Mynute

10e - 14e - 20e

Installation & Servicing Instructions

THESE INSTRUCTIONS TO BE RETAINED BY USER

Contents
Design principles and operating sequence
1.1 1.2 1.3 principle components mode of operation safety devices

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Servicing instructions
6.1 general 6.2 routine annual servicing 6.3 replacement of components 6.4 component removal procedure 6.5 pump head 6.6 safety valve 6.7 automatic air release valve 6.8 water pressure switch 6.9 pressure gauge 6.10 NTC thermistors 6.11 high limit thermostat 6.12 PCB 6.13 gas valve 6.14 integral time switch 6.15 burner, injectors, and spark electrode 6.16 flue fan 6.17 heat exchanger 6.18 air pressure switch 6.19 expansion vessel 6.19.1 expansion vessel (removal)

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Technical data
2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 performance gas pressure expansion vessel dimensions clearances connections electrical flue details efficiency pump duty

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General requirements
3.1 3.2 3.3 3.4 3.5 3.6 3.6.1 3.6.2 3.6.3 3.6.4 3.6.5 3.6.6 3.6.7 3.6.8 3.7 3.8 3.9 related documents location of appliance gas supply flue system air supply water circulation pipework automatic bypass drain cocks air release points expansion vassel filling point low pressure sealed system frequent filling electrical supply mounting on a combustible surface timber framed building

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Checks, adjustments, and fault finding
7.1 7.2 7.3 7.4 7.5 7.6 7.6.1 7.7 7.7.2 7.7.4 7.7.5 checking appliance operation appliance mode of operation checking burner pressure combustion analysis test checking the expansion vessel external faults installation faults electrical checks short circuit check reversed polarity or supply fault resistance to earth check

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Wiring diagrams Installation
4.1 delivery 4.2 contents 4.3 unpacking 4.4 preparation for mounting the appliance 4.4.1 important 4.5 fitting the flue 4.5.1 concentric horizontal flue 4.5.2 concentric vertical flue 4.5.3 twin flue system 4.5.3.1 installation of twin adaptor kit 4.5.3.2 installation of condensate drain kit 4.5.3.3 horizontal termination 4.5.3.4 vertical termination 4.6 connecting the gas and water 4.6.1 gas 4.6.2 flow & return 4.6.3 safety valve 4.7 electrical connections 4.7.1 casing removal 4.7.2 appliance terminal block 4.7.3 connecting the mains (230 V) input

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8.1 8.2 8.3 8.4 8.5 8.6

‘Y’ plan using an external programmer ‘S’ plan using an external programmer ‘Y’ plan with Vokera twin channel programmer ‘S’ plan with Vokera twin channel programmer installation of Vokera time clock installation of Vokera twin channel programmer functional diagram

Exploded diagrams
Table 1 Table 2 Table 3 Table 4 Table 1 Table 2 Table 3 Table 4

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L.P.G. instructions
10.1 10.2 10.3 10.4 10.5 technical data related documents gas supply gas supply installation burner pressures

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Commissioning
5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10 5.11 5.12 5.13 gas supply installation the heating system initial filling of the system initial flushing pre-operation checks initial lighting checking burner pressures final flushing of the heating system setting the boiler operating temperature setting the system design pressure regulating the central heating system final checks Instructing the user

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INTRODUCTION
The Vokera 10, 14, and 20e Mynutes are central heating boilers, which – by design – incorporate electronic ignition, circulating pump, expansion vessel, safety valve, pressure gauge, and automatic by-pass. They are produced as room sealed, category II2H3+ appliances, suitable for wall mounting applications only. They are provided with a fan powered flue outlet with an annular co-axial combustion air intake that can be rotated – horizontally – through 360 degrees for various horizontal or vertical applications. The Mynute range can also be used with the Vokera twin flue system. 1 24 23 2 3 4 22 5 21 20 8 19 6 7 Fig.1 General Layout 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Flue outlet Air intake Pressure differential switch Silicone tubes (pressure diff. switch) Heat exchanger NTC thermistor High limit thermostat Spark/sensing electrode Gas valve Clock aperture Pressure gauge Thermostat Mode switch Warning led Water pressure switch Safety valve Pump Automatic air vent Burner Expansion vessel Combustion chamber Fan Air chamber Flue gas analysis test point These appliances are designed for use with sealed systems only; consequently they are not intended for use on open vented systems. The provision of stored hot water is possible by the addition of an indirect cylinder. A range rating facility is incorporated in the appliance.

18 17

9

16

15

13

12

11

10 14

Fig. 1

Mynute

1

SECTION 1: DESIGN PRINCIPLES AND OPERATING SEQUENCE
1.1 PRINCIPLE COMPONENTS q A fully integrated electronic control board featuring mode switch, temperature control, electronic ignition and flame supervision, anticycle control, pump over-run, and appliance fault indicator. q Low water content copper heat exchanger. q Integral pump q Fan q Expansion vessel q Differential air pressure switch q Water pressure switch q Two-stage gas valve q Pressure gauge q Safety valve MODE OF OPERATION When there is a request for heat and/or hot water via the programmer/time clock and/or any external control, the pump and fan are started, the fan proves the differential air pressure switch which in-turn allows an ignition sequence to begin. Ignition is sensed by the electronic circuitry to ensure flame stability at the burner. Once successful ignition has been achieved, the electronic circuitry allows full gas rate through the appliance. When the appliance reaches the desired temperature the burner will shut down and the boiler will perform a three-minute anti-cycle (timer delay). When the request for heat and/or hot water has been satisfied the appliance pump will continue to circulate for a period of 30 seconds to dissipate any residual heat within the appliance. 1.3 SAFETY DEVICES When the appliance is in use, safe operation is ensured by: q A water pressure switch that monitors system water pressure and will de-activate the pump, fan, and burner should the system water pressure drop below the rated tolerance. q A high limit thermostat that over-rides the temperature control circuit to prevent or interrupt the operation of the burner. q A differential air pressure switch that checks the operation of the fan and flue thereby allowing safe operation of the burner. q A safety valve which releases excess pressure from the primary circuit.
5 6 7

1.2

20

gas

18 17 16 15

return

flow

Fig. 2

2

Mynute

9 mbar 1.22 m3/h 5x1.63 m3/h 7x1.35 mm 14e 20 mbar 11.3 EXPANSION VESSEL Capacity Maximum system volume Pre-charge pressure 2.3 mbar 2.1 kW 14.0 litres 63 litres 0.C32 IP20 14e 79.8 FLUE DETAILS Maximum horizontal flue length (concentric) Maximum vertical flue length (concentric) Maximum twin flue length (horizontal or vertical) 10e &14e 4.5 metres 5.0 bar 350 l/hour 20e 24.8 kW 14.2 GAS PRESSURE Inlet pressure (G20) Maximum burner pressure Gas rate Injector size 2.31 m3/h 9x1.05 % Mynute 3 .0 % C12 .5 mbar 1.4 metres 4.SECTION 2: TECHNICAL DATA 2.C22 .8 bar 10e 20 mbar 10.5 bar 3.4 DIMENSIONS (all models) Height Width Depth Weight 2.0 bar 350 l/hour 14e 17.4 kW 0.7 ELECTRICAL (all models) Voltage Power consumption Internal fuse External fuse 2.35 mm 10e 12.8 bar 20e 6.5 CLEARANCES (all models) Top Bottom Sides Front 2.4 metres 14m/14m + terminal 150 mm from casing or 25mm above flue elbow (whichever is applicable) 150 mm 12 mm 600 mm 740 mm 366 mm 315 mm 30 kg 10e 4.30 mm 20e 20 mbar 12.5 litres 47 litres 0.0 bar 350 l/hour 22 mm compression 15 mm compression 1/2in.0 kW 0. BSP 230V/50hz 125 W 2 AL 3A 2.9 EFFICIENCY SEDBUK rating Appliance type Category 10e 77.5 bar 3.2 kW 7.06 kW 0.35 kW 5.2 kW 19.8 bar 14e 4.5 metres 14m/14m + terminal 20e 3.2 % 20e 78.1 PERFORMANCE Heat input Heat output (max) Heat output (min) Minimum working pressure Maximum working pressure Minimum flow rate 2.5 litres 47 litres 0.5 bar 3.75 kW 10.6 CONNECTIONS (all models) Flow & return Gas Safety valve 2.

Directly below an open window or other 300 opening (e. air brick) B .From an opening in the car port (e.Below eaves 25 D .g. 3 shows the flow-rate available – after allowing for pressure loss through the appliance – against system pressure loss. When using this graph apply only the pressure loss of the system.10 PUMP DUTY Fig.From vertical drain pipes and soil pipes 75 F .Vertically from a terminal on the same wall 1500 L .SECTION 2: TECHNICAL DATA 2. 3 Litres Per Hour (x100) Terminal position for fan assisted boiler (minimum distance) mm A .Horizontally from a vertical terminal to a wall 300 N– Horizontally from an opening. 4 Mynute . etc.g.Below balconies or car port roof 25 E .Below gutters. 1200 K .From internal or external corners 25 G . The graph is based on a 20ºC temperature differential. 300 Fig.Horizontally from a terminal on the same wall 300 M . soil pipes or drain pipes 25 C .Above ground or below balcony level 300 H .From a surface facing a terminal 600 I . door window) into dwelling. airbrick. openable window. 4 NOTE: The flue must be terminated in a place not likely to cause a nuisance.From a terminal facing a terminal 1200 J . 600 500 Water pressure (mbar) 400 300 200 100 0 1 2 3 4 5 6 7 8 9 10 11 12 13 Fig.

BS 5440 BS 5440 BS 5449 BS 6798 BS 6891 BS 7074 PART 1 PART 1 PART 2 PART 1 FLUES FLUES & VENTILATION FORCED CIRCULATION HOT WATER SYSTEMS INSTALLATION OF BOILERS OF RATED INPUT NOT EXCEEDING 60kW LOW PRESSURE INSTALLATION PIPES APPLICATION.SECTION 3: GENERAL REQUIREMENTS This appliance must be installed by a competent person in accordance with the Gas Safety (Installation & Use) Regulations. Where the installation of the appliance will be in an unusual location special procedures may be necessary. the appliance or any control pertaining to it must not be within reach of a person using the bath or shower. 3. Installation pipes must be fitted in accordance with BS 6891. If the gas supply serves more than one appliance. 3. Pipes of a smaller size than the appliance gas inlet connection must not be used. The location must also permit an adequate air supply for combustion purposes and an adequate space for servicing and air circulation around the appliance. Pipe work from the meter to the appliance must be of adequate size. A compartment used to enclose the appliance must be designed and constructed specifically for this purpose.2 The location chosen for the appliance must permit the provision of a safe and satisfactory flue and termination. The installation must be tested for soundness in accordance with BS6891.E. GAS SUPPLY The gas meter – as supplied by the gas supplier – must be checked to ensure that it is of adequate size to deal with the maximum rated input of all the appliances that it serves. LOCATION OF APPLIANCE The appliance may be installed in any room or internal space.3 cupboard design including airing cupboard installations are given in BS 6798.1 RELATED DOCUMENTS The installation of this boiler must be in accordance with the relevant requirements of the Gas Safety (Installation & Use) Regulations. 4). Details of essential features of compartment/ Mynute 5 . 3. wiring regulations. the bylaws of the local water undertaking. it must be ensured that an adequate supply is maintained to each appliance when they are in use at the same time. the current I. BS 6798 gives detailed guidance on this aspect. the local building regulations. the Building Standards (Scotland) Regulation. SELECTION. It should be in accordance also with any relevant requirements of the local authority and the relevant recommendations of the following British Standard Codes of Practice.4 FLUE SYSTEM The terminal should be located where the dispersal of combustion products is not impeded and with due regard for the damage and discoloration that may occur to building products located nearby. with respect to the installation of the appliance in a room or internal space containing a bath or shower.E.E. An existing compartment/ cupboard may be utilised provided that it is modified to suit. This appliance is not suitable for external installation.E. and Building Standards (Northern Ireland) Regulations. and in Scotland. AND INSTALLTION OF EXPANSION VESSELS AND ANCILLARY EQUIPMENT FOR SEALED WATER SYSTEMS 3. although particular attention is drawn to the requirements of the current I. the electrical provisions of the Building Regulations. wiring regulations. When an appliance is installed in a room or internal space containing a bath or shower. The terminal must not be located in a place where it is likely to cause a nuisance (see fig.

Refer to BS 5440 Part 1. however the design of the system should be such that it prevents boiler ‘cycling’. It can accept up to 4. consequently it does not require a permanent air vent for combustion air supply. must be provided. 5 6 Mynute . loft space. If installed less than 2m above a pavement or platform to which people have access (including balconies or flat roofs) the terminal must be protected by a guard of durable material. This method of filling must comply with the local water authority regulations. The drain cocks must be manufactured in accordance with BS 2879. 3. Except where providing useful heat.5 AIR SUPPLY The following notes are intended for general guidance only. 3.6. FILLING POINT A method for initial filling of the system and replacing water lost during servicing etc. Fig.6. water vapour may condense on leaving the terminal.4 FLUE SYSTEM (Cont’d. pipes should be insulated to avoid heat loss and in particular to avoid the possibility of freezing.4 3. Where possible pipes should have a gradient to ensure air is carried naturally to air release points and that water flows naturally to drain cocks. EXPANSION VESSEL The appliance has an integral expansion vessel to accommodate the increased volume of water when the system is heated. The following notes are for general guidance only. The guard must be fitted centrally over the terminal. 5 shows a widely accepted method. 3. and void areas.SECTION 3: GENERAL REQUIREMENTS 3. fan-flued boiler.3 DRAIN COCKS These must be located in accessible positions to facilitate draining of the appliance and all water pipes connected to the appliance. generally this is sufficient. This appliance is a room-sealed.5 3. however if the system has an unusually high water content. the effect of such pluming must be considered.5 metres (or less) below plastic guttering or 1 metre (or less) below painted eaves. 3.6 3. Particular attention should be paid to pipes passing through ventilated areas such as under floors.2 AUTOMATIC BY-PASS The appliance has a built-in automatic by-pass.) In cold and/or humid weather.6.6 WATER CIRCULATION Detailed recommendations are given in BS 5449 Part 1 and BS 6798. it may be necessary to provide additional expansion capacity (see 6.6.6.6.1 Fig. PIPEWORK It is recommended that copper tubing to BS 2871 Part 1 is used in conjunction with soldered capillary joints.19). They should be used to expel trapped air and allow complete filling of the system. 3. ventilation for cooling purposes is also not required. when the terminal is 0.0 litres (20e) of expansion from within the system. AIR RELEASE POINTS These must be positioned at the highest points in the system where air is likely to be trapped. consequently there is no requirement for an external by-pass.5 litres (10e & 14e) or 6. When installed in a cupboard or compartment.

Care should be taken during the installation of the appliance to ensure all aspects of the system are capable of withstanding pressures up to at least 3 bar. it must be protected with a 3-amp fuse.7 3. it should be fitted in accordance with the Institute of Gas Engineers publication (IGE/UP/7) ‘Guide for Gas Installations in Timber Frame Buildings’. Alternatively an un-switched shuttered socket with a fused 3-pin plug both complying with BS 1363 is acceptable.7 LOW PRESSURE SEALED SYSTEM An alternative method of filling the system would be from an independent make-up vessel or tank mounted in a position at least 1 metre above the highest point in the system and at least 5 metres above the boiler (see fig. MOUNTING ON A COMBUSTIBLE SURFACE If the appliance is to be fitted on a wall of combustible material. TIMBER FRAMED BUILDINGS If the appliance is to be fitted in a timber framed building.SECTION 3: GENERAL REQUIREMENTS 3. a sheet of fireproof material must protect the wall. 3. 6 Mynute 7 .8 return flow gas 3.6. The cold feed from the make-up vessel or tank must be fitted with an approved non-return valve and stopcock for isolation purposes. Fig. The switch must only supply the appliance and its corresponding controls. ELECTRICAL SUPPLY The appliance is supplied for operation on 230V @ 50Hz electrical supply. 5a 3.e. The method of connection to the mains electricity supply must allow for complete isolation from the supply. time clock. etc.6. 5A).8 FREQUENT FILLING Frequent filling or venting of the system may be indicative of a leak. The preferred method is by using a double-pole switch with a contact separation of at least 3mm.9 Fig. The feed pipe should be connected to the return pipe as close to the boiler as possible. room thermostat. i.

4. The hole should have a 1º drop from the boiler to outside. MAXIMUM FLUE LENGTHS Mynute 10e/14e 4.3 FITTING THE FLUE The top flue outlet permits both horizontal and vertical flue applications to be considered. 0225705 0225710 2359029 Description Standard telescopic flue Extended telescopic flue Horizontal flue kit For use with add. PREPARATION FOR MOUNTING THE APPLIANCE The appliance should be mounted on a smooth. UNPACKING At the top of the carton pull both sides open – do not use a knife – unfold the rest of the carton from around the appliance.5. to eliminate the possibility of rainwater entering the appliance via the flue. which must be capable of supporting the full weight of the appliance. carefully remove all protective packaging from the appliance. Once the bracket has been secured to the wall. mark and drill a 125mm hole for the passage of the flue pipe.1 DELIVERY The appliance is delivered in a heavy-duty cardboard carton. the Vokera twin flue system can be utilised if longer flue runs are required.4. Benchmark logbook. Lay the carton on the floor with the writing the correct way up.4 Bend 45º bend 90º bend Hole for Room Sealed appliance (Rear Exit Flue) Horizontal flue terminals and accessories Part No. non-combustible.1 4. 0225705 & 0225710).0 Metre 4. user instructions. Care should be exercised when determining the position of the appliance with respect to hidden obstructions such as pipes. alternatively.5 Metre 1.5. The lower hole should be used with the telescopic flue kit (part no. 7 8 Mynute . however if the flue is to be extended or additional bends are to be fitted. Fig. cables. see 4.3) The appliance flue outlet elbow can be rotated through 360º on its vertical axis. mount the appliance onto the bracket. The upper hole is for use with all other horizontal flue kits. 1= centre of rear flue hole using ONLY 0225705 or 0225710 flue 2= centre of rear flue hole for ALL OTHER FLUES 4.2). 2359029) must be used. an appropriate type and quantity of fixing should be used to ensure that the bracket is mounted securely. vertical surface. When the position of the appliance has been decided – using the template supplied – carefully mark the position of the wall bracket (see fig.1). see 4. 7) and flue-hole (if applicable).2 Flue system Concentric Horizontal Concentric Vertical Twin flue 4.4.SECTION 4: INSTALLATION 4. a 3-amp fuse and flue restrictor ring. The fixing holes for the wall-mounting bracket should now be drilled and plugged. etc. Bends & extensions 750mm extension 1500mm extension 45º bend (pair) 90º bend Wall bracket (5) Min-Max Length 380mm – 600mm (Dimension ‘X’) 600mm – 920mm (Dimension ‘X’) type 1 = centre of rear flue hole using only 0225705 or 0225710 flue type 2 = centre of rear flue hole for all other flues 2359069 2359079 2359049 2359059 0225760 833mm (dimension ‘X’) 750mm 1500mm N/A N/A N/A Using the template provided (see 4. the standard horizontal flue kit (part no. CONTENTS Contained within the carton is: • The boiler • The wall mounting bracket • Template • An accessories pack containing the appliance service valves and washers • The instruction pack containing the installation & servicing instructions.4.5m 14m/14m + terminal Mynute 20e 3. to one side. and lay the accessories etc.2) (For twin flue applications.2 IMPORTANT There are two holes on the template.4m 14m/14m + terminal 4. A reduction must also be made to the maximum length (see table) when additional bends are used. In addition the flue may be extended from the outlet elbow in the horizontal plane (see 4.5 4. guarantee registration card.5m 5.5. CONCENTRIC HORIZONTAL FLUE (For concentric vertical flue. Reduction in maximum flue length for each bend 0.1 4.4m 4.

8 a Seal the flue assembly to the wall using cement or a suitable alternative that will provide satisfactory weatherproofing. If the horizontal flue kit (2359029) requires to be cut to the correct size (dimension ‘Y’). Connect the inner (60mm) pipe of the terminal assembly to the push-fit end of the 90º bend (supplied) using a twisting action. secure the flue assembly with the screw supplied. & gaskets supplied (see fig.1) Carefully measure the distance from the centre of the appliance flue outlet to the face of the outside wall (dimension ‘X’ see fig.5mm (see fig. Using the clips & screws supplied. 8A & 8B). Ensure any burrs are filed or removed and that any seals are located properly before assembly. Once the telescopic flue terminal has been adjusted to the correct length. Add 32mm to dimension ‘X’ to give the overall flue length (dimension ‘Y’). Fig.5mm). Ensure the inner (60mm) pipe is fully inserted into the outer (100mm) pipe (when the inner pipe is fully inserted. 8 NOTE You must ensure that the entire flue system is properly supported and connected. 8). Push the flue bend down over the appliance flue outlet and ensure the correct seal is made. 2359029) is suitable for a distance (dimension ‘Y’) of up to 865mm. you must ensure that the inner (60mm) pipe stands proud of the outer (100mm) pipe by 7. connect the flue assembly to the boiler.4. & gaskets supplied. Connect the bend – supplied with the terminal kit – to the top of the boiler using the clips. 8B). Insert the flue restrictor ring (supplied in the instruction pack) into the appliance flue gas outlet. it stands proud of the outer pipe by 7. 8 b Mynute 9 . Fig. EXTENDING THE HORIZONTAL FLUE If the horizontal flue requires extension/s or additional bend/s. FITTING THE STANDARD (2359029) HORIZONTAL FLUE KIT (see 4.0 metre. NOTE Dimension ‘Y’ is measured from the end of the terminal to the end of the outer (100mm) pipe. Fig. Connect the required number of flue extensions or bends (up to the maximum equivalent flue length) to the flue terminal using the clips. The standard horizontal flue kit (part no. The additional bends & extensions have an internal push-fit connection. Check that the terminal protrudes past the finished outside wall by the correct length (115mm). The interior and exterior trim can now be fitted. Insert the assembled flue into the previously drilled hole.SECTION 4: INSTALLATION FITTING THE TELESCOPIC FLUE KIT (0225705 & 0225710) Carefully measure the distance from the centre of the appliance flue outlet to the face of the outside wall (dimension ‘X’ see fig. You must ensure that the entire flue system is properly supported and connected. The internal trim should be fitted to the flue pipe before connection of the 90º bend. 8A). Insert the flue restrictor ring (supplied with instruction pack) into the appliance flue gas outlet if the total flue length is less than 1. Pull the flue assembly towards and over the flue bend – using a twisting action – ensuring the correct seal is made. screws. the standard horizontal flue terminal (2359029) must be used. Add 50mm to dimension ‘X’ to give the overall flue length (dimension ‘Y’). screws. care should be taken to ensure that the correct seal is made when assembling the flue system. Using the complete telescopic flue assembly adjust the length to suit dimension ‘Y’. Seal the flue assembly to the wall using cement or a suitable alternative that will provide satisfactory weatherproofing. Slide the flue assembly into the previously drilled flue hole and locate the flue bend over the appliance flue outlet. ensuring that the terminal protrudes past the finished outside wall by the correct length (135mm). The exterior trim can now be fitted.

5mm longer than outer (100mm) pipe (see fig. if the total flue length – including the allowance for any additional bends – does not exceed 1. and that the inner (60mm) pipe is 7. NOTE When cutting an extension to the required length. however if additional bends are fitted. If the vertical flue requires extension/s or additional bend/s. a reduction must be made to the maximum flue length (see table below). & screws (supplied). and check that any seals are located properly.4. 2359039 0225770 0225765 2359069 2359079 2359049 2359059 0225760 Description Vertical flue terminal Pitched roof flashing plate Flat roof flashing plate 750mm extension 1500mm extension 45º bend (pair) 90º bend Wall bracket (5) Length 1. mount the appliance onto the bracket. ensuring that the collar on the flue terminal fits over the flashing.2).0 metre in length and cannot be cut. Remove any burrs. an appropriate type and quantity of fixing should be used to ensure that the bracket is mounted securely. Alternatively. The interior and exterior trim can now be fitted. Remove any burrs. you must ensure that the excess is cut from the plain end of the terminal or extension.5 metre 90º bend 1.5mm longer than outer (100mm) pipe (see fig. Seal the flue assembly to the wall using cement or a suitable alternative that will provide satisfactory weatherproofing. therefore it may be necessary to adjust the height of the appliance to suit or use a suitable extension. Vertical flue terminal and accessories Part No. ensuring the correct seal is made.5. Connect the vertical flue assembly to the boiler flue spigot using the 60mm & 100mm clips. 8B). 8B). 4. Insert the flue restrictor ring into the appliance flue outlet (see fig.0 metre IMPORTANT The vertical flue terminal is 1. You must ensure that the entire flue system is properly supported and connected. you must ensure that the excess is cut from the plain end of the extension and that the inner (60mm) pipe is 7. The flue support bracket (supplied with the vertical flue kit) can now be fitted. and check that any seals are located properly. You must ensure that the entire flue system is properly supported and connected. 9 as a reference. 8A & 8B). mark and cut a 105mm hole in the ceiling and/or roof.2 CONCENTRIC VERTICAL FLUE The vertical flue terminal can be connected directly to the appliance flue outlet. an extension or bend can be connected to the appliance flue outlet if desired (see 4.0 metre N/A N/A 750mm 1500mm N/A N/A N/A Using the dimensions given in fig. Fit the appropriate flashing plate to the roof and insert the vertical flue terminal through the flashing plate from the outside. Reduction for bends Bend Reduction in maximum flue length for each bend 45º bend 0. Once the bracket has been secured to the wall. 9 10 Mynute . gaskets. connect the required number of flue extensions or bends (up to the maximum equivalent flue length) between the boiler and vertical flue assembly (see fig.SECTION 4: INSTALLATION NOTE When cutting the horizontal flue terminal or an extension to the required length. 1). The fixing holes for the wall-mounting bracket should now be drilled and plugged.0 metre. Fig.

0m extension (pair) 0225835 2. an appropriate type and quantity of fixing should be used to ensure that the bracket is mounted securely. 4.0 metre Twin flue accessories Part No. Bend 45º bend 90º bend Reduction in maximum flue length for each bend 1.0 metre 1. q Insert the exhaust connection manifold onto the appliance flue outlet.5. 10 Fig. Once the bracket has been secured to the wall.0 metre N/A N/A N/A N/A 250mm 500mm 1000mm 2000mm N/A N/A N/A N/A Fig. 11 Mynute 11 . It can be used for horizontal or vertical applications. use at least one bracket for each extension. q Ensure that the entire flue system is adequately supported. GUIDANCE NOTES ON TWIN FLUE INSTALLATION q The flue must have a fall back of 1º back to the appliance to allow any condensate that may form in the flue system to drain via the condensate drain. mount the appliance onto the bracket.0m extension (pair) 0225840 45º bend (pair) 0225845 90º bend (pair) 0225850 Twin bracket (5) 0225855 Single bracket (5) Length 1. 10) q Insert the restrictor ring (supplied with the instruction pack) if the total flue length – including the allowance for any bends – is less than 7.0 metre 1.5. MOUNTING THE BOILER The fixing holes for the wall-mounting bracket should now be drilled and plugged. q The entire flue system must be adequately insulated to maintain heat within the flue system thereby reducing the possibility of condensate production.25m extension (pair) 0225825 0.5m extension (pair) 0225830 1.8) than that of the standard concentric flue system.5 m (20e) and 5 m (14e & 10e).3. however the twin flue system must be converted to the dedicated concentric flue kit for termination.SECTION 4: INSTALLATION 4. It is essential that the installation of the twin flue system be carried out in strict accordance with these instructions.1 INSTALLATION OF TWIN ADAPTOR KIT (fig.3 TWIN FLUE SYSTEM The Vokera twin flue system enables greater flue distances to be achieved (see 2. Description 0225805 Horizontal flue terminal 0225810 Vertical flue terminal 300 Twin adapter kit 0225770 Pitched roof flashing plate 0225765 Flat roof flashing plate 0225815 Condensate drain kit 0225820 0. Consideration must also be given to the fact that there is the possibility of a small amount of condensate dripping from the terminal. q As the exhaust outlet pipe can reach very high temperatures it must be protected to prevent persons touching the hot surface. q Remove the blanking plate (located to the left of the appliance flue outlet) and – using the same screws – install the air baffle. q Place the silicone seal (supplied with twin adapter kit) over the rim of the exhaust connection manifold.

It is recommended that the condensate drain kit should be fitted in the vertical plane. Fit the appropriate flashing plate to the roof and insert the vertical flue terminal through the flashing plate from the outside. q Using the two holes in the exhaust connection manifold as a guide. Insert the terminal assembly into the flue hole.3.3 HORIZONTAL TERMINATION (See fig.5. ensuring that there is a 1º fall back to the boiler (17mm per 1000mm). 12 Mynute . NOTE. Depending on site conditions it may be preferable to install the terminal assembly prior to fitting the twin flue pipes.5.3. q The vertical terminal is supplied with a built-in converter box and cannot be shortened. 13) The twin flue system must be converted to the dedicated concentric flue kit for termination. The interior and exterior trim can now be fitted. You must ensure that the entire flue system is properly supported and connected. 12) The twin flue system must be converted to the dedicated concentric flue kit for termination. Mark and drill a 130mm hole for the passage of the horizontal flue terminal. The last twin flue pipes must be pushed 50mm onto the male sockets of the concentric to twin converter. q The twin flue pipes extensions and accessories can now be installed by pushing together (the plain end of each extension or bend should be pushed approximately 50mm into the female socket of the previous piece).5. Seal the flue terminal assembly to the wall using cement or a suitable alternative that will provide satisfactory weatherproofing. Push-fit the twin flue pipes onto the concentric to twin converter box ensuring that the exhaust pipe connects to the exhaust connection on the concentric to twin converter. The condensate drain trap must be connected to the drain in accordance with building Regulations or other rules in force. q A 130mm hole is required for the passage of the concentric terminal through the wall. If necessary cut the plain ends (male) of the twin flue pipes to allow connection to the concentric to twin converter. q The horizontal terminal is supplied with a builtin converter box and cannot be shortened. 4. 11) The condensate drain kit must be fitted within 1 metre of the appliance flue outlet. NOTE. drill a 3mm hole in each and secure using the screws provided. The converter box must be removed whilst inserting the vertical flue terminal through the flashing plate.2 INSTALLATION OF CONDENSATE DRAIN KIT (fig.SECTION 4: INSTALLATION 4. 4. q A 130mm hole is required for the passage of the concentric terminal through the ceiling and/ or roof. ensuring that the collar on the flue terminal fits over the flashing. If necessary cut the plain ends (male) of the twin flue pipes to allow connection to the concentric to twin converter. however it can be fitted horizontally with care.3.4 VERTICAL TERMINATION (See fig. before cutting twin flue pipes ensure allowances have been made for connection onto the previous piece and onto the concentric to twin converter. q Fit the first bend to the condensate drain kit or exhaust connection manifold by firmly pushing in to position. Push-fit the twin flue pipes onto the concentric to twin converter ensuring that the exhaust pipe connects to the exhaust connection on the concentric to twin converter. Depending on site conditions it may be preferable to install the terminal assembly prior to fitting the twin flue pipes. q Connect the air inlet pipe to the air baffle as above.

Fig. q q You must ensure that the entire flue system is properly supported and connected. Ensure that any horizontal sections of pipe have a 1º fall towards the appliance (17mm per 1000mm). 12 Fig. The last twin flue pipes must be pushed 50mm onto the male spigots of the concentric to twin converter.SECTION 4: INSTALLATION NOTE q Before cutting twin flue pipes ensure allowances have been made for connection onto the previous piece and onto the concentric to twin converter. 13 Mynute 13 .

Re-fit in the reverse order. CASING REMOVAL To gain access to the appliance electrical connections you must first remove the casing.6. Gently pull one side of the casing then the other to disengage it from the retaining clips. 6) The appliance is supplied with a 15mm service valve. tighten the compression end first then insert the sealing washers before tightening the valve to the appliance. connect a 22mm pipe to the inlet of each valve and tighten both nuts.7. 14a 4. The discharge pipe must have a continuos fall away from the appliance to outside and allow any water to drain away thereby eliminating the possibility of freezing. 14a). 14 4. 1) Connect a suitable coupling and 15mm pipe to the safety valve outlet and tighten. connect a 15mm pipe to the inlet of the valve and tighten both nuts. Wiring to the appliance must be rated for operation in contact with surfaces up to 90°C.75mm to BS 6500. The service valves are of the compression type. FLOW & RETURN (fig. ANY EXTERNAL CONTROL OR WIRING MUST BE SERVED FROM THE SAME ISOLATOR AS THAT OF THE APPLIANCE. please refer to section 8 for detailed instructions. Fig. NOTE It will be necessary to calculate the diameter of the gas supply pipe to ensure the appliance has an adequate supply of gas.1 casing screws Fig.2 APPLIANCE TERMINAL BLOCK The appliance terminal block is located on the left side of the control fascia (see fig. Locate and remove the screws securing the terminal block cover.1 14 Mynute . If controls – external to the appliance – are required. 6) The appliance is supplied with 22mm service valves for the flow and return connections. q q 4. The discharge pipe must terminate in a position where any water – possibly boiling – discharges safely without causing damage or injury. A qualified electrician should connect the electrical supply to the appliance.7. a competent person must undertake the design of any external electrical circuits. Store the casing and screws safely until required. If it is anticipated that external controls will be required please refer to the wiring diagrams in section 8 for more detailed information.7 ELECTRICAL CONNECTIONS The electrical supply must be as specified in 3.6. SAFETY VALVE (fig. proceed as follows: q Locate and remove the 2 screws that secure the controls fascia to the appliance casing (see fig 14).7. NOTE It will be necessary to hold the valve with one spanner whilst tightening with another. The supply cable from the isolator to the appliance must be 3-core flexible sized 0. 4.6 CONNECTING THE GAS AND WATER The appliance is supplied with an accessories pack that contains sealing washers and service valves. GAS (fig. but is still visible.2 terminal block cover 4.3 q q Gently lower the control fascia until it rests.SECTION 4: INSTALLATION 4. NOTE The appliance comes with a factory fitted link to allow basic operation of the boiler via the mode selector switch.6. When connecting pipe work to the valves. Lift the casing upward to disengage it from the top locating hooks and then remove. 4.

Do not remove the link wire (1 – 2) unless additional external controls are to be fitted (see section 8).7. compensator tube Fig.SECTION 4: INSTALLATION 4. The appliance casing and screws can now be re-fitted.2. 17a Mynute 15 .7. Ensure that the EARTH wire is left slightly longer that the others. 16) Remove the terminal block cover as described in 4. 17 Outlet test nipple Protective cap E L Inlet test nipple N 1 2 3 4 5 6 Natural gas 14 12 14e 14 E 10e 10 E 20e Burner pressure (mbar) 10 8 6 4 2 0 4 6 8 10 12 14 16 18 20 Output (kW) Fig. Re-fit the appliance terminal block cover. On the terminal block there are 9 terminals from left to right they are: q EARTH q LIVE q NEUTRAL q 1 q 2 q 3 q 4 q 5 q 6 Connect the supply cable wires (earth. and neutral) to their corresponding terminals on the appliance terminal block. 15 cable entry view beneath boiler Fig. Pass the cable through the cable anchorage (see fig. 16 Fig. 15). this will prevent strain on the earth wire should the cable become taut. This must be done before the control fascia is re-fitted in the upright position.3 CONNECTING THE MAINS (230V) INPUT (see fig. live. The securing screw on the cable anchorage should now be tightened.

Refill the boiler and system as described in 5. Light the boiler as described in 5.1 GAS SUPPLY INSTALLATION Inspect the entire installation including the gas meter. Inspect the system for water soundness. PRE-OPERATION CHECKS Before attempting the initial lighting of the appliance. Refill the boiler and heating system as described in 5. Should the appliance fail to ignite.4 5.2. 5. 5.7) particularly continuity. 1). starting at the lowest first. Once the burner pressure has been checked. q Ensure the 3 AMP fuse – supplied with the appliance – has been fitted. the following checks must be carried out: q Ensure all gas service valves from the meter to the appliance are open and the supply pipe has been properly purged. refer to 5. q Ensure the proper electrical checks have been carried out. remove the manometer. and the pressure set to 1 BAR. 17).3. q Ensure all appliance service valves are open. It may be necessary to go back and top-up the pressure until the entire system has been filled. INITIAL FLUSHING The whole of the heating system must be flushed both cold and hot as detailed in 5. test for soundness and purge.7. vented. Open the drain valve full bore to remove any installation debris from the boiler prior to lighting.2 5. Drain the boiler and system from the lowest points. it is necessary to check it during commissioning. q Ensure the flue system has been fitted properly and in accordance with the instructions.7 5. Refer to BS 6891 for specific instruction. slowly proceed to fill the system. Turn on the boiler for central heating and hot water and allow the boiler to reach temperature. 5.8. 5. and tighten the gas valve outlet test nipple. THERE ARE NO MANUAL AIR RELEASE VALVES LOCATED ON THE APPLIANCE.5 16 Mynute .1. Ensure all manual air release valves located on the heating system are closed.2. THE HEATING SYSTEM The appliance contains components that may become damaged or rendered inoperable by oils and/or debris that are residual from the installation of the system. (see 7. rectifying any leaks.SECTION 5: COMMISSIONING 5.5 and/or section 7 (fault finding). Isolate the appliance from the electrical supply and attach a suitable manometer to the gas valve outlet test nipple (see fig. Once the gauge has reached 1 BAR close the filling valve and begin venting all manual air release valves. Open all radiator or heating valves and the appliance flow & return service valves. and resistance to earth.3.3 INITIAL FILLING OF THE SYSTEM Ensure both flow and return service valves are open. q Ensure the system has been filled. Turn the mode selector switch to the ‘on’ position (fig. Using the method of filling as described in fig. The appliance will now go through an ignition sequence as described in 1.6 INITIAL LIGHTING Ensure the electrical supply to the appliance is switched on. 5.8 FINAL FLUSHING OF THE HEATING SYSTEM The system should be flushed in accordance with BS 7593. IMPORTANT. follow the detailed instructions in section 7 (7.3). CHECKING THE BURNER PRESSURE Although the burner pressure is factory set. consequently it is essential that the system be flushed in accordance with the following instructions. Turn off the boiler and drain the system whilst still hot.6 and compare the reading on the manometer with the value described in 2. Switch the time clock or programmer to an ‘on’ position and ensure all external controls are also calling for heat. polarity. identify the automatic air release valve and loosen the dust cap by turning the cap anticlockwise one full turn. isolate the appliance from the electrical supply. If adjustment is required. As water enters the system the pressure gauge will begin to rise. remove appliance casing as described in 4.

the appliance must be serviced annually by a competent person.9 SETTING THE BOILER OPERATING TEMPERATURE The flow outlet temperature can be adjusted between 40°C . q ENSURE ALL PIPE WORK IS RE-CHECKED FOR SOUNDNESS. 5. an inhibitor may be added at this point. and show the location of all manual air release points. FINAL CHECKS ENSURE ALL TEST NIPPLES ON THE APPLIANCE GAS VALVE HAVE BEEN TIGHTENED AND CHECKED FOR SOUNDNESS. Show the user the location of the filling valve and how to top-up the system pressure correctly. The actual reading should ideally be 1BAR plus the equivalent height in metres (0. Explain to the user how to turn off the appliance for both long and short periods and advise on the necessary precautions to prevent frost damage.80°C via the thermostat knob (see fig. 1). Explain to the user how to isolate the appliance from the gas. and the locations of all drain points. 5. This is an important document.5 BAR total). 5. N. pull lever on head of safety valve to release water until the required figure registers on the pressure gauge (see fig. Explain to the user that for continued safe and efficient operation. Failure to install and commission the appliance to the manufacturers instructions may invalidate the warranty. Contact the inhibitor manufacturer for further information regarding application and dosage. q 5.10 5. The safety valve is set to lift at 3 BAR/30 metres/45 psig.1 BAR = 1 metre) to the highest point in the system above the base of the appliance (up to the maximum of 1.13 INSTRUCTING THE USER Hand over all documentation supplied with this appliance – including these instructions – and explain the importance of keeping them in a safe place.12 Mynute 17 . installation.1). water.B. and commissioning in the logbook supplied with the boiler. To lower the system pressure to the required value. q COMPLETE APPLIANCE LOGBOOK. SETTING THE SYSTEM DESIGN PRESSURE The design pressure should be a minimum of 1 BAR and a maximum of 1. Show the user how to operate the appliance and its associated controls correctly. Complete details of the boiler.11 REGULATING THE CENTRAL HEATING SYSTEM Fully open all radiator and circuit valves and run the appliance for both heating and hot water until heated water is circulating. controls. If conditions are warm remove any thermostatic heads. q RE-FIT APPLIANCE CASING. q ENSURE THE APPLIANCE FLUE SYSTEM IS FITTED CORRECTLY AND IS PROPERLY SECURED.5 BAR. which must be correctly completed and handed to the user.SECTION 5: COMMISSIONING Although not necessary for the correct operation of the boiler. Adjust radiator return valves and any branch circuit return valves until the individual return temperatures are correct and are approximately equal. and electricity supplies.

and visually check the condition of the entire flue assembly. British Gas.4. Using a 4mm Allen key or ‘T’ bar. unscrew the AAV from the pump base. (See 7.3 REPLACEMENT OF COMPONENTS Although it is anticipated that this appliance will give years of reliable.1. Compare the performance of the appliance with its design specification.1 GENERAL To ensure the continued safe and efficient operation of the appliance.10) Carry out an analysis of the flue gases (see 7. ALWAYS TEST FOR GAS SOUNDNESS IF ANY GAS CARRYING COMPONENTS HAVE BEEN REMOVED OR DISTURBED. Ensure some water absorbent cloths are available to catch any residual water that may drip from the appliance or removed component. Thoroughly inspect the appliance for signs of damage or deterioration especially the flue system and the electrical apparatus. trouble free service. but it should be remembered that the central heating and the domestic hot water systems will also require attention from time to time. pull firmly on the pump head to release it from the base. Ensure both flue venturis are clean and free from any debris or obstruction.4. Should the appliance develop a fault. 18 Carry out component removal procedure as described in 6.7. Inspect all joints for signs of leakage and repair if necessary. Isolate the appliance from the electrical supply and remove the fuse. unscrew and remove the hex bush from the safety valve outlet. (See 5. 6. Replace in the reverse order. Check and adjust – if necessary – all burner pressure settings. It is the law that any servicing work is carried out by competent person such as a Vokera engineer. Replace in the reverse order 6. And when necessary. 18 (AAV) Carry out component removal procedure as described in 6.4. Remove the locking pins from both the pressure gauge and expansion pipe connections from the pump base. PUMP HEAD fig. 6. unscrew and remove the four Allen screws that hold the pump in position. SAFETY VALVE fig. an approved service agent. Remove both the pressure gauge phial and expansion pipe from the pump base. once per year should be adequate. the life span of components will be determined by factors such as operating conditions and usage. close all service valves on the appliance. The frequency of servicing will depend upon the particular installation conditions. Undertake a complete commissioning check as detailed in section 5. but in general. Ensure both the burner and heat exchanger are clean and free from any debris or obstruction. Refer to the commissioning section and/or replacement of parts section for detailed instruction if required. The following instructions apply to the appliance and its controls.7 Safety valve AUTOMATIC AIR RELEASE VALVE fig. Any deterioration in performance must be identified and rectified without delay.5 Pump 18 Mynute .SECTION 6: SERVICING 6. remove the appliance casing as described in section 4. 18 6. Disconnect the electrical leads.3) Check and adjust – if necessary – the system design pressure. drain the water content from the appliance via the safety valve. remove safety valve locking pin from appliance manifold.2 ROUTINE ANNUAL SERVICING Check the operation of the appliance and ensure it functions as described in section 7.4). it is recommended that it is checked and serviced at regular intervals. Replace in the reverse order. fig. access to the interior of the appliance is essential. 18 Carry out component removal procedure as described in 6. or other CORGI registered personnel. Using a suitable pair of pump pliers. Disconnect the outlet pipe from the safety valve. Compare the results with the appliance design specification.6 6. the fault finding section will assist in determining which component is malfunctioning. after replacing any component.4 COMPONENT REMOVAL PROCEDURE To remove a component. 6. The cause of any noticeable deterioration should be identified and rectified without delay.

Replace in the reverse order.14 fig. then remove cover.11 HIGH LIMIT THERMOSTAT fig.8 WATER PRESSURE SWITCH fig. Using a 13mm spanner slacken and remove the thermistor and sealing washer.9 PRESSURE GAUGE Carry out component removal procedure as described in 6. WARNING.4. Locate and remove the terminal cover and securing screws (2). 20 INTEGRAL TIME SWITCH (if fitted) Carry out component removal procedure as described in 6. 21 Carry out component removal procedure as described in 6. Replace in the reverse order. Replace in the reverse order. remove time clock.4. 19 6. remove PCB. the sealing washers must be discarded and replaced with new sealing washers. PRINTED CIRCUIT BOARD (PCB) Carry out component removal procedure as described in 6. Remove locking pin and the water pressure switch from the heating manifold.4. 6. Disconnect wiring after carefully taking note of all electrical connections. Pull off electrical connections from the high limit thermostat. A GAS SOUNDNESS CHECK MUST BE CARRIED OUT.SECTION 6: SERVICING 6. Locate and remove the five screws which secure the PCB cover & terminal cover. Slacken and unscrew gas valve inlet and outlet connections. locate and remove the time clock retaining screws.4. 20 Carry out component removal procedure as described in 6.13 6. Check and adjust burner pressure settings. 20 Carry out component removal procedure as described in 6. outlet test nipple fig. Replace in the reverse order. Disconnect silicone tube from gas valve regulator.4. Remove pressure gauge locking pin. located on pump base. Disconnect the electrical plug from the gas valve. and withdraw the pressure gauge pipe. 19 Carry out component removal procedure as described in 6. Please note.4. the gas valve can now be removed. to enable extraction of the gauge from its location. Replace in the reverse order. after carefully taking note of all wiring connections. fig. Disconnect thermistor electrical plug. locate the spring tabs on the pressure gauge body. and – after taking note of the electrical connections – disconnect the wiring. Locate and remove gas valve retaining screws on the underside of the boiler. Replace in reverse order. locate and remove the PCB securing screws. Replace in the reverse order. Mynute 19 . The gas valve must be changed as complete unit. push and hold tabs in. 21 6.12 6. disconnect all wiring from the PCB.10 burner pressure adjusting screw inlet test nipple supply plug 6. slacken and remove retaining screws. NTC THERMISTOR fig.4. GAS VALVE fig.

taking care to ensure they are replaced correctly. The heat exchanger can now be withdrawn from the appliance. Disconnect the electrical connections and silicone tubes attached to the fan. Locate and remove the air chamber cover (held by 6 screws). Disconnect the flow and return connections on the heat exchanger. 23 Carry out component removal procedure as described in 6. ease the fan & flue hood assembly from its location. Once the burner has been removed. 22a 20 Mynute . then remove the cover.15 BURNER.SECTION 6: SERVICING 6. Disconnect the electrode lead from its connector at the rear of the boiler. 22 fig. Locate and remove the three screws that secure the flue hood. locate the burner injectors – located to the rear of the combustion chamber – and remove (if necessary). fig.16 FLUE FAN fig. Locate and remove the four screws that secure the fan to the flue hood. Please note. Replace in the reverse order.4. Locate and remove the four screws which secure the burner in position. 6. 24 Carry out component removal procedure as described in 6. Ensure all seals are in good condition. Remove the air chamber cover by un-screwing the six screws which hold the cover. the injector sealing washers must be replaced if the injectors have been removed. Locate and remove the 6 screws securing the front combustion cover. gently pull the cover towards you before lifting and disengaging. INJECTORS. 23 6. AND SPARK/SENSE ELECTRODE FIG.17 HEAT EXCHANGER fig. ensure all seals are in good condition. Locate and remove the six screws that secure the front combustion cover. gently ease the burner out of its location whilst also easing the electrode sealing grommet from its seating. noting their positions. Replace in the reverse order.4.4. Locate and remove the six screws that secure the front combustion cover. then remove the cover. Remove the air chamber cover by un-screwing the six screws which hold the cover. pull the cover towards you before lifting and disengaging. 22 & 22a Carry out component removal procedure as described in 6. gently pull the cover towards you before lifting and disengaging. taking care to ensure they are replaced correctly. Ensure all seals are in good condition. Replace in the reverse order. taking care to ensure they are replaced correctly fig.

4. The expansion vessel can now be removed. Disconnect the flue from the appliance. Remove the air chamber cover by un-screwing the six screws which hold the cover.SECTION 6 SERVICING fig. Ensure all seals are in good condition. Locate and remove the two screws holding the air pressure switch to the air chamber. Disconnect the electrical connections and silicone tubes attached to the air pressure switch. slacken and remove the locknut that secures the lower part of the vessel to the appliance frame.19. Ensure all seals are in good condition. 1 Carry out component removal procedure as described in 6. Replace in the reverse order.4. 24 6. an external expansion vessel may be fitted to the return pipe as close to the appliance as possible. taking care to ensure they are replaced correctly. noting their positions.1 EXPANSION VESSEL (removal) Carry out component removal procedure as described in 6. taking care to ensure they are replaced correctly. if this is deemed impractical. Locate and remove the six screws that secure the vessel top holding plate. Mynute 21 . removal and/or replacement of the expansion vessel may require the appliance to be removed from the wall.19 6. 6. remove the plate. 1 Due to the compact design of this appliance. gently pull the cover towards you before lifting and disengaging. Replace in the reverse order. EXPANSION VESSEL fig.18 AIR PRESSURE SWITCH fig. Disconnect the expansion pipe from the vessel.

22 Mynute . NOTE the timer delay can be de-activated by the insertion of a ‘jumper’ on the PCB or by isolating the appliance from the electrical supply from 30 seconds. Using a suitable pressure gauge.8 BAR ± 0.4. Ignition is sensed by the electronic circuitry to ensure flame stability at the burner. When the request for heat and/or hot water has been satisfied the appliance pump will continue to circulate for a period of 30 seconds to dissipate any residual heat within the appliance. If the spark/sensing electrode does not sense ignition the appliance will then go to lockout.0% 20e 160ppm 6.0% 7. it is necessary to check it during servicing or if the gas valve has been removed. replace the protective screwed cap. 17a. Isolate the appliance from the electrical supply and attach a suitable manometer to the gas valve outlet test nipple.5 CHECKING THE EXPANSION VESSEL Carry out the component removal procedure as described in 6. Once the pressure has been adjusted.3 CHECKING AND ADJUSTING BURNER PRESSURE (see fig. ADJUSTMENTS. the electronic circuitry allows full gas rate through the appliance. IMPORTANT. When the fan runs. Once successful ignition has been achieved.6 and compare the reading on the manometer with the value described in fig. the pump and fan are started. APPLIANCE MODE OF OPERATION When there is a request for heat and/or hot water via the programmer/time clock and/or any external control. & FAULT FINDING Light the boiler as described in 5. If there is insufficient system pressure the pump and fan will be prevented from operating. A GAS SOUNDNESS CHECK MUST BE CARRIED OUT. CHECKING APPLIANCE OPERATION When carrying out any repairs or servicing to the appliance. refit the compensator tube.8% 14e 60ppm 7. You must ensure that the boiler is completely drained of water. 17 & 17a) Although the burner pressure is factory set. and tighten the outlet test nipple. NOTE the ignition sequence lasts approximately 5 seconds. NOTE there must be sufficient system water pressure (min.5 BAR) to ensure the water pressure switch is activated. and the electrical integrity of the appliance. during which the appliance will continue to spark even if the burner has already lit. the relevant commissioning procedure must be undertaken to ensure the continued safe operation of the appliance. The correct charge pressure should be 0. remove the manometer. remove dust cap on expansion vessel and check the charge pressure. it proves the differential air pressure switch which in-turn allows an ignition sequence to begin. 0. 7. however you must check that the burner pressure is set at maximum (see 7. use a suitable pump to increase the charge.4 COMBUSTION ANALYSIS TEST A combustion analysis check can easily be carried out on the appliance via the test points located on the top of the appliance. Particular attention should be made to ensure gas soundness.1 CHECKS.2 10e 80ppm 4. Adjust the screw clockwise to increase the pressure or anti-clockwise to reduce. Locate and remove the protective screwed cap that covers the burner pressure adjusting screw. CO CO2 7. isolate the appliance from the electrical supply.1 BAR.SECTION 7 7. If the charge pressure is less.3). 7. water soundness. When the appliance reaches the desired temperature the burner will shut down and the boiler will perform a three-minute anti-cycle (timer delay). If adjustment is required remove the compensator tube from the gas valve regulator.

INSTALLATION FAULTS REMEDY/ACTION Check incoming gas supply Inspect flue system Disconnect external wiring and fit link between 1 & 2 Ensure pressure gauge is above 0. ADJUSTMENTS.7. carry out a detailed continuity check to identify the location of the fault. see 7. If so proceed to next stage.16).4 REVERSED POLARITY OR SUPPLY FAULT Repeat the above tests at the appliance isolator. If tests on the isolator also reveal reversed polarity or a supply fault.9a) If the meter reads other than infinity there is a fault that must be isolated.3 Mynute 23 . POLARITY CHECK With the appliance connected to the electrical supply and using a suitable multimeter. If so polarity is correct. see 7. Replace the dust cap and carry out the relevant commissioning procedure (section 5). SHORT CIRCUIT CHECK Isolate the appliance from the electrical supply.SECTION 7 CHECKS.7. A visual inspection of components may also assist in locating the fault.7. consult the local electricity supplier for advice. If not. If so proceed to next stage. Connect test leads between the Neutral & Earth connections at the appliance terminal strip. (Fig.5 BAR Check and replace Check wiring and or disconnect external wiring Open service valves! Check operation Check wiring Check dust cap on AAV Vent system & radiators Connect test leads between the Live & Earth connections at the appliance terminal strip. On completion of any task that required the disconnection and re-connection of any electrical wiring or component.16) the meter should read approximately 230V ac.4.4.1 FAULT Appliance fires then lockouts POSSIBLE CAUSES Incorrect gas pressure Flue blocked or broken External wiring fault Appliance wont fire Insufficient system pressure Blown fuse Appliance stays fired after time clock/programmer has switched off Appliance fires but no circulation External wiring fault Faulty motorised valve Service valves closed Defective motorised valve Defective external wiring Air in system/boiler 7. Please note. 7. If not.7. see 7. For example. 7. gas supply turned off. If not. (fig.6. Connect test leads between the Live & Earth connections at the appliance terminal strip. Repeat above test on the Live & Earth connections at the appliance terminal strip. and using a suitable multi-meter carry out a resistance test. carry out the following voltage tests: Connect test leads between the Live & Neutral connections at the appliance terminal strip. EARTH CONTINUITY TEST Isolate the appliance from the electrical supply. EXPANSION VESSEL Cont’d. and using a suitable multi-meter. ensure the fault is not attributable to any aspect of the installation.7. The resistance should be less than 1 OHM. external wiring fault. RESISTANCE TO EARTH CHECK Isolate the appliance from the electrical supply.7. (fig. reversed polarity.7. (fig. service valves closed. a detailed continuity.7.16) the meter should read approximately 0 – 15Vac.7 ELECTRICAL CHECKS Any electrical checks must be carried out by a suitably qualified person. etc. these checks must be repeated. If the resistance is greater than 1 OHM check all earth wires and connectors for continuity and integrity.4. Connect test leads between an appliance earth point and the earth wire of the appliance supply cable.1 7.16) The meter should read approximately 230V ac. Check will be required to trace the fault.2 7. (fig. you must ensure the safety valve is in the open position whilst re-charging takes place. if testing reveals correct polarity and/or supply at the isolator. 7.5 7. IMPORTANT These series of checks must be carried out before attempting any fault finding procedures on the appliance. re-check wiring and connections between the isolator and the appliance. & FAULT FINDING 7. carry out a short circuit test between the Live & Neutral connections at the appliance terminal strip (fig. and using a suitable multi-meter carry out a resistance test.6 EXTERNAL FAULTS Before carrying out any fault finding or component replacement.16) NOTE Should it be found that the fuse has failed but no fault is indicated.

SECTION 7: CHECKS.5 bar or above q Carry out routine electrical checks q Disconnect external controls from appliance and insert link-wire between terminals 1 & 2 q Fit ‘jumper’ to JP1 to cancel timer delay if necessary q Turn boiler thermostat to maximum q Reset boiler mode switch if required IF THE BOILER WILL NOT RESET CHECK THE FOLLOWING: q Resistance of NTC thermistor and/or continuity of wiring q Continuity through mode selector switch q PCB 24 Mynute . & FAULT FINDING THE FOLLOWING CHECKS MUST BE CARRIED OUT BEFORE ATTEMPTING ANY INTERNAL FAULT FINDING: q Ensure system pressure is 0. ADJUSTMENTS.

ADJUSTMENTS. & FAULT FINDING Mynute 25 .SECTION 7: CHECKS.

SECTION 8: WIRING DIAGRAMS 26 Mynute .

SECTION 8: WIRING DIAGRAMS Mynute 27 .

25 NOTE If the connection of a room thermostat is also required. q Remove the factory fitted link between terminals 1 & 2 on the appliance terminal strip. q Mount the clock to the clock aperture plate using the screws provided. it must have ‘voltage free connections’.3 or 8.24. q Mount the clock to the clock aperture plate using the screws provided. This appliance requires a permanent electrical supply. q Remove the terminal strip cover from the appliance. the spare terminals on the appliance terminal strip can be used for this purpose.1. 8.5 INSTALLATION OF VOKERA TIME CLOCK (24 hour & 7 day versions). q Connect the clock wires to the appliance terminal strip as shown in fig. NOTE The appliance and integral programmer must be connected as described in these instructions. If an external time clock is preferred.7. 25.4. q Remove the circular blanking disc from the clock aperture plate. q Remove the terminal strip cover from the appliance PCB cover. q Connect any external controls as detailed in 8.7. q Remove the circular blanking disc from the clock aperture plate. 24 fig. q Remove the factory fitted link between terminals 1 & 2 on the appliance terminal strip. to ensure the safe and correct operation of this appliance. q Connect the wires to the clock as shown in fig.6 INSTALLATION OF VOKERA TWIN CHANNEL PROGRAMMER q Isolate the appliance from the electrical supply and remove the casing as described in 4. 24 q Replace the terminal cover and casing once the clock installation has been completed. q Take the wires supplied with the programmer and connect them as shown in fig. fig. q Isolate the appliance from the electrical supply and remove the casing as described in 4.1. q Replace the terminal cover and casing once the programmer installation has been completed.SECTION 8: WIRING DIAGRAMS 8. 28 Mynute .

S.C. OPE I.P.R. H.L. F P SP\SE E.E.B.B.SECTION 8: WIRING DIAGRAMS R.T.S. CR4 K3-K4 K1-K2 LD1 D. P. S. L N P1 JP1 F1 Room thermostat Pressure switch High limit switch Heat thermistor Fan Pump Spark\Sense electrode Gas valve solenoids Ignition control board Boiler control board Pump triac Fan relays Ignition relays Led alarm (red) Differential pressure switch Line Neutral Heat control potenziometer Timer jumper Fuse Mynute 29 . B.

A.SECTION 8: WIRING DIAGRAMS NOTE: L-N-E CONNECTION IS ADVISABLE ROOM THERMOSTAT IS 230 V. 30 Mynute .C.

5mm x 12mm Part no 10e 1864 1609 2468 8654 1978 10020966 10021260 10021273 5037 5371 10021272 5171 5240 5093 5199 5128 5588 5589 5079 5193 Part no 14e 1864 1609 2468 8654 1978 10020966 10021287 10021273 5037 5371 10021272 5171 5240 5093 5199 5128 5588 5589 5079 5193 Mynute 31 .9mm x 9.5mm x 12mm Rivet 3. 2 2 9 6 7 8 37 1 4 32 41 5 33 35 42 34 39 40 12 22 21 11 42 10 42 36 19 36 18 36 17 36 13 38 14 36 20 37 16 28 27 26 15 25 24 43 23 38 29 30 Table 1 Mynute 10 & 14e KEY DESCRIPTION 1 Side panel LH 2 Side panel RH 3 Top transverse panel (10e.5 Self threading screw 3.9mm x 13mm Edge clip Casing clip Locating stud Self threading screw 3.SECTION 9: EXPLODED DIAGRAMS 31 42 3 Tav.8mm x 25mm Self threading screw 3.2mm x 7mm Self threading screw 3.14e) 4 Lower transverse panel 5 Distribution panel 6 Insert 7 Upper casing hook LH 8 Upper casing hook RH 9 White casing 10 Wiring tray 11 Control panel strengthener RH 12 Control panel strengthener LH 13 Lower control panel hook RH 14 Lower control panel hook LH 15 Selector switch extension shaft 16 Selector switch 17 Earthing strip 18 Thermostat extension shaft 19 PCB 20 LED lens 21 PCB cover 22 Terminal block cover 23 Thermostat/mode switch knob Part no 10e 10021247 10021245 10021250 10020951 10021249 2127 1882 1881 10020973 10021233 7787 7788 10020967 10020968 10021263 9461 10021484 2785 10021984 10021267 10021265 10021266 10021264 Part no 14e 10021247 10021245 10021250 10020951 10021249 2127 1882 1881 10020973 10021233 7787 7788 10020967 10020968 10021263 9461 10021484 2785 10021984 10021267 10021265 10021266 10021264 KEY 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 DESCRIPTION Plastic catch Blanking disc Pressure gauge Clock blanking plate Vokera logo Front flap Controls/fascia panel Wall mounting bracket Rivet (for earth terminal) Cable entry Ignition transformer Self threading screw 4.

5mm 24 22mm compression ring 25 3/4in fibre washer 26 3/4in locknut 27 1/2in Fibre washer 28 Self threading screw 3. 1 28 1 22 26 16 22 27 15 35 14 31 2 29 29 11 31 10 9 32 29 8 7 30 29 31 4 3 32 31 5 32 Tav.5mm 29 Locking pin 30 Self threading screw 3. 1 33 32 6 31 5 32 Table 1 36 12 27 26 25 26 25 24 34 24 13 Table 2 Mynute 10 & 14e KEY DESCRIPTION 1 Expansion vessel 2 Expansion pipe 3 Manifold plug 4 Pump (complete) 5 Screwed nipple 3/4 6 Safety valve 7 Water pressure switch 8 Manifold extension 9 Flow Manifold 10 Automatic bypass 11 Manifold plug 12 Safety valve extension 13 Flow/return service valve 14 Flow pipe 15 Return pipe 16 Return pipe 17 Flow pipe 18 High limit thermostat 19 NTC thermistor 20 Heat exchanger 21 Aluminium washer 22 3/4in fibre washer 23 Self threading screw 2.SECTION 9: EXPLODED DIAGRAMS 21 20 22 23 17 19 18 Table 1 Tav.9mm x 9.9mm x 19mm 31 ‘o’ ring 32 Locking pin 33 Locking pin 34 Nut 35 O-ring 36 Pre-formed pipe Part no 10e 10020840 2164 2261 2225 2217 1806 2044 10021251 10020621 2047 2216 2260 1789 10021259 10021258 10021256 10021257 8367 8484 10021231 5041 5023 5077 1822 5070 4026 5026 5079 2165 5081 6898 2223 2222 1824 7999 10021906 Part no 14e 10020840 2164 2261 2225 2217 1806 2044 10021251 10020621 2047 2216 2260 1789 10021259 10021258 10021256 10021257 8367 8484 10021231 5041 5023 5077 1822 5070 4026 5026 5079 2165 5081 6898 2223 2222 1824 7999 10021906 32 Mynute .9mm x 6.

5mm 19 Self threading screw 2.9mm x 7mm 22 Self threading screw 3.5mm 24 Air chamber seal Part no 10e 1457 10021253 10020897 5105 5023 5212 5169 5080 5222 5180 5079 5905 Part no 14e 1457 10021253 10020897 5105 5023 5212 5169 5080 5222 5180 5079 5905 Mynute 33 .9mm x 9.5mm 20 Self threading screw 3.9mm x 9.9mm x 9.9mm x 9. 1 23 2 1 22 Table 1 3-24 4 11 19 18 22 3-24 12 13 17 8 14 7 20 9 10 21 6 16 15 Table 3 Mynute 10 & 14e KEY DESCRIPTION 1 Air chamber 2 Blanking disc 3 Air chamber side panel 4 Burner Nat.5mm 23 Self threading screw 3.9mm x 13mm 21 Rivet 2.SECTION 9: EXPLODED DIAGRAMS 23 Tav. Gas Burner LPG 6 Spark electrode 7 Air chamber front panel 8 Sight glass gasket 9 Sight glass 10 Sight glass retaining ring 11 Gasket 12 Gas valve outlet pipe Part no 10e 10021252 8084 7832 2801 2802 10021255 5957 5072 3139 4007 5927 10021254 Part no 14e 10021252 8084 7832 7623 7624 10021255 5957 5072 3139 4007 5927 10021254 KEY DESCRIPTION 13 Compensator tube 14 Gas valve 15 Gas cock 16 Gas valve securing screws 17 3/4in fibre washer 18 Self threading screw 3.

3 Table 3 16 24 18 19 21 24 22 20 25 23 26 24 34 Mynute .2mm x 7mm 26 Self threading screw 3.9mm x 13mm 28 Venturi locknut 29 Self threading screw 3.5X6 Part no 10e 10021702 9233 9232 8086 1457 8085 1141 2928 5917 1140 7948 6985 7779 5963 2820 5958 2821 6026 5962 5271 5279 5961 2819 5079 5093 5080 4807 5081 5094 5077 5145 Part no 14e 10021702 9233 9232 8086 1457 8085 1141 2928 5917 1140 7948 6985 7779 5963 2820 5958 2821 6026 5962 5271 5279 5961 2819 5079 5093 5080 4807 5081 5094 5077 5145 24 17 Tav.9mm x 7mm 31 Self threading screw 3.5mm 32 Screw 3.9mm x 6.SECTION 9: EXPLODED DIAGRAMS 32 2 1 31 Table Tav. 33 24 4 3 1 5 7 8 30 11 12 13 24 28 9 6 29 10 14 24 15 Table 4 Mynute 10 & 14e KEY DESCRIPTION 1 Air baffle 2 Air pressure switch bracket 3 Air pressure switch 4 Combustion test nipple screw 5 Silicone tubes 6 Combustion test nipple 7 Flue tube 8 Air deflector 9 Seal 10 Flue clip 11 Venturi (negative) 12 Venturi (positive) 13 Fan to flue connector 14 Fan 15 Air baffle RH 16 Flue hood 17 Ari baffle LH 18 Combustion chamber 19 Rear insulation panel 20 Side insulation panel 21 Support bracket (insulation panel) 22 Front insulation panel 23 Combustion cover (front) 24 Self threading screw 3.9mm x 13mm 25 Rivet 3.9mm x 19mm 30 Rivet 3.

8mm x 25mm Self threading screw 3.SECTION 9: EXPLODED DIAGRAMS 31 8 37 7 2 9 6 1 4 32 41 5 33 35 3 34 39 40 12 22 21 11 3 10 3 36 19 36 18 36 17 36 13 38 14 36 20 37 16 28 27 26 15 25 Table 1 Mynute 20e KEY DESCRIPTION 1 Side panel LH 2 Side panel RH 3 Self threading screw 3.9mm x 9.9mm x 9.5mm x 12mm Rivet 3.2mm x 7mm Self threading screw 3.9mm x 13mm Edge clip Casing clip Locating stud Self threading screw 3.5 Mynute 35 .5mm 4 Lower transverse panel 5 Distribution panel 6 Insert 7 Upper casing hook LH 8 Upper casing hook RH 9 White casing 10 Wiring tray 11 Control panel strengthener RH 12 Control panel strengthener LH 13 Lower control panel hook RH 14 Lower control panel hook LH 15 Selector switch extension shaft 16 Selector switch 17 Earthing strip 18 Thermostat extension shaft 19 PCB 20 LED lens 21 PCB cover 22 Terminal block cover 23 Thermostat/mode switch knob Part no 20e 10021247 10021245 5079 10020951 10021249 2127 1882 1881 10020973 10021233 7787 7788 10020967 10020968 10021263 9461 10021484 2785 10021984 10021267 10021265 10021266 10021264 30 42 KEY 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 24 23 38 Part no 20e 1864 1609 2468 8654 1978 10020966 10021291 10021273 5037 5371 10021272 5171 5240 5093 5199 5128 5588 5589 5193 29 DESCRIPTION Plastic catch Blanking disc Pressure gauge Clock blanking plate Vokera logo Front flap Controls/fascia panel Wall mounting bracket Rivet (for earth terminal) Cable entry Ignition transformer Self threading screw 4.

1 1 Table 27 16 26 22 15 35 14 31 2 29 29 11 31 10 9 32 29 8 7 Table 2 Mynute 20e KEY DESCRIPTION 1 Expansion vessel 2 Expansion pipe 3 Manifold plug 4 Pump (complete) 5 Screwed nipple 3/4 6 Safety valve 7 Water pressure switch 8 Manifold extension 9 Flow Manifold 10 Automatic bypass 11 Manifold plug 12 Safety valve extension 13 Flow/return service valve 14 Flow pipe 15 Return pipe 16 Return pipe 17 Flow pipe 18 High limit thermostat 19 NTC thermistor 20 Heat exchanger 21 Aluminium washer 22 3/4in fibre washer 23 Self threading screw 2. 1 Table 1 26 36 25 34 24 24 13 12 27 26 25 33 32 6 31 5 32 36 Mynute .SECTION 9: EXPLODED DIAGRAMS 1 21 28 20 19 18 22 23 17 22 Tav.5mm 24 22mm compression ring 25 3/4in fibre washer 26 3/4in locknut 27 1/2in Fibre washer 28 Self threading screw 3.9mm x 6.9mm x 9.5mm 29 Locking pin 30 Self threading screw 3.9mm x 19mm 31 ‘o’ ring 32 Locking pin 33 Locking pin 34 Nut 35 O-ring 36 Pre-formed pipe Part no 20e 10020839 2164 2261 2225 2217 1806 2044 10021251 10020621 2047 2216 2260 1789 10021259 10021258 10021289 10021290 8367 8484 10021232 5041 5023 5077 1822 5070 4026 5026 5079 2165 5081 6898 2223 2222 1824 7999 10021906 30 29 31 4 3 32 31 5 32 Tav.

9mm x 9. 1 23 2 1 3-24 4 11 19 18 22 3-24 12 13 17 8 14 7 20 9 10 21 6 16 15 Table 3 Mynute 20e KEY DESCRIPTION 1 Air chamber 2 Blanking disc 3 Air chamber side panel 4 Burner Nat.9mm x 7mm Self threading screw 3.9mm x 9.9mm x 9.5mm Self threading screw 3.SECTION 9: EXPLODED DIAGRAMS 23 22 Table 1 Tav.5mm Air chamber seal Part no 20e 1457 10021253 10020897 5105 5023 5212 5169 5080 5222 5180 5079 5905 Mynute 37 .5mm Self threading screw 2. Gas Burner LPG 6 Spark electrode 7 Air chamber front panel 8 Sight glass gasket 9 Sight glass 10 Sight glass retaining ring 11 Gasket 12 Gas valve outlet pipe Part no 20e 10021288 8084 7824 7808 7809 10021255 7822 5072 3139 4007 5927 10021254 KEY 13 14 15 16 17 18 19 20 21 22 23 24 DESCRIPTION Compensator tube Gas valve Gas cock Gas valve securing screws 3/4in fibre washer Self threading screw 3.5mm Self threading screw 3.9mm x 13mm Rivet 2.9mm x 9.

9mm x 13mm 27 Machine screw M4 x 10mm 28 Venturi locknut 29 Self threading screw 3.9mm x 7mm 31 Self threading screw 3.9mm x 6.5mm 32 Air baffle Part no 20e 5145 9233 9232 8086 1457 8085 2939 2928 5917 5916 7948 6985 7816 5910 7814 2936 7815 9264 7818 5271 5279 7817 7813 5079 5093 5080 5176 4807 5081 5094 5077 10021730 24 4 3 32 5 7 8 30 11 12 9 6 29 10 13 24 28 14 24 16 15 17 24 24 18 19 22 21 26 Tav.5mm x 6mm 2 Air pressure switch bracket 3 Air pressure switch 4 Combustion test nipple screw 5 Silicone tubes 6 Combustion test nipple 7 Flue tube 8 Air deflector 9 Seal 10 Flue clip 11 Venturi (negative) 12 Venturi (positive) 13 Fan to flue connector 14 Fan 15 Air baffle RH 16 Flue hood 17 Ari baffle LH 18 Combustion chamber 19 Rear insulation panel 20 Side insulation panel 21 Support bracket (insulation panel) 22 Front insulation panel 23 Combustion cover (front) 24 Self threading screw 3.9mm x 13mm 25 Rivet 3.2mm x 7mm 26 Self threading screw 3.9mm x 19mm 30 Rivet 3. 3 Table 4 Mynute 20e KEY DESCRIPTION 1 Screw 3. 3 3 Table 24 20 25 21 23 24 25 38 Mynute .SECTION 9: EXPLODED DIAGRAMS 31 1 2 Table 3 Tav.

isolate the appliance from the electrical supply. BURNER PRESSURE Although the burner pressure is factory set. 25. 10. refit the compensator tube.3 PART 1 PART 1 PART 1 1987 1990 1990 1990 1994 INSTALLATION OF BOILERS OF RATED INPUT NOT EXCEEDING 60 kW FORCED CIRCULATION HOT WATER SYSTEMS INSTALLATION OF GAS HOT WATER SUPPLIES FOR DOMESTIC PURPOSES FLUES DOMESTIC BUTANE & PROPANE GAS BURNERS IN PERMAMENT DWELLINGS and attach a suitable manometer to the gas valve outlet test nipple. 10.89 m3/h 5 x 0. Light the boiler as described in 5. If adjustment is required remove the compensator tube from the gas valve regulator.80mm 10.69 m3/h 9 x 0.2 RELATED DOCUMENTS BS 6798 BS 5449 BS 5546 BS 5440 BS 5482 10.20 m3/h 7 x 0. remove the manometer. it is necessary to check it during commissioning.5 LPG 40 10e 10 E 35 14e 14 E 20e 30 Burner pressure (mbar) 25 20 15 10 5 0 4 6 8 10 12 14 16 18 20 Output (kW) Fig. A GAS SOUNDNESS CHECK MUST BE CARRIED OUT. servicing.77mm 20e 37 mbar 36 mbar 1.SECTION 10: LPG INSTRUCTIONS For details of converting boilers to LPG please refer to the instructions supplied with the relevant conversion kit. 25 Mynute 39 . IMPORTANT. Locate and remove the protective screwed cap that covers the burner pressure adjusting screw. GAS SUPPLY The gas supply must be connected to the appliance by a competent LPG installer and must be of sufficient size to supply the appliance at its maximum output. An existing supply must be checked to ensure that it is of adequate size to deal with the maximum rated input of this and any other appliances that it serves.77mm 14e 37 mbar 36 mbar 1. Once the pressure has been adjusted. replace the protective screwed cap. and tighten the outlet test nipple.1 or fig. Adjust the screw clockwise to increase the pressure or anti-clockwise to reduce. or if the boiler has been converted.6 and compare the reading on the manometer with the value described in 10.1 TECHNICAL DATA Inlet pressure (LPG) Maximum burner pressure Gas rate Injector size 10e 37 mbar 36 mbar 0.4 GAS SUPPLY INSTALLATION The entire installation including the meter must be purged and checked for gas soundness. Isolate the appliance from the electrical supply 10.

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co.Tel: 0870 333 0220 Vokèra Ireland West Court.19/01 .uk Web: www.uk General Enquiries .Tel: 0141 945 68”0 After Sales Service . Catherine House.Ed. Co Kilkenny Tel: 056 55057 Fax: 056 55060 Vokèra Ltd. reserve the right to change the specifications without prior notice. Boundary Way. A Riello Group Company COLLECTIVE MARK “Vokèra” supports Benchmark Cod.Tel: 01442 281400 Fax: 01442 281460 Technical Advice . 4th Floor.Tel: 0141 945 6810 Spare Parts .vokera. Callan.co. 1 .energizing home heating Vokèra Ltd. Herts. HP2 7RP Email: enquiries@vokera. 10022254 . Consumers’ statutory rights are not affected. Hemel Hempstead.

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