SWBP Permissive: Disch v/v closed Suction Pressure > 0.
5 kg/cm2 Atleast minimum time elapsed after starting of last SWBP ACW P/P Permissive: L/O relay reset Disch v/v closed Level in O/H tank > 1.7 M Atleast minimum time elapsed after starting of last P/P Trip: L/O relay operated Emergency switch operated Auto start ACW P/P on auto & Runninig ACW P/P trip & Dischrge header pressure Lo & Atleast minimum time elapsed after starting of last P/P Air Compressor Trip: LO pressure Low LP stage 1 or 2 dischrge air temp. Hi HP stage dischrge air temp. Hi Motor O/L Breaker protection operated ( Inst. O/C, O/C with time delay Remark: Stn air to Inst. Air CV air fail- Opn Inst. Air Hdr pr.CV maintains 0.3bar dp.& Air fail- Close Air Drier Trip: Lack of oil Refrigerent high pressure Refrigerent low pressure High current HMP Auto start: Any HMP running for > 5 sec & hdr pr. ≤ 3 bar Runninig HMP trip CEP Permissive: Suction V/V open HW Lvl OK ( -50 mm) Seal water pr. OK ( 3 bar) Dischrge V/V closed or Hdr pr. > 8 bar L/O relay reset Trip: L/O relay operated Emergency stop switch operated dp strainer Hi ( > 0.6 bar) - Not i/s Locked rotor current trip = 6 * FLC
Instan. O/C trip = 10*FLC Time O/C trip = 1.2*FLC Minimum R/C flow = 100 Kg/s, Max flow through R/C = 166.7 kg/s Auto start:
CEP auto ON CEP trip or dischrge Hdr pr. < 18 bar CEP disch. v/v opening permissive: Dischrge hdr pr. > 8 bar CEP suction. v/v closing permissive: 5 sec elapsed after CEP stopping Heater drip pump Permissive: Seal water pr OK Drain receiver lvl not lo Lockout relay reset Trip: Emergency stop switch operated Drain receiver lvl lo Lockout relay operated. Winding temp high 120 deg Locked rotor current trip = 6 * FLC Inst O/C trip = 10 * FLC Time O/C trip = 120%FLC MBFP Permissive: Lub oil pressure > 0.8 bar Lub oil tank level > 50% Minimum flow 100% open Warm up valve closed No reverse rotation Lockout relay reset Dea lvl Ok Up stream isolating valve of 25% & 100% CV closed or disc hdr pr OK cooling water flow OK Suction V/V open (Any one STBFP trip & MBFP on auto S/B ) or barrel top & bottom differential temp < 30 deg with control ckt 3 off Trip: MBFP running & LO Pr < 0.5 bar for 1 sec MBFP running & flow lo lo Pr < 0.5 bar for 10 sec MBFP running & W/U valve not closed Reverse rotation lockout operated dea lvl lo lo shaft disp > 1.5mm BP or MP S/S DP > 0.6 bar for 15 sec Suction V/V not open 2/3 FW hdr pr hi-hi both temp of radial brg left or right HH both temp of Axial brg left or right HH Emergency trip switch operated. MBFP Auto S/B ON results in opening of isolating valves of 100% & 25% CV & AC oil pump auto start
6 bar for 10 sec 8 Emergency trip switch operated.8 bar Criteria for auto stopping of AC LOP MBFP LOP on auto & LO Pr > 3 bar & MBFP running for 40 Sec Criteria for auto stopping of AC LOP MBFP LOPs on auto & LO Pr ≥ 3 bar STBFP Permissive: 1 Disch v/v & its B/P v/v closed 2 Suction v/v open 3 deaerator lvlv ok 4 No reverse rotation 5 W/U cv closed 6 temp differential of barrel top & bottom < 30 deg 7 W/U control off 8 R/C V/V full open 9 Lub oil pr > 0.7 bar starts EOP Permissive for stopping AC LOP MBFP stopped or oil pump on auto + MBFP running for more than 46 sec + lub oil Pr > 3 bar Permissive for stopping DC LOP MBFP stopped or AC oil P/P running & LO Pressure > 0. 9 R/C V/V not 100% open & flow < min for 10 sec 10 Turbine reset & lub oil pressure < 0.5mm) 3 Suction v/v not 100% open 4 Dearator lvl lo lo (-585 mm) 5 reverse rotation 6 Turbine reset & W/U v/v not closed 7 MP or BP S/S Dp > 0.8 bar Trip: 1 Pump Trip Criteria 2 Shaft displacement > max (1.MBFP Auto S/B ON results in opening of isolating valves of 100% & 25% CV & AC oil pump auto start
MBFP auto S/B put off under following conditions 1) Discharge hdr pressure low or MBFP trip criteria present MBFP LO system Permissive for AC LOP: Lvl in oil tank OK Criteria for auto starting of LOPs MBFP auto S/B On & LO Pr < 1 bar or MBFP stopped or MBFP startup programme step 1 for starting or AC oil pu auto & LO Pr < 1 bar for 2 Sec Criteria for auto starting of LOPs on protection MBFP reverse rotation starts AOP & EOP both & LOPs on auto & lub oil pressure < 0.5 bar) 15 Gov oil pressure low for 10 sec (4 bar) 16 LO pr very low (1 bar) 17 exhaust temp very hi (140 degC) 18 O/S mech & elect (6174 rpm)
.5 bar for 1 sec 11 Radia brg or axial brg temp hi-hi (90 deg) 12 FW hdr pr hi hi ( not in service) 13 Turbine trip Criteria 14 Control oil pr low (2.
1) bypass. vacuum b first & then closes when condenser pr ≥ 0. 100% dis * its B/P v/v & booster stage isolating v/v Auto starting of S/B AOP
BFP turbine running & running AOP trips or BFP reverse rotation & LO pressure low Or Lub oil pressure low. STBFP reverse rotation results in closing of following v/vs 25% CV isolating v/vs ( up & down stream).5) * STBFP suction v/v opening permissive. Engage / disengage coupling interlock JO pr OK & Engage / disengage switch in engage position & Lub oil pr OK & turbine speed = zero & coupling not Criteria for disengaging Turbine trip & engage/disengage switch in disengage condition & coupling not disengage & speed < 100 rpm Exhaust valve
closing interlock: Closes if local switch is on auto & turbine is in tripped condition or closes when close command i from local/UCB panel provided turbine is in tripped condition Vacuum Pump Permissive: 1 solenoid v/v closed & 2 inlet v/v closed & 3 other vacuum p/p startup sequence not in progress & 4 air water seperatoe tank lvl normal &
5A For pump start command from UCP 1) respective p/p switch on remote (at local cabinet) 2) Holding selection off ( Vacuum p/p ON command from UCB
5B For local starting. inlet v/v opening & circulation p/p starting is done from respective switchgear module pump switch in local cabinet tobe put on 'Local' selection & local start/stop to be given Vacuum bkr
Opens when 1) Fire protection operated 2) When vacuum bkr partial open command is given from CR .19 Emergency trip switch operated.7mm) 23 Vacuum lo lo (0. AOP stopping criteria Other AOP running & turbine speed > zero & stop command from UCP or field OR turbine speed is zero & stop co given DC JOP interlock JOP switch on auto & turb speed < 500 rpm TG Interlock for auto open TG on auto & Turb speed < 100 rpm & LO pr OK & JO Pr > 55 bar TG Interlock for manual open TG V/V on manual & LO Pr OK & JO Pr OK & open command given from local panel. its B/P v/v open & STBFP speed is 0 rpm. 20 remote trip 21 BFP fault & BFP fault not bypassed 22 Axial shift hi (0.88 bar HPLP BP High speed TCV protection close criteria 1) MFT or 2) Water injection pr low or 3) Down stream temp hi Normal speed TCV protection close criteria
Normal speed PCV protection open criteria Any condition for PCV(HS) opening & PCV (HS) open> 95% Block the open criteria PCV (HS) 1) TCV ≤ 15% open & PCV (HS) close Block the open criteria PCV ( Normal Speed) Any condition for PCV (HS) opening or closing present & it is not opened or closed respectively. High speed PCV protection open criteria 1) gen trip or 2) turb trip or 3)load shedding relay operation. 4) Actual steam Pr > set point & any of PCV block op condition not present.
.Above 1 or 2 or 3 or 4) Manual close commad from HS valve & HS v/v ≤ 15% open High speed TCV protection open criteria 1) Generator trip or 2) Turbine trip or 3) Load shedding relay operated Normal speed TCV protection open criteria
Above 1 or 2 or 3 or 4) Manual open commad for TCV (HS) valve & HS TCV <15% open Block the open criteria(TCV): 1) TCV (HS) > 15% & 2) Protection or manual open command for TCV (HS) High speed PCV protection close criteria 1) MFT or 2) Water injection pr low or 3)Downstream temp hi Normal speed PCV protection close criteria Any condition for PCV(HS) closing & PCV (HS) almost close.
hdr pr OK
bottom differential temp < 30 deg with control ckt 3 off
100% & 25% CV & AC oil pump auto start
100% & 25% CV & AC oil pump auto start
ge hdr pressure low or MBFP trip criteria present
ing of LOPs BFP startup programme step 1 for starting or AC oil pump on
LOPs on protection
s on auto & lub oil pressure < 0.7 bar starts EOP ing AC LOP
e than 46 sec + lub oil Pr > 3 bar ing DC LOP ar ng of AC LOP Sec ng of AC LOP
& Lub oil pr OK & turbine speed = zero & coupling not engaged ngaging
ion & coupling not disengage & speed < 100 rpm ve
s in tripped condition or closes when close command is given
h on remote (at local cabinet) 2) Holding selection off (UCB). its B/P v/v open & STBFP speed is 0 rpm.e. 3) command from UCB
/p starting is done from respective switchgear modules & ocal start/stop to be given
kr partial open command is given from CR . 5% CV isolating v/vs ( up & down stream). 100% disch v/v
ation & LO pressure low Or Lub oil pressure low. criteria from UCP or field OR turbine speed is zero & stop command
O Pr > 55 bar nual open
nd given from local panel. vacuum bkr opens
on close criteria hi ion close criteria
mmad from HS valve & HS v/v ≤ 15% open on open criteria operated tion open criteria
valve & HS TCV <15% open eria(TCV): nd for TCV (HS) on close criteria i ion close criteria . on open criteria 4) Actual steam Pr > set point & any of PCV block open
tion open criteria
ia PCV (HS)
V ( Normal Speed)
s not opened or closed respectively.
3 ALARMS 4 DM Storage tank 1290 M3 each ( three Nos.locked.) 5 Hot Well: 77M3 L*B*H = 14.7*2.7 M 1.57 M ( O/F) ALARMS Reserve for fire fighting 1500 M3 3 CST 5A: 600M3/Dia 8.04 4. 6 Deaerator: 200M3 at normal level ( 6min capacity at VWO) 0 .2*1.5 M -1.Normal Lo Lo-lo Hi Hi-hi Remark 1 ACW tank : 48 M3 3.5M/Ht 11M 5B: 460M3/Dia 7.open ACW O/H tank level MCV max flow 20 kg/s 2 Raw water tank : 5100 M3 4.5M/Ht 11M 5.3 M 4.87 M3 60% Start perm = 50%
.8 M Makeup valve air fail .200 mm -200 -585 200 BFP TRIP AT -585 7 MBFP oil tank : 1.37 M 4.7 M & closes at 3.4 M 0-150 mm -200 200 ALARMS CEP start permissive = -50 mm HW mkup CV air fail .5 9.17 M 0.8 M 1.1 M ALARMS Makeup opens at 1.
O/C trip = 10*FLC Time O/C trip = 1.3bar dp.open.7 kg/s CEP min R/C air fail .Close
CEP Cooling water flow disc Pr Brg temp wdg temp
strainer Dp Seal water Pr Htr drp Pump MBFP LO pressure LO temp LO Filter Dp P/P Flow Booster PP Pr P/P Disc Pr P/P disc Temp BCL flow BCL Pr BP & MP S/S DP Dea lvl seal water pr
10 5.6 (A) 44
2.5 bar < 0.5 (T with TD 1 sec)) 70 (A) 0.& Air fail.1 10 bar (A)
274 180 (A) 4 1 -585 18 200 1
0 . 800 600 mmwc mmwc 27 .2
Lo-lo 1.8 1.Normal Air Compressor Oil pressure air temp to cooler 2. Air Hdr pr.CV maintains 0. Air CV air fail. Max flow through R/C = 166.6 (A) 40 0.200 mm -200 24 bar 20 (A) 54 .2*FLC Minimum R/C flow = 100 Kg/s.2 225 98 (A) 15 bar 251 bar 163 degC 2 kg/s 13.Opn Inst.5 27 bar 22 bar 42-43 deg 75 deg 50-64 deg 110 deg 120 deg Locked rotor current trip = 6 * FLC Instan.5 6.60 seal water O/L temp degC P/P to Dea suct DT LO tank Lvl Th brg temp Motor radial brg temp Step up gear brg temp 5 to 10 60% 55-70 53-58 50-55 50%
80 30 75 75 75 90 90 90
Lo 1.29 bar Wdg temp hi trip at 120 deg 0.2 (TD11Sec)
185 Stn air to Inst.
5 15 73
0.4 40 4 20 P/P 0.013 -0.92 0.5 0.3 .6 0.2 1.5mm
.6(A) 7.5 0.5 (T) turb 1 (T) 4 (T) 2.2 2 2 53 70 bar 270.5 (T) 0.290 49 0.65 Loss of 24V dc results in BFPTD trip Loss of 220V DC results trip circuit becomes ineffective 7 16 1 1.6(A)
5*FLC 10*FLC 1.motor / pp brg vib Axial disp Motor wdg temp Mtr core temp Mtr cooling water flow Mtr cool air I/L temp
1.5 1.3 0 .5 (T) 110 120 (T) 90 95
57 90 70
Mtr cool air O/L temp 68 lub oil sump temp Motor starting current 4.5 15 mm 25 100 50 50 75 0.5 * FLC Locked rotor current Inst Current Time O/C Motor differential STBFP LO pressure kg/cm2 Govn oil Control oil Lub oil filt DP bar control oil filt Dp MWC Govn oil filt Dp MWC Lub oil sump temp AOP / JOP disc Pr casing temp Exhausthood temp Exhaust releif diaphragh setting vacuum axial shift O/S Casing expansion differential expansion eccentricity micron pedestal vibration shaft vibration Brg temp 2.0.5 kg/cm2 0.075 3.7 < 100 80 21 m3/s 42 20
8 mm/s 0.7 6174
BCl flow shaft displacement Vacuum
60 .5 7.
9 steam temp after LPBP 50 spray water pressure 23 steam pressure after LPBP 0.4 90 8.7(T) 400
0.9 HPBP Down stream temp 320 spray water pressure LPBP Vacuum 0.5
start perm: 200mm ECIP cuts in at 18 bar alarm W/U valve opens at Dt > 30 degC at load < 400 MW Start permit at 50% trip trip trip
. start perm = 0./ Trip
ax flow through R/C = 166.7 kg/s
Alarm Start permit at 3 bar
AOP/EOP start = 1/0.7.8
Trip with TD of 10 sec
Auto S/B off at ≤ 60 bar.Close Alarm Alarm/ 18 bar S/b p/p cuts in Alarm Alarm.& Air fail. AOP auto off = 3.Remark TRIP Alarm
bar dp. Disch valve closes at 85 bar
trip with TD of 10 sec BFP trip at -585 mm.
alarm trip trip trip
trip trip alarm
trip trip trip yes Start perm (for P/P: 0. AOP start: 6.5 trip trip alarm alarm alarm
trip trip trip Alarm Alarm Alarm Alarm Alarm Alarm
ineffective alarm trip
. EOP cut in: 1 bar trip .8 bar. for turn gear:1 bar).
.trip S/B Vac P/P cuts in at -0.83 bar Protection close open permissive at 12 bar protection close open permissive 9.
5 .) HMP Boiler Fill P/P Boiler Wash P/P CEP Heater drip P/P MBFP
ECIP condensate sump pump Vacuum pump
Motor RPM Capacity Head FL current Norm current 15 HP/415V 2900 20 M3/hr 30 MWC 26 KW/415V 2935 66 M3/hr 5 Kg/cm2 45 110 KW/415V 2970 180 M3/hr 10 Kg/cm2 172 90 KW/415V 2960 120 M3/hr 100 M 165 800 KW/6.6KV 1485 210 Kg/sec 252 MLC 88 70 250 Kw / 6.220 M 27.30 min gap) : 3 No of starts in quick succession with cold machine at room temp: 3 Hot restart ( Admissible if motor stopped under normal condition): 2 Start per 24 Hrs : 3 70 KW/220DC 3000 49-69 T/H 250-230 M 375 amp 18.6 KV 1486 915 MBFP equally spaced start ( 20 .Equipment DM transfer P/P ( 3 Nos.5 KW 1460 81M3/H 22 M 34 Amp 34NM3/H
.6 KV 1486 230 M3/H 195.3 22 9 MW / 6.
Capability= 252 MW NPSH 2.2
cuts in at 18 bar hdr pr
*Extraction line diff pressure > Min (for deaerator & BFP) Extraction line drain pots (before & after NRV) level not hi for heater to be tested. Criteria for putting test off 1 Turbine trip Manual rel & key switch operated + push button test off when level is not high.5 160 160 3 5. test programme starts opening FW bypass valve on Hi-Hi lvl (simulated) and after its reaching 25% open position starts closing FW inlet .5 220 220 2.5 160 160 211 35 3.46 1.52 479 280 21 247 227 0. outlet valves to full open & then bypass to close position.Pressure upper limit ( not more than 12 hrs/year) (bar) Temperature upper limit ( without time limit) Temperature upper limit ( 80hrs/annum).8 bar In special cases at no load Htr 6 steam temperature may go upto 500 deg Feed water induction control A Feed water bypassing criteria When FW htr shell level goes hi-hi the heater gets bypassed as follows 1 Extraction valve closes in test off condition.6 22. Feed water side is bypassed as given above in (2) When bypass push button is pressed alog with release button. 2 FW bypass valve opens & after reaching 90% open condition inlet & outlet valves close provided test is off & FW selector is on auto. Water induction test 1 Key switch ON & *Htr lvl not hi ( for htr 2. test programme starts closing the extraction valve till it is 75% open & then reopens full Feed water valve test With heater test on & feed water valve selector on auto . Test off for all other extraction.9 5. Test ON push button pressed for the heater to be tested with manual release. 3. 6).
&3 &4 &5
or 2 or 3
. Max 15 min in individual case in degC Tube Design pressure (bar) Shell Tube Temperature degC Shell TTD in degC DCA in degC Tube safety valve setting Shell
HTR 1 HTR 2 HTR 3 HTR 5 0.3 90 171 224 444 135 35 3.9 35 3.52 268 35 3.3 280 21.3 5. 5.13
Upper limit for extraction pressure of heater 6 ( without time bar) is 44. outlet to 75% open position & on successful operation restores back inlet. *Drain receiver level not hi & condensate valve selection on auto ( for htr 1).6 35 3.8 3. Htr lvl not hi & test time exceeded during test Extraction valve test With heater test ON & extraction isolating valve selected for test .
.9 356 422 280 49 295 275 0.9 280 49.1 5.HTR 6 51.
6160 rpm Pressure specified initial steam pr: 7.122 kg/cm2 Primary oil vs speed speed 4000 Primary oil 1
5000 1.067 kg/cm2 Permissible deviation at no load operation: 7.5940 rpm EHC operating range 1120 .96
5500 1.43 kg/s 6038KW Max O/P 8500 KW Normal speed 5556 rpm Max speed 5940 rpm speed range 1180 .: 8. a.: 0.6160 rpm MHC operationg range 2800 .55
6300 2.STBFP STBFP minimum speed 1180 rpm coasting down after tripping from full load with vacuum 25 min critical speed: 7550 rpm Normal O/P with steam flow 11.48
6400 2.4 kg/cm2 Turb exhaust pr.42 kg/cm2 Permissible deviation instaneously for a total duration of 12 hrs p.
Vacuum bkr HPBP cabinet( CUA20) power supply source 1 power supply source 2 LPBP 2nd stage solenoid LPBP spray hdr vent v/v solenoid
220DC swgr PNL 10 FDR 3 SSS A/R3-7B USS B/F27A 220V DC/PNL 10 FDR 4 220 V DC / PNL10-FDR 5