minimum 5 mm thick instead of felt. 6. vibration or breathing. or other obstructions in the building.4 All ducts shall be installed generally as per tender Drawings. the Contractor shall install the duct between the required points by any path available. Air-turns (Vanes) shall be installed in all bends and duct collars designed to permit the air to make the turn without appreciable turbulence. Ducts shall be fabricated as per details shown on Drawings. d.1 c. f. All metal work in dead or furred down spaces shall be erected in time to occasion no delay to other Contractor’s work in the building. e. or angles. whether or not the same are shown on the Drawings. .

multiplying with the overall length from flange face to flange face of each duct section and adding up areas of all duct sections. the diameter of the section midway between large and small diameter shall be adopted. method of handling and control shall be suitable for the location and service required. These accessories shall NOT be separately measured nor paid for. Dampers shall be provided with suitable links levers and quadrants as required for their proper operation. inspection chamber / access panel. The flexible connection shall be suitable for pressure at the point of installation. the average width and depth shall be considered for perimeter. Flexible connections shall be constructed of flame retardant. whereas for tapered circular ducts. . in the centre of each duct section. water proof. Duct measurements shall be taken before application of the insulation. splitter damper with quadrant and lever for position indication. For special pieces like bends. hangers and angles with double nuts for supports. Whenever duct work is connected to fans. Every damper shall have an indicating device clearly showing the damper position at all times. turning vanes. straightening vanes. and all other accessories required to complete the duct installation as per the Specifications. measurements for ducting for the project shall be on the basis of centre-line measurements described herewith : a. the length of tapered duct section shall be the centre line distance between the flanges of the duct section. located at the unit discharge. Dampers shall be placed in ducts at every branch supply or return air duct connection. reducers. Sleeve shall be made smooth and the connecting duct work rigidly held by independent supports on both sides of the flexible connection. 6.6 MEASUREMENTS FOR DUCTING Unless otherwise specified. rubber strip 3 mm thick between duct and support.g. The external surface area shall be calculated by measuring the perimeter comprising overall width and depth. For tapered rectangular ducts. Duct Work shall be measured on the basis of external surface area of ducts. for the proper volume control and balancing of the air distribution system. The design. silicon rubber impregnated flexible connection atleast 10 cm long securely bonded and flange bolted on both sides. air handling units or blower coil units that may cause vibration in the ducts. flanges and gaskets for joints. Dampers : All duct dampers shall be opposed blade louver dampers of robust 16 G GSS construction and tight fitting. b. vibration isolator suspension where specified or required. mode of measurement shall be identical to that described above using the length along the centre line. The quoted unit rate for external surface of ducts shall include all wastage allowances. Control or setting device shall be made robust. easily operable and accessible through suitable access door in the duct. ducts shall be provided with a flexible connection. 6. including the corner joints.5 DAMPERS a. All ducts shall be totally free from vibration under all conditions of operation. tees. c. nuts and bolts. Plenums shall also be measured in similar manner. branches and collars. whether or not indicated on the Drawings.

Branch duct adjustments shall be permanently marked after air balancing is completed so that these can be restored to their correct position if disturbed at any time. The entire air distribution system shall be balanced using an anemometer.7 TESTING AND BALANCING After the installation of the entire air distribution system is completed in all respects.3 PIPING INSULATION All refrigerant. slit opened tube from insulating material shall be placed over the pipe and adhesive shall be applied as suggested by the manufacturer. 7. Quoted rates shall include the necessary mounting arrangement.s.e. No special allowance shall be payable for extension of cross section outside the air stream.shall be measured by their cross sectional area perpendicular to the direction of air flow.Pa i. ii. Before applying insulation. as identified herewith : i. 7. and four copies of the approved balance report shall be provided with completion documents.b.48 x 10-14 Kg/m. inspection pieces with access door. Split units refrigerant piping insulation thickness shall be strictly as per manufacturers recommendations. The insulation material shall be fire rated for Class 0 as per BS 476 Part 6 : 1989 for fire propagation test and for Class 1 as per BS 476 Part 7. Insulating material in tube form shall be sleeved on the pipes.1 INSULATION SCOPE The scope of this section comprises the supply and application of insulation conforming to these specifications.024 perm inch (2. µ>7000: Water vapour diffusion resistance). 7. 1987 for surface spread of flame test. Flexible connection .212 BTU / (Hr-ft2-oF/inch) at an average temperature of 30oC. Adhesive must be . On piping. Water vapour permeability shall be not less than 0. Special Items for Air Distribution shall be measured by the cross-section area perpendicular to air flow.2 MATERIAL Thermal insulation material for Duct & Pipe insulation shall be closed cell Elastomeric Nitrile Rubber of Thermal conductivity of the insulation material shall not exceed 0. all pipe shall be brushed and cleaned. flanges.shall be measured by their cross sectional area perpendicular to the direction of air flow. and condensate drain piping shall be insulated in the manner specified herein.038 W/moK or 0. electrical actuators and panel. Density of the nitrile rubber shall be 40-60 Kg/m 3. 7. Fire dampers . Measured air quantities at fan discharge and at various outlets shall be identical to or less/excess than 5 percent in excess of those specified and quoted. all ducts shall be tested for air leaks by visual inspection. nuts and bolts and treated-for-fire requisite length of canvas cloth. Complete air balance report shall be submitted for scrutiny and approval. Quoted rates shall include the necessary collars and flanges for mounting. 6. The product shall have temperature range of –40 oC to 105oC.

. Wherever flat sheets shall be used it shall be cut out in correct dimension using correct tools. Overlaps shall be screwed with galvanized screws to avoid rusting. All insulation work shall be carried out by skilled workmen specially trained in this kind of work.5 UNDERDECK INSULATION Underdeck insulation shall be 50mm thick TF Quality expanded polystyrene (32 Kg/m3) or 30mm thick phenotherm. . Scissors or Hacksaw-blade shall not be allowed. 28g wire net shall be tightened around insulation so as to avoid any kind of sagging. The adhesive shall be strictly as recommended by the manufacturer.allowed to tack dry and then press surface firmly together starting from butt end and working towards centre. Insulation panels shall be pasted on this surface with black CPRX compound. Manufacturer’s installation manual shall be submitted and followed for full compliance. The insulation shall be continuous over the entire run of piping. Underdeck surface of ceiling shall be cleaned and made dirt free. All longitudinal and transverse joints shall be sealed as per manufacturer recommendations. fittings and valves.4 PROTECTIVE COATING OVER INSULATION To provide mechanical strength and protection from damage all pipe / duct insulated with nitrile rubber as indicated in BOQ shall be covered with fibreglass fabric of 7 mil minimum thickness or self adhesive fibre glass cloth of 7 mil. Ends of net shall be overlapping by at least 25mm. 7. 7. thickness.

Suct.Ft. Rows Fins/In Manufacturer Model Number Face Area.Suction Pr. Out. TEST DATA Air Qty. GPM Press.Air DB/WB Ret.Water Temp Lvg . COIL NO.Air DB/WB Lvg. REMARKS.Water Temp REF. CFM Air Vel. Refrig. TEST DATE ________________________________ ___________________________ READINGS BY DESIG N ACTUA L DESIG N ACTUA L DESIG N ACTU AL DESIG N ACTUA L COIL NO.COOLING TEST REPORT (SPLIT UNITS) PROJECT __________________________________________________________________________________ COIL DATA System Number Location Coil Type No.PSI Ent. AT Exp.Air DB/WB Air AT Waer flow. COIL NO.FPM Press.Tem p Inlet Steam press. Air DB/WB Ent. Sq. .Drop In.Drop. COIL NO.Valve/Refri g Refrig.

P Voltage Amperage T T T T 1 2 2 3 T T 3 1 FAN NO.P/RPM/ Frame Volts/Phase/Cycles F. Belts/ Make/Size Pully Distance. Type / Class Motor Make / Style Motor H. TEST DATA CFM FAN RPM S.P IN/OUT TOTAL S./Bore No. FAN NO. Motor pully Diam. Serial No./Bore Fan pully Diam.FAN TEST REPORT PROJECT_________________________________________________________________________ FAN DATA Location Service Manufacturer Model No.L Amps. FAN NO. DESIG N ACTUA L DESIG N ACTUA L DESIG N ACTUA L T1 T2 T3 REMARKS: TEST DATE:_________________________________ READINGS BY _____________________ .

Details of Materials / Equipment Split Units / Package Unit Manufacturer’s Name Blue Star Carrier (only Split AC unit) ETA Voltas Chaysol Comefri Kruger ebm-Nadi Nicotra Kruger Nuaire Systemair ebm-Nadi Nicotra Chaysol Nuaire Systemair Alstom ebm-Nadi ESSAR Jindal SAIL TATA Lloyd Gryfit Ruskin Airmaster Caryaire Conaire George Rao Ravistar Fischer Hilti SHAKTI 2. Axial Flow Fan 4. 9. 1. GI Sheet 6.Armaflex K-Flex A-Flex S.PPENDIX . Centrifugal Fan 3. Smoke / Fire/ Volume control Damper 7. Details of Materials / Equipment Acoustic insulation: Fibre glass Manufacturer’s Name Owens Corning UP Twiga . Anchor Fastener 8 Thermal Insulation: Closed Cell Elastomeric nitrile rubber along with adhesive Armacell . Inline / Propeller Fan / Roof extractor Fan 5.No.No.II LIST OF APPROVED MAKES FOR EQUIPMENT & MATERIALS (As Listed Alphabetically) S..

Protective Coating over Closed Cell Elastomeric – Fibreglass Woven Cloth Fire Sealant 12. Expanded Polystyrene (TF Quality) Beardsell Coolite DEBS Products Styrene Packaging Tosiba Armacell Armachek Paramount UP Twiga BTHM Engineering Birla 3 M Hilti Promat 11.10. .

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