TASK ANALYSIS WORK SHEET

TASK ANALYZED: OPERATE AND DRIVE FORK LIFT

Date :

Page 1 of 4
SKILL TRAINING PROCEDURE/ PRACTICE

Serial No

Loss Exposures Significant Steps
(Break-down critical task into steps) (Consider Safety, Health, Damage, Fire, Quality, Production problems, as well as People, Equipment, Materials and Environment Interactions)

Efficiency Check

RECOMMENDED CONTROLS

1

2

Inspect Fork lift before Using: j Capacity (Weight, Load center) j Engine / Transmission/ Hydraulic oil j LPG cylinder/Connection/ Hose/ holder / leaks j Hydraulic hoses, oil leaks j Radiator coolant, brake, tires, mirrors ,lights, flasher/ Lift/Tilt/ Attachment controls etc. Start Fork lift, Handle Load and supply to required location using Fork Lift j Approach Load carefully with fork lift¶s forks perpendicular to the load j Raise Forks to proper height to engage load j Slowly move Fork lift forward. Adjust Forks so that load is centered and forks support at least j

Fork lift may tip over, Hand injury, oil spill, Fire/Cold Burn due to LPG leak, Hot water splash from radiator, Fork lift break down, damage to load, Personal injury/ Equipment damage due to hitting of fork lift

Yes Yes

No Fill Inspection check list, Don¶t open radiator cap while engine is hot ˜ ˜

INDUSTRIAL HYG. REVIEW

SPECIAL RULES

Fork lift damage, damage to load, Fatality, Personal injury/ Equipment damage due to hitting of fork lift, Falling of loads, Fork lift tip over, load obstructs vision, Fork lift collision, sudden breaking, Driving over fallen materials, Turning at speed, Hand injury, abnormal engine noise

Yes

Note: - * - Required Action Taken may be Put procedure to work

Procedure

Only trained Operator shall operate Fork lift, Check starter and look for abnormal noise, Do not engage starter more than 30 seconds at a time and maximum start at a time limited to four (If not started by four starts, call Mobile Technician), Check gauge/ indicating lights/ horn etc. for correct operation, Check for weak floors/ uneven terrain/ special load handling attachments/ load stability etc., Don¶t extend tip of the

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Procedure

ACTION TAKEN *

PROGRAM NEEDS

TARGET COMPLETION DATE

RESPONSIBLE AREA SUP.

DEPARTMENT: Group Safety Department

OCCUPATION

:

Analysis by : Safety Reviewed by :

TASK ANALYSIS WORK SHEET
ACTION TAKEN *
TASK ANALYZED: OPERATE AND DRIVE FORK LIFT

PROGRAM NEEDS
Page 2 of 4
SKILL TRAINING PROCEDURE/ PRACTICE

Date :

Serial No

Loss Exposures Significant Steps
(Break-down critical task into steps) (Consider Safety, Health, Damage, Fire, Quality, Production problems, as well as People, Equipment, Materials and Environment Interactions)

Efficiency Check

RECOMMENDED CONTROLS

Yes
2/3 rd of the load [See Individual specific tasks below: The tasks covered are: 1. Start Fork lift, Handle Bag roll in Raw material room and supply to Bagging Machine using Fork Lift 2. Start Fork lift, Handle wooden pallet in the yard and supply to Pallet Magazine using Fork Lift 3. Start Fork lift, change SCALPERATOR & Dust Collector Bag using Fork Lift 4. Start Fork lift, Remove Bags from Palletizer using Fork Lift 5. Start Fork lift, Re-shrink the unit using Fork Lift 6. Start Fork lift, Remove IBC Bag from filling system using Fork Lift

No fork beyond load, Don¶t stand near the load while handling loads, Travel with load tilted slightly backward and raised enough to clear ground or obstacles, In case of large Loads obstructing vision drive reverse or use look out helper, Follow speed limit, Don¶t overtake, Make sure tail swing area is clear before turning, While travelling up or down grade keep load upgrade to maintain control, Slow down when approaching blind intersections or turns and sound the horn, Watch out view mirrors, Watch out pedestrians, Use extra care at cross aisles/ doorways and other locations where pedestrians can step, check for overhead obstructions, Never put body parts through carriage or lift chains, Shipping Fork lifts shall not come to Bagging line area unless authorized.

Note :- * - Required Action Taken may be Put procedure to work,

INDUSTRIAL HYG. REVIEW

SPECIAL RULES

TARGET COMPLETION DATE

RESPONSIBLE AREA SUP.

DEPARTMENT: Group Safety Department

OCCUPATION

:

Analysis by : Reviewed by :

TASK ANALYSIS WORK SHEET
DEPARTMENT: TASK ANALYZED: OPERATE AND DRIVE FORK LIFT OCCUPATION :

Date :

Page 3 of 4
SKILL TRAINING PROCEDURE/ PRACTICE

Serial No

Loss Exposures Significant Steps
(Break-down critical task into steps) (Consider Safety, Health, Damage, Fire, Quality, Production problems, as well as People, Equipment, Materials and Environment Interactions)

Efficiency Check

RECOMMENDED CONTROLS

Yes
7. Start Fork lift, Remove film scrap using Fork Lift 8. Start Fork lift, change shrink roll using Fork Lift 9. Start Fork lift, use Fork Lift for Pull back 10. Start Fork lift, Offload wooden pallet from truck using Fork Lift 11. Start Fork lift, Offload Bag Roll from truck using Fork Lift 12. Start Fork lift, Remove Unit from Conveyor using Fork Lift ]

No

3.

Parking Fork lift

Wrong parking & wrong fork position cause personal injury, wheel sliding

Yes

Park only in designated areas, Never park on Fire aisles/ stairways/ Fire equipment etc., Use parking hand brakes , put blocks if parked on incline, Lower forks to touch ground, Put direction control lever in Neutral, Shut off engine and remove key, close LPG fuel valve at the tank

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˜

INDUSTRIAL HYG. REVIEW

SPECIAL RULES

Note :- * - Required Action Taken may be Put procedure to work,

Procedure

ACTION TAKEN *

Reviewed by :

PROGRAM NEEDS

TARGET COMPLETION DATE

RESPONSIBLE AREA SUP.

Analysis by :

TASK ANALYSIS WORK SHEET
DEPARTMENT: TASK ANALYZED OPERATE AND DRIVE FORK LIFT OCCUPATION :

Date :

Page 4 of 4
SKILL TRAINING PROCEDURE/ PRACTICE

Serial No

Loss Exposures Significant Steps
(Break-down critical task into steps) (Consider Safety, Health, Damage, Fire, Quality, Production problems, as well as People, Equipment, Materials and Environment Interactions)

Efficiency Check

RECOMMENDED CONTROLS

4

Changing LPG gas cylinder of fork lift: j j Put barricade if change is done in moving way Disconnect empty cylinder connection hose from fork lift Take empty cylinder to cylinder shack and log in ³empty cylinder sheet´ Log in ³Cylinder draw sheet´ and pick up full cylinder Place full cylinder in Fork lift , connect hose and open valve

Hand injury, Gas leakage, Cold Burn, fire

Yes Yes

No Keep engine running until fuel system is completely empty, Empty cylinder shall be stored in empty cylinder section, Inspect LPG Cylinder and LPG connection (especially gasket) before installation, Check for leaks using soap liquid tester or perform gas test, In case of leak detection shut off valve and inform supervisor ˜ ˜

j j

INDUSTRIAL HYG. REVIEW

SPECIAL RULES

j

Note :- * - Required Action Taken may be Put procedure to work,

Procedure

ACTION TAKEN *

Reviewed by :

PROGRAM NEEDS

TARGET COMPLETION DATE

RESPONSIBLE AREA SUP.

Analysis by :

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