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To

Telematrix Engineers and Consultant


Plot No. 97/A, Phase-1,G.I.D.C.,P.O.Box 39
Vitthal Udyog Nagar-388121 (Gujarat)

Kind Attn; Mr. D.M.Patel

Sub: Your offer No. TEC/05-06-219 dated 31/10/2005 for


5 MT. Batch capacity Alkyd Resin Mfg. Plant

As per the telephonic discussions we had yesterday, we give our requirements.

PP REQUIREMENTS OF 5 MT. ALKYD RESIN MFG. PLANT


Sl PARAMETER PP REQUIREMENT
No
A. REACTOR

01 Gross Capacity 7500 Litres


02 M.O.C. Shell 8 mm Thk. SS.316L AISI, End 8 mm Thk.
SS.316L AISI, Jacket and others structure
M.S. IS.2062
03 CONNECTIONS

Agitator Pad Special One

Manway 450 NB. One

Vapour branch 250 BSPT One

Vac/Press. Gauge 10 NB. One

Sight glass 150 NB. One

Light glass 150 NB. One

Safety valve 50 NB. One

Thermowell 40 / 25 NB. One TWO


(with deep pipe closed at bottom)

Reflux inlet 80 NB. One (REFLUX


INLET THROUGH SCRUBBER TOP. USE
AS SPARE.)

Gas blowing / 40 / 25 NB. One TWO (One dip and one


Bubbling (ONE ON SURFACE, Sparge)
ONE WITH DIP PIPE
PERFORATED BELOW
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LIQUID SURFACE)

Fume outlet 50 NB. One

Bursting Disc 100 NB. One

Solid charging 100 NB. One

Liquid charging 65 NB. One (with pipe going below


liquid surface, with side perforations below)

Cooling coil inlet & outlet 65 NB Two

04 VESSEL SIDE

Sample point 40 BSPT. One


Thermowell (inclined) 25 NB. One
Jacket heating 65 NB. One

VESSEL BOTTOM

Jacket Heating 65 NB. One


Product outlet 100/80 NB. One

05 AGITATOR One semi-anchor at bottom one pitched blade


impeller
and foam breaker secured to
centre shaft in turn directly
coupled with suitable vertical downward type
worm reduction gearbox coupled with 20 HP. two
speed flame proof, 1440 / 960 RPM. class
‘F’ insulation, foot mounted, 3 phase, 415 Volts,
frame size: ND 180L electric motor direct
coupled giving final agitator speed.
Shaft Dia 95 mm
MOC SS 316L
Circular Disc One Circular disc above foam breaker to disperse
falling returning reflux solvent.

SHAFT SEAL Water cooled stuffing box and gland packing

SHAFT BEARING Shaft is supported by heavy duty antifriction ball


bearing at the top and pivoted at bottom by
suitable bush type bearing
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06 DESIGN DATA REACTOR


SIDE
Design Pressure Full Vac. & 2 kg. cm/sq.
Test Pressure Max. Vac. & 3 kg. cm/sq.
Operating Temp. 300 Deg. C. / 160 Deg.C.

DESIGN DATA JACKET


SIDE
Design Pressure 3.5 kg. cm/sq.
Test Pressure 5 kg. cm/sq.
Operating Temp. 300 Deg. C. / 160 Deg.C.

B. MAIN CONDENSER
01 Type Shell and tube type single vertical with trunk
piece. Heat Exchanger – Vertical, 80 mm NB
flange
For inspection above Condenser
02 Heat Exchanger 32 M. Sq. ( 320 ft. sq. )
03 M.O.C.

Tube Side S.S.316L contact parts


Shell Side M.S.IS.2062 contact parts

Tube Side Vapour


Shell Side Cooling Water

Size 38.1 mm OD.


Tube: 16 SWG. ERW
No. of Tubes: 179
04 MAIN CONDENSOR
CONNECTIONS

Header Inspection branch 80 NB One


Vent branch 25 NB One
Thermowell 25 BSPT One
Vapour inlet 250 NB One
Shell Cooling water 50 NB Two
Vent & Drain 10 BSPT Two
Cleaning agent 50 NB Two
Inlet & outlet
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05 DESIGN DATA-
Shell Side
Design pressure 3.5 kg. cm. Sq.
Test pressure 5 kg. cm. Sq.
Operating Temp. 30 Deg.C./60 Deg. C.

Tube Side
Design pressure Full Vac. & 2 kg. cm/sq.
Test pressure 3 kg. cm/sq. ( Hyd. )
Operating Temp. 200 Deg. C. / 100 Deg. C.

C. SEPERATOR Vertical cylindrical shell with flanged top and


welded bottom
Dished end provided. With vertical partition to
prevent short circuit. Split cooling coil to give
clear Unobstructed view of sight glass and
light glass – 2 x 80 mm flanges at the top above
sight glass and light glass.( Split Sight glass
2nos of size 60mm wide,19mm thick and
370mm long covered with 2nos flange plates
as shown in the attached sketch to enable
cleaning from top and clear visibility)
01 M.O.C. All wetted parts in S.S.316L.

Capacity 300 Litres


Jacket and Internal Cooling Coil would be
provided for cooling. Cooling coil shall be of split
design. The tubes shall be so bent that they do not
come in the way of sight glass or light source.
02 CONNECTION

Level gauge Special One


Light glass 150 NB. One
Reflux inlet 80 NB One –Split design
Vent 80 B.S.P.T. One
Inlet 50 N.B. One ( with valve and
Funnel as shown in
sketch )
Drain 50 N.B. One
03 DESIGN DATA
Design Pressure Full Vac. & 2 kg. cm/sq.
Test Pressure 3 kg. cm. / sq. ( Hyd. )
Operating Temp. 100 Deg. C.
D. VAPOUR PIPE It is gooseneck type connections between Reactor
& Condenser, 2800 mm long.
01 Bubble Cap Tray Dia. 600 Bubble Cap Tray – 3 Nos. would be
provided in vertical column for fractional
distillation
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Nominal size 10” NB.

M.O.C. S.S.316L
Connections Slip on flanged
02 REFLUX PIPING Reflux Line U type complete with inter
connecting piping for Reactor, Condenser and
Separator with vapour seal with drain. Viewing
window for reflux etc. Fall of solvent to be
clearly visible. Solvent Rotameter in line with
bypass arrangement.
( As per sketch enclosed)
E. Motor 20 HP. Two Speed, flp, 1440 /
960 RPM, class ‘F’ insulation
B.3 construction, 415 Volt,
3 Phase, Frame: ND180L
F. Gear Vertical downward type , worm reduction
gearbox, Size: V.800, Ratio 25:1, LH assembly,
Greaves make.

Note: 1. Final Manufacturing drawing to be approved before commencing fabrication.


2.Test certificates of all SS316L used shall be given.
3. Test Certificate for Bursting Disc will be provided.

Please confirm that the above requirements shall be met. Also we find that the price quoted is
very high. Please send your most competitive rate for supply of the equipment.

With Warm Regards,

P K Khanna
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