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REFRIGERATOR SERVICE MANUAL
PLEASE READ CAREFULLY THE SAFETY PRECAUTIONS OF THIS BOOK BEFORE CHECKING OR OPERATING THE REFRIGERATOR.
Ref. No. GR-L197CPQA
COLOR: IRIS TITANIUM
WARNINGS AND PRECAUTIONS FOR SAFETY ................................................................................................................ 3 SPECIFICATIONS................................................................................................................................................................... 4 PARTS IDENTIFICATION ..................................................................................................................................................... 17 HOW TO INSTALL THE REFRIGERATOR .......................................................................................................................... 25 HOW TO ADJUST DOOR HEIGHT OF THE REFRIGERATOR ........................................................................................ 25 HOW TO INSTALL WATER PIPE........................................................................................................................................26 HOW TO CONTROL THE AMOUNT OF WATER SUPPLIED TO THE ICEMAKER ......................................................... 30 MICOM FUNCTION .............................................................................................................................................................. 32 EXPLATION FOR MICOM CIRCUIT..................................................................................................................................... 38 EXPLANATION FOR PWB CIRCUIT ................................................................................................................................. 38 COMPENSATION CIRCUIT FOR WEAK-COLD, OVER-COLD AT FREEZING ROOM.................................................... 53 PWB PARTS DRAWING AND LIST ................................................................................................................................... 54 PWB CIRCUIT DIAGRAM .................................................................................................................................................. 60 ICE MAKER AND DISPENSER OPERATION PRINCIPLE AND REPAIR METHOD.......................................................... 64 WORKING PRINCIPLES.................................................................................................................................................... 64 FUNCTION OF ICE MAKER .............................................................................................................................................. 65 ICE MAKER TROUBLESHOOTING................................................................................................................................... 68 ICE MAKER CIRCUIT PART .............................................................................................................................................. 69 CIRCUIT ................................................................................................................................................................................ 70 TROUBLE DIAGNOSIS ........................................................................................................................................................ 72 TROUBLE SHOOTING ...................................................................................................................................................... 72 FAULTS .............................................................................................................................................................................. 82 COOLING CYCLE HEAVY REPAIR ................................................................................................................................... 99 HOW TO DEAL WITH CLAIMS ........................................................................................................................................ 106 HOW TO DISASSEMBLE AND ASSEMBLE ..................................................................................................................... 111 DOOR ............................................................................................................................................................................... 111 HANDLE ........................................................................................................................................................................... 112 SHROUD, GRILLE FAN ................................................................................................................................................... 112 ICEMAKER ....................................................................................................................................................................... 112 DISPENSER ..................................................................................................................................................................... 113 WATER TANK AND WATER LINE.................................................................................................................................... 115 HOME BAR....................................................................................................................................................................... 115 EXPLODED VIEW............................................................................................................................................................... 116 REPLACEMENT PARTS LIST ........................................................................................................................................... 125
WARNINGS AND PRECAUTIONS FOR SAFETY
Please observe the following safety precautions in order to use safely and correctly the refrigerator and to prevent accident and danger during repair. 1. Be care of an electric shock. Disconnect power cord from wall outlet and wait for more than three minutes before replacing PWB parts. Shut off the power whenever replacing and repairing electric components. 2. When connecting power cord, please wait for more than five minutes after power cord was disconnected from the wall outlet. 3. Please check if the power plug is pressed down by the refrigerator against the wall. If the power plug was damaged, it may cause fire or electric shock. 4. If the wall outlet is over loaded, it may cause fire. Please use its own individual electrical outlet for the refrigerator. 5. Please make sure the outlet is properly earthed, particularly in wet or damp area. 6. Use standard electrical components when replacing them. 7. Make sure the hook is correctly engaged. Remove dust and foreign materials from the housing and connecting parts. 8. Do not fray, damage, machine, heavily bend, pull out, or twist the power cord. 9. Please check the evidence of moisture intrusion in the electrical components. Replace the parts or mask it with insulation tapes if moisture intrusion was confirmed. 10. Do not touch the icemaker with hands or tools to confirm the operation of geared motor. 11. Do not let the customers repair, disassemble, and reconstruct the refrigerator for themselves. It may cause accident, electric shock, or fire. 12. Do not store flammable materials such as ether, benzene, alcohol, chemicals, gas, or medicine in the refrigerator. 13. Do not put flower vase, cup, cosmetics, chemicals, etc., or container with full of water on the top of the refrigerator. 14. Do not put glass bottles with full of water into the freezer. The contents shall freeze and break the glass bottles. 15. When you scrap the refrigerator, please disconnect the door gasket first and scrap it where children are not accessible.
5 Hours 13 .15 Hours Heater. Ref No.SPECIFICATIONS 1. Starting Type Fin Tube Type Wire Condenser R134a (180g) FREOL @10G (310 cc) ID 0.T.5 . Sheath Dispenser Duct Door Heater Dispenser Heater Home Bar Heater Water Injection Heater Damper Heater 40W (1 EA) 40W (1 EA) 15W (1 EA) 948 890 1750 1720 <Front View> 1750 <Plane View> -4- 685 745 796 840 1218. : GR-P247 ITEMS DIMENSIONS (mm) NET WEIGHT (kg) COOLING SYSTEM TEMPERATURE CONTROL DEFROSTING SYSTEM SPECIFICATIONS 890(W)X840(D)X1750(H) 128 Fan Cooling Micom Control Full Automatic Heater Defrost INSULATION COMPRESSOR EVAPORATOR CONDENSER REFRIGERANT LUBRICATING OIL CAPILLARY TUBE DRIER Cyclo-Pentane P.C.83 MOLECULAR SIEVE XH-7 FREEZER LAMP REFRIGERATOR LAMP DISPENSER LAMP ANTI-FREEZING HEATER ITEMS FIRST DEFROST DEFROST CYCLE DEFROSTING DEVICE ANTI SWEAT HEATER SPECIFICATIONS 4 .
15 Hours Heater.5 . Starting Type Fin Tube Type Wire Condenser R134a (180g) FREOL @10G (310 cc) ID 0.5 Hours 13 . Ref No.SPECIFICATIONS 2. Sheath Dispenser Duct Door Heater Dispenser Heater Home Bar Heater Water Injection Heater Damper Heater 40W (1 EA) 40W (1 EA) 15W (1 EA) 948 890 1750 1720 <Front View> 1750 <Plane View> -5- 600 660 711 755 1133.T. : GR-P207 ITEMS DIMENSIONS (mm) NET WEIGHT (kg) COOLING SYSTEM TEMPERATURE CONTROL DEFROSTING SYSTEM SPECIFICATIONS 890(W)X755(D)X1750(H) 123 Fan Cooling Micom Control Full Automatic Heater Defrost INSULATION COMPRESSOR EVAPORATOR CONDENSER REFRIGERANT LUBRICATING OIL CAPILLARY TUBE DRIER Cyclo-Pentane P.83 MOLECULAR SIEVE XH-7 FREEZER LAMP REFRIGERATOR LAMP DISPENSER LAMP ANTI-FREEZING HEATER ITEMS FIRST DEFROST DEFROST CYCLE DEFROSTING DEVICE ANTI SWEAT HEATER SPECIFICATIONS 4 .C.
15 Hours Heater. Sheath Dispenser Duct Door Heater Dispenser Heater Water Injection Heater Damper Heater 40W (1 EA) 40W (1 EA) 15W (1 EA) 948 890 1750 1720 <Front View> 1750 <Plane View> -6- 600 660 711 725 1133. : GR-L197 ITEMS DIMENSIONS (mm) NET WEIGHT (kg) COOLING SYSTEM TEMPERATURE CONTROL DEFROSTING SYSTEM SPECIFICATIONS 890(W)X725(D)X1750(H) 113 Fan Cooling Micom Control Full Automatic Heater Defrost INSULATION COMPRESSOR EVAPORATOR CONDENSER REFRIGERANT LUBRICATING OIL CAPILLARY TUBE Cyclo-Pentane P.5 .T.C. Ref No. Starting Type Fin Tube Type Wire Condenser R134a (180g) FREOL @10G (310 cc) ID 0.83 FREEZER LAMP REFRIGERATOR LAMP DISPENSER LAMP ANTI-FREEZING HEATER DRIER FIRST DEFROST DEFROST CYCLE DEFROSTING DEVICE ANTI SWEAT HEATER ITEMS SPECIFICATIONS MOLECULAR SIEVE XH-7 4 .5 Hours 13 .SPECIFICATIONS 3.
5 .83 FREEZER LAMP REFRIGERATOR LAMP DISPENSER LAMP ANTI-FREEZING HEATER DRIER FIRST DEFROST DEFROST CYCLE DEFROSTING DEVICE ANTI SWEAT HEATER ITEMS SPECIFICATIONS MOLECULAR SIEVE XH-7 4 .C. : GR-L247 ITEMS DIMENSIONS (mm) NET WEIGHT (kg) COOLING SYSTEM TEMPERATURE CONTROL DEFROSTING SYSTEM SPECIFICATIONS 890(W)X840(D)X1750(H) 125 Fan Cooling Micom Control Full Automatic Heater Defrost INSULATION COMPRESSOR EVAPORATOR CONDENSER REFRIGERANT LUBRICATING OIL CAPILLARY TUBE Cyclo-Pentane P. Ref No.5 Hours 13 .T.15 Hours Heater. Sheath Dispenser Duct Door Heater Dispenser Heater Water Injection Heater Damper Heater 40W (1 EA) 40W (1 EA) 15W (1 EA) 948 890 1750 1720 <Front View> 1750 <Plane View> -7- 685 745 796 840 1218.SPECIFICATIONS 4. Starting Type Fin Tube Type Wire Condenser R134a (180g) FREOL @10G (310 cc) ID 0.
Ref No. Starting Type Fin Tube Type Wire Condenser R134a (180g) FREOL @10G (310 cc) ID 0.15 Hours Heater.SPECIFICATIONS 5.T.C. : GR-L207 ITEMS DIMENSIONS (mm) NET WEIGHT (kg) COOLING SYSTEM TEMPERATURE CONTROL DEFROSTING SYSTEM SPECIFICATIONS 890(W)X755(D)X1750(H) 120 Fan Cooling Micom Control Full Automatic Heater Defrost INSULATION COMPRESSOR EVAPORATOR CONDENSER REFRIGERANT LUBRICATING OIL CAPILLARY TUBE Cyclo-Pentane P. Sheath Dispenser Duct Door Heater Dispenser Heater Water Injection Heater Damper Heater 40W (1 EA) 40W (1 EA) 15W (1 EA) 948 890 1750 1720 <Front View> 1750 <Plane View> -8- 600 660 711 755 1133.5 .5 Hours 13 .83 FREEZER LAMP REFRIGERATOR LAMP DISPENSER LAMP ANTI-FREEZING HEATER DRIER FIRST DEFROST DEFROST CYCLE DEFROSTING DEVICE ANTI SWEAT HEATER ITEMS SPECIFICATIONS MOLECULAR SIEVE XH-7 4 .
SPECIFICATIONS 1.15 Hours Heater. Starting Type Fin Tube Type Wire Condenser R134a (180g) ITEMS LUBRICATING OIL CAPILLARY TUBE DRIER FIRST DEFROST DEFROST CYCLE DEFROSTING DEVICE ANTI SWEAT HEATER ANTI-FREEZING HEATER FREEZER LAMP REFRIGERATOR LAMP DISPENSER LAMP SPECIFICATIONS FREOL @10G (310 cc) ID 0.T.C. Sheath Home Bar Heater Damper Heater 40W (1 EA) 40W (1 EA) 15W (1 EA) 948 890 1750 1720 <Front View> 1750 <Plane View> -9- 685 745 796 840 1218.5 .83 MOLECULAR SIEVE XH-7 4 .5 Hours 13 . : GR-C247 ITEMS DIMENSIONS (mm) NET WEIGHT (kg) COOLING SYSTEM TEMPERATURE CONTROL DEFROSTING SYSTEM SPECIFICATIONS 890(W)X840(D)X1750(H) 117 Fan Cooling Micom Control Full Automatic Heater Defrost INSULATION COMPRESSOR EVAPORATOR CONDENSER REFRIGERANT Cyclo-Pentane P. Ref No.
5 Hours 13 .10 - 600 660 711 755 1133.C. : GR-C207 ITEMS DIMENSIONS (mm) NET WEIGHT (kg) COOLING SYSTEM TEMPERATURE CONTROL DEFROSTING SYSTEM SPECIFICATIONS 890(W)X755(D)X1750(H) 112 Fan Cooling Micom Control Full Automatic Heater Defrost INSULATION COMPRESSOR EVAPORATOR CONDENSER REFRIGERANT Cyclo-Pentane P.T.SPECIFICATIONS 2.5 .83 MOLECULAR SIEVE XH-7 4 .15 Hours Heater. Ref No. Sheath Home Bar Heater Damper Heater 40W (1 EA) 40W (1 EA) 15W (1 EA) 948 890 1750 1720 <Front View> 1750 <Plane View> . Starting Type Fin Tube Type Wire Condenser R134a (180g) ITEMS LUBRICATING OIL CAPILLARY TUBE DRIER FIRST DEFROST DEFROST CYCLE DEFROSTING DEVICE ANTI SWEAT HEATER ANTI-FREEZING HEATER FREEZER LAMP REFRIGERATOR LAMP DISPENSER LAMP SPECIFICATIONS FREOL @10G (310 cc) ID 0.
Starting Type Fin Tube Type Wire Condenser R134a (180g) ITEMS LUBRICATING OIL CAPILLARY TUBE DRIER FIRST DEFROST DEFROST CYCLE DEFROSTING DEVICE ANTI-FREEZING HEATER FREEZER LAMP REFRIGERATOR LAMP DISPENSER LAMP SPECIFICATIONS FREOL @10G (310 cc) ID 0.T.SPECIFICATIONS 3.83 MOLECULAR SIEVE XH-7 4 .15 Hours Heater. Ref No.C.5 Hours 13 .11 - 685 745 796 840 1218. Sheath Damper Heater 40W (1 EA) 40W (1 EA) 15W (1 EA) 948 890 1750 1720 <Front View> 1750 <Plane View> .5 . : GR-B247 ITEMS DIMENSIONS (mm) NET WEIGHT (kg) COOLING SYSTEM TEMPERATURE CONTROL DEFROSTING SYSTEM SPECIFICATIONS 890(W)X840(D)X1750(H) 114 Fan Cooling Micom Control Full Automatic Heater Defrost INSULATION COMPRESSOR EVAPORATOR CONDENSER REFRIGERANT Cyclo-Pentane P.
C. Starting Type Fin Tube Type Wire Condenser R134a (180g) 106 ITEMS LUBRICATING OIL CAPILLARY TUBE DRIER FIRST DEFROST DEFROST CYCLE DEFROSTING DEVICE ANTI-FREEZING HEATER FREEZER LAMP REFRIGERATOR LAMP DISPENSER LAMP SPECIFICATIONS FREOL @10G (310 cc) ID 0.12 - 600 660 711 755 1133. : GR-B207 / GR-B197 ITEMS DIMENSIONS (mm) SPECIFICATIONS 890(W)X755(D)X1750(H) 890(W)X725(D)X1750(H) NET WEIGHT (kg) COOLING SYSTEM TEMPERATURE CONTROL DEFROSTING SYSTEM 109 Fan Cooling Micom Control Full Automatic Heater Defrost INSULATION COMPRESSOR EVAPORATOR CONDENSER REFRIGERANT Cyclo-Pentane P.5 Hours 13 .15 Hours Heater.83 MOLECULAR SIEVE XH-7 4 . Ref No.T.5 . Sheath Damper Heater 40W (1 EA) 40W (1 EA) 15W (1 EA) 948 890 1750 1720 <Front View> 1750 <Plane View> .SPECIFICATIONS 4.
5 Hours 13 .13 - 685 745 796 840 1218.5 . Sheath Home Bar Heater Damper Heater 40W (1 EA) 40W (1 EA) 15W (1 EA) 948 890 1750 1720 <Front View> 1750 <Plane View> . Ref No.C.15 Hours Heater.SPECIFICATIONS 1.T. Starting Type Fin Tube Type Wire Condenser R134a (180g) ITEMS LUBRICATING OIL CAPILLARY TUBE DRIER FIRST DEFROST DEFROST CYCLE DEFROSTING DEVICE ANTI SWEAT HEATER ANTI-FREEZING HEATER FREEZER LAMP REFRIGERATOR LAMP DISPENSER LAMP SPECIFICATIONS FREOL @10G (310 cc) ID 0.83 MOLECULAR SIEVE XH-7 4 . : GR-C247 ITEMS DIMENSIONS (mm) NET WEIGHT (kg) COOLING SYSTEM TEMPERATURE CONTROL DEFROSTING SYSTEM SPECIFICATIONS 890(W)X840(D)X1750(H) 117 Fan Cooling Micom Control Full Automatic Heater Defrost INSULATION COMPRESSOR EVAPORATOR CONDENSER REFRIGERANT Cyclo-Pentane P.
C.5 Hours 13 .SPECIFICATIONS 2.T.5 .15 Hours Heater.83 MOLECULAR SIEVE XH-7 4 . : GR-C207 ITEMS DIMENSIONS (mm) NET WEIGHT (kg) COOLING SYSTEM TEMPERATURE CONTROL DEFROSTING SYSTEM SPECIFICATIONS 890(W)X755(D)X1750(H) 112 Fan Cooling Micom Control Full Automatic Heater Defrost INSULATION COMPRESSOR EVAPORATOR CONDENSER REFRIGERANT Cyclo-Pentane P. Ref No. Sheath Home Bar Heater Damper Heater 40W (1 EA) 40W (1 EA) 15W (1 EA) 948 890 1750 1720 <Front View> 1750 <Plane View> . Starting Type Fin Tube Type Wire Condenser R134a (180g) ITEMS LUBRICATING OIL CAPILLARY TUBE DRIER FIRST DEFROST DEFROST CYCLE DEFROSTING DEVICE ANTI SWEAT HEATER ANTI-FREEZING HEATER FREEZER LAMP REFRIGERATOR LAMP DISPENSER LAMP SPECIFICATIONS FREOL @10G (310 cc) ID 0.14 - 600 660 711 755 1133.
15 - 685 745 796 840 1218.SPECIFICATIONS 3. Starting Type Fin Tube Type Wire Condenser R134a (180g) ITEMS LUBRICATING OIL CAPILLARY TUBE DRIER FIRST DEFROST DEFROST CYCLE DEFROSTING DEVICE ANTI-FREEZING HEATER FREEZER LAMP REFRIGERATOR LAMP DISPENSER LAMP SPECIFICATIONS FREOL @10G (310 cc) ID 0.83 MOLECULAR SIEVE XH-7 4 .T.15 Hours Heater. Sheath Damper Heater 40W (1 EA) 40W (1 EA) 15W (1 EA) 948 890 1750 1720 <Front View> 1750 <Plane View> .C.5 . : GR-B247 ITEMS DIMENSIONS (mm) NET WEIGHT (kg) COOLING SYSTEM TEMPERATURE CONTROL DEFROSTING SYSTEM SPECIFICATIONS 890(W)X840(D)X1750(H) 114 Fan Cooling Micom Control Full Automatic Heater Defrost INSULATION COMPRESSOR EVAPORATOR CONDENSER REFRIGERANT Cyclo-Pentane P.5 Hours 13 . Ref No.
5 Hours 13 . Starting Type Fin Tube Type Wire Condenser ITEMS REFRIGERANT LUBRICATING OIL CAPILLARY TUBE DRIER FIRST DEFROST DEFROST CYCLE DEFROSTING DEVICE ANTI-FREEZING HEATER FREEZER LAMP REFRIGERATOR LAMP DISPENSER LAMP SPECIFICATIONS R134a (180g) FREOL @10G (310 cc) ID 0.C.16 - 600 660 711 755 1133.5 .T.SPECIFICATIONS 4.15 Hours Heater. : GR-B207 / GR-B197 ITEMS DIMENSIONS (mm) B207 B197 NET WEIGHT (kg) COOLING SYSTEM TEMPERATURE CONTROL DEFROSTING SYSTEM SPECIFICATIONS 890(W)X755(D)X1750(H) 890(W)X725(D)X1750(H) 109 Fan Cooling Micom Control Full Automatic Heater Defrost INSULATION COMPRESSOR EVAPORATOR CONDENSER Cyclo-Pentane P. Ref No. Sheath Damper Heater 40W (1 EA) 40W (1 EA) 15W (1 EA) 948 890 1750 1720 <Front View> 1750 <Plane View> .83 MOLECULAR SIEVE XH-7 4 .
17 - . GR-P207 (Internal Filter) Cover Hinge Cover PWB Frame Display Water Tube Dispenser Lamp Ice & Water Dispenser Button Home Bar Freezer Compartment Refrigerator Compartment Milk product corner Door rack Cover. Lamp-R/U Shelf Automatic ice maker Lamp Door rack (1 piece or 2 piece) Wine Rack Egg Box Shelf (Steel. T/Glass) Snack Corner Refreshment center (optional) Door rack (1 piece or 2 piece) Drawer Folding Shelf Door rack Door rack Lower Cover Conversion Switch (Meats/Vegetables) Humidity Switch Vegetable Box Vegetable drawer/Meat drawer . : GR-P247. Ref No.PARTS IDENTIFICATION 1.
PARTS IDENTIFICATION 2.18 - . T/Glass) Snack Corner Refreshment center (optional) Door rack (1 piece or 2 piece) Drawer Folding Shelf Door rack Door rack Lower Cover Conversion Switch (Meats/Vegetables) Humidity Switch Vegetable Box Vegetable drawer/Meat drawer . Ref No. : GR-P247. GR-P207 (External Filter) Cover Hinge Cover PWB Frame Display Water Tube Dispenser Lamp Ice & Water Dispenser Button Home Bar Freezer Compartment Refrigerator Compartment Milk product corner Door rack Cover. Lamp-R/U Shelf Automatic ice maker Lamp Door rack (1 piece or 2 piece) Wine Rack Egg Box Shelf (Steel.
Lamp-R/U Shelf Automatic ice maker Lamp Door rack (1 piece or 2 piece) Wine Rack Egg Box Shelf (Steel. GR-L207. : GR-L247.19 - . GR-L197 (Internal Filter) Cover Hinge Cover PWB Frame Display Water Tube Dispenser Lamp Ice & Water Dispenser Button Freezer Compartment Door rack Refrigerator Compartment Milk product corner Cover. T/Glass) Snack Corner Guide bottle Door rack (1 piece or 2 piece) Folding Shelf Drawer Door rack Vegetable Box Door rack Lower Cover Vegetable drawer/Meat drawer Conversion Switch (Meats/Vegetables) Humidity Switch . Ref No.PARTS IDENTIFICATION 3.
Ref No.20 - .PARTS IDENTIFICATION 4. : GR-L247. T/Glass) Snack Corner Guide bottle Door rack (1 piece or 2 piece) Folding Shelf Drawer Door rack Vegetable Box Door rack Lower Cover Vegetable drawer/Meat drawer Conversion Switch (Meats/Vegetables) Humidity Switch . GR-L207 (External Filter) Cover Hinge Cover PWB Frame Display Water Tube Dispenser Lamp Ice & Water Dispenser Button Freezer Compartment Door rack Refrigerator Compartment Milk product corner Cover. Lamp-R/U Shelf Automatic ice maker Lamp Door rack (1 piece or 2 piece) Wine Rack Egg Box Shelf (Steel.
GR-C207 Cover Hinge Cover PWB Frame Display Home Bar Freezer Compartment Door rack Ice Bank Assembly Lamp Refrigerator Compartment Milk product corner Cover. Ref No.PARTS IDENTIFICATION 1. Lamp-R/U Shelf Door rack (1 piece or 2 piece) Wine Rack Egg Box Snack Corner Shelf (Steel.21 - . T/Glass) Refreshment center (optional) Door rack (1 piece or 2 piece) Folding Shelf Drawer Door rack Door rack Lower Cover Vegetable Box Vegetable drawer/Meat drawer Conversion Switch (Meats/Vegetables) Humidity Switch . : GR-C247.
: GR-B247. Lamp-R/U Shelf Door rack (1 piece or 2 piece) Wine Rack Egg Box Shelf (Steel.22 - . Ref No.GR-B197 Cover Hinge Cover PWB Frame Display Freezer Compartment Door rack Ice Bank Assembly Lamp Refrigerator Compartment Milk product corner Cover. T/Glass) Snack Corner Door rack (1 piece or 2 piece) Folding Shelf Drawer Door rack Vegetable Box Door rack Lower Cover Conversion Switch (Meats/Vegetables) Humidity Switch Vegetable drawer/Meat drawer .PARTS IDENTIFICATION 2. GR-B207.
GR-C207 Cover Hinge Cover PWB Home Bar Freezer Compartment Door rack Ice Bank Assembly Lamp Refrigerator Compartment Milk product corner Cover. Ref No.PARTS IDENTIFICATION 3.23 - . Lamp-R/U Shelf Door rack (1 piece or 2 piece) Wine Rack Egg Box Snack Corner Shelf (Steel. : GR-C247. T/Glass) Refreshment center (optional) Door rack (1 piece or 2 piece) Folding Shelf Drawer Door rack Door rack Lower Cover Vegetable Box Vegetable drawer/Meat drawer Conversion Switch (Meats/Vegetables) Humidity Switch .
GR-B207. GR-B197 Cover Hinge Cover PWB Freezer Compartment Door rack Ice Bank Assembly Lamp Refrigerator Compartment Milk product corner Cover. Lamp-R/U Shelf Door rack (1 piece or 2 piece) Wine Rack Egg Box Shelf (Steel. Ref No.24 - .PARTS IDENTIFICATION 4. : GR-B247. T/Glass) Snack Corner Door rack (1 piece or 2 piece) Folding Shelf Drawer Door rack Vegetable Box Door rack Lower Cover Conversion Switch (Meats/Vegetables) Humidity Switch Vegetable drawer/Meat drawer .
25 - . the height of freezer and refrigerator door may not be the same. Insert a driver · into the groove ³ of adjusting screw and rotate driver in arrow direction (clockwise) until the refrigerator becomes horizontal. How to Adjust Door Height of Refrigerator I Make the refrigerator level first. (If the refrigerator is not installed on the flat floor. . If the height of freezer door is lower than that of refrigerator compartment : 2.HOW TO INSTALL REFRIGERATOR 1.) 1. If the height of freezer door is higher than that of refrigerator compartment : Height Difference Height Difference Height Difference Height Difference 1 Adjusting Screw 2 Driver Insert a driver · into the groove ³ of adjusting screw and rotate driver in arrow direction (clockwise) until the refrigerator becomes horizontal.
there will be troubles on water supply due to water pressure drop. The icemaker requires the water pressure of 1. Valve Feed Rubber. (MECH) Pipe Conversion Connector(W28) Balance Conector(W28) Packing(ø26x3t) Connector.5kgf/cm2 for normal operation of water and ice dispenser. Pipe Tape. 4. 3. I Please confirm the following installation parts. (MECH) Pipe Conversion Connector(3/4") Balance Conector(3/4") Packing(ø24x3t) 4932JA3003B Conversion Connector(W25) Balance Conectoor(W25) Packing(ø23x3t) Connector. Do not bend the pipe at right angle.5kgf/cm2. (MECH) Pipe Connector. The total length of water pipe shall be less than 12m. (It is acceptable if city water fills a cup of 180cc with water for 3 seconds) 2. How to Install Water Pipe I Before Installation 1. (MECH) Pipe Conversion Connector(1/2") Balance Conector(1/2") Packing(ø19x3t) 4932JA3003A 6631JA3004A 6631JA3004B 3920JA3001B 6631JA3004C 6631JA3004D 3920JA3001A 4932JA3003C 6631JA3004E 6631JA3004F 3920JA3001C 4932JA3003D 6631JA3004G 6631JA3004H 3920JA3001D No Holes No Holes No Holes No Holes . Shape and Spec. Teflon Class. Please install water pipe where there is no heat around. Packing Connector. 2-1. Pipe Connector. Install booster pump where the city water pressure is below 1. When connecting directly to the water tap.HOW TO INSTALL REFRIGERATOR 2.5 8. If the length is more than 12m. Nomenclature P/No Remarks Convertible Water Valve Valve Feed 5221JA3001A Common Use Water Connector Connector.26 - .
4) Connect feed valve to pipe connector A. Connection of Pipe Connector A and B. connect pipe connector A only and install feed pipe. If it is connected to hot water line. 3) Connect pipe connector A and B to piping after sealing the pipe connector with sealing tapes. • Please check rubber packing when connecting feed pipe. 2) Check leakage at connecting part. press the water dispenser button for 2 . Water Tube Water Tube Nut . then arrange water tube and locate the refrigerator at its regular place if there is no leaking.HOW TO INSTALL REFRIGERATOR 1. 1) Turn off main valve of water pipe.27 - . Single Lever Type Faucet (general) Pipe Connector B Hot Water Pipe Connector A Cold Water General Type Feed Valve Feed Valve Feed Valve Two Hands Type Faucet Single Lever Type Faucet (one hole. 5) If there is only one tap water pipe. Caution : • Feed pipe should be connected to cold water line. Feed Valve Feed Valve 2.3 minutes. 2) Disconnect water tap from piping by loosening nuts. trouble may occur. tech type and hand spray) How to wind Sealing Tapes. Water Supply 1) After the installation of feed water. and confirm that the water comes out. plug the refrigerator to the earthered wall outlet.
use fixing plate and cable depending on the surrounding conditions. Filter Cleaning 1) Connect feed tube to the inlet of feed valve and filter. When customer uses bottled water. 4 Check water coming out and any leakage.28 - . Inlet Water Tube Nut Fixing Cable Outlet Fixing Plate Fixing Plate 2. 1. leave a clearance between bottle bottom and water tube end. Please consider the length of tube shall be less than 12m when locating filter. The pump system should not be on the floor (it may cause noise and vibration). Caution : • If feed tube is more than 4m. If there is any leakage after installation. 3. Hot Water Cold Water Filter Inlet Feed Valve Filter Water . Securely fasten the inlet and outlet nuts of pump. extra pump should be installed as shown below. 2) Fix the filter at proper place around the sink where it is easy to replace the filter and to receive the cleaning water. 2. 2) Clean the main valve and feed valve with water for at least one minute until clean water comes out.HOW TO INSTALL REFRIGERATOR 3. I Outternal Filter 1. 3) When fixing the filter. When put the water tube end into the bottle. • Use standard feed tube to prevent leaking. Filter Fixation 1) Connect feed tube to the filter outlet and water valve connecting tube. *If customer wants to use bottled water. cut the water tube at right angle and reassemble. less water will come out due to pressure drops.
. s After installing water filter Reassemble the lamp cover and the top shelf of the refrigerator.29 - . and fasten it by turning it clockwise by 90 degrees. Before installing the filter. raise the front part of the shelf a bit so that the hook of the shelf is fit into the groove. Remove the lamp cover by pressing the protrusion under the cover and pulling the cover to the front. drain water for about 3 min. In order to clean the water filter system. Replacement of water filter While holding the lower part of the filter. Insert the upper part of the filter ( ) after aligning with the guideline marked on the control box. Note : Keep it safe to use it later when you do not use the filter. turn it counterclockwise ( ) by 90 degrees and pull it down. Substitute cap Separation of red cap Adhesion sticker 2. Control box Aligning with the guide line and the fastening indication line Control box Aligning with the guide line and the loosening indication line s Installing water filter 1. Note : Check that the guideline and the loosening indication line are aligned. To place the top shelf of the refrigerator. 2. Remove the red cap from the filter and attach the sticker. Initial installation of water filter Remove the filter substitute cap by turning it counterclockwise ( ) by 90 degrees and pulling it down.HOW TO INSTALL REFRIGERATOR s Install Water Filter (Applicable to some models only) s Before Installing water filter 1. take out the top shelf of the refrigerator after tilting it to the direction ( ) and lifting it to the direction ( ) and move it to the lower part. Note : Check that the guideline and the fastening indication line are aligned. Note : Then open the door of the refrigerator and check for water droppings on the shelf under the filter.
the water in it will spill. Collect the spilt water and throw away into the sink. Apply electricity after connecting water pipe.HOW TO INSTALL REFRIGERATOR 3. 1. water comes out from the water tube. Confirm the amount of water supplied to the icemaker. .30 - . (refer to fig. Caution : • Do not put hands or tools into the chute to confirm the operation of geared motor. 4) When ice tray rotates. 3-1.) • Check the operation of motor with its operation noise. The amount of water supplied for each time is small. Confirm the amounts of water in the ice tray. Put a water container under the ice tray and press test switch. 2 1 2. it may damage refrigerator or hurt hands. Pull out the ice bank in the upper part of the freezer compartment. 5) When ice tray has finished rotation. 2) The bell rings(ding~dong) and ice tray rotates and water comes out from the icemaker water tube. How to Control the Amount of Water Supplied to Icemaker. The optimum amount of water is 110cc) Confirm the amount of water Ice maker Test Switch Too much Optimum level Too little * It is acceptable if the adjusted level of water is a bit smaller than optimum level. 1) Press test switch under the icemaker for two seconds as shown below. 3) The water shall be supplied two or three times into the tray.
I Water Supplying Time Control Option SWITCH NO S/W1 OFF ON OFF ON OFF ON OFF ON S/W2 OFF OFF ON ON OFF OFF ON ON S/W3 OFF OFF OFF OFF ON ON ON ON Water Suppling Time 6.5 Sec. 7.5 Sec. This happens when too much water is supplied into the ice tray. 5. check the level of water in the ice tray. Caution : • Please unplug the power cord from the wall outlet and wait for more than three minutes before disconnecting PWB cover as 310V is applied in the control panel.5 Sec. Confirm the amount of water 2. 10 Sec. (+) Driver Caution : When adjusting the amount of water supplied. adjust step by step. When adjustment of control switch for the amount of water supplied is complete. increase the water supplying time. Adjust the amount of water supplied by using DIP switch. This happens when too small water is supplied into the ice tray. Control the amount of water supplied to the icemaker. Disconnect PWB cover from the upper part of the refrigerator. 7 Sec. 4) If ice cube sticks together. 9 Sec. 6 Sec. decrease the water supplying time. Switch ON Switch OFF ON 1 2 3 3. . 1. 2) The amount of water supplied depends on the setting time and water pressure (city water pressure). Otherwise the water may spill over.HOW TO INSTALL REFRIGERATOR 3-2. 3) If ice cube is too small. Optimum level 1) The water supplying time is set at five seconds when the refrigerator is delivered. 8 Sec.31 - .
“Medium” is automatically selected. Monitor Panel 1-1. GR-L197 Function display board MAX 1-2. GR-C207. Description of Function 2-1. GR-P207.32 - . GR-B197 Max 5 MIN 4 3 2 1 Min 1 2 3 4 5 Max CRUSH WATER CUBE FRZ TEMP REF TEMP SELECT FRZ Temp REF Temp Freezer compartment temperature control Button Refrigerator compartment temperature control Button Dispenser selection button 2.5 °C> -17 °C <-18 °C> 4. The temperature setting condition of freezer and refrigerator compartments shall not be indicate in the standard model (GR-P247. . GR-B247. GR-L247. GR-B207.MICOM FUNCTION 1. When power is initially applied or reapplied after power cut.5 °C <1 °C> Max -23 °C (-22 °C) <-22 °C> 0°C <0 °C> Min Medium Min -15 °C <-16. the light is on in the following sequence: "Medium" ➝ "Medium Max" ➝ "Max" ➝ "Min" ➝ "Medium Min" ➝ "Medium" 3.5 °C> 6 °C (7 °C) <4. GR-B197) when refrigerator or home bar door is closed. GR-L207.5 °C <3 °C> Refrigeration Control * The temperature can vary ±3 °C depending on the load condition. 2.5 °C) <-20. *< > : TAIBEI 1. GR-P207. GR-B207.5 °C> 1. GR-B247. GR-L197. GR-L247. GR-P247. Funnction of Temperature Selection Division Power Initially On MAX 1st Press MAX 2nd Press MAX 3th Press MAX 4th Press MAX Change of Indication Lamp FRZ TEMP MIN MIN MIN MIN MIN REF TEMP FRZ TEMP REF TEMP FRZ TEMP REF TEMP FRZ TEMP REF TEMP FRZ TEMP REF TEMP Temperature Control Freezer Control Medium -19 °C (-18 °C) <-19 °C> 3 °C <2 °C> Medium Max -22 °C (-20. When the temperature selection switch in the freezer and refrigerator compartments is pressed. *( ) : 127V/60Hz. GR-L207. GR-C207. 110~115V/60Hz. GR-C247. 115V/60Hz Rating ONLY. GR-C247.
2-2. Automatic ice maker
• The automatic ice maker can automatically make 8 pieces of ice cube at a time, 80 pieces a day. But these quantities may be varied according to various conditions including how many times the refrigerator door opens and closes. • Ice making stops when the ice storage bin is full. • If you don’t want to use automatic ice-maker, change the ice-maker switch to ON-OFF. If you want to use automatic ice-maker again, change the switch to OFF-ON. NOTE : It is normal that a noise is produced when ice made is dropped into the ice storage bin.
2-3. When ice maker does not operate smoothly
Ice is lumped together • When ice is lumped together, take the ice lumps out of the ice storage bin, break them into small pieces, and then place them into the ice storage bin again. • When the ice maker produces too small or lumped together ice, the amount of water supplied to the ice maker need to adjusted. Contact the service center. ✻ If ice is not used frequently, it may lump together. Power failure • Ice may drop into the freezer compartment. Take the ice storage bin out and discard all the ice then dry it and place it back. After the machine is powered again, crushed ice will be automatically selected. The unit is newly installed • It takes about 12 hours for a newly installed refrigerator to make ice in the freezer compartment.
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2-4. Control of variable type of freezing room fan
1. To increase cooling speed and load response speed, MICOM variably controls freezing room fan motor at the high speed of RPM and standard RPM. 2. MICOM only operates in the input of initial power or special freezing operation or load response operation for the high speed of RPM and operates in the standard RPM in other general operation. 3. If opening doors of freezing / cold storage room or home bar while fan motor in the freezing room operates, the freezing room fan motor normally operates (If being operated in the high speed of RPM, it converts operation to the standard RPM). However, if opening doors of freezing room or home bar, the freezing room fan motor stops. 4. As for monitoring of BLDC fan motor error in the freezing room, MICOM immediately stops the fan motor by determining that the BLDC fan motor is locked or poor if there would be position signal for more than 65 seconds at the BLDC motor. Then it displays failure (refer to failure diagnosis function table) at the display part of refrigerator, performs re-operation in the cycle of 30 minutes. If normal operation is performed, poor status is released and refrigerator returns to the initial status (reset).
2-5. Control of M/C room fan motor
1. The M/C room fan motor performs ON/OFF control by linking with the COMP. 2. It controls at the single RPM without varying RPM. 3. Failure sensing method is same as in fan motor of freezing fan motor (refer to failure diagnosis function table for failure display).
2-6. Door opening alarm
1. Buzzer generates alarm sound if doors are not closed even when more than a minute consecutively has passed with doors of freezing / cold storage room or home bar opened. 2. Buzzer rings three times in the interval of 0.5 second after the first one-minute has passed after doors are opened and then repeats three times of On/Off alarm in the cycle of every 30 seconds. 3. If all the doors of freezing / cold storage room or home bar are closed during door open alarm, alarm is immediately released.
Doors of freezing / cold storage room Closing Opening Closing or home bar
Opening 3 Times 3 Times 3 Times 3 Times
BUZZER Within a minute A minute 30 30 30 seconds seconds seconds
2-7. Ringing of button selection buzzer
1. If pressing the front display button, “Ding ~ “ sound rings.
2-8. Ringing of compulsory operation, compulsory frost removal buzzer
1. If pressing the test button in the main PCB, “Phi ~ “ sound rings. 2. In selecting compulsory operation, alarm sound is repeated and completed in the cycle of On for 0.2 second and Off for 1.8 second three times. 3. In selecting compulsory frost removal, alarm sound is repeated and completed in the cycle of On for 0.2 second , Off for 0.2 second, On for 0.2 second and Off for 1.4 second three times.
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2-9. Frost removal function
1. Frost removal is performed whenever total operation time of compressor becomes 7 ~ 7.5 hour. 2. In providing initial power (or returning power failure), frost removal starts whenever total operation time of compressor becomes 4 ~ 4.5 hour. 3. Frost removal is completed if temperature of a frost removal sensor becomes more than 5°C after starting frost removal. Poor frost removal is not displaced if it does not arrive at 5°C even if two hours have passed after starting frost removal. 4. No removal is done if frost removal sensor becomes poor (snapping or short-circuit).
2-10. Sequential operation of built-in product
Built-in products such as compressor, frost removal heater, freezing room fan, Cooling Fan and step motor damper are sequentially operated as follows for preventing noise and part damage occurred due to simultaneous operation of a lot of parts in applying initial power and completing test. Function When temperature of a frost removal sensor becomes more than 45°C (In purchase, movement) In applying Initial power TEST MODE When temperature of a frost removal sensor becomes less than 45°C (In power failure, service) Load Operation Sequence Remark If error occurs during operation, initial operation is not done.
0.5 POWER sec.
F-FAN & C-FAN ON
0.3 0.3 STEP sec. MOTOR sec.
HOME BAR HEATER ON
HOME HOME 0.5 8 5 FROST FROST 0.3 BAR/ sec. BAR/ POWER sec. sec. sec. REMOVAL REMOVAL PIPE PIPE HEATER HEATER HEATER ON HEATER ON OFF ON OFF
WATER SUPPLY & DISPENSE HEATER ON
F-FAN & C-FAN ON
Test mode 1 (Compulsory function)
TEST S/W (Press Once)
0.3 OTHER sec.
F-FAN & C-FAN ON
0.3 STEP sec. MOTOR
Test mode 2 (Compulsory frost removal)
TEST S/W (Press 2 times)
F-FAN & C-FAN OFF
0.3 FROST 0.3 STEP sec. REMOVAL sec. MOTOR
If pressing switch once more in the test mode 2 or temperature of a frost removal sensor is more than 5°C, it immediately returns to the test mode for initial operation (COMP operates after 7 minutes).
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Troubles Compressor 15 min on/ 15 min off G : Off G : Normal Operation Status During Trouble Freezer Fan Standard RPM Standard RPM Cooling Fan G G Defrost Heater G G Stepping Motor Damper G Open for 10min Close for 15min G 3 Lower shelf refrigerator sensor is cut or short-circuited. If normal condition. Failure diagnosis function is function to facilitate service when nonconforming matters affecting performance of product during use of product.247 MAX MIN CRUSH WATER CUBE FRZ TEMP REF TEMP SELECT : On Trouble Code Indicator No.MICOM FUNCTION 2-15. which are placed at the display part of a refrigerator. GR-B197. Icemaker sensor is cut or shortcircuited. Fauity motor or hall IC in icemaker unit. G Standard RPM G G 4 5 Defrost sensor is cut or shortcircuited Defrost heater and temperature fuse are cut and disconnected. reset) G G G G G 8 9 10 Abnormal room temperature sensor Abnormal icemaker sensor Abnormal icemaker unit Note 1) Note 1) Note 1) Room temperature sensor (RTSensor) is cut or short-circuited. pressing the function adjustment button does not perform function and only alarm sound (“Ding~”) rings. Trouble items F4 1 2 Abnormal freezer(F) sensor Abnormal refrigerator sensor 1(R1) (upper shelf in the refrigerator) Abnormal refrigerator sensor 2(R2) (lower shelf in the refrigerator) Abnormal defrost sensor Faulty defrost Note 1) F3 F2 F1 Freezer sensor is cut or shortcircuited Upper shelf refrigerator sensor is cut or short-circuited. (Indicates after at least four hours when troubles occur) No position-signal over 65s when fan motor operate G G Standard RPM Standard RPM G G No defrost G G G 6 Abnormal freezer BLDC fan motor G OFF (check opeation per 30min. reset) G G G G 7 Abnormal cooling BLDC fan motor No position-signal over 65s when fan motor operate G OFF (check opeation per 30min.247 GR-L197. B(C)207. 2. Failure code is displayed on the display part of setting temperature for the freezing room and the display part of setting temperature for the cold storage room of LED. If nonconforming matters occurred are released during display of failure code. If normal condition. In occurrence of failure. P(L)207. 4. MICOM returns to the original state (Reset). All the LED graphics other than a failure code are turned off. Faulty motor driving circuits G G G G G Standard RPM G G G G G G . Lead wire is cut or shotr-circuited.36 - . 3. Failure Diagnosis Function 1.
All display LEDs are off. Normal : D LED on. release the test mode and display the failure code. Returns to the initial conditions. 3.It returns to normal conditions when the temperature of defrost sensor is above 5°C. . Function adjustment button is not perceived during performance of test mode but only warning sounds ring. Freezer fan. 4. Freezer fan (high speed RPM). (baffle is open) 1. Normal : B LED on. 6. (baffle is closed). REMARKS . and the test mode will be finished after maximum 2 hours irrespective of test mode and then is reset to the normal status. Abnormal : D LED Off. Defrost heater is off. 3. Even if pressing the test button during failure code display. 2. Stepping motor damper is in closed. Cooling fan continuously operates. Defrost heater is on. Normal Conditions Press TEST s/w once at TEST2 conditions. 2-16. 5. Abnormal : C LED Off. 2. Abnormal : A LED Off. Test Function 1. 4. The purpose of test function is to check function of the PCB and product and to search for the failure part at the failure status.37 - . The rest of LEDs are all on.) 5. Compressor continuously operates.Freezer fan is off when door is opened. 3. MODE Test 1 HANDLING Press TEST s/w once.MICOM FUNCTION Note1) The abnormality of RT-Sensor. R2-Sensor Icemaker Unit. In finishing test mode. Test 2 Press TEST s/w once at TEST1 conditions. test mode will not be performed. All display LEDs are on. Abnormal : B LED Off. Normal : C LED on.Forced defrost. Cooling fan are off. and Icemaker-Sensor is not indicated in trouble code but it is indicated when checking LED (when pressing both freezer temperature control button and refrigerator temperature control button for more than 1 second at the same time). Test button is placed on the main PCB of refrigerator (test switch). Compressor is off 2. If nonconforming contents such as sensor failure are found during performance of test mode. RT-Sensor R2-Sensor Icemaker Unit Icemaker Sensor Normal : A LED on. 5. Compressor starts after seven minutes delay. . Stepping motor damper is in open conditions. always pull the power cord out and then plug-in it again for the normal state.Forced operate. . (Freezer room “2” LED and Refrigerator room “2” LED are only ON. . 4. CONTENTS 1.
please take a measure after more than 3 minutes have passed after removing power cords in the abnormal operation of a circuit.5 Vdc CE 5 Vdc . Explanation for PWB circuit 1-1. CE1) converting AC voltage to DC voltage. GR-B207. Caution : Since high voltage (DC310V) is maintained at the power terminal. Voltage of every part is as follows: Part Voltage VA1 220 Vac CE1 inspection Vdc CE2 16 Vdc CE3 12 Vdc CE4 15. GR-P247. GR-L247.EXPLATION FOR MICOM CIRCUIT 1. GR-P207. GR-C247 Power circuit consists of SMPS (SWITCHING MODE POWER SUPPLY) power. Power circuit 1. transformer transferring energy of the primary side of the switching terminal to the secondary side and the feedback part (IC3. GR-L207. IC4) transferring it to the primary side.38 - . GR-B247. GR-L197. GR-C207. the switching part (IC2) switching the converted DC voltage. The SMPS consist of the rectifying part (BD1. GR-B197.
GR-L207. GR-C207. Oscillation circuit Oscillation circuit is a circuit with the purpose of generating basic time for clock occurrence for synchronization and time calculation in relation with information transmission/reception of inside elements of IC1 (MICOM). <GR-L197. Reset terminal during general operation is 5V (No MICOM operates in failure of RESET IC). The OSC1 must always use rated parts since if SPEC is changed. GR-L247. GR-C247> 1-3. GR-P207.39 - . <GR-L197. GR-L247. when initial power is input or when power is applied again to MICOM by a spontaneous power failure. time calculated at the IC1 may be changed or no operation is done. GR-B247. GR-C247> . GR-P207. GR-B207. GR-L207. ‘LOW’ voltage is applied to the reset terminal of MICOM in the beginning of power supply for a constant time (10ms). GR-P247> <GR-B197. GR-C207. GR-P247> <GR-B197. GR-B207. GR-B247. Reset circuit The reset circuit is circuit allowing various parts such as RAM inside of MICOM (IC1) to initialize and the whole of function to start from the initial status.EXPLATION FOR MICOM CIRCUIT 1-2.
(B). In addition.EXPLATION FOR MICOM CIRCUIT 1-4. GR-L247. ✽ Since a door switch of the home bar is connected to door switch (C). buzzer driving. GR-P207. GR-L207.16 IC7-13 PIPE–HEATER . 1) GR-L197.15 Within 1 V 12 V AC Converting Relay No. the fan motor normally operates at the RPM previously operated. ✽ (A). LOAD DRIVING CIRCUIT ✽ InEven if opening the door of freezing room or cold storage room during operation of fan motor at the freezing room. Load/dispenser operation. door opening circuit 1. (D) of the cold storage room.40 - . if doors of freezing room or cold storage room.16 R-room LAMP Measuring part (IC6) Status ON OFF No. (C) and (D) of door switch for the freezing room or cold storage room are connected to the door open sensing circuit in parallel toward both ends of switch to determine door open at MICOM. GR-P247 Type of Load COMP Frost Removal Heater No. ✽ The fan motor is immediately stop if opening doors of the freezing room or cold storage room at the TEST mode and it immediately operates if closing them. this circuit does not stop and operates at the standard RPM. it senses door opening if even one of both is opened.
GR-C207.41 - . GR-C247 ✽ The fan motor at the freezing room does not stop but operates if opening doors of the freezing room or cold storage room or the home bar during operation of the fan motor at the freezing room. it senses door opening if even one of both is opened. GR-B247.16 Measuring part (IC7) Status ON OFF No. ✽ (A).10 No.11 AC Converting Relay No. (B).14 . (C) and (D) of door switch for the freezing room or cold storage room are connected to the door open sensing circuit toward both ends of switch to determine door open at MICOM. (D) of the cold storage room. ✽ Since a door switch of the home bar is connected to door switch (C). GR-B207.EXPLATION FOR MICOM CIRCUIT 2) GR-B197. Type of Load COMP Frost Removal Heater No.12 Within 1 V 12 V R-room LAMP Homebar Heater No.
EXPLATION FOR MICOM CIRCUIT 2.11 WATER IC6-No.16 Measuring part Status ON OFF 2) Lever S/W sensing circuit Measuring part Lever S/W On(Press) OFF 5V 0V 5V IC1(Micom) (No. 16) (60 Hz) .12 SOLENOID DISPENSER No.13 SOLENOID CUBE IC6-No.10 Within 1 V 12 V Type of Load GEARED MOTOR IC6-No. Dispenser operation circuit 1) Check load driving status WATER VALVE ICE IC6-No.10 SOLENOID PILOT No.12 HOME BAR HEATER No.42 - .
43 - . .D . GR-L247. they may fail to sense door opening in the failure of switch at both ends of (A) and (B) or in failure of the L/wire. S/W at both ends are at Off status) 5 V ( A . GR-B247. S/W at both ends are at On status) ✽ Since door switch sensing switch (A).1 s 0. GR-B247. GR-C207.4 s 5V 0V 5V 2. 51 Pin) 0V Bell sounds when button on dosplay is pressed. GR-P207. 46 Pin Door of Freezing/Cold Storage Room Closing Opening 5 V ( A . C . GR-L207. (B) are a separate switch even if the door switch of the freezing room normally operates. GR-L207. 0.63 kz (BEEP) OFF 0V <GR-L197. Door opening sensing circuit <GR-L197. GR-P247> <GR-B197. GR-C247> Measuring part IC1 (MICOM) No. GR-C207. GR-P207.63 kz (DING) 2.05 s 0.5 s 0.21 kz (DONG) 0V Beep sounds when warning door opening. GR-B207. C . GR-B207.B .5 s OFF IC1 (No.B .EXPLATION FOR MICOM CIRCUIT 3. 0.D .2 s 0. 47. ✽ Lamp does at the cold storage room not turn on if the door switch of the cold storage room fails to sense the door open switch (c ). 48 Pin) 5V 2. GR-C247> CONDITIONS MEASURING POINTS 5V 0V 5V IC1 (No. (d) or the home bar switch. GR-P247> <GR-B197. GR-L247.
Temperature sensing circuit 1) GR-L197.44 - .EXPLATION FOR MICOM CIRCUIT 1-5. GR-L207. GR-P207. GR-L247.5 V 0V 5V NORMAL(-30 °C ~ 50 °C) IN SHORT IN OPEN . GR-P247 The above circuits are circuits attached to freezing room sensor or cold storage room sensor for adjusting setting temperature at the freezing room and cold storage room. or an evaporator for sensing temperature of a frost removal sensor necessary for frost removal. ice-making sensor for sensing water temperature in ice-making.5 V~4. Short or open status of every temperature sensor is as follows: SENSOR Freezing sensor Frost removal sensor Cold storage sensor 1 Cold storage sensor 2 Ice making sensor Room temperature sensor CHECK POINT POINT A Voltage POINT B Voltage POINT C Voltage POINT D Voltage POINT E Voltage POINT F Voltage 0.
Short or open status of every temperature sensor is as follows: SENSOR Freezing sensor Frost removal sensor Cold storage sensor 1 Cold storage sensor 2 Room temperature sensor CHECK POINT POINT A Voltage POINT B Voltage POINT C Voltage POINT D Voltage POINT E Voltage 0. GR-B207.EXPLATION FOR MICOM CIRCUIT 2) GR-B197.5 V 0V 5V NORMAL(-30 °C ~ 50 °C) IN SHORT IN OPEN . GR-B247. GR-C247 The above circuits are circuits attached to freezing room sensor or cold storage room sensor for adjusting setting temperature at the freezing room and cold storage room. GR-C207. ice-making sensor for sensing water temperature in ice-making.45 - . or an evaporator for sensing temperature of a frost removal sensor necessary for frost removal.5 V~4.
1) GR-L197. GR-C247 The above circuits are used for designating separation by model as option and notifying it to MICOM. GR-B207. Separation OP1 OUT Domestic model Connection Status Connection Application Standard Export model . Option designation circuit (model separation function) 1) GR-L197. electronic single motor damper reed S/W for examining refrigerator. GR-L247. GR-L207. GR-P207. GR-B207. GR-B247.EXPLATION FOR MICOM CIRCUIT 1-6. GR-L247. Designation of option by model and the application standards are as follows: u These circuits are accurately pre-adjusted in shipment from factory and so you must not additionally add or remove option. GR-C207. GR-C207. GR-P247 2) GR-B197. GR-B247. GR-P247 2) GR-B197. GR-L207. GR-C247 1-7.46 - . Switch entry circuit The following circuits are entry circuits for sensing signal form test S/W. GR-P207.
34 and 35 as shown in wave form of the following part. 14. 15) via the input terminal (No. Output signals allow motor coils wound on each phase of stator to form rotation magnetic field and the motor to rotate. 3.33 mSEC using terminal of MICOM PIN 33. “Low” signal by step numbers fixed through MICOM PIN 34 and 35.EXPLATION FOR MICOM CIRCUIT 1-8.47 - . rotation magnetism is formed at coils wound on each phase of motor and stator and so motor becomes to rotate if applying “High” signal to the IC8 (TA777AF) at the MICOM PIN 33 and outputting “High”. Inputting as below figure to the input terminal (INA.. 6.10. Explanation) For driving method of the stepping motor. 11. INB) as IC (TA7774AF) for motor driving allows motor coils wound on each phase of stator to form rotation magnetic field and the stepping motor damper to rotate CCW (Reverse rotation) (Positive rotation) CW INA INB A B A B . These signals are output to the output terminal (No. send signals in the cycle of 3. 8) of the IC10 (TA7774F) as IC for motor driving. Stepping motor operation circuit For motor driving method.
1) GR-L197.EXPLATION FOR MICOM CIRCUIT 1-9. f part 0V 0V . GR-L247. d part Motor OFF Motor ON 5V 2 ~ 3V b part 2V or less 12 ~ 14V e part 2V or less 8 ~ 16V c . Fan motor driving circuit (freezing room. M/C room) 1.5V ~ 16V to motor. GR-P207. GR-P247 a . 2. 3. This circuit performs function not to drive the fan motor further by cutting off power applied to the fan motor in the lock of fan motor by sensing the operation RPM of the fan motor.48 - . GR-L207. This is a circuit to perform a temporary change of speed for the fan motor and applies DC voltage up to 7. This circuit performs function to make standby power ‘0’ by cutting off power supplied to ICs inside of the fan motor in the fan motor OFF.
GR-B247.49 - . GR-C207. GR-B207. GR-C247 .EXPLATION FOR MICOM CIRCUIT 2) GR-B197.
GR-C207.2 kΩ 5.6 kΩ 3.3 kΩ 2 kΩ 470 Ω Temperature compensation +5 °C +4 °C +3 °C +2 °C +1 °C 0 °C -1 °C -2 °C -3 °C -4 °C -5 °C Cold storage room Resistance value (RCR1) 180 kΩ 56 kΩ 33 kΩ 18 kΩ 12 kΩ 10 kΩ 8. GR-P207.2 kΩ 5. GR-B247.5 °C +1. Temperature compensation at freezing room. GR-L207.5 °C -2.6 kΩ 3.EXPLATION FOR MICOM CIRCUIT 1-10. Temperature compensation and over-cool/weak-cool compensation circuit 1.0 °C -2. temperature at the cold storage will increase by +1°C.50 - .0 °C -1. cold storage room 1) GR-L197.5 °C -1. .5 °C +2.0 °C +0.3 kΩ 2 kΩ 470 Ω Temperature compensation +2. GR-L247.5 °C 0 °C -0. GR-B207.0 °C +1. GR-C247 Freezing room Resistance value (RCF1) 180 kΩ 56 kΩ 33 kΩ 18 kΩ 12 kΩ 10 kΩ 8. GR-P247 2) GR-B197.5 °C Coolly compensate Reference temperature Remarks Warmly compensate u Temperature compensation table by adjustment value (difference value against current temperature) Ex) If changing compensation resistance at a cold storage room (RCR1) from 10 kΩ (current resistance) to 18 kΩ (modified resistance).
5 °C Up 3 °C Up 2.5 °C Down 1 °C Down 1.5 °C Up No change 0.5 °C Down 8.5 °C Down 1 °C Down 56 kΩ 4.5 °C Up 1 °C Up 0.5 °C Up 1 °C Up 0.5 °C Down 4 °C Down 4.5 °C Up No change 0.5 °C Up 1 °C Up 0.5 °C Down 2 °C Down 18 kΩ 3.5 °C Down 3 °C Down No change 0.EXPLATION FOR MICOM CIRCUIT u Temperature compensation table at the cold storage room is as follows: Modification resistance 470 Ω Current resistance 470Ω 2 kΩ 3.5 °C Up 2 °C Up 1.5 °C Up No change 0.5 °C Down 1 °C Down 1.5 °C Down 1 °C Down 1.5 °C Down 3 °C Down 3. .5 °C Up 2 °C Up 1.5 °C Up 3 °C Up 2.5 °C Up No change 0.5 °C Down 2 °C Down 2.5 °C change Up 0.5 °C Up 3 °C Up 2.5 °C Up 2 °C Up 1.5 °C Down 180 kΩ 5 °C Up 4.5 ° Drop 1 °C Down 1.5 °C Up 2 °C Up 1.5 °C Down 2 °C Down 2.5 °C Down 5 °C Down 2 kΩ 0. Temperature compensation value is equivalent to two times the cold storage room.5 °C Down 3 °C Down 3.6 kΩ Cold storage room (RCR1) 10 kΩ 12 kΩ 18 kΩ 33 kΩ 56 kΩ 180 kΩ 8.5 °C Down 2 °C Down 2.5 °C Up 2 °C Up 1.5 °C Up No change No 0.5 °C Down 1 °C Down 1.3 kΩ 1 °C Up 0.5 °C Up 4 °C Up 3.51 - . u This circuit is a circuit to enter the necessary level of temperature compensation for adjusting different temperature every model at the cold storage room into MICOM.5 °C Down 3.5 °C Up 1 °C Up 0.5 °C Up 1 °C Up 0.5 °C Up 4 °C Up 3.2 kΩ 2 °C Up 1.2 kΩ No change 0.5 °C Down 33 kΩ 4 °C Up 3.5 °C Up 2 °C Up 1.5 °C Down 2 °C Down 2.5 °C Down 3 °C Down 3.5 °C Up No change 0.5 °C Down 2 °C Down 2.5 °C Up No change 0.5 °C Up 10 kΩ 2.5 °C Up No change 0.5 °C Down u Temperature compensation at the freezing room is also performed in the same manner as cold storage room.5 °C Up 1 °C Up 0.5 °C Down 2 °C Down 2.5 °C Down 3 °C Down 3.5 °C Up 3 °C Up 2.5 °C Up 1 °C Up 12 kΩ 3 °C Up 2.5 °C Down 1 °C Down 1.5 °C Up 1 °C Up 0.6 kΩ 1.3 kΩ 5.5 °C Down 4 °C Down 5.5 °C Down 1 °C Down 1.5 °C Down 1 °C Down 1.5 °C Down 4 °C Down 4.
52 - . It is driven by SCAN method. Key Button Input and Display Lighting Circuit 1. GR-C207. GR-C247. GR-P247. GR-B207. GR-B247. GR-L247. GR-P207. GR-L197 This circuit is to judge the work of function control button on the operation panel and to light each function indication led (LED module). GR-L207.EXPLATION FOR MICOM CIRCUIT 1-11. GR-B197 PWB ASSEMBLY DISPLAY . PWB ASSEMBLY DISPLAY MAX MIN CRUSH WATER CUBE FRZ TEMP REF TEMP SELECT 2.
GR-L247. GR-C247 Temperature compensation in CUT JCR1 JCR2 JCR3 JCR4 +1 °C +1 °C -1 °C -1 °C +2 °C -2 °C Compensation for weak-cold JCR3 JCR4 Compensation for over-cold JCR1 JCR2 Temperature compensation value at cold storage room 0 °C (In shipment from factory) Remarks CUT CUT CUT CUT CUT CUT CUT CUT CUT CUT CUT CUT CUT CUT CUT CUT CUT CUT CUT CUT CUT CUT CUT CUT CUT CUT -1 °C -1 °C +1 °C +1 °C -2 °C +2 °C 0 °C 0 °C 0 °C 0 °C -1 °C +1 °C 0 °C u The above option circuit is a circuit to compensate for temperature at the cold storage room by simply cutting in service.EXPLATION FOR MICOM CIRCUIT 2. Compensation circuit for weak-cold. over-cold at freezing room 1) GR-L197. GR-L207. GR-P207. GR-B207.53 - . . GR-C207. GR-B247. GR-P247 2) GR-B197.
GR-L247. GR-P207. GR-P247 .EXPLATION FOR MICOM CIRCUIT 3.54 - . GR-L197. GR-L207. PWB Assembly main part diagram 1. PWB parts diagram and list 3-1.
GR-C247 . GR-C207.55 - . GR-B207. GR-B197. GR-B247.EXPLATION FOR MICOM CIRCUIT 2.
EXPLATION FOR MICOM CIRCUIT 3-2. GR-L207. GR-L247. Parts list 1. GR-P207. GR-L197.56 - . GR-P247 .
EXPLATION FOR MICOM CIRCUIT .57 - .
GR-B247.58 - . GR-C247 .EXPLATION FOR MICOM CIRCUIT 2. GR-B207. GR-C207. GR-B197.
EXPLATION FOR MICOM CIRCUIT .59 - .
GR-L197. 1.60 - .PWB circuit diagram may vary a little bit depending on actual condition. GR-P207. GR-L247. GR-P247 PWB ASSEMBLY MAIN . GR-L207. PWB circuit diagram .EXPLATION FOR MICOM CIRCUIT 4.
61 - .EXPLATION FOR MICOM CIRCUIT PWB ASSEMBLY DISPLAY .
GR-C207. GR-B247. GR-B197.EXPLATION FOR MICOM CIRCUIT 2. GR-C247 . GR-B207.62 - .
63 - .EXPLATION FOR MICOM CIRCUIT PWB ASSEMBLY DISPLAY .
ICE MAKER AND DISPENSER OPERATION PRINCIPLE AND REPAIR METHOD 1. Ice Maker Working Principles Power Input Initial Control • Level Ice Maker Cube Mould for “Initial Control” after power is input. it operates in the following steps: initial ice ejection water supply control steps. GR-P207 and GR-L247. When dispenser selection switch is continuously pressed. Dispenser Working Principles 1. dispenser solenoid. light is on in the following sequence: “Water” ¡ “Cube Ice” ¡ “Crushed Ice”. Ice Ejection Control • Check ice bank is full of ice by rotating ice ejection motor in normal and reverse direction and eject ice into the ice bank if ice bank is not full. This function is available in Model GR-P247. When dispenser water rubber button is pressed. 2. Lamp is on when dispenser rubber button is pressed and vice versa. Ice and water are not available when freezer door is open. Ice Making Control • Wait until the water in the cube mould is frozen after ice maker starts operation. When dispenser cube ice rubber button is pressed. 3. 5. 1-2. Water Supply Control • Conduct “Ice Making Control” after supplying water into the ice maker cube mould by operating water valve. 6. . When “ice making test switch” is pressed. cube ice solenoid and geared motor work so that cube ice can be dispensed if there is ice in the ice bank. water valve opens and water is supplied if water valve is normally installed on the right side of the machine room. “Crushed Ice” is automatically selected when power is initially applied or reapplied after power cut. dispenser solenoid and geared motor work so that crushed ice can be dispensed if there is ice in the ice bank. GR-L207. 4. Working Principles 1-1. When dispenser crushed ice rubber button is pressed. Test Control • This is for refrigerator assembly line and service. GR-L197 where water and ice are available without opening freezer compartment door.64 - . 8. 7.
ICE MAKER AND DISPENSER OPERATION PRINCIPLE AND REPAIR METHOD
2. Function of Ice Maker
2-1. Initial Control Function
1. When power is initially applied or reapplied after power cut, it detects level of ice maker cube mould after completion of MICOM initialization. The detecting lever moves up and down. 2. The level of ice maker cube mould is judged by output signal, high and low signal, of Hall IC. Make the cube mould to be horizontal by rotating ice ejection motor in normal or reverse direction so that High/Low signal can be applied to MICOM Pin No. 44. 3. If there is no change in signals one minute after the geared motor starts to operate, it stops icemaker operation and check the signal every hour. It resets initialization of icemaker when it becomes normal. 4. It judges that the initial control is completed when it judges the ice maker cube mould is horizontal. 5. Ice ejection conducts for 1 cycle irrespect of ice in the ice bank when power is initially applied.
2-2. Water Supply Control Function
1. This is to supply water into the ice maker cube mould by operating water valve in the machine room when ice ejection control is completed and ice maker mould is even. 2. The quantity of water supplied is determined by DIP switch and time. <Water Supply Quantity Table> No 1 2 3 4 5 6 7 8 S/W 1 OFF ON OFF ON OFF ON OFF ON DIP SWITCH SETTING S/W 2 S/W 3 OFF OFF ON ON OFF OFF ON ON OFF OFF OFF OFF ON ON ON ON WATER SUPPLY TIME 6.5 Sec. 5.5 Sec. 6 Sec. 7 Sec. 7.5 Sec. 8 Sec. 9 Sec. 10 Sec. * The quantity of water supplied depends on DIP switch setting conditions and water pressure as it is a direct tap water connection type. (the water supplied is generally 80 cc to 120 cc) * DIP switch is on the main PWB. REMARKS
3. If water supply quantity setting is changed while power is on, water supplies for the amended time. If DIP switch is changed during water supply, water shall be supplied for the previous setting time. But it will supply for the amended time from the next supply. 4. When water supply signal is applied to water and ice valves at the same time during water supply, water shall be supplied to water valve. If water supply signal is applied to ice valve during water supply, water shall be supplied to both water and ice valves.
2-3. Ice Making Control Function
1. Ice making control is carried out from the completion of water supply to the completion of ice making in the cube mould. Ice making sensor detects the temperature of cube mould and completes ice making. (ice making sensor is fixed below ice maker cube mould) 2. Ice making control starts after completion of water supply control or initial control. 3. It is judged that ice making is completed when ice making sensor temperature reaches at -8°C after 100 minutes when water is supplied to ice maker cube mould. 4. It is judged that ice making is completed when ice maker sensor temperature reaches below -12 °C after 20 minutes in condition 3.
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ICE MAKER AND DISPENSER OPERATION PRINCIPLE AND REPAIR METHOD
2-4. Ice Ejection Control Function
1. This is to eject ice from ice maker cube mould after ice making is completed. 2. If Hall IC signal is on within 3.6 seconds after ice ejection motor rotates in normal direction, it does not proceed ice ejection but waits. If the ice bank is full, ice ejection motor rotates in normal direction in every hour to check the condition of ice bank. If the ice bank is not full, the water supply control starts after completion of ice ejection control. If the ice bank is full, ice ejection motor rotates in reverse direction and sops under ice making or waiting conditions. 3. If ice bank is not full, ice ejection starts. The cube mould tilts to the maximum and ice is separated from the mould and ice checking lever raises. 4. Ice ejection motor stops for 1 second if Hall IC signal changes from OFF (low) to ON (high) after 3.6 seconds when ice ejection motor rotates in normal direction. If there is no change in Hall IC signals within 1 minute after ice ejection motor operates, ice ejection motor stops as ice ejection motor or hall IC is out of order. 5. If ice ejection motor or Hall IC is abnormal, ice ejection motor rotates in normal direction to exercise initial operation. It resets the ice maker if ice ejection motor or Hall IC is normal. 6. The mould stops for 1 second at maximum tilted conditions. 7. The mould returns to horizontal conditions as ice ejection motor rotates in reverse direction. 8. When the mould becomes horizontal, the cycle starts to repeat: Water Supply ¡ Ice Making ¡ Ice Ejection ¡ Mould Returns to Horizontal Maximum tilting point Bank is not full HALL IC OUTPUT SIGNALS Bank is full HALL IC OUTPUT SIGNALS ICE CHECKING LEVEL 30° ICE CHECKING AXIS
Lock Ice making Ice Checking (Original point) 2±1 sec 9±3 sec 8±3 sec Ice Ejection Lock
Level Retrun Conditions
<Timing Chart During Ice Ejection>
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ICE MAKER AND DISPENSER OPERATION PRINCIPLE AND REPAIR METHOD
2-5 Test Function
1. It is to force the operation during operation test, service, and cleaning. The test switch is mounted under the automatic ice maker. The test function starts when the test switch is pressed for more than 0.5 second. 2. Test button does not work during ice ejection and water supply. It works when it is in the horizontal conditions. If mould is full of ice during test function operation, ice ejection control and water supply control do not work. 3. When test switch is pressed for more than 0.5 second in the horizontal conditions, ice ejection starts irrespect of the mould conditions. Water shall be splashed if test switch is pressed before the water in the mould freezes. Water shall be supplied while the mould returns to the horizontal conditions after ice ejection. Therefore the problems of ice ejection, returning to the horizontal conditions, and water supply can be checked by test switch. When test function performs normally, buzzer sounds and water supply shall carry out. Check it for repair if buzzer does not sound. 4. When water supply is completed, the cycle operates normally as follows: Ice making ¡ Ice ejection ¡ Returning to horizontal conditions ¡ Water supply 5. Remove ice from the ice maker cube mould and press test switch when ice maker cube mould is full of ice as ice ejection and water supply control do not work when cube mould is full of ice.
2-6. Other functions relating to freezer compartment door opening
1. When freezer door is open, ice dispenser stops in order to reduce noise and ice drop. 2. When freezer door is open during ice ejection and cube mould returning to horizontal condition, ice ejection and cube mould level return proceed. 3. When freezer door is open, geared motor and cube ice solenoid immediately stop and duct door solenoid stops after 5 seconds. 4. Water dispenser stops in order to protect water drop when freezer door is open. 5. Test function operates normally irrespect of refrigearator compartment door opening.
- 67 -
2) of ice making sensor of CON9.68 - . • Defects between ice making sensor and board (Pin No. Change main PWB Yes Is cube ice led off during troubleshooting check? Yes Failed ice making sensor • Check the resistance of both ends (1. 12V). 42 of IC1). 43 of IC1).5 second? Does the bell sound once? No Failed ice maker unit test switch • Are both ends 5. • Are both ends (3.6 of CON9 test switch open? • Defects between test switch and board (Pin No. • Confirm ice ejection and level return when pressing test switch. (ice maker is normal if all leds are on): refer to trouble diagnposis function in MICOM function 2-8 (page 18) Is DC Power (5V and 12V) output normal? No Failed DC Power • Check DC power (5V. Replace Ice Maker Unit Replace Main PWB No Are ice ejection and level return normal when test switch is pressed for more than 0.10 of ice ejection motor of CON9 between 18 and 22Ω? • Is ice ejection motor drive circuit (IC11 and peripheral circuits) normal? • Defects between Hall IC and Board (Pin No. 60 of IC1) Replace Ice making Sensor No Is Crushed Ice LED off during troubleshooting check? Yes Failed Ice Maker Unit • Is the resistance of both ends 9.ICE MAKER AND DISPENSER OPERATION PRINCIPLE AND REPAIR METHOD 3. Ice Maker Troubleshooting * Troubleshooting: it is possible to confirm by pressing freezer and refrigerator temperature control buttons for more than 1 second.4) of CON9 ice maker stop switch short? Replace Ice maker Unit Yes Is water suppy normal after Ice ejection and level return by ice ejection motor? No Poor water supply • Is power applied to water supply valve? • Does the water supply valve work normally? • Is the water supply line normally connected? Replace water supply valve Yes Normal .
This function is used in operation test. Therefore. 2. “Ding~” buzzer sound rings and water supply control is performed. Ice maker circuit part The above ice maker circuit is applied to the R S65DQG/DSG.5 second or more in the horizontal status. This circuit is a circuit for implementing function such as ice removal. Since ice-making temperature sense is same as in the temperature sense circuit part of the main PWB. If water supply is completed. 1. . water supply is automatically stop. ice-full detection.69 - . Water supply to the ice maker container is done by opening the valve for the established water supply time by operating the container via a solenoid relay for the ice valve of the solenoid valve placed at the M/C room. R-S65DRG and consists of the ice maker unit part installed at the freezing room and the ice maker driving part of the main PWB. operation in the normal cycle of “ice making ¡ ice removal ¡ returning to horizontal status ¡ water supply”. Thus.5 second. horizontal balancing and sense of ice-making temperature for the ice-maker container. Ice removal control and water supply control is not performed if full-ice is arrived during the operation of test function. A cycle of water supply is performed in the horizontal balancing operation after ice removal operation.ICE MAKER AND DISPENSER OPERATION PRINCIPLE AND REPAIR METHOD 4. you can check any problem of ice removal operation. 4. Test switch input detection of the ice-maker is same as in the door switch input detection circuit of the main PWB. ice removal operation is immediately performed irrespective of the generation conditions of ice at the ice-making tray. service execution and cleaning etc and performed if pressing the test switch installed at the automatic ice-maker itself for more than 0. 3. If pressing the test switch for 0. horizontal operation and water supply. if test function is normally performed. no ringing of “Ding~” buzzer sound means failure and repair check must be performed. refer to it. In this case. If the water supply time is elapsed. care is required since water may overflow if operating test function in the water state that ice-making is not done. Therefore. The test switch operates in the horizontal status and test function is not input in the water supply operation.
CIRCUIT BASIC .70 - .
CIRCUIT DELUXE .71 - .
P.TROUBLE DIAGNOSIS 1. Weak connection. The thickness of terminal.P is small. compressor. Power cord is disconnected. The distance between pins. Terminal disconnected. Short inserted cord length. power cord. Start automatic defrost. Bad sleeve assembly. .L. 1. Bad characteristics.Thin female terminal. I Check the terminal movement.P is off. If the voltage is within ±85% of the rated voltage. 2) No power on cord. Bad soldering. .Faulty compressor. . Bad internal connection. Bad connection with Too loose. HOW TO CHECK * Measuring instrument : Multi tester I Check the voltage.P is bad. Bad connection between plug and adapter (faulty plug). If power conducts : OK. Loose contact.Initial resistance is big. Internal electrical short. If not : NG. 1) No power on outlet. Faulty soldering. Faulty terminal contact. . Assembly is not possible. I Check both terminals of power cord.L. . 4) During defrost.72 - . . Pin outer diameter. Bad connection. At normal temperature 6 : OK. Power conducts : OK. The distance between terminals. The distance between holes. Bad terminal connection. Faulty start CAUSES AND CHECK POINTS.Large distance between male terminal. I Check the resistance of both terminals. Cycle was set at defrost when the refrigerator was produced. Faulty terminal caulking (Cu wire is cut). Bad connection between adapter and outlet. (faulty adapter) The Inner diameter of adapter. 3) Shorted start circuit. Power is Inner Ni-Cr wire blows out.L. Worn out tool blade. Characteristics of O. No power on Disconnected copper wire.L. disconnected.Damage. Capacity of O. Faulty PTC. I Check both terminals of O. No power conducts : NG O. it is OK. Trouble Shooting CLAIMS. No electric power on compressor. Disconnected. If disconnected : ∞. Power does not conduct.
. Weld joint clogged. Not performed. Good storage after finishing.73 - . Residual moisture in the evaporator. Foreign materials are in the pipe. Compressor cap is disconnected. . During rest time. No electric power on thermostat. Elapsed more than 6 months after drying Caps are missed. No pressure when it is open.Over heat. Desiccant powder. Low air pressure. Moisture penetration .TROUBLE DIAGNOSIS CLAIMS. Not performed. No cooling. Impossible moisture confirmation.Drier temperature. . I The evaporator does not cool from the beginnig (no evidece of misture attached). Drier angle. Check on package condition. Residual moisture. 2) Refrigeration system is clogged. After work. Dry drier . Clogged with foreign materials. Caps are missed. into the refrigeration oil. Weld oxides. . Moisture clogged. Low air pressure.Moisture penetration. Too short time.Leave it in the air. Too short. Damaged pipes. Performed. Less dry air. Foreign material clogging. Air blowing. Pipe gaps.Squeezed. . Too much solder. Residual moisture in pipes. Drier cloggeing. 2. Leave it in the air. During work. Caps are missed. HOW TO CHECK I Check the clogged evaporator by heating (as soon as the cracking sound begins. CAUSES AND CHECK POINTS. the evaporator start freezing) Leave it in the air. Short pipe insert. During transportation.Too much. The capillary tube inserted depth. Capillary tube melts. Not dried in the compressor. Reduced cross section by cutting. Air Blowing. Too large. The evaporator is the same as before even heat is applied. Insufficient drier capacity.
Bad terminal connection. Parts disconnected. Weld joint leak. Defrost heater does not generate heat. Heater Sheath Wire is cut. I Check visually.Water penetration.Heating wire. Foreign materials penetration. No conduction: NG.Lead wire. Seal with drain. P/U lump input. Heating wire is corroded . Cap drain is not disconnected. If wire is not cut. Parts leak. CAUSES AND CHECK POINTS. I Check terminal Conduction: OK. . Drain path (pipe) clogged. Screw input. P=Power V=Voltage R=Resistance V2 P= — R V2 R= — P . 3. . 1) Refrigerant Partly leaked. refer to resistance. Dent by fin evaporator. HOW TO CHECK 2) Poor defrosting capacity. Refrigeration is weak.Contact point between heating and electric wire. Inject P/U into drain hose. . Other foreign materials input. Inject through the hole.74 - .TROUBLE DIAGNOSIS CLAIMS.
Defrost does not return. location. No conduction: NG.rated. . Misalignment. Weak heat from heater.Faulty characteristics. 4) No cooling air circulation. Button is not pressed. Seat-D(missing. Sheath Heater . Bad terminal connection. thickness).75 - . Door sag. Contraction inner liner. No automatic defrosting. Faults. Defrost Sensor. Refrigeration is weak. Contraction. Refrigerator and freezer switch reversed. Poor door attachment. Fan motor. Contact distance. Self locked. P/U liquid leak. Bad adhesion. Bad terminal contact. Bad attachment. Gasket gap. Button pressure. HOW TO CHECK Too short defrosting time. I Check the fan motor conduction: OK.TROUBLE DIAGNOSIS CLAIMS. Air inflow through the fan motor. CAUSES AND CHECK POINTS. Contact. Residual frost. 3) Cooling air leak.rated. Door switch. Bad insulation of case door. . Faulty fan motor. Structural fault. Melted contact. Heater plate . Weak binding force at hinge. Door liner (dimension). Bad gasket adhestion Gap. Wire is cut. 3.
Near the outlet of cooling air. CAUSES AND CHECK POINTS. 6) Refrigerant too much or too little. Fan is constrained. Characteristics Bad characteristics of its own temperatue. Bad shape. . Fan misuse. . .Not tightly connected. Faulty fan motor. jammed. Accumulated residual frost.Faulty compressor.TROUBLE DIAGNOSIS CLAIMS.Fan misuse. Insert depth. 4) No cooling air circulation. Fan overload. Bad low termperature RPM characteristics. EPS water sediment.Clearance. Failed sensor. . Screw. Shorud. 5) Compressor capacity. Rating misuse. . 8) Damper opens continuously. . Parts misuse.Impact. Insufficient compressor. Malfunction of charging cylinder. Wrong setting of refrigerant. Rated power misuse.Position of sensor. 7) Continuous operation . Damping evaporator contact.No contact of temperature controller. .Foreign materials. Faulty fan. characteristics. 9) Food storing place. I Check visually after disassembly. Bent. Foreign materials P/U liquid dump. 3. I Check visually after disassembly. . Low voltage. Ice and foreign materials on rotating parts. Insufficient motor RPM Fan shroud contact. Loose connection. HOW TO CHECK Small cooling air discharge. Small capacity. Refrigeration is weak. Charge of temperature . of damper. Low valtage.76 - .
–– P/U dump liquid. distortion. Store hot food. door twisted. Door sag. Gap around gasket. Food vapor. Toop table part. No automatic operation. 6. Door opens but not closes. –– Not sealed. but not closes. Store too much at once. Door opens Weak door closing power. –– Contraction. Food hinders door closing. Hot food. 1) Colgged cooling path. Foreign materials.77 - . Gasket gap. HOW TO CHECK 5. External air inflow. loose. and transmitted. –– Rubber motor assembly direction(reverse). Door open. Packages block air flow. 4) Bad radiation. 5) Refrigerant leak. 4. Out plate R/L part. Too much food." Different rating.) 1) Faulty temperature sensor in freezer or refrigerator compartment. High ambient temperature. 9) Button is positioned at "strong. Frequent opening and closing. P/U liquid leak. Insufficient closing. 3) Condensation on liner foam. Space is secluded. Small capacity. 2) Food storate. Stopper malfunction. 3) Poor insulation. –– Unsealed food. 2) Condensation in the refrigerator compartment. –– Storing hot food. – Partly opens. Cool air leak. CAUSES AND CHECK POINTS. Faulty contact. corner not fully inserted. Cool air leak Not fully filled. 1) Ice in freeezer compartment. Door sag. Food. Faulty temperature characteristics. 2) Refrigeration load is too much. Food hinders door closing. Flange gap. Warm refrigerator compartment temperature. 8) Fan does not work. 7) Weak compressor discharging power.TROUBLE DIAGNOSIS CLAIMS. . (faulty contacts. Gasket gap. I Inspect parts measurements and check visually. 6) Inadequate of refrigerant. Poor door close. Dew and ice formation.
Liquid shortage.TROUBLE DIAGNOSIS CLAIMS. P/U liquid contraction. Dew in the refrigerator compartment. Rubber Too hard. Clogged discharging hose. holes. Too much notch. O. Damaged. Restrainer. Position of drain. CAUSES AND CHECK POINTS. Aged. / Foreign material clogging. Pipe contacts each other. Damping rubber-S. Distorted. Tray drip. Bad wing adhesion. Dew on the dispense Recess Heater is cut. Defrosted water overflows. Home Bar heater is cut. Duct door is open. . recess. seat. .P. Wing sag(lower part). 7. – Narrow interval.L. Small Capacity. Cormer. Broken. Dew on the duct door. Sound from vibration. Chattering sound. Capacitor noise. Not fully filled. Bad Stopper Not fit assembly. location. Surface. 6. 5) Water on the floor. HOW TO CHECK Dew on the gasket surface. Stopper. Bad welding compressor stand(fallen). Burnt. Sounds 1) Compressor compartment operating sounds. sound. Liquid leak. Tilted. Capillary tube unattached.78 - .Duct door heater is cut. Dew on the door surface. Discharging hose Evaporation tray located at wrong place. No vibration damper. Insulation paper vibration. Foreign materials in the compressor compartment. Pipe sound. Compressor sound Sound from machine itself. Door liner shape mismatch. 4) Dew on door. Damping rubber-Q. (inner diameter of stopper). inserted. Corner. Breaks. Not Compressor base not connected. Dew and ice formation.
Partly damaged. Bad connection.79 - . Transformer sound. Burr. 3) Bowls and bottles make contact on top shelf. Ice on the fan. Poor treatment Cord heater. 5) Refrigerator side contact. Evaporator pipe contact. Bad torque for assembling motor bracket. Condenser drain sound. Damping evaporator contact. –– No damping evaporator. Evaporator noise. Sound from fin evaporator and pipe during expansion and contraction. Sound from refrigerant. Tilted during motor assembly. Bad connection. Aged rubber seat. –– Stainless steel pipe shape in accumulator. Back cover machine sound. Unbalance fan sounds. Sounds from fan contact. Fan motor sound. Supporter disorted. Fan distortion. 4) Refrigerator roof contact. Bad assembly. 1) Compressor compartment operating sounds.TROUBLE DIAGNOSIS CLAIMS. Sounds CAUSES AND CHECK POINTS. Unbalance. 6) Insufficient Lubricants on door hinge.) Motor shaft contact sounds. Shroud burr contact. Drip tray vibration sound. Resonance. Normal operating sound. Surface machining conditions. Misshappen. –– Core gap. –– Air intake (opposite to motor rubber assembly. Residual frost contact. Foreign materials inside. Fan guide contact. Not connected. HOW TO CHECK 2) Freezer compartment sounds. . Its own fault. Vibration sound. 7. Narrow evaporator interval. Distortion. –– Correct screw connection. Bad pipe caulking.
lead wire. P/U liquid leak. Bad elasticity of contact. . 2) Exposed terminal.TROUBLE DIAGNOSIS CLAIMS. 8. CAUSES AND CHECK POINTS. Cord heater. Bad connection. Disconnection.T. 3) Faulty parts. Compressor. Bad soldering. Sheath heater. Bad terminal contact. Faulty internal voltage(short). Transformer. Freezer compartment terminal. 4) Door switch. Water penetration.C. 9.. 2) Bad lamp assembly. Pipe damaged. Bad contact(corrosion). Short. Faulty lamp (freezer and refrigerator compartment). Compressor Compartment terminal.Touching evaporator pipe. Filament blows out. Resistance∞: OK.Touching other components. 1) Lamp problem. HOW TO CHECK Low water level in tray. Travlel distance. Loosened by vibration. Melting fuse. 3) Bad lamp socket. Coil contacts cover. I Connect conduction and non-conduction parts and check with tester. Cover. Not inserted. Wire damage when assembling P. Outlet burr in the bottom plate. Moisture penetration. evaporator pipe. Plate heater. 1) Lead wire is damaged.80 - . Bad sealing. Bad rivet contact. . Moisture penetration. Conduction: NG. Glass is broken. Its own defect. Bad coil insulation. Welded terminal parts contact cover. Refrigerator and freezer switch is reversed. Pressed by cord heater. Sealing is broken. .
Others. 10. Bigger door foam. Food Storage. Button is set at "weak". No washer. Not tightly fastened. Structure. Not well fixed. Bolt is loosened during transportaion. appearance and others. Temperature of refrigerator compartment. Door is open (interference by food). closed (faulty stopper). . Refrigerator Stopper worn out. Faulty damper control. No deodorizer. Long term storage. Deodorizer. Screw worn out . Sag. Adhesion surface. Hinge interference. Store special odorous food. 1) Door foam. Seal condition. Poor capacity. Fixed tape. compartment is No stopper. Not closed Interference between door liner and inner liner. High. Odors from chemical procucts. compartment is Bad freezer compartment door opened when freezer assembly. Noise during operation. Hinge-Pin tilted-Poor flatness. No grease and not enough quantity.TROUBLE DIAGNOSIS CLAIMS. Malfunction.81 - . CAUSES AND CHECK POINTS. Weak gasket adhesion. 2) Odor. HOW TO CHECK Weak torque of hinge connection.
evacuate. 2-2.Replace with rated fuse.If resistance is infinite.During forced operation: .If compressor assembly parts are normal(capacitor. . . problem(ex.Faulty PTC. it is normal. . . .Electricity leakage. replace it with new one.Short circuit by insects. .2. OLP It starts as soon as it is contacted. apply power directly to the compressor to force operation.Check the resistance. . I If fuse blowns out frequently. . .Check visually. . . . Checks Measures Remarks Problems No power on .Reconnect the connecting parts. • Refer to weld repair procedures.Operates: Check other parts. short.Check visually.High voltage. high voltage.Check other parts. OLP). Auxiliary winding Main winding Power penetration).82 Causes . . does not operate. low voltage).Compressor is frozen. .Low voltage products are connected to high voltage.Check the voltage with tester.Short circuit of components TROUBLE DIAGNOSIS (tracking due to moisture and dust . and recharge refrigerant. outlet. -Reconnect the connecting parts.Short circuit by wrong connection. it is shorted). -Replace the components.Check the fuse with tester or visually.Find and remove the cause of .Check the input volt are with tester (between power cord and products). . reconfirm the cause and prevent. Faults 2-1. . . Checks .Power cord cut. .Not operate: Replace the frozen compressor with new one. Power Causes .If it is not infinite.Check the resistance of power cord with testerf (if it is 0Ω. PTC.Faulty connector insertion. . Vlaue:∞ is defective. weld. . . Compressor Measures . Remarks Problems Compressor .Faulty connection between plug and adapter.Replace with rated fuse after confirming its specification. Fuse blows out. .
. – Fan shroud contact: Confirm visually.Fan constraint. . . . .Maintain clearance and remove ice (Repair and/or replace shroud if fan Poor cool air circulation due to faulty . – Fan icing: Confirm visually.Remove dust and contaminants from grill for easy heat radiation.Door cannot press door switch button: Check visually.Lock –– Check resistance with a temperature fan motor. . Temperature Causes .Check dust on the grill in compressor compartment. . deformation). Checks Measures Remarks Problems High tester.Remove the dust with vacuum cleaner from the coils condenser while the refrigerator is off. performs while the refrigerator is on.Reconnect and reinsert. . . .Check the clearance between the refrigerator and wall (50 mm in minimum). . . in the freezer TROUBLE DIAGNOSIS compartment.Rotate rotor manually and check rotation. . 0Ω: short.Replace fan motor. . .Wire is cut.The fan may be broken if cleaning .Replace door switch.Iced button (faulty) operation: Press button to check . Bad radiation conditions in compressor compartment. is constrained by shroud .83 - Faulty fan motor due to faulty door switch operation. ∞Ω: cut. . .2-3. . .Door sag: fix door.Door liner bent:replace door or attach sheets.Confirm icing causes and repair.Faulty button pressure and contact: Press button to check operation.Bad terminal contact: Check terminal visually.Keep clearance between refrigerator and walls (minimum 50mm).Check dust on the coils condenser.
No leaking. . Cooling Causes Check sequence Weld the leaking part. . repair. 5. of evaporator in the freezer compartment.Find out the leaking area. remove the remaining refrigerant. evacuate. Check the end of compressor sealing pipe (low pressure side). and recharge new refrigerant. 2. 4. . recharge the refrigerant. 1. . 3. Check the welded parts of the drier inlet and outlet and drier auxiliary in the compressor compartment (high pressure side). Check other parts (compressor compartment and evaporators in freezer compartment).If the frost forms evenly on the surface. temperature in the freezer TROUBLE DIAGNOSIS compartment. . Drier must be replaced. Check frost formation on the surface . Drier must be replaced. Checks Measures Remarks Problems High Refrigerant leak. (Cu + Fe / Fe + Fe). it is OK. and recharge the refrigerant.84 - Shortage of refrigerant.2-4. Check bending area of wire condenser pipe in compressor compartment (cracks can happen during bending).If it does not. Check silver soldered parts. it is not good.
If it is warm. the pipes. Check cooling fan operation. Faulty cooling fan in the compressor . 1. disconnect . evacuate. Manually check whether hot line pipe is warm. Drier must be replaced. it's OK. Check temperature of condenser manually. Causes Checks Measures Remarks High Cycle pipe is clogged. the refrigerant. weld. If it is not. If it is not. joints might be clogged. evacuate. and recharge refrigerant. compartment. it is OK. it's OK. If it is warm. It is not warm and the frost forms partly on the evaporator in the freezer compartment. 1. weld. I Refer to fan motor disassembly and assembly sequence.Heat up compressor discharging Direr must be replaced. Leak at loop pipe weld joint Replace the compressor. Check that cooling fan is disconnected from the motor.Replace if motor does not operate.Problems Check sequence. weld joints with touch. . and recharge Remove the causes of clogging. . and check the clogging. remove the causes. condenser outlet weld joints might be colgged. Disconnect with torch. evacuate.85 Check sequence. (discharge) in compressor. 2. 1. Manually check whether condenser is warm.If it's warm. temperature in the freezer TROUBLE DIAGNOSIS compartment. Check sequence. check fan damage and reassemble it. seal refrigerant.If fan is disconnected. . If it's not. compressor discharging joints might be clogged. 2. and recharge condenser discharging line weld .
1) Heating wire is damaged when inserting into the evaporator.2-5. 2) Push the Heater plate to drain bottom with hand and assemble the disconnected parts. Confirm in the Sucking duct. ∞Ω: Cut. Confirm foreign materials. Sucking duct and discharging hole are clogged: 1. Check heater label. Check the resistance of heater. • Parts replacement: Refer to parts explanations. Heater does not generate heat as the heating wire is cut or the circuit is shorted. . Seal the lead wire with insulation tape and heat contraction tube if the cut lead wire is accessible to Checks Measures Remarks Problems No defrosting. . Tolerance: ±7% Faults:replace. Tens to thousands Ω: Short. 4) Push the heater plate to sucking duct manually and assemble the disconnected parts. Defrosting failure Causes 1. TROUBLE DIAGNOSIS 2.(Turn off more than 3hours and pour in hot water if Heating wire is short and wire is cut. confirm impurities and ice in the gap. 1) Turn off the power. 1. . 2) Lead wire of heater is cut. frost is severe. insert the copper line through the hole to check. 0Ω: Short. Check the resistance between housing terminal and heater surface. 0Ω: Short.) 2) Put in hot water to melt down frost. Put hot water into the drain (check drains outside). repair. Wrong heater rating (or wrong assembly). 3) Heating wire at lead wire contacts is cut. Tens to thousands Ω: OK. Ice. V2 (V: Rated voltage of user country) P= –– R (R: Resistance of tester[Ω]) Compare P and lavel capacity. 2. and supply hot water until the ice in the gap melts down. copper wire. ∞Ω: Cut. 2.86 - Gap between Sucking duct and Heater plate(Ice in the gap). Confirm the capacity after substituting the resistance value into the formula.How to replace: Refer to main parts. In case 1) Push out impurities by inserting of ice. 1. 1. 3) Check the water outlet. Impurities. 2.
Check by inserting soft copper wire into the duct (soft and thin copper not to impair heating wire). Disconnect parts in the refrigerator compartment. TROUBLE DIAGNOSIS Bad cool air inflow and discharge. 1. Causes Checks Measures Remarks No defrosting Melting fuse blows out.) 2. 1) Check the faulty connector of housing and reassemble wrongly assembled parts. (If power is on. 1) Lead wire is cut. fuse and motor fan). 2) Raise the front side(door side).Check wire color when maeasuring Faullty parts: parts replacement. 2) Bad soldering. melt the frost by forced defrosting. open or close the door. If 0Ω: OK. 1. resistance with a tester. Check the inner duct with mirror. Turn on power. check the connection around the housing visually. 2 (mechanical model: disconnect thermostat from the assembly). support the front side legs.Problems . check that motor fan operates (If it operates. motor fan is OK). . 2. and let the ice melt naturally. 3) Reassemble the heater plate. remove the parts and replace it with a new one.87 - contact and insertion (bad connector insertion into housing of heater. Do not put hands on the sheath heater. 2) If the parts are very damaged. melting. Check the parts which have faults described in 1. and bad defrosting due to faulty . 3. 2) Icing by cool air inflow through the gap of heater plate. . and confirm heat generation on the heater. Ice in the Sucking duct.Check melting fuse with tester. defrost. 1) Icing by foreign materials in the duct. If ∞Ω: wire is cut. 1) Turn power off. 3) Icing by the gap of heater plate.
. being condensed and iced. . evaporator and pipes. . .Heater wire is cut. .Sealing is not good. refrigerator . . and high load.Check defrost.Moisture cannot frost on the evaporator but can be sucked into the refrigerator. check ice in the .Check ice on the ceilings.Discharging the discharge port. interferes with cool air circulation. . high moisture. .Be acquainted with how to use.Door assembly and replacement. .Check parts are faulty. . . . . . compartment. .Check the damper and replace .Replace faulty parts.Pipe icing.88 . refrigerator compartment.Faulty assembly.Check defrosting. .Faulty MICOM (faulty sensor) .Check ice on intake port of freezer and refrigerator compartment. and suppresses sublimation.Replacement should be done when it cannot be repaired. (After forced it if it has defects.Bad defrosting.Check refrigerator compartment is overcooled (when button pressed on "weak").Check food interferes with door closing. TROUBLE DIAGNOSIS . (Check ice on the evaporator and pipe.Defrosing cycle. 3) Overcooling in the refrigerator . .Too much food is stored and clogs .Be acquainted with how to use.) defrosting.Check the food is stored properly (check discharge and intake port are clogged). . . 5) Customers are not familiar with this machine.Door opens. .Defective defrost sensor. pipe icing. .Damper icing. defrosting. .2-6.Check gasket attached conditions.Check door assembly conditions. .Check frost on the evaporator after dissembling shroud and fan grille.High temperature.Sealing on connecting parts. .Faulty damper in the refrigerator compartment. . .Correct the gasket attachment conditions and replace it. 4) Bad defrosting .Check parts related to defrosting.Faulty gasket. . . . .) . 2) Faulty door or refrigerator compartment.Check icing on the surface of baffle and cool air path (pipe) after dissembling the container box.Check icing at intake ports of freezer and refrigerator compartment. Icing Causes .Clogged intake port in the compartment.Check the defrost related parts if problem is caused by faulty Checks Measures Remarks Problems Icing in the 1) Bad circulation of cool air. .
Surface of fan compartment. . . . .Defrosting cycle 5) User is not familiar with how to use.Check food occupation ratio in volume(Less than 75%).Check parts related to defrosting.Heater wire is cut. .(Check clogging at intake and discharging port of cooling air. . grille.Wall of freezer . .89 - compartment. . . .(Check ice on the evaporator and pipes after forced defrosting.Check frost on the evaporator after . compartment. . .Door opens.Too much food is stored.Correct the gasket attachement conditions and replace it. . . .Problems .Check icing at intake port of refrigerator compartment. .Refrigerator operates pull down. compartment. .The Temperature of freezer compartment is satisfactory.High moisture food(water) is stored.Check frost on the evaporator after dissembling shroud and fan grille.Check door assembly conditions. . .Door assembly and replacement. .Faulty MICOM. .Basket(rack) area. 4) Bad defrosting. .Check food storage conditions visually.Check ice on the ice tray. -Replace defective parts.Food surface. evaporator and pipes after forced . .Be acquainted with how to use. 2) Bad freezer compartment door . defrosting).) .Check ice on the intake port in the refrigerator compartment. dissembling shroud and grille. . but over freezing happens in the refrigerator compartment even though the notch is set at "weak".) . (Check if it is operated intermittently) . .Intake port is colgged in the freezer . .Discharging port is Clogged.Check the parts related Causes Checks Measures Remarks Ice in the freezer 1) Bad cooling air circulation.Be acquainted with how to use.Bad defrosting.Icing in the .Faulty gasket TROUBLE DIAGNOSIS shute.Check defrosting. .Check defrost (Check ice on the to defrosting if the problem is caused by the faulty defrosting.Faulty assembly 3) Over freezing in the freezer . .Faulty defrost sensor.Cool air discharging port. . .Check food holds door open.Check gasket attachment conditions.Replace when it can not be repaired.
2. Checks Measures Remarks Problems "Whizz" sound 1.2 Check drip tray leg insertion. . sound. 3. motor. 8) Reassemble the parts which make blade damage.2-7. bell mouth of the fan guide. 2) Replace rubber and seat if they 1) Maintain horizontal level. 1. Sound Causes 1.1 Check the level of pipes connected to the compressor and their interference.2 Check the rubber seat conditions (sagging and aging).1 Check fan insertion depth and compartment.2 Check the interference with structures. reduces noise in the pipe. interfering parts and seal gaps in the structures. 3. 2. 4. 3) Insert rubber where hand contact are sagged and aged. -driver (check the change of sound). 4. 9) Leave a clearance if evaporator pipes and suction pipe touch freezer shroud. 2. 4.2 Check rubber inserting conditions in pipes.3 Touch pipes with hands or screw 7) Leve a clearance between .1 Same as fan confirmation in the refrigerator. 3.90 - 3. Pipes resonat sound which is connected to the compressor. 4.1 Check the level of the refrigerator. Fan operation sound in the compressor compartment.4 Check fan motor rubber insertion and aging conditions. Loud sound of compressor operation. 6) Adjust fan to be in the center of 5) Replace defective fan and fan 4) Avoid pipe interference.3 Check fan motor. Fan operation sound in the freezer 3.3 Check the screw fastening conditions at condenser and drip tray. TROUBLE DIAGNOSIS 2.
. . ("Click"). It is caused by heat expansion 1) Explain the principles of refrigeration and that the temperature difference between operation and defrosting can make sounds. 5-1 Touch other structures and parts. Other structure and parts TROUBLE DIAGNOSIS vibration. 3. Remove and replace the shelves in the refrigerator 1-2. 5. 2-1. and pipes in the refrigerator. and contraction of evaporator. 2-2 Check capillary tube touches cover back. 4-1 Check vibration of front and rear moving wheels. compartment. vibtates severely. 4) Replace compressor stopper if it (especially. and restrainer if it is severe.Problems 1-1. leave a clearance between them (freezer shroud or inner case). Check light food and container on the shelves. Touch pipes in the compressore compartment with hands. Irregular sound.91 1-1 Check time and place of sound sources. 2. Pipes interference and capillary tube touching in the compressor. 1. 2) Leave a clearance where parts vibration is severe. 4. Compressor stopper vibration. 3) Reduce vibration with rubber interfere with each other. Moving wheel vibration. 3-1 Check compressor stopper vibration. 1. and insert foam or cushion where 1) Reassemble the vibrating parts Causes Checks Measures Remarks Vibration sound. shelves. 2) If evaporator pipe contacts with other structures. Vibration of shelves and foods in ("Cluck") the refrigerator. compressor and pipe).
It happens when refrigerant passes .If sound is servere. TROUBLE DIAGNOSIS flowing sound. making the whistle sound. Sound of whistle When door closes.Check the sound by opening and closing the refrigerator or freezer doors.Check the sound of refrigerant at the initial installation.92 . below atomosphere and sucks air into the refrigerator.Seal the gap with sealant between out and inner cases of hinge in door.Check the sound when compressor is . wrap the accumulator with foam and restrainer. . orifice in accumulator internal pipes by . . when door of the refrigerator decreases sharply closes.Broaden the cap of discharge hose for defrosting in the compressor compartment.Explain the principles of freezing cycles and refrigerant flowing phenomenon by internal pressure difference. .Check the sound when the refrigerator starts operation after forced defrosting. Water boiling or turned on.Explain the principles of freezing cycles.Check the sound when compressor is turned off. insert capillary tube again (depth:15±3mm) . .Check the restrainer attached on the evaporator and capillary tube weld joints and attach another restrainer.Fasten the capillary tube to suction pipes or detach in the compressor compartment.If it is continuous and servere. . . (almost the same at the end of capillary tube. the internal pressure .Check the restrainer attachment conditions on the evaporator and capillary tube weld joints. the pressure difference between condenser and evaporator. Causes Checks Measures Remarks Sound "Burping" It happens when refrigerant expands . as animals crying sound). . .Problems .
button at "strong". . .Check the food in the vinyl wraps. . kimchi. . .Dry the deodorizer with dryer and then in the shiny and windy place. .Clean the refrigerator and set container instead of vinyl wraps. . plastic bowl and bag.93 . Odor from the Odor from the old deodorizer. Odor Causes .Chedk food cleanliness.2-8.Check wet food is wrapped with .Persuade customers not to use plastic bag or wraps with wet food TROUBLE DIAGNOSIS odors. Food (garlic.Check the shelves or inner wall are stained with food juice.Store the food in the closed windy place.Clean the refrigerator. . etc) Plastic Odor. .Dry deodorizer in the shiny and Checks Measures Remarks Problems Food Odor.Remove and replace the deodorants. .Check the food is not wrapped.It happens in the new refrigerator. . or odorous foods. Odors of mixed food and plastic . .Check the deodorizer odors. *Deodorizer : option deodorizer.
Defective regulator IC Check voltage at input/output trans winding is cut). Applicable to model with dispenser. Defective PCB trans. 7805). 2 and 3 pins are cut when power is off. Check fuse in PCB electric (7812. Defective LED. cut. PCB Trans temperature a tester. Applicable to model without dispenser. STR Parts are damaged.2-9. input and output terminals with or PCB. DefectivePCB electric circuit parts.) PCB is cut or connector main PCB and display Lead Wire connecting Check Lead Wire terminals connecting Main PCB and display PCB with a tester.94 - Abnormal display LED operation . terminals. Check if STR No. connection from main connection. connector. Reconnect Lead Wire and directly connect defective contact terminal to Lead Wire. Refer to display circuit in circuit explanation. LEDS are off. Bad connector Visual check on connector Reconnect Checks Measures Remarks Problems Symptom Bad PCB All display TROUBLE DIAGNOSIS electric power. Refer to electric circuit in circuit explanation. terminal with a tester. Check if all LEDs are on when Main PCB Test switch is pressed (or when both freezer key and power freezer key are pressed at the same time for more than one second. PCB electric terminal fuse is burnt out. Replace PCB fuse. Replace regulator. PCB Trans winding is Check resistance of PCB Trans Replace PCB Trans PCB to display PCB. fuse is burnt out. Replace parts. . Bad connection between Main PCB and display circuit. terminal connection is bad. (If resistance is infinity. Replace display PCB. Defective LED module. Micom Causes Bad connection between Main PCB and display circuit.
Refer to faulty defrost items in trouble diagnosis functions. Wire. • Defective door switch (freezer. • Replace fan motor. refrigerator. Freezer temperature is TROUBLE DIAGNOSIS high. sensor. If the voltage is normal. test switch once. circuits (main PCB sensor Confirm the color of sensor in Repair main PCB sensor housing explanation. Refer to load driving circuit in Compressor Lead Wire Check compressor Lead Wire Reconnect Lead Symptom Causes Checks Measures Remarks Bad cooling. Refer to load driving circuits in circuit explanation. Measure the voltage between PCB power blue line and fan motor after pressing test switch of Main PCB. is cut. • Defective fan motor driving relay. Measure voltage at PCB CON5 Replace relay(RY1 is cut. home bar). with a tester. Defective compressor driving relay. • Replace door switch (freezer. Faulty defrost. It is OK if voltage is normal. refrigerator and home bar). Fan motor lead wire housing). circuit explanation. sensor parts. Defective freezer sensor. Defective freezer fan motor. sensor with a tester. Defective Freezer Check resistance of freezer Replace freezer (3&9) after pressing main PCB and RY14) or PCB. Check fan motor lead wire Reconnect lead wire. • Replace relay(RY5 & RY6) or PCB. • Defective fan motor. Refer to trouble diagnosis function. Refer to resistance characteristics table of sensor in circuit Freezer sensor is substituted for other sensor.95 - . . it is OK.Problems Compressor does not start. with a tester.
Check AC damper motor and reed switch and lead wire are cut. Defective refrigerator sensor assembly condition. repair guide. Check the sensor color in the circuit.96 - refrigerator sensor with a tester. Defective refrigerator sensor sensor parts. sensor. Check if AC damper Heater Check AC damper baffle Remove foreign materials. Foreign materials in AC damper baffles Ice formation on AC damper baffles wire is cut with a tester. Fix again the refrigerator sensor. Repair main PCB sensor housing. Defective refrigerator Check the resistance of Replace refrigerator Refer to sensor resistance characteristic table in circuit explanation. Check AC damper Motor driving relay in PCB. PCB. reed switch lead wire are wire. . Refrigerator sensor is substituted for other sensor. repair guide. Check if AC damper motor and Reconnect lead Symptom Causes Checks Measures Remarks Bad cooling Wrong Refrigerator TROUBLE DIAGNOSIS temperature. Check AC damper part. Replace AC damper or refrigerator control Box Assembly. Refer to AC damper in parts Replace relay or Refer to single motor damper driving circuits in circuit explanation. box Assembly.) Check if refrigerator sensor is not fixed at cover sensor but inner case visually. or refrigerator control Refer to AC damper in parts Replace AC damper cut with a tester.Problems Defective AC Damper. . (main PCB sensor housing. visually.
sensor. Defective connecting lead wire from main PCB to door switch. If the voltage is normal then it is OK. Refer to display circuit in circuit explanation. rings or door opening alarm does not work. Disassemble frame display and confirm Adjust or replace interfering structures. Defective door switch parts. Reconnect lead wire and replace or directly connect bad contact terminal to lead wire. Key is continuously depressed due to structural interference. Check the resistance of defrost sensor Replace defrost and RY 14) or PCB. Refer to sensor resistance characteristic table of circuit explanation. Refer to door switch in parts repair Replace door switch. Defective defrost sensor parts. with a tester after pressing main PCB test switch twice. Defective defrost driving relay. visually. guide. Defrost is not working.Problems Defrost lead wire is cut. with a tester. Check input wire with a tester. Check lead wire related to door Repair lead wire. tester. TROUBLE DIAGNOSIS Defective Buzzer buzzer continuously . switch with a tester. Refer to load driving conditions check in circuit explanation. Check the voltage of CON5 (1 and 7) Replace relay (RY 7 Wire. . Defective Buzzer does display button not ring and key does not sense even button is pressed. Check if defrost lead wire is cut with a Reconnect Lead Symptom Causes Checks Measures Remarks Bad defrost.97 Key input wire is cut or bad connector terminal contact in main PCB and display PCB connecting lead wire.
Defective connecting lead wire from main PCB to door switch. Defective lever switch parts Defective photo coupler IC parts. cube and dispenser solenoid). Check relay (RY9. indication in function explanations. Replace Freezer compartment door Check lead wire associated with door Repair lead wire. RY12) with a tester. Defective connecting lead wire from Main PCB to lever switch.Problems Trouble mode indication. Replace lever switch. Check relay (RY10) with a tester Replace defective relay. Bad water/ice Ice and water dispenser. Refer to door switch in parts repair switch. Check trouble diagnosis function. Check resistance of parts with a tester. Defective relay associated with ice dispense (geared motor. Defective parts associated with water dispenser. Defective parts associated with ice dispense (geared motor. switch with a tester. Defective relay associated with water dispense. Refer to door switch in parts repair guide. Defective freezer compartment door switch parts. Replace defective relay. are not TROUBLE DIAGNOSIS dispensed. Check model with dispenser. Replace defective parts. RY11. Check Lead Wire associated with lever Repair lead wire. Door Buzzer Buzzer continuously rings or door opening alarm does not work. Repair troubles Refer to mode Symptom Causes Checks Measures Remarks Defective Buzzer rings display button. Check voltage change at photo coupler output terminals with lever switch pressed. . Check resistance of parts with a tester. Replace defective parts. guide. It is OK if voltage change is between 0V . Replace photo coupler IC or PCB. cube and dispenser solenoid). but key does not sense even button is pressed.5V. switch.98 - .
. -Check oil leak at refrigerant leak area.2 kg/cm2) . Torr EA Vacuum piping EA Pipe coupler Outlet (Socket) Plug Refrigerant weighing. Nitrogen Pressure. moisture.1~0. Evacuation time Vacuum degree Vacuum Min. Sound:usable No sound:not usable More than To remove 40 minutes. . -Do not use soapy Detect water for check. 0. Use electronic leak detector if oil leak is not found. Weld under To protect . if it doesn't sounds when moisture noise when removing rubber cap blow removing rubber penetration.R134a refrigerant is more susceptible to atmosphere formation. mineral and refrigerant(causes of leak). High and low Vaccum efficiency can be improved by Pressure sides are operating compressor during evacuation. for R12 refrigerator -Replace drier whenever repairing refrigerator cycle piping. 20 minutes. allowance:±5g Note:Winter:-5g Summer:+5g -Use R134a exclusively To remove for R134a refrigerator the moisture -Use R12 exclusively from pipe. 3 N2 sealed parts.TROUBLE DIAGNOSIS 3. To protect The opening time should be reduced to a Comp:within Moisture half of the standards during rain and 10 minutes.03(ref) Note:Only applicable to the model equipped with reverse flow protect plate. rainy seasons (the penetration of water Drier:within into the pipe is dangerous). 2 Welding. Please practice. use the parts. ˝ R134a exclusive ˝ Use R134a Do not mix exclusively. ester oils. refrigerant it may be sucked leak area. therfore. many times before use.Use copper bombe Socket:2SV Plug: 2PV R134a Note:Do not burn O-ring (rubber) during welding. R12 Refrigerant mixing. 4 Refrigeration Cycle. into the pipe by.) . NOTE) Please contact Songso company on +82-53-554-2067 if you have inquiry on heavy repair special facility.99 - . Standards Purposes Remarks Pipe:within 1 hour.Do not weight the refrigerant at too hot or too cold an area.Do not apply force to pipes before and after welding to protect pipe from cracking. Use R134a To protect cxclusive. EA 5 EA 6 Drier replacement. Below 0. Penetration. Nitrogen oxide scale . with R12 Weighing refrigerant.In case of evaporator parts. The Heavy Repair Standards for Refrigerator with R134a Refrigerant NO. -The electronic leak detector is very sensitive to halogen gas in the air. 1 Items Pipe and piping system opening time. leaks than R12 and requires more care (N2 pressure: during welding. Unit Min. Cooling Cycle Heavy Repair 3-1. Confirm N2 leak.Refet to repair note in each part. Confirm air leaking To protect . It also can detect R141b in urethane. 7 Leak check.(25°C is adequate. evacuated at the same time for models above 200 L Use R134a To protect The rubber pipes for R12 refrigerant shall exclusive mixing of be melted when they are used for R134a manifold. dry air or N2 gas for more than 1 min cap. R134a exclusive.
side cutters Parts replacement and welding . . Vacuum and low (compressor refrigerant discharging parts) pressure sides.Repair in a clean and dry place.Clean R134a exclusive tools and store them in a clean tool box or in their place. electronic scales. Summary Of Heavy Repair Process Contents Tools Trouble diagnosis Remove refrigerant Residuals . . N2 gas Filter. .Check leak at weld joints. Tool box Transportation and installation .Evacuate for more than forty minutes after connecting manifold gauge hose and vacuum pump to high (drier) Vacuum pump(R134a exclusively).100 - .Weld carefully after inlet pinching.Weigh and control the allowance of R134a bombe in a charge through compressor inlet (Charge while refrigerator operates).TROUBLE DIAGNOSIS 3-2.Confirm N2 sealing and packing conditions before use. Driver(Ruler). Note:Do not use soapy water for check.1-0.2kg/cm2). ➁ Check hot line pipe manually to see if warm. Rag.Evacuation Speed:113l/min.) .Weld under nitrogen gas atmosphere. .Use R134a oil and refrigerant for compressor and drier Pipe Cutter.(Leave space of more than 5 cm from the wall for compressor compartment cooling fan mounted model. Manifold gauge. Minute leak: Use electronic leak detector Big leak: Check visually or fingers. ➂ Check frost formation on the whole surface of the evaporator.Remove flux from the silver weld joints with soft brush or wet rag. gas welding machine Electronic Leak Detector. .Cut charging pipe ends and discharge refrigerant from drier and compressor.) .Check cooling capacity ➀ Check radiator manually to see if warm. Gas welder. . vacuum conditions to be ±5 g with electronic scales and cylinder). . Refrigerant charging and charging inlet welding . Use good one for welding and assembly. punching off flier.(Flux may be the cause of corrosion and leaks.Installation should be conducted in accordance with the standard installation procedure.(N2 gas pressure: 0. R134a exclusive bombe(mass manifold gauge. refrigerant(R134a) Check refrigerant leak and cooling capacity Compressor compartment and tools arrangement . . Copper brush.
. 1) Be sure to replace drier with R134a only when repairing pipes and injecting refrigerant. 1) Remove retained refrigerant more than 5 minutes after turning off a refrigerator.) 1) Nitrogen or refrigerant R134a only should be used when cleaning inside of cycle pipes inside and sealing.) Evaporator Compressor Drier 2 Low pressure side Condenser 1 High pressure side 3.1~0. 2) Check leakage with an electronic leakage tester. oil leak will happen. (If the order is not observed. Nitrogen blowing welding. Precautions 1) Use special parts and tools for R134a. Precautions During Heavy Repair Items 1. 4) Be careful not the water let intrude into the inside of the cycle.TROUBLE DIAGNOSIS 3-3. (Nitrogen pressure : 0. Removal of retained refrigerant. 3) Be sure to use a pipe cutter when cutting pipes.) 2) Remove retained refrigerant by cutting first high pressure side (drier part) with a nipper and then cut low pressure side. 4. 1) Weld under nitrogen atmosphere in order to prevent oxidation inside a pipe. 5. oil will leak inside. Use of tools.2 kg/cm2.101 - . (If not. Replacement of drier. Others. 2.
3-4. Practical Work For Heavy Repair
Items 1. Removal of residual refrigerant. Compressor Suction Refrigent Intake Release Condenser Drier High pressure side Low pressure side KEYPOINTING Observe the sequence for removal of refrigerant. (If not, compressor oil may leak.) Precautions Evaporator
1) Remove residual refrigerant more than 5 minutes later after turning off the refrigerator. ( If not, compressor oil may leak inside.) 2) Remove retained refrigerant slowly by cutting first high pressure side (drier part) with a nipper and then cut low pressure side. 2. Nitrogen blowing welding. Evaporator KEYPOINTING Welding without nitrogen blowing produces oxidized scales inside a pipe, which affect on performance and reliability of a product.
Drier High pressure side
When replacing a drier: Weld and parts by blowing nitrogen(0.1~0.2kg/cm2) to high pressure side after assembling a drier. When replacing a compressor: Weld and parts by blowing nitrogen to the low pressure side. Note) For other parts, nitrogen blowing is not necessary because it does not produce oxidized scales inside pipe because of its short welding time. 3. Replacement of drier. * Unit : mm KEYPOINTING Be sure to check the inserted length of capillary tube when it is inserted. (If too much inserted, a capillary tube is clogged by a filter.)
12 Filter Inserting a capillary tube
Measure distance with a ruler and put a mark(12+3/-0)on the capillary tube. Insert tube to the mark, and weld it
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Items 4.Vacuum degassing.
Suction pipe Compressor Drier
3 2 1
Low pressure Blue Yellow Red
Pipe Connection Connect a red hose to the high pressure side and a blue hose to the low pressure side. Vacuum Sequence Open 5.Refrigerant charging. Charging sequence , valves and evacuate for 40 minutes. Close valve .
KEYPOINTING - If power is applied during vacuum degassing, vacuum degassing shall be more effective. - Operate compressor while charging refrigerant. (It is easier and more certain to do like this.)
1) Check the amount of refrigerant supplied to each model after completing vacuum degassing. 2) Evacuate bombe with a vacuum pump. 3) Measure the amount of refrigerant charged. - Measure the weight of an evacuated bombe with an electronic scale. - Charge refrigerant into a bombe and measure the weight. Calculate the weight of refrigerant charged into the bombe by subtracting the weight of an evacuated bombe. Indicate the weight of an evacuated bombe R134a KEYPOINTING - Be sure to charge the refrigerant at around 25°C. - Be sure to keep -5g in the winer and +5g in summer Calculation of amount of refrigerant charged the amount of refrigerant charged= a weight after charging a weight before charging (a weight of an evacuated cylinder)
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Items Precautions Evaporator
Compressor Drier Condenser Bombe 4) Refrigerant Charging Charge refrigerant while operating a compressor as shown above. 5) Pinch a charging pipe with a pinch-off plier after completion of charging. 6) Braze the end of a pinched charging pipe with copper brazer and take a gas leakage test on the welded parts. 6. Gas-leakage test 7. Pipe arrangement in each cycle * Take a leakage test on the welded or suspicious area with an electronic leakage tester. Check each pipe is placed in its original place before closing a cover back-M/C after completion of work. Particularly control the size of Joint Drain Pipe
3-5. Standard Regulations For Heavy Repair
1) Observe the safety precautions for gas handling. 2) Use JIG (or wet towel) in order to prevent electric wires from burning during welding. (In order to prevent insulation break and accident.) 3) The inner case shall be melted and insulation material (polyurethane) shall be burnt if not cared during welding inner case parts. 4) The copper pipe shall be oxidized by overheating if not cared during welding. 5) Not allow the aluminum pipes to contact to copper pipes. (In order to prevent corrosion.) -0 6) Observe that the inserted length of a capillary tube into a drier should be 12 +3 mm.
Drier Molecular Sieves Molecular Pipe
12 - mm
7) Make sure that the inner diameter should not be distorted while cutting a capillary tube. 8) Be sure that a suction pipe and a filling tube should not be substituted each other during welding. ( High efficiency pump.)
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TUBE DRIER ASSEMBLY Silver Brazer PIPE ASSEMBLY SUCTION Copper Brazer PIPE ASSEMBLY JOINT Copper Brazer PIPE ASSEMBLY JOINT Copper Brazer Coppper Brazer CONDENSER ASSEMBLY WIRE Silver Brazer . Brazing Reference Drawings 1) Asia / Middle-East Africa PIPE ASSEMBLY HOT LINE (Refrigerator) PIPE ASSEMBLY HOT LINE (Freezer) Copper Brazer Copper(Silver) Brazer CAPI .105 - .TUBE DRIER ASSEMBLY Copper(Silver) Brazer Silver Brazer PIPE ASSEMBLY SUCTION Copper Brazer PIPE ASSEMBLY JOINT Copper Brazer PIPE ASSEMBLY JOINT Copper Brazer Coppper Brazer CONDENSER ASSEMBLY WIRE Silver Brazer 2) Europe & CIS / America PIPE ASSEMBLY HOT LINE (Freezer) Copper Brazer Copper(Silver) Brazer CAPI .TROUBLE DIAGNOSIS 3-6.
This sound is caused by the vibration of motor and piston when they start and finish their operation. "Clunk" sound I Explain that it comes from the compressor when the refrigerator starts. • Insert rubber or leave a space between pipes to avoid the noise. The compressor rotates at 3600RPM. • This operating sound happens when the compressor compresses the refrigerant.106 - . • There is a fan on the back of the refrigerator. Please adjust the level of the refrigerator. the piston and motor in the compressor rotate at 3600RPM. a small vibration can make a loud sound. When the engine stops. "Whizz" sounds are heard when the air passes through the narrow holes into the freezer and refrigerator compartments. it stops with vibration. the air circulation sounds may be noticeable. • Fix the fan blade if the noise is due to the collision of fan and shroud. Sound Problems "Whizz" sounds Checks and Measures I Explain general principles of sounds. There is a fan in the freezer compartment which blows cool air to freezer and refrigerator compartments. This phenomena can be compared with that of cars. • Sound becomes louder if the refrigerator is installed on a wooden floor or near a wooden wall. The compressor and fan produce sounds. When the car engine ignites and starts to rotate. I Cooling Fan sound in the compressor compartment.TROUBLE DIAGNOSIS 4. which cools the compressor compartment. • When the refrigerator operates. • If the refrigerator is not leveled properly. • All refrigerator when functioning properly have normal operating sound. • Fix the drip tray if it is loosened. the loud sound becomes gradually quiet. • The sounds happens when pipes and internal evaporator in the refrigerator compartment expand and contract as the temperature changes during the refrigerator operation. HOW TO DEAL WITH CLAIMS 4-1. twice a day. The sound of compressor operation becomes louder as the refrigerator capacity increases. I Sound depends on the installation location. . If there is a small space between the refrigerator and the wall. Move it to the another location. when the ice on the evaporator melts. "Click" sounds I Explain the principles of temperature change. I Noise of Compressor. This sound also happens during defrosting. Vibration sound I Check the sound whether it comes from the pipes vibration and friction.
(applicable to model with ice maker). I Explain the principles of ice supply and procedure of crushed ice making in a dispenser. the water flowing sound happens. When water . • When the refrigerator stops. motor sound and water flowing sound are heard. When ice is being ejected. This sound happens when the liquid or vapor refrigerant flows from the evaporator to compressor. click” are heard.107 - . Noise when supplying ice. "Click" sounds I Explain the characteriistics of moving parts. When this happens. • This noise comes from the MICOM controller's switch on the top of the refrigerator when it is turned on and off. Noise when supplying water. • When ice cube button is pressed. If crushed ice button is pressed. I Explain the principles of water supplied to dispenser. freezing sounds such as “click. the water supply valve in the compressor compartment opens and let the water flow to the water tank in the lower part of the refrigerator compartment.TROUBLE DIAGNOSIS Problems Checks and Measures Sounds of water flowing I Explain the flow of refrigerant.Noise produced by ice dropping ejection. The water is dispensed by this pressure. makes sounds like “Whizz” and water flowing also makes sound.Noise from motor sounds “Whizz”. When water is supplied. ice stored in the ice bank is moved by a Helix Pusher and dispensed. ice crushing and hitting ice bank sounds are heard. sounds like “Whizz” produced by a motor to rotate an ice tray and ice dropping and hitting ice bank sounds are also heard. the water supply valve in the machine room and hitting ice bank. When this happens. Noise of ice maker operation I Explain the procedure and principles of ice maker operation. • When the water supply button in the dispenser is pressed. the cube ice is crushed. freezes to ice. • Automatic ice maker repeats the cycle of water supplying ➝ icemaking ➝ ice . .
TROUBLE DIAGNOSIS 4-2. It will then become cooler. please ask to keep it in the refrigerator compartment shelf. Do not store food near the outlet of the cooling air as it block the air circulation. the refrigerator compartment will not be cooled. • Refrigerator is generally delivered with the button set at “normal use” (MID). Measures for Symptoms on Temperature Problems Checks and Measures Refrigeration is weak. Refrigeration is too strong. I Check the water storage location. I Check if food is stored near the outlet of the cooling air. If you feel the refrigeration is weak. • Use chilled drawer for storing fresh meat or fish for short periods. set the control button at “weak”. then set the temperature control button at “strong” position. If you adjust the button in the freezer compartment as well. • The temperature at cooling air outlet is always below the freezing point. For storing for a long periods or freezing food. If it is strong in whole area. Refrigerator water is not cool. keep food (particularly wet and easy to frozen such as bean curd and vegetables) away from the outlet. I Check the vegetables storage. • If vegetables are stored in the refrigerator shelf or chilled drawer instead of vegetable drawer. • Check if refrigeration is strong in whole area of the refrigerator or partly near the outlet of the cooling air. If it is strong only near the outlet of cool air. • The freezing point of ice cream is below -15°C. If the outlet of the cooling air is blocked.108 - . • Store ice cream in a cold place or set the temperature control button of a freezer at “strong” position. The food stored at inside of the shelf freezes even the control button is set at “MID”. It is normal that frozen foods thaw above the freezing temperature (in the chilled drawer). use a freezer compartment. I Check temperature set in the temperature control knob. Therefore ice cream may melt if it is stored in the door rack. • If water is kept in the door rack. the refrigeration is stronger than adjusting refrigerator only. . Vegetables are frozen. I Explain the characteristics of ice cream. Ice cream softens. I Check the position of temperature control button. And do not block the outlet. not frozen but defrosted I The chilled drawer does not freeze food. The food in the chilled drawer is . Set the control button at “weak” if they are also frozen in the vegetable drawer. they will be frozen. But customer can adjust the temperature set depending on their habit and taste.
• Each food has its own peculiar odor. If the door is left open in Summer. If warm water was put into the ice mold. if temperature is set at “MID”. The intensity of odor depends on refrigerator conditions and environments. I Check the temperature control button and set at “strong”. fine frost forms as cold air mixes with hot air. I Explain basic principles of frost formation. ice may form inside of the refrigerator. I Explain the basic principles of food odor. • Clean inside of the refrigerator with detergent and remove moisture.109 - . Therefore it is impossible to prevent or avoid food odor completely when food is stored in the completely sealed refrigerator compartment. etc. The temperature of freezer is -19°C.Too frequent door opening. much frost forms inside of the refrigerator. Frost in ice tray.) . . Dry inside the refrigerator by opening the door for about 3 or 4 hours and then set the temperature control button at “strong”.Air penetration through the gasket . (parties. Odor and Frost Problems Checks and Measures Odor in the refrigerator compartment.Hot foods are stored before they are cooled down. the moisture attached to the jaw (protruded part) of ice mold shall freeze and form frost. If cool air fan operates. If hot air comes into the refrigerator. • When ice tray with full of water is put into a freezer compartment. the water evaporates.Door was left open. the situation will become worse.TROUBLE DIAGNOSIS 4-3. • The main causes for frosting: . Deodorizer can absorb some portions of the odor but not completely. . Frost in the freezer compartment I Explain the basic principles of frost formation. If this happens quite often.
• There is a magnet in the gasket rubber so that it is ok. if door is securely closed without a gap. then this will affect badly the performance of a refrigerator. Please install a refrigerator in a well-ventilated place and leave a clearance between refrigerator and wall: I Explain that the hole is for releasing gas. • Too frequent door opening and hot food storing cause the compressor to operate continuously and hence increase the electric consumption and bills. it will then open smoothly. • When the door is open. This causes the door sticked closely to the refrigerator in a moment. Adjust the level of refrigerator with levelling screws.110 - . • If the rear side of the refrigerator is raised higher than front side. the freezer compartment door moves up and down. I A door does not close properly. Small holes in a door liner Electric bills are too much. Be sure to connect the power 2~3 hours after refrigerator is installed. I Refrigerator compartment door does not open properly. The front side should be raised a little bit higher than the rear side. I Check the use conditions. I Explain the principles of radiator. it may feel hot but it is normal. Be sure to store wet foods in the air tight container or in the wrap. • When the refrigerator compartment door is open and close. Others Problems Checks and Measures The refrigerator case is hot. This mixed air shall be compressed and increase the internal pressure when door is closed. (If the refrigerator is used for a long time. I Door opens too easily.) I When the refrigerator compartment door is open and close. • The radiator pipes are installed in the refrigerator case and partition plate between the refrigerator and the freezer compartment in order to prevent condensation formation. I When should the power be connected ? • You can connect the power right after the installation. fresh air comes into the freezer compartment and moves up and down the freezer compartment door. forming can be easily done . But if the refrigerator was laid flat during transportation for a long period of time and the refrigerant and compressor oils are mixed up. door shall not be easily closed. warm open air comes into the compartment and is mixed up with cool air.TROUBLE DIAGNOSIS 4-5. . When is the power connected? Door does not open properly. Condensation on the inside wall of the refrigerator compartment and the cover of properly vegetable drawer. it can be hotter due to lack of heat radiation. • A small hole in the door liner is for releasing gas during insulation materials lining work. Particularly in summer or after installation of refrigerator. and wet foods are not stored in the air tight container or wrapped. With a releasing hole. door is frequently opened. I Explain how to store foods • Condensation forms when refrigerator is installed at damp area. It can be open easily if the foods in the refrigerator or freezer compartments hold the door open. If there is no enough space to dissipate heat.
1 2 1 2 A A B 2) Remove a freezer door. . Disconnect all connecting lines except earthing cord. Hinge Connecting 2 Line 1 Earthing Cord (2) Turn hinge lever in arrow A direction until it is loosened and take it out in arrow B direction. • If hinge lever or bracket hinge pin is deformed during assembling freezer and refrigerator doors. • Pull a water supply tube forward while pressing to disconnect water supply tube as shown below. part (3) Disconnect upper hinge from a hinge supporter by grasping the front part of upper hinge and lifting up (Hinge Assembly U) in arrow direction A and pull forward in arrow B direction.HOW TO DISASSEMBLE AND ASSEMBLE 1.111 - . (1) Loosen hinge cover screw of freezer door and remove cover. Don’t pull a door forward. DOOR 1) Remove lower cover and then disconnect water supply tube in the lower part of freezer door. M6: Hinge. Cover. Hinge Note : • Lift up a freezer door until a water supply tube is fully taken out. L fixing screw) in the hole of upper hinge. (5) Assembly is the reverse order of disassembly A B Note : • When disconnecting refrigerator door. 2 Lever. Be careful as the door may be fallen down. (4) Lift up the freezer door in arrow direction and disconnect the door from the lower hinge . turn hinge lever counterclockwise. fix two screws (Tap Tite Screw.
3) Push up a piece handle in arrow direction with hand and disconnect. ( Don’t disassemble further. F(U) : Hold upper part and pull forward. ICEMAKER ASSEMBLY Handle. Piece Lever Tray. If damaged. The set value may be changed. 4 2) Put blade screwdriver into a groove on the side of a DECO handle and lift up in arrow direction and push down with hand in arrow direction and disconnect. GRILLE FAN 1) Loosen two screws after disconnecting a cap screw of a grille fan(U) with a balde screwdriver. (4) Disconnect icemaker housing and sensor housing. (3) Disconnect icemaker bracket so that it can slide forward. Deco 3 1. assemble with a new one after sealing well. SHROUD. torn or badly sticked. 4. HANDLE 1) Put blade screwdriver into a groove on the side of a Deco handle and lift up a little bit in arrow direction and push up with hand in arrow direction and disconnect. Dispenser Model 1) How to disassemble: (1) Remove ice bank from the freezer compartment. assembly must be wrong. Screw Bracket. 2) Disassembly of a grille fan(U) : Pull forward after opening hook at ➝ part with a blade screwdriver. 3) Disconnect housing A of a grille fan (L) from the main body. 6) Disassembly of shroud. F(U) and F(L) during assembling. 4) Turn screw in arrow direction with a cross driver and disconnect. Ice Maker Hook Ice Maker Unit Handle. Ice Insulation 3. 7) Disassembly of shroud. (5) Disconnect icemaker horizontally by pressing bracket hook part. F(U) : Disconnect housing of B after removing two rail guides with a blade screwdriver. Sensor Note : When the ice tray is not horizontal after assembly.112 - .HOW TO DISASSEMBLE AND ASSEMBLE 2.) 2) How to assemble : The assembly is the reverse order of the above disassembly. (2) Loosen two screws on the upper part of icemaker bracket. Sensor Cover. 8) Check foam PU sticking conditions around a shroud. Check and assemble again. 2 1 4) Disassembly of a grille fan (L) : Hold upper part of a grille fan(L) and pull forward carefully. 5) Loosen two screws. .
and funnel Assembly. And then assemble a holder lever after fixing a holder at a solenoid Assembly working part.Dispenser Solenoid Assembly . The cover dispenser is fixed with a hook. 4) Loosen four screws with a phillips screwdriver and pull a funnel Assembly to disconnect. 6) For assembling a duct cap Assembly. housing. DISPENSER 1) Disconnect button assembly by pulling down until it stops and then pulling forward.HOW TO DISASSEMBLE AND ASSEMBLE 5. 2) Remove display frame Assembly by making a gap between a display frame Assembly. with a balde screwdriver and pulling it forward. Heater. Solenoid Assembly Holder Lever Cap Assembly Duct 3) Display Assembly can be disconnected by pressing the upper part of a cover dispenser and pushing a display Assembly.113 - . Sheet Spring Lever.. Funnel Assembly Funnel Assembly Button 5) Duct cap Assembly is disconnected if hold lever connecting screw is loosened with a phillips screwdriver. insert one end of a spring into the right hole of dispenser lever. after disconnecting display frame Assembly. and insert the other end into the right hole in upper part of dispenser.
FUNNEL 4 24 13 SWITCH. BUTTON 24 DECO. DUCT 23 22 19 LEVER. ROCKER 14 SOLENOID ASSEMBLY 15 SPRING 16 HOLDER. DISPENSER PWB(PCB) ASSEMBLY. DISPLAY COVER. DISPENSER 20 RUBBER. Duct Detailed Drawings> . DISPLAY FUNNEL ASSEMBLY SWITCH. MICRO FRAME.114 - . DRAIN 19 18 21 < 17 Cap Assembly. FUNNEL 9 10 LEVER(SWITCH) 11 FUNNEL 12 RUBBER. LEVER 17 CAP.HOW TO DISASSEMBLE AND ASSEMBLE 7) Dispenser Related Parts 7 10 8 17 13 12 14 11 15 9 1 2 4 7 8 16 FRAME ASSEMBLY. CAP 21 2 1 21 BUTTON ASSEMBLY 22 BUTTON 23 HOLDER.
7-2. And loosen 4 screws and two screws .8 7.0 1. * The first portion of dispensed water is not cold even though the refrigerator is working. Note : • Assemble carefully parts . and two screws with a cross driver to disassemble arm Assembly. WATER TANK AND WATER LINE u The water tank at back and lower part of a refrigerator is fixed by one screw and has a capacity containing 7 glasses (180cc per glass) of cold water. • Adjust exterior gap by adjusting parts . Home Bar related parts 1 11 10 9 8 11 5 7 6 1.HOW TO DISASSEMBLE AND ASSEMBLE 6. 4) Assemble parts by performing the disassembly in reverse order. HOME BAR 7-1. until they are fixed firmly when assembling them. ARM 7 SCREW TAP TITE(ARM) 8 ARM ASSEMBLY 9 STOPPER 10 SCREW. fixed on H/Bar door Assembly. MACHINE(STOP ARM-H/B) 11 SCREW MACHINE(HINGE-H/B) . 2) Loosen two screws attached on the refrigerator compartment door with a phillips screwdriver. .0 . and when assembling. In this case. TAP TITE(HINGE-H/B) 3 SCREW MACHINE(HINGE-H/B) 4 HINGE ASSEMBLY H/BAR 5 HINGE ASSEMBLY H/BAR 6 CAP. forward to disassemble. Home Bar parts disassembly and assembly 1) Disconnect H/Bar Door Assembly .115 - 5. H/BAR 2 SEREW. dispense ice first in the cup and then water to make a cold water. Pull H/Bar door Assembly . 2.8 9 10 8 7 6 4 3 1 DOOR ASSEMBLY. It will take time to make more cold water in the tank. 3) Loosen two screws .
#EV# EXPLODED VIEW FREEZER DOOR PART: GR-P247. GR-L207. GR-P207. GR-L247.116 - . GR-L197 200A 206C * 206B * 202A 206A * 205A 205C 205A * 210A 205D 210B 205F * 210C 205C 205B 205B 210C * 201A 203A 206E * .
GR-B247.#EV# EXPLODED VIEW FREEZER DOOR PART: GR-C247. GR-B197 200A 206C * 206B * * 202A 206A * 205A 205C 205A 210B 205D 210B 205F * 210B 205C 205B 205B 210C * 210C 201A 206E 203A * . GR-B207. GR-C207.117 - .
GR-C207 REFRIGERATOR DOOR PART * : Optional part 230A 241A 205A * 241C 241B 206D * 147C * 147B* 147A 236A * * 232A 239A 205F 243A 206B 240A 205A * 264B 205C 402B 266A 617A 266C 265A 261A 267A 205B 260A 262A 264C * 264A 243A 205D 240B 267A 266C 240C 265A 266B 263A 205C 266B 263B 205B 231A 233A 240C 206F * .#EV# EXPLODED VIEW Ref No.118 - . GR-P207. GR-C247. : GR-P247.
GR-L197.119 - . GR-B247. GR-B207.#EV# EXPLODED VIEW Ref No. GR-L207. GR-B197 REFRIGERATOR DOOR PART * : Optional part 230A 241A 206D * 241B 236A * 147C * 147B* 147A 232A 239A 205A * 243A 206B * 205A 240A 205C 205F * 243A 240A 205D 240C 205B 205C * 205B 231A 233A 240C 206F * . : GR-L247.
#EV# EXPLODED VIEW FREEZER COMPARTMENT * : Optional part 131B * 101A 270B 131A * 271B 271A 137B 137A 120A * 131E * 131B * 131A * * 136C 402A 403A 136C 136B 135A 136A 131C 131D * * * 152A 132A * 120D 400A 302B 120D 401A 128C 130A 128E 128D 120B * 120B 128F * 120B * * 120B 272A 103A 408A 120C 105B 135B 125A 312A 126A .120 - .
121 - .#EV# EXPLODED VIEW REFRIGERATOR COMPARTMENT * : Optional part 101B 146A 270A 271B 271C 626C 140A * * 626B 141A * 626A 141B * 116A 115B 115A 171A 171B 402A 115C 151A * 151C 401A 624C * 170A 141D * 149C 152A * 177A 151B * 142A * 177B 162A 155A * 150A 166C 162B 272B 166B 166A 103A 165A 161D 624A * 161A 161C 160A .
122 - .#EV# EXPLODED VIEW ICE & WATER PART * : Optional part 625A * 622A 618A 616E 616F * * 623A 616G * 616D * 627A * 623A or 623B 624B 619A * 619A 404A * 610A 612A 612C 600A 610A * 611A * 611B * 612B 607A 602A 605A 616A 616C 611A 611C 604A * 611D 616A 603B 601A 603A 615A 404B 613A 616B 621B 600A 614A * 606A 607A 602A 605A 604A 601A 603B 603A .
123 - .#EV# EXPLODED VIEW MACHINE COMPARTMENT * : Optional part 200A 406A 502A 410H 410G 505A * * 303A 500A 502B 303B 303C 304A 303D 313A 310B 300A 307A 307A 317A 301A 317B 104A 308B 309A 309B 403B 309C 310A 306A 305A 305B 305C 308C 308A 305C 305B .
124 - .#EV# EXPLODED VIEW DISPENSER PART 277A 278A 278C 402C 275A 278F 278E 405A 275D 278D 276B 276A 278B 401C 275C 275B 501A 281A 280C 280B 280A 279A 207A .
3828JD8623C APR..P/No. 2004 Printed in Korea .
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