Boiler Manual

Incorporating: Guarantee Registration User Instructions Installation Instructions Service Instructions Service Record

High Efficiency Condensing Boilers
Models covered by this manual:

U-Series
Utility Utility Pumped Utility System Utility Combi

U70HE UP70HE US70HE UC70HE

U90HE UP90HE US90HE UC90HE

U120HE

K-Series

Kabin Pak Kabin Pak Pumped Kabin Pak System Kabin Pak Combi

K70HE KP70HE KS70HE KC70HE

K90HE KP90HE KS90HE KC90HE

K120HE

Leave this manuaL with the end user

ISSUE 1 JAN 07

Commissioning
This appliance must be commissioned. Failure to commission the boiler will invalidate the warranty. After commissioning ensure that the attached guarantee registration card is completed and returned.

Servicing
To ensure continued reliable operation and fuel economy it is recommended that the boiler is serviced annually by a Warmflow or an OFTEC registered technician.

NI Customers Only
Warmflow Engineering Service division (NI) provides an excellent back-up service, operating a team of OFTEC trained engineers who can meet all the servicing, commissioning and breakdown requirements for your appliance. Telephone: 0870 240 6532 Fax: 028 9262 2827 Email: service@warmflow.co.uk Web: www.warmflow.co.uk

For Parts, Service Technical & Warranty Contact
Great Britain & N Ireland, Tel: 0870 240 6532 Republic of Ireland, Tel: 048 9262 1515

LISBURN Lissue Industrial Estate, Moira Road, Lisburn, Co Antrim, N Ireland, BT28 2RF Tel: (028) 9262 1515 Fax: (028) 9262 0869 Email: sales@warmflow.co.uk technical@warmflow.co.uk service@warmflow.co.uk

MANCHESTER 144 Bradford Road, Manchester, M40 7AS Tel: (0161) 205 4202 Fax: (0161) 205 4818 Email: sales@warmflowgb.co.uk technical@warmflowgb.co.uk service@warmflowgb.co.uk

This manual is accurate at the date of printing (E&OE) but will be superseded and should be disregarded if specifications and/or appearances are changed in the interests of continued product improvement.

Code 3307

Contents

Page

User Instructions .....................................................................................................................................................................2 Condensing Boiler Installation Requirements ......................................................................................................................4 Condensing Combi Boiler Pre-Installation Requirements...................................................................................................5 1.0 General Information . Introduction .....................................................................................................................................................6 .2 General Requirements .....................................................................................................................................6 .3 Combi General Requirements..........................................................................................................................7 .4 Baffle Positioning .............................................................................................................................................7 .5 Components ...................................................................................................................................................8 Technical Details 2. Combi Sequence of Operation Flow Chart ....................................................................................................5 2.2 Dimensions ...................................................................................................................................................6 2.3 Flue Options, Components & Dimensions......................................................................................................8 2.4 Condensate Disposal ....................................................................................................................................2 2.5 Technical Data ...............................................................................................................................................22 Electricity Supply & Wiring Details 3. Dual Immersion Thermostat...........................................................................................................................30 3.2 RDB Burner Control Box ...............................................................................................................................30 3.3 Combi Wiring Details .....................................................................................................................................3 3.4 Installation of a Combi Optional Programmer .................................................................................................34 3.5 Standard Timers for Combis..........................................................................................................................35 3.6 Standard/System Boiler Optional Programmer ..............................................................................................35 Oil Supply 4. One Pipe Gravity System ...............................................................................................................................39 4.2 Two Pipe System...........................................................................................................................................40 4.3 De-aerator System ........................................................................................................................................40 4.4 One Pipe Lift System .....................................................................................................................................4 Flues 5. 5.2 5.3 Installation of Balanced Flues.........................................................................................................................42 Conventional Flues ........................................................................................................................................44 Flue Terminal Positions ..................................................................................................................................44

2.0

3.0

4.0

5.0

6.0

Air Supply 6. Open Flue Boilers ..........................................................................................................................................46 6.2 Balanced Flue Boilers ....................................................................................................................................46 Installation Requirements 7. General Requirements ...................................................................................................................................47 7.2 Sealed Systems ............................................................................................................................................48 7.3 Combi Domestic Hot Water ...........................................................................................................................49 Burners 8. RDB Burner...................................................................................................................................................50 8.2 Oil Pump .......................................................................................................................................................50 8.3 Electrical Connections ...................................................................................................................................50 8.4 Electrode Setting ...........................................................................................................................................5 8.5 Burner Start-Up Cycle ...................................................................................................................................5 8.6 Air Damper Adjustment .................................................................................................................................5 Commissioning & Servicing 9. Commissioning..............................................................................................................................................52 9.2 Servicing .......................................................................................................................................................52 Burner Fault Finding 0. Riello RDB .....................................................................................................................................................53 Combi Fault Finding . Central Heating .............................................................................................................................................54 .2 Domestic Hot Water ......................................................................................................................................55 Optional Boiler Mounted Digital Timer 2. Operational Instructions .................................................................................................................................56 Spares 3. RDB 2.2 Spares ............................................................................................................................................60 3.2 Pipe Spares...................................................................................................................................................6 3.3 Boiler Short Parts List ....................................................................................................................................62 Guarantee Terms & Conditions...............................................................................................................................63 Commissioning/Service Record .............................................................................................................................64

7.0

8.0

9.0

10.0 11.0

12.0 13.0

14.0

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remove the reset cover by using a coin or screwdriver (turning anti clockwise) and press the small red button now exposed. The house holder should only reset the burner twice in succession. as indicated by the black needle.5 bar when the boiler is at normal operating temperature. If the burner continues to lockout contact Warmflow or your service engineer. In order to provide an additional level of safety there is a high limit thermostat which has a cut off point of 0°C. High Limit Thermostat Reset If the high level thermostat trip has operated. This indicates that there is a fault or there is no fuel getting to the burner. Burner Lock Out Reset System Pressure Page 2 . If the pressure is outside this range contact Warmflow or your installer.USER INSTRUCTIONS Dual Thermostat The radiator temperature is regulated via the boiler control thermostat. If thermostat trips it needs to be reset manually. this is factory set and is not adjustable. is 0. System Pressure – System & Combi Boilers When the boiler is connected to a sealed system the system pressure should be periodically checked. Do not press the reset button while the boiler is still hot as this will cause damage to the thermostat. The thermostat is user adjustable from 55°C at its minimum setting (dial ‘0’) to 85°C at its maximum setting (dial ‘5’).5 bar when the boiler is cold and 2. Control Thermostat High Limit Reset Reset Burner Lockout When the pressure jet oil fired burner stops after failing to fire the red reset button will be illuminated. The minimum pressure.

The valve must be fully closed and the filling loop flexible removed from the valve. expect a small water loss from the pipe. After the system has been topped up the pressure gauge should read  bar when the system is cold. removal of radiator for decorating purposes) then the system should be topped up using the filling loop valve. Combi Control Panel The heating control thermostat is user adjustable from 55°C to 85°C. press button to reset. These switches can be replaced by the optional two channel digital programmer.Filling Loop If the system pressure falls below the minimum (eg. to report the fault. Contact Warmflow for further details. The high Reset Button Underneath limit thermostat is located under the control panel to the left hand side. In the event of a breakdown please contact your commissioning engineer who should then contact our service department whilst at your home. High Limit this is factory set and is not adjustable. In order to provide an additional level of safety there is a high limit thermostat which has a cut off point of 0°C. instructions for use are provided in the main boiler handbook. Page 3 . Control Thermostat Knob Filling Loop Valve Flexible Filling Loop Hose This boiler must be serviced annually. As standard the panel is fitted with two on/off selector switches to control hot water and central heating.

There are however a number of considerations that must be taken into account. Page 4 . The system must be fully pumped. plastic overflow pipe. 4. Where the boiler is fitted into a basement a condensate pump may be required. As an indicator of the increased efficiency of a condensing boiler there may be a visible plume of ‘steam’ from the flue. 2. The primary difference between an ordinary boiler and a condensing boiler is the condensate drain. Even where pluming is not visible the boiler is still operating more efficiently than a standard boiler. .CONDENSING BOILER INSTALLATION REQUIREMENTS The Warmflow condensing boiler can be fitted to most installations using standard practices and techniques. Any blockage in the drain could lead to an alteration in the combustion settings because of partially blocked flueways. Care needs to be exercised when positioning the appliance and selecting the type of flue to ensure that the plume does not cause a nuisance to the householder or to surrounding properties. directly into the household drain or soak away. As the water temperature in the system rises the pluming effect will diminish. All existing systems must be properly flushed to remove any sediment/ sludge in order to prevent any blockage or reduction in efficiency of the boiler. eg. The drain can be plumbed from the condensate trap in any ordinary plastic pipe. 3.

The manufacturers guarantees are void if the appliance is not installed and commissioned in accordance with the recommendations made herein. That the mains are capable of supplying up to 24 litre/min with a minimum dynamic pressure of . To prevent excessive flow rates ie greater than 24 litre/min it is recommended that a pressure reducing valve is fitted to the incoming mains water supply. The hardness of the mains water supply. That any outlet when opened does not starve all the other outlets of hot water.BEFORE FITTING A COMBI BOILER THE INSTALLER MUST CHECK: . That the flow from any one hot water outlet does not exceed the maximum recommended. It should be noted that the boiler has been factory fitted with an 8 litre/min flow restrictor. (Contact Warmflow for further details). . What the maximum hot water demand is likely to be placed on the boiler. Systems requiring very high hot water flow rates may be better suited with an unvented cylinder. 7. This is to ensure that the boiler can achieve its maximum output.8 bar at the boiler. Systems with hard water must be fitted with a suitable chemical scale preventer (eg Fernox Quantomat or Combimate alternatively contact Warmflow for further details). Where the mains water pressure is supplied via a borehole pump and accumulator the pressure variation must not affect the thermostatic mixer valve. This applies particularly to baths which are usually fitted with larger taps and larger bore supply pipes. 5. That any showers being supplied with hot water by the boiler are compatible with this type of appliance (contact Warmflow for further details). 6. 4. If more than one outlet is open at the same time then the total flow from all the outlets should not exceed the maximum flow rate of the boiler. Page 5 2. 3. Not every installation is suitable for a Combi boiler. It may be necessary to restrict the flow to these taps by reducing the bore of the supply pipework (eg 5mm) or by fitting a restrictor into the pipework. set at 2 bar.

in compliance with the Building Regulations Approved Document L1A.2 General Requirements The installation of the boiler must be in accordance with the following regulations. In order to comply with GB building regulations OFTEC forms CD10 for installations and CD11 for commissioning should be left with the customer. pressure gauge and safety valve.1 General Information Introduction Note: All our domestic appliances have been independently tested and accredited as exceeding the minimum SEDBUK efficiency levels required for its type. and are suitable for connection to sealed heating systems. 1. BS7593 : Treatment of water in domestic hot water central heating systems. The manufacturer’s guarantees are void if the appliance is not installed and commissioned in accordance with the recommendations made herein. Warmflow oil fired condensing boilers are designed to burn Class C2 (28 sec redwood) kerosine and to be used on a fully pumped system. An optional 7-day electronic programmer kit is also available. The Combi can provide at mains pressure domestic hot water without the need for a storage cylinder.0 1. As standard the Combi and System boilers are fitted with a system expansion vessel. alternatively the installation can be inspected and approved by a building control officer. Part F northern Ireland and Part L Republic of Ireland. filling loop. CD10 and CD11 forms are available from OFTEC on Tel: 0845 658 5080.1. Page 6 . L1B for England and Wales. Current Building Regulations: Part J England and Wales Section 3 Scotland Part L Northern Ireland Part J Republic of Ireland Current IEE Regulations: BS7074 : PART  Application Selection & Installation of Expansion Vessels The heating system should be installed by a competent installer in accordance with the recommendations laid down by HVCA. BS5449 : PART  Forced circulation hot water systems. circulating pumps. OFTEC and a sound engineering practice. Fax: 0845 658 5181. the Building Standards (Scotland) Regulations Section 6. BS540 : PART  Code of practice for oil firing.

Once the temperature has fallen in the boiler and the pump over-run stat is satisfied or the central heating pump starts to operate. Note: If HW has not been selected no hot water can be produced even if the heat store is up to temperature. 1. After a draw-off of 20L at 24L/min. then the hot water pump will stop.1 Pump Over-Run Where there is a build up of excess heat in the boiler primary heat exchanger and the central heating has not been selected then the pump over-run thermostat will operate. Page 7 . 1. the thermal store has a recovery time of approximately 7 mins. The secondary heat exchanger spring baffles must be fully inserted into the heat exchanger tubes (narrow end first).4 Baffle Positioning Before firing make sure the baffles have not been dislodged in transit. with an average temperature rise of 32°C. To achieve maximum efficiency push the primary heat exchanger baffles in the direction of the arrows as shown.1. So if the flow switch is closed or the heat store has not been satisfied the entire output of the boiler is directed to DHW before the boiler will switch over to CH.3 Combi General Requirements The boiler will have a DHW priority when both domestic hot water (DHW) and central heating (CH) are selected.3. The excess heat will then be pumped into the heat store. When fully cold it can take up to 20 minutes for the heat store to be satisfied.

Service Door Cover 9. Service Door 5.5. 4. Heating Return Connection 7 8 1 9 10 Page 8 .1. 5.2 U-Series Utility – Pre-Wired (UHE) – Key Components 3 4 6 5 11 12 2 1. Riello RDB 2. Service Door 8. 2. Heat Exchanger Baffles 7. 3.2 Burner 11. Condensing Unit 3. Heat Exchanger 2.5 Components 1.1 U-Series Utility – Casing Components 2 1. ‘Dual-Safe’ Thermostat 6. Auto Air Vent 4. Boiler Assembly Top Casing (removable) Rear Casing Side Casing Front Casing (removable) 3 1 5 4 1.5. Condensate Trap 10. Heating Flow Connection 12.

7. 5. 2. Service Door 12. Heating Return Connection 12 11 1 13 14 1. 4. ‘Dual-Safe’ Thermostat 10. Auto Air Vent 8.3 U-Series Utility – Pumped (UPHE) – Key Components 15 5 6 7 8 10 9 16 2 4 3 1.5. Circulating Pump 7.5. Condensing Unit 3. Heating Flow Connection 16. 6.4 U-Series Utility – System (USHE) – Key Components 1.1. Riello RDB 2. Pumped (UPHE) Boiler Assembly System Kit (SK1) Pressure Gauge Expansion Vessel Filling Loop Heating Flow Connection Heating Return Connection 6 7 1 2 3 4 5 Page 9 . Condensate Trap 14. Pressure Relief Valve 5. Pipework Assembly 4. 3. Auto Air Vent 6.2 Burner 15. Heat Exchanger 2. Heat Exchanger Baffles 11. Service Door Cover 13. Service Door 9.

2 Burner 14. Service Door Cover 11.6 U-Series Utility – Combi (UCHE) – Control Panel Control Thermostat Mains On Lamp (Green) High Limit Tripped Lamp (Yellow) Burner Lockout Lamp (Red) High Limit Thermostat Reset (Underneath) HW On/Off Switch CW On/Off Switch Page 0 . Riello RDB 2.1. Heat Exchanger 2. Heat Store 3. Service Door 5. Control Panel 12. Condensing Unit 4. Condensate Trap 9.5. Expansion Vessel 13.5 U-Series Utility – Combi (UCHE) – Key Components 5 1. Pipework Assembly 6. Heat Exchanger Baffles (see dimension drawing for details of connections) 6 3 4 7 8 2 1 14 9 10 11 13 12 1. Twin Head Pump 8. Plate Heat Exchanger 7.5. Service Door 10.

5. 2. 6. 5.1. 7.7 K-Series Kabin Pak – Casing Components 2 3 5 4 6 1 8 7 1. 8. 3. Boiler Assembly Top Casing (removable) Flue Assembly (removable) Rear Flue Casing Blanking Plug (removable) Rear Casing (removable) Side Casing Front Casing (removable) Page  . 4.

‘Dual-Safe’ Thermostat 10. Pipework Assembly 4. Heating Return Connection 8 7 1 9 10 1. Service Door 8. Heating Flow Connection 16. Condensate Trap 10.2 Burner 11. Service Door 9. Service Door Cover 9. Pressure Relief Valve 5. Heat Exchanger Baffles 11. Condensing Unit 3. Auto Air Vent 8. Heat Exchanger Baffles 7. Heating Flow Connection 12. Heat Exchanger 2. Heat Exchanger 2. Condensate Trap 14.8 K-Series Kabin Pak – Pre-Wired (KHE) – Key Components 3 4 5 6 12 2 11 1. Auto Air Vent 6.5. Service Door 5. Riello RDB 2. Heating Return Connection 12 11 1 13 14 Page 2 .2 Burner 15.5. Auto Air Vent 4. ‘Dual-Safe’ Thermostat 6. Riello RDB 2.1. Circulating Pump 7. Service Door Cover 13. Service Door 12. Condensing Unit 3.9 K-Series Kabin Pak – Pumped (KPHE) – Key Components 15 5 6 7 8 10 9 16 2 4 3 1.

2. Plate Heat Exchanger 7.1. 6. 4.2 Burner 14. Heat Exchanger Baffles (see dimension drawing for details of connections) 6 3 4 7 8 2 1 14 9 10 11 13 12 Page 3 . Condensing Unit 4. Riello RDB 2. Control Panel 12. 3. Service Door 5. Service Door Cover 11.5. Pipework Assembly 6.10 K-Series Kabin Pak – System (KSHE) – Key Components 1.11 K-Series Kabin Pak – Combi (KCHE) – Key Components 5 1. Condensate Trap 9. Twin Head Pump 8. 5.5. Heat Exchanger 2. 7. Pumped (KPHE) Boiler Assembly System Kit (SK1) Pressure Gauge Expansion Vessel Filling Loop Heating Flow Connection Heating Return Connection 6 7 1 2 3 4 5 1. Expansion Vessel 13. Heat Store 3. Service Door 10.

5.12 K Series Kabin Pak – Combi (KCHE) – Control Panel Control Thermostat Mains On Lamp (Green) High Limit Tripped Lamp (Yellow) Burner Lockout Lamp (Red) High Limit Thermostat Reset (Underneath) HW On/Off Switch CW On/Off Switch Page 4 .1.

0 2.2.1 Technical Details Combi Sequence of Operation Flow Chart Power On YES NO Timer Calling For Heat YES NO HW Selected YES Flow Switch Closed NO YES DHW Tank Stat Satisfied YES YES NO DHW Pump Only Runs Pump Overrun Stat Satisfied NO NO CH Selected YES HW Limit Stat Satisfied NO YES Burner Stops DHW Pump Only Runs CH Pump Only Runs Boiler Limit Stat Tripped NO YES Press Reset Button YES Room Stat Satisfied NO Burner Fires YES Boiler Stat Satisfied NO Press Reset Button YES Boiler Limit Stat Tripped NO YES Burner Fires Page 5 .

1 U-Series Utility (UHE.2 Dimensions 2. Pressure Relief Discharge (15mm) 2. Domestic Hot Water (22mm) 4.2. Cold Water Mains (15mm) 5.2.2 U-Series Utility (UCHE Models) 1. Heating Flow (22mm) 3.2. UPHE & USHE Models) MODEL A B C D E U~ 865 43 60 666 766 UP~ 865 43 60 666 766 US~ 865 43 60 666 766 F 42 42 42 G H 04 583 04 583 04 583 J 50 50 50 K 75 75 75 L 86 86 86 M 34 34 34 N 2 2 2 2. Knock-Out for Heating Return Connection M 74 N P Q R S 5 67 205 30 666 MODEL A B C D E F G H J K L UC~ 596 865 60 766 34 207 390 84 87 840 845 Page 6 .

KPHE & KSHE Models) MODEL A B C D E K~ 43 900 700 773 20 KP~ 43 900 700 773 20 KS~ 43 900 700 773 20 F 95 95 95 G 6 6 6 H 67 67 67 J 40 40 40 K 90 90 90 L 40 40 40 M 67 67 67 N 705 705 705 P 50 50 50 Q 50 50 50 2.2.4 K-Series Kabin Pak (KCHE Models) MODEL A B C D E KC~ 600 900 700 772 20 F 95 G 6 H 67 J 40 K 90 L 40 M 67 N 705 P 50 Q 50 R S 396 209 Page 7 .3 K-Series Kabin Pak (KHE.2.2.

Components & Dimensions 2.3.3 Flue Options. Page 8 .2.1 HE Low Level Balanced Flue Kit (FBF) Comprising the following four main components.

3. 2. Flue fitting kit required. Extension pipes and flue adaptor lengths quoted are effective lengths and not the actual length of the piece. All dimensions in mm unless otherwise stated. 4. If terminal is less than 2 metres above ground level terminal guard must be fitted.2 Warmflow HE Boiler Flue Components: 80/125 Ø Note: 1.2.3. Page 9 .

5 2.3 Vertical & High Level Terminal Options BOILER OUTPUT (kW) 5 2 26 30 33 TOTAL EQUIVALENT FLUE LENGTH (m) Vertical Balanced Flue High/Low Level Balanced Flue 8. 2.0 3.0 4. Ensure flue is arranged such that it falls continuously towards the boiler.0 8. Page 20 . straights. adaptors and terminals.0 8.5 Note: 1.3.2.0 5.0 5. All flues can utilise any combination of bends. 3 The Low Level Balanced Flue Kit can use any combination of flue extension pieces up to the maximum equivalent length depending upon boiler output as illustrated in the above table.0 6.0 5.

5 litres per hour of condensate. It is recommended that the drainage pipe should have a minimum fall of :20. hopper or soakaway as shown below. 3/4” or 22mm pipe should be connected to the flexible hose.2.4 Condensate Disposal The Warmflow high efficiency condensing boiler is supplied with a factory fitted. The drainage pipe may run into an internal soil stack or waste pipe. The condensate drainage pipe within the boiler is a flexible plastic hose which can be trimmed to length. Page 2 . an external gulley. The pipe should not be made from steel or copper. self sealing condensate trap. The trap has been fitted inside the boiler casings to the right hand side. The boiler when fully condensing will produce a maximum of .

0 116 11.5 3.650 7.52 0.65 0.84 Flow Connection Return Connection Water Content Boiler Weight Dry litres gals kg 28mm Compression ” BSP Female 22 4.98 0.85 8.52 Danfoss 60°ES 0.6 8.35 0.4 22 22 24.0 6 .5 .40 0.36 Danfoss 60°ES 0.3 18.2.600 kW 5.5 2.400 6.7 U70HE 17.5 1.75 7. U120HE 29 32.65 Danfoss 60°ES 0.0 6 .0 00 .0 00 .5 2.175 95.5 Technical Data 2.550 95.1 U-Series Utility – Pre-Wired (UHE) MODEL Nominal Heat Output Nominal Heat Input Burner Head Secondary Air Damper Flue Diameter Flue Gas Temp Smoke mm in °C 86 kW 4.58 0.65 0.5 2.8 Highlighted in Bold 28mm Compression ” BSP Female 22 4.55 8.5 2.650 80.4 Boiler Weight Wet kg SEDBUK Efficiency % Factory Settings Page 22 .0 116 11.2 26-33 T5 SHORT N/A 00 or 25 4 or 5 98 0 0 Bacarach Kerosene Settings Nozzle make size Oil Pump Pressure Max CO2 Approx Fuel Flow Rate bar psi % litres/h gals/h 0.5 27.7 Btu/hr 50.75 7.6 2 2 U90HE 23.2 2-26 T2 SHORT N/A 00 or 25 4 or 5 93 0 95 95 RDB 2.98 0.50 62.8 0.5.75 0.0 116 11.000 RDB 2.000 60.0 00 .380 92.65 0.8 90 2 92.6 8.4 28 28 30 34 btu/hr 52.550 102.050 .5 7.35 0.8 90 2 92.2 28mm Compression ” BSP Female 22 4.5 3.000 75.380 99.000 83.0 45 .44 0.85 0.98 0.000 7.8 90 2 92.600 75.000 92. 27.5 2.65 8.2 5-2 T SHORT B 00 or 25 4 or 5 88 0 90 90 RDB 2.

98 0. Btu/hr 50.380 kW 5.650 7.5 2.2 5-2 T SHORT B 00 or 25 4 or 5 88 0 90 90 RDB 2.0 116 11.000 7.0 116 11.650 80.52 Danfoss 60°ES 0.0 6 .50 62.8 90 2 92.35 0.36 Danfoss 60°ES 0.2 2-26 T2 SHORT N/A 00 or 25 4 or 5 93 0 95 Bacarach Kerosene Settings Nozzle make size Oil Pump Pressure Max CO2 Approx Fuel Flow Rate bar psi % litres/h gals/h 0.600 75.52 0.6 8.6 2 2 UP90HE 23.2 U-Series Utility – Pumped (UPHE) MODEL Nominal Heat Output Nominal Heat Input Burner Head Secondary Air Damper Flue Diameter Flue Gas Temp Smoke mm in °C 86 kW 4.75 7.5 1.000 60.35 0.5 2.000 92.58 0.175 95.5 .65 0.5.550 RDB 2.000 75.8 Boiler Weight Wet kg SEDBUK Efficiency % Factory Settings Highlighted in Bold Page 23 .3 18.5 2.65 0.98 0.7 UP70HE 17.0 6 .2 22mm Copper ” BSP Female 22 4.55 8.6 8.5 7.2.65 Flow Connection Return Connection Water Content Boiler Weight Dry litres gals kg 22mm Copper ” BSP Female 22 4.5 2.0 00 .5 27.0 00 .4 28 btu/hr 52.000 83.4 22 22 24.65 8.44 0.8 90 2 92.

2 22mm Copper ” BSP Female 22 4.000 7.000 83.5 2.0 6 .65 8.000 92.5 2.65 0.50 62.98 0.4 22 22 24.5 7.000 75.36 Danfoss 60°ES 0.55 8.5 1.52 Danfoss 60°ES 0.5 2.35 0.98 0.8 Boiler Weight Wet kg SEDBUK Efficiency % Factory Settings Highlighted in Bold Page 24 .6 8.0 00 .35 0. Btu/hr 50.0 00 .5 .6 8.0 6 .550 RDB 2.175 95.650 7.58 0.2.0 116 11.5 27.44 0.8 00 22 92.4 28 btu/hr 52.2 2-26 T2 SHORT N/A 00 or 25 4 or 5 93 0 95 Bacarach Kerosene Settings Nozzle make size Oil Pump Pressure Max CO2 Approx Fuel Flow Rate bar psi % litres/h gals/h 0.2 5-2 T SHORT B 00 or 25 4 or 5 88 0 90 90 RDB 2.65 Flow Connection Return Connection Water Content Boiler Weight Dry litres gals kg 22mm Copper ” BSP Female 22 4.7 US70HE 17.6 2 2 US90HE 23.0 116 11.5 2.3 U-Series Utility – System (USHE) MODEL Nominal Heat Output Nominal Heat Input Burner Head Secondary Air Damper Flue Diameter Flue Gas Temp Smoke mm in °C 86 kW 4.650 80.52 0.5.600 75.75 7.3 18.65 0.8 00 22 92.000 60.380 kW 5.

175 95.5 Minimum 5mm Unrestricted Cold Water Mains Inlet Connection (refer to page ) DHW Outlet Connection Flow Connection Return Connection SEDBUK Efficiency % Factory Settings 22mm Copper 22mm Copper 22mm Copper 22mm Copper 22mm Copper 22mm Copper 90.6 8.4 22 22 24.6 Danfoss 60°ES 0.000 60.0 8 4.58 74 6.4 28 btu/hr 52.5 27.0 116 11.5 Minimum 5mm Unrestricted 32°C @ 24 litres/min for 20 litre draw-off 3 43.5 1.55 7.650 7.650 80.65 0.36 8.2 5-2 T SHORT B 00 or 25 4 or 5 88 0 90 90 RDB 2.3 18.550 RDB 2.5 2.5.5 2.65 7.3 8 4.98 0.5 Danfoss 60°ES 0.2 2-26 T2 SHORT N/A 00 or 25 4 or 5 93 0 95 0.52 Boiler Weight Dry kg Boiler Weight Wet kg Domestic Hot Water (DHW) Production Minimum Inlet Dynamic Pressure bar for Maximum DHW Flow Rate psi Maximum Achievable DHW Flow Rate (refer to page 5) Maximum Recommended DHW Flow Rate Factory Set DHW Flow Rate Minimum DHW Flow Rate DHW Temperature Rise (at Maximum Output) Pressure Relief bar psi litres/m gals/m litres/m gals/m litres/m gals/m 32°C @ 8 litres/min for 20 litre draw-off 3 43.55 8.0 116 11.0 6 .35 0.000 92. Btu/hr 50.55 0.65 0.5 0.2.3 40 24 .4 U-Series Utility – Combi (UCHE) MODEL Nominal Heat Output Nominal Heat Input Burner Head Secondary Air Damper Flue Diameter Flue Gas Temp Smoke Kerosene Settings Nozzle Oil Pump Pressure Max CO2 Approx Fuel Flow Rate Water Content mm in °C Bacarach make size bar psi % litres/h gals/h litres gals 86 UC70HE UC90HE kW 4.7 17.0 6 .0 90.65 0.5 2.000 83.8 26 Unrestricted 8 4.98 0.50 62.000 75.35 0.600 75.000 7.0 00 .3 40 24 .75 8.6 2 2 23.8 26 Unrestricted 24 5.0 2.5 .0 Highlighted in Bold Page 25 .44 74 6.52 0.0 2.0 00 .5 0.5 2.380 kW 5.

98 0.0 116 11.6 8. 27.65 8.650 80.2 5-2 T SHORT B 00 or 25 4 or 5 88 0 90 90 RDB 2.98 0.5 2.8 90 2 92.36 Danfoss 60°ES 0.5 7.5 1.35 0.0 6 .58 0.5 3.52 0.5 2.3 18.5 27.5 2.52 Danfoss 60°ES 0.400 6.000 75.44 0. K120HE 29 32.7 Btu/hr 50.55 8.2.000 60.4 22 22 24.2 28mm Compression ” BSP Female 22 4.380 92.650 7.84 Flow Connection Return Connection Water Content Boiler Weight Dry litres gals kg 28mm Compression ” BSP Female 22 4.0 00 .75 7.550 102.0 00 .8 90 2 92.65 0.0 00 .600 kW 5.4 Boiler Weight Wet kg SEDBUK Efficiency % Factory Settings Page 26 .6 2 2 K90HE 23.0 116 11.380 99.35 0.50 62.65 0.40 0.550 95.5 K-Series Kabin Pak – Pre-Wired (KHE) MODEL Nominal Heat Output Nominal Heat Input Burner Head Secondary Air Damper Flue Diameter Flue Gas Temp Smoke mm in °C 86 kW 4.8 90 2 92.5 3.98 0.000 92.000 RDB 2.5.75 0.175 95.5 2.4 28 28 30 34 btu/hr 52.75 7.85 0.8 0.85 8.000 83.0 116 11.6 8.600 75.8 Highlighted in Bold 28mm Compression ” BSP Female 22 4.65 0.7 K70HE 17.050 .0 45 .65 Danfoss 60°ES 0.5 2.2 2-26 T2 SHORT N/A 00 or 25 4 or 5 93 0 95 95 RDB 2.5 .2 26-33 T5 SHORT N/A 00 or 25 4 or 5 98 0 0 Bacarach Kerosene Settings Nozzle make size Oil Pump Pressure Max CO2 Approx Fuel Flow Rate bar psi % litres/h gals/h 0.000 7.0 6 .

380 kW 5.52 Danfoss 60°ES 0.5 7.6 8.600 75.3 18.5.2.35 0.6 2 2 KP90HE 23.52 0.5 .65 0.175 95.98 0.000 7.4 22 22 24.75 7.6 K-Series Kabin Pak – Pumped (KPHE) MODEL Nominal Heat Output Nominal Heat Input Burner Head Secondary Air Damper Flue Diameter Flue Gas Temp Smoke mm in °C 86 kW 4.36 Danfoss 60°ES 0.8 90 2 92.7 KP70HE 17.58 0.000 75.98 0. Btu/hr 50.5 2.000 83.5 2.0 116 11.6 8.000 92.2 22mm Copper ” BSP Female 22 4.65 0.4 28 btu/hr 52.8 Boiler Weight Wet kg SEDBUK Efficiency % Factory Settings Highlighted in Bold Page 27 .5 2.44 0.0 00 .000 60.650 80.50 62.0 6 .65 Flow Connection Return Connection Water Content Boiler Weight Dry litres gals kg 22mm Copper ” BSP Female 22 4.0 00 .55 8.5 1.0 6 .5 27.35 0.65 8.2 5-2 T SHORT B 00 or 25 4 or 5 88 0 90 90 RDB 2.0 116 11.550 RDB 2.650 7.5 2.2 2-26 T2 SHORT N/A 00 or 25 4 or 5 93 0 95 Bacarach Kerosene Settings Nozzle make size Oil Pump Pressure Max CO2 Approx Fuel Flow Rate bar psi % litres/h gals/h 0.8 90 2 92.

5 27.000 7.7 KS70HE 17.5 2.3 18.000 60.8 Boiler Weight Wet kg SEDBUK Efficiency % Factory Settings Highlighted in Bold Page 28 .65 0.7 K-Series Kabin Pak – System (KSHE) MODEL Nominal Heat Output Nominal Heat Input Burner Head Secondary Air Damper Flue Diameter Flue Gas Temp Smoke mm in °C 86 kW 4.75 7.2 5-2 T SHORT B 00 or 25 4 or 5 88 0 90 90 RDB 2.000 75.8 00 22 92.000 83.4 22 22 24.44 0.58 0.0 00 .0 00 .35 0.8 00 22 92.175 95.380 kW 5.55 8.36 Danfoss 60°ES 0.650 80.52 0.5 1.52 Danfoss 60°ES 0.2.4 28 btu/hr 52.65 8.550 RDB 2.5.650 7.5 2.0 6 .65 0.0 6 .000 92.0 116 11.2 22mm Copper ” BSP Female 22 4.5 2.6 2 2 KS90HE 23.600 75.35 0.98 0.2 2-26 T2 SHORT N/A 00 or 25 4 or 5 93 0 95 Bacarach Kerosene Settings Nozzle make size Oil Pump Pressure Max CO2 Approx Fuel Flow Rate bar psi % litres/h gals/h 0.5 2.98 0.5 .5 7.6 8.6 8.65 Flow Connection Return Connection Water Content Boiler Weight Dry litres gals kg 22mm Copper ” BSP Female 22 4.50 62. Btu/hr 50.0 116 11.

2 5-2 T SHORT B 00 or 25 4 or 5 88 0 90 90 RDB 2.0 2.35 0.650 80.58 74 6.5 2.0 6 .5 Minimum 5mm Unrestricted Cold Water Mains Inlet Connection (refer to page ) DHW Outlet Connection Flow Connection Return Connection SEDBUK Efficiency % Factory Settings 22mm Copper 22mm Copper 22mm Copper 22mm Copper 22mm Copper 22mm Copper 90.2 2-26 T2 SHORT N/A 00 or 25 4 or 5 93 0 95 0.50 62.8 26 Unrestricted 8 4.550 RDB 2.175 95.52 0.5 2.65 7.6 2 2 23.6 Danfoss 60°ES 0.3 18.36 8.55 8.65 0.7 17.52 Boiler Weight Dry kg Boiler Weight Wet kg Domestic Hot Water (DHW) Production Minimum Inlet Dynamic Pressure bar for Maximum DHW Flow Rate psi Maximum Achievable DHW Flow Rate (refer to page 5) Maximum Recommended DHW Flow Rate Factory Set DHW Flow Rate Minimum DHW Flow Rate DHW Temperature Rise (at Maximum Output) Pressure Relief bar psi litres/m gals/m litres/m gals/m litres/m gals/m 32°C @ 8 litres/min for 20 litre draw-off 3 43. Btu/hr 50.5 1.4 28 btu/hr 52.8 K-Series Kabin Pak – Combi (KCHE) MODEL Nominal Heat Output Nominal Heat Input Burner Head Secondary Air Damper Flue Diameter Flue Gas Temp Smoke Kerosene Settings Nozzle Oil Pump Pressure Max CO2 Approx Fuel Flow Rate Water Content mm in °C Bacarach make size bar psi % litres/h gals/h litres gals 86 KC70HE KC90HE kW 4.75 8.44 74 6.5 Danfoss 60°ES 0.2.55 0.5 27.3 40 24 .8 26 Unrestricted 24 5.380 kW 5.35 0.0 00 .0 6 .5 0.000 75.5 .55 7.5 2.5 Minimum 5mm Unrestricted 32°C @ 24 litres/min for 20 litre draw-off 3 43.000 83.4 22 22 24.0 116 11.600 75.5.0 2.98 0.3 8 4.0 8 4.6 8.0 00 .0 90.5 0.000 92.650 7.65 0.5 2.98 0.0 Highlighted in Bold Page 29 .65 0.000 60.3 40 24 .000 7.0 116 11.

50 Hz The boiler/burner and other external electrical equipment should be wired with heat resistant cable via a fused double pole isolating switch which should be fitted with a 5 amp fuse.1 Dual Immersion Thermostat (Pre-Wired. PH. 3. The appliance must be effectively earthed and all external wiring should comply with current IEE Regulations.2 RDB Burner Control Box Lock Out Neutral Earth Fan Housing Motor Live Black White Blue CONTROL BOX 535SE/LD M Photoresistance Oil Valve M Capacitor Page 30 . Pumped & System Boilers) To Burner From Power Supply (Switched Live) Warning: Do not fit any other wires or loop wires to this stat as this will bypass the thermostats.3.0 Electricity Supply & Wiring Details 220 – 240V. 3.

Brown BL . .3.1 Wiring Diagram P BL BURNER Combi Wiring Details W PCB CONTROLLER BL BR TANK THERMOSTAT 19 BK G/Y BK 7 8 9 N.Yellow R . N.C. N. EARTH POST BK N. C 24 25 26 27 28 29 30 Page 3 R PUMP OVER RUN THERMOSTAT COM A2 BL BR Y Nc A1 No O PUMP OVER RUN RELAY R BOILER THERMOSTAT R BK BL G/Y N W E L1 BR MAINS PLUG BOILER LIMIT THERMOSTAT L1 N BL DHW PUMP BR P BL R BR G/Y W G CH PUMP G/Y O 3 2 COM Nc No 4 P .C.Red W .O.3.Blue B .Purple O . C O 20 21 22 C TANK LIMIT THERMOSTAT O Y 10 11 12 13 14 15 16 17 18 R R W FLOW SWITCH COIL Y 23 N.White BR .Black G/Y .O.Grey LIMIT THERMOSTAT LAMP (YELLOW) EARTH POST The 3 pin mains plug must be supplied with a permanent live to allow the pump over-run stat and relay to operate correctly.O.C. N.3 BL ON/OFF SWITCHES 1 BR 2 3 4 BL P BR BK LOCK-OUT LAMP (RED) BR W BL BR BR MAINS ON LAMP (GREEN) W DHW CH P 5 6 3.Green/Yellow G .Orange Y .

H.C.O.O.C. 28 C N.C.H. L1 L1 14 2 N N 13 C. 1 15 7 N MAINS ON LAMP (GREEN) FLOW SWITCH 25 24 17 BOILER LIMIT STAT BURNER 8 E TANK STAT 26 3 19 20 21 COIL COIL C NO 12 18 30 TRIPLE POLE RELAY Page 32 BOILER STAT NC N 5 N. PUMP 29 N .WIRING A LOW PRESSURE SWITCH LOW PRESSURE SWITCH PUMP OVER RUN STAT D. C 22 N.O. PUMP OVER RUN RELAY 1 WIRING BLOCK C. 6 4 11 N MAINS PLUG H. 4 WIRING BLOCK N 26 BREAK INTO THE WHITE WIRE BETWEEN NO 16 ON THE PCB AND THE LIMIT STAT AND CONNECT IN THE PRESSURE SWITCH WITH A WIRING BLOCK AS SHOWN H/L RESET LAMP (YELLOW) 3.3.W. 27 2 3 C N. PUMP N.2 Wiring Schematic 16 H/L RESET LAMP (YELLOW) 15 7 LOCKOUT LAMP (GREEN) N 10 9 BOILER LIMIT STAT N 23 16 TANK LIMIT STAT N.H.W.

3.3.5 Pump Over-Run Stat The condensing Combi boilers have been fitted with a pump over-run thermostat. In order for the thermostat to work effectively the boiler must be supplied with a permanent live.3. 3. The room thermostat should be located where it is not subjected to extraneous heat gains. direct sunlight or draughts. Page 33 . The Kabin Pak Combi boiler is factory fitted with a frost thermostat as standard. 3.3 Fitting a Room Thermostat to a Combi PCB 26 27 28 29 30 N 5 ROOM THERMOSTAT Remove the purple wire from no 5 and no 28 on the PCB and wire the thermostat as shown. Failure to do this will result in nuisance trip outs.4 Fitting Frost Protection to a Combi PIPE THERMOSTAT PERMANENT LIVE FROST THERMOSTAT 3 4 5 6 In order to provide frost protection for the fabric of the building a frost thermostat should be fitted in the coldest room in the house and to prevent over heating of the property a pipe thermostat should be fitted on the return pipe close to the boiler.3.

2. 3. Drop down control box front (2 screws). 9.3. With a sharp knife cut out the outline of the panel knockout through the facia label from the front of the panel. 4. set the switching times. Plug the wiring harness into the 6 way socket. Secure in position by attaching the securing bracket to the rear of the programmer.4 . With a hacksaw blade or snips remove the knockout piece ensuring that all metal tags or burrs have been removed from the hole. Using the operational instructions in section 2 or supplied with the programmer. 6. 7. 0. 8. 5. Disconnect the 6 pin plug from the CH/HW on/off switch. Activate battery back up on the programmer by removing the plastic strip. Close the control panel cover and reconnect the electrical supply. . Feed the programmer and harness through the hole from the front of the panel. Installation of a Warmflow Combi Optional Programmer (PC1) Disconnect the electrical supply. Page 34 .

5 Standard Timers for Combis 3.3. Connect the programmer as shown.5. The mains is supplied via a fused isolator to the boiler 3 pin mains plug.6 Standard/System Optional Programmer (PU1) E N L CH COM OFF ON HW COM OFF ON 1 2 3 3. However a neutral and earth must be supplied to the boiler. A separate live supply to the boiler is not required.1 Installation of a remote two channel programmer (option 1) Remove the purple wire connecting 5 and 28 and the white wire connecting 3 and 9. If the connection to terminal 2 is not made the mains on lamp is also bypassed. CH HW COM OFF ON This bypasses the central heating and hot water on/off switch. 28 27 26 COM E N L OFF ON 12 11 EARTH POST 25 24 23 22 21 20 19 PCB CONTROLLER 3. white and brown wires connecting the central heating and hot water on/off switches to the 6 pin male plug. Connect the programmer as shown via a fused isolator.1 Programmer Control Box Wiring Diagram 4 5 6 EARTH POST Page 35 .2 Installation of a remote two channel programmer (option 2) Remove the purple.5. 3.6.

Two examples of system wiring are shown in section 3. eg ‘Y’ plan or ‘S’ plan it will be necessary to remove the loop between 3 and 2 on the thermal block. circulating pump and the mains supply to the leads on the rear of the control box. Disconnect electrical supply. 3. Page 36 . Connect the thermostat. The programmer is not suitable for gravity hot water systems. 2. When connecting to external controls. When fitting the programmer to a standard utility boiler remove the pump lead from the box. A spare cable clamp is supplied to connect the new cable from the installer supplied pump.6. Close the control panel cover (2 screws) and reconnect the electrical supply.3. The optional programmer as supplied will supply power to the pump and burner via the central heating channel. 3.6. 8.3 Programmer Installation . set the switching times.2 General Requirements . 2. 7.6. 9.4 and 3. Drop down control box front (2 screws). 4. Activate battery backup on programmer by removing the plastic strip.5 of the manual. 5. Secure control box to the horizontal casing bracket (2 screws) and right hand side ( screw). Using the operational instructions in section 2 of the manual or supplied with the programmer. 6. 3.6.

Page 37 .4 Honeywell ‘Y’ Plan – Independent CH & DHW (Fully Pumped Only) Note: Before fitting programmer remove loop between 3 and 2 on the terminal block.6.3.

6.3. Page 38 .5 Honeywell ‘S’ Plan – Independent CH & DHW (Fully Pumped Only) Note: Before fitting programmer remove loop between 3 and 2 on the terminal block.

Pump failures due to water contamination are not covered under the warranty.4. Plastic oil tanks are also available and can be suitable for installation at ground level. The pipework should terminate close to the boiler and be fitted with an isolating valve and filter. steel or aluminium. Galvanised pipe and fittings should not be used.1 One Pipe Gravity System Total Maximum Pipe Length (m) Head H(m) 0. Depending on the position of the tank a two pipe system may be required.5 1 1. However.0 . The pipe from the oil tank to the burner should be run in copper. oil should never be stored in translucent plastic containers.5 2 ID 8mm 0 20 40 60 ID 10mm 20 40 80 00 Note: Plastic oil level gauges may shrink when exposed to kerosene thus allowing the ingress of water. As an alternative to a two pipe system a Tigerloop or other approved de-aerator. Oil Supply Oil Tank Steel tanks constructed to BS799 : PART 5 should be painted on the outside only and mounted on piers to prevent corrosion. 2. It is also recommended that a remote sensing fire valve should be fitted to the oil line preferably before the oil line enters the building (BS540 : PART ). 4. may be used. One and two pipe oil systems are shown below. Page 39 . The tank outlet should be at a height to provide sufficient clearance to allow for proper maintenance of any isolation valve oil filter or water separator fitted.

4.2 Two Pipe System Total Maximum Pipe Length (m) Head H(m) 0. Page 40 .5 6 20 4.5 1 1.3 De-aerator System For maximum pipe length and lift contact de-aerator manufacturer.5 0.5 2 3 ID 8mm 35 30 25 20 5 8 ID 10mm 00 00 00 90 70 30 3.

5 1 1.5 6 20 Page 4 .4 One Pipe Lift System Note: The pump vacuum should not exceed a maximum of 0.5 2 3 ID 8mm 35 30 25 20 5 8 ID 10mm 00 00 00 90 70 30 3.4. Above this gas is released from the oil thus leading to burner lock out. Total Maximum Pipe Length (m) Head H(m) 0.5 0.4 bar.

0 5.5.1 Flues Installation of Flues High Level Balanced Flue FLUE TERMINAL OPTIONAL EXTENSION PIECES HORIZONTAL FLUE ADAPTOR TOP PANEL FLUE GASKET TEST HOLE PLUG Vertical Balanced Flue BOILER LID AIR INTAKE ADAPTER SPIGOT & GASKET AIR INTAKE COVER RIELLO RDB BURNER Low Level Balanced Flue Page 42 .

0. Page 43 . Connect one end of the air duct to the flue and the other end to the air intake spigot on the burner. After removing the air inlet cover fit the air intake adaptor spigot and gasket to the burner. 2. oil supply and mains electricity.5. Slide the flue terminal into position with a twisting movement ensuring that it protrudes through the wall by a minimum of 75mm and a maximum of 225mm or through the roof by a minimum of 665mm. For the low level flue side outlet options on white case boilers it will be necessary to manoeuvre the adaptor through the side panel before fixing it to the boiler after the blanking plate has been removed. Add the dimensions given in section 2 as required. . 8. 9. Note: Where a knockout has been removed ensure that a grommet or cable gland is fitted to the hole prior to passing any cable through it. Both ends should be securely fastened with the jubilee clips. 5. The boiler is now ready to be connected to the plumbing. The side casings of the boilers have been designed with knockouts to allow the oil pipe and electric cable to pass unnoticed inside the unit.1. Break out the required knock out piece in the casing panel for the flue. 3. 2. 6. If fitting extension pieces or bends ensure the seals are correctly fitted and lubricated before pushing through the wall and attaching to the flue adaptor.1 Installation of a Balanced Flue . fixing it in position using the nuts and bolts provided. Place the gasket correctly on the boiler and locate the flue adaptor over this. After fitting the seals to the flue smear them with the lubricant supplied. Remove the top panel. Seal the gap between the flue and the wall both inside and out after which the protective basket must be fitted to the wall over the flue terminal. Push boiler into position against the wall. Carefully fit the inner and out seals to the flue adaptor. The cavities around the opening must be sealed and protected by a non-combustable sleeve. 7. Make a suitable sized hole in the wall or ceiling for the flue kit. 4. A test hole for commissioning purposes has been provided on the secondary heat exchanger door.

If it is likely to be a nuisance to the householder the use of a vertical balanced flue or conventional flue should be considered. Draught stabilisers are not recommended for oil fired boilers. Terminals which restrict the discharge or allow ingress of water should be avoided. The annular space must be filled with insulation and sealed top and bottom. The flue should not discharge beneath opening windows or within 2 metres of other accesses to the building. 4.3 Low Level Balanced Flues Terminal Positions Attention should be given to the position of the flue discharge. 7.5. 2. 5. 3. Discharge into narrow passageways should be avoided. Account must be made of the pluming from the flue. The starter piece should be sealed into the conventional flue adaptor using a high temperature silicone sealant. Installation in exposed positions is not recommended. 6. The terminal should not discharge over property boundaries. Sharp bends or horizontal runs should be avoided and the flue should terminate 2 feet (600mm) above the ridge of the dwelling. When connecting to an existing masonry chimney a flexible stainless steel liner of the correct diameter must be used. 8. TERRACOTA POT Considered good practice but is not a guarantee of overcoming down drafts Cowls and pots that may restrict the flue should not be used LINER Suitable liner same diameter as Boiler Flue connection Starter piece stainless steel same diameter as flue SORT DOOR 2 metres max TEST POINT 35° FLUE PIPE BENDS DO NOT USE 90° Typical Conventional Flue with Brick Chimney 5. Page 44 . In positioning the flue the wind direction should be considered. A terminal guard must be fitted at all times. we recommend the following guidelines be adopted. fire cement must not be used. The actual siting of the flue should be determined by the installer after consultation with the householder. The flue should not discharge near internal/external corners of the building where turbulent wind conditions could occur. .2 Conventional Flues The flue should be designed in accordance with the local bye-laws and the Clean Air Act. Only flues suitable for use with oil fired condensing boilers must be used.

air brick. Terminating positions must be at least 1. From a vertical structure on the side of the terminal. Above ground or balcony level.500 NI & ROI 600 600 75 600 300 600 300 600 . GB 600 600 75 600 300 300 300 600 . Horizontally to an opening. Vertically from a terminal on the same wall. opening window etc. Below a gutter or a balcony without protection.8 metres distant from an oil storage tank unless a wall with at least 30 min fire resistance and extending higher and wider than the tank is provided between the tank and the terminating position.MINIMUM DISTANCES TO TERMINALS IN MILLIMETRES AS MEASURED FROM THE TOP OF THE CHIMNEY OR THE RIM OF A LOW LEVEL DISCHARGE OPENING APPLIANCE BURNER TYPE A B C D E F G H J K L M N O P Directly below an opening.200 . Above a vertical structure less than 750mm from the side of the terminal. Below a gutter. air brick. From an internal or external corner or surface or boundary alongside the terminal. opening window etc. From a terminal facing the terminal. From vertical sanitary pipework. eaves or balcony with protection.500 750 600 750 750 . From a surface or a boundary facing the terminal. Above the highest point of an intersection with the roof. From a ridge terminal to a vertical structure on the roof.500 750 600 750 600 .200 . Page 45 . Horizontally from a terminal on the same wall.500 These are minimum dimensions and are only quoted as a guideline but they will satisfy the requirements of the Building regulations.

6.1 Air Supply for Combustion & Ventilation (see BS5410) Open Flue Boilers When the boiler is sited in a cellar where the only access for combustion and ventilation air is at high level then the combustion air should be ducted to low level. Combustion Air Supply Boiler in Room Boiler in Compartment 6.2 Balanced Flue Boilers – Boilers in a Compartment Air Supply for Ventilation No Combustion Air Inlet required to Room Page 46 .0 6.

1. The Kabin Pak Combi boiler is factory fitted with a frost thermostat as standard. 7. 7. 7.4 Air Vents In addition to any factory fitted air vents it is recommended that another air vent is fitted at the highest point in the system. to comply with the Building Regulations.0 Installation Requirements The boiler installation must be in compliance with BS540 : PART  and the Building Regulations.2 Service Access 24” (600mm) Clearance should be provided above and in front of the boiler to allow for routine servicing.1.1. 7. It is further recommended that a suitable corrosion inhibitor is added to the heating system. which is not softened by warmth.1 General Requirements 7.1. non-porous.1. 7. We recommend that the system is cleaned out in accordance with BS5449 and BS7593 using a suitable non-corrosive commission cleanser. Alternatively the system could be dosed with an anti freeze agent. Before installing the boiler the new or existing system should be thoroughly flushed to clear all sludge or other foreign matter such as solder. non-combustible base. 7.1. Where the flow pipework drops down from the boiler the installer must ensure that an automatic air vent is fitted to the top of the pipework to prevent air being trapped in the boiler.7 Boiler Connections All connections to the appliance should be made with compression fittings. steel wool and copper fillings.6 Frost Protection Where there is a risk to the boiler or installation from frost then a suitable frost thermostat should be fitted. which will not damage the synthetic rubber parts within the boiler. with the last 600mm of the primary flow and return pipework made from copper.5 Drain Cock Drain cock(s) should be fitted to a bottom connection on the boiler and to the lowest points in the system to enable the system to be fully drained.1.1 Hearth The boiler hearth temperature is between 50°C and 85°C and should be stood on a rigid.7. Page 47 .3 Heating System The heating system should be installed to HVCA current codes of practice. 7.

3 23. 7.6 9. After this time the system pressure must be rechecked and the system refilled.5 bar is supplied with both the system and Combi boiler.5 3.2 System Filling As standard.2 bar is fitted to the system and wired in series with the boiler limit thermostat (see page 6). Refer to BS7074: PART  or BS5449 for details of sizing.7 2.9 25 4. To prevent this it is recommended that a low pressure cut out switch set at 0.5 . a filling point complete with a filling loop has been included within the appliance.2.2. A system pressure when cold of  bar is recommended.0 32.2.3 System Pressure Water loss from the system as indicated by a reduction in pressure on the pressure gauge may be made up through the filling loop.5 35.2 39.8 27. The temporary hose must be disconnected after filling. 2.8 50 6.7 46.1 Expansion Vessel A 2 litre expansion vessel charged to 0. 7. Ensure the caps on the automatic air vents are loose or removed and bleed both circulating pumps.0 42.5 Low Pressure Switch Where there is a catastrophic loss of water from the system the boiler thermostats may fail to operate which would result in serious damage to the appliance.4 Pressure Relief Valve Any pressure relief valve fitted to the boiler or system must be able to discharge externally to a drain where the discharge can be seen but cannot cause any injury or damage. Failure to do so may lead to boiler faults.7 24.3 0. No other valves should be positioned between the relief valve and discharge termination.5 2.7.2. 225 20. vent all air from the system.9 5. This can accommodate a maximum combined boiler and system volume of approximately 50 litres. If this volume is exceeded an additional vessel will be required. Ensure the system pressure is at zero to ensure an accurate reading.2 5.7 75 8.6 9. VESSEL VOLUMES INITIAL CHARGE 0.5 25 2.0 .9 30. Page 48 . In the first week of operation it is normal to see a drop in system pressure.3 75 6. 27.8 300 TOTAL SYSTEM VOLUME The pressure in the vessel(s) should be checked annually during the normal boiler service by fitting a gauge to the schrader valve on the vessel.6 00 0.2 Sealed Systems 7. See page 2 and 3.4 7. 7.2.8 3. 7.3 8. After filling.9 275 25.7 2.0 250 22.2 .5 6. The values given in the table are for total system values which includes the primary water capacity.2 200 8.4 50 4.

It is recommended that a pumped hot water return is used in order to improve HW reaction times. Whenever a pressure reducing valve or any other device containing a non-return valve is fitted to the mains water supply pipe entering the boiler.3 Hot Water Pumped Return To ensure economic use. The PRV must be set slightly below the minimum setting of the pressure switch on the pump. Contact Warmflow for details.5 Boreholes Where the mains water supply to the boiler is fed from a borehole via a pump and accumulator arrangement the variable pressure can cause the mixer valve to go to its fail safe settings thus preventing the outlet water temperature from achieving a suitable level. The final 600mm of the mains supply pipe to the appliance must be in copper. For boilers that have to be sited remotely from the main point of use.7. there is likely to be very long pipe runs which can lead to excessive water usage and poor fuel efficiency.3. The flow rate of water from individual taps is dependant on the number of outlets being operated together. In order to minimise the pressure variations it is recommended that differential on the borehole pump pressure switch is kept as low as possible without adversely affecting the pump motor.4 Flow Restrictor An 8L/min flow restrictor has been factory fitted but can be easily removed if required. is fitted between the device and the closed tap. FLOW SWITCH FLOW RESTRICTOR WASHER 7.3. the pipe runs between the boiler and the taps should be as short as possible and insulated to reduce heat loss.3 Combi Domestic Hot Water 7. it is recommended that a mini expansion vessel. suitable for use on potable water. 7. 7.3. as well as the length and size of pipework in the system and the mains supply pressure. For further information contact Warmflow and your local water company. The accumulator must be as large as possible in order to reduce the rate of pressure change and a pressure reducing valve (PRV) must be situated between the pump and accumulator and the boiler.3.1 Mains Water Pressure To reduce the likelihood of leaking joints the mains water supply pressure must not exceed the factory test pressure of 5 bar. Page 49 . 7.2 Water Hardness Although many of the DHW components are designed to resist lime scale formation. If the mains water pressure exceeds 2 bar then a pressure reducing valve must be fitted. in areas of hard water it may still be necessary to fit an inline chemical water softener.3.

2 Oil Pump The burner is supplied for use with a one pipe system.8. 1. All that is further required before commissioning. 4. For use on a two pipe system. 8.0 8. Pump Control Box Reset Button with Lock-Out Lamp Flange with Insulating Gasket 5. 2. 1. 7. Air Damper Adjustment Screw Air Tube Connection (Supplied with BF Kit) Pump Pressure Adjustment Screw Pressure Gauge Port 8.3 Electrical Connections The boiler control equipment and the burner are provided ex works.1 Burners RDB Burner The burner is fitted with the correct nozzle and the pressure set. 7. 2. 3. it is necessary to remove the return port plug and fit a small by-pass plug as shown. 3. Suction Line Return Line By-Pass Screw Gauge Connection Pressure Adjuster Suction Gauge Connection Valve Auxiliary Pressure Test Point 8. 6. 4. 5. Page 50 . 8. is to connect the oil and electricity supply. 6. it is only necessary to connect a 230V 50Hz supply in accordance with the electrical drawings.

To set the positions of the damper. Tuning of this device is possible by turning the screw (3). Air Damper (A) – 15/21 Burner Only Air Damper (B) Air Damper (A) – The main air damper can be set in either of two positions. Loosen the screw (2) and rotate the main air damper (A) to the required position. Retighten the screw (2) and put back the secondary air damper (B). the need of excess air. Page 5 . All these conditions may require a different air damper setting. This regulation is purely indicative. has its own unpredictable working conditions: actual nozzle output. etc. Air Damper (B) – The purpose of this damper is to perform a finetuning of the inlet air.6 Air Damper Adjustment The air damper is set in factory. 8.5 Burner Start-Up Cycle Normal Thermostat Motor Ignition Transformer Valve Flame Lock-Out Lamp Lock-out due to failure to light ~ 12s ~ 12s ~ 5s 8.4 Electrode Setting Before assembling or removing the nozzle. proceed as follows: Remove the secondary air damper (B) loosening the screws (). loosen the screw (A) and move the electrodes away from the nozzle. Each installation however. positive or negative pressure in the combustion-chamber.8.

9.0 9.1

Commissioning & Servicing Commissioning

Note: It is the responsibility of the installer to ensure that the boiler is properly commissioned by an OFTEC trained and registered technician. Failure to do so WILL invalidate ALL warranties. Combustion tests must be carried out using a Combustion Analyser. The pump pressure can be checked by fitting a manifold and a pressure gauge to the oil pump. Before firing ensure that all the baffles are in place as they may have been displaced during transit as shown on page 7. Switch the boiler on, ensuring all controls are calling for heat. Typical burner settings and test data are shown in section 2.5. Check the smoke reading, CO2 content and flue gas temperature with the boiler up to temperature. Testing while the boiler is still relatively cold gives inaccurate results and leads to incorrect adjustments being made. Where a balanced flue has been fitted ensure the air duct connecting the flue and burner has been properly connected before commissioning. To comply with GB building regulations OFTEC form CD should be completed and a copy left with the householder. 9.2 Servicing

9.2.1 General Requirements It is recommended that the appliance is serviced annually by a Warmflow or an OFTEC registered service technician in accordance with the recommendations laid out in OFTEC’s technical information book 2 – ‘Pressure Jet Appliances – Commissioning Requirements for Technicians’. Additionally when servicing special attention should be paid to the condition of the oil nozzle, flexible oil line, fuel filter, door insulation, sealing rope and secondary heat exchanger door seal, if found defective they must be replaced. Note: Second year or other extended warranties will be invalidated if the appliance is not serviced annually by a Warmflow or OFTEC trained and registered technician.

Page 52

10.1 Riello RDB

Burner Motor Runs

YES

Lock Out within 1 second
YES

NO

Lock Out after 12 second purge Ignition Spark Proved
YES YES

Pump Produces Pressure Nozzle Atomising Fuel
YES YES NO NO YES

Combustion Air Set Correct

Combustion Head Set Correct

NO

NO

NO

10.0 Burner Fault Finding

Check L & N to Control Box Check and Set the Electrodes
YES

YES

Motor or Pump Seized

YES

Repair/Replace Motor/Pump

Washing Pressure 1-2 Bar Replace Nozzle
NO NO

Solenoid Operating Raise Pressure

Flame Off and Re-Lights

NO

NO

NO

NO

Check Boiler Controls

Replace Motor Capacitor

Replace the Control Box

Drive Coupling Broken

Replace the Coil and/or Stem Valve

Contaminated Fuel Filter

Boiler or Flue Blocked

Page 53
NO

Repair or Replace Oil Pump

Motor gives 50 Volts to White Wire
YES YES NO NO

Coil of Solenoid Functional

Photo Cell Functional

YES

Replace Control Box

If B/F application remove burner snorkel tube and retest
NO OK

Replace Burner Motor

Replace Solenoid Coil

Replace Photo Cell

Reset B/F Flue or Reposition

11.0 Combi Fault Finding 11.1 Central Heating
Switch on power, set selectors for CH on and DHW off.

Set all controls to call for heat.

Does the burner fire?
NO YES

YES

Do radiators get hot?
YES

NO

Check all valves are open and pump is working, check pressure, check all air is vented.

Refer to burner fault finding.

Is lockout lamp on burner or panel lit?
NO

Does boiler cycle on its thermostat?

NO

Check boiler thermostat, replace if necessary.

Press reset button, replace if necessary.

YES

Is high limit thermostat lamp lit?
NO

Check wiring, replace boiler thermostat.

NO

Is there continuity across the boiler stat connections 17 and 18 on the PCB?
YES

Check relay and PCB, replace if necessary.

NO

Is there continuity across the connections 28 and 30 on the PCB?
YES YES

Check power from clock or switch, check wiring fuses and mains supply.

HEATING IS WORKING NORMALLY

Page 54

Does burner fire? YES Do radiators get hot? YES Check plumbing. ensure all valves are open. NO YES NO NO Refer to burner fault finding. replace relay. check relay.11. YES NO Check mixer valve. Is lockout lamp on burner or pump lit? NO Does tank get hot? Vent all air from system pumps. replace limit thermostat. Is hot water produced when tap is opened. NO Does boiler shut down when tank reaches temperature? YES NO Replace tank stat. check fuses. replace relay. replace tank thermostat. Check wiring. BOILER IS WORKING NORMALLY Page 55 . Is DHW pump working? YES NO Is there continuity across connection 20 and 21 on the PCB? YES NO Check wiring. Check wiring. YES Press reset button. check plate heat exchanger for blockage. check wiring.2 Domestic Hot Water Switch on power. replace non-return valve. YES Is high limit thermostat lamp lit. Does CH pump stop when tap is opened? YES Check flow switch. replace relay. Check wiring. replace pump. replace PCB. NO Is there continuinity across 23 and 22? YES With tap closed. YES NO Check power from clock or switch. ensure all air is vented from boiler. Is there continuity across 25 and 27? YES NO Check wiring. switch the CH switch to on. replace tank limit stat. replace PCB. set selectors to CH off and DHW on. NO Is there continuinity across 22 and 16? YES Do radiators get hot? NO Check CH fault finding.

This configures the timer as follows: 5/2d: 7d: 24H: 5 day/2 day programme option allows different ON/OFF times on weekday and weekend. press the CLOCK button for normal operation.0 Optional Boiler Mounted Digital Timer 12. Page 56 . Then LCD display will change to ‘5:2d’.12. When you finalise the setting.1 Operational Instructions 12. 24 hours programme option runs same programme every day. ‘24H’ programme mode. You can press DAY button to select ‘7d’. the LCD display will display fully for 3 seconds.1.1 After Installation When you first install the Cr2032 battery (by removing the clear plastic strip from the rear of the timer) you must press the ‘RESET’ button. 7 day programme option allows different programme setting on each day of weekday and weekend.

Press and hold CLOCK button then press HOUR button until the correct hour is displayed. The timer offers 3 options for both CH and HW programme period. 2.1.5 To Change the Programmes).1. 12. To run your time schedule for period one or two or three each day. OFF: AUTO: ON: Off all the time. it can be easily adjusted (see section 2.2 Built in Programme For convenience. Press and hold CLOCK button then press MINUTE button until the correct minute is displayed. Factory Present Time Schedule Mon – Fri Time Schedule CH/CH1 PERIOD  ON PERIOD  OFF PERIOD 2 ON PERIOD 2 OFF PERIOD 3 ON PERIOD 3 OFF 06:30 08:30 2:00 4:00 6:30 22:30 HW/CH2 06:30 08:30 2:00 4:00 6:30 22:30 Mon – Fri Time Schedule CH/CH1 07:30 0:30 2:00 4:00 6:30 22:30 HW/CH2 07:30 0:30 2:00 4:00 6:30 22:30 Switching 12. AUTO.12.4 Select Operation Mode Press CH SELECT / HW SELECT button to select operation mode to be OFF.3 To Set Current Time & Day .1. the timer module has a built in programme. Press and hold CLOCK button then press DAY button to select current day of the week. 3. Turn on all the time. Page 57 . ON. however.

Press TIMER key repeatedly until the particular ON or OFF time appears.7 To Change the Programme . Set Day Programme Period 1 On/Off Mon – Fri Time Schedule CH/CH1 PERIOD  ON PERIOD  OFF 06:30 22:30 HW/CH2 06:30 22:30 Mon – Fri Time Schedule CH/CH1 07:30 22:30 HW/CH2 07:30 22:30 Switching Set Day Programme Period 2 On/Off Mon – Fri Time Schedule CH/CH1 PERIOD  ON PERIOD  OFF PERIOD 2 ON PERIOD 2 OFF 06:30 08:30 6:30 22:30 HW/CH2 06:30 08:30 6:30 22:30 Mon – Fri Time Schedule CH/CH1 07:30 0:30 6:30 22:30 HW/CH2 07:30 0:30 6:30 22:30 Switching Set Day Programme Period 3 On/Off Mon – Fri Time Schedule CH/CH1 PERIOD  ON PERIOD  OFF PERIOD 2 ON PERIOD 2 OFF PERIOD 3 ON PERIOD 3 OFF 06:30 08:30 2:00 4:00 6:30 22:30 HW/CH2 06:30 08:30 2:00 4:00 6:30 22:30 Mon – Fri Time Schedule CH/CH1 07:30 0:30 2:00 4:00 6:30 22:30 HW/CH2 07:30 0:30 2:00 4:00 6:30 22:30 Switching 12.1. 12.1. Page 58 . 2.6 Reviewing the Programmes Press TIMER button each time to toggle through the ON and OFF settings.5 To Set Programme Period Press and hold DAY button and press MIN until the correct programme period is displayed. Press HOUR button and MINUTE button to set new ON or OFF time.12.1.

5. Then normal display and count down clock will appear on the LCD alternately. The MANUAL HOUR function is in operation. You now have approx 5 second to enter desired length of time by pressing CH ADV or HW ADV key once for each hour the new time set should be in affect.1. Page 59 . 6.11 Cancel Manual Hour Function Press CH ADV or HW ADV button again the LCD display and switching status will return to normal. 2.8 Manual Select . AUTO mode runs the set programme. . 4. When MANUAL HOUR function will extend by  hour to 3 hours while ON. clock will count down after the programmed ON is finished. 7. 4. clock will count down immediately. 2.1. 12. ON mode turns on the timer. 4. 3.9 Manual Select This function is only applicable when your timer is set on AUTO mode. The temporarily override won’t affect the normal programme after execution of the override. Press CH ADV or HW ADV key. To cancel override by pressing CH ADV or HW ADV and the ‘AUTO’ will stop flash. The MANUAL HOUR function will bring the unit ON  hour to 3 hours in off. OFF mode turns off the timer. 12. 2. the CH icon will flash. OFF mode turns off the timer. The MANUAL HOUR function will bring the unit ON  hour to 3 hours in the OFF mode. You can temporarily override the normal switching times by pressing the ADV key. a count down clock will appear.10 Manual Hour . 3.12. 3. The MANUAL HOUR function will bring the unit OFF  hour to 3 hours in the ON mode. Press CH ADV or HW ADV key the CH icon or HW icon will flash. 12.1.1. Press SELECT to toggle through ON / AUTO / OFF modes as indicated by the timer status. In approximately 5 seconds the display CH select mode ‘AUTO’ or HW select mode ‘AUTO’ will flash and go into the manual override function.

2 Spares No CODE  2 3 3 3 4 5 6 7 8 9 9 0  2 3 4 300852 3006384 300255 300079 3020055 3008860 3008875 300886 3008862 3008794 3008647 3008839 3005788 300754 3002837 3007582 300865 3514157 3514257 3514557 DESCRIPTION • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Gasket Flange Cup-Shaped Head Cup-Shaped Head Cup-Shaped Head Electrode Assembly Screw Nozzle Holder Collar High Voltage Lead Air Damper Assembly Air Damper Assembly Fan PE Cell Capacitor 4.5µF Needle Valve Regulator No CODE 5 6 7 8 9 20 2 22 23 24 25 25 26 27 28 29 30 3000439 3008654 300762 3008653 3003602 3005720 3008644 3008876 3000443 3008648 3008650 3002836 3008649 3008652 300885 3008879 3008878 3514157 3514257 3514557 DESCRIPTION • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Pump Seal Pump O-Ring Filter O-Ring Connector Flexible Oil Line Tube Pressure Gauge Joint Coil-Shell & Knob Motor Motor & Capacitor Protection Control Box 535RSE/LD Lead Coil Cover Kit Seals Page 60 .1 RDB 2.13.0 Spares 13.

13.2 Pipe Spares Page 6 .

3 Short Parts List – Boiler Part Description Flow Switch Tank & Boiler Control Thermostat Boiler Limit Thermostat (Combi) Tank Limit Thermostat Pump Over-Run Thermostat Plate Heat Exchanger Twin Head Pump 5/60 Pump (for replacement head) 3 Pole Relay Auto Air Vent C/W Check Valve Pressure Relief Valve Filling Loop Pressure Gauge Mixer Valve Low Pressure Switch PCB Controller MK4 Air Intake Duct 2 Litre Pressure Vessel Single Pole Relay & Base Dual Stat (Standard and System) Optional Programmer (Combi) Optional Programmer (Standard & System) Code 476 23 28 226 308 599 230 602 827 64 232 233 309 62 2270 249 AID 228 3074 WDS2 PC PU When ordering replacement casing panels it should be noted that due to the painting process there may be some variation in colour.13. Page 62 .

Faults and any associated costs occurring due to lack of fuel. Warmflow Guarantees The boiler. NOTE: In Northern Ireland and the Republic of Ireland the period of guarantee can only be increased to 24 months through the purchase of an extended warranty. plate heat exchangers and associated equipment contained within the boiler casing. In the event of a breakdown please contact your commissioning engineer who should then contact our service department whilst at your home. at 2 monthly intervals. Warmflow will accept no liability for the cost of repairs resulting from incorrect installation. Warmflow reserves the right to repair or replace components within the guarantee period at a time and location that is most convenient to the company. subject to the above conditions being complied with. then the warranty will deem to have started. who is OFTEC registered. The statutory rights of the customer are not affected by the guarantee. providing the boiler is installed and commissioned in accordance with the installation instructions supplied with the boiler. • The boiler must be serviced by a Warmflow or other competent engineer. Conditions of Guarantee The boiler must be installed. power. tampering or repair by unqualified persons. Labour charges associated with the replacement of heat exchangers or thermal heat stores will be calculated on a sliding scale depending on the boiler output up to a set maximum. for period of 2 months from the date of installation. the burner and flue system if supplied by Warmflow against defective parts and faulty workmanship.0 Your Guarantee. Contact Warmflow for current prices. Commissioning of the boiler must be completed immediately after the boiler is installed. The water jacket and thermal store (in the case of a combination boiler) for a total of 5 years from the appliance date code. Unauthorised claims are not covered by the guarantee. to report the fault. inadequate commissioning. lack of regular maintenance. All repairs must be authorised in writing by Warmflow prior to any work being carried out. or 90 days from the date code stamped on the appliance. If the boiler has not been installed within 3 months from the date of despatch from Warmflow. The period of guarantee will be increased to 24 months providing: • The guarantee registration form is fully completed and returned to Warmflow within 30 days from the date of installation. Page 63 . misuse. 2. commissioned and serviced in accordance with the installation instructions supplied with the boiler. 2 months after the date of installation and thereafter. NB: The nozzle supplied with the boiler is deemed to be an expendable item and is therefore excluded from the guarantee. including all controls. • The boiler must be installed and commissioned by a Warmflow or other competent engineer. water supply or scale formation are not covered by these guarantees. Claims for consequential loss or damage are not covered by these guarantees.14. who is OFTEC registered. Terms & Conditions 1.

this boiler must be commissioned upon installation and serviced annually.Commission/Service Record Boiler Serial No |__|__|__|__|__|__|__|__| In order that your boiler gives you many years of economical trouble free use and to validate the warranty. Date of Commission ______________________ Company Name Engineer Name Engineer Signature Telephone No N ______________________ SIO ______________________ MIS ______________________ COM ______________________ ______________________ ______________________ ______________________ ______________________ Date of st Service Company Name Engineer Name Engineer Signature Telephone No ______________________ ______________________ ______________________ ______________________ ______________________ SE E VIC R E VIC R E VIC R E VIC R E VIC R 1 Date of 2nd Service ______________________ Company Name Engineer Name Engineer Signature Telephone No SE E VIC R E VIC R E VIC R E VIC R 2 Date of 3rd Service Company Name Engineer Name Engineer Signature Telephone No ______________________ ______________________ ______________________ ______________________ ______________________ 3 SE Date of 4th Service Company Name Engineer Name Engineer Signature Telephone No ______________________ ______________________ ______________________ ______________________ ______________________ 4 Date of 5th Service Company Name Engineer Name Engineer Signature Telephone No ______________________ ______________________ ______________________ ______________________ ______________________ 5 SE SE Date of 6th Service Company Name Engineer Name Engineer Signature Telephone No ______________________ ______________________ ______________________ 6 Date of 7th Service Company Name Engineer Name Engineer Signature Telephone No ______________________ ______________________ ______________________ ______________________ ______________________ 7 SE ______________________ ______________________ ______________________ ______________________ ______________________ SE Date of 8th Service Company Name Engineer Name Engineer Signature Telephone No 8 Date of 9th Service Company Name Engineer Name Engineer Signature Telephone No ______________________ ______________________ ______________________ 9 SE ______________________ ______________________ SE ______________________ ______________________ Page 64 . Contact Warmflow for an approved engineer within your area.

We and the third parties may contact you by mail. email or telephone. Your details may also be used by other third parties for other marketing purposes. . To make sure we follow your instructions correctly and to improve our service we may monitor or record our communications with you.YOUR DETAILS Mr/Ms/Mrs/Miss |__|__|__|__| Initials |__|__|__|__| Surname |__|__|__|__|__|__|__|__|__|__|__|__|__| Mobile Telephone No |__|__|__|__|__|__|__|__|__|__|__|__|__| Home Telephone No (inc code) |__|__|__|__|__|__|__|__|__|__|__|__|__| Email Address |__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__| House Number/Name/Street |__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__| Town/City |__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__| County |__|__|__|__|__|__|__|__|__|__|__|__|__| Postcode |__|__|__|__|__|__|__|__| PRODUCT DETAILS (found on warranty label located on the front or inside front of the appliance) Appliance Type |__|__|__|__|__|__|__|__|__|__|__|__|__| Date of Installation |__|__|__|__|__|__|__|__| NAME OF INSTALLER Mr/Ms/Mrs/Miss |__|__|__|__| Initials |__|__|__|__| Surname |__|__|__|__|__|__|__|__|__|__|__|__|__| Mobile Telephone No |__|__|__|__|__|__|__|__|__|__|__|__|__| Serial Number |__|__|__|__|__|__|__|__| TEAR ALONG PERFORATION Work Telephone No (inc code) |__|__|__|__|__|__|__|__|__|__|__|__|__| NAME OF COMMISSIONING ENGINEER Mr/Ms/Mrs/Miss |__|__|__|__| Initials |__|__|__|__| Surname |__|__|__|__|__|__|__|__|__|__|__|__|__| Mobile Telephone No |__|__|__|__|__|__|__|__|__|__|__|__|__| Work Telephone No (inc code) |__|__|__|__|__|__|__|__|__|__|__|__|__| Your details will be used by Warmflow Engineering to provide customer services. You can ask for a copy of your details (for a small fee) and to correct any inaccuracies. Please note that failure to provide some or all of the information requested does not affect your statutory rights but may affect the quality of the service provided. information about extended warranties and for other marketing purposes. If you do not wish for us to use your data for other marketing purposes please put an X in this box To help keep your details accurate we may use information we receive from our partners. We will disclose your information to our service providers and agents for these purposes.

BUSINESS REPLY SERVICE Licence No BEL 1609 2 CUSTOMERS FROM ROI PLEASE AFFIX STAMP Warmflow Engineering Ltd Appliance Registration Dept Lissue Industrial Estate Moira Road Lisburn Co Antrim BT28 2RF TEAR ALONG PERFORATION .

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