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RENR9033-02

November 2010
FLUID POWER SYMBOLS
22 16 33 17 40 1 BASIC COMPONENT SYMBOLS

39 23 3 29 24 5 8 27 41 13 9 7 18 34 10 MAIN AUX.

EE (LH) PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
2-SECTION PUMP
PUMP: VARIABLE and
PRESSURE COMPENSATED

FF (RH) VARIABILITY SPRING


(ADJUSTABLE)
LINE RESTRICTION
(VARIABLE)
PRESSURE
COMPENSATION
HYDRAULIC PNEUMATIC
ENERGY TRIANGLES
LINE RESTRICTION
VARIABLE and PRESSURE
COMPENSATED
ATTACHMENT

19 32 VALVE ENVELOPES
VALVES
VALVE PORTS

15 25 ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES


11 37 AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
21 FLUID STORAGE RESERVOIRS
SYMBOL LOADED CONTROLLED

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

35 36 2 5 4 26 30 6 28 20 12 14 16M Motor Grader


PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

38 Hydraulic System COMBINATION CONTROLS

40 26 30 6 1 B9H1-UP
22 16
R9H1-UP SOLENOID SOLENOID
or MANUAL
SOLENOID
and PILOT
SOLENOID and
PILOT or MANUAL
SERVO THERMAL DETENT

35 23 3 29 27 41 17 38 7 18 34 MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
33 PILOT CONTROL SYMBOLS
RELEASED PRESSURE REMOTE SUPPLY PRESSURE

19 32 25
37 LH VIEW EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS


21
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

11 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO


DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN


DIRECTION FLOW FLOW EITHER DIRECTION
BIDIRECTIONAL BIDIRECTIONAL

15 39 36 24 2 5 4 8 13 9 28 20 10 14
© 2007 Caterpillar Printed in U.S.A.
12 All Rights Reserved
COMPONENT LOCATIONS SERVICE BRAKES

Component Locations
Part Schematic Machine
Description
Number Location Location Electrical Symbols Table
Accumulator Gp - Blade Cushion 219-8035 D-5,D-7,D-8 1
Accumulator Gp - Brake 260-9428 A-2 , B-2 2
Hydraulic Symbols (Electrical)
Breather Assembly 9R-9925 B-8 3
Control Gp - Brake Pedal 301-4129 E-1 4
Cylinder Gp - Articulation 290-8074 D-6 5 G M
Cylinder Gp - Blade Lift (LH) 270-7538 D-4 , E-7 6
Cylinder Gp - Blade Lift (RH) 270-7538 D-5 , E-8 7 Transducer Transducer Generator Electric Motor
Cylinder Gp - Blade Tip 9T-8944 F-3 8 (Fluid) (Gas / Air)

(Dimensions: 39 inches x 28 inches)


Cylinder Gp - Center Shift 262-1905 F-4 9
Cylinder Gp - LH Steering
Cylinder Gp - Ripper Lift
267-3863
113-5264
E-3
D-7
10
11
29
Cylinder Gp - RH Steering 267-3863 E-2 12

RENR9033-02
Cylinder Gp - Side Shift 257-5083 F-4 13
Cylinder Gp - Wheel Lean 289-3054 F-6 14 Pressure Switch Pressure Switch Temperature Switch Electrical Wire
(Adjustable)
Filter Gp - Pilot
Filter Gp - Return
191-9784
249-2307
B-4
A-8
15
16
19
Lock Gp - Center Shift 246-4477 D-4 17
Electrical Symbols (Electrical)
Manifold Gp - Control Blade Cushion
Manifold Gp - Pilot Shutoff Solenoid
253-1320
263-1790
D-4 , D-5
B-5
18
19
23
Motor Gp - Circle Drive 9T-5977 F-6 20
Motor Gp - Fan 304-1005 A-3 21 T
Pump Gp - Fan / Brake 257-6832 B-7 22 Pressure Temperature Level Flow
Pump Gp - Implement / Steering 246-4486 B-6 23 Symbol Symbol Symbol Symbol
Pump Gp - Secondary Steer 273-8714 A-5 24
Screen - Implement Control Valve (Front) 250-1420 E-3 25
Wire Number Identification Codes
Screen - Implement Control Valve (Rear) 250-1420 C-4 26
Screen - Steer Pilot Manifold Valve 6E-5066 C-2 27
Electrical Schematic Example Hydraulic Schematic Example
Swivel - Blade 260-6502 F-4 28
Tank Gp - Hydrualic Oil 275-6574 B-8 29 Current Standard Current Standard
Valve - Shuttle (Load Signal Resolver) 6R-7605 B-3 30
Harness identification code
Valve Gp - Check (E) 231-7701 B-5 31 This example indicates
wire 135 in harness "AG". Wire

30 Page,
Valve Gp - Check (Implement / Steer) 255-3631 B-6 32 Circuit Number Wire Color
Identification
Valve Gp - Check (Secondary Steer)
Valve Gp - Constant Downforce
9T-1013
279-6521
A-5
D-7 ,D-8
33
34
AA BB CC 325-AG135 PK-14

Valve Gp - Cooler Bypass 266-1595 A-4 35 325-PK


Circuit Identification Wire Color Wire Gauge
Valve Gp - Fan / Brake Control 251-8256 B-3 36 Number

Valve Gp - Implement Control (Front) (5-Bank) 261-3272


(6-Bank) 261-3273 F-2 thru F-8 37 Previous Standard
(7-Bank) 261-3274 Wire
Wire Color

Valve Gp - Implement Control (Rear) (3-Bank) 261-3278


(4-Bank) 261-3281 C-4 thru C-8 38
325-PK-14
(6-Bank) 261-3283
B A
Valve Gp - Relief (Secondary Steer) 9T-8071 A-5 39
Circuit Number Wire Gauge
Valve Gp - Steering Control 301-5359 D-2 thru D-3 40 Identification (EXAMPLE VALVE)

Valve Gp - Steering Pilot Manifold 254-3415 C-1 41

FW
D

SOS

Tap Locations
Pressure, Sampling, and Sensor
35
Tap Schematic
15
Description
Number Location
AA Implement / Steering Pump Load Sense B-6 19 15
BB Implement / Steering Pump Pressure B-5
CC Pilot Supply Pressure B-5 DD
DD Fan Motor Supply Pressure A-3
EE Service Brake LH Pressure D-1
FF Service Brake RH Pressure D-1
SOS Hydraulic Oil Sampling B-6

IMPLEMENT / STEERING CIRCUIT FAN / BRAKE CONTROL


8 7 6 5 4 3 2 1
PLOW ANGLE CYLINDER PLOW LIFT CYLINDER CYLINDER GP
CYLINDER GP BLADE TIP
CYLINDER GP CENTER SHIFT 9T-8944
WHEEL LEAN MOTOR GP 262-1905
289-3054 CIRCLE DRIVE
9T-5977
CYLINDER GP
SIDE SHIFT VALVE GP
257-5083 IMPLEMENT
CONTROL LINES GROUP COLOR DESCRIPTIONS
(FRONT) IMPLEMENT & STEERING PUMP OUTPUT
261-3272 (5-BANK)
SWIVEL 261-3273 (6-BANK)
SECONDARY STEERING PUMP OUTPUT
CENTERSHIFT LOCK CONTROL CIRCUIT
BLADE 261-3274 (7-BANK) F
F 260-6502 FAN & BRAKE PUMP OUTPUT
CENTERSHIFT CYLINDER CONTROL CIRCUIT

B A B A B A B A B A B A B A SIDE SHIFT CYLINDER CONTROL CIRCUIT


SUPPLY LINE
DRAIN / RETURN LINE
STEERING CYLINDER CONTROL CIRCUIT
BLADE TIP CYLINDER CONTROL CIRCUIT
PILOT SHUTOFF CIRCUIT
CIRCLE DRIVE MOTOR CONTROL CIRCUIT
IMPLEMENT & STEERING LOAD SENSE CIRCUITS
BLADE LIFT CYLINDER CONTROL CIRCUITS
WHEEL LEAN CYLINDER CONTROL CIRCUIT
ARTICULATION CYLINDER CONTROL CIRCUIT
SERVICE BRAKE CONTROL CIRCUIT
RIPPER LIFT CYLINDER CONTROL CIRCUIT
SNOW WING & PLOW CYLINDER CONTROL CIRCUITS

)(

CONTROL GP
E BRAKE PEDAL E
301-4129

PLOW ANGLE PLOW LIFT WHEEL LEAN CIRCLE DRIVE CENTER SHIFT SIDE SHIFT BLADE TIP SCREEN
FRONT IMPLEMENT
CYLINDER GP CYLINDER GP CONTROL VALVE CYLINDER GP
BLADE LIFT (LH) BLADE LIFT (RH) 250-1420 RH STEERING
270-7538 270-7538 267-3863
ACCUMULATOR ACCUMULATOR
BLADE CUSHION BLADE CUSHION LOCK GP
219-8035 219-8035 CENTER SHIFT
298-2600
CYLINDER GP CYLINDER GP
BLADE LIFT (LH) BLADE LIFT (RH)
CONSTANT 2270-7538 270-7538
FORCE CYLINDER GP VALVE GP
ACCUMULATOR ACCUMULATOR LH STEERING STEERING EE
ATTACHMENT CYLINDER GP BLADE CUSHION BLADE CUSHION 267-3863 CONTROL
ARTICULATE 219-8035 219-8035 CL CR 308-0935
VALVE GP VALVE GP 290-8074
CONTANT FORCE CONTANT FORCE
279-6521 279-6521
FF
CYLINDER GP CENTER SHIFT
RIPPER LIFT LOCK
113-5264

D D
LE

VALVE GP
261-3278 (4-BANK) L
CONNECTS TO CONNECTS TO 261-3281 (5-BANK)
B A BLADE LIFT B A BLADE LIFT MANIFOLD GP MANIFOLD GP 261-3283 (6-BANK)
LT VALVE RT VALVE R
BLADE CUSHION BLADE CUSHION RE
WING CYLINDERS SYMBOLS WING CYLINDERS SYMBOLS (NOTE C) (NOTE C)
253-1320 253-1320
30 Page, Color 2 (Dimesions 39 Inches X 28 Inches)

SAME AS PLOW CYLINDERS SAME AS PLOW CYLINDERS


B A B A B A B A B A B A
VALVE GP
STEERING PILOT
MANIFOLD
254-3415
RENR9033-02

C C
)(
Ps

EF

Ts

WING TILT WING LIFT RIPPER ARTICULATION BLADE LIFT (LEFT) BLADE LIFT (RIGHT)
BREATHER AS TANK GP VALVE GP P LS T
9R-9925 HYDRAULIC AA CHECK (IMP/STEER) BB CC
275-6574 255-3631 SCREEN VALVE SCREEN
REAR IMPLEMENT SHUTTLE (STEER PILOT
CONTROL VALVE (LOAD SIGNAL MANIFOLD
PUMP GP 250-1420 RESOLVER) VALVE)
FAN/BRAKE 6R-7605 6E-5066
257-6832 PUMP GP
IMPLEMENT/
STEERING
246-4486

PS
B B

LS

SCREEN A1
(FAN/BRAKE
CONTROL)
6E-5066

VALVE GP
CHECK ACCUMULATOR GP
(SEC STEER) MANIFOLD GP FILTER GP P CE BRAKE
9T-1013 VALVE GP PILOT SHUTOFF PILOT 260-9428
FILTER GP CHECK(E) SOLENOID SOS 191-9784
RETURN 231-7701 263-1790 LINE PATTERNS
249-2307 A2 Pressure Line

Pilot / Load Sensing Pressure

Drain / Return Lines


FAN/BRAKE PUMP Component Group

T Attachment
IMPLEMENT/ MOTOR GP
FAN VALVE GP
A STEERING VALVE GP DD 304-1005 FAN/BRAKE
Air Line
A
RELIEF CONTROL CALLOUTS
(SEC STEER) VALVE GP 251-8256
9T-8071 COOLER YY Taps (Pressure, Sampling,Sensor) by letter
BYPASS
266-1595 52 Components by number

THIS SCHEMATIC IS FOR THE 16M Motor Grader


PUMP GP PART #: 254-7844 CH02
SECONDARY Components are shown installed on a fully operable machine with the key and engine
STEER off and transmission shifter in neutral.
273-8714
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

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