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Pump Design

A B C D E F G H I J K L
1 Pump Design : by MS Date
2 Project Site
3 Job No. Client
4 Input / Description Symbol Unit Vendor
5 Output / SI Units Model
6 Calc. Service
7 Item No.
8 S. No. 1 2 3 4 5 6 7
9 Process
10 Input Rated Flow (Process) Qr m3/hr
11 Input Min Flow Qmin m3/hr
12 Input Continous by pass flow QBypass m3/hr Default 0 0.00
13 Input Rated flow (Pump Dsgn) Q (PD) m /hr
3
0.00
14 Input Suc. Press (Min.) Ps Kg/cm2g
15 Input Disch. Press (Max.) Pd Kg/cm2g
16 Calc. Diff. Press Pdiff Kg/cm2g 0.00
17 Input Spec. Gravity Sp Gr.
18 Calc. Head - Calculated Hcalc m #DIV/0!
19 Input Head specified by process H m
20 Input Oper. Temp.(Max) Tmax o
C
21 Input Oper. Temp.(Min) Tmin o
C
22 Input Viscocity (Max) Vis. cP
23 Input Vapor Pressure (Pumping Temp) Kg/cm2
24 Input NPSHA m
25 Input Sp. Heat of Liq. KJ/KgoK
26 Input Motor for rated or EOC flow
27
28 Other Information
29 Input Visc. Corr for rated flow CQ Default 1 1.00
30 Input Visc. Corr for rated Head CH Default 1 1.00
31 Input Visc. Corr for Efficiency (rated) CE Default 1 1.00
32 Input Visc. Corr for EOC flow CQ EOC Default 1 1.00
33 Input Visc. Corr for EOC Head CH EOC Default 1 1.00
34 Logic Motor Margin 1.25, 1.15, 1.10 #DIV/0!
35 Calc. Corrected rated flow (water) QC m3/hr 0.00
36 Calc. Corrected rated head (water) HC m 0.00

Page 1
Pump Design

A B C D E F G H I J K L
1 Pump Design : by MS Date
2 Project Site
3 Job No. Client
4 Input / Description Symbol Unit Vendor
5 Output / SI Units Model
6 Calc. Service
7 Item No.
8 S. No. 1 2 3 4 5 6 7
37 Calc. Corrected EOC flow (water) 0.00
38 Calc. Corrected EOC head (water) 0.00
39 Vendor Data
40 Input Speed RPM
41 Input Effeciency at rated flow % / 100
42 Input NPSHR at rated flow m
43 Input NPSHR at Min. Flow m
44 Input Allow. Min. Flow of Pump m3/hr
45 Input Flow at BEP for Max.Imp. Dia (For Nss) m3/hr
46 Input Head at BEP for Max.Imp. Dia (For Nss) m
47 Input Single / Double Suction (For Nss) 1 / 2
48 Input Efficiency at BEP for Max.Imp. Dia % / 100
49 Input NPSHR at BEP Max.Imp. Dia m
50 Input Max. Head by changing Imp. at rtd flow m
51 Input Min. Head by changing Imp. at rtd flow m
52 Input Rated Impeller BEP flow m3/hr
53 Input Rated Impeller BEP head m
54 Input Rated Impeller Shut off head m
55 Input Rated Impeller diameter mm
56 Input Impeller eye area m2
57 Input Flow at end of curve m3/hr
58 Input Head at end of curve m
59 Input Effeciency at EOC flow % / 100
60 Input NPSHR at EOC flow m
61 Output
62 Output Power at rated flow BKW KW #DIV/0!
63 Output Power at EOC flow BKWEOC KW #DIV/0!
64 Output Motor margin X BKW KW #DIV/0!
65 Input Motor (> both EOC or Rtd X margin) KW
66 Output NPSHA - NPSHR (at rtd.flow) m 0.00
67 Output NPSHA - NPSHR (atmin.flow) m 0.00

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Pump Design

A B C D E F G H I J K L
1 Pump Design : by MS Date
2 Project Site
3 Job No. Client
4 Input / Description Symbol Unit Vendor
5 Output / SI Units Model
6 Calc. Service
7 Item No.
8 S. No. 1 2 3 4 5 6 7
68 Output NPSHA - NPSHR (atEOC flow) m 0.00
69 Output Specific Speed (rpm, m3/sec, m) Ns #DIV/0!
70 Output Suction Specific Speed (rpm, m3/sec, m) Nss #DIV/0!
71 Output (Process - Pump) min. flow m3/hr Positive 0.00
72 Output Head margin (+ ve5 % away) % #DIV/0!
73 Output Head margin (-ve 5 % away) % #DIV/0!
74 Output Rtd flow / BEP flow (<1.15 or >0.72) Rtd. Imp. Ratio #DIV/0!
75 Output Head (Shut off / BEP) >1.10, < 1.20 Ratio Rtd. Imp. #DIV/0!
76
77 OTHER PUMP CHARACTERSTICS
78 1) For Multi stage Pumps
79 Input Critical speed given by Vendor (Nc1) (See Design notes)
80 Output Max. Shaft deflection (Range 0.127 to 0.152 mm) #DIV/0!
81
82
83 2) For all pumps
84 Output Temp. rise in oC o
C #DIV/0! #DIV/0!
85 (See Design Notes)
86
87 3) Torque requirement
88 Output Pump Torque in SI units N.m #DIV/0!
89
90 4) Time required to reach full speed
91 Input Motor Torque N.m
92 Input GD2 value of Pump + Coupling Kg-m2
93 Input Motor GD2 Val (@ 10 X Pump+cplg) Kg-m2
94 Output ∆T (Time reqd to reach full speed) Seconds #DIV/0!
95 (See Notes )
96
97
98 5)Hydraulic efficiency (Calculated)

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Pump Design

A B C D E F G H I J K L
1 Pump Design : by MS Date
2 Project Site
3 Job No. Client
4 Input / Description Symbol Unit Vendor
5 Output / SI Units Model
6 Calc. Service
7 Item No.
8 S. No. 1 2 3 4 5 6 7
99 Output Hyd eff {Calc = 1-(0.071/Q 0.25
)} ηcal %/100 #DIV/0!
100 Output Max Hyd Eff [=1/{1+(10.89/Nss )}] 5/3 ηmax %/100 #DIV/0!
101
102 6) Disc Friction for pumps having Sp. speed >39
103 Output Power cons (disc fric = 0.02 BKW) Kw #DIV/0!
104
105 7 ) Peripheral Speed :
106 Output Peri Spd (=3.14*Imp. Dia X RPM / 60000) m/s 0.00
107

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Design Notes

Critical Speed
(Range 2400 to 2650 for 3600 / 1800 rpm Pumps)
(Range @ 1750 - 1800 for 3000 / 1500 rpm Pumps)

Temperature Rise in οC = H {(1/Eff) - 1} / {102 * Sp. Heat }


Sp. Heat in SI units KJ / KgοK

Required to reach full speed in SI units


T in seconds = GD2 (Pump + Driver) X Delta RPM / ( 9.545 * ( Motor Torque - Pump Torque))
Motor Torue is minimum 10 % more than the Pump Torque requirement.

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Design Notes

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